Turbine compressor introduction
55
Production Production Renewal Plan Renewal Plan People People Process Safety Process Safety 2008 Introduction Gas Turbine & Centrifugal Compressor August, 2008, Badak OPERATIONS
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Turbine compressor introduction
Transcript of Turbine compressor introduction
ProductionProductionRenewal PlanRenewal PlanPeoplePeopleProcess SafetyProcess Safety
2008
2008
Introduction
Gas Turbine & Centrifugal Compressor
August, 2008, Badak
OPERATIONS
4Ps4PsProduction
Renewal Plan PeopleProcess SafetyContents
1. Basic Component2. Four Process3. Air System4. Fuel System5. Lube Oil System6. Start System7. Start Schedule8. Control System9. Compressor
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Renewal Plan PeopleProcess Safety1. Basic Component
1.1. Gas Turbine Two Shaft
1.2. Gas Producer
1.3. AccDriveAirInlet
1.4. Coupling PT
1.5. AccDrive
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Renewal Plan PeopleProcess Safety1.1. Gas Turbine Two Shaft
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Renewal Plan PeopleProcess Safety1.2. Gas Producer
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Renewal Plan PeopleProcess Safety1.3. AccDriveAirInlet
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Renewal Plan PeopleProcess Safety1.4. Coupling PT
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Renewal Plan PeopleProcess Safety1.5. AccDrive
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Renewal Plan PeopleProcess Safety
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Renewal Plan PeopleProcess Safety2. Four Process
2.1 Turbine Diagram
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Renewal Plan PeopleProcess Safety3. Air System
3.1. Turbine Air Flow Diagram
3.2. Air System Diagram GP
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Renewal Plan PeopleProcess Safety3.1 Turbine Air Flow Diagram
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Renewal Plan PeopleProcess Safety3.2. Air System Diagram GP
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Renewal Plan PeopleProcess Safety4. Fuel System
4.1. Gas Fuel Schematic
4.2. Gas Fuel System
4.3. Gas Fuel
4.4. Torch Ignition
4.5. MFCV
4.6. MFCV Test Graph
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Renewal Plan PeopleProcess Safety4.1. Gas Fuel Schematic
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Renewal Plan PeopleProcess Safety4.2. Gas Fuel System
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Renewal Plan PeopleProcess Safety4.3. Gas Fuel
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Renewal Plan PeopleProcess Safety4.4. Torch Ignition
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Renewal Plan PeopleProcess Safety4.5. MFCV
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Renewal Plan PeopleProcess Safety4.6. MFCV Test Graph
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Renewal Plan PeopleProcess Safety5. Lube Oil System
5.1. Lubricating
5.2. Seal Oil Auxilary
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Renewal Plan PeopleProcess Safety5.1. Lubricating
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Renewal Plan PeopleProcess Safety5.2. Seal Oil Auxiliary
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Renewal Plan PeopleProcess Safety6. Start System
Starter Motor
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Renewal Plan PeopleProcess Safety7. Start Schedule
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Renewal Plan PeopleProcess Safety7. Start Schedule
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Renewal Plan PeopleProcess Safety7. Start Schedule
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Renewal Plan PeopleProcess Safety7. Start Schedule
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Renewal Plan PeopleProcess Safety
8. Control System
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Renewal Plan PeopleProcess Safety9. Compressor
9.1. C338 Cutaway9.2. Bearing Clearance9.3. Compressor C505 Aft9.4. Seal Oil Reg9.5. Degassing Flue9.6. C306 Seal System9.7. C338 Seal System9.8. Seal Buff Gas D-Rand9.9. Suction Bearing & Seal 9.10. Discharge Bearing & Seal9.11. Seal Oil Gas Trap9.12. Yard Valve Ops 9.13. Performance Curve 2030AB LP P2vsFlow9. 14. Compressor Overview
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Renewal Plan PeopleProcess Safety9.1. C338 Cutaway
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Renewal Plan PeopleProcess Safety9.2. Bearing Clearance
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Renewal Plan PeopleProcess Safety9.3. Compressor C505 Aft
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Renewal Plan PeopleProcess Safety9.4. Seal Oil Reg
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Renewal Plan PeopleProcess Safety9.5. Degassing Flue
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Renewal Plan PeopleProcess Safety9.6. C306 Seal System
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Renewal Plan PeopleProcess Safety9.7. C338 Seal System
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Renewal Plan PeopleProcess Safety9.8. Seal Buff Gas D-Rand
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Renewal Plan PeopleProcess Safety
FROMOIL TANK
TOOILTANK
ATM
AUXILIARYSEAL OILPUMP
SUCTION GAS TO SEAL GAS P GAGE
SUCTION GASTO SEAL OIL P GAGE
PILOT RELIEFVALVE (REF)
AIR/GASVENT (REF)
LUBE OIL
SEAL OIL
GRAVITY OIL DRAIN
SUCTION GAS
SEAL BUFFER GAS
LEGEND
DISCHARGE GASSEAL OIL AND GAS MIX
PILOT AIR/GASSUPPLY AIR/GAS
HAND SHUT-OFF VALVE
RELIEF VALVE
ORIFICE
CHECK VALVE
FLOW INDICATOR
Seal Oil and Buffer Gas System SchematicCS1-CB
CS194A
SEAL OILFLOWREGULATOR
SEAL OIL TOSUCTION GAS P SHUTDOWNSWITCH (S365)
LUBE OIL IN
COMPRESSOR CASEPRESSURE SWITCH (S360)
SEAL BUFFERGAS P VALVE
SUCTION GAS PRESSURE GAGE
DISCHARGE GASPRESSURE GAGE
SEAL OILSEPARATOR
LUBE OIL OUT
HIGH DISCHARGEGAS TEMPERATURESWITCH
SURGEDETECTOR (OPTION)
DISCHARGE GASPRESSURE SWITCH(S364) (OPTION)
LUBE OILTO DRIVESHAFT
SEAL OIL TOSUCTION GAS P ALARMSWITCH (S365-1)(OPTION)
OIL FILTER WITH P INDICATOR
ENGINEDRIVENMAIN SEALOIL PUMP
55 PSIGNOMINALINPUT FROMLUBE OILSYSTEM
FUEL OIL TANKLEVEL LINE
AIR/GASMOTOR
VENTMOTORLUBRICATOR
FLOW CONTROLVALVE
SIGHTGLASS
MOTORVALVESTRAINER
SUPPLYAIR/GAS
(L366-1) (L366-2) SOLENOID VALVE 3-WAY(TYPICAL)
MANIFOLD BLOCK (REF)
PILOTAIR/GASFILTER(REF)
PILOT AIR/GASSUPPLY (REF)
SEAL OIL PREGULATOR
D
D
(S366)
SUCTION FLANGE
NATURAL GAS COMPRESSOR
DISCHARGE FLANGE
TOOIL TANK
DEGASSINGFLUE
Seal Buffer GasSeal Buffer Gas
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Renewal Plan PeopleProcess Safety9.9. Suction Bearing & Seal
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Renewal Plan PeopleProcess Safety9.10. Discharge Bearing & Seal
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Renewal Plan PeopleProcess Safety9.11. Seal Oil Gas Trap
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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops
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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)
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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)
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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)
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Renewal Plan PeopleProcess Safety9.12. Yard Valve Ops (cont’d)
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9.13. Performance Curve 2030AB LP P2vsFlow
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9.14. Compressor Overview (Solar Turbines)
9.14.1. First Generation
9.14.2. Second Generation
9.14.3. Impellers
9.14.4. C33 Gas Compressor
9.14.5. C336 Aero Module
9.14.6. C401 (Single-Stage) Cross Section
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Renewal Plan PeopleProcess Safety9.14.1. First Generation
C168C167
C284
C505JC306
C304
C168HC165
C307
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Renewal Plan PeopleProcess Safety9.14.2. Second Generation
C160 C160R C166S
C334I C336I
C337I
C338I
C505U C601
C160K
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Renewal Plan PeopleProcess Safety
Various Flow
Ranges
Are
Accommodated
within Each
Impeller
Diameter Range
9.14.3. Impellers
AB
D
E
C
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ENDCAP
Rotating
Static
CASING
VANELESSDIFFUSER
INLETCAVITY
DIFFUSERASSEMBLY(Stator)
GUIDEVANE
DISCHARGECAVITY
LABYRINTHSEAL
COUPLINGHUB
TRIM BALANCESLEEVE
THRUSTBEARINGS STUB
SHAFT
IMPELLER
TIEBOLT ROTOR
SPACER
BALANCEPISTON SHAFT
SEALS
JOURNALBEARING
9.14.4. C33 Gas Compressor
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Renewal Plan PeopleProcess Safety9.14.5. C336 Aero Module
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Renewal Plan PeopleProcess Safety
IGV IMPELLER
INLET VOLUTE
VANELESSDIFFUSER
9.14.6. C401 (Single-Stage)Cross Section
