Foundation Selection Process

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    January 15, 2014

    IEEE PES Winter MeetingNew OrleansOverhead Lines Subcommittee

    Foundation Selection Process

    By: Paul G Cass, P. E.

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    STRUCTURE FOUNDATION

    THE FOUNDATION SELECTION

    PROCESS SHOULD BE PART OF THE

    STRUCTURE SELECTION PROCESS

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    FOUNDATION/STRUCTURE SELECTION IS

    INFLUNCED BY:

    ELECTRICAL CRITERIA AND EFFECTS TOPOGRAPHY/GEOGRAPHY

    SITING/ROW LIMITATIONS

    ENVIRONMENTAL ISSUES

    GEOLOGY

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    TOPOGRAPHY/GEOGRAPHY

    STRUCTURE SPACING /TYPE

    ACCESS

    CONSTRUCTABILITY

    STREAMS/FLOODING

    GEOLOGIC HAZARDS

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    SITING/ROW LIMITATIONS

    ROW WIDTHBLOWOUTSTRUCTURE

    SPACING

    LOCATION AND QUANTITY OF ANGLE

    STRUCTURES

    AESTHETICS

    RESTRICTIONS ON TYPE OF CONSTRUCTION

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    ENVIRONMENTAL ISSUES

    Wetland avoidance/restrictions

    Construction noise

    Endangered species restrictions Time of construction restrictions

    Type of construction limitations

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    GEOLOGY

    WHERE IS TOP OF ROCK?

    HARD ROCK ISSUES

    WATER ISSUES SOFT/USSTABLE SOIL ISSUES

    LANDSLIDES/KARST/MINING/SUBSIDENCE

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    STRUCTURE CHOICES (TYP)

    SELF SUPPORTING LATTICE STEEL TOWER

    GUYED-V LATTICE STRUCTURE

    STEEL POLE CONCRETE POLE

    WOOD POLE

    STEEL POLE H-FRAME WOOD H-FRAME

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    SELF SUPPORTING LATTICE

    STEEL TOWER

    Best For

    High Voltage, large or bundled

    conductor

    Long Span Construction, hilltop to hill

    top

    Rigid termination or dead-end

    structures

    Low material cost

    Worst For High structure erection cost

    Aesthetics

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    GUYED-V LATTICE STRUCTURE

    Best For

    High Voltage, large or bundled

    conductor

    Long Span Construction, hilltop to hill

    top

    Low material and erection cost

    Worst For

    Limited right-of-way width

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    STEEL, CONCRETE & WOOD POLES

    Best For

    General purpose structure for most

    voltages and varied site conditions

    Limited right-of-way widths

    Worst For

    Sites with shallow hard rock

    Sites with deep soft soil

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    STEEL & WOOD POLE H-FRAMES

    Best For

    69 to 230kV lines

    Medium span construction (400 to

    800 feet)

    Low cost materials and

    construction

    Can be guyed for longitudinal

    capacity

    Worst For

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    FOUNDATION TYPES

    CHOICES

    CYLINDRICAL FOUNDATIONS

    SHALLOW FOUNDATIONS

    GROUP ACTION FOUNDATIONS

    ANCHOR TYPE FOUNDATIONS

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    CYLINDRICAL FOUNDATIONS

    DRILLED PIER

    DIRECT EMBEDMENT

    VIBRATORY POLE OR CAISSON HYBRID POLES

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    DRILLED PIER

    Best For Flexibility in designing

    and constructing

    foundation

    Generally cost

    effective for poles

    Worst For

    Sites with equipment

    Access issues

    Sites with shallowhard rock

    Sites with deep soft or

    loose soil

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    DIRECT EMBEDMENT

    Best For Generally more cost effective

    than drilled piers

    Tangent poles

    Worst For

    Large angle or dead-end poles

    Groundline corrosion

    Sites with high water table or

    unstable soils

    Sites with shallow hard rock Sites with deep soft or loose soil

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    VIBRATED POLES OR CAISSON

    Best For Sites with granular soils

    Sites with high water table

    Worst For

    Stiff clays, shallow rock

    Deep foundations

    Groundline corrosion

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    SHALLOW FOUNDATIONS

    GRILLAGE OR BASKET

    CONCRETE SPREAD FOOTING

    CONCRETE MATS CONCRETE RING

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    GRILLAGE OR BASKET

    Best For Sites with normal soil

    conditions

    Low cost using small

    common equipment

    Worst For

    Groundline corrosion

    Sites with deep soft

    or loose soil

    Sites with shallowhard rock

    Structures with heavy

    loads

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    CONCRETE SPREAD FOOTING

    Best For Flexible foundation sizing

    Heavy loads supported by soil

    Potential to incorporate rock

    anchors to improve uplift

    capacity.

    Worst For

    Generally higher costs than

    other foundation types

    Sites with shallow hard rock

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    CONCRETE MATSBest For

    Soft, loose and varied soil conditions

    Uplift resistance provided by foundation weight

    Reduced bearing pressure on soil

    Shallow water

    Preventing differential settlement problems

    Worst For

    Relatively high cost

    Normal soil conditions

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    GROUP ACTION FOUNDATIONS

    PILE GROUP

    MICROPOLE GROUP

    HELICAL PULLDOWN MICROPILE GROUP ROCK ANCHOR GROUP

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    PILE GROUPSBest For Sites with expected

    construction difficulties

    associated with water

    and side wall caving

    Granular soil with

    increasing density withdepth

    Battered piles to

    improve lateral capacity

    Worst For

    Limited uplift capacityin stiff clays

    Relatively high cost

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    MICROPILE GROUPSBest For Sites with thick layer of

    soft or loose soil over

    rock or dense soil.

    May be cost effective

    over drilled piers if rock

    excavation is difficult Battered piles to

    improve lateral capacity

    Worst For Where drilled piers are

    cost effective Relatively high cost

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    HELICAL PULLDOWN MICROPILE GROUP

    Best For Granular soils below the water table. Use cased helical micropile where

    difficulty in maintaining an open hole

    is anticipated.

    Battered piles to improve lateral

    capacity. Potential for significant cost savings

    over drilled piers at difficult sites.

    Worst For Where drilled piers are cost effective

    PILE GROUPHELICAL PULLDOWN MICROPILE

    Ref: AB Chance

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    ROCK ANCHOR GROUPSBest For

    Shallow hard rock May be cost

    effective over

    drilled piers if rock

    excavation isdifficult

    Worst For

    Deep rock

    Where drilled piers

    are cost effective

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    ANCHOR TYPE FOUNDATIONS

    HELICAL ANCHORS

    DEAD-MAN ANCHORS

    EXPANDING ANCHORS ROCK ANCHORS

    MALONE FOUNDATION

    HELICAL ANCHOR FOUNDATION

    ROCK EMBEDDMENT OF TOWER STUB ANGLE

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    HELICAL ANCHORS

    Best For Normal Soil

    Flexible depth and helix

    configurations.

    Worst For

    Boulders & cobbles

    Deep soft soils

    Shallow rock

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    DEAD-MAN ANCHORSBest For

    Anchor capacity in poor soil Improved anchor capacity in

    normal soils

    Flexible design

    Worst For Relative high cost compared

    with helix anchors

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    EXPANDING ANCHORS

    Best For

    Normal Soil

    Flexible depth and expanding

    anchors.

    Sites with cobbles Poor access sites - jackhammer

    installation

    Worst For

    Shallow rock

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    ROCK ANCHORS

    Best For

    Shallow rock

    Worst For

    Unstable overlying soils

    Deep rock

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    MALONE FOUNDATION

    Design and construction similar toFranki foundation

    Best For

    Sites with loose to medium dense

    granularimproves soil

    Potential for significant costsavings

    Worst For

    Non-standard construction

    Difficult QC

    Sites with stiff clays or shallow

    rock

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    HELICAL ANCHOR FOUNDATION

    Best For Towers with stub angles

    Granular soils below the water

    table

    Sites with expected construction

    difficulties associated with waterand side wall caving

    Potential for significant cost

    savings over drilled piers

    Worst For Shallow rock

    Sites with cobbles

    Ref: AB Chance

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    ROCK EMBEDMENT OF STUB ANGLE

    Best For Shallow rock

    Towers with stub angles

    Low cost

    Worst For

    Deep rock

    Limited flexibility in

    foundation depth

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    Case Study 1ELECTRICAL CRITERIA AND EFFECTS 345kV Single Circuit Line EMF controls structure height , conductor configuration and

    phasing

    TOPOGRAPHY/GEOGRAPHY Mountainous

    SITING/ROW LIMITATIONS 250 ROW shared with existing 345kV tower line

    ENVIRONMENTAL Wetland avoidance, Endangered Species

    GEOLOGY Shallow Igneous Rocks or Soft Alluvial Deposits over rock

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    Case Study 2ELECTRICAL CRITERIA AND EFFECTS 230kV single circuit replacing 138kV double circuit on towers

    TOPOGRAPHY/GEOGRAPHY Flat

    SITING/ROW LIMITATIONS Access limited to only the existing access road (10 except atstructures)

    ENVIRONMENTAL Extreme limits on disturbance and time of construction

    GEOLOGY High Value Wetlands, 4 organics overlying 30 of loose to

    medium dense sand over 100 dense sand

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    SUMMARY

    STRUCTURE AND FOUNDATION SELECTIONS

    SHOULD BE MADE TOGETHER.

    FOUNDATIONS COST A LOT - 40% TO 100% OF

    STRUCTURE COST CONSIDER OTHER INFLUENCES IN

    STRUCTURE/FOUNDATION SELECTION PROCESS

    Soft unstable soils and hard rock usually causethe greatest problems if the wrong foundation is

    chosen