Eurocan 10A Can Seamer

Eurocan Sales & Service Ltd

Tel: +44 (0)1903 810110 Email@ [email protected]

www.eurocanltd.com

1.0 Safety Information

MAKE SAFETY A DAILY HABIT

Safety depends on everyone who operates, maintains, services or works nearby operating equipment. Personnel should NOT operate this machine until trained on its function and purpose: know and understand the principles of your equipment before operating it. Remember: an accident is usually caused by carelessness, neglect or oversight. Where machines are shown without guards this is for illustration purposes only. Throughout this manual are listed a number of safety precautions. Study them carefully and follow them, also insist upon those working for you doing the same. The following signal words are used to inform about potential hazards and proper machine usage.

i Important Identifies specific information that will assist with machine operation, prevent

damage to the machine, or extend the life of machine parts

! Caution Alerts to a potential hazard that may result in personal injury, or an unsafe practice

that causes damage to the equipment if not avoided

Installation Only trained machinery movers, using appropriate and well-maintained equipment, should handle, move and install the machine. Please refer to the Installation chapter in this manual for complete instruction and safety information.

Guards

Guards are supplied with the machine and must be in place before operation begins. NEVER bypass or disconnect safety switches. Doing so could greatly increase the chance for personal injury. Guards are installed to protect personnel working on or around the machine. Guards MUST be closed when the machine is operating. Safety switches are located on each guard. If a guard is opened while the machine is running, the machine stops. Never reach over or into moving machinery with hands, rags or any tools. Guard design is based on level machine footings that are even with the work area. Raising the machine or using platforms, staircases, stools or ladders near the machine creates hazardous operating conditions. Guards shield personnel from moving parts. Reaching over, under or through a guard, or blocking it open is EXTREMELY hazardous and must NEVER be attempted. Guards should NEVER be altered from factory setup. Work with special care when guards are removed for lubrication, adjustment and part replacement. All guards should be reinstalled correctly immediately following maintenance or repair.



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Opening a guard DOES NOT disconnect electrical power in the control cabinet. To disconnect control power, padlock the main disconnect in the OFF position.

Machine Location

The machine location must provide sound footing, adequate lighting and accessibility from all sides. DO NOT install the machine in a combustible environment or near combustible or explosive material. DO NOT smoke, solvent gasses are inflammable. Keep the area around the machine clean and free of obstacles to avoid injuries due to falls.

Nip & Pinch Points Be EXTREMELY careful when working near nip points and pinch points. Keep body parts, hair, neckties, clothing, and tools away from these hazards to prevent serious injury or death. DO NOT wear rings, watches or necklaces near the machine. All notices, labels, and plates must be in place and legible. Immediately replace damaged or missing labels and notices. Contact Eurocan Sales & Service Ltd for replacement notices, labels, and plates.

Electrical A qualified electrician must install and repair electrical equipment and verify electrical ground. Complete electrical information is provided in the electrical drawings in this manual. ALWAYS padlock the electrical disconnect in the OFF position before adjusting, cleaning, lubricating or maintaining the machine. NEVER use jumper wires to bypass electrical circuits. Doing so may activate parts of the machine which could cut, crush or seriously injure persons in the immediate area. Modifications or additions to the electrical system causes machine malfunction and creates safety hazards for personnel. Always stop the drive motor before servicing. Be certain that the power cannot be turned on again without your knowledge.

Specific lubrication instructions are located in the Maintenance section of this manual.

• Lubricate manual fittings BEFORE operation.



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2.0 Machine Overview

The Series 10 Can Seamer is a modern all stainless steel single head semi-automatic can closer designed for compliance with food safety and hygiene standards and providing exceptional double seaming integrity of tinplate, aluminium, paperboard or plastic cans and ends.

A double seam is formed in two operations, with the first operation performing ninety percent of the work. Uniquely, the 10A rotates the can thirteen times during this first operation to achieve optimum first operation seam specifications, before the second operation finishes the process of tightening the seam. As the food industry strives to use thinner and lighter weight can ends, it is imperative that the maximum number of first operation revolutions is employed so that the end hook can be formed smoothly to achieve the desired level of low-amplitude wrinkles.

Filled cans with the loose end or closure on top are placed on the lifter plate by the operator, who then depresses the twin safety buttons simultaneously using both hands to start the pneumatic actuation. The lifter raises the can to clamp it to the driven seaming chuck, and the can starts rotating in the industry preferred clockwise direction which is beneficial to the formation of the double seam. A second pneumatic cylinder then automatically actuates the trigger mechanism to initiate the double seaming cycle, and the lifter lowers, allowing the operator to remove the seamed can and place the next one in position.

To comply with the criteria for wash-down certified food packaging equipment, the frame fabrication, safety guarding and mechanical parts are manufactured from food grade 316 stainless steel and the tooling, including the seaming cam, is manufactured from vacuum hardened 440C martensitic stainless steel. The 10A can be washed with the same cleaning agents as used on a can filler.

The first and second operation seaming rolls are mounted on double row angular contact sealed for life ball bearings. Bearing replacement is cost effective and easy. Grease lubrication is used throughout the seamer with food grade grease specified as standard.

1st and 2nd operation seam adjustments are facilitated by easy access adjusting screws in the top of the seaming head assembly. Seaming roll height is set simply using the threaded seaming roll pin and lock nut. Pin height is set using a fine threaded adjuster on the lifter shaft sleeve, and base pressure is changed with the aid of an integral pressure adjusting nut on the lifter spring holder.



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The seaming head assembly is raised and lowered for can height changes using a hand wheel mounted on a lead screw assembly. Can diameter changes are as simple as changing the seaming chuck and re-setting the seaming rolls. It may also be necessary to change seaming roll assemblies and the lifter plate depending on the can design and specification. All can size change-overs can be accomplished within fifteen minutes or less.

The Series 10 seamer is a modern food safe and cost effective can closing machine, designed to work with light weight cans and ends to achieve optimum double seam integrity. In addition to the standard 10A model for atmospheric can closing applications, it is also offered in a 10V vacuum option, 10G nitrogen gassing option, and 10VG vacuum and gassing option.



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3.0 Specification

Model number 10A single head semi-automatic seamer

Maximum output 10 cans per minute Can diameter range 52 – 153 mm Can height range 50 – 300 mm

Air pressure

70 PSI / 5 Bar

Electric power 1.1 kW

Electric supply 240 Volt, 13 Amp, single phase Net weight 216 kg

Gross weight 270 kg



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Dimensions



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4.0 Installation Machine Delivery When the machine arrives, inspect the entire shipment for damage. If you find any damage please note this on the carrier delivery receipt, and send delivery details and a photograph of the damage to [email protected].

• Use competent machinery movers when the machine arrives. • Confirm the weight of the machine. • Study the mass and weight distribution of the machine.

Prepare Site Select the machine site carefully. The structure must support the machine and production activities. The area should be well lit for operator efficiency and accessible from all sides for service, maintenance and operation. The area should also have appropriate electrical and compressed air connections available.

Lift & Move the Machine

! Caution When lifting or moving the machine adhere to the following guidelines to

prevent harm to personnel or machinery:

• Use the specified lifting points. Damage resulting from incorrect lifting may require the machine be returned to the manufacturer for repair at the customer’s expense.

• Handling, moving and installation should be done only by trained machinery movers using appropriate equipment.

• Use equipment with adequate capacity.

• Prevent anyone from walking, crawling, or reaching under the machine while it is solely supported by a forklift or other device.

• Keep hands and feet clear of the machine, platform, or pallet base and the wheels of the lifting equipment.

• Watch for overhead utility lines, low clearances, and other obstructions.

• Before lifting the machine, remove all unsecure items and fasteners from the pallet base.

i Important When lifting and moving the machine a fork lift and wide pallet truck is required.

1. Undo the bolts securing the machine to the wooden base used for transport. 2. Position the lift truck at the front of the machine with the lifting forks underneath the

integral lifting arms of the machine stand. 4. Slowly lift the machine with care. A sudden jar may affect the alignment of parts. 5. Remove the wooden base. 6. Lower and position the machine onto the floor. 7. Remove the lift truck. 8. To move the machine around in the work area use a wide pallet truck positioned

underneath the integral lifting arms on the machine stand.



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Connect the Air Supply Supply clean dry air and use pipe that is at least the size of the inlet. The air pressure required for the machine is 70 PSI (5 Bar).

i Important The exact air consumption may vary slightly. Consumption depends on

model, speed, and auxiliary equipment. Prepare the Machine for Work

i Important The machine is adjusted and checked at the factory, but it is absolutely

necessary to check all the adjustments described in the Set Up section of the manual before operating the machine. Thoroughly clean the machine to remove any dust and dirt which has accumulated during transportation. Connect Machine to the Power Supply

Plug the power cable into a standard 13 Amp wall socket.



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5.0 Set Up 5.1 Remove seaming head guard

Undo the socket head cap screws retaining the guard.

Tilt the guard forward and down, and slide it off.



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5.2 Set pin height

Place a can on the lifter plate without an end component.

Release the seaming head clamp screws.

Use the hand wheel to raise or lower the seaming head until the top of the chuck lift face is 1 mm below the can flange.



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Tighten the seaming head clamp screws.



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5.3 Set 1st operation seaming roll

Attach the supplied handle to the driven pulley.



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Rotate handle while manually pressing the trigger arm.

Continue to rotate until the 1st operation seaming cam roller is positioned on the 1st operation cam profile as in the picture below.



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Pull back the trigger arm.

Insert a screwdriver between the body of the 1st operation seaming roll and seaming chuck.



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Undo the hexagon setscrew.

Undo the lock nut on the 1st operation seaming roller adjusting screw.



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Refer to your double seam data sheet for the 1st operation seaming roll setting dimension, and use feeler gauges to this value in between the 1st operation roll body and the chuck body.

Turn the adjusting screw to move the 1st operation roll in or out until the feeler gauges are a tight slide fit.



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Re-tighten the lock nut on the 1st operation seaming roller adjusting screw.



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Re-tighten the hexagon setscrew.



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5.4 Set 2nd operation seaming roll

Rotate handle while manually pressing the trigger arm.

Continue to rotate until the 2nd operation seaming cam roller is positioned on the 2nd operation cam profile as in the picture below.



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Pull back the trigger arm.

Insert a screwdriver between the body of the 2nd operation seaming roll and seaming chuck.



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Undo the hexagon setscrew.

Undo the lock nut on the 2nd operation seaming roller adjusting screw.



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Use feeler gauges to set the position of the 2nd op seaming roll to the chuck.



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Re-tighten the lock nut on the 2nd operation seaming roller adjusting screw.



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Re-tighten the hexagon setscrew.



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6.0 Change Over Procedure 6.1 Bottom guard plate assembly

Remove 3 button head socket screws.



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Remove 6 button head socket screws.

Remove the bottom guard plate assembly.



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6.2 Seaming chuck

Use the pin spanner provided.

Locate the pin spanner in the hole on the seaming chuck boss.



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Use a soft mallet to tap the pin spanner and loosen the seaming chuck.

Turn the driven pulley handle to rotate the chuck shaft.



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Use your other hand to support the seaming chuck.

Reverse the procedure to fit the new seaming chuck.



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6.3 Seaming roll assembly

Locate the pin spanner in the hole on the seaming roll pin boss. Loosen the seaming roll pin lock nut.

Withdraw the seaming roll assembly through the hole in the seaming roller arm.

Reverse the procedure to fit a new seaming roll assembly.



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6.4 Change lifter spring

Remove the lifter plate.



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Use the magnetic pick up tool supplied to extract the pressure cap.



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Use the magnetic pickup tool again to remove the lifter spring and holder.

Drop in the new lifter spring, and replace the pressure cap and the lifter plate.



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7.0 Operation

With the machine running under power, place an end on top of the can. Place the can with the end on the lifter plate. Press both pneumatic actuating buttons simultaneously with each hand. The lifter plate will raise the can into the seaming head, and the seaming cycle will automatically initiate. Keep the actuating buttons depressed until the lifter comes down. Remove the seamed can and repeat the cycle.



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8.0 Maintenance & Cleaning

! Caution Isolate the power supply from the machine before cleaning, lubricating or

carrying out repairs

i Important Keep the work table of the machine permanently and perfectly clean

8.1 Cleaning

Guidelines for Wash Down

The preferred cleaning method is to wipe down the machine or to blow off with compressed air.

Follow the recommendations and instructions below to help prevent problems in environments where machinery is exposed to water during clean up:

! Caution To avoid injury, all power to the machine must be OFF before starting wash down

DO NOT apply the water stream directly on electrical components

Water pressure used to rinse the machine should be regulated to 5 psi maximum

Use open ended hose only

Use neutral cleaning solution (pH 6-8)

1. Turn off all power to the machine.

Use appropriate lockout procedures.

2. Ensure all openings to the electrical panel are sealed.

3. Cover all electrical enclosures, user interface and all motors with plastic or suitable material

before using any water on the machine.

4. Apply cleaning solution.

5. Use a soft brush or a plastic scraper to remove heavy deposits.

6. Rinse with clean water.

7. Remove excess water.

8. Allow machine to dry.

9. Remove plastic covers from electrical components.



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10. Restore power to the machine.

8.2 Lubrication

! Caution Isolate the power supply from the machine before lubricating

i Important Clean the machine before lubricating

Only use recommended lubricants

For operation in a dry fill production environment we recommend that all grease points are lubed after 12

hours of intermittent or continuous production.

In a wet fill environment all grease points should always be lubed immediately after the machine has been

washed and cleaned.

Lubrication Points

Chuck Spindle



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Seaming Lever Spindle / Lower Chuck Spindle Bearing

Seaming Lever Spindle



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Recommended Lubricants

During manufacture the seamer is lubricated using Castrol Obeen FS 2 food grade grease. You should use

this lubricant for maintenance, or the equivalent grade of lubricant from an alternative reputable

manufacturer.



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9.0 CE Declaration of Conformity

09 July 2014 EC Declaration of Conformity

Machine Model 10A Semi Automatic Seamer

Machine Serial Number 8389

EC Directives Complied With Machinery Directive 2006/42/EC Low Voltage Directive 2006/95/EC Electromagnetic Compatibility Directive 2004/108/EC

Name and Address of Approved Body & Other Details, If Appropriate

Transposed Harmonised Standards Used

EN ISO 12100:2010 EN ISO 13849-2:2012 EN ISO 13850:2008 EN 1037:1995+A1:2008 EN ISO 4414:2010 BS EN 60204-1:2006 + A1:2009 EN61000-6-2:2005 EN 61000-6-4:2007 +A1:2011

We declare that the above machinery conforms to the relevant essential Health and Safety Requirements.

John P. Jenner, Director Eurocan Sales & Service Ltd, Unit B1 Newbrook Business Park

Pound Lane, Upper Beeding, BN44 3JD, U.K.



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10.0 Assembly and Parts Lists

900643 Seaming Head Frame Assembly

900661 Seaming Head Assembly

900696 Seaming Roll Assembly

900772 Pneumatic Lifter Assembly

900779 Pneumatic Trigger Assembly

900802 Can Lifter Plate Assembly

900805 Seaming Head Drive Assembly

900808 Knockout Assembly

900812 Seaming Head Guard Assembly

900813 Main Guard Enclosure Assembly

900820 Seaming Head Pneumatic Assembly

900946 Seamer Support Stand Assembly

900992 Electrical System

10A 10A Change Parts Drawing

8389-99 Change Parts List 99 mm Diameter

8389-153 Change Parts List 153 mm Diameter

Note: Change Parts are denoted in their assembly drawing by a 4 figure number eg. 0001.

See the Change Parts list for part numbers.

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Assembly Name Seaming Head Frame Assembly

Assembly Number 900643

Item Number Part Number Part Name Quantity per Assembly

1 900645 Seaming head frame 1

2 900648 Seaming head clamp block RH 1

3 900823 Seaming head clamp block LH 1

4 900644 Seaming head guide RH 1

5 900824 Seaming head guide LH 1

6 900825 Seaming head central guide 1

7 900651 Leadscrew 1

8 900652 Leadscrew cap 1

9 900653 Leadscrew cap retainer 1

10 900654 Leadscrew nut 1

11 200208 Handwheel 1

12 200209 Handwheel Grip 1

13 200149 Hexagon head bolt 4

14 200154 Washer 4

15 200175 Socket head cap screw 8


17 200210 Socket Head Cap Screw 2


19 200211 Dowel Pin 8

20 200212 Dowel Pin 2

21 200130 Dowel pin 2

Eurocan Sales & Service LtdTel: +44 (0)1903 810110 Email: [email protected]

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Assembly Name Seaming Head Frame Assembly



22 200143 Socket head countersunk screw 1


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Assembly Name Seaming Head Assembly



1 900643 Seaming head frame assembly 1

2 900802 Can lifter plate assembly 1

3 900668 2nd op roller adjusting sleeve 1

4 900659 1st op roller adjusting sleeve 1

5 900666 Chuck shaft sleeve 1

6 900667 Chuck shaft 1




10 200132 Oilite bearing 4

11 200131 Oilite bearing 1

12 900660 1st op roller adjusting arm 1

13 900726 Roller arm washer 2

14 200137 Cam roller 2

15 200214 Dowel pin 2

16 900662 1st op roller adjusting shaft 1

17 900663 2nd op roller adjusting shaft 1

18 900722 Pawl spindle 1

19 900720 Top pawl 1

20 900721 Bottom pawl 1

21 0001 Seaming Chuck 1


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22 200215 Ball Bearing 1

23 900655 Chuck shaft bearing bush 1

24 900656 Seaming cam 1

25 900669 Cam drive sprocket 1

26 900728 Cam washer 1

27 200216 Adjusting Screw 2

28 200142 Nut 2

29 200221 External Circlip 1

30 200163 Heaxagon Set Screw 2

31 900729 Roller arm shaft pin 2

32 900730 Spring anchor pin 2

33 200217 Washer 2


35 200151 Roller chain 1

36 200133 Tension spring 1

37 900725 Eccentric bush 1

38 900822 Chuck shaft bush 1

39 200218 Lock Nut 1

40 200219 Tab Washer 1

41 900665 Roller adjusting lever 2

42 900696 Seaming roll assembly 2


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43 900727 Roller arm top washer 2

44 900764 2nd op roller adjusting arm 1

45 200172 Housing Washer 2

46 200173 Shaft Washer 2

47 200174 Needle Roller Cage 2


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Assembly Name Seaming Roll Assembly



1 0002 / 0003 Seaming Roll 2

2 900697 Seaming roll pin 1

3 200134 Lock Nut 1

4 200160 Ball bearing 1

5 900698 Seaming roll pin end cap 1

6 200161 Internal Circlip 1


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Assembly Name Pneumatic Lifter Assembly



1 900767 Split Block for Pneumatic Cylinder 1

2 900768 Split threaded bush 1

3 900770 Lifter shaft sleeve pneumatic lift 1

4 900771 Cylinder Rod Pin 1


6 200162 Circlip 2

7 200176 Pneumatic cylinder 1

8 200164 Oilite Bearing 2

9 200182 Lifter Washer 1

10 200267 Lifter rod clevis

11 200268 Lifter cylinder bracket


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Assembly Name Pneumatic Trigger Assembly



1 200177 Pneumatic cylinder 1

2 900784 Actuating arm 1

3 900783 Trigger cylinder bracket 1

4 900782 Return stop bracket 1

5 900781 Forward stop bracket 1

6 900780 Cylinder rod clevis 1

7 200163 Heaxagon Set Screw 2

8 200178 Lock nut 2




12 200207 Nyloc nut 1


www.eurocanltd.com

4

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Assembly Name Can Lifter Plate Assembly



1 900657 Lifter plate shaft 1

2 0005 Lifter plate 1


4 200102 Dowel pin 1

5 900803 Lifter plate shaft bush 1

6 200103 Spring holder 1

7 200104 Spring washer 1

8 200105 Pressure adjusting nut 1

9 200106 Lifter spring 1

10 200107 Pressure stud 1

11 900769 Lifter shaft 1

12 200108 Pressure cap 1


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Assembly Name Seaming Head Drive Assembly



1 200200 Drive Motor 1

2 200201 Motor Slide Base 1

3 900731 Motor Mounting Bracket 1

4 200166 V Pulley 1

5 200168 Taperlock Bush 1

6 200167 V Pulley 1

7 200169 Taperlock Bush 1

8 200199 Revolving Handle 1

9 200165 V Belt 2


www.eurocanltd.com

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Assembly Name Knockout Assembly



1 900809 Knockout bush 1

3 900811 Knockout shaft Rev 2 1

4 200202 Circlip 1

5 200262 Knock-out Spring 1

6 200204 Roller bearing 1



www.eurocanltd.com

5

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Assembly Name Seaming Head Guard Assembly



1 900813 Main guard enclosure assembly 1

2 900815 Bottom guard plate assembly 153 mm dia 1

3 900817 Top guard plate 1

4 900818 Front guard plate 1

5 200242 Socket Button Head Screw 24


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4 3

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Assembly Name Main Guard Enclosure Assembly



1 900814 Main Guard Enclosure 1

2 200224 Self clinching nut 21


www.eurocanltd.com

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Assembly Name Seaming Head Pneumatic Assembly



1 200289 Control panel 1

2 200290 Shut off valve 1

3 200291 Filter 1

4 200292 Gauge 1

5 200293 Swivel elbow 2

6 200294 Swivel elbow 2

7 200295 Polyurethane tube 1

8 200296 Polyurethane tube 1


www.eurocanltd.com

3

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Assembly Name Seamer Support Stand Assembly



1 900723 Seamer Support Stand 1

2 200236 Levelling Foot 4

3 200252 Nut 4


www.eurocanltd.com

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Item Number Part Number Part Description Quantity

0001 900826 Seaming chuck 99 mm dia 1

0002 900699 13004 1st operation seaming roll profile 13004 1

0003 900699 S12 2nd operation seaming roll profile S12 1

0004

0005 901022 Lifter plate 99 mm dia 1

0006 900835 bottom guard plate assembly 99 mm dia 1

8389 Change Parts 99 mm Diameter FAEOE

Item Number Part Number Part Description Quantity

0001 900785 Seaming chuck 153 mm dia 1

0002 900699 13004 1st operation seaming roll profile 13004 1

0003 900699 13005 2nd operation seaming roll profile 13005 1

0004

0005 901022 Lifter plate 153 mm dia 1

0006 900815 bottom guard plate assembly 153 mm dia 1

8389 Change Parts 153 mm Diameter FAEOE

Eurocan 10A Can Seamer

Documents

Transcript of Eurocan 10A Can Seamer