E2 Micro - igus® Inc. micro.pdf · 5 mm System E2 micro —considered one of the world’s...
Transcript of E2 Micro - igus® Inc. micro.pdf · 5 mm System E2 micro —considered one of the world’s...
E2 Micro
5 mm
System E2 micro—considered one of theworld’s smallest cable carriers—can fit intoalmost any application, including those with tightspace restrictions and small bending radii.System E2 micro is cost-effective and availablein many styles and sizes with various accessoryoptions.
Typical industries and applications● Models (micro Energy Chains®)● Automatic doors● Vehicles● Measuring machines● Electric equipment● Pick and place robots● General machinery
UL94 - V2 class for Series 03 and
UL94 - HB class for all other Micro Series
IPA Qualification Certificate:
Cleanroom test upon request
iF-Design Award -
for E2 micro - Series 05
Special equipment: Electrically conductive
ESD/ATEX version upon request
Smallest inner heights 5 mm: Series 03 E2 micro
E2 micro igus®’ smallestEnergy Chain® cable carrier
igus® E2 micro Energy Chains® are robust for standing applications
Sliding door in train - UL 94-V2 version Sliding door in subway with igus®
Chainflex® CF9 cable for smallest spaces
E2 M
icro
En
erg
y C
ha
in®
Energy Chain System® E2 MicroSelection Guide
Series Inner height Inner width Outer width Outer height Bending radius hi Bi Ba ha R
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
03 .20 (5) .20-.39 (5-10) .34-.54 (8.7-13.7) .31 (8) .39-1.10 (10-28)
04 .28 (7) .28-1.18 (7-30) .47-1.38 (12-35) .39 (10) .59-1.89 (15-48)
045 .41 (10.3) .24-2.52 (6-64) .47-2.76 (12-70) .49 (12.5) .71-1.50 (18-38)
05 .39 (10) .24-2.52 (6-64) .39-2.68 (10-68) .47 (12) .71-1.50 (18-38)
06 .41 (10.5) .24-2.52 (6-64) .49-2.80 (12.5-71) .59 (15) .71-1.50 (18-38)
08 .59 (15) .39-1.97 (10-50) .72-2.29 (18.2-58.2) .76 (19.3) 1.10-1.89 (28-48)
● One-piece Energy Chains®, from inner height of .20 (5 mm)
● High torsional rigity
● Smallest inner heights and bending radii
● Mounting brackets with optional strain relief
● Small pitch for smooth running
● Cable-friendly, smooth interior
● Low weight
● Large pins for longer life
● Space-saving ratio of inner-to-outer dimensions
● To find more technical data about the material, chemical resistance
and temperatures ➤ Design, Chapter 1
Cable-friendly, smoothinterior
High acceleration
One or two piece each link
energy chain® configurator
Se
rie
sEnergy Chain System® E2 MicroAssembly Instructions
1 2
Twist and click
igus® micro Energy Chains® - for smallest bending radii with Chainflex® CF98 and CF99 - 4 x d !
Twist and separate
Assembling | E2 micro Separating | E2 micro
Speciality | E2 micro
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 03-05-028-0 Energy Chain®
1 Set 03-05-12Z Mounting Bracket
Energy Chain System® E2 MicroSeries 03
Features & BenefitsMounting bracket with integrated strain relief
One-piece, non snap-open Energy Chain®
Very lightweight - low price
igus®’ smallest Energy Chain® - interior dimensions
.20” x .20” (5 x 5 mm)
Dirt-repellant exterior
Available as E-Z style Energy Chain, See Chapter 2
Patented “push-button principle” for better stability
03®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If quieter operation is required• If cost is a factor• If snap-open links are not necessary
• If snap-open links are required➤ Series 047 “Zipper”
• If quick insertion of cables withpreassembled connector is required➤ Series E03 E-Z Chain
Series 03
Easy to assemble and disassemble
4.7
5 mm
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
Smallest inner height .20” (5 mm)
.20
Flammability ClassVDE 0304 IIC UL94 V2
energy chain® configurator
Energy Chain System® E2 MicroSeries 03Installation Dimensions
®03
Legend
.20
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.8
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
*If the mounting bracketlocation is set lower
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Gliding speed / acceleration (maximum) max. 9.84 ft/s (3 m/s) / max. 32.8 ft/s2 (10 m/s2)
Material - permitted temperature igumid NB / -40°F (-40°C) up to +176°F (+80° C)
Flammability Class, igumid NB VDE 0304 IIC UL94 V2
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
R .39 (010) .47 (012) .59 (015) .71 (018) 1.10 (028)
H 1.10 (28) 1.26 (32) 1.50 (38) 1.73 (44) 2.52 (64)
D 1.14 (29) 1.22 (31) 1.34 (34) 1.46 (37) 1.85 (47)
K 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 4.33 (110)
0 .82 1.64 2.46
.17
.34
.50
0
0 1.64 3.28 4.92
FLG
FLB
Fill
wei
ght l
bs/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
.55(14)
.39(10)
H
H -
.31
(8)
8
R
D S/2
S
.67(17) H
F =
.20
(5)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .20 in. (5 mm) (with .067 lbs/ft (0.1 kg/m) fill weight.Please consult igus® if space is particularly restricted.
Pitch per link: = .39” (10 mm)
Links per ft (m): = 30.47 (100)
For center mount applications:
Chain length = s/2 + K
energy chain® configurator
®03
4.9
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 03
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.14max.
Ba
.20
(5)
.31
(8)
RRR
Series 03 - Energy Chain® non snap-open
03- 05- 0028-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
03-05- -0 .20 (5) .34 (8.7) ≈ 0.027 (0.04)
03-07- -0 .28 (7) .42 (10.7) ≈ 0.034 (0.05)
03-10- -0 .39 (10) .54 (13.7) ≈ 0.040 (0.06)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 03-05- -0
Supplement part number with required radius. Example: 03-05- -0Pitch: .39 in. (10 mm) per link links/ft (m) = 30.47 (100)
028
028
R .39 (010) .47 (012) .59 (015) .71 (018) 1.10 (028)
H 1.10 (28) 1.26 (32) 1.50 (38) 1.73 (44) 2.52 (64)
D 1.14 (29) 1.22 (31) 1.34 (34) 1.46 (37) 1.85 (47)
K 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 4.33 (110)
028 018015012010
0=Standard color black. For other colors see Chapter 1
.55(14)
.39(10)
H
H -
.31
(8)
8
R
D S/2
S
.67(17) H
F =
.20
(5)
Moving end
Fixed end
energy chain® configurator
03®
4.10
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Energy Chain System® E2 MicroSeries 03Mounting Brackets
Polymer, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Rapid installation through
adaptor plate
Moving end03 ...1Z
Fixed end03...2Z
Part Number Structure
03- 12Z05-
Complete Set
Width
Mounting bracket forselected chain type
Chain Part No. Full Set Dimension AWidth in. (mm)
-05 03-05-12Z .34 (8.7)
-07 03-07-12Z .42 (10.7)
-10 03-10-12Z .54 (13.7)
Full set, for both ends:Full set, each part with pin/bore
Single-part order:Mounting bracket with boreMounting bracket with pin2Z05-03-
1Z05-03-
12Z05-03-
A
.12(3)
.55 (14).16 (4)
.55 (14).16 (4)
Mounting BracketAdapter PlatePart No. 03-10-QF(optional - see below)
03-10-QF = Adapter plate for all sizesThe adapter has broken edges, so that it can be adapted to the respective chain width. It is not absolutelynecessary for attaching the mounting brackets. The mounting brackets can also be screwed on withoutthe adapter plate.
.20 (5)
ø .12(3 mm)
Additional Accessories
energy chain® configurator
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 04-07-038-0 Energy Chain®
1 Set 040-07-12 Mounting Bracket
Energy Chain System® E2 MicroSeries 04
Features & BenefitsVery lightweight - low price
One-piece, non snap-open Energy Chain®
Small Energy Chain® -
interior dimensions .28” x .28” (7 x 7 mm)
Dirt-repellant exterior
04®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If quieter operation is required• If cost is a factor• If snap-open links are not necessary
• If snap-open links are required➤ Series 047 “Zipper”
• If quick insertion of cables withpreassembled connector is required➤ Series E04 E-Z Chain
Series 04
Easy to assemble and disassemble
4.11
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
Flammability ClassVDE 0304 IIC UL94 HB
.28
energy chain® configurator
Energy Chain System® E2 MicroSeries 04Installation Dimensions
®04
Legend
.28
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.12
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Gliding speed / acceleration (maximum) max. 9.84 ft/s (3 m/s) / max. 32.8 ft/s2 (10 m/s2)
Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C)
Flammability Class, igumid G VDE 0304 IIC UL94 HB
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
R .59 (015) .71 (018) 1.10 (028) 1.50 (038) 1.89 (048)
H 1.57 (40) 1.81 (46) 2.60 (66) 3.39 (86) 4.17 (106)
D 1.77 (45) 1.89 (48) 2.28 (58) 2.68 (68) 3.07 (78)
K 3.35 (85) 3.54 (90) 4.92 (125) 6.10 (155) 7.28 (185)
0 .82 1.64 2.46
.17
.34
.50
0
FLG
FLB
0 1.64 3.28 4.92Fi
ll w
eigh
t lbs
/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
.83(21)
H
H -
.39
(10)
.39
(10)
R
D S/2
S
HF
= H
+ .2
0 (5
)
.75(19)
.66(16.7)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .20 in. (5 mm) (with .067 lbs/ft (0.1 kg/m) fill weight.Please consult igus® if space is particularly restricted.
Pitch per link: = .66” (16.7 mm)
Links per ft (m): = 18.28 (60)
For center mount applications:
Chain length = s/2 + K
energy chain® configurator
®04
4.13
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 04
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.20max.
Ba
.28
(7)
.39
(10)
RRR
Series 04 - Energy Chain® non snap-open
04- 07- 0038-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
04-07- -0 .28 (7) .47 (12) ≈ 0.047 (0.07)
04-10- -0 .39 (10) .59 (15) ≈ 0.053 (0.08)
04-16- -0 .63 (16) .83 (21) ≈ 0.060 (0.09)
04-20- -0 .79 (20) .98 (25) ≈ 0.067 (0.10)
04-30- -0 1.18 (30) 1.38 (35) ≈ 0.073 (0.11)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 04-07- -0
Supplement part number with required radius. Example: 04-07- -0
Pitch: .66 in. (16.7 mm) per link links/ft (m) = 18.28 (60)
038
038
R .59 (015) .71 (018) 1.10 (028) 1.50 (038) 1.89 (048)
H 1.57 (40) 1.81 (46) 2.60 (66) 3.39 (86) 4.17 (106)
D 1.77 (45) 1.89 (48) 2.28 (58) 2.68 (68) 3.07 (78)
K 3.35 (85) 3.54 (90) 4.92 (125) 6.10 (155) 7.28 (185)
048 038028018015
0=Standard color black. For other colors see Chapter 1
.83(21)
H
H -
.39
(10)
.39
(10)
R
D S/2
S
HF
= H
+ .2
0 (5
)
.75(19)
.66(16.7)
Moving end
Fixed end
energy chain® configurator
04®
4.14
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Energy Chain System® E2 MicroSeries 04Mounting Brackets
Additional accessories
Polymer, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Inner and outer attachment
possible
12.5°
20°
Moving end040 ...1Z
Fixed end040...2Z
Part Number Structure
040- 12 PZ07-
Complete Set
With tiewrap plate
Width
Mounting brackets forselected chain type
Full set, for both ends:Full set, each part with pin/bore
Single-part order:Mounting bracket with boreMounting bracket with pin207-040-
107-040-
12
PZ
PZ
PZ07-040-
.31 (8)
.16(4)
B
ø .12(3)
.59 (15)
ø
A
B
For sizes 040-07 - 040-20 only
For size 040-30 only
.67 (17) .16(4)
.12(3)
.16(4)
.59 (15) .67 (17) .16(4)
Quicksnap - the complete, de tachable mounting unit, upon requestOnly available for the 040-07 Energy Chain - Part No. 040-07-QS
Chain Type Part No. Dimension A Dimensions B Number ofFull set without in. (mm) in. (mm) TeethTiewrap Plate
04-07 040-07-12 — — .47 (12) 1
04-10 040-10-12 — — .59 (15) 1
04-16 040-16-12 — — .83 (21) 2
04-20 040-20-12 — — .98 (25) 2
04-30 040-30-12 .87 (22) 1.38 (35) 3
Possible installationconfigurations -
energy chain® configurator
Easy to assemble and disassemble
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 045-20-038-0 Energy Chain®
1 Set 0450-20-12 Mounting Bracket
Energy Chain System® E2 MicroSeries 045
Features & BenefitsSmall pitch for very quiet operation
Very lightweight - ideal for low inertia applications
Dirt-repellant exterior
One-piece, non snap-open Energy Chain®
045®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If very quiet operation is required• Aesthetic design• If excellent service life is required• If cost is a factor• If small bending radii are required
Series 045
4.15
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
Flammability ClassVDE 0304 IIC UL94 HB
.41
• If snap-open links are required➤ Series 047 “Zipper”
• If quick insertion of cables withpreassembled connector is required➤ Series E06 E-Z Chain
• If extra rigidity is required➤ Series 06 E2 Micro
Series 046 with full-width shelving
available for the following:
046-16-018
046-16-028
046-16-038
Width Bi: .63” (16 mm)
Radii R: (018), (028), (038)
energy chain® configurator
Energy Chain System® E2 MicroSeries 045Installation Dimensions
®045
Legend
.41
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.16
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
*If the mounting bracketlocation is set lower
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Gliding speed / acceleration (maximum) max. 9.84 ft/s (3 m/s) / max. 32.8 ft/s2 (10 m/s2)
Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C)
Flammability Class, igumid G VDE 0304 IIC UL94 HB
R .71 (018) 1.10 (028) 1.50 (038)
H 1.91 (48.5) 2.70 (68.5) 3.48 (88.5)
D 1.73 (44) 2.13 (54) 2.52 (64)
K 3.35 (85) 4.53 (115) 5.91 (150)
0 .82 1.64 2.46
.17
.34
.50
0
FLG
FLB
0 1.64 3.28 4.92Fi
ll w
eigh
t lbs
/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
.88(22.3)
.51(13)
H
H =
.49
(12.
5)
.49
(12.
5)
R
D S/2
S
HF
= H
+ .3
9 (1
0)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .39 in. (10 mm) (with .13 lbs/ft (0.2 kg/m) fill weight.Please consult igus® if space is particularly restricted.
Pitch per link: = .51” (13 mm)
Links per ft (m): = 23.47 (77)
For center mount applications:
Chain length = s/2 + K
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
energy chain® configurator
®045
4.17
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 045
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.31max.
Ba
.41
(10.
3).4
9 (1
2.5)
RRR
Series 045 - Energy Chain® non snap-open
045- 20- 0038-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
045-06- -0 .24 (6) .47 (12) ≈ 0.060 (0.09)
045-10- -0 .39 (10) .63 (16) ≈ 0.067 (0.10)
045-16- -0 .63 (16) .87 (22) ≈ 0.074 (0.11)
045-20- -0 .79 (20) 1.02 (26) ≈ 0.087 (0.13)
045-30- -0 1.18 (30) 1.42 (36) ≈ 0.108 (0.16)
045-64- -0 2.52 (64) 2.76 (70) ≈ 0.128 (0.19)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 045-20- -0
Supplement part number with required radius. Example: 045-20- -0
Pitch: .51 in. (13 mm) per link links/ft (m) = 23.47 (77)
038
038
R .71 (018) 1.10 (028) 1.50 (038)
H 1.91 (48.5) 2.70 (68.5) 3.48 (88.5)
D 1.73 (44) 2.13 (54) 2.52 (64)
K 3.35 (85) 4.53 (115) 5.91 (150)
038028018
0=Standard color black. For other colors see Chapter 1
.88(22.3)
.51(13)
H
H =
.49
(12.
5)
.49
(12.
5)
R
D S/2
S
HF
= H
+ .3
9 (1
0)
Moving end
Fixed end
energy chain® configurator
045®
4.18
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Energy Chain System® E2 MicroSeries 045Mounting Brackets
Polymer, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Inner and outer attachment
possible
30°
Moving end0450 ...1
Fixed end0450...2
.31 (8)
.16(4)
CB
ø 3
.67 (17) .72 (18.25)
ø .12 (3)
B
.24(6) /90°
A
0450-06 - 0450-20
0450-30 - 0450-64
C
.67 (17)
.72 (18.25)
.72 (18.25).72 (18.25)
.16(4)
.16(4)
.16(4)
.24 (6) /90°
Chain Type Part No. Part No. Dimension A Dimensions B Dimensions C Number ofFull set without Full Set with in. (mm) in. (mm) in. (mm) TeethTiewrap Plate Tiewrap Plate
045-06 0450-06-12 0450-06-12PZ — — .47 (12) — — 1
045-10 0450-10-12 0450-10-12PZ — — .63 (16) — — 1
045-16 0450-16-12 0450-16-12PZ — — .87 (22) .39 (10) 2
045-20 0450-20-12 0450-20-12PZ — — 1.02 (26) .39 (10) 2
045-30 0450-30-12 0450-30-12PZ .87 (22) 1.42 (36) .79 (20) 3
045-64 0450-64-12 0450-64-12PZ 2.20 (56) 2.76 (70) 1.97 (50) 6
Possible installationconfigurations -
Full set, for both ends:
Full set, each part with pin/bore + tiewrap plate Single-part order:
Mounting bracket with bore + tiewrap plate
Mounting bracket with pin + tiewrap plate210-0450-
110-0450-
12
PZ
PZ
PZ10-0450-
Part Number Structure
0450- 12 PZ10-
Complete Set
With tiewrap plates
Width
Mounting brackets forselected chain type
energy chain® configurator
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 05-20-038-0 Energy Chain®
1 Set 050-20-12 Mounting Bracket
Energy Chain System® E2 MicroSeries 05
Features & BenefitsVery lightweight - ideal for low inertia applications
iF-Design Award
One-piece, non snap-open Energy Chain®
05®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If lightweight construction isrequired
• If minimal height and widthdimensions are required
• If cost is a factor
• If snap-open links are necessary➤ Series 07 “Zipper”
• If quick insertion of cables withpreassembled connectors isrequired➤ Series E06 E-Z Chain
• If extra rigidity is required➤ Series 06 E2 Micro
Series 05
East to assemble and disassemble
4.19
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
Flammability ClassVDE 0304 IIC UL94 V2
iF-Design Award - for E2 micro -Series 05
.31
energy chain® configurator
Energy Chain System® E2 MicroSeries 05Installation Dimensions
®05
Legend
.31
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.20
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
*If the mounting bracketlocation is set lower
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Gliding speed / acceleration (maximum) max. 9.84 ft/s (3 m/s) / max. 32.8 ft/s2 (10 m/s2)
Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C)
Flammability Class, igumid G VDE 0304 IIC UL94 HB
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
R .71 (018) 1.10 (028) 1.50 (038)
H 1.89 (48) 2.68 (68) 3.46 (88)
D 2.13 (54) 2.52 (64) 2.91 (74)
K 3.94 (100) 5.12 (130) 6.30 (160)
0
0
0
FLG
FLB
Fill
wei
ght l
bs/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
.82 1.64 2.46
.17
.34
.50
1.64 3.28 4.92
S/2D
.79(20)
.87(22)
S
R
H -
.47
(12)
.47
(12)
H
HF
= H
+ .3
9 (1
0)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .39 in. (10 mm) (with .13 lbs/ft (0.2 kg/m) fill weight.Please consult igus® if space is particularly restricted.
Pitch per link: = .79” (20 mm)
Links per ft (m): = 15.24 (50)
For center mount applications:
Chain length = s/2 + K
energy chain® configurator
®05
4.21
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 05
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.31max.
Ba
.39
(10)
.47
(12) RRR
Series 05 - Energy Chain® non snap-open
05- 20- 0038-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
05-06- (05-1) -0 .28 (6) .39 (10) ≈ 0.040 (0.06)
05-10- (05-2) -0 .39 (10) .55 (14) ≈ 0.047 (0.07)
05-16- (05-3) -0 .63 (16) .79 (20) ≈ 0.047 (0.07)
05-20- (05-4) -0 .79 (20) 94 (24) ≈ 0.054 (0.08)
05-30- (05-5) -0 1.18 (30) 1.34 (34) ≈ 0.060 (0.09)
05-64- -0 2.52 (64) 2.68 (68) ≈ 0.128 (0.19)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 05-20- -0
Supplement part number with required radius. Example: 05-20- -0
Pitch: .79 in. (20 mm) per link links/ft (m) = 15.24 (50)
038
038
R .71 (018) 1.10 (028) 1.50 (038)
H 1.89 (48) 2.68 (68) 3.46 (88)
D 2.13 (54) 2.52 (64) 2.91 (74)
K 3.94 (100) 5.12 (130) 6.30 (160)
038028018
0=Standard color black. For other colors see Chapter 1
S/2D
.79(20)
.87(22)
S
R
H -
.47
(12)
.47
(12)
H
HF
= H
+ .3
9 (1
0)
Moving end
Fixed end
energy chain® configurator
05®
4.22
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Polymer, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Inner and outer attachment
possible
90°45°
90°
Moving end050 ...1
Fixed end050...2
Part Number Structure
050- 1210-
Complete Set
Width
Mounting brackets forselected chain type
Full set, for both ends:Full set, each part with pin/bore
Single-part order:Mounting bracket with boreMounting bracket with pin210-050-
110-050-
1210-050-
.12
(3)
AB A B
.39(10)
.31(8)
.16(4)
t = .04 (1)
.39(10)
.31(8)
.16(4)
t = .04 (1)
Chain Type Part No. Dimension A Dimensions BFull set in. (mm) in. (mm)
05-06 (05-1) 050-06-12 — — .42 (10.7)
05-10 (05-2) 050-10-12 — — .58 (14.7)
05-16 (05-3) 050-16-12 — — .81 (20.7)
05-20 (05-4) 050-20-12 — — .97 (24.7)
05-30 (05-5) 050-30-12 .87 (22) 1.57 (34.7)
05-64 050-64-12 2.20 (56) 2.70 (68.7)
Possible installationconfigurations -
Energy Chain System® E2 MicroSeries 05Mounting Brackets
energy chain® configurator
Flammability ClassVDE 0304 IIC UL94 HB
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 06-20-038-0 Energy Chain®
1 Set 060-20-12PZ Mounting Bracket
Energy Chain System® E2 MicroSeries 06
Features & BenefitsHigh torsional rigidity
Very lightweight - low price
Dirt repellant exterior
Mounting bracket with integrated strain relief
Molded in separator available
06®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If high torsional rigidity is required• If cost is a factor• If connection options are required -
(Quicksnap & Quickfix)
• If snap-open links are required➤ Series 07 “Zipper”
• If quick insertion of cables withpreassembled connectors isrequired➤ Series E06/Z06 E-Z Chain
• If very quiet operation is required➤ Series 045 E2 Micro
Series 06
4.23
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
.41
East to assemble and disassemble
energy chain® configurator
Energy Chain System® E2 MicroSeries 06Installation Dimensions
®06
Legend
.41
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.24
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
*If the mounting bracketlocation is set lower
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C)
Flammability Class, igumid G VDE 0304 IIC UL94 HB
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
R .71 (018) 1.10 (028) 1.50 (038)
H* 2.01 (51) 2.80 (71) 3.58 (91)
D 2.20 (56) 2.60 (66) 2.99 (76)
K 3.94 (100) 5.12 (130) 6.30 (160)
0
0
0
FLG
FLB
Fill
wei
ght l
bs/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
.82 1.64 2.46
.17
.34
.50
1.64 3.28 4.92
S/2
.79(20)
.87(22)
S
R+3
H -
.59
(15)
15
H
DH
F =
H +
.39
(10)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .39 in. (10 mm) (with .13 lbs/ft (0.2 kg/m) fill weight.Please consult igus® if space is particularly restricted.
Pitch per link: = .79” (20 mm)
Links per ft (m): = 15.24 (50)
For center mount applications:
Chain length = s/2 + K
energy chain® configurator
®06
4.25
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 06
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.31max.
Ba
.41
(10.
5)
.59
(15)
RRR
Series 06 - Energy Chain® non snap-open
06- 20- 0038-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
06-06- -0 .28 (6) .49 (12.5) ≈ 0.087 (0.13)
06-10- -0 .39 (10) .65 (16.5) ≈ 0.094 (0.14)
06-16- -0 .63 (16) .89 (22.5) ≈ 0.107 (0.16)
06-20- -0 .79 (20) 1.06 (27.0) ≈ 0.114 (0.17)
06-30- -0 1.18 (30) 1.46 (37.0) ≈ 0.134 (0.20)
06-40- -0 1.57 (40) 1.85 (47.0) ≈ 0.155 (0.23)
06-50- -0 1.97 (50) 2.24 (57.0) ≈ 0.175 (0.26)
06-64- -0 2.52 (64) 2.80 (71.0) ≈ 0.202 (0.30)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 06-20- -0
Supplement part number with required radius. Example: 06-20- -0
Pitch: .79 in. (20 mm) per link links/ft (m) = 15.24 (50)
038
038
R .71 (018) 1.10 (028) 1.50 (038)
H* 2.01 (51) 2.80 (71) 3.58 (91)
D 2.20 (56) 2.60 (66) 2.99 (76)
K 3.94 (100) 5.12 (130) 6.30 (160)
038028018
0=Standard color black. For other colors see Chapter 1
S/2
.79(20)
.87(22)
S
R+3
H -
.59
(15)
15
H
D
HF
= H
+ .3
9 (1
0)
Moving end
Fixed end
energy chain® configurator
06®
4.26
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Energy Chain System® E2 MicroSeries 06Mounting Brackets
Polymer, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Inner and outer attachment
possible• Available with or without
strain relief tiewrap plates
Moving end060 ...1
Fixed end060...2
Part Number Structure
060- 12 PZ20-
Complete Set
With assembled strain relieftiewrap plates
Width
Mounting brackets forselected chain type
Full set, for both ends:Full set, each part with pin/bore
Single-part order:Mounting bracket with boreMounting bracket with pin220-060-
120-060-
1220-060-
Chain Type Part No. Part No. Dimension A Dimensions B NumberFull set with Full Set without in. (mm) in. (mm) of TeethTiewrap Plate Tiewrap Plate
06-06 060-06-12PZ 060-06-12 — — .42 (12.5) 1
06-10 060-10-12PZ 060-10-12 — — .65 (16.5) 1
06-16 060-16-12PZ 060-16-12 — — .89 (22.5) 2
06-20 060-20-12PZ 060-20-12 — — 1.06 (27.0) 2
06-30 060-30-12PZ 060-30-12 .87 (22) 1.46 (37.0) 3
06-40 060-40-12PZ 060-40-12 1.26 (32) 1.85 (47.0) 4
06-50 060-50-12PZ 060-50-12 1.65 (42) 2.24 (57.0) 5
06-64 060-64-12PZ 060-64-12 2.20 (56) 2.70 (71.0) 6
Possible installationconfigurations -
B
.39 (10).31(8)
.16(4)
A BA
.23 (5.8)/90°
.13 (3.2)
.67 (17) .39 (10) .31(8)
.16(4)
.13 (3.2)
.23 (5.8)/90°
060-06-12 - 060-20-12:Center bores only060-30-12 – 060-64-12:Outer bores only
Quickfix - mounting bracketwith dowel, upon requestPart No. 060-20-4-QZ
Quicksnap - the complete, detachablemounting unit, upon request Part No.060-06-QS060-10-QS060-16-QS060-20-QS060-40-QS
Additional Accessories
energy chain® configurator
Flammability ClassVDE 0304 IIC UL94 HB
Order Example: Complete Energy Chain®
Please indicate chain length or number of links. Example:
3.28 ft (1 m) 08-30-038-0 Energy Chain®
1 Set 080-30-12PZ Mounting Bracket
Energy Chain System® E2 MicroSeries 08
Features & BenefitsSmall pitch for very quiet operation
High torsional rigidity
Mounting brackets with strain relief options
One-piece, non snap-open Energy Chain®
Very lightweight - low price
Dirt repellant exterior
08®
Price Index
Special Features / Options
Assembly Tips
Usage Guidelines
• If quiet operation is required• If cost is a factor• If connection options are required
(Quicksnap, Quickfix,
etc.)
• If high torsional rigidity is
required
• If snap-open links are required➤ Series 09 “Zipper”
• If quick insertion of cables withpreassembled connectors isrequired➤ Series E08/Z08 E-Z Chain
Series 08
4.27
ESD Classification:Electrically conductiveESD/ATEX version upon request
IPA Qualification Certificate:Cleanroom test upon request
.59
East to assemble and disassemble
energy chain® configurator
Energy Chain System® E2 MicroSeries 08Installation Dimensions
®08
Legend
.59
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
4.28
Details of materialproperties
➤ Chapter 1
S = Length of travel
R = Bending radius
H = Nominal clearance
height
D = Overlength Energy
Chain® radius in final
position
K = π • R + safety buffer
HF = Required clearance
height
*If the mounting bracketlocation is set lower
F °
Technical DataSpeed / acceleration FLG max. 65.6 ft/s (20 m/s) / max. 656 ft/s2 (200 m/s2)
Speed / acceleration FLB max. 9.84 ft/s (3 m/s) / max. 19.69 ft/s2 (6 m/s2)
Material - permitted temperature igumid G / -40°F (-40°C) up to +248°F (+120° C)
Flammability Class, igumid G VDE 0304 IIC UL94 HB
UnsupportedEnergy Chains®
feature positivecamber over short travels.This must be accounted forwhen specifying theclearance height. Pleaserefer to Installationdimensions for furtherdetails.
Short Travels -Unsupported
0 1.64 3.28 4.92
.34
.67
1.01
0
0 3.28 6.56 9.84
FLG
FLB
Fill
wei
ght l
bs/ft
Unsupported length in ft FLB / FLG
Length of travel S in ft
S/2
.79(20)
1.10(28)
S
R
H -
.76
(19.
3)
.76
(19.
3)
H
+3
DH
F =
H +
.59
(15)
Moving end
Fixed end
FLG
FLB
H
HF
S (FLG)
S (FLB)
Short travel, unsupported length● FLB = unsupported with permitted sag
● FLG = unsupported with straight upper run
Further information ➤ Design, Chapter 1
The required clearance height: HF = H + .59 in. (15 mm) (with .20 lbs/ft (0.3 kg/m) fill weight.Please consult igus® if space is particularly restricted.
*Only for 08-10 Energy Chain®
Pitch per link: = .79” (20 mm)
Links per ft (m): = 15.24 (50)
For center mount applications:
Chain length = s/2 + K
R .98 (025*) 1.10 (028) 1.50 (038) 1.89 (048)
H 2.72 (69) 2.95 (75) 3.74 (95) 4.53 (115)
D 2.56 (65) 2.68 (68) 3.07 (78) 3.46 (88)
K 4.72 (120) 5.12 (130) 6.30 (160) 7.48 (190)
energy chain® configurator
®08
4.29
Inte
rnet
: h
ttp
://w
ww
.igu
s.co
mem
ail:
sale
s@ig
us.
com
Qu
ickS
pec
: h
ttp
://w
ww
.igu
s.co
m/q
uic
ksp
ec
Tele
ph
on
e1-
800-
521-
2747
Fax
1-
401-
438-
7270
igu
s®E
ner
gy
Ch
ain
Sys
tem
®
Energy Chain System® E2 MicroSeries 08
Part Number Structure
Color - Black
Bending radius
Width
Series
Bi
.47max.
Ba
.59
(15)
.76
(19.
3)
RRR
Series 08 - Energy Chain® non snap-open
08- 30- 0038-
Bi Ba Weight Part Number in. (mm) in. (mm) lbs/ft (kg/m)
08-10- -0 .39 (10) .72 (18.2) ≈ 0.14 (0.21)
08-16- -0 .63 (16) .95 (24.2) ≈ 0.16 (0.24)
08-20- -0 .79 (20) 1.11 (28.2) ≈ 0.17 (0.25)
08-30- -0 1.18 (30) 1.50 (38.2) ≈ 0.19 (0.28)
08-40- -0 1.57 (40) 1.90 (48.2) ≈ 0.21 (0.31)
08-50- -0 1.97 (50) 2.29 (58.2) ≈ 0.25 (0.37)
Choose from the radii below for all of the above sizes
Radius (mm) Example: 08-20- -0
Supplement part number with required radius. Example: 08-20- -0
Pitch: .79 in. (20 mm) per link links/ft (m) = 15.24 (50)
038
038
R .98 (025*) 1.10 (028) 1.50 (038) 1.89 (048)
H 2.72 (69) 2.95 (75) 3.74 (95) 4.53 (115)
D 2.56 (65) 2.68 (68) 3.07 (78) 3.46 (88)
K 4.72 (120) 5.12 (130) 6.30 (160) 7.48 (190)
038 048028025*
*Only for 08-10 Energy Chain®
0=Standard color black. For other colors see Chapter 1
S/2
.79(20)
1.10(28)
S
R
H -
.76
(19.
3)
.76
(19.
3)
H
+3
D
HF
= H
+ .5
9 (1
5)
Moving end
Fixed end
energy chain® configurator
08®
4.30
PD
F:
ww
w.ig
us.
com
/e-c
hai
n-p
dfs
Sp
ecs/
CA
D/R
FQ
: w
ww
.igu
s.co
m/e
-ch
ain
sR
oH
S in
fo:
ww
w.ig
us.
com
/Ro
HS
Energy Chain System® E2 MicroSeries 08Mounting Brackets - Plastic
Additional Accessories
Plastic, one-piece
• One-piece mounting bracket• Corrosion resistant• Available preassembled• Inner and outer attachment
possible• Available with or without
strain relief tiewrap plates
3°
2°
3°
Moving end080 ...1
Fixed end080...2
Part Number Structure
080- 12 PZ20-
Complete Set
With assembled strain relieftiewrap plates
Width
Mounting brackets forselected chain type
Full set, for both ends:Full set, each part with pin/bore
Single-part order:Mounting bracket with boreMounting bracket with pin220-080-
120-080-
1220-080-
Chain Type Part No. Part No. Dimension A Dimensions B NumberFull set with Full Set without in. (mm) in. (mm) of TeethTiewrap Plate Tiewrap Plate
08-10 080-10-12PZ 080-10-12 — — .72 (18.2) 1
08-16 080-16-12PZ 080-16-12 — — .95 (24.2) 2
08-20 080-20-12PZ 080-20-12 — — 1.11 (28.2) 2
08-30 080-30-12PZ 080-30-12 .87 (22) 1.50 (38.2) 3
08-40 080-40-12PZ 080-40-12 1.26 (32) 1.90 (48.2) 4
08-50 080-50-12PZ 080-50-12 1.65 (42) 2.29 (58.2) 5
Possible installationconfigurations -
B A BA
.59 (15).31(8)
.20(5)
.23 (5.8)/90°
.13 (3.2)
.67 (17) .31(8)
.13 (3.2)
.23 (5.8)/90°
.20(5)
.59 (15)
080-10-12 - 080-20-12:
Center bores only
080-30-12 – 080-50-12:
Outer bores only
Quicksnap - the complete, detachablemounting unit, upon request Part No.080-20-QS080-30-QS
energy chain® configurator