Elcometer 456 Coating Thickness Gauge · English Elcometer 4562 Coating Thickness Gauge Basic...

Engl

ish

Op_456_2_English.book Page -1 Friday, February 17, 2006 3:35 PM

Elcometer 4562

Coating Thickness Gauge

Basic Models

Operating Instructions

Engl

ish

Op_456_2_English.book Page 0 Friday, February 17, 2006 3:35 PM

These instructions apply to the followingElcometer 4562 models:• Ferrous (F)• Non-Ferrous (NF)• Dual Ferrous/Non-Ferrous (FNF)

Equipment described in these instructions iscovered by the following Patents:FNF UK Patent No: GB2306009B FNF US Patent No: 5886522F1 2 UK Patent No: 2367135BF1 2 US Patent No. US 6,762,603F1 2 German Patent Pending

This product meets the emc directive89/336/EEC, amended 92/31/EEC and93/68/EEC.

and are registeredtrademarks of Elcometer Instruments Ltd.All other trademarks acknowledged.© Copyright Elcometer Instruments Ltd. 2004-2005.

All rights reserved. No part of this Document may bereproduced, transmitted, transcribed, stored (in aretrieval system or otherwise) or translated into anylanguage, in any form or by any means (electronic,mechanical, magnetic, optical, manual or otherwise)without the prior written permission ofElcometer Instruments Ltd.

Doc.No. TMA-0302 Issue 02Text with Cover No: 18612


CONTENTSSection Page

1 About your gauge................................................ 31.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 What this box contains . . . . . . . . . . . . . . . . . . . . . 51.4 Conventions in these instructions . . . . . . . . . . . . . 51.5 Quick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Getting started ..................................................... 62.1 Fitting the batteries . . . . . . . . . . . . . . . . . . . . . . . . 62.2 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . 62.3 Fitting probes (separate versions only) . . . . . . . . . 72.4 The controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5 Switching the gauge on . . . . . . . . . . . . . . . . . . . . 92.6 Switching the gauge off . . . . . . . . . . . . . . . . . . . . 92.7 The screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.8 Selecting a language . . . . . . . . . . . . . . . . . . . . . 112.9 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Taking a reading ................................................ 133.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . 133.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 The reading screen and menus........................ 144.1 Reading screen . . . . . . . . . . . . . . . . . . . . . . . . . 144.2 Main MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154.3 Main MENU - Extended menu off . . . . . . . . . . . . 164.4 Main MENU - Extended menu on . . . . . . . . . . . . 18

5 Calibration adjustment...................................... 235.1 Calibration method . . . . . . . . . . . . . . . . . . . . . . . 235.2 Calibration foils and standards . . . . . . . . . . . . . . 245.3 Calibration adjustment procedure . . . . . . . . . . . . 26

6 Statistics............................................................. 326.1 Enlarge stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326.2 Stats on LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . 336.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336.4 Clear stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336.5 Select stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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7 Probes ................................................................ 357.1 Ferrous (F) probes . . . . . . . . . . . . . . . . . . . . . . . 357.2 Non-ferrous (N) probes . . . . . . . . . . . . . . . . . . . . 357.3 Dual ferrous/non-ferrous (FNF) probes . . . . . . . 357.4 Probe interchangeability . . . . . . . . . . . . . . . . . . . 367.5 F1 2 probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377.6 F1 2 High temperature PINIP™ probes . . . . . . . 377.7 Coatings on galvanised or metallised steel . . . . 37

8 Personalised welcome screen ......................... 38

9 Storage and transit ............................................ 39

10 Maintenance....................................................... 39

11 Statistics terminology ....................................... 40

12 Technical data.................................................... 41

13 Accessories ....................................................... 43

14 Related equipment ............................................ 45

15 Fitting the wrist harness ................................... 45

16 Probe measurement performance ................... 46

17 Probe capabilities.............................................. 47

18 Error messages ................................................. 54

19 Index ................................................................... 56

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hank you for your purchase of this Elcometer 4562

Coating Thickness Gauge. Welcome to Elcometer.Elcometer are world leaders in the design, manufactureand supply of coatings inspection equipment. Ourproducts cover all aspects of coating inspection, fromdevelopment through application to post applicationinspection.The Elcometer 4562 Coating Thickness Gauge is a worldbeating product. With the purchase of this gauge younow have access to the worldwide service and supportnetwork of Elcometer. For more information visit ourwebsite at www.elcometer.com.

1 ABOUT YOUR GAUGEThe Elcometer 4562 Coating Thickness Gauge is ahandheld gauge for fast and accurate measurement ofthe thickness of coatings on metal substrates.The gauge is available inthree versions; Basic,Standard and Top. Thismanual describes theoperation of theElcometer 4562 Basic.All versions of the gaugefeature an easy-to-usemenu driven graphicalinterface which guides theuser through tasks such asgauge configuration andcalibration adjustment.

The gauge is available either with a built-in integralprobe or as a separate probe version. A wide range ofprobes is available to suit requirements - see page 35.Separate probes may be standard, miniature or Plug inIntegral Probes (PINIP™), and must be orderedseparately.

T

R

Figure 1. Elcometer 4562 Coating Thickness Gauge

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http://www.elcometer.com


1.1 Features• A range of smooth and rough surface calibration

adjustments.• Menu driven backlit graphical user interface.• Interchangeable probes (separate versions only).• Simple statistics.• Infrared interface.

1.2 StandardsThe Elcometer 4562 can be used in accordance with thefollowing National and International Standards:

Ferrous (F) Non-Ferrous (NF)BS 5411 (11) BS 5411 (3)BS 3900 (C5) BS 3900 (C5) ISO 2178 BS 5599ISO 2808 ISO 2360BS EN ISO 1461 ISO 2808DIN 50981 DIN 50984ASTM B 499 ASTM D 1400ASTM D1186 ASTM B 244ISO 19840SSPC-PA2 (2004)

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1.3 What this box contains• Elcometer 4562 Gauge with integral probe, or

Elcometer 4562 Gauge and separate probe(probe must be ordered separately)

• Calibration foils• Gauge carrying pouch• Wrist harness• Batteries• Operating instructions

1.4 Conventions in these instructionsThe Elcometer 4562 is controlled using a simple menustructure which helps you get the most from your gauge- see page 18.As an example, the LANGUAGES option which is inSETUP from the MAIN MENU would be shown in theseinstructions as MENU/SETUP/LANGUAGES.These instructions include images of Elcometer 4562

screens with units set to microns (µm). Similar screenswill be seen when the gauge is set to other units such asmils or inches.

1.5 Quick-startTo quickly configure the gauge and start taking readings:1. Fit batteries: see page 62. Fit probe (separate versions only): see page 73. Switch on: see page 94. Select language: see page 115. Try taking a reading: see page 136. Adjust calibration: see page 23The gauge is now configured and ready to use.To maximise the benefits of your newElcometer 4562, please take some time to read theseOperating Instructions. Do not hesitate to contactElcometer or your Elcometer supplier if you have anyquestions.

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2 GETTING STARTED

2.1 Fitting the batteries1. Open battery compartment cover; press down in

direction of arrow using thumb nail.2. Insert 2 x LR03 (AAA), alkaline dry batteries taking

care to ensure correct battery polarity (Figure 2).3. Close battery compartment cover.Rechargeable batteries can be used but they will onlyhave 25% to 30% of the life of alkaline batteries.

Figure 2. Fitting batteries -ensure correct battery polarity

2.2 Battery condition.Symbol Battery condition/action required

100%

66% to 100%

33% to 66%, replacement recommended.

16% to 33%, replacement required.

<16%, gauge beeps every 10 seconds andsymbol flashes - immediate replacementrequired.5 loud beeps, gauge switches offautomatically.

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2.3 Fitting probes (separate versions only)To ensure correct transfer of data from theprobe and detection of the new probe, thegauge must be switched off whenseparate probes are fitted.

A probe must be calibrated once it has been fitted -see “Calibration adjustment” on page 23.

2.3.1 To fit the probeAlign connector keyway and pushin direction shown. The connectorlocks automatically.Note: The design of the probeconnector allows some movementbetween the probe and the gauge.This is intentional and does notaffect measurement performance.

2.3.2 To release the probeGrasp knurled section and pullgently away from the gauge. Theconnection will unlock and theprobe will release.

2.3.3 To fit the PINIP™Twist the PINIP™ until theconnector locates. Takingcare not to cross thethreads, lock the probe byturning the locking ring 1½times clockwise, or untiltight.

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2.4 The controlsThe gauge is operated by 5 keys (Figure 3).

• On/Off key : Switches the gauge on or off.• Softkeys: The function of these keys varies and is

described by symbols and writing on the bottom lineof the screen.

• LED: Red/green flashes when the gauge is switchedon, green flashes when a reading is taken.

Figure 3. Elcometer 4562 control keys

R

Softkeys

On/Off key

LED

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2.5 Switching the gauge on

Note: Before switching the gauge on for the first timeread “Selecting a language” on page 11.

2.6 Switching the gauge offTo switch off all gaugetypes, press and hold

key for 3 seconds.The gauge will beep,two single tonesfollowed by a doubletone.The Elcometer 4562 switches itself off 60 seconds afterthe last operation unless the Auto Switch Off time ischanged (MENU/SETUP/AUTO SWITCH OFF). TheAuto Switch Off feature can be set to a maximum of 10minutes or can be deactivated - see “AUTO SWITCHOFF:” on page 21.

Gauges with separate and PINIP™ probes:Press key to switchon gauge.

Gauges with integral probes:Press key to switchon gauge, or place theprobe on a surface.

R

R

CAL DATA STA TS MENU

09 : 30 09 / 10 / 2000F1

µmF456

R

3 seconds

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2.7 The screenFamiliarise yourself with the Elcometer 4562 screen. Thescreen displays:• Welcome information• Measurement information• Menus to configure the gauge and control functions• Help and miscellaneous informationWhen the gauge is switched on a welcome informationscreen may be displayed briefly (Figure 4).

Figure 4. Typical Elcometer 4562 welcome screen

The screen where readings are displayed is called theReading Screen (Figure 5). The reading screen can alsoinclude statistics if this option is selected.

Figure 5. Typical Elcometer 4562 reading screen

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2.8 Selecting a languageThe Elcometer 4562 has over 20 built-in languages.When the gauge is switched on for the first time afterdispatch from the Elcometer factory the display will showthe language selection screen (Figure 6).

Figure 6. Language selection screen

2.8.1 At first switch on1. Press Up/Down softkeys to locate language

required.2. Press SEL softkey to activate the selected

language.The screen displays an Elcometer 4562 welcomescreen (Figure 4) followed by the reading screen(Figure 5).The gauge operates in the new language untilchanged.

2.8.2 At any time1. Switch gauge off.2. Press and hold left hand softkey.3. Press key to switch on gauge.

The display will show language selection screenwith current language highlighted by cursor.

4. Release left hand softkey.Follow the instructions given in 2.8.1.

Alternatively, select MENU/SETUP/LANGUAGES - see“Main MENU - Extended menu on” on page 18.

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2.9 InterfacesThe gauge is fitted with an infrared interface (Figure 7)which allows information to be sent to a suitable printer.

Figure 7. Infrared and RS232 interfaces

The RS232 5-pin connector next to the infrared interfaceis used with an optional PC connection cable to connectthe gauge to a PC. This enables personalised screens tobe downloaded to the gauge (see “Personalisedwelcome screen” on page 38).

Infrared interfaceRS232 5-pin connector

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3 TAKING A READING

3.1 Before you start• Are you using the correct type of probe?

See “Probes” on page 35.• Is the probe calibrated?

See “Calibration adjustment” on page 23.• Do you require statistics?

See “Statistics” on page 32.• What units of measurement do you want to use?

See “UNITS:” on page 21.

3.2 Procedure1. Press key to switch on gauge.2. Place probe on surface to be measured. The

reading may be inaccurate if the probe is notheld as shown in Figure 8.

Figure 8. Taking a reading

3. Reading is displayed on screen (Figure 9).

Figure 9. Typical reading

R

R

CAL DATA STA TS MENU

09 : 30 09 / 10 / 2000F1

µmF456

Separate probe Integral probe

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4 THE READING SCREEN AND MENUS

4.1 Reading screenThe content of the reading screen (Figure 10, Figure 11)depends upon the type of measurement being made andhow the gauge is set up.

Figure 10. Example of reading screen with smooth surface calibration method selected

CAL. Operates selected calibration adjustment method.MENU. This opens the main MENU of the gauge andprovides access to user-selectable features - seepage 18.Note: If CAL softkey symbol is flashing the gauge shouldbe recalibrated. This is due to the calibration adjustmentmethod having been changed or a probe change - see“Calibration adjustment” on page 23.

Figure 11. Reading screen in extended mode and showing full set of statistical values.

Automatic-switching probe symbol(FNF probes only)

Battery symbol

Substrate

Units

Softkey function/symbol

Cal Method symbol

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4.2 Main MENUGauge configuration and measurement functions arecontrolled using menus (Figure 12). The structure of themenus is shown on page 18.

Figure 12. Typical Elcometer 4562 menu

Some screens allow the status of a feature to bechanged e.g. on to off or select or deselect, etc. A tickbox indicates this type of feature. A tick against amenu item indicates the function is activated or selected.SEL softkey selects the option displayed and in somecases toggles the status of a tick box off/on.Up/Down softkeys move the cursor to the menu itemrequired. The menus scroll up/down and a line acrossthe screen indicates the start and end of the menu.BACK softkey returns the gauge to a previous screen.Holding this softkey down will rapidly exit from any menuand return to the reading screen.

4.2.1 Simple and extended menusThe Elcometer 4562 Basic Gauge has two menustructures:Extended menu off (simple menu mode): The gaugeis shipped from the Elcometer factory with EXTENDEDMENU turned off. In this simple menu mode the gaugecan be calibrated and used to take measurements. Thisis the ideal setting for users who do not require accessto advanced features of the gauge.Extended menu on (extended menu mode): Additionalitems are automatically added to the MENU and theSTATS softkey is activated. These give access to moreadvanced functions such as statistics, calibrationmethod, print/output, setup, etc.

Menu title

Menu contents

Softkey functions

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4.3 Main MENU - Extended menu off

Figure 13. Main menu - extended menu off

4.3.1 BACKLIGHTSwitches backlight on and off. Toggle tick box toactivate/deactivate. With BACKLIGHT activated thedisplay is illuminated for approximately 5 seconds whena reading is taken or a key pressed.Note: The battery life is reduced by about one thirdwhen the backlight is activated.

4.3.2 CALIBATION LOCKEDProtects against inadvertent calibration adjustment.Toggle tick box to activate/deactivate. If CAL softkey ispressed while CALIBRATION LOCKED is activated thegauge displays CALIBRATION LOCKED USE MENUTO UNLOCK. The message disappears after 3 seconds.

4.3.3 Extended MENUProvides access to additional features. Toggle tick boxto activate/deactivate. See “Main MENU - Extendedmenu on” on page 18.

4.3.4 ABOUTProvides information on Gauge, Probe, Contactinformation and Help (Figure 14):GAUGE INFORMATION: Elcometer 4562 model,software versions, etc.PROBE INFORMATION: Probe type, range, etc.CONTACT: Details of Elcometer offices worldwide and,if programmed, the contact details for the Supplier orLocal Distributor.

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HELP: Explains symbols used on Elcometer 4562

display screens.

Figure 14. About menu

4.3.5 RESETSelects Factory Calibration or Gauge resets. TheRESET menu option (Figure 15) allows one of threegauge resets to be selected:FACTORY CAL: Returns gauge to calibrationsettings created at time of manufacture of the probe.Factory calibration will not necessarily restore precisecalibration values. The calibration of the gauge shouldbe adjusted before use, or at least checked to ensurethat it has been previously adjusted correctly for theconditions of use.

INTL GAUGEa: Resets gauge to International defaultsettings e.g. DD/MM/YY date format and metric units.

US GAUGEb: Resets gauge to USA default settingse.g. MM/DD/YY date format and imperial units.

Figure 15. Reset menuA confirmation screen will be displayed. Press YES toreset, NO to cancel.

a. International settings can also be activated atswitch on. Press and hold softkey 3 and switchon gauge.

b. US settings can also be activated at switch on.Press and hold softkey 4 and switch on gauge.

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4.4 Main MENU - Extended menu onTo toggle EXTENDED MENU on/off selectMENU/EXTENDED MENU/SEL

CAL METHODSmooth2 PointRoughSpecial subZero offsetSet offset

PRINT/OUTPUTCurrent statistics

DELETELast reading

SETUPStatisticsProbeUnitsOutputBeep volume 3LanguagesAuto switch off 1Opening screen

ABOUTGauge informationProbe informationContactHelp

RESETFactory calIntl gaugeUS gauge

MENUBacklightCalibration lockedExtended menuPrint/OutputDeleteCal methodSetupAboutReset

STATSEnlarge statsStats on LCDDisplay F1Clear statsSelect stats

CALProbe calibration

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SELECT STATSNo. of readingsMeanStd deviationCoef of variat’nHighest readingLowest reading

OUTPUTInfra red printer

STATISTICSSoftkey enabledSelect statsDisplay F1

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The following features are added to the MENU whenEXTENDED MENU is active:

4.4.1 PRINT/OUTPUTOutputs the statistical summary to the infrared interfacefor printing on a suitable printer.The Elcometer 4562 Basic version is fitted with anInfrared printer interface and is programmed to work withthe Elcometer Infrared Portable Printer.Other Infrared printers with different print protocols maynot be supported. Consult your local Elcometer supplier.To use this function first setup to print to infrared printer:MENU/SETUP/OUTPUT/INFRA RED PRINTER - see“SETUP” on page 21.Elcometer 4562 Basic allows only the current statisticalsummary to be printed to the infrared printer.

4.4.2 DELETEDeletes last reading only. Gauge displays ARE YOUSURE? (Figure 16).

Figure 16. Delete last reading confirmation screen

Press NO softkey to include reading in statisticalsummary or YES softkey to delete reading.If there is no reading to delete, the gauge displays:

Figure 17. Delete last reading not available screen

Press OK to return to Delete menu.

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4.4.3 CAL METHODAllows selection of calibration method from list of options- see “Calibration method” on page 23 for more details.

4.4.4 SETUPUsed to select, change or activate gauge features:STATISTICS: Activates simple statistics feature.Stats softkey on/off.Select stats - see “Select stats” on page 34.Display - see “Display” on page 33.PROBE: Only for dual function probes (FNF and F1 2).Changes probe mode.FNF probes - select from Automatic, F or N.F1 2 probes - select from F1 or F2.UNITS: Units are automatically set by the probe type,however the user can manually override the automaticsetting. Select from µm, mm, mil, thou or inch.OUTPUT: Activates data output via the infraredinterface. Toggle tick box to activate/deactivate. Whenactivated, readings are sent to the infrared portableprinter as they are taken. See “Infrared portable printer”on page 44 for sales part number of this optionalaccessory.BEEP VOLUME: Changes volume.• 0 = off• 5 = loudest• Default = 3LANGUAGES: Allows selection of language.AUTO SWITCH OFF: Changes delay before gaugeswitches off when displaying Reading Screen.• Minimum = 1 minute• Maximum = 10 minutes• Default = 1 minuteAuto switch off may be disabled by selecting ‘off’ (In thiscase, switch off using On/Off key .)

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OPENING SCREEN: Disables the opening (welcome)screens so that the gauge switches on to display thereading screen.If a personalised welcome screen has been downloadedinto the gauge (see page 38), Opening Screen must beactivated to display this screen.

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5 CALIBRATION ADJUSTMENTCalibration adjustment is the process of setting thegauge to known values of thickness to ensure accuracyon different substrate types, shapes and surfacefinishes.Note: When using an FNF probe it must be calibrated inboth the ferrous mode and in the non-ferrous mode toensure accuracy of reading.

5.1 Calibration methodThe calibration of the gauge can be adjusted(MENU/CAL METHOD) using several different methodsdescribed in National and International Standards.The calibration adjustment method chosen is dependanton the condition of the substrate to be measured and isindicated on the screen by a symbol (Figure 18):

Figure 18. CAL METHOD screen

SMOOTH. Smooth surface calibration where the gaugeis set to zero on the uncoated surface and a knownthickness above the expected thickness of the coating.2POINT. Calibration on a thin value and a thick valueeither side of the expected thickness. This enhances theaccuracy of the gauge over the thickness range definedby the two values.ROUGH. A calibration method similar to 2-Point. Thisenhances the accuracy of the gauge over the thicknessrange defined by the two values.SPECIAL SUB. This method uses the 2-Pointcalibration for unusual substrate materials such as castiron, certain types of stainless steel, high carbon steel,special aluminium alloys, etc.ZERO OFFSET. This is the method described inISO 19840 for coatings on steel surfaces roughened by

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blast cleaning. The calibration uses the smooth surfacetechnique, and a correction value (zero offset) is appliedto each reading to account for the effect of theroughened surface; the value depends on the surfaceprofile - see Table 1.SET OFFSET. This screen sets and changes the offsetfor different surface roughness This value is used onlywith the Zero Offset calibration method.

Note: When the calibration method is changed, e.g. fromSmooth to Rough, the gauge will display a message(Figure 19).

Figure 19. Recalibration required screen

If the NO softkey is pressed the CAL softkey symbol onthe Readings Screen will flash to warn that calibrationadjustment is still required.If the YES softkey is pressed the calibration adjustmentprocedure is activated - see “Calibration adjustmentprocedure” on page 26.

5.2 Calibration foils and standardsCalibration adjustment should be carried out with theappropriate probe on the same type of metal, the samecurvature and similar finish to the item to be measured.

Table 1: Correction values as detailed in ISO 19840

Profile according to ISO 8503-1

Correction Value(µm) (Zero Offset)

Fine 10

Medium 25

Coarse 40

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It is best to use an uncoated sample of the items to betested.Calibration can be carried out using measured foils orcoated standards.Foils (shims). These are coating thickness standardswhich have been measured using techniquesindependent of the gauge. They are ideal for calibrationbecause they provide a known value of thickness on theactual substrate to be measured. Calibration certificatesfor foils are available upon request.When using foils care must be taken to keep the foilsclean and free from dust and to avoid damage bycreasing particularly the thinner foils. Always remove afoil from its storage wallet before use.When calibrating a High Temperature PINIP™ Probeuse the special thickness standards supplied with theprobe - see “Calibrating High Temperature PINIP™Probes” on page 31.Note: To calibrate 5 mm (200 mils) and 13 mm(500 mils) range gauges it will be necessary to stack thefoils (Figure 20). Care must be taken to avoid errors dueto placing the foil labels between the foils.

Figure 20. Stacking foils to increase thickness

Coated standards. Thickness standards using typicalsubstrate materials coated with hardwearing materialsand measured using techniques independent of thegauge.

Serial no.Inspected bymicron mils/thou

502 19.75

TK1009

Ser

ial n

o.In

spec

ted

by

mic

ron

mils

/thou

176.

16.

93

TK

1010

25


Coated standards are most often used to confirm that thegauge meets its specifications if it is not possible to usefoils (shims).

5.3 Calibration adjustment procedureCalibration adjustment can be carried out at any time bypressing CAL softkey from the reading screen. Toprevent inadvertent calibration adjustment the CALsoftkey can be locked (MENU/CALIBRATIONLOCKED).The user is guided through the operation of the chosencalibration procedure by means of instructions andillustrations on the graphics screen. Audible warningsare also provided when action is required, e.g. when theprobe must be placed down to get a reading.If the routine is interrupted in any way the previoussettings will be restored until after the full calibrationroutine has been completed or the reset has beencompleted.The screen detail depends on the calibration methodchosen, but the calibration is in two steps.The following example is for a Smooth Calibrationadjustment.

Step 11. Hold probe in air and press CAL softkey (Figure 21).

Figure 21. Step 1 - on thickness standard

ESC softkey returns the gauge to the ReadingScreen from the Calibration Procedure withoutmaking any changes.TEST softkey allows the user to take readings toverify the accuracy of the current calibration. Thesereadings do not affect statistical calculations.

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2. Place probe on calibration standard. The gauge willdisplay a reading.

3. Lift probe and then replace on calibration standard.Gauge displays the average ( ) of these readingsand the last reading. Repeat this action until astable reading is obtained.

Figure 22. Step 1 - Calibration adjustment on thickness standard

To reject the displayed reading and start thecalibration procedure again, press both the Up andDown softkeys at the same time.To adjust the displayed reading until it is correctrelative to the thickness standard use the Up/Downsoftkeys.

4. Press SET softkey to accept the value.Note: - - - indicates over-range (Figure 23). Taking areading within range clears this screen.

Figure 23. Over-range reading

Step 21. Place probe on uncoated standard or zero plate.

The gauge will take and display a reading.2. Lift probe and then replace on uncoated standard or

zero plate. Gauge displays the average ( ) of these

First reading Second reading

Average

Last

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readings and the last reading. Repeat this actionuntil a stable reading is obtained.

Figure 24. Step 2 - Calibration adjustment on uncoated sample

To reject the displayed reading and start Step 2 ofthe calibration procedure again, press the Resetsoftkey .

3. Press ZERO softkey to zero the display (Figure 25).

Figure 25. Zero the display

4. Press SET softkey to accept this value.The gauge will display the option to test thecalibration of the gauge.

Figure 26. TEST READINGS screen

5. Either press NO softkey to complete the calibrationadjustment procedure and return the gauge to thereading screen, or proceed to take test readings -see “Taking test readings” on page 29.


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Taking test readingsPress YES softkey (see previous section) to take testreadings. This allows the calibration of the gauge to betested without contributing to the statistical calculations.

Figure 27. TEST READINGS screen

CAL softkey returns the gauge to Step 1 of thecalibration adjustment procedure.OK softkey completes the calibration adjustmentprocedure and returns the gauge to the reading screen.

Other calibration methodsFor the 2-POINT, ROUGH and SPECIAL SUBSTRATEcalibration methods Step 2 requires readings to be takenon a thin standard value instead of on an uncoated base.

Figure 28. Step 2 - On thin standard

Repeating the reading will display the average. This isparticularly useful for rough surfaces as it allowsvariations in the surface to be accounted for in the

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calibration adjustment, therefore improving the accuracyof the gauge.

Figure 29. Step 2 - Calibration adjustment on thin standard


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Calibrating High Temperature PINIP™ ProbesSpecial thickness standards are supplied with F1 2 HighTemperature PINIP™ Probes - see page 37. Thesethickness standards should be used in place of thecalibration standard in Step 1 of “Calibration adjustmentprocedure” on page 26.1. Place appropriate thickness standard over end of

PINIP™ probe.2. Press CAL softkey.

3. Place probe on hotc surface and take a reading.4. Lift probe and then replace on hot surface to take

second reading.5. Repeat as necessary until reading is stable.6. Press SET to accept value.7. Remove thickness standard from end of PINIP™

probe.8. Proceed with Step 2 - see page 27.

c. The temperature of the surface used forcalibration should be equal to the temperature ofthe substrate being measured.

31


6 STATISTICSThe Elcometer 4562 Basic has a Simple Statistics feature(STATS) which calculates and displays a statisticalanalysis of readings as they are taken.When EXTENDED MENU is active (MENU/EXTENDEDMENU/SEL), press STATS softkey to access STATSMENU (Figure 30).

Figure 30. Stats menu

The statistical values available are:• Number of Readings • Mean • Standard Deviation • Coefficient of Variation • Highest Reading • Lowest Reading See “Select stats” on page 34 and “Statisticsterminology” on page 40.If you require statistics in batches, or memory forreadings, Elcometer 4562 models Standard and Topprovide this facility. Contact Elcometer or your localElcometer supplier for more details.

6.1 ENLARGE STATSDisplays the chosen statistical values as double-heightcharacters. The example screens (Figure 31) appearwhen all the statistical values are selected. The

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Up/Down softkeys can be used to move through the list.OK softkey returns to the Reading Screen.

Figure 31. Enlarged statistics

6.2 STATS ON LCDActivates the presentation of the chosen statisticalvalues on the reading screen.

Figure 32. Reading screen with all statistics

6.3 DISPLAYOnly applies when using dual function probes. Allowsselection of the types of readings used in the statisticalcalculation when a dual function probe is connected.Probe OptionsFNF F, N or F and N combinedd

F1 2 F1, F2 or F1 and F2 combinedd

6.4 CLEAR STATSResets to zero all statistical values selected inSTATS MENU/DISPLAY.

d.When readings are combined a symbol will bedisplayed on the Reading Screen (Figure 32).

Combined statistics symbol

33


6.5 SELECT STATSAllows the user to chose which statistical values aredisplayed. The default condition is all values (Figure 33).

Figure 33. Select stats menu

Use Up/Down softkeys to move cursor and SEL softkeyto select or deselect the statistical values.

34


7 PROBESAn extensive range of probes is available for theElcometer 4562 Coating Thickness Gauge. Probes forferrous (F), non-ferrous (N) and dual ferrous/non-ferrous(FNF) operation are available as either integral (built-in)or separate options.Separate probes are fully interchangeable and areavailable in standard, PINIP™ and miniature formats.PINIP™ format (Plug-In Integral Probe) is an integralstyle probe which plugs in to a separate gauge. Thisprovides all the benefits of an integral gauge and theflexibility of a separate gauge in a single unit.Miniature separate probes permit measurements wherespace is restricted.

7.1 Ferrous (F) probesF probes measure the thickness of non-magneticcoatings on magnetic substrates. They can be used onpaint, plastic, galvanising, enamel, powder paint, hardchrome and other coatings such as electro-less nickelapplied to steel or iron.

7.2 Non-ferrous (N) probese

N probes measure the thickness of non-magneticcoatings on non-magnetic metals. They can be used onanodising, paint, plastic coatings, powder paint, etc.applied to aluminium, brass, non-magnetic stainlesssteel, etc.

7.3 Dual ferrous/non-ferrous (FNF) probesFNF probes are dual function, F and N in one probe. FNFgauges will automatically detect the type of substrateand set the mode accordingly. Alternatively the modecan be set manually - see “PROBE:” on page 21 and“Coatings on galvanised or metallised steel” on page 37.

e. Using an N probe (or an FNF probe manually setto N1) on a ferrous substrate will give a reading,but the reading will be incorrect.

35


7.4 Probe interchangeabilityThe following table shows which probes can be used inthe three types of Elcometer 4562 Gauge.

* indicates probes available for integral type gauges.

Probe type Gauge Type

F N FNF

FER

RO

US

F1 *F2 *F1 2 *F3 *F1 right angleF2 right angleF1 2 right angleF1 telescopicF2 telescopicF1 PINIP™F2 PINIP™F1 2 PINIP™ High TempF3 PINIP™F3 miniature straightF3 miniature 45°F3 miniature 90°

NO

N-F

ERR

OU

S

N1 *N2N1 right angleN1A anodiser’sN1 PINIP™N3 miniature straightN3 miniature 45°N3 miniature 90°

DU

AL FNF1 *

FNF1 right angleFNF PINIP™

36


7.5 F1 2 probesThe F1 2 scale combines the F1 scale with the F2 scalein a single probe. The user selects the appropriate rangefor the work in hand. The resolution of the gauge isdependent on the scale selected on the gauge.

7.6 F1 2 High temperature PINIP™ probesThese probes are capable of measuring onsurfaces up to 250°C (480°F). Wearappropriate protective clothing and takecare to avoid bodily contact with the hotsurface during measurement.

Do not exceed the maximum measurement speed whenusing these probes - see page 41.Note: Refer to special calibration procedure - see“Calibrating High Temperature PINIP™ Probes” onpage 31.

7.7 Coatings on galvanised or metallised steel The FNF probe in fixed N1 mode may be used tomeasure paint coatings on galvanised, aluminium (Al) orzinc (Zn) sprayed steel substrates.1. Set the gauge to the N1 mode

(MENU/SETUP/PROBE).2. Zero and calibrate the gauge on a sample of the

coated steel - see “Calibration adjustment” onpage 23.Care must be taken to ensure that the calibrationconditions are not affected by changes in the zinc oraluminium coating thickness. This can bedetermined by checking the zero over an area of thegalvanised or metal-coated steel. Metal coatings onsteel above 50 µm (2 mil/thou) should be consistentenough to obtain a stable zero on the layer of metal.

3. Take readings.

37


8 PERSONALISED WELCOME SCREENA personalised welcome screen can be created anddownloaded into the gauge.Screen dimensions are 128 pixels x 64 pixels. Thewelcome screen is typically used to personalise thegauge with a logo, serial number, user name, etc. This isthe first screen displayed when the gauge is switched on.

8.1 Creating the screen1. Download Elcometer ‘Welcome Screen Wizard’

software. This software is available free of chargefrom the downloads section of the Elcometerwebsite, www.elcometer.com.

2. Connect gauge to PC using optional 456 to PCconnection cable - see “PC Connection Cable” onpage 44.

3. Press key to switch on gauge.4. Ensure Reading Screen is displayed.5. Run ‘Welcome Screen Wizard’ software and follow

the on-screen instructions.

8.2 Deleting the screen1. Run the ‘Welcome Screen Wizard’ software.2. Click ‘Next’.3. Select ‘Create a new screen setup’.4. Click ‘Next’.5. Select ‘Disabled’.6. Click ‘Next’.Follow the remaining on-screen instructions to delete thewelcome screen.

38



9 STORAGE AND TRANSITThis gauge incorporates a Liquid CrystalDisplay (LCD). If the display is heatedabove 50°C (120°F) it may be damaged.This can happen if the gauge is left in a carparked in strong sunlight.

Always store the gauge in its carrying pouch when it isnot being used. Remove the batteries from the gauge and store themseparately if the gauge is to remain unused for a longperiod of time. This will prevent damage to the gauge in theevent of malfunction of the batteries.

10 MAINTENANCEYou own one of the finest hand-held coating thicknessgauges in the world. If looked after, it will last a lifetime.The gauge does not contain any user-serviceablecomponents. In the unlikely event of a fault, the gaugeshould be returned to your local Elcometer supplier ordirectly to Elcometer. Contact details are stored in thegauge - MENU/ABOUT/CONTACT.Worldwide: [email protected] USA/Canada: [email protected]: Probes will eventually wear. Probe life willdepend on the number of measurements taken andhow abrasive the coating is. Probe life can beprolonged by careful positioning of the probe on thesurface.Replacement separate and PINIP™ probes can befitted by the user without the need to return thegauge for service.Gauges with an integral probe have to be returnedfor re-programming or replacement if the probebecomes worn or damaged.

39


11 STATISTICS TERMINOLOGY

Term Meaning

COEF OF VARIAT’N Coefficient of Variation. Thestandard deviation divided bythe mean for a group ofreadings, expressed as apercentage.

HIGHEST READING The value of the maximumthickness in a group ofreadings.

LOWEST READING The value of the minimumthickness in a group ofreadings.

MEAN The average of a group ofreadings; the sum of theindividual readings divided bythe number of readings.

NO. OF READINGS Number of Readings. Therunning value for the number ofreadings taken in a group. Inthe case of the averaging orcounted average, the Numberof Readings is the number ofvalues recorded, not the totalnumber of readings taken.

STD DEVIATION Standard Deviation. Astatistical measure of thespread of values in a group ofreadings.

40


12 TECHNICAL DATA

12.1 Measurement speed>60 readings per minute.This rate is reduced to >40 readings per minute whenInfrared printer output is active - see “OUTPUT:” onpage 21.When measuring high temperature materialsmeasurement speed must be reduced to preventoverheating of the probe. The maximum measurementspeed of the High Temperature PINIP™ probe at 250°C(480°F) is 4 readings per minute.

12.2 Minimum substrate thicknessFerrous: 300 µm (12 mils)Non-ferrous: 100 µm (4 mils)Measurements can be taken on thinner substrates if2-point calibration is carried out either side of therequired substrate thickness, however gauges will havereduced range when adjusted for thin substrates.

12.3 Probe operating temperatureSeparate ferrous probes: 150°C (300°F)High temperature PINIP™ probes: 250°C (480°F)Miniature probes without outer sleeve: 150°C (300°F)All other probes: 80°C (176°F)

12.4 PhysicalWeight(includingbatteries):

Separate Probe (FNF1), 190g (6.7oz)Separate Probe (PINIP™), 155g (5.5oz)Integral Probe, 130g (4.6oz)

Dimensions: 130 mm x 70 mm x 35 mm(5.12" x 2.76" x 1.38")

Gaugeoperatingtemperature:

0°C to 50°C (32°F to 120°F)Operation outside these limits dependsupon climatic conditions.

Case: High impact ABS

41


12.5 Power supplyInternal batteries, 2 x LR03 (AAA), alkalinef dry batteriesor rechargeableg equivalents.

Battery life30h hours to 40 hours continuous use with alkaline drybatteries. (15 000 to 20 000 readings at an average of 8readings per minute.) Battery life is reduced by one thirdwhen using the backlight.

12.6 PackagingThe gauge is packed in cardboard and plasticpackaging. Please ensure that this packaging isdisposed of in an environmentally sensitive manner.Consult your Local Environmental Authority for furtherguidance.

f. Alkaline batteries must be disposed of carefully toavoid environmental contamination. Please consultyour local environmental authority for informationon disposal in your region.Do not dispose of any batteries in fire.

g.Rechargeable batteries can be used if they arecharged outside the gauge.

h.Battery life is reduced to approximately 25% of drybattery life when using rechargeable batteries.Follow the instructions provided by the batterymanufacturer when charging and disposing ofrechargeable batteries.

42


13 ACCESSORIESThe Elcometer 4562 is complete with all the itemsrequired to get started and take measurements.Many of the following accessories are optional.However, some are consumable items that may need tobe replaced over the lifetime of the gauge.All these accessories are available from Elcometer, oryour local Elcometer supplier. At time of ordering pleasequote the sales part number which follows thedescription of each accessory.

13.1 Consumable items

13.2 ProbesFull details of the extensive range of 456 probes can beobtained from Elcometer, your local Elcometer supplieror the Elcometer website, www.elcometer.com.

13.3 Foil sets

Individual foils in the range 12.5 µm to 20 mm (0.5 mil to790 mils) and customised sets chosen from this rangeare also available. Consult your local Elcometer supplier.

13.4 Calibration certificates for foilsCertificates traceable to National Standards includingUKAS and NIST are available on request.

13.5 Test certificatesA certificate with results of a standard test on known foilvalues over the full range of the probe. Order using salespart number TEST-456.

Alkaline LR03 (AAA) Battery (2 required):

T9999329-

2.2 mm (85 mils) 8 pieces: T9904199F1.3 mm (51 mils) 3 pieces: T9904199G5.5 mm (220 mils) 4 pieces: T9904199J15 mm (595 mils) 4 pieces: T9904199K

43



13.6 Coated thickness standards including certificate

13.7 Probe placement jigTo aid probe positioning on small components a probeplacement jig is available and an adapter suitable for usewith the full range of miniature probes is also availableas an accessory.

13.8 Probe adapters

13.9 Infrared portable printer

13.10 Bench Stands

13.11 PC Connection Cable

Note: A 9-pin to 25-pin adapter may be required for certainPC RS232 ports.

Ferrous Standard (4 Values): T995111261Non-Ferrous Standard (4 Values): T995111271Ferrous Standard (2 Values): T995166001Non-Ferrous Standard (2 Values): T995166011

Probe placement jig: T95012880

Jumbo Hand Grip (F and N probes): T9997766-Jumbo Hand Grip (FNF probes): T99913225V Adapter for pipes (F & N probes): T9997381-V Adapter for pipes (FNF probes): T99913133

Infrared Portable Printer: X45613877Thermal Printer Paper: T99913878

Integral Probe Version: T45616161Integral/Separate Probe Version: T45616162

456 to PC Connection Cable (9-pin): T45616217

44


14 RELATED EQUIPMENTElcometer produces a wide range of coating thicknessgauges and associated paint inspection equipment.Users of the Elcometer 4562 may also benefit from thefollowing Elcometer products:• Uncured powder thickness gauges• Coatings analyser• Inspection management software• Mechanical coatings thickness gauges• Appearance testers• Adhesion testersFor further information contact Elcometer, your localElcometer supplier or visit www.elcometer.com

15 FITTING THE WRIST HARNESS

1. Pass harnessround pin

2. Pass harnessthrough loop

3. Pull tight

45

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46 F

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, 200

6 3

:35

PM

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ER

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ved

whe

n ca

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ted

clos

e to

the

thic

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s to

be

mea

sure

d.

Res

olut

ion

in r

ange

F1 F1 2

(F1

mod

e)FN

F1N

1, N

1A

0µm

to 1

500

µm±1

% to

±3%

or ±

2.5

µm0.

1µm

1.0

µm0

µm to

99.

9µm

100

µm to

150

0µm

0m

il to

60

mils

±1%

to ±

3% o

r ±0.

1m

il0.

01m

il0.

1m

il0

mil

to 4

.99

mils

5m

ils to

60

mils

F2 F1 2

(F2

mod

e)N

2

0m

m to

5.0

mm

±1%

to ±

3% o

r ±0.

02m

m1.

0µm

10µm

0m

m to

0.9

9m

m1.

0m

m to

5.0

mm

0m

il to

200

mils

±1%

to ±

3% o

r ±1

mil

0.1

mil

1m

il0

mil

to 4

9.9

mils

50m

ils to

200

mils

F30

mm

to 1

3m

m±1

% to

±3%

or ±

0.05

mm

1.0

µm10

µm0

mm

to 1

.99

mm

2m

m to

13

mm

0m

il to

500

mils

±1%

to ±

3% o

r ±2.

0m

ils0.

1m

il1

mil

0m

il to

99.

9m

ils10

0m

ils to

500

mils

FM3

NM

30

µm to

500

µm±1

% to

±3%

or ±

2.5

µm0.

1µm

1.0

µm0

µm to

99.

9µm

100

µm to

500

µm0

mil

to 1

0m

ils±1

% to

±3%

or ±

1.0

mil

0.01

mil

0.1

mil

0m

il to

3.9

9m

ils4

mils

to 1

0m

ils

46

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47 F

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, Feb

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, 200

6 3

:35

PM

17 P

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S

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F1 (o

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2 s

et f

or F

1op

erat

ion)

4m

m (

0.16

”)25

mm

(0.9

8”)

130

mm

(5.

1”)

4m

m (

0.16

”)25

0µm

(10

mil)

F2 (o

r F1

2 s

et f

or F

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ion)

4m

m (

0.16

”)25

mm

(0.9

8”)

135

mm

(5.

3”)

8m

m (

0.32

”)1

mm

(40

mil)

F315

mm

(0.

59”)

40m

m (1

.57”

)15

0m

m (

5.9”

)14

mm

(0.5

5”)

2.5

mm

(10

0mil)

N1

(N)

35m

m (

1.38

”)25

mm

(0.9

8”)

130

mm

(5.

1”)

6m

m (

0.24

”)25

0µm

(10

mil)

FNF1

(N)

38m

m (

1.50

”)25

mm

(0.9

8”)

135

mm

(5.

3”)

8m

m (

0.32

”)25

0µm

(10

mil)

FNF1

(F)

4m

m (

0.16

”)25

mm

(0.9

8”)

135

mm

(5.

3”)

4m

m (

0.16

”)25

0µm

(10

mil)

47

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F1 (o

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m (0

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(0.

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m (

3.35

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mm

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F2 (o

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F2)

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m (0

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(0.

98”)

89m

m (

3.50

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mm

(0.3

2”)

1m

m (4

0m

il)

F1 R

ight

Ang

le(o

r F1

2 se

t to

F1)

4m

m (0

.16”

)25

mm

(0.

98”)

28m

m (

1.10

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mm

(0.1

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250

µm (1

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F2 R

ight

Ang

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2 se

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F2)

4m

m (0

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)25

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(0.

98”)

32m

m (

1.26

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mm

(0.3

2”)

1m

m (4

0m

il)

F1 T

eles

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(0.1

6”)

25m

m (

0.98

”)32

mm

(1.

26”)

4m

m (0

.16”

)25

0µm

(10

mil)

F2 T

eles

copi

c4

mm

(0.1

6”)

25m

m (

0.98

”)36

mm

(1.

42”)

8m

m (0

.32”

)1

mm

(40

mil)

F315

mm

(0.5

9”)

40m

m (

1.57

”)10

2m

m (4

.02”

)14

mm

(0.5

5”)

2.5

mm

(100

mil)

48

Op_

456_

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49 F

riday

, Feb

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, 200

6 3

:35

PM

17.3

Sep

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Prob

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N1

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µm (

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N1

Rig

ht A

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µm (

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mm

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m (0

.24”

)25

0µm

(10

mil)

N2

100

mm

(3.9

7”)

150

mm

(5.9

0”)

85m

m (3

.35”

)14

mm

(0.5

5”)

1m

m (4

0m

il)

49

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456_

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50 F

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, Feb

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, 200

6 3

:35

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Sep

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NF

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FNF1

(N)

38m

m (

1.50

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mm

(0.9

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88m

m (3

.46”

)8

mm

(0.

32”)

250

µm (

10m

il)

FNF1

(F)

4m

m (

0.16

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mm

(0.9

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88m

m (3

.46”

)4

mm

(0.

16”)

250

µm (

10m

il)

FNF1

Rig

ht A

ngle

(N)

38m

m (

1.50

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mm

(0.9

8”)

34m

m (1

.34”

)8

mm

(0.

32”)

250

µm (

10m

il)

FNF1

Rig

ht A

ngle

(F)

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m (

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mm

(0.9

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34m

m (1

.34”

)4

mm

(0.

16”)

250

µm (

10m

il)

50

Op_

456_

2_En

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51 F

riday

, Feb

ruar

y 17

, 200

6 3

:35

PM

17.5

PIN

IP™

pro

bes

Prob

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rem

ents

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F1 (o

r F1

2 se

t to

F1)

4m

m (

0.16

”)60

mm

(2.3

6”)

155

mm

(6.1

0”)

4m

m (0

.16”

)25

0µm

(10

mil)

F2 (o

r F1

2 se

t to

F2)

4m

m (

0.16

”)60

mm

(2.3

6”)

159

mm

(6.2

5”)

8m

m (0

.32”

)1

mm

(40

mil)

F315

mm

(0.

59”)

45m

m (1

.77”

)16

9m

m (6

.65”

)14

mm

(0.5

5”)

2.5

mm

(100

mil)

N1

35m

m (

1.38

”)50

mm

(1.9

7”)

155

mm

(6.0

9”)

6m

m (0

.24”

)25

0µm

(10

mil)

FNF1

(N)

38m

m (

1.50

”)55

mm

(2.1

7”)

156

mm

(6.1

5”)

8m

m (0

.32”

)25

0µm

(10

mil)

FNF1

(F)

4m

m (

0.16

”)55

mm

(2.1

7”)

156

mm

(6.1

4”)

4m

m (0

.16”

)25

0µm

(10

mil)

51

Op_

456_

2_En

glis

h.bo

ok P

age

52 F

riday

, Feb

ruar

y 17

, 200

6 3

:35

PM

17.6

Sep

arat

e m

inia

ture

ferr

ous

prob

es

Pro

be T

ype

Min

imum

co

nvex

su

rfac

e di

amet

er

Min

imum

co

ncav

e su

rfac

e ra

dius

Min

imum

sa

mpl

e di

amet

er

Min

imum

ac

cess

he

ight

Min

imum

ac

cess

w

idth

Ove

rall

leng

th

(hea

droo

m)

F, S

traig

ht,

45m

m (1

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)1.

5m

m (0

.06”

)6.

5m

m (0

.26”

)3

mm

(0.1

2”)

6m

m (0

.24”

)15

0m

m (5

.91”

)

F, S

traig

ht,

150

mm

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5m

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mm

(0.1

2”)

6m

m (0

.24”

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0m

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0.24

”)

F, 4

5°,

45m

m (1

.77”

)1.

5m

m (0

.06”

)6.

5m

m (0

.26”

)3

mm

(0.1

2”)

18m

m (0

.71”

)7

mm

(0.2

8”)

145

mm

(5.7

1”)

F, 4

5°,

150

mm

(5.9

”)1.

5m

m (0

.06”

)6.

5m

m (0

.26”

)3

mm

(0.1

2”)

18m

m (0

.71”

)7

mm

(0.2

8”)

250

mm

(9.8

4”)

F, 9

0°,

45m

m (1

.77”

)1.

5m

m (0

.06”

)6.

5m

m (0

.26”

)3

mm

(0.1

2”)

16m

m (0

.63”

)7

mm

(0.2

8”)

140

mm

(5.5

1”)

F, 9

0°,

150

mm

(5.9

”)1.

5m

m (0

.06”

)6.

5m

m (0

.26”

)3

mm

(0.1

2”)

16m

m (0

.63”

)7

mm

(0.2

8”)

245

mm

(9.6

4”)

52

Op_

456_

2_En

glis

h.bo

ok P

age

53 F

riday

, Feb

ruar

y 17

, 200

6 3

:35

PM

17.7

Sep

arat

e m

inia

ture

non

-fer

rous

pro

bes

Pro

be T

ype

Min

imum

co

nvex

di

amet

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Min

imum

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ight

Min

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idth

Ove

rall

leng

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(hea

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m)

NF,

Stra

ight

,45

mm

(1.7

7”)

3m

m (0

.12”

)25

mm

(0.9

8”)

4m

m (0

.16”

)6

mm

(0.2

4”)

150

mm

(5.9

1”)

NF,

Stra

ight

,15

0m

m (5

.9”)

3m

m (0

.12”

)25

mm

(0.9

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4m

m (0

.16”

)6m

m (0

.24”

)26

0m

m (1

0.24

”)

NF,

45°

,45

mm

(1.7

7”)

3m

m (0

.12”

)25

mm

(0.9

8”)

4m

m (0

.16”

)18

mm

(0.7

1”)

7m

m (0

.28”

)14

5m

m (5

.71”

)

NF,

45°

,15

0m

m (5

.9”)

3m

m (0

.12”

)25

mm

(0.9

8”)

4m

m (0

.16”

)18

mm

(0.7

1”)

7m

m (0

.28”

)25

0m

m (9

.84”

)

NF,

90°

,45

mm

(1.7

7”)

3m

m (0

.12”

)25

mm

(0.9

8”)

4m

m (0

.16”

)16

mm

(0.6

3”)

7m

m (0

.28”

)14

0m

m (5

.51”

)

NF,

90°

,15

0m

m (5

.9”)

3m

m (0

.12”

)25

mm

(0.9

8”)

4m

m (0

.16”

)16

mm

(0.6

3”)

7m

m (0

.28”

)24

5m

m (9

.64”

)

53

Op_

456_

2_En

glis

h.bo

ok P

age

54 F

riday

, Feb

ruar

y 17

, 200

6 3

:35

PM

18 E

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54

Op_

456_

2_En

glis

h.bo

ok P

age

55 F

riday

, Feb

ruar

y 17

, 200

6 3

:35

PM

* C

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55


19 INDEX

Numerics2 Point calibration method 23

AAccessories 43ASTM B 244 4ASTM B 499 4ASTM D 1400 4ASTM D1186 4

BBatteries

Fitting 6Life of 42Ordering 43Precautions 39Rechargeable

Charging 42Life of 6

Specification 42Beep

Changing volume 21Switching off 21

BS 3900 (C5) 4BS 5411 (11) 4BS 5411 (3) 4BS 5599 4BS EN ISO 1461 4

CCable

PC to gauge 44CAL softkey

Flashing 24Calibration

Adjustment 24Coated standards 25Coated thickness standards 25FNF probes 23Foils 25Locking 16Methods 23

Shims 25Calibration Adjustment 26

Procedure, 2Point 29Procedure, Rough 29Procedure, Smooth 26Procedure, Special substrate 29

Calibration certificates 43Calibration methods

2 POINT 23ROUGH 23SET OFFSET 24SPECIAL SUB 23ZERO OFFSET 23

Coated thickness standards25

Spares 44Coatings

On galvanised steel 37On metallised steel 37

Coefficient of Variation 40Computer

Connection cable 44

DDelete last reading 20Dimensions 41DIN 50981 4DIN 50984 4

EElcometer 456

Features 4Overview 3

Error messages 54ESC 26Extended menu

Contents 20

56


FFactory calibration 17FNF 35Foils 25

Ordering 43

GGalvanised steel 37Gauge information 16

HHigh temperature 37Highest reading 40

IInfrared interface 12, 20

Effect on measurement speed 41

Interface 12Infrared 12RS232 12

International gauge settings17

ISO 19840 4, 24ISO 2178 4ISO 2360 4ISO 2808 4

KKeypad 8

LLanguage, selecting 11Lowest reading 40

MMaintenance 39Mean 40Measurement speed 41Menu items

2-POINT 23ABOUT 16AUTO SWITCH OFF 21BACKLIGHT 16

BEEP VOLUME 21CAL METHOD 21CALIBRATION LOCKED16

CLEAR STATS 33CONTACT 16DELETE 20DISPLAY 33ENLARGE STATS 32EXTENDED MENU 18FACTORY CAL 17GAUGE INFORMATION16

HELP 17INTL GAUGE 17LANGUAGES 21OPENING SCREEN 22OUTPUT 21PRINT/OUTPUT 20PROBE 21PROBE INFORMATION16

RESET 17ROUGH 23SELECT STATS 34SET OFFSET 24SETUP 21SMOOTH 23SPECIAL SUB 23STATISTICS 21STATS MENU 32STATS ON LCD 33UNITS 21US GAUGE 17ZERO OFFSET 23

MenusExtended off (simple) 16Extended on 18Overview 15Structure 18

Metallised steel 37Minimum substrate thickness

57


41

NNumber of readings 40

OOn/off 9Opening screen

Creating 38Disabling 22

PPackaging 42PINIP probes

Fitting of 7High temperature 37

Power supply 42Printer

Infrared 44Output to 20

PrintingStatistical summary 20

Printing readings 21Probe positioning jig 44Probes 35

Adapters 44Capabilities 47-53Extending life of 39F (Ferrous)

What used for 35F1 2

High Temperature PINIP 37Substrate selection modes 21

F1 2 overview 37Fitting of 7FNF (Ferrous/Non-ferrous)

Substrate selection modes 21, 35What used for 35

Maximum temperature 41N (Non-ferrous)

What used for 35Performance 46

PINIPWhat used for 35

Replacement of 39Wear of 39Which one to use? 36

QQuick-start 5

RReading screen 10

Typical 14Reading, taking 13Resetting the gauge 17Rough calibration method 23RS232 interface 12

SScale selection, F1 F2 21Screen

Welcome information 10Screen symbols

Battery condition 6Definition of 17

Screen symbols, explanation of 17Set offset 24Setting up the gauge 21Shims 25

Ordering 43Simple menu

Turning on/off 16Smooth calibration method 23Softkey

BACK 15CAL 14, 29

Flashing 14Procedure 26

ESC 26MENU 14OK 29SEL 15SET 27, 28TEST 26UP/DOWN 15

58


ZERO 28Special sub calibration method23

SSPC-PA2 4Standard deviation 40Standards 4

Coated thickness 44ISO 19840 24

StatisticsActivating 21Choice of 34Clearing 33Displaying on screen 33Dual function probes 33Increasing size on display32

Overview 32Terminology 40

Substrate selectionAutomatic 21, 35Manual 21, 35

Substrate thicknessMinimum 41

Switching on/off 9Automatically 9, 21

TTemperature

Effect on measurement speed 41High, measuring of 37Operating 41Probes, maximum 41

Test certificates 43Test readings 28Testing calibration of gauge29

Tick box 15

UUnits

Automatic setting of 21Manual setting of 21

Up/Down 15US gauge settings 17

WWeight 41Welcome screen

Creating 38Disabling 22

Wrist harness, fitting of 45

ZZero offset calibration method23

59

Elcometer 456 Coating Thickness Gauge · English Elcometer 4562 Coating Thickness Gauge Basic...

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Transcript of Elcometer 456 Coating Thickness Gauge · English Elcometer 4562 Coating Thickness Gauge Basic...