All – EmployeeSafety Meeting

Presented By: Ken Pretell

Safety Engineer

November 12 & 13, 2001

SAFETY TRAINING AGENDA

INTRODUCTIONS AND ATTENDANCE SHEET

INJURY AND ILLNESS PREVENTION PLAN (IIPP-SB198)ResponsibilityCode of Safe PracticesTrainingInspections & RecordkeepingAccident Reporting & InvestigationSafety CommitteeMachine/Equipment OperationLock-Out/Tag-OutConfined Spaces

PERSONAL PROTECTIVE EQUIPMENT (PPE)ResponsibilityGeneral Requirements – Eye, Foot, Ear, Hand & HeadMandatory Footwear AreasExceptions – Office, Cafeteria, Break and Rest Rooms

FIRE PREVENTION & EMERGENCY PROCEDURESResponsibilitySmokingFlammable/Combustible MaterialsCompressed GasesPersonal Electric EquipmentHot Work PermitsEvacuation

HAZARD COMMUNICATION (HazCom) PROGRAMResponsibilityDetection of Hazardous ChemicalsMaterial Safety Data Sheets (MSDSs)HMIS LabelingContractors/Suppliers

PROPOSITION 65 (Bill Litten)

BLOODBORNE PATHOGENS (Karen Townsend)

-----------------------END OF GENERAL MEETING----------------------------------------------------------

LEAD - Soldering

CADMIUM AND BERYLLIUM – Plating

SAFETY TRAINING AGENDA

INJURY AND ILLNESS PREVENTION PLAN (IIPP)

• Responsibility Plan - The Safety EngineerCompliance - All EmployeesEnforcement - Management

• Code of Safe Practices- Appendix A of IIPP- General Safety Rules

• Training is provided for:- All New Employees- New Job Assignments- New Processes/Substances- Newly Identified Hazards- Requests & Refreshers- Company & Regulatory

INSPECTIONS AND RECORDKEEPING

ACCIDENT REPORTING

•ALL Accidents must be reported IMMEDIATELY to your Supervisor.

•Close Calls or Near Misses should also be reported, so that accidents might be avoided.

•Always complete an “Employee Accident Report” form before leaving work.

•Supervisors will complete a report, which will be used during the Accident Investigation.

•Cooperate fully with any Accident Investigation, so that a Corrective Action can be determined.

•If there is an injury, the Supervisor will notify the Nurse. If the Nurse is not present, the Supervisor or a trained individual will administer any required First Aid and determine if additional medical attention is required.

SAFETY COMMITTEE

•Representatives from All areas.

•Meets Monthly to review Action Items and Accident Investigations.

•Members are responsible for keeping employees in their Department informed on current issues.

MACHINE / EQUIPMENT OPERATION

•Do not operate any machinery or equipment unless you have been Trained and Authorized to do so.

•MAKE SURE that all guards are in place.

•Don’t wear loose clothing, jewelry or long hair.

•NEVER reach into or over moving machinery for any reason.

•Be certain power is shut OFF (electrical and air) and machine has stopped completely before oiling, cleaning or adjusting .

•NEVER OPERATE ANY MACHINE WITH THE SAFETY INTERLOCKS IN “BYPASS” MODE (Except during Set-Up Procedures).

FORKLIFTS, CRANES & TRAINS

•Look, Listen and Live!

•Use Extreme Caution at Blind Corners and Aisles.

•Never walk in front of or behind a moving forklift or train unless you are SURE the operator sees you and is yielding.

•NEVER walk under raised forks or a crane’s load.

•Only Safety-Certified and Authorized Operators.

LOCK-OUT / TAG-OUT•Operators and Supervisors must Tag Out any machine that poses a hazard to employees.

•Maintenance Department is responsible for Locking Out dangerous equipment until repairs are completed.

•NEVER attempt to operate any machine that has been Tagged Out or Locked Out.

CONFINED SPACES

•NEVER ENTER Any Confined Space at this facility unless authorized to do so.

PERSONAL PROTECTIVE EQUIPMENT (PPE)• Responsibility - Safety Engineer and Department

Supervisor

GENERAL REQUIREMENTS:

•Eyes - Safety Glasses (Permanent Side Shields Required - NO TINT).

•Feet - Acceptable Footwear - No Canvas/Cloth, Clogs, Jellies, Moccasins, sandals, slippers or thongs.

•Ears - Hearing Protection required in some areas; available for all.

•Hands - Gloves for specific tasks (never around moving machinery.

•Head - Hardhats for falling objects.

**** EXCEPTIONS: Office, Cafeteria, Break and Rest Rooms.

SPECIFIC PPE REQUIREMENTS

PPE - MANDATORY FOOTWEAR AREAS

Chemical Storage and Hazardous Waste Contacts Primary, High Speed Machine Operations &

Degreasing Contacts Tool Room Die Cast (Refer to ITT Cannon SFTY-008) Die Cast Mold Repair Facilities Machine Maintenance Facilities Maintenance Insulators, Grey Rubber and Plastics Primary Machine

Operations Insulators Mold Repair Insulators Tool Room Wastewater Treatment (Safety Boots) Plating (Safety Boots) Raw Materials Control Shells Primary

•Mandatory" footwear must have oil resistant soles and comply with the requirements and specifications listed in the American National Standard for Personnel Protection - Protective Footwear (ANSI Z41-1983) i.e., steel-toe shoes.

FIRE PREVENTION AND EMERGENCY PROCEDURES

RESPONSIBILITY:

•Safety Engineer - Oversees the Fire Prevention Plan.

•Manager of Facilities - Maintains all Fire Prevention equipment and systems (extinguishers, sprinklers, alarms, etc.).

•Area Managers & Supervisors ensure that:

•All flammable and combustible hazards are properly disposed of, handled and stored.

•All potential sources of ignition are properly controlled.

•Good Housekeeping is practiced by all employees.

SMOKING IS:

•Not permitted inside ANY building.

•Currently permitted only in designated outside areas (Signs are posted).

•NEVER allowed around any flammable material storage areas.

PERSONAL ELECTRIC EQUIPMENT IS NOT ALLOWED

•Any electrical device that is NOT provided by the Company.

•Battery-operated is OK (if it needs to plug in - don’t bring it).

FLAMMABLE/COMBUSTIBLE MATERIALS

•Never handle unless properly trained by your Supervisor.

•Always use electrical grounding and bonding for transfer of flammable liquids.

•NEVER use flammable liquids within 25 feet of a possible ignition source (flame, spark, engine, etc.).

•Use only what you need for each day, and store in an approved Safety can.

•Dispose of combustible waste in approved/covered waste containers.

COMPRESSED GASES

•Gases and cylinders containing them are HAZARDOUS because they may be flammable, explosive or reactive.

•Never handle unless properly trained and authorized by your Supervisor.

•When used indoors, ensure that the area is protected by automatic fire sprinklers.

•Cylinders and related equipment must be clearly labeled.

•Store securely with other compatible gases. Ensure that protective devices are in place.

HOT WORK PERMITS•Issued by the Manager of Facilities (or designated rep).

•For any operations involving Welding, Cutting, Torch other activity that produces Flame or Spark that can cause the combustion or explosion of materials being worked on.

•Some Protective Measures include:

•Covering or Shielding

•Removing combustible debris

•Posting a Fire-Watch during activities

•All outside Contractors must comply with ITT Cannon Fire Prevention policies

EMERGENCY EVACUATION

•Review the Evacuation Map in your work area.

•KNOW YOUR ROUTE AND STAGING AREA! Staging Areas are color-coded.

•If you are away from your normal work area during an Evacuation, go to the NEAREST Staging Area and report to the Supervisor of that area.

•Managers & Supervisors will account for all individuals in their work area. Facilities and Security will perform final area sweeps to ensure that all personnel and visitors have evacuated.

•NEVER re-enter a building until your Supervisor gives approval.

HAZARD COMMUNICATION(HazCom) PROGRAM

• Program Responsibility - Safety Engineer

• Chemical Inventories & Updates - EH&S Department

• Communication Methods:

– Container labeling and other forms of warning.

– Material Safety Data Sheets (MSDSs).

– Employee education and training.

• All new hazardous materials are reviewed by EH&S per ITT Cannon’s Introduction of Hazardous Materials Practice.

• Identification and Detection of Hazards is accomplished through review of MSDS, manufacturers’ information, Regulatory standards, workplace inspections and exposure monitoring.

• All on-site Contractors/Suppliers must also comply with the ITT Cannon Hazard Communication Program.

MSDS LOCATIONS

• SOUTH GATE GUARD SHACK• NURSE’S MEDICAL OFFICE• EH&S DEPARTMENT

MATERIAL SAFETY DATA SHEET (MSDS)

MATERIAL SAFETY DATA SHEET (MSDS)

MATERIAL SAFETY DATA SHEET (MSDS)

HAZARDOUS MATERIALS INFORMATION SYSTEM (HMIS) LABELING

•Chemical Name (Trade Name)

•BLUE = Health (0,1,2,3,4)

•RED = Flammability (0,1,2,3,4)

•YELLOW = Reactivity (0,1,2,3,4)

•WHITE = Personal Protection (PPE)

PROPOSITION 65

Presented By:

Bill Litten

Environmental Engineer

November 12 & 13, 2001

BLOODBORNE PATHOGENS

Presented By:

Karen Townsend

Occupational Health Nurse

November 12 & 13, 2001

LEADCADMIUM

BERYLLIUM

Presented By:

Bill Litten

Environmental Engineer

November 12 & 13, 2001