Elcometer 456 Coating Thickness Gauge · Elcometer 4563 English Coating Thickness Gauge Top Models...

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lish

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Op_456_3_English.book Page -1 Tuesday, February 16, 2010 3:08 PM

Elcometer 4563

Coating Thickness Gau

Top Models

Operating Instruction

Eng

lish

models: (FNF)

Equipmen Patents:FNF UK P 5886522F1 2 UK P US 6,762,603F1 2 GermBluetooth

and ElcoMaster are registeredtrademarks

® and B d to Elcometer Limited.

All other tr

© CopyrighAll rights re transcribed, stored (in a retrievalsystem or means (electronic, mechanical,magnetic, f Elcometer Limited.A copy of t a www.elcometer.com.

Doc.No. TMA-0424 Issue 07Text with Cover No: 20243

Op_456_3_English.book Page 0 Tuesday, February 16, 2010 3:08 PM

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These instructions apply to the following Elcometer 4563 Ferrous (F), Non-Ferrous (NF) and Dual Ferrous/Non-Ferrous

t described in these instructions is covered by the following atent No: GB2306009B FNF US Patent No: atent No: 2367135B F1 2 US Patent No. an Patent Pending SIG QDID = B014393.

is a registered trademark of Elcometer Limited.ElcoShip of Elcometer Limited.

luetooth® are trademarks owned by Bluetooth SIG Inc and licenseademarks acknowledged.

t Elcometer Ltd. 2004-2010.served. No part of this Document may be reproduced, transmitted,otherwise) or translated into any language, in any form or by anyoptical, manual or otherwise) without the prior written permission ohis Instruction Manual is available for download on our Website vi

http://www.elcometer.com/downloads

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1

Mutal Recognition Agreement Law

wing two conditions: (1) this device received, including interference that

ss B digital device, pursuant to Partn against harmful interference in ancy energy and, if not installed andmmunications. However, there is not does cause harmful interference tond on, the user is encouraged to try

receiver is connected.

ority to operate the equipment under

2009033 2009036 2009039 2009042


The following table associates the relevant 4563 model number with its Japaneseidentifiers.

This device complies with Part 15 of the FCC Rules. Operation is subject to the follomay not cause harmful interference, and (2) this device must accept any interferencemay cause undesired operation.NOTE: This equipment has been tested and found to comply with the limits for a Cla15 of the FCC Rules. These limits are designed to provide reasonable protectioresidential installation. This equipment generates, uses and can radiate radio frequeused in accordance with the instructions, may cause harmful interference to radio coguarantee that interference will not occur in a particular installation. If this equipmenradio or television reception, which can be determined by turning the equipment off ato correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the • Consult the dealer or an experienced radio/TV technician for help.Modifications not expressly approved by Elcometer Limited could void the user's authFCC rules.This Class B digital apparatus complies with Canadian ICES-003.

A456FTI1 R 205 WW 2009029 A456FNFTI1 R 205 WWA456FTI12 R 205 WW 2009030 A456FTS R 205 WWA456FTI3 R 205 WW 2009031 A456NTS R 205 WWA456NTI1 R 205 WW 2009032 A456FNFTS R 205 WW

Page. . . . . . . . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 9. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 14


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CONTENTS

Section1 About your gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 What this box contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Conventions in these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Quick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Fitting the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Fitting probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 The controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Switching the gauge on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Switching the gauge off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 The screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 Selecting a language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Taking a reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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. . . . . . . . . . . . . . . . . . . . . . . 34

. . . . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . . . . . . . 36

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. . . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . . . 42

. . . . . . . . . . . . . . . . . . . . . . . 42


4 The reading screen and menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Reading screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Main MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Main MENU - Extended menu off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 Main MENU - Extended menu on . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calibration adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Calibration method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Preset calibration methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Calibration foils and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Calibration adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Enlarge stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Stats on LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Clear stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Select stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Set NDFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Exit batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Open new batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 Open existing batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Review batches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 Set limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 43

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. . . . . . . . . . . . . . . . . . . . . . . 65

. . . . . . . . . . . . . . . . . . . . . . . 67


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7.6 Free memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transferring readings to a computer . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Transferring Using a Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Transferring Using a Bluetooth® connection . . . . . . . . . . . . . . . . . . . . 8.3 Transferring PSPC readings data to ElcoMaster . . . . . . . . . . . . . . . . . 9 Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Personalised welcome screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Storage and transit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Statistics terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fitting the wrist harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Probe measurement performance . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Probe capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

able inBasic,. This

s thethe

p. gauge-to-useaphicales the

s suchurationbration

ble either with a built-in integralate probe version. A wide rangeble to suit requirements - see probes may be standard, Integral Probes (PINIP™), andparately.

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Figure 1. Elcometer 4563

Coating Thickness Gauge


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Thank you for your purchase of this Elcometer 4563

Coating Thickness Gauge. Welcome to Elcometer.Elcometer are world leaders in the design,manufacture and supply of coatings inspectionequipment. Our products cover all aspects ofcoating inspection, from development throughapplication to post application inspection.The Elcometer 4563 Coating Thickness Gauge is aworld beating product. With the purchase of thisgauge you now have access to the worldwideservice and support network of Elcometer. Formore information visit our website atwww.elcometer.com.

1 ABOUT YOUR GAUGE

The Elcometer 4563 Coating Thickness Gauge is ahandheld gauge for fast and accuratemeasurement of the thickness of coatings on metalsubstrates.

The gauge is availthree versions; Standard and Topmanual describeoperation of Elcometer 4563 ToAll versions of thefeature an easymenu driven grinterface which guiduser through taskas gauge configand caliadjustment.

The gauge is availaprobe or as a separof probes is availapage 46. Separateminiature or Plug inmust be ordered se

http://www.elcometer.com

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D 1186-B, ASTM G 12,411 (11), DIN 50981,4), ISO 1461, ISO 2063,

2808-12, ISO 19840,-PA2 (2004)

F)3900 (C5), BS 5411 (3),4, ISO 2360,2808-12

N-FERROUS (FNF)94.3-B, AS/NZS 1580.108.1,M E 376, ECCA T1,

808-12, NSTM 631, , US NAVY NSI 009-32,1-000

e coating thickness should berded. Your Elcometer 456 can

Organisation, Performance Standard for


6

1.1 FEATURES• A range of smooth and rough surface

calibration adjustments.• Menu driven backlit graphical user interface.• Interchangeable probes (separate versions

only).• Statistics.• Monitoring of readings to NDFT in accordance

with 90/10 rule.• Bluetooth® interface.• RS232 interface.• High/low limits.• Memory of up to 50 000 readings in up to 999

batches.• Clock/alarm.• Date and time stamping.

1.2 STANDARDSThe Elcometer 4563 can be used in accordance withthe following National and International Standards:

FERROUS (F)ASTM B 499, ASTMBS 3900(C5), BS 5IMO MSC.215 (82/8ISO 2808-7C, ISONF T30-124, SSPC

NON-FERROUS (NASTM D 1400, BSBS 5599, DIN 5098ISO 2808-7D, ISO

FERROUS AND NOAS 2331.1.4, AS 38ASTM D 7091, ASTEN 13523-1, ISO 2SMS 6310-081-015US NAVY PPI 6310

For IMO PSPCa thmeasured and recobe used for this.

a. International MarineProtective Coatings

7

re the gauge and start taking

see page 8see page 9see page 10

e: see page 12ding: see page 13n: see page 24onfigured and ready to use.e benefits of your newease take some time to readstructions. Do not hesitate to or your Elcometer supplier ifstions.

parate probes only


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1.3 WHAT THIS BOX CONTAINS• Elcometer 4563 Gauge with integral probe, or

Elcometer 4563 Gauge and separate probe(probe must be ordered separately)

• Calibration foils• Gauge carrying pouch• Wrist harness• Batteries• CD containing data collection software• Operating instructions

1.4 CONVENTIONS IN THESE INSTRUCTIONSThe Elcometer 4563 is controlled using a simplemenu structure which helps you get the most fromyour gauge - see page 19.As an example, the LANGUAGES option which is inSETUP from the MAIN MENU would be shown inthese instructions as MENU/SETUP/LANGUAGES.These instructions include images of Elcometer4563 screens with units set to microns (µm). Similarscreens will be seen when the gauge is set to otherunits such as mils or inches.

1.5 QUICK-STARTTo quickly configureadings:1. Fit batteries:2. Fit probeb:3. Switch on:4. Select languag5. Try taking a rea6. Adjust calibratioThe gauge is now cTo maximise thElcometer 4563, plthese Operating Incontact Elcometeryou have any que

b. Gauges with se

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DITION.

condition/action required

00%

6%, replacement ended.

3%, replacement required.

auge beeps every 10 seconds bol flashes - immediate ent required.

eeps, gauge switches off ically.


8

2 GETTING STARTED

2.1 FITTING THE BATTERIES1. Open battery compartment cover; press down

in direction of arrow using thumb nail.2. Insert 2 x LR03 (AAA), alkaline dry batteries

taking care to ensure correct battery polarity(2).

3. Close battery compartment cover.Rechargeable batteries can be used but they willonly have 25% to 30% of the life of alkalinebatteries.

Figure 2. Fitting batteries -ensure correct battery polarity

2.2 BATTERY CON

Symbol Battery

100%

66% to 1

33% to 6recomm

16% to 3

<16%, gand symreplacem5 loud bautomat

9

betion and pulle gauge. Thelock and the

ntil theTakings theobe byg ringse, or


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2.3 FITTING PROBES(separate versions only)

To ensure correct transfer of data from theprobe and detection of the new probe, thegauge must be switched off when

separate probes are fitted.A probe must be calibrated once it has beenfitted - see “Calibration adjustment” on page 24.

To fit the probeAlign connector keyway andpush in direction shown. Theconnector locks automatically.Note: The design of the probeconnector allows somemovement between the probeand the gauge. This is intentionaland does not affectmeasurement performance.

To release the proGrasp knurled secgently away from thconnection will unprobe will release.

To fit the PINIP™Twist the PINIP™ uconnector locates. care not to crosthreads, lock the prturning the lockin1½ times clockwiuntil tight.

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E GAUGE ON

hing the gauge on for the first a language” on page 12.

te :to

al

toor a

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CAL DATA STATS MENU

09 : 30 09 / 10 / 2000F1

F456


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2.4 THE CONTROLSThe gauge is operated by 5 keys (3).

• On/Off key : Switches the gauge on or off.• Softkeys: The function of these keys varies

and is described by symbols and writing on thebottom line of the screen.

• LED: Red/green flashes when the gauge isswitched on, green flashes when a reading istaken. Indicates when readings pass or fail the90/10 rule (see page 34). Also indicates whena reading is inside or outside limits (seepage 42).

Figure 3. Elcometer 4563 control keys

2.5 SWITCHING TH

Note: Before switctime read “Selecting

Softkeys

On/Off key

LED

Gauges with separaand PINIP™ probesPress key switch on gauge.

Gauges with integrprobes:Press key switch on gauge, place the probe onsurface.

11

is switched on a welcomemay be displayed briefly (4).

al Elcometer 4563 welcome screen

e measurement values andlayed is called the Readingcter size of the measurement additional information is shown. To maximise character size, (see Stats on LCD, page 33)

softkeys (see SOFTKEYS).

al Elcometer 4563 reading screens


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2.6 SWITCHING THE GAUGE OFFTo switch off all gaugetypes, press and hold

key for 3 seconds.The gauge will beep,two single tonesfollowed by a doubletone.The Elcometer 4563 switches itself off 60 secondsafter the last operation unless the Auto Switch Offtime is changed (MENU/SETUP/AUTO SWITCHOFF). The Auto Switch Off feature can be set to amaximum of 10 minutes or can be deactivated - see“AUTO SWITCH OFF:” on page 23.

2.7 THE SCREENFamiliarise yourself with the Elcometer 4563 screen.The screen displays:• Welcome information• Measurement information• Menus to configure the gauge and control functions• Help and miscellaneous information

When the gauge information screen

Figure 4. Typic

The screen wherstatistics are dispScreen. The charavalue decreases ason the display (5)switch off statisticsand unlock the LOCKED:, page 24

Figure 5. Typic

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3 seconds

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ff. left hand softkey.o switch on gauge.ill show language selectionrrent language highlighted by

nd softkey.ructions given above to select

t MENU/SETUP/LANGUAGESU - Extended menu on” on


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2.8 SELECTING A LANGUAGEThe Elcometer 4563 has over 20 built-in languages.When the gauge is switched on for the first timeafter dispatch from the Elcometer factory thedisplay will show the language selection screen (6).

Figure 6. Language selection screen

AT FIRST SWITCH ON1. Press Up/Down softkeys to locate language

required.2. Press SEL softkey to activate the selected

language.The screen displays an Elcometer 4563

welcome screen (4) followed by the readingscreen (5).The gauge operates in the new language untilchanged.

AT ANY TIME1. Switch gauge o2. Press and hold3. Press key t

The display wscreen with cucursor.

4. Release left haFollow the instthe language.

Alternatively, selec- see “Main MENpage 19.

13

DING

STARThe correct type of probe?n page 46.librated?n adjustment” on page 24.statistics? on page 32. save readings in memory? on page 36.measurement do you want to

n page 22.


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2.9 INTERFACESYour gauge is fitted with a Bluetooth® interfacewhich makes the creation of personalised‘welcome’ screens and transfer of information toand from a PC quick and easy - see “Transferringreadings to a computer” on page 44.If you do not have a Bluetooth® interface on yourPC, you can still connect your gauge to your PC byusing the optional PC connection cable (see 15.10,page 55) and the RS232 5-pin connector on theside of the gauge.

Figure 7. RS232 interface

3 TAKING A REA

3.1 BEFORE YOU • Are you using t

See “Probes” o• Is the probe ca

See “Calibratio• Do you require

See “Statistics”• Do you want to

See “Batching”• What units of

use?See “UNITS:” o

RS232 5-pin connector

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SCREEN AND MENUS

EENeading screen (10, 11) depends

easurement being made andt up.

ple of reading screen with calibration method selected

lected calibration adjustment

the main MENU of the gauges to user-selectable features -

ing

)Battery state

Substrate

Unitstions/symbols

Calibration Method


14

3.2 PROCEDURE1. Press key to switch on gauge.2. Place probe on surface to be measured. The

reading may be inaccurate if the probe isnot held as shown in 8.

Figure 8. Taking a reading

3. Reading is displayed on screen (9).

Figure 9. Typical reading

4 THE READING

4.1 READING SCRThe content of the rupon the type of mhow the gauge is se

Figure 10. Examsmooth surface

CAL: Operates semethod.MENU: This opensand provides accessee page 19.

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Separate probe Integral probe

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CAL DATA STATS MENU

09 : 30 09 / 10 / 2000F1

F456Automatic-switchprobe symbol(FNF probes only

Softkey func

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n and measurement functionsg menus (12). The structure of on page 19.

ical Elcometer 4563 menu

w the status of a feature to be off or select or deselect, etc. Aes this type of feature. A ticktem indicates the function isd.ts the option displayed and in the status of a tick box off/on.

move the cursor to the. The menus scroll up/down andreen indicates the start and end

Menu title

Menu contents

Softkey functions


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Note: If CAL softkey symbol is flashing the gaugeshould be recalibrated. This is due to the calibrationadjustment method having been changed or aprobe change - see “Calibration adjustment” onpage 24. Batches cannot be created while the CALsoftkey symbol is flashing.

Figure 11. Reading screen in extended mode and showing full set of statistical values.

If is shown flashing in the top right corner ofyour display, it indicates that your gauge and yourPC have established a Bluetooth® connection.When your gauge and PC are connected byBluetooth®, you can transfer readings and batchesusing ElcoMaster software - see “Transferringreadings to a computer” on page 44.

4.2 MAIN MENUGauge configuratioare controlled usinthe menus is shown

Figure 12. Typ

Some screens allochanged e.g. on totick box indicatagainst a menu iactivated or selecteSEL softkey selecsome cases togglesUp/Down softkeysmenu item requireda line across the scof the menu.

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XTENDED MENU OFF

menu - extended menu off

on and off. Toggle tick box to With BACKLIGHT activatedminated for approximately 5

ading is taken or a key pressed.fe is reduced by about one thirdis activated.

CKEDdvertent calibration adjustment.o activate/deactivate. If CALwhile CALIBRATION LOCKEDauge displays CALIBRATIONU TO UNLOCK. The messageeconds.


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BACK softkey returns the gauge to a previousscreen. Holding this softkey down will rapidly exitfrom any menu and return to the reading screen.

SIMPLE AND EXTENDED MENUSThe Elcometer 4563 Top Gauge has two menustructures:• Extended menu off (simple menu mode):

The gauge is shipped from the Elcometerfactory with EXTENDED MENU turned off. Inthis simple menu mode the gauge can becalibrated and used to take measurements.This is the ideal setting for users who do notrequire access to advanced features of thegauge.

• Extended menu on (extended menu mode):Additional items are automatically added to theMENU and the STATS softkey and DATAsoftkey are activated. These give access tomore advanced functions such as statistics,batching, calibration method, print/output,setup, etc.

4.3 MAIN MENU - E

Figure 13. Main

BACKLIGHTSwitches backlightactivate/deactivate.the display is illuseconds when a reNote: The battery liwhen the backlight

CALIBRATION LOProtects against inaToggle tick box tsoftkey is pressed is activated the gLOCKED USE MENdisappears after 3 s

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libration or Gauge resets. Then (15) allows one of three gauged:

eturns gauge to calibrationt time of manufacture of the

will not necessarily restorevalues. The calibration of thedjusted before use, or at least that it has been previously

or the conditions of use.

sets gauge to International. DD/MM/YY date format and

ngs can also be activated at switchld softkey 3 and switch on gauge.


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EXTENDED MENUProvides access to additional features. Toggle tickbox to activate/deactivate. See “Main MENU -Extended menu on” on page 19.

ABOUTProvides information on Gauge, Probe, Contactinformation and Help (14):GAUGE INFORMATION: Elcometer 4563 model,software versions, etc.PROBE INFORMATION: Probe type, range, etc.CONTACT: Details of Elcometer offices worldwideand, if programmed, the contact details for theSupplier or Local Distributor.HELP: Explains symbols used on Elcometer 4563

display screens.

Figure 14. About menu

RESETSelects Factory CaRESET menu optioresets to be selecteFACTORY CAL: Rsettings created aprobe.Factory calibrationprecise calibration gauge should be achecked to ensureadjusted correctly f

INTL GAUGEc: Redefault settings e.gmetric units.

c. International settion. Press and ho

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USA GAUGED: Resets gauge to USA defaultsettings e.g. MM/DD/YY date format and imperialunits.

Figure 15. Reset menuA confirmation screen will be displayed. Press YESto reset, NO to cancel.

d. USA settings can also be activated at switch on.Press and hold softkey 4 and switch on gauge.

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4.4 MAIN MENU - EXTENDED MENU ONTo toggle EXTENDED MENU on/off select MENU/EXTENDED MENU/SEL

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either in immediate mode or in

E YOU SURE? (17).

e last reading confirmation screen

to include reading in statisticalftkey to delete reading. to delete gauge displays LASTAILABLE (18).

e last reading not available screen


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The following features are added to the MENUwhen EXTENDED MENU is active:

PRINT/OUTPUTOutputs data to a printer or to a PC. A single batchof readings, all batches of readings, or the currentstatistical summary can be output via Bluetooth® orthe RS232 interface.To use this function, first setup using:MENU/SETUP/OUTPUT - see “OUTPUT:” onpage 23.If no printers have been setup, PRINT/OUTPUT willdisplay a NOT AVAILABLE message.

DELETEDeletes last reading only, a single batch of readingsor all batches of readings (16).

Figure 16. DELETE screen

LAST READINGDeletes last readingbatch mode.Gauge displays AR

Figure 17. Delet

Press NO softkey summary or YES soIf there is no readingREADING NOT AV

Figure 18. Delet

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AILABLE DATA MEMORY

Memory empty screen

.RE YOU SURE? Press NO

ta unchanged or YES softkey toches.

calibration method from list ofration method” on page 25 for

nge or activate gauge features:ates statistics feature.lay” on page 36.t NDFT” on page 34


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SINGLE BATCHDeletes the batch data.The gauge displays the current batch or the lastbatch used (19).

Figure 19. SINGLE BATCH screen

Use the Right/Left softkeys to locate thebatch to be deleted. At either end of the list ofbatches the gauge beeps. Press OK when thebatch to be deleted is displayed. Gauge displaysARE YOU SURE? Press NO softkey to leave dataunchanged or YES softkey to delete the batch. Ifthere is no data stored in the memory the gauge

displays NOT AVEMPTY (20).

Figure 20.

ALL BATCHESDeletes all batchesGauge displays Asoftkey to leave dadelete all of the bat

CAL METHODAllows selection ofoptions - see “Calibmore details.

SETUPUsed to select, chaSTATISTICS: ActivDisplay - see “DispSet NDFT - see “Se

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appear in the batch (with a tag-), but they are not included inns. are permanently deleted.ual function probes (FNF and F1mode.t from Automatic, F or N.t from F1 or F2.utomatically set by the probe

user can manually override theelect from µm, mm, mil, thou or

llows setting of time, date andd setting of the date format

DD/YY (23).

LOCK/ALARM screen

be set to be displayed on the topcreen when the gauge is on.


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Select stats - see “Select stats” on page 33.Softkey enabled - switches STATS softkey on/off.DATA: Activates DATA softkey, SHOW DATESTAMP option and selects the DELETEDREADING menu (21).

Figure 21. DATA menu screen

SOFTKEY ENABLED allows DATA softkey to beturned off when EXTENDED MENU is active.SHOW DATE STAMP - toggles date stamp on oroff in Review Batches - see “Review batches” onpage 42.DELETED READING screen (22) allows readingsto be tagged or deleted.

Figure 22. DELETED READING screen

TAG - readings stilldeleted symbol statistical calculatioDELETE - readingsPROBE: Only for d2). Changes probe FNF probes - selecF1 2 probes - selecUNITS: Units are atype, however the automatic setting. Sinch.CLOCK/ALARM: Aalarm functions anDD/MM/YY or MM/

Figure 23. C

Time and date can line of the reading s

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erring readings to a computer”er information.be set at values from 1200 tovalue is 9600 baud.GE Toggle tick box to

When activated, readings areinterface as they are taken. Allters are output as bit-maps. Thisthe Elcometer Miniprinter (seee 55).EXT Toggle tick box to

When activated, readings arenterface as they are taken. Theard ASCII characters from thesete. This allows printing on

the Elcometer Miniprinter, e.g.r PC via Elcometer software

perTerminal.

in Text is selected the following lan-utput as English: Chinese, Greek,se, Korean, Russian, Lithuanian,


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Time and date can be set to be displayed in largedigits when the gauge is switched off.AUTO SWITCH OFF: Changes delay beforegauge switches off when displaying ReadingScreen.• Minimum = 1 minute• Maximum = 10 minutes• Default = 1 minuteAuto switch off may be disabled by selecting ‘off’ (Inthis case, switch off using On/Off key .)OUTPUT: Selects Bluetooth® PC Reply option,baud rate (24) and activates data output via theinterfaces - see “Interfaces” on page 13.

Figure 24. OUTPUT screen

BLUETOOTH PC REPLY When the box is ticked,and a Bluetooth® connection is establishedbetween your gauge and a PC, the gauge willexpect a reply from the PC after each reading is

taken. See “Transfon page 44 for furthBAUD RATE can 19200. The default RS232 BIT IMAactivate/deactivate.sent to the RS232 images and characallows printing on “Miniprinter” on pagRS232 PLAIN Tactivate/deactivate.sent to the RS232 igauge sends standCourier New font devices other thanRS 232 printers o(page 44) or via Hy

e. When RS232 Plaguages will be oHebrew, JapaneFarsi.

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e softkey functions disappearreen 5 seconds after the readingdisplayed, or 5 seconds after To view the functions again,e four softkeys.re always visible in menus.

: Disables the openingso that the gauge switches on to screen. welcome screen has been gauge (see page 49), Openingivated to display this screen.

ADJUSTMENT

ent is the process of setting thealues of thickness to ensurent substrate types, shapes and

an FNF probe it must bee ferrous mode and in the non-

sure accuracy of reading.


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BEEP VOLUME: Changes volume.• 0 = off• 5 = loudest• Default = 3LANGUAGES: Allows selection of language.LARGE FONTS: When ticked, displays all menusand screens using double height, single width fonts(for improved legibility, if needed).

Figure 25. Large fonts enabled

SOFTKEYS LOCKED: When ticked, the softkeyfunctions will always be displayed.

Figure 26. Softkeys locked/unlocked

When un-ticked, thfrom the reading scscreen has been pressing any key.press any one of thSoftkey functions aOPENING SCREEN(welcome) screens display the readingIf a personaliseddownloaded into theScreen must be act

5 CALIBRATION

Calibration adjustmgauge to known vaccuracy on differesurface finishes.Note: When usingcalibrated in both thferrous mode to en

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tion method similar to 2-Point.accuracy of the gauge over thefined by the two values.is method uses the 2-Pointual substrate materials such astypes of stainless steel, highl aluminium alloys, etc.is is the method described inoatings on steel surfaces

t cleaning. The calibration usese technique, and a correction is applied to each reading toct of the roughened surface; thehe surface profile - see Table 1. screen sets and changes theurface roughness This value isero Offset calibration method.

tion values from ISO 19840

ing Correction Value(µm) (Zero Offset)102540


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5.1 CALIBRATION METHODThe calibration of the gauge can be adjusted(MENU/CAL METHOD) using several differentmethods described in National and InternationalStandards.The calibration adjustment method chosen isdependant on the condition of the substrate to bemeasured and is indicated on the screen by asymbol (27):

Figure 27. CAL METHOD screen

SMOOTH: Smooth surface calibration where thegauge is set to zero on the uncoated surface and aknown thickness above the expected thickness ofthe coating.2POINT: Calibration on a thin value and a thickvalue either side of the expected thickness. Thisenhances the accuracy of the gauge over thethickness range defined by the two values.

ROUGH: A calibraThis enhances the thickness range deSPECIAL SUB: Thcalibration for unuscast iron, certain carbon steel, speciaZERO OFFSET: ThISO 19840 for croughened by blasthe smooth surfacvalue (zero offset)account for the effevalue depends on tSET OFFSET: Thisoffset for different sused only with the Z

Table 1: Correc

Profile accordto ISO 8503-1FineMediumCoarse

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ibration method is changed, e.g.ough, the gauge will display a

alibration required screen

is pressed the CAL softkeydings Screen will flash to warnustment is still required. Whileymbol is flashing new batches

y is pressed the calibrationre is activated - see “Calibrationre” on page 27.

FOILS AND STANDARDSent should be carried out withbe on the same type of metal, and similar finish to the item toest to use an uncoated samplested.


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5.2 PRESET CALIBRATION METHODSThe gauge also contains four preset calibrationmethods which follow relevant standards. Theseset the calibration method and the data collectionmethod (data collection method is only set when inbatching mode).ISO: (ISO 19840) This uses the Zero Offsetcalibration method with counted average datacollection set to 5 readings.SSPC: (SSPC-PA2 2004) This uses the 2-Pointcalibration method with counted average set to 3readings.SWEDISH: (SS 18 41 60) This uses the 2-Pointcalibration method with counted average set to 5readings.AUSTRALIAN: (AS 3894) This uses the ZeroOffset calibration method with a correction value of1/3 the surface profile peak-to-valley height and acounted average data collection set to 5 readings.

Note: When the calfrom Smooth to Rmessage (28).

Figure 28. Rec

If the NO softkeysymbol on the Reathat calibration adjthe CAL softkey scannot be opened.If the YES softkeadjustment proceduadjustment procedu

5.3 CALIBRATIONCalibration adjustmthe appropriate prothe same curvaturebe measured. It is bof the items to be te

27

ng the foil labels between the

g foils to increase thickness

: Thickness standards usingterials coated with hardwearingeasured using techniques

gauge.are most often used to confirmets its specifications if it is not (shims).

ADJUSTMENT PROCEDUREent can be carried out at anyAL softkey from the reading

vent inadvertent calibration

Serial no.Inspected bymicron mils/thou

502 19.75

TK1009

Seria

l no.

Insp

ecte

d by

micr

onm

ils/th

ou

176.

16.

93

TK10

10


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Calibration can be carried out using measured foilsor coated standards.FOILS (SHIMS): These are coating thicknessstandards which have been measured usingtechniques independent of the gauge. They areideal for calibration because they provide a knownvalue of thickness on the actual substrate to bemeasured. Calibration certificates for foils areavailable upon request.When using foils care must be taken to keep thefoils clean and free from dust and to avoid damageby creasing particularly the thinner foils. Alwaysremove a foil from its storage wallet before use.When calibrating a High Temperature PINIP™Probe use the special thickness standards suppliedwith the probe - see “Calibrating High TemperaturePINIP™ Probes” on page 32.Note: To calibrate 5 mm (200 mils) and 13 mm(500 mils) range gauges it will be necessary tostack the foils (29). Care must be taken to avoid

errors due to placifoils.

Figure 29. Stackin

COATED STANDARDStypical substrate mamaterials and mindependent of the Coated standards that the gauge mepossible to use foils

5.4 CALIBRATIONCalibration adjustmtime by pressing Cscreen. To pre

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ir and press CAL softkey (30).

1 - on thickness standard

turns the gauge to the Readinge Calibration Procedure withoutnges.llows the user to take readingsuracy of the current calibration.s do not affect statistical

nd are not added to batch

on calibration standard. Theay a reading. then replace on calibratione displays the average ( ) of


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adjustment the CAL softkey can be locked(MENU/CALIBRATION LOCKED).The user is guided through the operation of thechosen calibration procedure by means ofinstructions and illustrations on the graphicsscreen. Audible warnings are also provided whenaction is required, e.g. when the probe must beplaced down to get a reading.If the routine is interrupted in any way the previoussettings will be restored until after the full calibrationroutine has been completed or the reset has beencompleted.The screen detail depends on the calibrationmethod chosen, but the calibration is in two steps.The following example is for a Smooth Calibrationadjustment.

Step 11. Hold probe in a

Figure 30. Step

ESC softkey reScreen from thmaking any chaTEST softkey ato verify the accThese readingcalculations amemory.

2. Place probe gauge will displ

3. Lift probe andstandard. Gaug

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ates over-range (32). Taking aange clears this screen.

. Over-range reading

n uncoated standard or zerouge will take and display a

then replace on uncoatedro plate. Gauge displays the

f these readings and the last


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these readings and the last reading. Repeatthis action until a stable reading is obtained.

Figure 31. Step 1 - Calibration adjustment on thickness standard

To reject the displayed reading and start thecalibration procedure again, press both the Upand Down softkeys at the same time.To adjust the displayed reading until it iscorrect relative to the thickness standard usethe Up/Down softkeys.

4. Press SET softkey to accept the value.

Note: - - - indicreading within r

Figure 32

Step 21. Place probe o

plate. The gareading.

2. Lift probe andstandard or zeaverage ( ) o

First reading Second reading

Average

Last

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l display the option to test thee gauge.

EST READINGS screen

NO softkey to complete thestment procedure and return

e reading screen, or proceed tongs - see Taking test readings


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reading. Repeat this action until a stablereading is obtained.

Figure 33. Step 2 - Calibration adjustment on uncoated sample

To reject the displayed reading and start Step2 of the calibration procedure again, press theReset softkey .

3. Press ZERO softkey to zero the display (34).

Figure 34. Zero the display

4. Press SET softkey to accept this value.

The gauge wilcalibration of th

Figure 35. T

5. Either press calibration adjuthe gauge to thtake test readibelow.

First reading Second reading

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ken on a thin standard valuecoated base.

tep 2 - On thin standard

ing will display the average. Thisl for rough surfaces as it allowsrface to be accounted for in theent, therefore improving thege.

- Calibration adjustment on hin standard

g Second reading


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Taking test readingsPress YES softkey (see previous section) to taketest readings. This allows the calibration of thegauge to be tested without adding readings to datamemory or contributing to the statisticalcalculations.

Figure 36. TEST READINGS screen

CAL softkey returns the gauge to Step 1 of thecalibration adjustment procedure.OK softkey exits the calibration adjustmentprocedure and returns the gauge to the readingscreen.

Other calibration methodsFor the 2-POINT, ROUGH and SPECIALSUBSTRATE calibration methods Step 2 requires

readings to be tainstead of on an un

Figure 37. S

Repeating the readis particularly usefuvariations in the sucalibration adjustmaccuracy of the gau

Figure 38. Step 2t

First readin

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3 Top has a Statistics featureulates and displays a statisticalgs as they are taken. The

ons are also applied to thehin a single batch in memory. MENU is active, press STATSTATS MENU (39).

e 39. Stats menu

ble are:dings

tion ariation g g equal to NDFT


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Calibrating High Temperature PINIP™ ProbesSpecial thickness standards are supplied withF1 2 High Temperature PINIP™ Probes - seepage 48. These thickness standards should beused in place of the calibration standard in Step 1of “Calibration adjustment procedure” on page 27.1. Place appropriate thickness standard over end

of PINIP™ probe.2. Press CAL softkey.

3. Place probe on hotf surface and take areading.

4. Lift probe and then replace on hot surface totake second reading.

5. Repeat as necessary until reading is stable.6. Press SET to accept value.7. Remove thickness standard from end of

PINIP™ probe.8. Proceed with Step 2 - see page 29.

6 STATISTICS

The Elcometer 456(STATS) which calcanalysis of readinstatistical calculatireadings stored witWhen EXTENDEDsoftkey to access S

Figur

The statistics availa• Number of Rea• Mean • Standard Devia• Coefficient of V• Highest Readin• Lowest Readin• % greater to or

f. The temperature of the surface used for calibrationshould be equal to the temperature of the substratebeing measured.

33

yed and the CLOCK is not

ng screen with all statistics

l statistical values selected inPLAY.

Shose which statistical values areult condition is all values except).

2. Select stats menu

Combined statistics symbol


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• % between 90% and 100% of NDFT • 90/10 pass or fail For more information see:• “Select stats” on page 33.• “Statistics terminology” on page 51.

6.1 ENLARGE STATSDisplays the chosen statistical values as double-height characters. The example screens (40)appear when all the statistical values are selected.The Up/Down softkeys can be used to movethrough the list. OK softkey returns to the ReadingScreen.

Figure 40. Enlarged statistics

6.2 STATS ON LCDActivates the presentation of the chosen statisticalvalues on the reading screen. If STATS ON LCD isactivated while CLOCK ON LCD is active, the

STATS are displadisplayed.

Figure 41. Readi

6.3 CLEAR STATSResets to zero alSTATS MENU/DIS

6.4 SELECT STATAllows the user to cdisplayed. The defaPSPC readings (42

Figure 4

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ADINGSble of displaying PSPC readings/10 rule as defined in the IMOj

ule (43):of all thickness measurements than or equal to NDFT, andaining measurements shall be

FT.

dard for Protective Coatingstime Organisation


34

Use Up/Down softkeys to move cursor and SELsoftkey to select or deselect the statistical values.Note: When PSPC readings is selected, no othervalues can be selected and the SET NDFT screenwill be displayed automatically.See “Set NDFT” on page 34 for further informationabout PSPC and NDFT.

6.5 SET NDFTThe factory default valueg for NDFTh is 320 µm(12.6 mils).If you need to adjust this value, select ‘SET NDFT’,use the Up/Down softkeys to adjust the valueand then press OK. If any readings have beentaken in immediate mode, a screen will bedisplayed warning that the statistics will be cleared.Press YES to continue (to change the NDFT value)or NO to escape (and leave the value unchanged).

ABOUT PSPCI REYour gauge is capaaccording to the 90requirements.To pass the 90/10 r• At least 90%

shall be greater• none of the rem

below 0.9 x ND

g. Default value from PSPC for Ballast Water Tanksh. Nominal Dry Film Thickness

i. Performance Stanj. International Mari

35

tics are selected the standard on the screen are replaced by):

C statistics - selected and d on reading screeng readings with PSPC statisticse will beep and flash the LED:

: 1 beep Green flash: 3 beeps Green flash

: 3 beeps Red flashule is not compatible with thedata collection method (seet be used when saving readingsIf PSPC readings are selectederage batch mode, or a countedened while PSPC readings arearning screen will be displayed.sferring PSPC readings data toe 46 for additional information.


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Figure 43. Pass/Fail criteria for 90/10 rule

When PSPC statisstatistics displayedthose for PSPC (44

Figure 44. PSPdisplaye

While you are takinselected, your gaugPassFail (90%)Fail (<0.9xNDFT)Note: The 90/10 rcounted average page 39) and cannousing this method. while in counted avaverage batch is opbeing displayed a wNote: Refer to “TranElcoMaster” on pag

SUBSTRATE

NDFT

0.9 x

COATING

NDFT

At least 90% ofall readingsmust be in thiszone...

... no readingsmust be in thiszone

To PASS 90/10

AND

90/10 FAILED ifLess than 90%of all readingsare in thiszone...

OR

... any readingsare in this zone

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3 operates in one of two modes;.he gauge takes readings and but does not store any readings

g screen - Immediate mode

gauge takes readings and and stores readings in memoryres readings in one of up to 999


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6.6 DISPLAYOnly applies when using dual function probes.Allows selection of the types of readings used in thestatistical calculation when a dual function probe isconnected.Probe OptionsFNF F, N or F and N combinedk

F1 2 F1, F2 or F1 and F2 combinedk

7 BATCHING

The Elcometer 456immediate or batchIMMEDIATE MODE: Tcalculates statisticsin memory (45).

Figure 45. Readin

BATCH MODE: The calculates statistics(46). The gauge stoseparate batches.

k. When readings are combined a symbol will bedisplayed on the Reading Screen (41).

37

G the gauge to immediate modeings are stored in memory. Thee Reading Screen.

TCHcreates) a new batch using the number.

ch with new calibration settings BATCH in immediate mode -

ch with a copy of the calibrationnother batch use OPEN NEWh mode - see page 40. This ising’ a batch.pically used when several

eing tested, each with differentnd calibration settings. Cloningngs for a product to be quicklylicated. To clone a batch, first to be cloned (see section 7.3d then OPEN NEW BATCH.


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Batch mode (batching) allows reading data to becollected in groups to allow easier analysis of largestructures or complex assemblies.

Figure 46. Reading screen - Batch mode

The Elcometer 4563 Top has memory capacity forup to 50 000 readings in up to 999 batches.Batching is configured using the DATA MENU.To access the DATA MENU (47) press the DATAsoftkey (this softkey is only displayed withEXTENDED MENU on).

Figure 47. DATA MENU screen

7.1 EXIT BATCHINThis option returnsand no further readgauge returns to th

7.2 OPEN NEW BAThis option opens (next available batch• To create a bat

use OPEN NEWsee page 38.

• To create a batsettings from aBATCH in batcknown as ‘clonCloning is typroducts are bmeasurement aallows the settiand easily dupopen the batchon page 41) an

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EW BATCH screen (48) stays sets up the batch, as indicated.

OPEN NEW BATCH screen - mediate mode

e back to DATA MENU.


38

Note: While the CAL softkey symbol is flashing,new batches cannot be opened. Calibrate thegauge before opening a new batch. FNF probesshould be calibrated in F mode and in N mode.

Opening new batch in immediate modeWhen a new batch is opened the following settingsare copied into the batch from immediate mode:• Calibration method• Offset (if applied)• Calibration adjustmentNote: Calibration method and offset must be setbefore opening the new batch. Calibrationadjustment can be changed after the batch hasbeen created - see “Calibration adjustmentprocedure” on page 27.

The initial OPEN Non while the gaugeby the progress bar

Figure 48. Initial Im

ESC takes the gaug

39

oggles between two options, average:

ach reading is added to thedings and contributes to thelation.E: n - Readings are taken in the default being 5 readings,e end of each group the gaugeulates the average for the group average value, which is usedcal calculation. The individualgroup are not stored. The value

NF probe in AUTO mode the firstroup will ‘lock’ the probe to that sub-le of the group.


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The second OPEN NEW BATCH screen (49)shows the current batch settings.

Figure 49. Second OPEN NEW BATCH screen - Immediate mode

Upper and lower Limits for the batch can bechanged at any time once the batch has beencreated - see “Set limits” on page 42.Data collection method must be set before OKsoftkey is pressed.

Data Collection MethodThe Data Collection Method can be changed bypressing the Data Collection Method softkey or

. The display tnormal and counted• NORMAL - E

number of reastatistical calcu

• COUNTED AVpreset groupsl,n=5 (50). At thbeeps and calcand stores thisfor the statistireadings in the

Lower and upper limits

Number of readings in batch (0)

Batch number

Data collection method

Data collection method softkey

Calibration method

Offset

Limits selected/deselected symbol

Calibration type

l. When using an Freading in each gstrate for the who

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hodmethodd)stmentethod, data collection methodbe changed once the clonedted. Calibration adjustment andged after the batch has beenration adjustment procedure” onmits” on page 42.NEW BATCH screen displays’.

OPEN NEW BATCH screen -Batch mode


40

for n can be changedm by pressing the n=5n

softkey.

Figure 50. Setting data collection methodCounted average n = 5

Note: Counted average data collection mode is notcompatible with the 90/10 rule and therefore cannotbe used while PSPC readings are selected.

Opening new batch in batch modeOpening a new batch in batch mode duplicates(clones) an existing batch.Cloning copies the following settings to the newbatch:• Limits

• Calibration met• Data collection • Offset (if applie• Calibration adjuNote: Calibration mand offset cannot batch has been crealimits can be chancreated - see “Calibpage 27 and “Set liThe initial OPEN ‘CURRENT BATCH

Figure 51. Initial

m. If a preset calibration method (see “Preset calibrationmethods” on page 26) is selected, the value for ‘n’cannot be adjusted.

n. The value for ‘n’ shown on the softkey can be anynumber between 2 and 255.

41

re-open when the gauge is

is changed to another probe ofauge will display a warning (53).

ged probe warning screen

e serial number and calibrationobe are saved into the currentry.the batch calibration details areer can locate and fit the original


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The second OPEN NEW BATCH screen (52)shows the new batch settings.

Figure 52. Second OPEN NEW BATCH screen -Batch mode

Press OK to create batch.

Batch numberingThe gauge automatically allocates the next batchnumber when a new batch is created. Up to 999batches can be active at any time. Deleted batchesare removed from the list so that batch numbersabove 999 are valid. A deleted batch numbercannot be reused until all the batches are deleted,when the batch number count starts again at 1.

7.3 OPEN EXISTING BATCHThis allows any batch to be opened to add readings.If the gauge is switched off with the batch open, the

current batch will switched back on.Note: If the probe the same type the g

Figure 53. Chan

If NO is selected, thdata of the new prbatch as a data entIf YES is selected, retained and the usprobe, if they wish.

Cloned batch symbol

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(includes date stamp,tamp and, for dual functionbe mode). the bottom half of the screennumber and the type and serialbe used when the batch was

lues can be set by the user ton values.k the LIMITS ON box (55).

. SET LIMITS screen

and LOWER limit values moveit required and press SEL.


42

7.4 REVIEW BATCHESThis allows the content of any batch to be displayed(54).

Figure 54. REVIEW BATCHES screen

The Up/Down softkeys move the cursor throughthe list of readings.The Status softkey toggles the status areaon/off.The Review Batches screen can contain thefollowing information:• Readings (including symbols indicating

whether they are above or below limits ifLIMITS ON is activated).

• Date stamp (entered whenever the batch isopened).

• Probe change (includes date stamp and probeserial number).

• Recalibration recalibration sprobes, the pro

The status area indisplays the batch number of the procreated.

7.5 SET LIMITSUpper and lower vamonitor specificatioTo activate limits tic

Figure 55

To set the UPPER the cursor to the lim

Status area

43

Ys the amount of free memorye of readings (57).

REE MEMORY screen


R

The gauge will display the current settings (56).Values shown are for illustration only.

Figure 56. Setting upper and lower limits

Adjust the values with Up/Down softkeys. Whenthe correct value is displayed, press OK to enter.With LIMITS ON activated the out-of-limits readingwill be indicated by a triple beep and a red light onthe keypad LED. A reading within limits is indicatedby a single beep and a green light. Out-of-limitssymbols and will be stored in the batch and canbe seen when the batch is reviewed.

7.6 FREE MEMORThis option displayavailable for storag

Figure 57. F

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create personalised welcomeload them to your gauge.ta Conversion Software. Thisrts existing measurement dataformat. The following types of

data can be converted;S Win, EDCS Plus and EDCS.n also be downloaded from thewww.elcometer.com/downloads

G USING A CABLEgauge to your PC using theSee Section 15.10). gauge and ensure the Readingyed.

are and follow the instructionse software.

G USING A BLUETOOTH®

how to interface your gauge withwnload data are included with file supplied with the software.


44

8 TRANSFERRING READINGS TO A COMPUTER

Your gauge comes complete with software whichallows data to be transferred to a PC usingBluetooth® or the optional PC connection cable.The CD supplied with your gauge includes thefollowing software:

• Elcometer Data Transfer Software (EDTS+

Excel Link). This software allows the user totransfer data from the memory of the gaugeinto Microsoft Excel using the PC connectioncable. The data can then be processed insoftware such as Word or Excel.

• ElcoMaster Software for MeasurementData. This software allows the user to transferdata from the memory of the gauge to a PC forarchiving, analysis and reporting. Data can betransferred using the PC connection cable orBluetooth®. Data can also be transferred as themeasurements are taken. ElcoMaster includesall the charts that you may need together witha report designer to let you design your reportsthe way you wish to see them. ElcoMaster can

also be used toscreens and up

• ElcoMaster Dasoftware conveto ElcoMaster measurement Elcometer EDC

All this software caElcometer website

8.1 TRANSFERRIN1. Connect your

optional cable (2. Switch on your

Screen is displa3. Start the softw

included with th

8.2 TRANSFERRINCONNECTIONFull instructions on ElcoMaster and dothe ElcoMaster help

http://www.elcometer.com/downloads

45

EASUREMENTS AS THEY

can be transferred from youra Bluetooth® connection as the

s a feature which checks that ay the gauge has arrivedr PC. If the reading does not

n error message is displayed onrther readings cannot be taken

, tick the Bluetooth® PC ReplyU>SETUP>OUTPUT - see

e 23.s ticked, and a Bluetooth®

lished between your gauge andill expect a reply from the PC

s taken.


R

VERIFYING A BLUETOOTH® CONNECTIONWhen a Bluetooth® connection is establishedbetween your gauge and a PC, the gauge producestwo high pitch beeps and shows a flashingBluetooth® icon in the top right corner of thedisplay. When the connection is closed or lost, thegauge produces two lower pitch beeps and the iconis removed.

BLUETOOTH® PINIf at any time ElcoMaster requests a PIN number foryour gauge, switch on your Elcometer 4563 andselect MENU>ABOUT>GAUGE INFORMATION.The display will show the Bluetooth® PIN (in theexample shown in 58, ‘19400’):

Figure 58. PIN code

Each gauge has a different PIN - use the PIN shownon your Gauge Information screen.

TRANSFERRING MARE TAKENMeasurement datagauge to a PC via readings are taken.Your gauge includereading taken bsuccessfully at youarrive at your PC, ayour gauge and fuuntil it is cleared.To use this featurebox under MEN“OUTPUT:” on pagWhen the box iconnection is estaba PC, the gauge wafter each reading i

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t the NDFT value is transferredaddition to the readings data.

of probes is available for theating Thickness Gauge. Probes

non-ferrous (N) and dual (FNF) operation are availableuilt-in) or separate options.e fully interchangeable and areard, PINIP™ and miniature

lug-In Integral Probe) is an which plugs in to a separates all the benefits of an integral

ibility of a separate gauge in a

probes permit measurementsricted.

PROBES the thickness of non-magneticic substrates. They can be used


46

If this reply is not received within half a second ofsending the reading, an error message will bedisplayed (59).

Figure 59. Bluetooth PC Reply error message

If the Bluetooth® connection is still established andthe reply is received after half a second then themessage will clear automatically, (this indicates thatthe Bluetooth® connection is operating at the limit ofits range). If the Bluetooth® connection has beenlost, then the error message will remain on thescreen until a key is pressed.

8.3 TRANSFERRING PSPC READINGS DATA TO ELCOMASTERWhen transferring PSPC readings to ElcoMaster,run ElcoMaster and then tick the ‘Use 456 GaugeNDFT’ box in File>Preferences>Batch Info>NDFTSettings.

This will ensure thafrom your gauge in

9 PROBES

An extensive rangeElcometer 4563 Cofor ferrous (F), ferrous/non-ferrousas either integral (bSeparate probes aravailable in standformats.PINIP™ format (Pintegral style probegauge. This providegauge and the flexsingle unit.Miniature separatewhere space is rest

9.1 FERROUS (F) F probes measurecoatings on magnet

47

CHANGEABILITY shows which probes can be

pes of Elcometer 4563 Gauge.

Gauge TypeF N FNF

****

e

igh Temp

straight 45° 90° 90°


R

on paint, plastic, galvanising, enamel, powder paint,hard chrome and other coatings such as electro-less nickel applied to steel or iron.

9.2 NON-FERROUS (N) PROBESO

N probes measure the thickness of non-metalliccoatings on non-magnetic metals. They can beused on anodising, paint, plastic coatings, powderpaint, etc. applied to aluminium, brass, non-magnetic stainless steel, etc.

9.3 DUAL FERROUS/NON-FERROUS (FNF) PROBESFNF probes are dual function, F and N in one probe.FNF gauges will automatically detect the type ofsubstrate and set the mode accordingly.Alternatively the mode can be set manually - see“PROBE:” on page 22 and “Coatings on galvanisedor metallised steel” on page 48.

9.4 PROBE INTERThe following tableused in the three ty

o. Using an N probe (or an FNF probe manually set toN1) on a ferrous substrate will give a reading, but thereading will be incorrect.

Probe type

FER

RO

US

F1F2F1 2F3F1 right angleF2 right angleF1 2 right anglF1 telescopicF2 telescopicF1 PINIP™F2 PINIP™F1 2 PINIP™ HF3 PINIP™FM3 miniatureFM3 miniatureFM3 miniatureFM5 miniature

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PERATURE PINIP™

robes are capable of measuringces up to 250°C (480°F). Wearate protective clothing and takevoid bodily contact with the hotsurement.maximum measurement speedrobes - see page 52.cial calibration procedure - seemperature PINIP™ Probes” on

GALVANISED OR EL fixed N1 mode may be used totings on galvanised, aluminiumayed steel substrates.uge to the N1 mode/PROBE).rate the gauge on a sample ofl - see “Calibration adjustment”


48

* indicates probes available for integral typegauges.

9.5 F1 2 PROBESThe F1 2 scale combines the F1 scale with the F2scale in a single probe. The user selects theappropriate range for the work in hand. Theresolution of the gauge is dependent on the scaleselected on the gauge.

9.6 F1 2 HIGH TEMPROBES

These pon surfaappropricare to a

surface during meaDo not exceed the when using these pNote: Refer to spe“Calibrating High Tepage 32.

9.7 COATINGS ONMETALLISED STEThe FNF probe in measure paint coa(Al) or zinc (Zn) spr1. Set the ga

(MENU/SETUP2. Zero and calib

the coated steeon page 24.

NO

N-F

ERR

OU

S

N1 *N2N1 right angleN1A anodiser’sN1 PINIP™NM3 miniature straightNM3 miniature 45°NM3 miniature 90°

DU

AL FNF1 *

FNF1 right angleFNF PINIP™

Probe type Gauge TypeF N FNF

49

D TRANSIT

ge incorporates a Liquid Crystal(LCD). If the display is heated°C (120°F) it may be damaged. happen if the gauge is left in a sunlight.uge in its carrying pouch when ies from the gauge and storee gauge is to remain unused fore. This will prevent damage to

event of malfunction of the

E

the finest hand-held coating the world. If looked after, it will

ot contain any user-serviceable unlikely event of a fault, theturned to your local Elcometerto Elcometer. The warranty will


R

Care must be taken to ensure that thecalibration conditions are not affected bychanges in the zinc or aluminium coatingthickness. This can be determined by checkingthe zero over an area of the galvanised ormetal-coated steel. Metal coatings on steelabove 50 µm (2 mil/thou) should be consistentenough to obtain a stable zero on the layer ofmetal.

3. Take readings.

10 PERSONALISED WELCOME SCREEN

A personalised welcome screen can be created anddownloaded into the gauge.Screen dimensions are 128 pixels x 64 pixels. Thewelcome screen is typically used to personalise thegauge with a logo, serial number, user name, etc.This is the first screen displayed when the gauge isswitched on.Use your Bluetooth® interface or PC connectioncable with ElcoMaster software to create andupload the screen - see the instructions includedwith ElcoMaster.

11 STORAGE AN

This gauDisplay above 50This can

car parked in strongAlways store the gait is not being used.Remove the batterthem separately if tha long period of timthe gauge in thebatteries.

12 MAINTENANC

You own one of thickness gauges inlast a lifetime.The gauge does ncomponents. In thegauge should be resupplier or directly

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50

be invalidated if the gauge has been opened.Contact details are stored in the gauge -MENU/ABOUT/CONTACT.Worldwide: [email protected] USA/Canada: [email protected]: Probes will eventually wear. Probe life willdepend on the number of measurements takenand how abrasive the coating is. Probe life canbe prolonged by careful positioning of theprobe on the surface.Replacement separate and PINIP™ probes canbe fitted by the user without the need to returnthe gauge for service.Gauges with an integral probe have to bereturned for re-programming or replacement ifthe probe becomes worn or damaged.

51

divided by the mean for a group

of readings.

of readings.

the individual readings divided

number of readings taken in a Readings is the number of gs taken.e spread of values in a group of

equal to the value of NDFT (see

alue of NDFT but greater than

test, = fail due to a reading is displayed, insufficient valid - take more measurements)


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13 STATISTICS TERMINOLOGY

Term Meaning

COEF OF VARIAT’N Coefficient of Variation. The standard deviationof readings, expressed as a percentage.

HIGHEST READING The value of the maximum thickness in a group

LOWEST READING The value of the minimum thickness in a group

MEAN The average of a group of readings; the sum ofby the number of readings.

NO. OF READINGS Number of Readings. The running value for thegroup. In the case of the mode, the Number ofvalues recorded, not the total number of readin

STD DEVIATION Standard Deviation. A statistical measure of threadings.

PERCENT GREATER OR EQUAL TO NDFT

The percentage (%) of readings greater than or“Set NDFT” on page 34)

PERCENT BETWEEN 90% AND 100% NDFT

The percentage (%) of readings less than the v90% of the value of NDFT.

90:10 PASS / FAIL 90/10 test results: = pass, = failed on 90%below 0.9xNDFT (if a number between 1 and 10 measurements have been taken to be statistically

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ut outer sleeve: 150°C (300°F)80°C (176°F)

LY2 x LR03 (AAA), alkalinep dryeableq equivalents.

rate Probe (FNF1), 190g z)rate Probe (PINIP™), 155g z)ral Probe, 130g (4.6oz)mm x 70 mm x 35 mm" x 2.76" x 1.38")

to 50°C (32°F to 120°F)ation outside these limits nds upon climatic conditions.o 95

impact ABS


52

14 TECHNICAL DATA

14.1 MEASUREMENT SPEED>60 readings per minute.When measuring high temperature materialsmeasurement speed must be reduced to preventoverheating of the probe. The maximummeasurement speed of the High TemperaturePINIP™ probe at 250°C (480°F) is 4 readings perminute.

14.2 MINIMUM SUBSTRATE THICKNESSFerrous: 300 µm (12 mils)Non-ferrous: 100 µm (4 mils)Measurements can be taken on thinner substratesif 2-point calibration is carried out either side of therequired substrate thickness, however gauges willhave reduced range when adjusted for thinsubstrates.

14.3 PROBE OPERATING TEMPERATURESeparate ferrous probes: 150°C (300°F)High temperature PINIP™ probes: 250°C (480°F)

Miniature probes withoAll other probes:

14.4 PHYSICAL

14.5 POWER SUPPInternal batteries, batteries or recharg

Weight (including batteries):

Sepa(6.7oSepa(5.5oInteg

Dimensions: 130(5.12

Gauge operating temperature:

0°C Operdepe

Relative Humidity:

0% t

Case: High

53

S3 is complete with all the itemsted and take measurements.ing accessories are optional.

e consumable items that may over the lifetime of the gauge.s are available from Elcometer,

eter supplier. At time of orderingales part number which followsach accessory.

extensive range of 456 probesfrom Elcometer, your local

r or the Elcometer website,.


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Battery life30r hours to 40 hours continuous use with alkalinedry batteries. (15 000 to 20 000 readings at anaverage of 8 readings per minute.) Battery life isreduced by one third when using the backlight.

14.6 PACKAGINGThe gauge is packed in cardboard and plasticpackaging. Please ensure that this packaging isdisposed of in an environmentally sensitivemanner. Consult your Local EnvironmentalAuthority for further guidance.

15 ACCESSORIE

The Elcometer 456required to get starMany of the followHowever, some arneed to be replacedAll these accessorieor your local Elcomplease quote the sthe description of e

15.1 PROBESFull details of the can be obtained Elcometer suppliewww.elcometer.com

p. Alkaline batteries must be disposed of carefully toavoid environmental contamination. Please consultyour local environmental authority for information ondisposal in your region.Do not dispose of any batteries in fire.

q. Rechargeable batteries can be used if they arecharged outside the gauge.

r. Battery life is reduced to approximately 25% of drybattery life when using rechargeable batteries. Followthe instructions provided by the battery manufacturerwhen charging and disposing of rechargeablebatteries.

http://www.elcometer.com

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KNESS STANDARDS IFICATE

EMENT JIGioning on small components aig is available and an adapterith the full range of miniatureable as an accessory.

TERS

4 Values): T995111261ard (4 Values): T9951112712 Values): T995166001ard (2 Values): T995166011

g: T95012880

F and N T9997766-

FNF probes): T99913225 (F & N T9997381-


54

15.2 FOIL SETS

Individual foils in the range 12.5 µm to 20 mm (0.5mil to 790 mils) and customised sets chosen fromthis range are also available. Consult your localElcometer supplier.

15.3 CALIBRATION CERTIFICATES FOR FOILSCertificates traceable to National Standardsincluding UKAS and NIST are available on request.

15.4 TEST CERTIFICATESA certificate with results of a standard test on knownfoil values over the full range of the probe. Orderusing sales part number TEST-456.

15.5 COATED THICINCLUDING CERT

15.6 PROBE PLACTo aid probe positprobe placement jsuitable for use wprobes is also avail

15.7 PROBE ADAP

2.2 mm (85 mils) 8 pieces: T9904199F1.3 mm (51 mils) 3 pieces: T9904199G5.5 mm (220 mils) 4 pieces: T9904199J15 mm (595 mils) 4 pieces: T9904199K

Ferrous Standard (Non-Ferrous StandFerrous Standard (Non-Ferrous Stand

Probe placement ji

Jumbo Hand Grip (probes):Jumbo Hand Grip (V Adapter for pipesprobes):

55

DS

TION CABLE

pin adapter may be required fororts.

® MODULE

ion: T45616161robe Version: T45616162

2 Connection T99916217

le Adaptor n with ect to a USB

T99916716

Connection es of 16716)

T99916217A

odule: T99920130


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15.8 Miniprinter42 column, rechargeable battery poweredMiniprinter complete with charger. Three chargeroptions:

Miniprinter spares

15.9 BENCH STAN

15.10 PC CONNEC

Note: A 9-pin to 25-certain PC RS232 p

15.11 BLUETOOTH

V Adapter for pipes (FNF probes): T99913133

230V (UK Plug): X4569964B230V (European Plug): X4569964C110V (US Plug): X4569964D

456 to printer connection cable (25-pin):

T45616267

Ribbon Cassettes (Pack of 5): T9769992-Paper Rolls (Box of 20): T9999993-

Integral Probe VersIntegral/Separate P

Gauge-to-PC RS23CableRS232 to USB Cab(Used in conjunctioT99916217 to connport)Gauge-to-PC USBCable Kit (ComprisT99916217 & T999

USB Bluetooth® M

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WRIST HARNESS


56

16 RELATED EQUIPMENT

Elcometer produces a wide range of coatingthickness gauges and associated paint inspectionequipment. Users of the Elcometer 4563 may alsobenefit from the following Elcometer products:• Uncured powder thickness gauges• Coatings analyser• Inspection management software• Mechanical coatings thickness gauges• Appearance testers• Adhesion testersFor further information contact Elcometer, yourlocal Elcometer supplier or visitwww.elcometer.com

17 FITTING THE

1. Pass harnessround pin

2. Pass harnessthrough loop

3. Pull tight

57

easured.

ion in range0 µm to 99.9 µm100 µm to 1500 µm0 mil to 4.99 mils5 mils to 60 mils0 mm to 0.99 mm1.0 mm to 5.0 mm0 mil to 49.9 mils50 mils to 200 mils0 mm to 1.99 mm2 mm to 13 mm0 mil to 99.9 mils100 mils to 500 mils0 µm to 99.9 µm100 µm to 500 µm0 mil to 3.99 mils4 mils to 10 mils0 mm to 1.99 mm2 mm to 25 mm0 mil to 99.9 mils100 mils to 980 mils0 mm to 1.99 mm2 mm to 30 mm0 mil to 99.9 mils100 mils to 1200 mils


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18 PROBE MEASUREMENT PERFORMANCE

Scale Total range Accuracya

a. Whichever is the greater. Lower value achieved when calibrated close to the thickness to be m

ResolutF1F1 2 (F1 mode)FNF1, FM5N1, N1A

0 µm to 1500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm

0 mil to 60 mils ±1% to ±3% or ±0.1 mil 0.01 mil0.1 mil

F1 2 (F2 mode)N2

0 mm to 5.0 mm ±1% to ±3% or ±0.02 mm 1.0 µm10 µm

0 mil to 200 mils ±1% to ±3% or ±1 mil 0.1 mil1 mil

F3 0 mm to 13 mm ±1% to ±3% or ±0.05 mm 1.0 µm10 µm

0 mil to 500 mils ±1% to ±3% or ±2.0 mils 0.1 mil1 mil

FM3NM3

0 µm to 500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm

0 mil to 10 mils ±1% to ±3% or ±1.0 mil 0.01 mil0.1 mil

F6 0 mm to 25 mm ±1% to ±3% or ±0.1 mm 10 µm100 µm

0 mil to 980 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil

N6 0 mm to 30 mm ±1% to ±3% or ±0.05 mm 10 µm100 µm

0 mil to 1200 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil

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inimum mple ameter

Cal foil valuea

accuracy under these measurement

mm (0.16”) 250 µm (10 mil)

mm (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100mil)

mm (0.24”) 250 µm (10 mil)

mm (0.32”) 250 µm (10 mil)

mm (0.16”) 250 µm (10 mil)


58

19 PROBE CAPABILITIES

19.1 INTEGRAL PROBES

Probe typeMinimum convex surface diameter

Minimum concave surface radius

HeadroomMsadi

a. This is the recommended maximum calibration foil value to achieve the specifiedconditions

F1 (or F1 2 set for F1 operation)

4 mm (0.16”) 25 mm (0.98”) 130 mm (5.1”) 4

F1 2 (set for F2 operation)

4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 8

F3 15 mm (0.59”) 40 mm (1.57”) 150 mm (5.9”) 14

N1 (N) 35 mm (1.38”) 25 mm (0.98”) 130 mm (5.1”) 6

FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 135 mm (5.3”) 8

FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 4

59

nimum mple ameter

Cal foil valuea


m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100 mil)

x 51 mm" x 2")

5 mm (200 mil)


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19.2 SEPARATE FERROUS PROBES



HeadroomMisadi


F1 (or F1 2 set to F1) 4 mm (0.16”) 25 mm (0.98”) 85 mm (3.35”) 4 m

F1 2 (set to F2) 4 mm (0.16”) 25 mm (0.98”) 89 mm (3.50”) 8 m

F1 Right Angle(or F1 2 set to F1)

4 mm (0.16”) 25 mm (0.98”) 28 mm (1.10”) 4 m

F1 2 Right Angle(set to F2)

4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 8 m

F1 Telescopic 4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 4 m

F1 2 Telescopic 4 mm (0.16”) 25 mm (0.98”) 36 mm (1.42”) 8 m

F3 15 mm (0.59”) 40 mm (1.57”) 102 mm (4.02”) 14

F6 35 mm 170 mm 150 mm 51(2

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nimum mple meter

Cal foil valuea


m (0.24”) 250 µm (10 mil)

m (0.24”) 250 µm (10 mil)

m (0.24”) 250 µm (10 mil)

mm (0.55”) 1 mm (40 mil)

mm Any


60

19.3 SEPARATE NON-FERROUS PROBES



HeadroomMisadia


N1 35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m

N1 Right Angle 35 mm (1.38”) 25 mm (0.98”) 28 mm (1.10”) 6 m

N1A Anodiser’s Probe

35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m

N2 100 mm (3.97”) 150 mm (5.90”) 85 mm (3.35”) 14

N6 Flat surface 400 mm 160 mm 58

61

nimum mple ameter

Cal foil valuea


m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)

m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)


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19.4 SEPARATE DUAL FNF



HeadroomMisadi


FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 88 mm (3.46”) 8 m

FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 88 mm (3.46”) 4 m

FNF1 Right Angle (N)

38 mm (1.50”) 25 mm (0.98”) 34 mm (1.34”) 8 m

FNF1 Right Angle (F)

4 mm (0.16”) 25 mm (0.98”) 34 mm (1.34”) 4 m

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nimum mple meter

Cal foil valuea


m (0.16”) 250 µm (10 mil)

m (0.32”) 1 mm (40 mil)

mm (0.55”) 2.5 mm (100mil)

m (0.24”) 250 µm (10 mil)

m (0.32”) 250 µm (10 mil)

m (0.16”) 250 µm (10 mil)


62

19.5 PINIP™ PROBES



HeadroomMisadia


F1 (or F1 2 set to F1) 4 mm (0.16”) 60 mm (2.36”) 155 mm (6.10”) 4 m

F1 2 (set to F2) 4 mm (0.16”) 60 mm (2.36”) 159 mm (6.25”) 8 m

F3 15 mm (0.59”) 45 mm (1.77”) 169 mm (6.65”) 14

N1 35 mm (1.38”) 50 mm (1.97”) 155 mm (6.09”) 6 m

FNF1 (N) 38 mm (1.50”) 55 mm (2.17”) 156 mm (6.15”) 8 m

FNF1 (F) 4 mm (0.16”) 55 mm (2.17”) 156 mm (6.14”) 4 m

63

Minimum access width

Overall length (headroom)

(0.24”) 150 mm (5.91”)

(0.24”) 260 mm (10.24”)

7 mm (0.28”) 145 mm (5.71”)

7 mm (0.28”) 250 mm (9.84”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 245 mm (9.64”)


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19.6 SEPARATE MINIATURE FERROUS PROBES

Probe Type

Minimum convex surface diameter


Minimum sample diameter

Minimum access height

FM3, Straight,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm

FM3, Straight,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm

FM3, 45°,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)

FM3, 45°,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)

FM3, 90°,45 mm (1.77”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)

FM5, 90°,45 mm (1.77”)

3 mm (0.012”) 6.5 mm (0.26”) 4 mm (0.16”) 16 mm (0.63”)

FM3, 90°,150 mm (5.9”)

1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)

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Minimum access width

Overall length (headroom)

(0.24”) 150 mm (5.91”)

(0.24”) 260 mm (10.24”)

7 mm (0.28”) 145 mm (5.71”)

7 mm (0.28”) 250 mm (9.84”)

7 mm (0.28”) 140 mm (5.51”)

7 mm (0.28”) 245 mm (9.64”)


64

19.7 SEPARATE MINIATURE NON-FERROUS PROBES

Probe TypeMinimum convex diameter

Minimum concave radius

Minimum sample diameter

Minimum access height

NF, Straight,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6 mm

NF, Straight,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6mm

NF, 45°,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)

NF, 45°,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)

NF, 90°,45 mm (1.77”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)

NF, 90°,150 mm (5.9”)

3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)

65

messages are normally cleared by the message and should be

akege - return to Elcometer*.uge - remove probe and refit. ists, return to Elcometer*.ge - return to Elcometer*.uge - try new probe.ists, return to Elcometer*.lcometer*.odel F and gauge model N sed with a dual FNF probe. Elcometer* for software

adjustment required.

om electro-magnetic . Elcometer*.


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20 ERROR MESSAGES

Under certain conditions the gauge will display error messages (60). Theseby pressing any one of the softkeys. The cause of the error will be indicatedcorrected before proceeding.

Error message Causes Action to t#1 - PROBE Probe-to-gauge communication failure. Integral gau

Separate gaIf error pers

#2 - PROBE Corrupt data output from probe. Integral gauSeparate gaIf error pers

#3 - PROBE Internal error. Return to EPROBE UNSUPPORTED

a) Probe is dual FNF, but gauge is ferrous only, or non-ferrous only. See page 46.b) Old gauge software does not support new probe.

a) Gauge mcannot be ub) Return toupgrade.

PROBE CHANGED

Probe has been changed. Calibration

UNSTABLE READING

a) External electro-magnetic interference.b) Gauge faulty.

a) Isolate frinterferenceb) Return to

R

cted to gauge

ge off then on again.ists contact Elcometer..ists, return to Elcometer*.lcometer*.

ake


66

* Contact Elcometer or your local Elcometer Supplier to arrange return.

Figure 60. Example error message - no probe is conne

VALUE TOO LARGE

Numerical error. Switch gauIf error pers

CALIBRATION Incorrect calibration calculation. Re-calibrateIf error pers

LANGUAGE MEMORY

Software error. Return to E

Error message Causes Action to t

Shims 27Calibration Adjustment 27

Procedure, 2Point 31Procedure, Rough 31Procedure, Smooth 28Procedure, Special substrate 31

Calibration certificates 54Calibration methods

2 POINT 25AUSTRALIAN 26ISO 26ROUGH 25SET OFFSET 25SPECIAL SUB 25SSPC 26SWEDISH 26ZERO OFFSET 25

Character size 11Clock and alarm 22Cloning a batch 37Coated thickness standards 27

Spares 54Coatings

On galvanised steel 48On metallised steel 48

Coefficient of Variation 51Computer

Connection cable 55Computer, transferring data to 44Copying a batch 37

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21 INDEX

Numerics2 Point calibration method 2590/10 rule 34

AAccessories 53AS 2331.1.4 6AS 3894 26AS 3894.3-B 6AS/NZS 1580.108.1 6ASTM B 499 6ASTM D 1186-B 6ASTM D 1400 6ASTM D 7091 6ASTM E 376 6ASTM G 12 6Australian calibration method 26

BBatch mode 36Batch numbering 41Batches

Copying (Cloning) 37Reviewing 42

Batching 36Creating new batch 37Data collection method 39Exiting 37Opening existing batch 41

BatteriesFitting 8Life of 53

Precautions 49Rechargeable

Charging 53Life of 8

Specification 52Baud rate 23Beep

Changing volume 24Switching off 24

Bluetooth 44Icon in display 15Transferring readings 44

Bluetooth module 55BS 3900 (C5) 6BS 3900(C5) 6BS 5411 (11) 6BS 5411 (3) 6BS 5599 6

CCable

PC to gauge 55CAL softkey

Flashing 26Calibration

Adjustment 26Coated standards 27Coated thickness standards 27FNF probes 24Foils 27Locking 16Methods 25

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Setting 42Lowest reading 51

MMaintenance 49Mean 51Measurement speed 52Memory

Amount available 43Menu items

2-POINT 25ABOUT 17AUSTRALIAN 26AUTO SWITCH OFF 23BACKLIGHT 16BAUD RATE 23BEEP VOLUME 24BLUETOOTH PC REPLY 23CAL METHOD 21CALIBRATION LOCKED 16CLEAR STATS 33CLOCK/ALARM 22CONTACT 17DATA 22DATA MENU 37DELETE 20DELETED READING 22DISPLAY 36ENLARGE STATS 33EXIT BATCHING 37EXTENDED MENU 19FACTORY CAL 17FREE MEMORY 43GAUGE INFORMATION 17


Data collection method 39Counted average 39Normal 39

Data, activating 22Date stamp 22Delete all batches 21Delete last reading 20Delete single batch 21Deleting readings

Permanent or tagged 22Dimensions 52DIN 50981 6DIN 50984 6Display

Changing size of fonts 24Character size 11Locking softkeys 24

EECCA T1 6EDTS+ Excel Link 44ElcoMaster 44Elcometer 456

Features 6Overview 5

EN 13523-1 6Error messages 65ESC 28Extended menu

Contents 20

FFactory calibration 17FNF 47

Foils 27Ordering 54

GGalvanised steel 48Gauge information 17

HHigh temperature 48Highest reading 51

IImmediate mode 36IMO MSC.215 (82/84) 6IMO, testing to standards of 34Interface 13

RS232 13International gauge settings 17ISO 1461 6ISO 19840 6, 25, 26ISO 2063 6ISO 2360 6ISO 2808-12 6ISO 2808-7C 6ISO 2808-7D 6ISO calibration method 26

KKeypad 10

LLanguage, selecting 12Limits

All batches of readings 20Batch of readings 20Statistical summary 20

Printing readings 23To Bluetooth 23

Probe positioning jig 54Probes 46

Adapters 54Capabilities 58–64Extending life of 50F (Ferrous)

What used for 46F1 2

High Temperature PINIP 48Substrate selection modes 22

F1 2 overview 48Fitting of 9FNF (Ferrous/Non-ferrous)

Substrate selection modes 22, 47What used for 47

Maximum temperature 52N (Non-ferrous)

What used for 47Performance 57PINIP

What used for 46Replacement of 50Wear of 50Which one to use? 47

PSPC readings90/10 rule 34About 34Transferring to ElcoMaster 46


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HELP 17INTL GAUGE 17ISO 26LANGUAGES 24LARGE FONTS 24OPEN EXISTING BATCH 41OPEN NEW BATCH 37OPENING SCREEN 24OUTPUT 23PRINT/OUTPUT 20PROBE 22PROBE INFORMATION 17RESET 17REVIEW BATCHES 42ROUGH 25RS232 BIT IMAGE 23RS232 PLAIN TEXT 23SELECT STATS 33SET LIMITS 42SET NDFT 34SET OFFSET 25SETUP 21SHOW DATE STAMP 22SMOOTH 25SOFTKEY ENABLED 22SOFTKEYS LOCKED 24SPECIAL SUB 25SSPC 26STATISTICS 21STATS MENU 32STATS ON LCD 33SWEDISH 26TAG 22UNITS 22USA GAUGE 18

ZERO OFFSET 25Menus

Extended off (simple) 16Extended on 19Overview 16Structure 19

Metallised steel 48Minimum substrate thickness 52Mode

Batch 36Immediate 36

NNDFT, adjusting 34NF T30-124 6NSTM 631 6Number of readings 51

OOn/off 10Opening screen

Creating 49Disabling 24

PPackaging 53PIN 45PINIP probes

Fitting of 9High temperature 48

Power supply 52Printer

Miniprinter 55Printing

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Swedish calibration method 26Switching on/off 10

Automatically 11, 23

TTemperature

Effect on measurement speed 52High, measuring of 48Operating 52Probes, maximum 52

Test certificates 54Test readings 30Testing calibration of gauge 31Tick box 15Transferring data to computer 44

BlueTooth 44

UUnits

Automatic setting of 22Manual setting of 22

Up/Down 15US gauge settings 18US NAVY NSI 009-32 6US NAVY PPI 63101-000 6

WWeight 52Welcome screen

Creating 49Disabling 24

Wrist harness, fitting of 56

ZZero offset calibration method 25


QQuick-start 7

RReading screen 11

Typical 14Reading, taking 13Resetting the gauge 17Rough calibration method 25RS232 interface 13

SScale selection, F1 F2 22Screen

Welcome information 11Screen symbols

Battery condition 8Definition of 17

Screen symbols, explanation of 17Set offset 25Setting up the gauge 21Shims 27

Ordering 54Simple menu

Turning on/off 17Smooth calibration method 25SMS 6310-081-015 6Softkey

BACK 16CAL 14, 31

Flashing 15Procedure 27

DATA 37DATA COLLECTION METHOD 39ESC 28

MENU 14SEL 15SET 29, 30TEST 28UP/DOWN 15ZERO 30

Software 44Data conversion 44ElcoMaster 44

Special sub calibration method 25SS 18 41 60 26SSPC calibration method 26SSPC-PA 2 26SSPC-PA2 (2004) 6Standard deviation 51Standards

AS 3894 26Coated thickness 54ISO 19840 26SS 18 41 60 26SSPC-PA 2 26

StatisticsActivating 21Choice of 33Clearing 33Displaying on screen 33Dual function probes 36Increasing size on display 33Overview 32Terminology 51

Substrate selectionAutomatic 22, 47Manual 22, 47

Substrate thicknessMinimum 52

Elcometer 456 Coating Thickness Gauge · Elcometer 4563 English Coating Thickness Gauge Top Models...

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Transcript of Elcometer 456 Coating Thickness Gauge · Elcometer 4563 English Coating Thickness Gauge Top Models...