Engineering Contracting for Compressor and Turbine Controls

6
Rotating Machinery Instrumentation and Controls Plant Systems – Package Unit Integration Turnkey Controls Retrofit Engineering Contracting for Compressor and Turbine Controls

Transcript of Engineering Contracting for Compressor and Turbine Controls

Page 1: Engineering Contracting for Compressor and Turbine Controls

References

Harmonized gas compressor control systemsSaudi International Petrochemical Co. (SIPCHEM), Al-Jubail, Saudi Arabia

Marshalling cabinets, system cabinets and machine monitoring cabinets for three machine trains for the compression of natural gas, CO2 and CO

TRICON PLCs (TMR) for sequence / performance / anti-surge control Total 600 I / O, 4000 tags Full dynamic simulation, including – for CO compressor – the simulation of 4 anti-surge control loops and 4 performance control loops

BOP (Balance of Plant) to DCS interface design Dubai Electricity & Water Authority (DEWA), Station ‘H’, Phase II, Aweer, UAE

Fully hardwired interfacing for 120 subsystems and 300 panels / cabinets Systems covered include gas compressors, fuel gas skids, fuel oil skids, HV / MV / LV switchgears

Database supported cable engineering (INTOOLS) Total 5000 I / O, 1300 homerun cables

Retrofit of rotating machinery instrumentation and controlsShell refinery, Pernis / Rotterdam, Netherlands

Retrofit for two turbine driven air compressors and one turbo generator set Control systems based on SIMATIC S7-400HF PLCs Integration of existing speed controllers and overspeed protection systems Turnkey responsibility included pneumatic instrument upgrade and site installation

Engineering services related to plant control / safety / monitoring systemsMiddle East

DCS / ESD for SABIC polypropylene catalysator plant, Riyadh, Saudi Arabia DCS for ELIXIER air separation plant, Ruwais, United Arab Emirates ICS for ADCO gas compressor stations, Bab / Habshan, United Arab Emirates MMS for petrochemical plant, Al-Jubail, Saudi Arabia

See our website for further references.

Rotating Machinery Instrumentation and ControlsPlant Systems – Package Unit IntegrationTurnkey Controls Retrofit

Why AviComp? Strong machinery and systems knowledge Proven track record in implementing “heavy spec” projects Efficient anti-surge controls for variable composition streams Advanced sequencing of multiple compressors feeding the same process Experience with new machinery as well as retrofit installations International support including local FAT capability Independent

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www.avicomp.com

Engineering Contracting for Compressor and Turbine Controls

AviComp Engineering AG Mittelstrasse 24, CH-2560 Nidau, Switzerland Phone +41 32 3329250, Fax +41 32 3329252

AviComp Controls GmbH Ostwaldstrasse 4, 04329 Leipzig, Germany Phone +49 341 217870, Fax +49 341 21787 2701

AviComp (Russ) OOO Bolshoy Znamenskiy per., 2, str. 3.; 119019 Moscow, Russia Phone/Fax +7 495 2520044

AviComp Belarus Surganove Str. 57/b – 154, 220100 Minsk, Belarus Phone/Fax +375 17 990029

AviComp d.o.o. Beograd Zvec ˇ anska 38, 11000 Belgrade, Republic of Serbia Phone/Fax +381 11 3692048

AviComp Houston 1900 West Loop South, Suite 1185, Houston TX 77027 Phone +1 832 3841239

AviComp Singapore Pte Ltd 11 Woodlands Close, #09–30 Woodlands 11, Singapore 737853 Phone +65 6521 68111, Fax +65 6612 7401

Solution Partner

Page 2: Engineering Contracting for Compressor and Turbine Controls

Rotating Machinery Instrumentation and ControlsAviComp acts as EPIC contractor for rotating machinery electrical, instrumentation and controls projects. Our scope covers: PLC-based control systems, fail-safe and redundant as required Integration and startup of dedicated controllers Machine monitoring systems, fire and gas detection MCC cabinets, push button stations, cabling systems, junction boxes Instruments and control valves

Corporate Profile Capabilities

AviComp is a leading independent engineering contractor for rotating machinery controls and a provider of superior engineering consultancy services. Key competences include: Rotating Machinery Controls Service and Commissioning Turnkey Revamp and Optimization

We at AviComp have vast application engineering experience and in-depth machinery knowledge. Our engineers are well familiar with the requirements of relevant industry standards and operating companies’ engineering standards.

AviComp is a dynamic company specialized in advanced solutions for compressor and turbine controls. AviComp’s control capabilities include: AviComp TurboControls – Control systems for radial and axial compressors AviComp RecipControls – Control systems for reciprocating type compressors AviComp TurbineControls – Control systems for steam turbines and gas turbines Compressor Safety Controls Master Controls

AviComp has implemented a quality management system that complies with the requirements of DIN EN ISO 9001:2008, as well as an environmental management system in line with the international standard DIN EN ISO 14001. We have also estab-lished a management system for health, safety, and environmental protection accord-ing to the SCC (Safety Checklist for Contractors) regulations.

Turnkey Controls RetrofitAviComp offers operating companies single responsibility for the entire instrumentation, controls, electrical and mechanical scope of compressor and turbine retrofits: Conceptual engineering Migrate controls / monitoring functionalities as per client’s project strategy Upgrade from pneumatic to electronic Upgrade actuators

Plant Systems – Package Unit IntegrationAviComp offers the following project support services to general contractors: Specification of DCS, ESD and MMS (Machine Monitoring Systems) Integration design for compressors and miscellaneous

mechanical / electrical systems Logic design Engineering and supply of system cabinets and marshalling cabinets Database supported cable engineering (INTOOLS)

AviComp has successfully supplied rotating machinery controls for projects all over the world. Operating companies, machinery manufacturers and EPC contractors alike trust in AviComp’s unique capabilities. Please ask for our references which include applications in a variety of industries: Oil & Gas Petrochemical & Chemical Industrial Gases Metallurgy Power Generation Refinery

Applications

More than 1 300 systems engineered, supplied and commissioned!

Courtesy Siemens Process Compression, Duisburg

Page 3: Engineering Contracting for Compressor and Turbine Controls

Rotating Machinery Instrumentation and ControlsAviComp acts as EPIC contractor for rotating machinery electrical, instrumentation and controls projects. Our scope covers: PLC-based control systems, fail-safe and redundant as required Integration and startup of dedicated controllers Machine monitoring systems, fire and gas detection MCC cabinets, push button stations, cabling systems, junction boxes Instruments and control valves

Corporate Profile Capabilities

AviComp is a leading independent engineering contractor for rotating machinery controls and a provider of superior engineering consultancy services. Key competences include: Rotating Machinery Controls Service and Commissioning Turnkey Revamp and Optimization

We at AviComp have vast application engineering experience and in-depth machinery knowledge. Our engineers are well familiar with the requirements of relevant industry standards and operating companies’ engineering standards.

AviComp is a dynamic company specialized in advanced solutions for compressor and turbine controls. AviComp’s control capabilities include: AviComp TurboControls – Control systems for radial and axial compressors AviComp RecipControls – Control systems for reciprocating type compressors AviComp TurbineControls – Control systems for steam turbines and gas turbines Compressor Safety Controls Master Controls

AviComp has implemented a quality management system that complies with the requirements of DIN EN ISO 9001:2008, as well as an environmental management system in line with the international standard DIN EN ISO 14001. We have also estab-lished a management system for health, safety, and environmental protection accord-ing to the SCC (Safety Checklist for Contractors) regulations.

Turnkey Controls RetrofitAviComp offers operating companies single responsibility for the entire instrumentation, controls, electrical and mechanical scope of compressor and turbine retrofits: Conceptual engineering Migrate controls / monitoring functionalities as per client’s project strategy Upgrade from pneumatic to electronic Upgrade actuators

Plant Systems – Package Unit IntegrationAviComp offers the following project support services to general contractors: Specification of DCS, ESD and MMS (Machine Monitoring Systems) Integration design for compressors and miscellaneous

mechanical / electrical systems Logic design Engineering and supply of system cabinets and marshalling cabinets Database supported cable engineering (INTOOLS)

AviComp has successfully supplied rotating machinery controls for projects all over the world. Operating companies, machinery manufacturers and EPC contractors alike trust in AviComp’s unique capabilities. Please ask for our references which include applications in a variety of industries: Oil & Gas Petrochemical & Chemical Industrial Gases Metallurgy Power Generation Refinery

Applications

More than 1 300 systems engineered, supplied and commissioned!

Courtesy Siemens Process Compression, Duisburg

Page 4: Engineering Contracting for Compressor and Turbine Controls

Rotating Machinery Instrumentation and ControlsAviComp acts as EPIC contractor for rotating machinery electrical, instrumentation and controls projects. Our scope covers: PLC-based control systems, fail-safe and redundant as required Integration and startup of dedicated controllers Machine monitoring systems, fire and gas detection MCC cabinets, push button stations, cabling systems, junction boxes Instruments and control valves

Corporate Profile Capabilities

AviComp is a leading independent engineering contractor for rotating machinery controls and a provider of superior engineering consultancy services. Key competences include: Rotating Machinery Controls Service and Commissioning Turnkey Revamp and Optimization

We at AviComp have vast application engineering experience and in-depth machinery knowledge. Our engineers are well familiar with the requirements of relevant industry standards and operating companies’ engineering standards.

AviComp is a dynamic company specialized in advanced solutions for compressor and turbine controls. AviComp’s control capabilities include: AviComp TurboControls – Control systems for radial and axial compressors AviComp RecipControls – Control systems for reciprocating type compressors AviComp TurbineControls – Control systems for steam turbines and gas turbines Compressor Safety Controls Master Controls

AviComp has implemented a quality management system that complies with the requirements of DIN EN ISO 9001:2008, as well as an environmental management system in line with the international standard DIN EN ISO 14001. We have also estab-lished a management system for health, safety, and environmental protection accord-ing to the SCC (Safety Checklist for Contractors) regulations.

Turnkey Controls RetrofitAviComp offers operating companies single responsibility for the entire instrumentation, controls, electrical and mechanical scope of compressor and turbine retrofits: Conceptual engineering Migrate controls / monitoring functionalities as per client’s project strategy Upgrade from pneumatic to electronic Upgrade actuators

Plant Systems – Package Unit IntegrationAviComp offers the following project support services to general contractors: Specification of DCS, ESD and MMS (Machine Monitoring Systems) Integration design for compressors and miscellaneous

mechanical / electrical systems Logic design Engineering and supply of system cabinets and marshalling cabinets Database supported cable engineering (INTOOLS)

AviComp has successfully supplied rotating machinery controls for projects all over the world. Operating companies, machinery manufacturers and EPC contractors alike trust in AviComp’s unique capabilities. Please ask for our references which include applications in a variety of industries: Oil & Gas Petrochemical & Chemical Industrial Gases Metallurgy Power Generation Refinery

Applications

More than 1 300 systems engineered, supplied and commissioned!

Courtesy Siemens Process Compression, Duisburg

Page 5: Engineering Contracting for Compressor and Turbine Controls

References

Harmonized gas compressor control systemsSaudi International Petrochemical Co. (SIPCHEM), Al-Jubail, Saudi Arabia

Marshalling cabinets, system cabinets and machine monitoring cabinets for three machine trains for the compression of natural gas, CO2 and CO

TRICON PLCs (TMR) for sequence / performance / anti-surge control Total 600 I / O, 4000 tags Full dynamic simulation, including – for CO compressor – the simulation of 4 anti-surge control loops and 4 performance control loops

BOP (Balance of Plant) to DCS interface design Dubai Electricity & Water Authority (DEWA), Station ‘H’, Phase II, Aweer, UAE

Fully hardwired interfacing for 120 subsystems and 300 panels / cabinets Systems covered include gas compressors, fuel gas skids, fuel oil skids, HV / MV / LV switchgears

Database supported cable engineering (INTOOLS) Total 5000 I / O, 1300 homerun cables

Retrofit of rotating machinery instrumentation and controlsShell refinery, Pernis / Rotterdam, Netherlands

Retrofit for two turbine driven air compressors and one turbo generator set Control systems based on SIMATIC S7-400HF PLCs Integration of existing speed controllers and overspeed protection systems Turnkey responsibility included pneumatic instrument upgrade and site installation

Engineering services related to plant control / safety / monitoring systemsMiddle East

DCS / ESD for SABIC polypropylene catalysator plant, Riyadh, Saudi Arabia DCS for ELIXIER air separation plant, Ruwais, United Arab Emirates ICS for ADCO gas compressor stations, Bab / Habshan, United Arab Emirates MMS for petrochemical plant, Al-Jubail, Saudi Arabia

See our website for further references.

Rotating Machinery Instrumentation and ControlsPlant Systems – Package Unit IntegrationTurnkey Controls Retrofit

Why AviComp? Strong machinery and systems knowledge Proven track record in implementing “heavy spec” projects Efficient anti-surge controls for variable composition streams Advanced sequencing of multiple compressors feeding the same process Experience with new machinery as well as retrofit installations International support including local FAT capability Independent

AC

I 16-

03

Foto

s: S

hutt

erst

ock/

Wla

d74/

Sol

niko

v/V

ladf

oto

www.avicomp.com

Engineering Contracting for Compressor and Turbine Controls

AviComp Engineering AG Mittelstrasse 24, CH-2560 Nidau, Switzerland Phone +41 32 3329250, Fax +41 32 3329252

AviComp Controls GmbH Ostwaldstrasse 4, 04329 Leipzig, Germany Phone +49 341 217870, Fax +49 341 21787 2701

AviComp (Russ) OOO Bolshoy Znamenskiy per., 2, str. 3.; 119019 Moscow, Russia Phone/Fax +7 495 2520044

AviComp Belarus Surganove Str. 57/b – 154, 220100 Minsk, Belarus Phone/Fax +375 17 990029

AviComp d.o.o. Beograd Zvec ˇ anska 38, 11000 Belgrade, Republic of Serbia Phone/Fax +381 11 3692048

AviComp Houston 1900 West Loop South, Suite 1185, Houston TX 77027 Phone +1 832 3841239

AviComp Singapore Pte Ltd 11 Woodlands Close, #09–30 Woodlands 11, Singapore 737853 Phone +65 6521 68111, Fax +65 6612 7401

Solution Partner

Page 6: Engineering Contracting for Compressor and Turbine Controls

References

Harmonized gas compressor control systemsSaudi International Petrochemical Co. (SIPCHEM), Al-Jubail, Saudi Arabia

Marshalling cabinets, system cabinets and machine monitoring cabinets for three machine trains for the compression of natural gas, CO2 and CO

TRICON PLCs (TMR) for sequence / performance / anti-surge control Total 600 I / O, 4000 tags Full dynamic simulation, including – for CO compressor – the simulation of 4 anti-surge control loops and 4 performance control loops

BOP (Balance of Plant) to DCS interface design Dubai Electricity & Water Authority (DEWA), Station ‘H’, Phase II, Aweer, UAE

Fully hardwired interfacing for 120 subsystems and 300 panels / cabinets Systems covered include gas compressors, fuel gas skids, fuel oil skids, HV / MV / LV switchgears

Database supported cable engineering (INTOOLS) Total 5000 I / O, 1300 homerun cables

Retrofit of rotating machinery instrumentation and controlsShell refinery, Pernis / Rotterdam, Netherlands

Retrofit for two turbine driven air compressors and one turbo generator set Control systems based on SIMATIC S7-400HF PLCs Integration of existing speed controllers and overspeed protection systems Turnkey responsibility included pneumatic instrument upgrade and site installation

Engineering services related to plant control / safety / monitoring systemsMiddle East

DCS / ESD for SABIC polypropylene catalysator plant, Riyadh, Saudi Arabia DCS for ELIXIER air separation plant, Ruwais, United Arab Emirates ICS for ADCO gas compressor stations, Bab / Habshan, United Arab Emirates MMS for petrochemical plant, Al-Jubail, Saudi Arabia

See our website for further references.

Rotating Machinery Instrumentation and ControlsPlant Systems – Package Unit IntegrationTurnkey Controls Retrofit

Why AviComp? Strong machinery and systems knowledge Proven track record in implementing “heavy spec” projects Efficient anti-surge controls for variable composition streams Advanced sequencing of multiple compressors feeding the same process Experience with new machinery as well as retrofit installations International support including local FAT capability Independent

AC

I 16-

03

Foto

s: S

hutt

erst

ock/

Wla

d74/

Sol

niko

v/V

ladf

oto

www.avicomp.com

Engineering Contracting for Compressor and Turbine Controls

AviComp Engineering AG Mittelstrasse 24, CH-2560 Nidau, Switzerland Phone +41 32 3329250, Fax +41 32 3329252

AviComp Controls GmbH Ostwaldstrasse 4, 04329 Leipzig, Germany Phone +49 341 217870, Fax +49 341 21787 2701

AviComp (Russ) OOO Bolshoy Znamenskiy per., 2, str. 3.; 119019 Moscow, Russia Phone/Fax +7 495 2520044

AviComp Belarus Surganove Str. 57/b – 154, 220100 Minsk, Belarus Phone/Fax +375 17 990029

AviComp d.o.o. Beograd Zvec ˇ anska 38, 11000 Belgrade, Republic of Serbia Phone/Fax +381 11 3692048

AviComp Houston 1900 West Loop South, Suite 1185, Houston TX 77027 Phone +1 832 3841239

AviComp Singapore Pte Ltd 11 Woodlands Close, #09–30 Woodlands 11, Singapore 737853 Phone +65 6521 68111, Fax +65 6612 7401

Solution Partner