Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100...

24
Global Standard Turning Center

Transcript of Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100...

Page 1: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

Global Standard Turning Center

Page 2: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

PUMA GT2100 series

02

PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and technical prowess to become the world’s leading turning center on the market.

Global Standard Turning Center

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Enhanced Productivity with High Speed, High Rigidity Structure

- Tool service life is further extended by a high rigidity, low vibration structure design

- Higher spindle acceleration/deceleration and shorter tool replacement time

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03

Features:

- Automatic power off/shutdown and LED lighting in addition to minimized power consumption rate of major units

- New concept in oil-water separation extends service life of cutting fluid

Easy and Convenient Operation

- Compact installation and user-oriented design guarantees excellent accessibility, operability, and maintainability

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19%*

3 Eco-Friendly Design, Minimized Owner’s Cost

Previo usPrevious Models

PUMA GT2100

Power Consumption

* Based on data from manufacturer self-testing

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04

High Rigidity Bed

Stable rigidity is provided by an optimal cast design that has increased natural frequency by 42% comparedwith previous models.

Wide ribs and a box-type slideway further reinforce bed rigidity. The distance between cutting point and slideway ensures an optimized layout to minimize vibration.

High Speed, High Rigidity StructureThe bed optimized with computer analysis provides high-level of rigidity by application of box-type guideway.Productivity has been enhanced by higher spindleacceleration/deceleration and shorter tool changing time.

PUMA GT2100 series

Spindle’s Center of Gravity Slide’s Center of Gravity

Comparison of Bed RigidityComparison of Bed Slideway Deformation by Carriage Position

Up to 3 times higher static rigidity than previous models

42%

PUMA GT2100

Previous Models

Def

orm

atio

n

Previous Models

PUMA GT2100

Position of Slide on Slideway

Cast design optimized with 3D computerized analysis has successfully increased natural frequency by as much as 42% compared to previous models. Stable cutting performance with minimized cutting vibration has been achieved in addition to extended tool service life.

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05

High Rigidity, Low Inertial Spindle

An optimized spindle overhang design has minimized the rotational inertial load, enhanced rigidity, and shortened acceleration/deceleration time.

Note: Spindle acceleration/deceleration times are based on the same drive motor( 0 –> Max, Max –> 0 )

The optimized feeder layout in addition to a feeder design with a low center of gravity produces stable feed at high travel speed and soft feed at low travel speed. A newly designed turret driven with a high-efficiency servo motor guarantees powerful machining and stable tool change performance at high speed.

High Rigidity Feeding Structure

Previous Models

4.37 / 3.38 s

PUMA GT2100

3.79 / 3.18 s

Spindle Motor

Rapid Travel Speed X-axis 24 m/min ( 944.9 ipm )

Z-axis 30 m/min ( 1181.1 ipm )

0.15 sNote: Indexing time ( 1 station swivel )

18.5 kW

Max. Spindle Speed GT2100 / M 4500 r/min

GT2100B / MB 3500 r/min

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Comfortable Accessibility

EZ function

Access to the tool post is optimized for the operator’s convenience.

Simple tool setter function which memorizes the previous fix position of the tail stock ensuring that the carriage moves to the fixed tail stock position automatically whenever necessary.

Easy and Convenient Operation

PUMA GT2100 series

Maximizing Available Space

Installation area has been reduced by 15% from previous models.

Previous Models 5.2 m2

PUMA GT2100 4.57 m2

2940 ( 115.7 )

4.57 m2

1555

( 61

.2 )

12%

EZ automatic tail stock function

The Z axis can monitor the position of the tail stock. When the tail stock has been moved, the Z axis can be moved to the fixed tail stock position by pressing a button on the control panel. This makes the task of positioning the tail stock much easier.

EZ tool setter function

When a tool touches the tool setter in automatic or manual mode, the necessary axis comes forward at aconstant speed to touch the tool and returns automatically.

1030

( 40

.6 )

390 ( 15.4 )

Ease of operation and convenience has been significantly improved with an ergonomic, modular design. A compact design structure allows for higher levels of productivity in a smaller space.

Unit: mm ( inch )

Unit: mm ( inch )

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Easily Cleaned Coolant Tank

Excellent Maintainability

Full Sliding Cover

The coolant ( cutting fluid ) tank can be drawn out without removing the chip pan and conveyor. The user canclean the tank easily.

The cover has been redesigned to be easily removed for convenient service access.

Application of a full cover is to prevent the heat of chips from being transferred to the bed and guideway. The guideway can be protected and chips can be removed easily.

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Hydraulic Unit

LED Work Light and Signal tower

Energy-saving, eco-friendly unit is 23% more efficient compared with previous models.

LED lamps provide high energy efficiency even at low voltage and have more than 10 times the lifespan of halogen lamps.

PUMA GT2100 series

LED Work Lamp LED Signal tower

Eco-Friendly Design to Reduce CostsEnhanced energy efficiency lowers operating costs and protects the environment

Power consumption ( 2Hr )

23%

Previo usPrevious Models 1.7 kWh

PUMA GT2100 1.3 kWh

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09

Automatic Light Switch

Automatic Shutdown Function

Oil Skimmer

The work light automatically turns off after 10 minutes of no switch operation on the operator’s panel.

If there has been no switch operation input on the operator's panel for 10 minutes, the spindle, servo motor, chip conveyor motor, and coolant tank motor, are all automatically shut down to save energy and protect the machine.

A new oil skimmer with excellent oil-water separating performance extends coolant service life. Dust is minimized to improve the work environment.

Work light ONWork light turns off automatically

Power Consumption

Previous Models

32.6 kVA

Coolant tank motor stops

Spindle, servo motor stop

Chip conveyor motor stops

After 10 minutes

11%

PUMA GT2100

29.04 kVA

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Out

put :

kW(H

p)

Spindle speed (r/min)

3.7 (5.0)

2.2 (3.0)

0.9 (1.2)

750 1115 2500 50004000

1.1kW(1.5kW)/Cont.

14N.m(10.3 ft-lbs)

47.1 N.m(34.8 ft-lbs)

5.5 kW (7.4Hp) (10 min. S3 25%)

Basic Mechanism

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Slide

New Tool Post Concept High Reliability BMT Turret ( PUMA GT2100M / MB )

Stable feed of the slide is achieved by a low-inertial design with a low center of gravity. The axis is driven by a large diameter, high precision ball screw supported by high precision bearings in addition to employing a double-anchor pretension system that minimizes thermal expansion at high speed, high accuracy, and high rigidity.

The tool post driven by a high-efficiency servo motor provides greater reliability with a reduced number of parts. The tool drive with a minimized number of parts is cooled with air and oil, thus generating much less heat. Noise from the bevel gear is significantly reduced to enable long periods of milling work at high speed, thus improving both productivity and accuracy.

The BMT55P tooling is strongly fixed to the turret with four bolts and keys to provide powerful machining performance with high efficiency, high rigidity, and a high precision internal drive system. Stable performance is guaranteed even after extensive milling work.

Spindle

The optimized spindle overhang design has minimized rotational inertial load, enhanced rigidity, and shortened acceleration/deceleration time. In addition, the front bearing ( a high-speed, high-precision, angular ball bearing ) minimizes heat generation and enables stable spindle drive even after long, high speed operation.

Max. speed of rotating tool

5000 r/min

Max. power output of rotating tool

5.5 kW ( 7.4 Hp )

Max. torque of rotating tool

47.1 N.m ( 34.8 ft-lbs )

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Splash Guard

Chip Conveyor

The front door is provided with safety devices on the upper and lower guide to protect the operator. The door remains firmly on the machine even in an emergency situation.

Hinge type, Magnetic scraper type and Screw type chip conveyors are available and the direction of chip discharge can be selected to backward-right or backward as appropriate.

Heat generated from cutting is transferred to the machine, which causes thermal deformation and deterioration in machining accuracy. The coolant cooling system controls the temperature of the cutting fluid to minimize thermal deformation and maintain high machining accuracy. The system is highly recommended for high-pressure cutting fluid pumps or non-water-based cutting fluid to achieve high-accuracy machining.

Coolant Chiller

General type chip conveyor- Hinge type, Magnetic scraper type In case of Screw type chip conveyor, the length of protrusion is

reduced by as much as 20% than those of conventional chip conveyors to optimize available space. The chips are compressed and discharged by a screw reduced by more than 75% in volume. Easy handling of the chips is possible as the coolant is not discharged with the chips.

Screw type chip conveyor

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Easy CNC Set-up and EOP

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EOP ( Easy Operation Package )

Programming

Interactive Programming

Operation / Maintenance

G Code ListDescription of G Code can be displayed on the screen when necessary.

To prevent mechanical damage when feeding, the wear or fracture of tools is detected according to pre-set load limits of the spindle and shafts.

M Code ListDescription of M Code can be displayed on the screen when necessary.

The function to measuring and monitoring the rate of machine operation.

Automatic calculation including cutting size and conditions.

The function to save the acquired load information per item from the tool load monitor to the tool table. Information stored can be reloaded for use in the tool load monitor.

Operation Rate - User Log In

Calculator

Back Up Custom DataTool Load Monitor

The 「EZ Guide i」 supports the entire operation of the NC machining tool from programming, to checking by animation, to processing after programming including tool compensation and coordinate system measurement, and the inspection of finished parts. Program error can be identified by animation. The ISO code programming is the most popular type for NC machine tools enhanced compatibility with CAD/CAM.

Integrated Operation Window

Lathe Machining Cycle

Actual Processing Simulation

Tool Data Management Function

Previous Models

Easy Set-up

234

6

Operating ConsoleDoosan-Fanuc i series

10.4" color TFT LCD monitorLarge 10.4" LCD screen showing error messages of the machine and controller improves operator’s work convenience.

PCMCIA Card

USB Port

Ethernet Connectivity ( embedded )

Swing-type PanelThe operation panel can swing up to 88° to provide the operator with convenience during work.

1

2

3

4

5

6

1

5

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High Performance

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PUMA GT2100 Series provides high machining performance in a wide variety of cutting processes.

•The above data is based on the manufacturer testing and may vary according to operating conditions.

Chip removal rate cm3/min ( inch3/min ) 27 ( 1.7 )

Cutting speed m/min ( ipm ) 120 ( 4724.4 )

Feedrate mm/min ( ipm ) 190 ( 7.5 )

Spindle speed r/min 1011

Cutting depth mm ( inch ) 4 ( 0.2 )

Tool diameter mm ( inch ) 63 ( 2.5 )

PUMA GT 2100Munit

Face mill Carbon steel ( SM45C )

Tap size M20 x P2.5

Cutting speed m/min ( ipm ) 15 ( 590.6 )

Feedrate mm/min ( ipm ) 600 ( 23.6 )

Spindle speed r/min 240

PUMA GT 2100Munit

Tapping Carbon steel ( SM45C )

Chip removal rate cm3/min ( inch3/min ) 90 ( 5.5 )

Cutting speed m/min ( ipm ) 60 ( 2362.2 )

Feedrate mm/min ( ipm ) 250 ( 9.8 )

Spindle speed r/min 1060

Cutting depth mm ( inch ) 20 ( 0.8 )

Tool diameter mm ( inch ) 18 ( 0.7 )

PUMA GT 2100Munit

End mill Carbon steel ( SM45C )

Chip removal rate cm3/min ( inch3/min ) 472 ( 28.8 ) 567 ( 34.6 )

Cutting speed m/min ( ipm ) 200 ( 7874 ) 200 ( 7874 )

Feedrate mm/rev 0.15 0.18

Spindle speed r/min 1010 1011

U-drill diameter mm ( inch ) 63 ( 2.5 ) 63 ( 2.5)

PUMA GT 2100 GT 2100Bunit

U-drill Carbon steel ( SM45C )

Chip removal rate cm3/min ( inch3/min ) 551 ( 33.6 ) 519 ( 31.6)

Cutting speed m/min ( ipm ) 210 ( 8267.7 ) 210 ( 8267.7 )

Feedrate mm/rev 0.55 0.55

Spindle speed r/min 965 563

Cutting depth mm ( inch ) 4.5 ( 0.2 ) 4.5 ( 0.2 )

PUMA GT 2100 GT 2100Bunit

OD Turning Carbon steel ( SM45C )

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Spindle speed (r/min)

10

100

4,5001001,000

1

10

1,000

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

965 2250

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

183.1 N·m (135.1 ft-lbs) S3 15min. 25%148.4 N·m (109.5 ft-lbs) S3 60min. 40%

1286

Cont.111.4 N·m (82.2 ft-lbs) Cont. 11

9

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

10

100

4,5001001,000

1

10

1,000

965 3858

18.5 kW (24.8 Hp) S3 30min. 60%148.4 N·m (109.5 ft-lbs) Cont.183.1 N·m (135.1 ft-lbs) S3 30min. 60%

15 kW (20.1 Hp) Cont. 1511

10

100

45001001000

1

10

1000

563 2254751

190.4 N·m (140.5 ft-lbs) Cont.254.1 N·m (187.5 ft-lbs) S3 60min. 40%313.4 N·m (231.3 ft-lbs) S3 15min. 25%

Cont.

97.5

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

10

100

3500100 10001

10

1000

440 1761

401.2 N·m (296.1 ft-lbs) S3 15min. 25%325.3 N·m (240.1 ft-lbs) S3 60min. 40%

587

Cont.

244 N·m (180.1 ft-lbs) Cont.

97.5

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

Main Spindle Power - Torque Diagram

14

Main Spindle Power - Torque Diagram ( GT 2100 / M )

Main Spindle Power - Torque Diagram ( GT 2100B / MB)

Spindle speed (r/min)

10

100

4,5001001,000

1

10

1,000

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

965 2250

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

183.1 N·m (135.1 ft-lbs) S3 15min. 25%148.4 N·m (109.5 ft-lbs) S3 60min. 40%

1286

Cont.111.4 N·m (82.2 ft-lbs) Cont. 11

9

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

10

100

4,5001001,000

1

10

1,000

965 3858

18.5 kW (24.8 Hp) S3 30min. 60%148.4 N·m (109.5 ft-lbs) Cont.183.1 N·m (135.1 ft-lbs) S3 30min. 60%

15 kW (20.1 Hp) Cont. 1511

10

100

45001001000

1

10

1000

563 2254751

190.4 N·m (140.5 ft-lbs) Cont.254.1 N·m (187.5 ft-lbs) S3 60min. 40%313.4 N·m (231.3 ft-lbs) S3 15min. 25%

Cont.

97.5

Spindle speed (r/min)

TORQ

UE

(N·m

(ft-

lbs)

)

OU

TPU

T (k

W (H

p))

10

100

3500100 10001

10

1000

440 1761

401.2 N·m (296.1 ft-lbs) S3 15min. 25%325.3 N·m (240.1 ft-lbs) S3 60min. 40%

587

Cont.

244 N·m (180.1 ft-lbs) Cont.

97.5

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

18.5 kW (24.8 Hp) S3 15min. 25%15 kW (20.1 Hp) S3 60min. 40%

Max. spindle speed 4500 r/min

Main spindle motor power ( 15min. / cont. )

18.5 / 15 kW

( 24.8 / 20.1 Hp )

Max. spindle speed 3500 r/min

Main spindle motor power ( 15min. / cont. )

18.5 / 15 kW

( 24.8 / 20.1 Hp )

Page 15: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

105

( 4.1

)

90 ( 3.5 )

73 (

2.9

) 15

55 (

61.2

)

341

( 13.

4 )

77

5 ( 3

0.5

)

2744

( 10

8.0

)

1310

( 51

.6 )

25

0 ( 9

.8 )

88°

ELECTRIC POWER INLET

SIDE SCREW CONVEYOR

AIR INLET

2640 ( 103.9 ) 570 ( 22.4 )345 ( 13.6 ) 2985 ( 117.5 ) 538 ( 21.2 ) 3523 ( 138.7 )

613

( 24.

1 )

26

2 ( 1

0.3

)

245

( 9.6

)

1700

( 66

.9 )

700 ( 27.6 ) 710 ( 28.0 ) 775 ( 30.5 )800 ( 31.5 ) 1035 ( 40.7 ) 568 ( 22.4 )

2610 ( 102.8 )

88°73 (

2.9

) 10

5 ( 4

.1 )

341

( 13.

4 )

1555

( 61

.2 )

77

5 ( 3

0.5

)

90 ( 3.5 )

2744

( 10

8.0

)

1310

( 51

.6 )

250

( 9.8

)

( AUTO DOOR OPEN SPACE )

( DOOR OPEN SPACE )SPINDLE CENTER

4FT COVER

SIDE SCREW CONVEYOR

AIR INLET

ELECTRIC POWER INLET

710 ( 28.0 ) 775 ( 30.5 )

800 ( 31.5 ) 1035 ( 40.7 )

1700

( 66

.9 )

300( 11.8 )

2610

700 ( 27.6 )

570 (22.4) 538 (21.2)

568 ( 22.4 )

613

(24.

1)

262

( 10.

3 )

245

( 9.6

)

( DOOR OPEN SPACE )

SPINDLE CENTER( AUTO DOOR OPEN SPACE )

2640 ( 103.9 ) 2940 ( 115.7 )3478( 136.9 )

2640 ( 103.9 ) 570 ( 22.4 )345 ( 13.6 ) 2985 ( 117.5 ) 538 ( 21.2 ) 3523 ( 138.7 )

613

( 24.

1 )

26

2 ( 1

0.3

)

245

( 9.6

)

1700

( 66

.9 )

700 ( 27.6 ) 710 ( 28.0 ) 775 ( 30.5 )800 ( 31.5 ) 1035 ( 40.7 ) 568 ( 22.4 )

2610 ( 102.8 )

88°73 (

2.9

) 10

5 ( 4

.1 )

341

( 13.

4 )

1555

( 61

.2 )

77

5 ( 3

0.5

)

90 ( 3.5 )

2744

( 10

8.0

)

1310

( 51

.6 )

250

( 9.8

)

( AUTO DOOR OPEN SPACE )

( DOOR OPEN SPACE )SPINDLE CENTER

4FT COVER

SIDE SCREW CONVEYOR

AIR INLET

ELECTRIC POWER INLET1628 ( 64.1 )

1030

( 40

.6 )

1165 ( 45.9 )

3105 ( 122.2 )

670

( 26.

4 ) 4

17 (

16.4

) 73 ( 2.9 ) 390 ( 15.4 )

PUMA GT2100 / PUMA GT2100MSIDE SCREW CONVEYOR

SPINDLE CENTER

3105 ( 122.2 )

390 ( 15.4 ) 1165 ( 45.9 )

73 ( 2.9 )

1628 ( 64.1 )

1030

( 40

.6 )

670

( 26

.4 )

417

( 16

.4 )

Coolant Tank Disassembly Space

External Dimensions

15

Top view

Top view

Front view

Front view

Unit: mm ( inch )

Side view

Side view

GT 2100 / M

GT 2100B / MB

Coolant Tank Disassembly Space

Page 16: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

16

Tooling System

Unit: mm ( inch )

O.D Tool Clamper

Face Tool Holder

12st. Turret

ExtendedO.D Tool Holder

Boring Bar

Drill

Boring Bar Sleevesø 10 ( 0.375" )-H40ø 12 ( 0.5" )-H40ø 16 ( 0.625" )-H40ø 20 ( 0.75" )-H40ø 25 ( 1.0" )-H40ø 32 ( 1.25" )-H40

O.D Tool □25

I.D Tool Holder( H40 )

ø 40 Boring Bar

U-DrillU-Drill CapU-Drill Sleevesø20 ( 0.75" )-H40ø25 ( 1.0" )-H40ø32 ( 1.25" )-H40

Drill SocketsMT#1-H40MT#2-H40MT#3-H40

OPT.

ø 40 (1.5")

O.D Tool Clamper

Face Tool Holder

ExtendedO.D Tool Holder

Boring Bar

Drill

Boring Bar Sleevesø 10 ( 0.375" )-H40ø 12 ( 0.5" )-H40ø 16 ( 0.625" )-H40ø 20 ( 0.75" )-H40ø 25 ( 1.0" )-H40ø 32 ( 1.25" )-H40

O.D Tool □25

I.D Tool Holder( H40 )

ø 40 Boring Bar

U-DrillU-Drill CapU-Drill Sleevesø20 ( 0.75" )-H40ø25 ( 1.0" )-H40ø32 ( 1.25" )-H40

Drill SocketsMT#1-H40MT#2-H40MT#3-H40

OPT.

ø 40 ( 1.5" )

10st. Turret

PUMA GT2100B

PUMA GT2100 / PUMA GT2100B

Page 17: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

17

Unit: mm ( inch )

PUMA GT2100M / GT2100MB

Boring Bar

O.D Tool □25

U-Drill

BMT 55P Turret

Single OD Tool Holder

Single ID Tool Holder

Face Tool Holder

Angular Milling Head for Face Cutting

Straight Milling Head for Side Cutting

Milling ArborAdapter

Collet Adapter

Boring Bar Sleevesø 10 ( 0.375" )-H40ø 12 ( 0.5" )-H40ø 16 ( 0.625" )-H40ø 20 ( 0.75" )-H40ø 25 ( 1.0" )-H40ø 32 ( 1.25" )-H40

U-Drill Sleevesø20 ( 0.75" )-H40ø25 ( 1.0" )-H40ø32 ( 1.25" )-H40

U-Drill Cap

Drill

OPT.

Collet ( ER25 ) ( ø2~ø16 )

Drill SocketsMT#1-H40MT#2-H40MT#3-H40

OPT.

WeldonAdapter

Dummy Plug

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Working Ranges, Tool Interference Diagram

238 (9.4)Ø

550 (21.7)

Ø

(Max, tool swing)

55 (2.2)

197 (7.8)

Ø

50 (2.0)7

40 (1.6)

50 (2

.0)

Ø185 (7.3)

40 (1

.6)

Ø

35 (1.4)

26 (1.0)

180 (7.1)40 (1.6)

(X-axis travel)230 (9.1)195 (7.7) 35 (1.4)

58 (2.3)

200 (7.9)230 (9.1)(X-axis travel) 30 (1.2)

26 (1.0)

415 (16.3)

415 (16.3)

390 (15.4)Ø (Max. turning dia.)

210 (8.3)Ø (Main Spindle / 8-inch chuck)254 (10.0)Ø (Main Spindle / 10-inch chuck)

169 (

6.7)

Ø

27.2 (1.1)

23 (0

.9)

549 (21.6)

Ø

(Max. tool swing)

225 (8.9)

Ø

185 (7.3)

Ø199 (7.8)Ø

249 (9.8)Ø

230

(9.1

95 (3.7)

7 (0.3)

70 (2.8)

26 (1

.0)70 (2

.8)

40 (1.6)Ø

227 (8.9)Ø

49 (1

.9)

60 (2

.4)16 (0.6)Ø

165 (6.5) 60 (2.4)40 (1.6)

50 (2

.0)

80 (3.1)230 (9.1)(X-axis travel)

210 (8.3)Ø (Main spindle / 8-inch chuck)254 (10.0)Ø (Main spindle / 10-inch chuck)

300 (11.8)Ø (Max. turning dia.)

58 (2.3)

230 (

9.1)(X

-axis

trave

l)

180 (

7.1)50

(2.0) 26 (1

.0)

23.5

(0.9

)

28 (1.1)

150 (5.9)

Unit: mm ( inch )PUMA GT2100

Tool Interference Diagram

Working Ranges

18

OD Tool Extended OD Tool

45(1.8) (1.8)(4.1)

(1.8) (1.8) (2.6) (1.8)

(0.2)

(4.1)

(4.1)

103(4.1)

(4.1)

(4.1)

(4.1)

580 (22.8)115 (4.5) 80 (3.1) 115 (4.5) 80 (3.1)

195

(7.7

)35

(1.4

)

230

(9.1

)23

0 (9

.1)

230

(9.1

)23

0 (9

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

103 580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

63(2.5) (3.6)

(2.5) (3.6)

(2.5)

(2.5) (5.1)

(3.6)

20 (0

.8)

92

80(3.1)

(3.1)

(3.1)

(3.1)

40 (1.6

)(1

.4)

(1.6

)(2

.2)

7 (0.3)

415

(16.

3)41

5 (1

6.3)

415

(16.

3)41

5 (1

6.3)

45

200

(7.9

)30

(1.2

)

35

103

63

15 (0

.6)

90

105

80

(Z-AXIS TRAVEL) 580 (22.8) 7 (0.3)(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)115 (4.5) 80 (3.1) (TAIL STOCK TRAVEL)

580 (22.8) (TAIL STOCK TRAVEL)

115 (4.5) 80 (3.1) 580 (22.8) (TAIL STOCK TRAVEL)

(QUILL TRAVEL)

(Z-AXIS REP.ROINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.ROINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.ROINT)

5 (0.2)575 (22.6)(Z-AXIS REP.ROINT)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

90 (3

.5)

140

(5.5

)

103

45 103

75

92

5540

68

80

178

(7.0

)52

(2.0

)

103

45

68

37 (1

.5)

130

5

45

80

65

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

(3.0

)

Face ToolID Tool

Page 19: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

Unit: mm ( inch )

45 (1.8) 45 (1.8)

45 (1.8)

55 (2.2) 7 (0.3)

103(4.1)

115 (4.5) 80(3.1)

103(4.1)

115 (4.5) 80(3.1)

580 (22.8)

80(3.1)

580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

230

(9.1

)

150

(5.9

)80

(3.1

)

77 (3.0) 77 (3.0)

77 (3.0)

140 (5.5)

60 (2

.4)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

100

(3.9

)

9 (0

.4)

29 (1

.1)

201

(7.9

)

143 (5.6)

52 (2.0)

49 (1

.9)

30 (1

.2)

50 (2

.0)

180

(7.1

)

26 (1.0)67 (2.6)

128 (5.0)

70 (2

.8)

50 (2

.0)

63.6(2.5)

180

(7.1

)

72 (2.8)

5 (0.2)

131.4 (5.2)

70 (2

.8)

17 (0

.7)

70 (2

.8)

82 (3

.2)

40 (1.6)48 (1.9)

148

(5.8

)

7 (0

.3)

147 (5.8)

10 (0.4)

67 (2.6)

65 (2

.6)

95 (3

.7)

2 (0

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)23

0 (9

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)

230

(9.1

)(X

-AXI

S TR

AVEL

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)(TAIL STOCK TRAVEL)

(QUILL TRAVEL) 103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)80(3.1) (QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 45 (1.8)

45 (1.8)

55 (2.2) 7 (0.3)

103(4.1)

115 (4.5) 80(3.1)

103(4.1)

115 (4.5) 80(3.1)

580 (22.8)

80(3.1)

580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

230

(9.1

)

150

(5.9

)80

(3.1

)

77 (3.0) 77 (3.0)

77 (3.0)

140 (5.5)

60 (2

.4)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

100

(3.9

)

9 (0

.4)

29 (1

.1)

201

(7.9

)

143 (5.6)

52 (2.0)

49 (1

.9)

30 (1

.2)

50 (2

.0)

180

(7.1

)

26 (1.0)67 (2.6)

128 (5.0)

70 (2

.8)

50 (2

.0)

63.6(2.5)

180

(7.1

)

72 (2.8)

5 (0.2)

131.4 (5.2)

70 (2

.8)

17 (0

.7)

70 (2

.8)

82 (3

.2)

40 (1.6)48 (1.9)

148

(5.8

)

7 (0

.3)

147 (5.8)

10 (0.4)

67 (2.6)

65 (2

.6)

95 (3

.7)

2 (0

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)23

0 (9

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)

230

(9.1

)(X

-AXI

S TR

AVEL

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)(TAIL STOCK TRAVEL)

(QUILL TRAVEL) 103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)80(3.1) (QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 45 (1.8)

45 (1.8)

55 (2.2) 7 (0.3)

103(4.1)

115 (4.5) 80(3.1)

103(4.1)

115 (4.5) 80(3.1)

580 (22.8)

80(3.1)

580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

230

(9.1

)

150

(5.9

)80

(3.1

)

77 (3.0) 77 (3.0)

77 (3.0)

140 (5.5)

60 (2

.4)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

100

(3.9

)

9 (0

.4)

29 (1

.1)

201

(7.9

)

143 (5.6)

52 (2.0)

49 (1

.9)

30 (1

.2)

50 (2

.0)

180

(7.1

)

26 (1.0)67 (2.6)

128 (5.0)

70 (2

.8)

50 (2

.0)

63.6(2.5)

180

(7.1

)

72 (2.8)

5 (0.2)

131.4 (5.2)

70 (2

.8)

17 (0

.7)

70 (2

.8)

82 (3

.2)

40 (1.6)48 (1.9)

148

(5.8

)

7 (0

.3)

147 (5.8)

10 (0.4)

67 (2.6)

65 (2

.6)

95 (3

.7)

2 (0

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)23

0 (9

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)

230

(9.1

)(X

-AXI

S TR

AVEL

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)(TAIL STOCK TRAVEL)

(QUILL TRAVEL) 103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)80(3.1) (QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 45 (1.8)

45 (1.8)

55 (2.2) 7 (0.3)

103(4.1)

115 (4.5) 80(3.1)

103(4.1)

115 (4.5) 80(3.1)

580 (22.8)

80(3.1)

580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

230

(9.1

)

150

(5.9

)80

(3.1

)

77 (3.0) 77 (3.0)

77 (3.0)

140 (5.5)

60 (2

.4)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

100

(3.9

)

9 (0

.4)

29 (1

.1)

201

(7.9

)

143 (5.6)

52 (2.0)

49 (1

.9)

30 (1

.2)

50 (2

.0)

180

(7.1

)

26 (1.0)67 (2.6)

128 (5.0)

70 (2

.8)

50 (2

.0)

63.6(2.5)

180

(7.1

)

72 (2.8)

5 (0.2)

131.4 (5.2)

70 (2

.8)

17 (0

.7)

70 (2

.8)

82 (3

.2)

40 (1.6)48 (1.9)

148

(5.8

)

7 (0

.3)

147 (5.8)

10 (0.4)

67 (2.6)

65 (2

.6)

95 (3

.7)

2 (0

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)23

0 (9

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)

230

(9.1

)(X

-AXI

S TR

AVEL

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)(TAIL STOCK TRAVEL)

(QUILL TRAVEL) 103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)80(3.1) (QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 45 (1.8)

45 (1.8)

55 (2.2) 7 (0.3)

103(4.1)

115 (4.5) 80(3.1)

103(4.1)

115 (4.5) 80(3.1)

580 (22.8)

80(3.1)

580 (22.8)

5 (0.2)

5 (0.2)

575 (22.6)

230

(9.1

)

150

(5.9

)80

(3.1

)

77 (3.0) 77 (3.0)

77 (3.0)

140 (5.5)

60 (2

.4)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

100

(3.9

)

9 (0

.4)

29 (1

.1)

201

(7.9

)

143 (5.6)

52 (2.0)

49 (1

.9)

30 (1

.2)

50 (2

.0)

180

(7.1

)

26 (1.0)67 (2.6)

128 (5.0)

70 (2

.8)

50 (2

.0)

63.6(2.5)

180

(7.1

)

72 (2.8)

5 (0.2)

131.4 (5.2)

70 (2

.8)

17 (0

.7)

70 (2

.8)

82 (3

.2)

40 (1.6)48 (1.9)

148

(5.8

)

7 (0

.3)

147 (5.8)

10 (0.4)

67 (2.6)

65 (2

.6)

95 (3

.7)

2 (0

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)23

0 (9

.1)

(X-A

XIS

TRAV

EL)

230

(9.1

)(X

-AXI

S TR

AVEL

)

230

(9.1

)(X

-AXI

S TR

AVEL

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)(TAIL STOCK TRAVEL)

(QUILL TRAVEL) 103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)80(3.1) (QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

103(4.1)

115 (4.5) 80(3.1) 580 (22.8)

80(3.1)

(TAIL STOCK TRAVEL)

(QUILL TRAVEL)

45 (1.8) 580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

238 (9.4)Ø

550 (21.7)

Ø

(Max, tool swing)

55 (2.2)

197 (7.8)

Ø

50 (2.0)7

40 (1.6)

50 (2

.0)

Ø185 (7.3)

40 (1

.6)

Ø

35 (1.4)

26 (1.0)

180 (7.1)440 (1.6)

(X-axis travel)230 (9.1)195 (7.7) 35 (1.4)

58 (2.3)

200 (7.9)230 (9.1)(X-axis travel) 30 (1.2)

26 (1.0)

415 (16.3)

415 (16.3)

390 (15.4)Ø (Max. turning dia.)

210 (8.3)Ø (Main Spindle / 8-inch chuck)254 (10.0)Ø (Main Spindle / 10-inch chuck)

169 (

6.7)

Ø

27.2 (1.1)

23 (0

.9)

549 (21.6)

Ø

(Max. tool swing)

225 (8.9)

Ø

185 (7.3)Ø199 (7.8)

Ø

249 (9.8)Ø

230

(9.1

95 (3.7)

7 (0.3)

70 (2.8)

26 (1

.0)70 (2

.8)40 (1.6)

Ø

227 (8.9)Ø

49 (1

.9)

60 (2

.4)16 (0.6)Ø

165 (6.5) 60 (2.4)40 (1.6)

50 (2

.0)

80 (3.1)230 (9.1)(X-axis travel)

210 (8.3)Ø (Main spindle / 8-inch chuck)254 (10.0)Ø (Main spindle / 10-inch chuck)

300 (11.8)Ø (Max. turning dia.)

58 (2.3)

230 (

9.1)(X

-axis

trave

l)

180 (

7.1)50

(2.0) 26 (1

.0)

23.5

(0.9

)

28 (1.1)

150 (5.9)

PUMA GT2100M

Tool Interference Diagram

Working Ranges

OD Tool ID Tool

Straight Milling

Face Tool

Angular Milling

19

Page 20: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

20

Working Ranges, Tool Interference Diagram

Unit: mm ( inch )PUMA GT2100B

Working Ranges

OD Tool Extended OD Tool

580 (22.8)80 (3.1)

195

(7.7

)35

(1.4

)

230

(9.1

)23

0 (9

.1)

230

(9.1

)23

0 (9

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

2 (0

.1)

580 (22.8)

5 (0.2)575 (22.6)

63

20 (0

.8)

92

80

40(1

.6)

(1.4

) (2.2

)(1

.6)

(2.2

)

7 (0.3)

117(4.6)

(4.6) (4.6)

(4.6)

(2.5)(3.6)

(3.1)

(2.5)(3.5)

(3.1) (3.1)

(2.7) (5.1)

(3.6)(2.7)

(3.1)

48(1.9)

(1.9) (1.9)(2.4)(4.0)

(3.9)100

112 (4.4)

220

(8.7

)

415

(16.

3)41

5 (1

6.3)

415

(16.

3)41

5 (1

6.3)

200

(7.9

)30

(1.2

)

35

63

15 (0

.6)

90

80

48 102

117

215

(8.5

)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

580 (22.8)80 (3.1) 112 (4.4) (TAIL STOCK TRAVEL) 580 (22.8)80 (3.1) 112 (4.4) (TAIL STOCK TRAVEL)

580 (22.8)80 (3.1) 112 (4.4) (TAIL STOCK TRAVEL)

(QUILL TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2) 5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

7 (0.3)(1.9)(3.9)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

90 (3

.5)

140

(5.5

)

75

92

5540

68

80

48

117

100

275

(10.

8)

178

(7.0

)52

(2.0

)

68

37 (1

.5)

130

45 (1.8)

80

48 62

11757

237

(9.3

)

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

(X-A

XIS

TRAV

EL)

(3.0

)

Face ToolID Tool

238 (9.4)Ø

(Max, tool swing)

55(2.2)(1.6)

197 (7.8)

Ø

50(2.0)7

40

50 (2.0

)

185(7.3)

Ø

40(1

.6)

Ø

35 (1.4)

26 (1.0)

180 (7.1) 230 (9.1) (X-axis travel)

195 (7.7) 35 (1.4)

58(2.3)

200 (7.9)230 (9.1) (X-axis t

ravel)30 (1.2)

26 (1.0)

390 (15.4)Ø(Max. turning dia.)

254 (10.0)Ø(Main Spindle / 10-inch chuck)

169(6

.7)Ø

27.2 (1.1)

23 (0.9

)

550(21.7)

Ø 550(21.7)

Ø(Max, tool swing)

50(2

.0)

180 (7.1) 40(1.6) 230(9.1)(X-axis travel)195(7.7) 35(1.4)

58(2.3)

415(16.3)415(16.3)

390(

15.4

)

Ø

(Max

. turn

ing di

a.)

254(10.0)

Ø

(Main Spindle / 10-inch chuck)

27.2(1.1)

23 (0

.9)

Ø 282(11.1)

55(2.2) 40(1.6)

35(1.4)

(X-axis travel)

230(9.1)230(7.9)

26 (1.0) Ø40

(1.6

)

26 (1.0)30(1.2)

Ø228(9.0)

Ø241(9.5)

50(2

.0)

7(0

.3)

Ø208(8.2)

40 (1.6)

Tool Interference Diagram

10 st. turret 12 st. turret

Page 21: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

21

Unit: mm ( inch )PUMA GT2100MB

Tool Interference Diagram

Working Ranges

415 (16.3)

549 (21.6)

Ø

(Max. tool swing)

225 (8.9)

Ø

185 (7.3)Ø199 (7.8)

Ø

249 (9.8)Ø

230

(9.1

95 (3.7)

7 (0.3)

70 (2.8)

26 (1

.0)70 (2

.8)40 (1.6)

Ø

227 (8.9)Ø

49 (1

.9)

60 (2

.4)16 (0.6)Ø

165 (6.5) 60 (2.4)40 (1.6)

50 (2

.0)

80 (3.1)230 (9.1)(X-axis travel)

254 (10.0)Ø (Main spindle / 10-inch chuck)

300 (11.8)Ø (Max. turning dia.)

58 (2.3)

230 (

9.1)(X

-axis

trave

l)

180 (

7.1)50

(2.0) 26 (1

.0)

23.5

(0.9

)

28 (1.1)

150 (5.9)

44(1.7) (1.7) (2.7)(2.2)

56 7 (0.3)

113(4.4) (4.4) (4.4)116 (4.6) 80 (3.1) 580 (22.8)

80

580 (22.8)

5 (0.2)575 (22.6)

230

(9.1

) 23

0 (9

.1)

230

(9.1

) 23

0 (9

.1)

230

(9.1

)

150 (

5.9)

80 (3

.1)

77(3.0) (5.5)

(3.1)

(3.0)(2.0)

(3.1) (3.1)

(3.0) (5.0)

(3.1) (3.1)

140

602 (

0.1)

2 (0.

1)

2 (0.

1)2 (

0.1)

2 (0.

1)

100

(3.9

)

(X-A

XIS

TRAV

EL)

(Z-AXIS TRAVEL)

(TAIL STOCK TRAVEL)

(4.4)116 (4.6) 80 (3.1) 580 (22.8) (TAIL STOCK TRAVEL)

(4.4)116 (4.6) 80 (3.1) 580 (22.8) (TAIL STOCK TRAVEL)

116 (4.6) 80 (3.1) 580 (22.8) (TAIL STOCK TRAVEL) 116 (4.6) 80 (3.1) 580 (22.8) (TAIL STOCK TRAVEL)

(QUILL TRAVEL)

(Z-AXIS REP.POINT)

(1.7) (5.7)580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT) (1.7) (2.5)580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)(1.7) (1.9)

580 (22.8)

5 (0.2)575 (22.6)

(Z-AXIS TRAVEL)

(Z-AXIS REP.POINT)

9 (0

.4)

80

29 (1

.1)

201

(7.9

)

113

44 144

77 52

49 (1.9

)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

30 (1

.2)

80

50 (2

.0)

180

(7.1

)50

(2.0

)18

0 (7

.1)

113

26 (1.0)44 68

12877

70 (2.8

)

(2.8

)

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

44 64.6

113

72 (2.8)5 (0.2) (5.2)

131.4

7017

80

70

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

82

40 (1.6)44 49

148

113 80

7 (0.3

)(3

.7)

147 (5.8)

10 (0.4)

67 (2.6)

65

95

(X-A

XIS

TRAV

EL)

(QUILL TRAVEL)

(2.4

)

(2.6

)

(3.2

)(5

.8)

(2.8

)(0

.7)

OD Tool ID Tool

Straight Milling

Face Tool

Angular Milling

Page 22: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

Machine Specifications

Description Unit PUMA GT2100 PUMA GT2100B PUMA GT2100M PUMA GT2100MB

Capacity

Swing over bed mm ( inch ) 600 ( 23.6 )

Swing over saddle mm ( inch ) 390 ( 15.4 )

Recom. Turning diameter mm ( inch ) 210 ( 8.3 ) 255 ( 10.0 ) 210 ( 8.3 ) 255 ( 10.0 )

Max. Turning diameter mm ( inch ) 390 ( 15.4 ) 300 ( 11.8 )

Max. Turning length mm ( inch ) 562 ( 22.1 ) 550 ( 21.7 ) 513 ( 20.2 ) 501 ( 19.7 )

Chuck size inch 8 10 8 10

Bar working diameter mm ( inch ) 65 ( 2.6 ) 81 ( 3.2 ) 65 ( 2.6 ) 81 ( 3.2 )

Travels

Travel distance X-axis mm ( inch ) 230 ( 9.1 )

Z-axis mm ( inch ) 580 ( 22.8 )

C-axis deg - 360 ( 14.2 ) ( in 0.001 )

Feedrates

Rapid Traverse Rate X-axis m/min ( ipm ) 24 ( 944.9 )

Z-axis m/min ( ipm ) 30 ( 1181.1 )

C-axis r/min - 200 ( 7874.0 )

Main spindle

Max. Spindle speed r/min 4500 3500 4500 3500

Spindle nose ASA A2-6 A2-8 A2-6 A2-8

Spindle bearing diameter ( Front ) mm ( inch ) 110 ( 4.3 ) 140 ( 5.5 ) 110 ( 4.3 ) 140 ( 5.5 )

Spindle through hole mm ( inch ) 76 ( 3.0 ) 91 ( 3.6 ) 76 ( 3.0 ) 91 ( 3.6 )

Min. spindle Indexing angle ( C-axis ) deg - 0.001

Turret

No. of tool stations ea 12 10 { 12 } 12

OD tool size mm ( inch ) 25x25 ( 1.0x1.0 )

Max. boring bar size mm ( inch ) 40 ( 1.6 )

Turret Indexing time ( 1 station swivel ) s 0.15

Max. Rotary tool speed r/min - 5000

Tail Stock

Quill diameter mm ( inch ) 80 ( 3.1 )

Quill bore taper MT #4

Quill travel mm ( inch ) 80 ( 3.1 )

Motors

Main spindle motor power ( 15min./ cont. ) kW ( Hp ) 18.5 / 15 ( 24.8 / 20.1 )

Rotary tool motor power kW ( Hp ) - 5.5 ( 7.4 )

Coolant pump motor power kW ( Hp ) 0.4 ( 0.5 )

Power source Electric power supply ( rated capacity ) kVA 29.04 29.04 30.43 30.43

Machine Dimensions

Height mm ( inch ) 1700 ( 66.9 )

Length mm ( inch ) 2940 ( 115.7 )

Width mm ( inch ) 1628 ( 64.1 )

Weight kg ( lb ) 3500 ( 7716.1 ) 3600 ( 7936.5 ) 3600 ( 7936.5 ) 3700 ( 8157.0 )

Standard Features

• Automatic Door Lock

• Coolant Supply System

• Foot Switch

• Hydraulic Chuck & Cylinder

• Live Center

• Lubricant Supply System

• Parts for installation

• Soft Jaw

• Standard Work Tools ( including holders )

• Work Light

• Additional tool holder and sleeves

• Air blast for chuck jaw cleaning

• Air gun

• Bar feeder interface

• Built-in dead center

• Chip conveyor & chip bucket

• Chuck pressure check switch

• Coolant Chiller

• Front automatic door

• Hard jaw

Optional Features

• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan

• High pressure coolant system

• Signal tower ( yellow, red, green )

• Mist collector

• Oil skimmer

• Parts catcher

• Parts conveyor

• Pressure chucking selection function

• Programmable tail stock

• Tool setter ( Manual / Hyd. )

22

{ } : option

Page 23: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

NC Unit SpecificationsDOOSAN-FANUC i series

Axes Control- Controlled axes X, Z ( PUMA GT2100 ) X, Z, C ( PUMA GT2100M )- Simultaneous controlled axes 2 axis ( GT2100 ) 3 axes ( PUMA GT2100M )- Axis control by PMC- Backlash compensation 0 ~ ±9999 pulse- Backlash compensation for each rapid traverse and cutting feed- Chamfering on / off- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion- Increment system 1 / 10 0.0001 / 0.00001 mm/inch- Interlock All axes / each axis- Least input command 0.001 / 0.0001 mm / inch- Machine lock All axes / each axis- Mirror image- Overtravel- Position switch- Servo off- Stroke limit check before move- Stored stroke check 1- Stored stroke check 2, 3- Torque control- Unexpected disturbance torque detection function

Operation- Automatic operation ( memory )- Buffer register- DNC operation ( Reader / puncher interface is required )- Dry run- Handle incremental feed X1, X10, X100- Jog feed- Manual Handle interruption- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- MDI operation- Program number search- Program restart- Reference position shift- Refernce position setting without dog- Sequence number search- Single block- Wrong operation prevention

Interpolation Functions- Nano interpolation- 1st. reference position return Manual, G28- 2nd. reference position return G30- 3rd/4th. reference position return G30- Circular interpolation G02- Continuous threading- Dwell ( per sec ) G04- High speed skip- Linear interpolation G01- Multiple threading- Positioning G00- Reference position return check G27- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip- Variable lead threading

Feed Function- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override ( 10% unit ) 0 - 200 %- Jog feed override ( 10% unit ) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %- Rapid traverse rate- Tangential speed constant control

Auxiliary / Spindle Speed Function- Spindle orientation- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M / S / T interface- M - code function M3 digits- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle Output switching

Program Input- Absolute / incremental programming- Addition of custom macro common variables- Automatic coordinate system setting- Canned cycle for drilling / Turning- Canned cycle- Circular interpolation by R programming- Control in / out- Coordinate system setting G50- Coordinate system shift- Custom macro- Decimal point programming- Pocket calculator type decimal point programming- Diameter / radius programming ( X axis )- Direct drawing dimension programming- Direct of coordinate system shift- G code system A / B / C- Input unit 10 time multiply- Interruption type custom macro- Label skip

- Manual absolute on and off- Maximum program dimension ± 9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 1 piece- Parity check- Pattern data input- Plane selection G17, G18, G19- Program number O4 digit- Program stop / end ( M00, M01 / M02, M30 )- Programmable data input G10- Sequence number N5 digit- SUB program call 10 folds nested- Tape code : ISO / EIA auto recognition EIA RS422 / ISO840- Tape format for FANUC Series10/11- Work coordinate system G52 - G59- Work coordinate system preset

Tool Function / Tool Compensation- Automatic tool offset- Direct input of offset value measured- Direct input of offset value measured B- Extended tool life management- T - code function T2 + 2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset 7 digits- Tool offset pairs 64 pairs- Tool offset value counter input

Editing Operation- Back ground editing- Extended part program editing- Number of registered programs 400 ea- Part program editing- Part program storage length 1280 m ( 512kB )- Play back- Program protect

Setting and Display- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Directory display and punch for each group- Directory display of floppy cassette- Display of spindle speed and T code at all screens- External message display- Help function- Multi - language display- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / parts count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display- Operating monitor screen- Soft operator's panel- Tool path graphic display

Data Input / Output- External data input- External key input- External program input- External program number search- External work number search- Memory card input / output- Reader / puncher interface CH1.interface- RS232C interface

Others- Cycle start and lamp- Display unit 10.4" Color LCD- Feed hold and lamp- NC and servo ready- PCMCIA port in the front of LCD display unit- PMC system0iD- Reset / rewind- USB port in the front of LCD display unit

Operation Guidance Function- eZ Guide i

Interface Function- Ethernet function Embedded ethernet

Auxiliary / Spindle Speed Function

Axis Control- Controlled axes expansion ( total ) Max.4 axes- Simultaneous controlled axes expansion ( total ) Max.4 axes

Feed Function- Advanced preview control- Helical interpolation

Interface Function- Fast ethernet / Data server

Operation- Manual handle feed 2 units

Robot Interface- Robot interface with PMC I/O module ( Hardware between PMC I/O modules )- Robot interface with PROFIBUS-DP

23

Page 24: Global Standard Turning Center - Doosan Machinetools GT2100... · PUMA GT2100 series 02 PUMA GT2100 is a Global Standard Turning Center created with DOOSAN’s vast experience and

Head Office Doosan Tower 20th FL., 275, Jangchungdan-Ro(St), Jung-Gu, Seoul Tel : +82-2-3398-8693 / 8671 / 8680 Fax : +82-2-3398-8699

Doosan Infracore America Corp. 19A Chapin Rd., Pine Brook, NJ 07058, U.S.A. Tel : +1-973-618-2500 Fax : +1-973-618-2501

Doosan Infracore Germany GmbH Emdener Strasse 24, D-41540 Dormagen, Germany Tel : +49-2133-5067-100 Fax : +49-2133-5067-001

Doosan Infracore Yantai Co., LTD 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : +86-21-6440-3384 (808, 805) Fax : +86-21-6440-3389

Doosan Infracore India Pvt., Ltd. Technical Center 106 / 10-11-12, Amruthalli, Bellary road, Byatarayanapura, Bagalore 560092, India Tel : +91-80-4266-0100 / 0122 / 0101

Doosan International South East Asia Pte Ltd. 42 Benoi Road, Jurong 629903, Singapore Tel : +65-6499-0200 Fax : +65-6861-3459

- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

EN 141105SU

http://www.doosaninfracore.com/machinetools/