Grease Injection Skid, NORSOK 10,000 psi Well · PDF fileNORSOK Z-015 Temporary Equipment...

Section 2 - CONTROL Wellhead Control Equipment 202 Performance Data & Specifications Grease Pumps - Each Pump (V01 10,000psi W.P.) • Minimum Output Pressure 500psi (34.5Bar) • Maximum Output Pressure 12,000psi (827Bar) • Maximum Flow Rate 0.5lpm @ 10,000psi • Grease Capacity (usable) 450 litres • Max. Combined Grease Flow 1.5lpm @10,000psi Grease Pumps - Each Pump (V02 15,000psi W.P.) • Minimum Output Pressure 500psi (34.5Bar) • Maximum Output Pressure 18,000psi (1241Bar) • Maximum Flow Rate 0.5lpm @ 15,000psi • Grease Capacity (usable) 450 litres • Max. Combined Grease Flow 2lpm @15,000psi Hydraulic Pump - Pressure Compensated Axial Piston Pump • Max Pressure 3,300psi (228bar) • Displacement 45cc/rev • Hydraulic Tank Capacity 170 litres Electrical Drive Motor 1 11kW 380-690V • Automatic multi voltage and automatic phase correction. Variant V01/V02: Upper Stuffing Box • Maximum Pressure 3,000psi (207Bar) Lower Stuffing Box • Maximum Pressure 3,000psi (207Bar) Tool Catcher • Maximum Pressure 3,000psi (207Bar) Line Wiper • Maximum Pressure (pneumatic) 100psi (7Bar) Power / External Supply Air Supply • Minimum pressure 80psi (5.5Bar) • Maximum pressure 100psi (7Bar) • Volume requirements 30cfm Electrical: • 380V-690V 50-60Hz three phase • 32A minimum supply connection • 220-240V 50-60Hz single phase • Automated multi voltage and phase correction Design Standards The grease injection unit will be designed using the following standards: • Machinery Directive 2006/42/EC. CE Marked • ATEX 95 (94/9/EC) • NORSOK D-002 System Requirements Well Intervention Equipment • NORSOK Z-015 Temporary Equipment • DNV 2.7-1:2006 Offshore Containers. BS EN12079:2006 Offshore Containers and Associated Lifting Sets. Certification • CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area • Independently certified to DNV 2.7-1 • NORSOK Approved Performance Data & Specifications (cont.) Sound Level • Maximum Operating Sound Level (outside of unit) 80dB(A) Options Variant V02: • 15,000 psi variant L-6901027709V02 Variant V03: • 10,000 psi variant L-6901027709V03 Hydraulic Line Wiper • Maximum Pressure 3,000psi (207Bar) No Lower Suffing Box Environmental Conditions • Design Temperature range -20 o C to +40 o C, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions. • Weather resistant container with stainless steel construction. This unit is a semi automated primary well control system for use in ATEX Zone 1 hazardous environments and in compliance with NORSOK regulations. The unit features three grease intensifier pumps, control of the tool catcher, upper and lower stuffing box and line wiper. Grease Injection Skid, NORSOK 10,000 psi Well Pressure Dimensions & Weights PART NUMBER L-6901027709V01 (L) 244 cm, 96 in (W) 175 cm, 69 in (H) 194 cm, 76 in (Maximum Gross Weight) 5,000 kg, 11,023 lbs Primary hydraulic power is provided by an electrically driven pump. Four modes of operation are provided, automatic grease injection based on well pressure (patented NOV Elmar feature), remote automated grease pump control from a control room, automated grease pump control from a graphical interface on the unit and a fully manual operation panel. The unit is mounted within a weather proof container certified in accordance with DNV 2.7-1 and BS EN12079. All controls, reels and tanks are mounted inside the container behind secure lockable doors. Loading module into protective container 15,000 psi variant L-6901027709V02 N E S S I E © 2014 National Oilwell Varco www.nov.com/Elmar Elmar Product Line

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Transcript of Grease Injection Skid, NORSOK 10,000 psi Well · PDF fileNORSOK Z-015 Temporary Equipment...

Page 1: Grease Injection Skid, NORSOK 10,000 psi Well · PDF fileNORSOK Z-015 Temporary Equipment • DNV 2.7-1:2006 Offshore Containers. Associated Lifting Sets. Certification • CE marked,

Sect

ion

2 -

CON

TROL

Well

head

Con

trol E

quip

men

202

Performance Data & Specifications

Grease Pumps - Each Pump (V01 10,000psi W.P.)• Minimum Output Pressure 500psi (34.5Bar)• Maximum Output Pressure 12,000psi (827Bar)• Maximum Flow Rate 0.5lpm @ 10,000psi• Grease Capacity (usable) 450 litres• Max. Combined Grease Flow 1.5lpm @10,000psi

Grease Pumps - Each Pump (V02 15,000psi W.P.)• Minimum Output Pressure 500psi (34.5Bar)• Maximum Output Pressure 18,000psi (1241Bar)• Maximum Flow Rate 0.5lpm @ 15,000psi• Grease Capacity (usable) 450 litres• Max. Combined Grease Flow 2lpm @15,000psi

Hydraulic Pump - Pressure Compensated Axial Piston Pump• Max Pressure 3,300psi (228bar)• Displacement 45cc/rev• Hydraulic Tank Capacity 170 litres

Electrical Drive Motor 1 11kW 380-690V• Automatic multi voltage and automatic phase

correction.

Variant V01/V02:Upper Stuffing Box• Maximum Pressure 3,000psi (207Bar)

Lower Stuffing Box• Maximum Pressure 3,000psi (207Bar)

Tool Catcher• Maximum Pressure 3,000psi (207Bar)

Line Wiper• Maximum Pressure (pneumatic) 100psi (7Bar)

Power / External Supply

Air Supply• Minimum pressure 80psi (5.5Bar)• Maximum pressure 100psi (7Bar)• Volume requirements 30cfm

Electrical:• 380V-690V 50-60Hz three phase• 32A minimum supply connection• 220-240V 50-60Hz single phase• Automated multi voltage and phase correction

Design Standards

The grease injection unit will be designed using the following standards:• Machinery Directive 2006/42/EC. CE Marked• ATEX 95 (94/9/EC)• NORSOK D-002 System Requirements Well

Intervention Equipment• NORSOK Z-015 Temporary Equipment• DNV 2.7-1:2006 Offshore Containers.

BS EN12079:2006 Offshore Containers and Associated Lifting Sets.

Certification

• CE marked, ATEX Approved for use in a Category 2 (Zone 1) hazardous area

• Independently certified to DNV 2.7-1• NORSOK Approved

Performance Data & Specifications (cont.)

Sound Level• Maximum Operating Sound Level (outside of unit) 80dB(A)

Options

Variant V02:• 15,000 psi variant L-6901027709V02

Variant V03:• 10,000 psi variant L-6901027709V03Hydraulic Line Wiper• Maximum Pressure 3,000psi (207Bar)No Lower Suffing Box

Environmental Conditions

• Design Temperature range -20oC to +40oC, the hydraulic oil and grease grades must be chosen to suit the local environmental conditions.

• Weather resistant container with stainless steel construction.

This unit is a semi automated primary well control system for use in ATEX Zone 1 hazardous environments and in compliance with NORSOK regulations.

The unit features three grease intensifier pumps, control of the tool catcher, upper and lower stuffing box and line wiper.

Grease Injection Skid, NORSOK10,000 psi Well Pressure

Dimensions & Weights

PART NUMBER L-6901027709V01(L) 244 cm, 96 in (W) 175 cm, 69 in (H) 194 cm, 76 in (Maximum Gross Weight) 5,000 kg, 11,023 lbs

Primary hydraulic power is provided by an electrically driven pump.

Four modes of operation are provided, automatic grease injection based on wellpressure (patented NOV Elmar feature), remote automated grease pump control from a control room, automated grease pump control from a graphical interface on the unit and a fully manual operation panel.

The unit is mountedwithin a weather proofcontainer certified inaccordance withDNV 2.7-1 and BSEN12079. All controls,reels and tanks aremounted inside thecontainer behindsecure lockable doors.

Loading module into protective container

15,000 psi variant L-6901027709V02

N E S S I E

Elmar Product Line