EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry

WATER FOR THE DOWNSTREAM

REFINING & PETROCHEMICAL

INDUSTRY

JUNE 2013

2 Refining & Petrochem Industry

SUMMARY

Degrémont Industry Introduction

Challenges facing the Refining & Petrochemical Industry

Technological and Services Solutions

Mobile Water Solutions

Benefits for the Refining & Petrochemical Industry

References & Customer Testimonies


PRESENT ON A GLOBAL AND LOCAL SCALE,

BENEFITING FROM BOTH WORLDS

WATER AND WASTE

WATER

WATER & WASTEWATER FOR INDUSTRY

WPT

Anderson Infilco Ondeo IS

Purite Ozonia

Including Ameriwater


DEGRÉMONT INDUSTRY, YOUR PARTNER IN

WATER MANAGEMENT FOR INDUSTRY

Key Figures

347 M€ worldwide turnover for

industrial customers

Market presence since 1947

1,100 employees

1,800 process water production

plants built

2,200 wastewater treatment plants

built

200 current operation and services

contracts

5,000 industrial sites equipped with

water systems

> 50M m³ per year capacity of

mobile water treatment units

Our Offer

Process design

& Engineering

Services

Equipment BOT

• Pilots

• Feasibility Studies (BDP, FEED)

• Process Design

• Engineering & Procurement

• Construction & Installation

• Audit

• Technical Assistance

• Operation & Maintenance

• Mobile Treatment Solutions

• Off-site Effluent Treatment

• Design

• Manufacture

• Supply

• After Sales Services

• Finance

• Construction

• Operation

• Maintenance

• Transfer


RESEARCH & INNOVATION

KEY FIGURES:

74 M€ devoted to R&D

400 Experts and Researchers

120 Research Partners

17 R&D Centers (USA, France, UK, Spain & China)

70 R&D Programs

More than 700 Technical Assistance Missions per Year

A HISTORICAL PRODUCT ORIENTATION:

A Policy of Patented Proprietary Products

• In House Developments

• Acquisition and Management of Licenses

• Products between Innovation and Optimisation

An applied R&D

Pilot Plants all over the World

An ISO 14001 certified R&D


United Kingdom Benelux

Chile

Italy

Beijing, China

United Arab Emirates

Toronto, Canada

France

Shanghai, China

Richmond, VA

Dayton, OH

Salt Lake City, UT

Houston, TX

Arlington, TX

Columbia, SC

Argentina

Brazil

South Africa

Qatar

Australia

Spain

India

Russia

Indonesia

GLOBAL PRESENCE

Mexico

Malaysia


70 YEARS OF EXPERIENCE WITH ALL

INDUSTRIAL SECTORS

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EHSQ, A PRIORITY AT THE HEART OF OUR

ACTIVITIES

A continuous improvement approach certified ISO 18001, MASE, VCA, ISO 14000, ISO 9001, OHSAS

High-performance safety indicators

A proactive management system including:

Site audits,

Procedures and training adapted to our activities and site specifications,

Monitoring,

Evaluation and continuous improvement,

Targeted and efficient communication,

Crisis management protocols

MONITOR PERFORM PLAN


ENVIRONMENTAL, SOCIAL AND GOVERNANCE

A TRUE GLOBAL COMMITMENT


MEMBER OF 4 FLAGSHIP STOCK MARKET

SUSTAINABILITY INDEXES

2009 2010 2011 2012 2009 2012 2011 2010


SUMMARY

Degrémont Industry Presentation







REFINING & PETROCHEM INDUSTRY

Upstream Downstream

Exploration

Production

Refinery

Petrochemical

• Drilling of exploration

wells

• Operating the

production wells

• Oil & Gas processing

• Processing of crude oil

• Refining

• Fabrication of base

chemicals and plastics

• Process water for production

• Treatment of Produced Water (oil separation,

reinjection)

• Water reuse or discharge

• Cooling water and

Utility water

• Wastewater

• Water reuse, recycle

or discharge

• Sludge

Cost optimisation Protecting the environment Production continuity Reliability & Safety


CHALLENGES FACING THE DOWNSTREAM

REFINING & PETROCHEMICAL INDUSTRY

Increasing pressure to optimise costs, minimize water usage while cutting back on investments

More and more stringent environmental regulations

To achieve performance objectives, several challenges need to be addressed:

Integration of state of the art water

technologies in order to meet environmental and local constraints (space, discharge and water resources)

Requirement for robust installations following industry specific standards

Reliable solutions to ensure a flawless operation


Existing plants

Revamping and/or upgrading older water & wastewater treatment plants (>30 years) to meet new legislation or to give a second life

increased treatment efficiencies, reuse systems

Contaminated groundwater treatment plants with reuse

Grassroot

Grassroot water & wastewater treatment plants for new industrial sites

high efficient, state of the art, treatment plants

Effluent reuse, and Zero Liquid Discharge (ZLD) policy on new plants

MARKET TRENDS

Operation and maintenance

Increasing demand of customers to support them in the day to day operations of their water treatment systems

Mobile water

treatment

Assist clients for ageing installation to continue production while repairing or revamping their water treatment systems


SUMMARY








WATER FOR THE DOWNSTREAM INDUSTRY


OUR AREAS OF EXPERTISE

Water source Process Water Wastewater Sludge &

By-products

• Boreholes, groundwater or

surface water intakes

• Sea water

• Alternative or emergency

supplies

• Groundwater remediation

• Physical-chemical treatment,

clarification, filtration

• Membrane technologies (UF

– NF – RO)

• Corrosion and biological

control

• Decarbonation

• Ion exchange

• Disinfection systems (Ozone,UV)

• Electrodeionization

• Recycling

• Network management

• Flow separation

• Physical-chemical

treatments, clarification,

filtration

• Aerobic and anaerobic

biological treatments

• Biological systems

• Membrane technologies

• Wastewater reuse or Zero

Liquid Discharge (ZLD)

• Network management

• Reduction of sludge

volume

• In-situ treatment:

digestion, dewatering,

drying and incineration

• Sludge disposal

• By-products recovery

• Oil recovery


PROCESS WATER WASTEWATER RECYCLING

And more available And more available And more available

Tertiary Densadeg™

Combined clarification and thickening functions in a

single compact unit

RO systems

Recycling of treated wastewater as feed water to

the demineralisation plant

Boost elimination of non-biodegradable COD and persistent micro-pollution

Biofor™

Compact biological treatment and filtration system

DCI™ & DGF

Combined clarification and oil removal with an integrated

system

Membrane Bioreactor

Remove carbon and nitrogen using a very compact solution

Nitrogen blanketed decanter centrifuges

Sludge dewatering

Sludge Dewatering

Improved safety in dewatered sludge drying while reducing energy costs (thermal/solar)

Densadeg™ Aquadaf™

High velocity flotation with a simplified engineered

integration

Fractal™ Ion Exchanger

Compact design and optimised regeneration for ion

exchange

NF- RO Systems

Integrated and optimised system with latest available

membranes

Softening & physical chemical treatment combined in a

single compact unit

PRETREATMENT

DEMIN & DESALINATION SLUDGE

TREATMENT PHYSICO-CHEMICAL

ADVANCED BIOLOGICAL

WASTE WATER

Oxyblue™

TECHNOLOGICAL SOLUTIONS

FOCUS


Mobile treatment services

Flexible solution to help you save cost and secure

production

Off-site effluent treatment service

Spare parts and associated services

Wide range of spare parts and associated services for an

efficient maintenance

Resins, membranes & associated services

Global solution for your resins and membranes

Optimise and protect your water production, cooling & steam production systems

CoolSure, SteamSure, UpSure

INNOVATIVE SERVICES

“A LA CARTE”


SUMMARY








Ensuring the continuity of your production

Planning your water requirements

Producing water with no capital investment

EMERGENCY

SCHEDULED OPERATIONS

LONG TERM RENTAL

MOBILE SOLUTIONS

FLEXIBLE AND COST EFFECTIVE SOLUTIONS


A WORLDWIDE MOBILE SERVICE

Presence on 5 continents

A dedicated expert team to ensure our mobile operations meet

your expectations and production needs

Ensuring your needs for both process water and wastewater

Flexible services:

The RIGHT SOLUTION

At the RIGHT TIME

In the RIGHT PLACE

At the RIGHT PRICE


SUMMARY








BENEFITS: A COMPLETE OFFER

Leading edge technologies to ensure risk management and the ongoing quest for streamlined operating costs throughout the water cycle

Integrator of state of the art solutions to specific problems: variable water resource levels or shortages, reinforced discharge threshold, specific pollutants requiring treatment, etc.

Compliance with and anticipation of current and future environmental regulations

Continuous improvement of the industrial water management


SUMMARY








MORE THAN 250 REFERENCES WORLDWIDE...


… WITH ALL THE MAJOR PLAYERS


Our

solu

tion

BP HORST

GELSENKIRCHEN, GERMANY

- DCI primary oil removal (3*270m3/h)

- DAF treatment (2*340m3/h)

- Biological treatment (2*340m3/h)

Re

va

mp

& U

pg

rad

e P

roje

ct

Capacity 800 m3/h

Type of contract EP

Needs

Meeting new & more stringent discharge

consent

Small footprint available for new

wastewater treatment plant

Construction in an operating refinery and

wastewater treatment plant

Strict standards on odour emissions

Solutions

Engineering & Procurement contract

Sludge and odour treatment

Benefits

The solution proposed by Degrémont Industry allowed the client to be under the new discharge limitations


Our

solu

tion

SYNDIAL PETROCHEMICALS

PORTO MARGHERA, ITALY

- MBR wastewater treatment plant upgrade to implement nitrification and denitrification with submerged ultrafiltration membranes

Re

va

mp

& U

pg

rad

e P

roje

ct

Capacity 2,000 m3/h

Type of contract EPC

Needs

Meeting new & more stringent discharge consent : TSS < 1 mg/l

Solutions

EPC contract for revamping existing and operating wastewater plant

Revamping biological activated treatment by Membrane Bioreactors (MBR) using Zenon membranes

Benefits

One of the first MBR systems in a petrochemical complex

The largest MBR plant operational since 2007


Our

solu

tion

SYNDIAL GELA & PRIOLO REFINERIES

SICILY, ITALY

- CPI, Densadeg lamellar clarifier

- GFH filtration for arsenic removal

- MBR treatment for COD and nitrogen removal

- Reverse Osmosis

Co

nta

min

ate

d g

rou

nd

wa

ter

Capacity 300 m3/h (Gela), 600 m3/h (Priolo)


Raffineria

di Gela

Needs

Groundwater remediation for two sites:

• Gela (Sicily)

• Priolo (Sicily)

Strict sea water discharge standards for RO reject

Solutions

Arsenic removal

BTEX removal

Water recycling

Benefits

70% recycled water


Our

solu

tion

INEOS

GRANGEMOUTH, UK

Op

era

tio

ns &

Ma

inte

na

nce

Capacity 850 m3/h

Type of contract O&M

- Pre-treatment with an API

- Induced Air Flotation and an Activated Sludge

- Oily sludges thickened before dewatering in a centrifuge

- Demineralisation unit with cationic, anionic resins and mixed bed

Needs

Reduce discharge to environment by 5

million liters/day

Reduce operational costs

Reduce energy consumption

Solutions

Leak repairs, water recycling, automation, water and wastewater plants optimised for maximum performance

Benefits

20 year customized contract

Complete water management

Full responsibilities for operating and maintaining systems for the feed water 2 demineralisation systems, 7 cooling systems and the effluent treatment


Our

solu

tion

INEOS

LAVERA, FRANCE

- Dissolved Air Flotation

- Biological treatment with nitrogen removal

Re

va

mp

ing

an

d u

pg

rad

e p

roje

ct

Capacity 2 x 240 m3/h

Type of contract EPC + O&M

Needs

Revamping existing effluent treatment plant

New requirements for Nitrogen

Solutions

3 years operation contract after the commissioning of the new effluent treatment plant

Benefits

Turn key supply of a new effluent treatment plant in a running system


Our

solu

tion

TOTAL PETROCHEMICALS

GONFREVILLE, FRANCE

- 2 x 2 Stacked horizontal sand filters for 4 x 160 m3/h

- 2 (+1) ion exchange lines (SAC, CO2, WBA/SBA) for 3 x 180 m3/h

Capacity 4 x 160 m3/h + 3 x 180 m3/h

Type of contract EP

Exp

an

sio

n -

up

gra

de

pro

ject

Needs

Compact construction required with restrictions on hydraulic profile from existing carbonate removal plant

Installation inside a running plant

Solutions

Stacked horizontal sand filters: 4 x 160 m3/h

Demineralisation: 3 x 180 m3/h

Rental of a mobile unit for at least 6 months during the construction and a 3-year service contract after the provisional acceptance

Benefits

Replacement of 6 demineralization lines by 3 new lines of ion exchange demineralization and pressure sand filter


Our

solu

tion

PETROCHINA REFINERY

GUANGXI , CHINA

- Catalitic Sulphide oxydation - DCI primary oil removal - DAF treatment - Biological treatment - Densadeg lamellar clarification - Sludge treatment

Capacity 1,000 m3/h

Type of contract EP

Gra

ssro

ot co

nstr

uctio

n

Needs

New grassroot refinery

Stringent effluent specification

Polypropylene production has to be treated in a centralized water treatment plant to meet the requirement for discharges

Solutions

Part of the water has been further treated in order to re use this water in the plant

Benefits

Supply of robust processes


Our

solu

tion

PETROCHINA REFINERY

CHENGDU, CHINA

- Ozonation unit

- Biological filtering system

- Ultrafiltration stage

- Reverse osmosis unit

- Sludge treatment facility

Capacity 1,115 m3/h

Type of contract EPC, O&M, Mobile units

Wa

ste

wa

ter

tre

atm

en

t p

lan

t

Needs

The wastewater plant has to treat industrial effluent from the refinery and a third of the wastewater, to be reused for cooling, saving the region's water resources

Solutions

One standard treatment line, one tertiary treatment line

One third treatment line: ozonation unit, biological filtering system, ultrafiltration stage, reverse osmosis unit, sludge treatment facility

This treatment line also receive treated rainwater

Benefits

Largest ozonation unit ever installed in China (200 kg/h)

Technical solution meeting the economic and environmental issues.


Our

solu

tion

SCIP

SHANGHAI, CHINA

- Buffering

- Biological treatment (N/DN)

- Tertiary DAF flotation

- Sludge treatment

- A common homogenization tank

Capacity 3 x 400 m3/h

Type of contract EPC, O&M, Mobile units

Gra

ssro

ot co

nstr

uctio

n

INDUSTRIAL PARK Needs

Centralized wastewater treatment plant, treating the effluent of a large quantity of petrochemical & chemical clients

Solutions

Industrial and process water production plants

Collective waste water treatment plant

Construction and operation of all plants for multi-chemical customers

Benefits

Monitoring and buffering facilities for each connected client (15)

Operations & Maintenance over a 25 year period


Our

solu

tion

PEMEX REFINERY

SALINA CRUZ - MEXICO

- Catalitic Sulphide oxydation

- DAF treatment

- Biological treatment

- Seawater desalination - 600 m3/h

Capacity 360 m3/h + desal. 600 m3/h

Gra

ssro

ot co

nstr

uctio

n

Type of contract BOT & O&M

Needs

Approach a Zero Liquid Discharge policy

Recycle industrial waste water to

produce cooling tower make up

Solution

BOT followed by an O&M contract with plant

availability of 98 %

Benefits

Conservation of the water resources

while meeting the industrial and

agricultural needs of a dry land area

where water availability is low


Our

solu

tion

PETROBRAS REVAP

SÃO PAULO, BRAZIL

- Flotation of river water

- sand filtration of treated wastewater and effluent from river water flotation

- Activated carbon filtration

- UF/RO/MB plant to produce boiler feed water

Capacity 900 m3/h


Up

gra

de

Pro

ject

Needs

Production of boiler feed water from surface water and recycled refinery wastewater

Solution

UF/RO/MB plant to produce boiler feed

water

Benefits

Upgrade of facilities for refinery

wastewater treatment and reuse


Our

solu

tion

EXXON

KEMMERER, WY - USA

Needs

Needed immediate solution to maintain

operations and medium term solution to

be able to repair deionization system

Solutions

Short term rental of deionization trailers

Medium Term – Supply of mobile units Outsourcing System with Deionization trailers for polish

Long Term – The client preferred our solution and has yet to begin repairs on their own system

Benefits

Able to address the short, medium and long term needs of customer

Contract renewed annually

High asset utilization

Mo

bile

PR

O O

uts

ou

rcin

g

Capacity 40 m³/h

Type of contract Mobile units Outsourcing

- Mobile units: Reverse Osmosis and associated pretreatment

- Mobile units: Deionization Trailers


Our

solu

tion

VALERO

NEW ORLEANS, LA - USA

Needs

Customer wanted an economical

alternative to the financial investment

and operation of a process water plant

Solutions

Mobile unit design, build, own operate system

Customer pays fixed fee plus variable rate for production of process water

Benefits

Original needs satisfied (10 year contract being renewed and recently extended again with an expanded scope)

Customer can focus on financial and human resources and on core business

Customer assured of supply of process water backed up with our mobile assets

Mo

bile

un

its r

en

tal

Capacity 900 m³/h

Type of contract DBO - O&M, mobile units

- Clarification

- Filtration

- Ion Exchange

- Reverse Osmosis


Our

solu

tion

SASOL REFINERY

SOUTH AFRICA

- Pre-treatment with multimedia filtration

- 2 mobile reverse osmosis units - 1 mobile FractalO ion exchange

unit

Lo

ng

-te

rm r

en

tal

Capacity 100 m³/h

Type of contract Long-term rental mobile

installation

Needs

To produce, with no capital investment

and in just a few weeks, 100 m³/h of 0.2

µS/cm demineralised water to feed the

boiler

Solution

Long-term rental mobile installation

Benefits

A complete demineralisation chain set up

in 5 weeks, with sand filtration, reverse

osmosis and resin demineralisation, in

the form of a leasing agreement


Our

solu

tion

OPTIMAL - KERTEH REFINERY

MALAYSIA

- Carbonaceous aeration 2 x 200 m3/h

- Degassing & Clarification

- Densadeg lamellar clarification Aerobic sludge digestion and dewatering

Capacity 600 m3/h

Type of contract EP

Gra

ssro

ot +

Exp

an

sio

n p

roje

ct

Needs

Industrial effluent treatment plant

High effluent standards with regard to

TSS and COD

Engineering & construction in a relatively

short time

Solution

Response to the strict client engineering

standards

Benefits

Quick response to the client’s needs and

respect of the high effluent standards


Our

solu

tion - API separator

- 2 x 50% DAF flotation

- 4 x 33% Biofor (biological aerated flooded filters) biological treatment for the treatment of produced water and rainwater

Capacity 140 m3/h

Type of contract EP

CASPIAN PIPELINE CONSORTIUM

(CPC)

NOVOROSSIYSK, RUSSIA

Gra

ssro

ot co

nstr

uctio

n

Needs

Efficient treatment of low polluted water from a crude oil transport pipeline

Plant installed in a location with extreme climatic changes

Solution

This project involves wastewater

treatment plant consisting of an API

separator followed by two 50% lines with

DAF flotation units and four 33%

biological aerated flooded filters (Biofor)

Benefits

Basic design

Detailed Design

Procurement of equipment

Commissioning & Start-up

Staff training


CUSTOMER TESTIMONIES

THANK YOU FOR YOUR ATTENTION

EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry

Technology

Transcript of EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry