Powerful, Heavy Duty Turning Center

The PUMA 400 series turning centers are without a doubt the

most powerful machines in their class. High metal removal rates,

along with rapid positioning and fast bi-directional turret indexing,

guarantee unmatched cycle times when real cutting is essential.

Powerful, Heavy Duty Turning Center

2

3

Main Spindle

The headstock casting is made of Meehanite and ribbed on the outside to increasethe surface area for better heat dissipation. The headstock and main spindle aremanufactured in a temperature controlled environment then assembled and testedin our clean room. A double row of cylindrical roller bearings and duplex angularcontact ball bearings, P4 class of the spindle ensure the highest rigidity andefficiency to transmit motor power to the end.

Headstock and Spindle Construction

T=1,8

10 ft-

lbs

T=50

8.5 ft-

lbs

50Hp / 30min

35Hp

144 564

513 2,000

50 100 1,000 2,0001,560

53.6

26.8

13.4

2.7

OU

TPU

T (H

p)

SPINDLE SPEED (rpm)

• PUMA 400B/LB : 50Hp/30min.(DI Gear Box)

T=2,4

18.6

ft-lbs

T=1,9

61 ft-

lbs

T=67

9.3 ft-

lbs T=55

1 ft-lb

s

50Hp (30min, S3 40%)

(Cont.)

34.1

108 328 562

383 1,167 1,500

41.6

OU

TPU

T (H

p)

2.730 100 500 1,000 1,500 2,000

13.4

26.8

40.2

53.6

67.1

SPINDLE SPEED (rpm)

• PUMA 400C/LC : 50Hp/30min.

• Main spindle power-torque diagram

4

PUMA 400B/LB/MB/LMB

2,000 rpm

PUMA 400C/LC/MC/LMC

1,500 rpm

50 Hp

Motor (30 min)

T=1,7

93 ft-

lbsT=

509.7

ft-lbs

50Hp / 30min

127.8 388.9

511.1 1,555.5 2,000

50 100 500 1,000 2,000

5040

2735Hp

13.4

2.7

OU

TPU

T (H

p)

SPINDLE SPEED (rpm)

• PUMA 400MB/LMB : 50Hp/30min.(BF Gear Box)

(ContinuousOperating Zone)

Operating Zone)

24.8 Hp29.5 Hp

(30min, S3 40%

1,500581

2,0001,5000

13.4

26.8

40.2

60.3

49.6

500 1,000

145 758442

SPINDLE SPEED(rpm)

OU

TPU

T(H

p)

T=36

3.8

ft-lb

s

T=1,

454.

6 ft-

lbs

T=1,

793f

t-lbs

T=44

8.7

ft-lb

s

• PUMA 400MC/LMC : 50Hp/30min.

5

Main Spindle Drive

The high-torque spindle motor provides power for heavy stock removal,greatly reducing the number of roughing passes required. For 3 axismilling models, the motor is a spindle servo type controlling both thespindle in 2 axis mode and full contouring C-axis in the 3 axis mode.Switching between the two modes is nearly instantaneous.

Ø 7

.1"

Ø 5

.2"

Ø 5

.2"

Ø 7

.1"

Ø 7

.1"

Ø 9

.3"

• PUMA 400B/400LB

• PUMA 400MB/LMB

• PUMA 400C/400LC

• Headstock Cross Section

● Rotary tool spindle power-torque diagram

00..2255 sec.

Index time (1-station swivel)

1122 stations

No. of toos

The large 12 and 10 station heavy duty turret features a large diameter Curviccoupling and hydraulic clamp force. The heavy duty design provides unsurpassedrigidity for heavy stock removal, fine surface finishes, long boring bar overhangratios, and extended tool life. Turret rotation, deceleration and clamp are allcontrolled by a reliable high torque-hydraulic index motor. Unclamp and rotationare virtually simultaneous. Turret indexing is non-stop bi-directional, with a 0.25second next station index time. Turning tools are securely attached to the turret bywedge clamps.

The large 12 station heavy duty turret features alarge Curvic coupling diameter. This heavy dutydesign provides unsurpassed rigidity for heavy stockremoval, fine surface finishes, and extended toollife. Indexing repeatability is ±0.0055 degrees.Turret indexing is non-stop bi-directional. Anextremely reliable high-torque hydraulic motorprovides for quick turret indexing. 1.25inch squaretool holders are mounted directly to the turret. Theboring bar capacity is 2.5inch. The turret features aflexible design, allowing for left or right handed, IDor OD tool placement.

Turret

BMT Milling Turret

Fast Turret Indexing

6

●PUMA 400MA/MB

●PUMA 400MC

The exceptionally stable turret has a wide turretplate to ensure long boring bar over-hang ratios.The thickness of turret plate is 4.96inch.

17.4

14.8

12.7Hp

2,000

12.1

2,250 3,0001,000

9.4

6.7

4

1.3

0

OU

TPU

T(H

p)

750

10.1Hp

7.4Hp

T=51

.7 ft

-lbs

T=70

.5 ft

-lbsT=

103.

3 ft-

lbs

7.4Hp (Continuous operating zone)

10.1Hp (30min, S3 60% operation zone)

14.8Hp (10min, operation zone)PUMA 400MC[LMC]

PUMA 400MA[LMA]/MB[LMB]

SPINDLE SPEED(rpm)

Preci-Flex Ready Rotary Tools

Control Panel

The operator control panel is mounted on anadjustable pendant for easy viewing and accessibilityduring set-up and operation. The layout and locationof the panel is ergonomically designed to be efficientand convenient for the operator. Comprehensivealarm diagnostics are provided for the machine,control and programming errors.

7

Preci-Flex ready rotary tool holders are available onthe milling versions. Preci-Flex is a tooling systemthat utilizes the existing ER collet taper in the rotaryholders. The spindle face is precision groundrelative to the taper and there are four drilled andtapped holders in this face. The Preci-Flex adaptersare located on both the taper and the spindle facefor maximum rigidity. A variety of Preci-Flexadapters are available for special applications.

• Collet application

Radial BMT

Angular milling head

Straight milling head

• Base mounting tool holder(BMT 75P)

• More rigid clamp by 4 screws• Higher accuracy by 4 keys guide• 12 rotary tool stations

• Preci-flex adapter application

Bed and Way Construction

Rapid Traverse

• Scraping of surface • Outstanding rigidity for high feedrates

630 ipm

X-axis

790 ipm(710 ipm)*

* : 400MC/LMC

Z-axis

The PUMA 400 series is a true 45 degreeslant bed design. The bed is a one piececasting with both the saddle and tailstockguideways in the same plane to eliminatethermal distortion. The heavily ribbed torquetube design prevents twisting and defor-mation. Fine grain Meehanite processed castiron is used because of its excellent

dampening characteristics. This ensures highrigidity with no deformation during heavycutting. The slant angle allows for easyloading, changing and inspection of tools. Allguideways are wide wrap-around rectangulartype for un-surpassed long-term rigidity andaccuracy. The guideways are widely spacedto ensure stability and are fully protected.

Each guide-way is induction hardened andprecision ground. A fluroplastic resin, Rulon®

142, is bonded to the mating way surfaces,for its wear and friction characteristics andthen hand scraped for a perfect fit and centerheight. Optional long bed enables extra-longshaft machining.

8

PUMA 400

9

The coolant is kept clean and its life is extended with bed castingchannels from the Z axis to a separate reservoir. A belt oil skimmerpicks up and removes waste oil from the coolant tank that is easilydrained.

The 65 psi coolant pump flushes chips out of drilled holes, reducesthe need for peck drill cycles, meets the requirements of most insertdrill manufactures and significantly increases tool life.

The temperature of the hydraulic oil is regulated by a coolingsystem.

The separate, large 74[98]gallon capacity coolant tank and chip panare separate from the machine bed to prevent heat transfer and easycleaning. [ ] : Long bed

Standard Features

Hydraulic Power Unit

Oil Skimmer

Tool Pre-Setter

Coolant System

The automatic tool setter reduces set-up time by minimizing theneed for skim cuts, measurements and entering tool offsets. The toolsetting arm can be controlled manually or through the program.

Each axis ball screw is protected by electric torque limiters tominimize damage in the event of a crash. Upon impact, the limiterimmediately stops the machine.

Electric Torque Limiters

Metered Way Lubrication

Automatic lubrication is provided to all guideways, ball screws andthe tailstock quill. A maintenance free piston distributor delivers aprecise quantity of oil to each lubrication point. The 1.8gal reservoirlasts up to 80 hours. A low level alarm prevents the machine fromrestarting without lubricant.

High Torque

10

PUMA 400MC/LMC BF Gear Box

Isolated Gear Box (DI Gear Box)*

Each axis is powered by a maintenance free digitalAC servo motor. These high torque drive motors areconnected to the ball screws without intermediategears for quiet and responsive slide movement withvirtually no backlash.

Axis Drives

The programmable tailstock body is mounted on the same guideway surface as theheadstock. The heavy casting, large 4.7" diameter quill, and precision Morse Taper#5 built in live center provide outstanding rigidity. The 4.7" quill stroke is activatedby either the program or foot switch. Auto lubrication is provided to the quill andguideways.

Programmable Tailstock Double Pretensioned Ball Screw

Axis Drive and Tail Stock

Both the X and Z axes features a doublepretensioned ball screw, supported on each end byprecision class P4 angular contact thrust bearings.Both axes are driven by large diameter, highprecision ball screws. Each ball screw has beencarefully selected to achieve a combination of highaccuracy, high rapid traverse rates and high feedthrust. All ball screws are fully supported on bothends.

Power is delivered to thespindle through a two speedgearbox allowing high spindlespeeds as well as powerful lowend torque. The gearbox andspindle motor are isolated fromthe spindle, eliminating transferof heat and vibration.

* The DI gear box is standard on PUMA 400B.

The 50 spindle motor is directly coupled to aBaruffaldi 2-speed electronic transmission, whichprovides maximum torque. The 2 speed gear boxwith its precision ground gears provide quietoperation at high speed then transfers its power tothe main spindle for vibration free operationresulting in excellent surface finishes.

11

unit : inch

Tooling System

Straightmilling head

Angularmilling head

Milling Collet

ER 40(ø0.125 - 1.0)

Collet Adapter

Milling Arbor Adapter

Weldon Adapter

Plug

ø3/8 - H2.5ø1/2 - H2.5ø5/8 - H2.5ø3/4 - H2.5ø1.0 - H2.5

ø1 1/4 - H2.5ø1 1/2 - H2.5ø2.0 - H2.5

Boring Bar Sleeves

ø5/8 - H2.5ø3/4 - H2.5ø1.0 - H2.5

ø1 1/4 - H2.5ø1 1/2 - H2.5ø2.0 - H2.5

Boring Bar Sleeves

I.D Tool Holder(H2.5)

Boring Bar

ø2.5 Boring Bar

O.D Tool□1.0

O.D Tool Holder Face Tool Holder

12st Turret(BMT 75P)

U-Drill Cap

U-Drill Sleevesø1.0 ø1 1/4ø1 1/2ø2.0

I.D Tool Holder(H2.5)

O.D ToolClamper

ExtendedO.D Tool Holder

O.D Tool□1.25

Face Tool Holder

10st Turret (Opt)

12st TurretU-Drill Cap

Boring Bar

U-Drill

U-Drill

Drill

ø2.5

ø2.5

ø2.5

U-Drill Sleevesø1.0

ø1 1/4ø1 1/2ø2.0

MT#1-H2.5MT#2-H2.5MT#3-H2.5MT#4-H2.5

Drill Sockets

MT#2-H2.5MT#3-H2.5MT#4-H2.5MT#5-H2.5

Drill Sockets

Drill

unit : inch

unit : inch

Working Ranges

12

Tool Interference Diagram

ø10.27

ø21.6

5(M

AX TURNIN

G DIA

.)

ø22.05

(MAX M

ACHINE D

IA.)

1.77

1.57

1.26

ø2.36

0.312.76

12.2 14.25(X-AXIS TRAVEL)26.46

1.57

4.72

5.28

5.28

ø11.

28

ø22.

05

ø12.67

10.83 3.4310.63 14.06(X-AXIS TRAVEL)12.0126.06

10.43 1.57 11.02

ø1.02ø10.19

ø8.68

8.46 ø2.48

ø31.69

1.85 2.36

4.41 ø19.17

ø9.56ø11.02

ø7.09

3.03

ø29.92(MAX.TOOL SWING)

12 Station 12 Station

OD Tool Holder

ID Tool holder

OD/ID Tool Holder

Straight/Angular milling head

2.36 2.36

2.36

47.99/89.33 6.3

6.32.36 4.84

5.51 4.72

4.8 0.28

0.24

3.15

3.15

7.48

7.48 1.14

1.18

5.91

Z-AXIS TRAVEL 43.5[84.84] Z-AXIS TRAVEL 43.5[84.84] 3.15 1.34

Z-AXIS TRAVEL 43.5[84.84]

47.99/89.33Z-AXIS TRAVEL 43.5[84.84] 6.75

Z-AXIS TRAVEL 43.5[84.84]

2.857.85

2.741.75

3.354.25

2.5310.43

4.1310.43 2.83

2.53 3.743.74

6.9

2.95 5.129.67

5.12 1.5710.43 4.23

3.740.77

2.36

0.98

2.24 2.24

Z-AXIS TRAVEL 43.5[84.84]

QUILL TRAVEL

TAIL STOCK TRAVEL 39.37/80.71

X-A

XIS

TR

AV

EL

14.2

5

X-A

XIS

TR

AV

EL

14.0

6X

-AX

IS T

RA

VE

L 14

.06

X-A

XIS

TR

AV

EL

14.2

5

3.43

1.85

11.4

2

12.2

1.18

2.36

0.67

2.64

1.85

1.85

0.47

2.53

0.39

0.79

0.79

0.79

0.39

3.15

1.85

3.15

1.57

3.03

11.0

2

12.2

10.8

33.

4310

.83

0.79

1.28 0.

11.

57

1.57

3.5

[ ] : long bed

unit : inch

External Dimensions

13

90.7

5

166.2218.23

74.02

43.9

848

.62

22.0

5

42.4

880

.71

55.51 64.69

14.1

785

.79

23.6

212

3.58

11.7

774

.02

13.39 25.59 20.08 37.8 36.2

13.39 25.59 20.08 37.8 36.2

59.41 54.33

3.94

5.12

ø2.36 HOLE(Electric Power Inlet : 50kVA)

Air Input

3.94

3.94

110.63

41.3

4

7.87

14.17

174.09180.39

3.94

23.0

325

.39

37.01

40.1

6

33.61 0.39

91.2

2

42.4

880

.71

18.2374.02

43.9

848

.62

22.0

5

14.1

785

.79

23.6

212

3.58

11.7

774

.02

3.94

23.0

325

.39

13.39 25.59 20.08 39.37 39.37 39.37

13.39 25.59 20.08 39.37 39.37 39.37

55.51 96.9759.41 86.61

3.94

5.12

ø2.36 HOLE(Electric Power Inlet : 50kVA) Air Input

154.72

41.3

4

210.31218.19

224.49

7.87

14.17

37.0133.61 0.39

40.1

6

• Design and specifications are subject to change without prior notice.

Machine Specifications

Standard Features• Bar feeder interface

• Coolant supply equipment

• Dual chucking pressure

• Foot switch

• Full enclosure chip and coolant shield

• Hand tool kit, including small hand tool for operations

• Hydraulic chuck & actuating cylinder

• Hydraulic power unit

• Leveling bolts & plates

• Live center

• Lubrication equipment

• Oil skimmer

• Programmable tail stock

• Soft jaws

• Standard tooling kit (tool holders & boring sleeves)

• Tailstock quill for dead center (MT #5)

• Tool pre-setter (hydraulic type)

• Work light

Optional Features• Additional tool holders & sleeves

• Air blast for chuck jaw cleaning

• Air gun

• Automatic door with safety device

• Automatic measuring system (in process touch probe)

• Automatic power off

• Automatic work loading & unloading equipment

• Chip conveyor

• Hardened & ground jaws

• Hydraulic steady rest

• Manual steady rest

• Pressure switch for chucking pressure check

• Proximity switches for chuck clamp detection

• Proximity switches for quill position detection

• Signal tower (yellow, red, blue)

• Special chucks

• Tool monitoring system

14

Swing over bed inch 30.3Swing over saddle inch 23.2Recom. turning diameter inch 15Max. turning diameter inch 21.7 22Max. turning length inch 41 [82] 40 [81.7] 38.5 [79.8] 37.8 [79.1]Bar working diameter inch 4.6 6.5 4.6 6.5Travel distance X-axis inch 14.3 (3.4+10.8) 14 (3+11)

Z-axis inch 43.5[84.8]Spindle speed rpm 2,000 1,500 2,000 1,500Spindle nose ASA A2 #11 A1 #15 A2 #11 A1 #15Spindle bearing diameter (Front) inch 7.1 9.5 7.1 9.5Spindle through hole inch 5.2 7.1 5.2 7.1Cs spindle index angle deg - 360 (in 0.001)No. of tool station 12stOD tool height inch 1.25 x 1.25 1 x 1Boring bar diameter inch Ø2.5Indexing time (1st swivel) sec 0.25Rotary tool spindle speed rpm - 3,000Rapid traverse X-axis ipm 630

Z-axis ipm 790 [710]Max. cutting feedrate X-axis ipr 19.7

Z-axis ipr 19.7Quill diameter inch 4.7Quill bore taper MT# MT#5Quill travel inch 4.7Main spindle motor(30min) Hp 50Servo motor X-axis Hp 5.4

Z-axis Hp 8Rotary tool spindle motor Hp - 15Coolant pump Hp 0.5Electric power supply(Rated capacity) kVA 43 53.1 58Machine height inch 88.6 [91.2]Machine size length inch 166.2 [210.3]

width inch 85.79Machine weight lb 18,077 [21,605] 18,188 [21,715.2] 18,077 [21,605] 18,250 [21,715]

Capacity

Description Unit PUMA 400B [LB] PUMA 400C [LC] PUMA 400MB [LMB] PUMA 400MC [LMC]

Carriage

Main Spindle

Tool Post

Tail Stock

Feedrate

Motors

Power Source

Machine

Dimensions

15

AAXXEESS CCOONNTTRROOLL- Controlled path 1 path- Controlled axes X, Z, C, Y- Simultaneous controlled axes 4 axes- Axis control by PMC- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse

and cutting feed- Chamfering on / off- Cs contouring control- HRV2 control- Least input command

0.001 / 0.0001 mm/inch- Machine lock All axis / each axis- Mirror image- Overtravel- Stored pitch error compensation- Stored stroke check 1- Chuck and tail stock barrier- Stored stroke 2 and 3- Stroke limit check before move- Torque control

OOPPEERRAATTIIOONN- Automatic operation (memory)- MDI operation- DNC Operation with Memory card- Dry run- Handle incremental feed X1, X10, X100- Program restart- Wrong operation prevention- JOG feed- Manual handle feed 1unit- Manual intervention and return- Manual reference position return- Program number search- Refernce position setting without dog- Sequence number search- Single block- DNC operation (Reader / puncher interface is required)

- Manual handle interruption - Reference position shift

IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Nano interpolation- Positioning G00- 1st. Reference position return Manual, G28- 2nd. reference position return G30- Circular interpolation G02- Continuous threading- Cylindrical interpolation- Dwell (per sec) G04- Helical interpolation- Linear interpolation G01- Multiple threading- Polar coordinate interpolation- Reference position return check G27- Skip G31- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip- 3rd / 4th reference point reurn

- Polygon machining with two spindle- Variable lead threading

FFEEEEDD FFUUNNCCTTIIOONN- Automatic acceleration / deceleration- Cutting feedrate clamp- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Override cancel- Rapid traverse override F0, 25, 100 %

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- Spindle orientation- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- M-code function M3 digits- Multi spindle control- Rigid tapping- S-code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %

PPRROOGGRRAAMM IINNPPUUTT- Absolute / incremental programming- Addition of custom macro common variables

#100~#199,#500~#999- Automatic coordinate system setting- Canned cycle for drilling / Turning- Circular interpolation by R programming- Coordinate system setting G50- Custom macro - Pocket calculator type decimal pointprogramming

- Diameter/radius programming (X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A / B / C- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ±9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 9 piece- Parity check- Plane selection G17, G18, G19- Program file name 32 characters- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number N8 digit- SUB program call 10 folds nested- Work coordinate system G52-G59- Interruption type custom macro - Optional block skip 9 piece- Pattern data input

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- T-code function T2+2 digits- Tool geometry / wear compensation- Tool life management- Tool Load Monitoring system

- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs ±6 digits : 64 pairs- Tool offset value counter input- Y-axis offset

EEDDIITTIINNGG OOPPEERRAATTIIOONN- Number of registered programs 400 ea- Part program editing- Part program storage size 1280m (512kB)- Play back

SSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Alarm history display- Multi-language display- Program comment display 31 characters- Run hours / part count display- Self-diagnosis function- Operating monitor screen

DDAATTAA IINNPPUUTT // OOUUTTPPUUTT- External work number search 15 points- Memory card input/output- RS232C interface- Automatic data backup- Screen hard copy

OOTTHHEERRSS- Cycle start and lamp- Display unit 10.4" Color LCD- Feed hold and lamp- MDI unit- NC and servo ready- PMC system

IINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet

OOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guide i(Conversational Programming Solution)

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSSIINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Multi step skip

FFEEEEDD FFUUNNCCTTIIOONN- Advanced preview control

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Tool offset pairs 99 / 200 pairs

DDAATTAA IINNPPUUTT // OOUUTTPPUUTT- Fast ethernet / Data server Only for 1 path

RROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module(Hardware between PMC I/O mudules)

- Robot interface with PROFIBUS-DP

NC Unit Specifications (DOOSAN Fanuc i series)

Design and specifications are subject to change without prior notice. DIA1102SPi-ser

Sales & Support Network

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Corporate Office & Engineering Center : 19 Chapin Rd. Pine Brook, NJ 07058, U.S.A.Tel : 973-618-2500 Fax : 973-618-2501

Midwestern Technical Center : 1701 F Howard Street, Elk Grove Village, IL 60007 Tel : 847-437-1010 Fax : 847-437-1299

Southern Technical Center : 10010 Houston Oaks Drive, Houston, TX 77064Tel : 832-912-2000 Fax : 832-912-2006

Western Technical Center : 488 W. Meats Avenue, Orange, CA 92865Tel : 714-974-1330 Fax : 714-974-5296

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