CANNING TECHNOLOGY TRAINING PROGRAM - Ferrum · • The double seam • Non-round seamer • Round...

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CANNING TECHNOLOGY TRAINING PROGRAM

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  • CANNING TECHNOLOGYTRAINING PROGRAM

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    PREFACEFerrum machines seam up to 150,000 cans per hour, 24/7, while maintaining the highest safety and hygiene standards at all times. Due to on-going innovation, machines by Ferrum Canning Technology perfectly meet the current requirements of the beverage and food industry.

    More than 1,500 can seamers by Ferrum Canning Technology are in operation around the world, on every continent. With its headquarters based in Switzer-land, Ferrum has an international network of service points and representatives, so that you can count on their support all over the world day and night, if needed. Service visits, supply of spare parts, qualified technical advice and customer training are among the main services provided by our Customer Support.

    2 Preface 3 General Information 6 Training Programs 6 Basic Course 7 Seaming Seminar 8 Electrical Engineering and

    Automation

    9 Mechanic 110 Mechanic 211 Team

    TABLE OF CONTENTS

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    WORLDWIDE TRAINING ON YOUR MACHINEWhether you are an operator, lab assistant, electrician or maintenance engineer Ferrum will teach you exactly what you need to know about the machine to accomplish your work successfully. Ferrum provides training for individuals or groups, tailored to your specific needs.

    The instructors are engineers with many years of experience with the entire range of Ferrum machines. They know how to train each class according to their specific practical requirements. The training can be provided at your site or at our head-quarters, according to your preference.

    TRAINING AND CERTIFICATION

    THE COURSES MECHANIC 1 AND 2 ARE PROVIDED FOR THE FOLLOWING LINES OF MACHINES:F40X F05 F70X F6 / F8F512 / F812 / F812-2 F9 / F12F918 F18

    COURSES ON ELECTRICAL ENGINEERING AND AUTOMATION ARE PROVIDED IN RELATION TO THE SPECIFIC SAFETY CONCEPT OF THE SEAMER:Ferrum with Krones fillerwith KHS filler with Sidel filler

    AFTER THE BASIC TRAINING, WE PROVIDE SHORTER COURSES FOR: Mechanic 1 and 2, for each additional line of machines (2 days)

    Electrical Engineering and Automation, for each additional safety concept (1 day)

    BASIC COURSE with confirmation of participation (3 days) SEAMING SEMINAR with confirmation of participation (3 days) ELECTRICAL ENGINEERING AND AUTOMATION with confirmation of participation (2 days) MECHANIC 1 with confirmation of participation (5 days) MECHANIC 2 with confirmation of attendance (5 days, subject to completion of Mechanic 1)

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    IN-HOUSE AND EXTERNAL TRAINING

    The courses are organized into modules based on topics. On request, we are pleased to offer individual training courses with modules based on your specific needs. The maximum group size per training is 6 persons. PRICE AND SCHEDULING REQUESTYou may contact Ferrum at any time to schedule a training or request further information. With each request and registration, always state your machine number C10-XXXXXX to ensure best possible service.

    PRICING, SCHEDULING, TRANSPORTAttendance fees, in addition to the training, include training documentation, lunch and transportation between Zurich Airport, Ferrum, and the hotel. The per diem

    charges offered are exclusive of hotel accommodations, travel to Switzerland and possible interpreter fees. Schedule is subject to prior arrangement. TRAINING AND DOCUMENTATION LANGUAGES German English Other languages on request; with interpreter if required

    The training documentation includes the operating instructions and the spare part catalog for the type of machine or your own machine, in the language of the training. In individual cases, the documen-tation can also be provided in a different language than the training. Please promptly inform us of your preferences.

    At our headquarters in Schafisheim (Switzerland) we have a dedicated training classroom, fully equipped with all the necessary machines.

    We will drive you from the hotel to Ferrum AG and back using our own vehicle.

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    INSTRUCTORSOur instructors have acquired extensive experience by commissioning a large number of machines for clients, and carrying out revisions. Accordingly, the courses are very practically oriented and primarily consist of demonstrations and specific training on the machine. The theory part has been reduced to a minimum.

    COURSE SCHEDULEDAY 1:Morning 9:00 to 12:00 amLunch break 12:00 to 1:30 pmAfternoon 1:30 to 4:30 pm

    FOLLOWING DAYS: Morning 8:00 to 12:00 amLunch break 12:00 to 1:30 pm Afternoon 1:30 to 4:30 pm

    At our service points, we periodically conduct training courses on machines that we temporarily provide on location for this purpose. If you are interested, please contact us for details and pricing.

    On request, we can also provide training on clients machines at their site. If you are interested, please contact us for details and pricing.

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    BASIC COURSE TRAINING PROGRAM (3 DAYS)TARGET AUDIENCE: OPERATORS, LAB ASSISTANTS, MECHANICS, ELECTRICIANS, MAINTENANCE STAFF

    DESIGN AND FUNCTION Safety devices Assembly structure Process Compressed air system Gassing/Steaming Centralized oil lubrication Synchronization

    CANS AND ENDS Beverage cans Beverage ends Food cans Food ends Can and end manufacture

    SEAMING THEORY Seam formation OP 1 and OP 2 Seam dimensions Seam thickness determination Creasing and crease-free operation Faults on the seam (causes and effects) Seaming protocol Troubleshooting

    SEAMING TOOLS Seaming rolls (types, materials and coatings) Seaming roll profiles (OP 1 / OP 2 and clinch) Seaming roll bearings, seals and lubrication Seaming chucks (types, materials, coatings and marks) Auxiliary tools

    BASE PLATE SPRING FORCE Design of lifting station Settings Seaming pressure gauge

    DISENGAGING, QUICK-SET SEAMING CAM Functional principle Applications (Checking OP 1) Settings for aluminum and steel

    MAINTENANCE AND CLEANING Cleaning and maintenance schedule List of cleaning and disinfecting agents List of oils and greases

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    SEAMING SEMINAR TRAINING PROGRAM (3 DAYS)TARGET AUDIENCE: OPERATORS, LAB ASSISTANTS, MECHANICS, MAINTENANCE STAFF

    SEAMING CANS The double seam Non-round seamer Round seamer

    DOUBLE SEAM Beverage cans Beverage ends Food cans Food ends Can and end manufacture

    SEAMING THEORY AND CRITICAL PARAMETERS Seam formation OP 1 and OP 2 Seam dimensions Seam thickness determination Creasing and crease-free operation Faults on the seam (causes and effects) Seaming protocol Troubleshooting

    SEAMING TOOLS Seaming rolls (types, materials and coatings) Seaming roll profiles (OP 1 / OP 2 and clinch) Seaming roll bearings, seals and lubrication Seaming chucks (types, materials, coatings and marks) Auxiliary tools

    BASE PLATE SPRING FORCE Design of lifting station Settings Seaming pressure gauge

    MACHINE HEIGHT ADJUSTMENT Adjusting the can height Calculating the pin height Checking the pin height Readjusting the pin height Starting and supervising production

    DISENGAGING, QUICK-SET SEAMING CAM Functional principle Applications (Checking OP 1) Settings for aluminum and steel

    SETTING THE SEAMING ROLLS Installing and removing the seaming rolls Seaming roll height settings Seam thickness settings Video-supported seaming roll setting

    EVALUATION OF THE SEAM manual using the tear-down method semi-automatic (externally only if

    equipment is available on site)

    DAMAGE TO CANS damage to the body damage to the lid

    DEMONSTRATION CASEFor minimum interference in your produc-tion process during the practical seamer training, we will bring demonstration pieces, upon request, suitable for practicing all double fold settings.

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    TRAINING PROGRAMELECTRICAL ENGINEERING AND AUTOMATION (2 DAYS)TARGET AUDIENCE: ELECTRICIANS, MECHANICS, MAINTENANCE STAFF

    DESIGN AND FUNCTION Safety devices Assemblies Process Compressed air system Gassing/steaming Centralized oil lubrication Synchronization

    SAFETY DEVICES Emergency Stop function and locations Access to door lock Column light

    ASSEMBLIES AND THEIR ELECTRIC FUNCTION Control panels Screen

    OPERATION Starting the machine Production mode Inspection mode Switching off the machine

    ELECTRIC DOCUMENTS Electric drawings Electric spare parts list

    CAUSE OF FAILURE AND TROUBLESHOOTING function check sensor setting

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    MECHANIC 1 TRAINING PROGRAM (5 DAYS)TARGET AUDIENCE: MECHANICS, MAINTENANCE STAFFADVANCED TRAINING MECHANIC 2 (5 DAYS)

    DESIGN AND FUNCTION Safety devices Assemblies Process Compressed air system Gassing/Steaming Centralized oil lubrication Synchronization Disengaging, quick-set seaming cam

    MACHINE SETTINGSCAN GUIDES AND END GUIDES Marks and labeling Setting transport elements with setting gauge 1. Aligning the lifting station with machine center (X-point) 2. Setting the can guides 3. Setting the infeed chain 4. Setting the gassing turret 5. Aligning the lifting station with can discharge (Y-point) 6. Setting the discharge turret Setting the end guides

    END FEED Setting the end support Setting the end feed magazine ring Setting the feed screw Setting the retaining knife

    END RELEASE Can detecting sensor Setting the cycle signal

    PIN HEIGHT AND HEIGHT ADJUSTMENTKNOCK-DOWN AND KNOCK-OUT CAM

    FORMAT CHANGE Removing the tool kit Installing the tool kit Setting the can height

    MAINTENANCE AND CLEANING Cleaning and maintenance schedule Cleaning agents, oils and greases

    UNDERCOVER GASSING/STEAMING Control and conditioning unit Setting the undercover gassing/steaming Bubble breaker / end steamer

    TROUBLESHOOTING Cans with scratches Cans with dents End damages Various problems

    DAMAGE TO CANS damage to the body damage to the lid

    DEMONSTRATION CASEFor minimum interference in your produc-tion process during the practical seamer training, we will bring demonstration pieces, upon request, suitable for practicing all double fold settings.

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    MECHANIC 2 TRAINING PROGRAM (5 DAYS)TARGET AUDIENCE: MECHANICS, MAINTENANCE STAFFADDITIONAL DOCUMENTS: PROVISION OF ASSEMBLY DRAWINGSPREREQUISITE: MECHANIC 1 (5 DAYS)

    DESIGN OF THE ASSEMBLIES Upper part Center part Lower part Can discharge Height adjustment Infeed table End feed End feed turret support

    INSPECTION ON THE MACHINE Checking format tool parts Checking play and true running Checking the oil circuit

    SPARE PARTS MANAGEMENT Identifying spare parts Spare parts catalog Ordering spare parts

    PRACTICAL TASKS UPPER PART Seaming chuck shaft Knock-out rod Seaming lever shaft Knock-down cam Knock-out cam

    CENTER PART Lifting station Lubrication Lifting cam

    LOWER PART Lubrication Main drive Auxiliary drive Filler drive

    HEIGHT ADJUSTMENT Hydraulic Electric

    FORMAT TOOLS Seaming rolls and seaming chucks Can guides End guides

    CLEANING Cold water cleaning Hot water purging Manual cleaning

    MAINTENANCE Maintenance schedule Oils Greases Cleaning agents

    TROUBLESHOOTING Mechanical malfunctions Electric malfunctions Malfunctions during end feed Malfunctions during can transport

  • CONTACTS

    Ferrum Canning Technology service centers

    Headquarters Ferrum AG, Canning Technology Industriestrasse 11 T +41 62 889 13 11CH-5503 Schafisheim F +41 62 889 13 10Schweiz [email protected] www.ferrum.net

    Service point AsiaFerrum Canning and Centrifuge Technology T +86 512 3662 5104 (Kunshan) Co., Ltd. F +86 512 3662 5100No. 329, Jujin Road [email protected] TownshipCN-215321 Kunshan CityJiangsu ProvinceP.R. China Service point USAFerrum Inc. T +1 443 502 2621403 N. Adams St. F +1 410 939 7735Havre de Grace MD 21078 [email protected]