World leAding mAnufAcTurer of Safe Access and Transfer Systems · • Helideck with Norsok C-004...

Safe Access andTransfer Systems

World leAding mAnufAcTurer of

www.m-a.no

marine Aluminium, Husøy PlantThe Husøy plant is Marine Aluminium’s new facility. The plant is in total 48.000 square meters. The new fabrication shops cover an area of 9000 square meters and the new administrative building covers an area of 4000 Square Metres.

marine Aluminium, Stord PlantOur facilities are conveniently located adjacent to the Aker Solutions’ Yard at Stord. Our two main fabrication shops cover a total area of approximately 3,500 Square

Metres. The main fabrication shop is 37 m wide and 55 m long and has a crane hook height of 27 m. The facility is excellent for the fabrication of large structures / modules.

marine Aluminium, ningbo PlantOur facilities in China are conveniently situated in the city of Ningbo and are a two-hour drive by car from Shanghai. This new facility includes 500 m2 of office space and 1500 Square Metres of fabrication space. The proximity to our customers in Asia has improved our service capability and shortened our delivery time.

marine Aluminium AS (mA) is one of the world’s leading companies in the engineering, design and fabrication of aluminium structures and products for the offshore and shipbuilding industries. mA has more than 60 years experience working with aluminium, and has particular competence in the fields of material technology, extrusion tooling and welding techniques.

Stord. 3.500 Square metres ningbo plant. 4.000 Square metresHusøy plant. 9.000 Square metres

ABOUT US

2 3Marine Aluminium Marine Aluminium

We make offshore access safe and reliable

INDEX

marine Aluminium group aims to deliver our products and perform our services in a way that meets our customers’ needs and requirements, without exposing personnel to significant risk and with no significant negative impact on the environment.

We believe that our overall objectives are achievable through commitment to continuous improvement, leadership and compliance with statutory requirements.

our overall objectives are:› Zero harm to people

› Zero customer complaints

› To visibly contribute to sustainable development

our core values are:› customer focus

› loyalty

› Team spirit

› focus on solutions

our iSo certificates:

id. 10465

AftermarketP: 30 - 31

HelidecksP: 6 -11

HHr railing SystemsP: 18 - 19

elevator ShaftsP: 26 - 27

Safe deck®P: 12 - 13

flexibarrierP: 20 - 21

gangwaysP: 14 - 15

friction Stir WeldingP: 22 - 23

Stair TowerP: 28 - 29

motion compensated gangways & Helideck P: 16 - 17

offshore modulesP: 24 - 25


HELIDECKS

The use of aluminium ensures a substantial weight reduction. The aluminium alloy used for Helidecks has the strength of mild steel, but has one-third of its weight. in addition, the aluminium extrusion technology provides the designers with cross sections that are impractical when using steel.

The Helidecks can be tailor-made to fulfill the customer’s requirements. Aluminium helicopter decks offer substantial benefits over other materials. Weight reductions of 50% to 65%, compared to steel, make them particularly suited to marine, offshore, and other weight-sensitive structures.

Due to its resistance to corrosion, the aluminium alloy used by MA also requires less maintenance. Lifecycle cost analysis shows that the lifetime savings are significant.

MA helidecks can be supplied in many different completion grades, from prefabricated kits to ready installed turn-key packages, including lighting, piping, firefighting, etc.

Key BenefiTS:

• Significant weight reduction• no maintenance required• no painting, no repainting

Helideck Safety equipment

norsok Helideck

electrical equipment

Safe Access Solution


don6 / niniStatoil / gjøa

cnooc / Hg

BP / Valhall

Aker / Transocean Spitsbergen

OFFSHORE HELIDECKS

9Marine Aluminium8 Marine Aluminium

Haukeland Hospital, Bergen, norway

Wolfsberg Hospital germany rigshospitalet, copenhagen

ROOFTOP HELIDECKS

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MARINE HELIDECKS


The marine Aluminium Safe deck® is a worldwide patented deck system for providing optimal firefighting and rescue conditions in accordance with norsok, dnV and Solas requirements.

The Marine Aluminium Safe Deck® has proven to be an effective recessed drainage system for the safe collection and discharge of water and any dispersed fuel.

The Marine Aluminium Safe Deck® is tested and certified by DNV, ABS and Lloyds.

Safe deck®: Aluminium equal to Steel regarding fire:• Self-draining Surface• Self-extinguishing Fire Ability• Structural integrity maintained post fire• Closed Drainage• In compliance with the latest rules and regulations from

DNV and Norsok

Safe deck®: recommended uses:• Helideck with Norsok C-004 requirements• Helidecks where DNV / SOLAS is required• Helidecks for unmanned platforms• Helidecks for platforms without water supply• Offshore and onshore process plants where there is a

risk of hydro carbon leakage• Tank farms

Safe deck® leakage test - Presentation for Statoilfire on regular deck - Presentation for StatoilSafe deck® fire Test - Presentation for Statoil Safe deck® - closed drain System

Well done, and mA’s Safe deck® system will now become recognized, amongst the production facilities, in the gulf of mexico (uScg area), and the rest of the world, of course. mA has an advantage over its competitors, due to actual attention of an oil major, chevron north America– deep Water exploration and Projects (dWeP).”

roël SoelemanChevron North America

Congratulations with this great achievement!!


OFFSHORE GANGWAYS

Safe concordia

marine Aluminium was the first, and is by far the most experienced manufacturer of aluminium gangways.

MA’s telescopic gangways are a very important offshore safety feature, and although the main purpose is personnel access between offshore installations, it can also be used to support utility transfer lines for fuel, mud, electricity and water. The gangways can be used to bridge between fixed and floating installations or between two fl oating installations. The greatest advantage of the MA telescopic gangways is the safety level. The telescopic gangways provide optimum safety for personnel, even during the roughest conditions, as the gangways have automatic disconnection in the event of an emergency situation.

Hydraulic operated

Safety equipment

fAT Test at mA Husøy

floatel Superior

dan Swift, lauritzenBorgsten dolphin - dunbar


• Advanced customised motion compensated access solutions

• Purchase or rent• Space efficient and lightweight • Plug and play solutions• 24/7 unattended connection• full redundancy • dnV / ABS classified• Quick activation

Telescopic gangway• Length: 6-28 metres• Vessels: 30+ metres• Windturbine installation• Crew change• Decommission

fPSo Side mounted gangway• Reduced gangway weight• No mooring crew required• Easy operation for connection to ship or rig• Compensate for wave motion

Helideck• Helideck is stationary under helicopter• Dramatically increases landing window on vessels• Ensure that scheduled crew changes can be performed

as planned• Increases safety and emergency response capability

Uptime International AS - a joint venture between Marine Aluminium AS and ICD AS

increase uptime through Safe AccessMOTION COMPENSATED GANGWAY AND HELIDECK

motion compensated Helideckgangway for wind turbine accesss

Sidemounted gangway for crew transfers

island crown


The marine Aluminium HHr Handrail system is a site built aluminium railing system of minimal number of components. As the system is bolted together it does not require hot work for installation and it is maintenance free. The system is highly versatile and can be adapted to any structure.

By using the marine Aluminium HHr railing system projects can achieve the following benefits:

• Reduced weight• High productivity and easy logistics during production phase• Easy installation• Low maintenance cost• Easy maintenance and modification

The HHr railing system design complies with the requirements in the norSoK regulations.

Marine Aluminium has delivered more than 45 000 metres HHR handrails to platforms in the Norwegian sector such as Statfjord, Ekofisk, Ormen Lange, Aker Drilling, Gjøa and many more.

Statfjord B & c

HHR RAILING SYSTEMS


flexiBarrier is a product developed to cope with the rough handling of goods and containers offshore.Adjacent railing and protection systems in lay-down areas can often be damaged, causing work delay and safety problems.

The product consists of hinged and energy absorbing posts and horizontal railing with flexible interconnection. The FlexiBarrier is delivered with footplates for either welding or bolting to steel or aluminium decks.

The railing can be supplied in different heights and with optional numbers of rails. When a pendulum load engages the railing, a flexible band within the railing will stretch and allow the post to function as a shock absorber without being damaged.

After the load is removed, the post will return to upright position again. Its unique design, along with the aluminium’s low weight and high resistance to corrosion, offers additional advantages compared to steel constructions for shipping and offshore installations.

The FlexiBarrier can also be extended to a larger flexi-wall structure. These can be used as protection for sensitive equipment, in the proximity of laydown and other high-risk areas.

FLEXIBARRIER

4-rail flexiBarrier

8-rail flexiBarrierflexiwall

20 Marine Aluminium 21Marine Aluminium

The advantage of this solid-state process is that it produces welds between extruded aluminium profiles through friction heating, without the need for either shielding gas or filler metal.

The maximum length of welding is 16 m; and by welding many profiles together, panels up to 20 m wide can be produced. Only aluminium alloys in the 6xxx-series are certified for production. The profile thickness varies from 2 mm to 12 mm.

The surface of the resulting panels is smooth, and requires no further grinding or brushing to improve the finish. The lower heat required for welding the profiles means that there is less distortion, and the technology produces panels with better mechanical properties than fusion welded panels.

FRICTION STIR WELDING

marine aluminium supply dropped object protection panels made of friction stir welded panels for any dropped object location on demand.

Aluminium Superstructure - m/y “The World” fSW machine


marine Aluminium can supply a wide range of custom-built modules for various purposes, such as:

• Accommodation• office Space• Workshops• containers• Storage Areas• control room modules• Special Purpose modules• Heli-guard Areas• Helicopter Hangars

Marine Aluminium offers complete Living Quarter Extensions, made with glass facades insulated to A60 fire class. These modules offer first class office and/or recreational areas on the offshore installations. The modules can be supplied ready-outfitted and insulated to any fire-rating.

Low weight makes installation easier by reducing the amount of work required offshore. The modules can be fully outfitted and still be lifted using existing cranes on the installation.

ccr module - oseberg

BP ula - offshore moduleHeidrun - Paint Shop module

Sleipner - Paint Shop module

OFFSHORE MODULES


Elevator Shaftsfloatel Superior marine Aluminium supply elevator

shafts in aluminium special design according to customer need.

The elevator shafts can be supplied as a modularized turnkey assembly set based on total size ready to be assembled in adjusted elements.

The elevator shafts are outfitted with friction stir welded panels, access ladder in aluminium, cable trays and lights.

The weight reduction is minimum 50% compared to steel.

• Reduced weight• Easy installation• Low maintenance cost• Easy to install• No welding during installation


Stair Towermarine Aluminium supply stair towers in aluminium adapted to any needs.

The stair towers can be supplied as turnkey solution ready to assembly at yard bases on total size for one lift installation or elements installation.

The stair tower can be supplied in fully compliance with Norsok requirements or any other customer requirements. Design can be optimized for windshield and explosion blast pressure if required.

The stair towers can be outfitted with lights, PA, Beacon, cladding and other required equipment.The weight reduction is minimum 50% compared to steel

• Reduced weight• Easy installation• Low maintenance cost• Easy to install• No welding during installation• Turn Key modularized• Bolted Assembly kit


our Aftermarket department gives our customers the best possible ser-vice and assistance for their individual needs for:

• general Service• upgrades & modification• maintenance• Training

We are proud to add two new programs into our service portfolio, and hope to significantly increase mA’s customer value.

ramform Sterling

Aftermarket

MA - Your Partner

TMM:Our Total Maintenance Management program gives our customers defined and bundled services on different levels and within different service-scopes. TMM handles both preventive and corrective maintenance. Management of spare parts and service personnel are also included in the program.

This program puts our customers in the driving seat when it comes to documentation and equipment control. Our online equipment database, Onix, gives customers access 24/7 in real-time for downloading job reports, certificates, part lists and what they need in order to prove compliance with the maintenance schedule.

TMM is available for all MA products and it is implemented as default on product delivery and throughout the warranty time.

mA Academy:The MA Academy is an Aftermarket program for training and certifying gangway operators. Marine Aluminium is an Original Equipment Manufacturer (OEM) for the product “MA-gangway”. And we have launched an QHSE requirement for all gangway operators, the “MA Academy Certificate”.

The MA Academy Certificate program consists of classroom sessions with theory about technical management and a desktop simulator. As well as our newly developed full size simulator. A final examination accredited by members of the MA-Academy board will qualify personnel for OEM compliance.

We believe in the importance of building a good relationship with our customers, and we are strongly committed to adding operational value.

We have built a reputation as a reliable partner in the access solutions market. We will increase the efficiency of performance and make sure your equipment runs smoothly in years to come.

We invite you to find out more about our aftermarket service and what we can do for your organization.

“Your challenges become our responsibility!”

mA Academy gangway operation simulator


norWAy PlAnTmarine Aluminium ASP.O. Box 134, N-4299 Avaldsnes, Norway Phone: +47 52 84 84 00E-mail: [email protected]

norWAy PlAnTmarine Aluminium ASVisit Adress:Husøyveien 1654262 AvaldsnesNorway

cHinA PlAnTmarine Aluminium (ningbo) co. ltd.No.89 Jinhe Road, Zhenhai, Ningbo315221 ChinaPhone: +86 574 8630 7926Fax: +86 574 8630 7927E-mail: [email protected]

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irculation: 2013-02

conTAcT uS: www.m-a.no / facebook.com/marineAluminium

World leAding mAnufAcTurer of Safe Access and Transfer Systems · • Helideck with Norsok C-004...

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Transcript of World leAding mAnufAcTurer of Safe Access and Transfer Systems · • Helideck with Norsok C-004...