System E2 micro and E2 mini e-chains

238
5.0

description

This catalogue gives an indepth explanation of all products and technical data within the micro and mini e-chains.

Transcript of System E2 micro and E2 mini e-chains

Page 1: System E2 micro and E2 mini e-chains

5.0

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Page 2: System E2 micro and E2 mini e-chains

E2micro | mini | E2/000

5.1

System

Allrounder - e-chains®

and e-tubes micro...mini...medium sizes

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Page 3: System E2 micro and E2 mini e-chains

hi

hi

E2 micro - Two-piece e-chains®

snap-open along outer radius

E2 micro - One-piece e-chains®

snap-open along inner radius

E2 mini - Two-piece e-chains®

snap-open along inner radius

E2 mini - Two-piece e-chains®

snap-open along outer radius

E2 micro - One-piece e-chains®

non snap-open

E2 mini - One-piece e-chains®

non snap-open

E2 mini - One-piece e-chains®

snap-open along inner radius

5.2

E2 micro - for smallest spaces, from page 5.4Perfect to use for short travels and unsupported applications● e-chains® for limited space conditions ● One- and two-piece e-chains® available● Smallest inner heights and bending radii● Very lightweight, easy to assemble and cost-efficient● Mounting brackets with or without strain relief option available● Inner widths Bi: 5 - 64 mm, inner heights hi: 5 - 15 mm● Bending radii R: 10 - 48 mm

E2 mini - small and medium sizes, from page 5.72Perfect to use for short travels and unsupported applications● Small pitch for smooth running ● One- and two-piece e-chains® available● Smallest inner heights and bending radii● Very lightweight, easy to assemble and cost-efficient● Mounting brackets with or without strain relief option available● Inner widths Bi: 15 - 100 mm, inner heights hi: 17 - 41 mm● Bending radii R: 28 - 180 mm

System E2 micro and E2 mini Smallest and small sizes

More information on material properties page 1.38

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Page 4: System E2 micro and E2 mini e-chains

hi

E2/000 - Two-piece e-chains®

snap-open along outer radius

E2/000 - Two-piece, "half" e-tubes

snap-open along inner radius

E2/000 - Two-piece, fully enclosed

e-tubes snap-open along inner radius

E2/000 - Two-piece e-chains®

snap-open along inner radius

5.3

System E2/000 Medium sizes

System E2/000 - The E2 Standard, from page 5.132Available as e-chain®, half and fully enclosed e-tube, combinable variations● Open crossbar left or right quickly with screwdriver

or the igus® e-chain® opener● Lightning fast with thumb catch - secure fit

without additional locking devices● Excellent mechanical stability, long life

due to design and material● Very easy to assemble and cost-efficient

due to the 2-piece design● Suitable for long (gliding) travels and unsupported applications● Extender crossbars for a large increase of the interior height

and for the smooth guiding of hoses● Many accessories are available● Inner widths Bi: 15 - 250 mm, inner heights hi: 21 - 45 mm● Bending radii R: 35 - 300 mm

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5.4

Smallest inner heights, smallest bending radii

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5.5

E2 micro

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Page 7: System E2 micro and E2 mini e-chains

5 mm

5.6

E2 micro e-chains®- Smallest inner heightsand bending radiiE2 micro are very small, one-piece or two-piece (B07/B09) , lightweight e-chains® idealfor high dynamic applications. E2 micro e-chains® are very cost effective and availablein thousands of variations. igus® also offersa host of accessories and fixation options."Upgrades" to openable versions are avai-lable for many types. In these cases theyare interchangeable and offer more servicesas repair kits or new installations.

Typical industries and applications● Models (micro e-chains®)● Automatic doors● Vehicles● Measuring machines● Electric equipment● Handlings● Pick and place robots● General machinery

UL94 - V2 classifications - for Series

03, 074, 094 (others upon request)

Smallest inner height 5 mm:

Series 03 E2 micro

42 dB(A) tested in igus® lab, v = 1,0 m/s

unsupported, Series 06.10.038.0

Special equipment: Electrically conductive

ESD/ATEX version upon request

Cleanroom test

upon request

iF-Design Award -

for E2 micro - Series 05

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5.7

Sliding door in train - UL 94-V2 version Sliding door in subway with igus®

chainflex® CF9 cable for smallest spaces

Contents, selection table and assembly instructions next page

igus® E2 micro e-chains® are robust for standing applications

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Page 9: System E2 micro and E2 mini e-chains

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

03 5,0 5 - 10 8,7 - 13,7 8,0 10 - 28 0,40 5.1204 7,0 7 - 30 12,0 - 35,0 10,0 15 - 48 0,50 5.18045 10,3 6 - 64 12,0 - 70,0 12,5 18 - 38 0,50 5.2405 10,0 6 - 64 10,0 - 68,0 12,0 18 - 38 0,55 5.3006 10,5 6 - 64 12,5 - 71,0 15,0 18 - 38 0,60 5.3608 15,0 10 - 50 18,2 - 58,2 19,3 25 - 48 1,00 5.60

074 10,9 10 18,2 15,0 28 0,55 5.48094 15 10 18,2 19,3 28 1,00 5.54

B07 10,3 16 - 40 22,5 - 47,0 15,0 18 - 38 0,55 5.42B09 14,3 16 - 40 24,2 - 48,2 19,3 28 - 48 1,00 5.66

5.8

NEWNEW

E2 micro -One-piece e-chains®

One-piece, non snap-open

E2 micro -One-piece e-chains®

Snap-open along inner radius with film-hinge

E2 micro -Two-piece e-chains®

Snap-open along outer radius

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Part No. of e-chain® links as single parts page 5.11

Technical Data overview page 5.10

E2 micro Contents Selection Table

Series Inner height Inner width Outer width Outer height Bending radius Unsupported Page

length max. [m]

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5.9

21

43

B07 16, 20, 30, 40 908.765

B09 16, 20, 30, 40 908.765

NEW in this catalog

Open e-chains® in a flash withthe new e-chain® openerThe opening of the e-chain® links at high speedssaves significant installation time. Open a longpiece of e-chain® in one go. It's the ideal tool foryour own mounting or assembly lines to minimizeprocessing time significantly.

Assembly video available online at www.igus.de/en/video

Twist and click Twist and separate

Speciality: E2 micro e-chains® - for smallestbending radii with chainflex® cables

Speciality two-piece e-chains®: B07 and B09snap-open along outer radius. Series 074 and094 snap-open along inner radius

E2 micro Assembly instructions

Series Width Bi [mm] Part No.

Product range: e-chain® opener

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E2 micro

5.10

03 ≤ 0,40 m

04 ≤ 0,50 m

045 ≤ 0,50 m

05 ≤ 0,55 m

06 ≤ 0,60 m

B07 ≤ 0,55 m

074 ≤ 0,55 m

094 ≤ 1,00 m

08 ≤ 1,00 m

B09 ≤ 1,00 m

FLG

FLB

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

NEW in this catalog upon request upon request upon request with rework upon request

NEW in this catalog upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

Vertical hanging

Vertical standing

Side mounted unsupported

Unsupported application

e-chain®

SeriesZig-zag application

Rotaryapplication

3D-CAD files, configurators, PDF www.igus.de/en/E2micro

Installation methods overview, maximum travels - System E2 micro

Gliding speed / acceleration (maximum) max. 3 [m/s] / max. 10 [m/s2]

Speed / acceleration FLG max. max. 20 [m/s] / max. 200 [m/s2]

Speed / acceleration FLB max. max. 3 [m/s] / max. 6 [m/s2]

Material - permitted temperature °C igumid G / -40° up to +120° C

Material - permitted temperature °C (only Series 03, 074, 094) igumid NB / -40° up to +80° C

Flammability class, igumid G VDE 0304 IIC UL94 HB

FLG = with straight upper run FLB = with permitted sag

E2 micro Technical Data Overview

Technical Data - System E2 micro

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E2 micro

5.11

B07 090.Bi B07.Bi 00.R

B09 090.Bi B09.Bi 00.R

074

094

03

04

045

05

06

08

B07B09

074094

03 045 05 0804 05 06

One-piece design

Crossbar withfilm-hinge

e-chain® One-piece Crossbar with

Series e-chain® link film-hinge

one-piece design snap-open

one-piece design snap-open

One-piece design, snap-open along inner radius

One-piece design, non snap-open

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

* Crossbar: supplement Part No. with required width index (Bi) Example: 090.10

** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B07.1000.10

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

e-chain® e-chain® e-chain®

Series Crossbar* Lower parts**

e-chain® One-piece

Series e-chain® link

one-piece design, non snap-open

one-piece design, non snap-open

one-piece design, non snap-open

one-piece design, non snap-open

one-piece design, non snap-open

one-piece design, non snap-open

Two-piece, snap-open along outer radius

Part No. one- and two-piece e-chain® links as single parts - System E2 micro

E2 micro e-chain® links as single parts Overview

Crossbar

Lower part

Two-piece

One-piece design

Non-open

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5.12

503P

hoto

not

1:1

3D-CAD files, configurators, PDF www.igus.de/en/03

E2 micro Series 03 Introduction

Smallest Spaces

When to use the Series 03 E2 micro:Smallest igus® e-chain® -Inner dimensions: 5 x 5 mmIf a very small e-chain® with 5,0 mm Inner height and smallestbending radii are requiredFor inner widths up to 10 mm For unsupported lengths up to 0,40 m and fill weights up to 0,24 kg/mIf a lightweight and price-effective e-chain® is requiredIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If snap-open links are requiredSeries 047 zipper, page 4.8If quick insertion of cables with preassembled connectors is requiredSeries E03 easy chain®, page 3.6

Very lightweight, low price

Dirt-repellent exterior

"Push-button principle" for better stability

Original size 1:1Outer height 8 mm

One-piece design, non snap-open

Mounting bracketwith integrated

strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

8 mm

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0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

0.50

FLG

FLB

1410

H

H -

8

8

R

D S/2

S

17

HF

= H

+ 5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 010 012 015 018 028

H 28 32 38 44 64

D 29 31 34 37 47

K 55 60 70 80 110

5.13

03

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,24 [kg/m]

Unsupported length FLB = 0,3 m

Length of travel = 0,6 m

The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 03 Dimensions Unsupported

Pitch = 10 mm/link Links/m = 100 (1000 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.10

Technical Data

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5.14

BaBi

3,5max.

5 8

03. 05. 028. 0

≈ 0,04

≈ 0,05

≈ 0,06

03.

03.

03.

05

07

10

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

8,7

10,7

13,7

5

7

10

| 010 | 012 | 015 | 018 | 028 |

| 010 | 012 | 015 | 018 | 028 |

| 010 | 012 | 015 | 018 | 028 |

03

Weight [kg/m]

non snap-open R Bending radii[mm]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

03.05.028.0 = non snap-open e-chain®, Bi 5 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.16

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 03 Product Range Standard

Series 03 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/03

Supplement Part No. with required radius (R). Example: 03.05.028.0

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Page 16: System E2 micro and E2 mini e-chains

5.15

03

ø 3+0.1

6

ø 3+0.1

A2 A4

A

3

144

144

60°23°

.05.

.07.

.10.

03.05. 12Z

03.07. 12Z

03.10. 12Z

03.05. 1Z A2

03.05. 2Z A2

03.05. 12Z A2

03...1Z 03...2Z

8,7

10,7

13,7

A…must be indicatedon preassembled configurations

Possible installation conditions: For the preassembled mode please add index A2 or A4

e.g. 03.05.1ZA2

Part No. structure

Mounting bracket Adapter plate

Part No. 03.10.QF

E2 micro Series 03 Mounting brackets

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Full set = 12Z

Mounting brackets forselected width index

Width

Index

Dim. A[mm]

Part No.

full set

Single-part order

Mounting bracket Moving end

(preassembled)

Mounting bracket Fixed end

(preassembled)

Polymer pivoting, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

With integrated strain relief

Corrosion-resistant

Adapter plate for rapid installation

Moving end

Fixed end

Moving end Fixed end

Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF

The adapter has broken edges so that it can be adapted to the respective chain width.

It is not absolutely necessary when attaching the mounting brackets. The mounting

brackets can also be screwed on without the adapter plate.

Additional Features

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Page 17: System E2 micro and E2 mini e-chains

03.05.028.0

03.05.12Z

03.05.028.0

5.16

03

03.05.R.0 03.05.R1/R2.0 03.05.R.0.ESD

3D-CAD files, configurators, PDF www.igus.de/en/03

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 100 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 03.05.028.0 + 03.05.12Z

E2 micro Series 03 Options and order key

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Delivery time 10 work days

Delivery time 5 work days

Reverse bendingradius for circularmovements

ATEX / ESD classified e-chains®

II 2 GD

Part No.

RBR

e-chains®

Part No.

ESD-Material

e-chains®

(2-5 work days with express surcharge)

Order example | Order key and color options

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5.17

03

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 03 Application example

Series 03 - Limited installation space for the smallest, dirt-repellent igus® e-chain®. spray-painting robot shown here

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5.18

704

10 mm

Original size 1:1Outer height 10 mm

Pho

to n

ot 1

:1

3D-CAD files, configurators, PDF www.igus.de/en/04

E2 micro Series 04 Introduction

Low Weight

When to use the Series 04 E2 micro:Small igus® e-chain® -interior dimensions 7 x 7 mmIf a small e-chain® with an inner height of 7,0 mm and small bending radii are requiredFor inner widths up to 30 mm For unsupported lengths up to 0,50 m and fill weights up to 0,35 kg/mIf a lightweight and price-effective e-chain® is requiredIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If snap-open links are requiredSeries 047 zipper, page 4.8If quick insertion of cables with preassembled connectors is requiredSeries E04 easy chain®, page 3.10

Very lightweight,low price

Dirt-repellent exterior

One-piece design, non snap-open

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

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Page 20: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

0.50

FLG

FLB

2116,7

H

H -

10

10

R

D S/2

S

HF

= H

+ 5

19

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 015 018 028 038 048

H 40 46 66 86 106

D 45 48 58 68 78

K 85 90 125 155 185

5.19

04

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,35 [kg/m]

Unsupported length FLB = 0,4 m

Length of travel = 0,8 m

The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 04 Dimensions Unsupported

Pitch = 16,7 mm/link Links/m = 60 (1002 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

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Page 21: System E2 micro and E2 mini e-chains

5.20

BaBi

5,0max.

7 10

04. 10. 028. 0

04

≈ 0,07

≈ 0,08

≈ 0,09

≈ 0,10

≈ 0,11

04.

04.

04.

04.

04.

07

10

16

20

30

.R.0

.R.0

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

12

15

21

25

35

7

10

16

20

30

| 015 | 018 | 028 | 038 | 048 |

| 015 | 018 | 028 | 038 | 048 |

| 015 | 018 | 028 | 038 | 048 |

| 015 | 018 | 028 | 038 | 048 |

| 015 | 018 | 028 | 038 | 048 |

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

04.10.028.0 = non snap-open e-chain®, Bi 10 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.22

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 04 Product Range Standard

Series 04 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/04

Supplement Part No. with required radius (R). Example: 04.10.028.0

Weight [kg/m]

non snap-open R Bending radii[mm]

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Page 22: System E2 micro and E2 mini e-chains

5.21

.07.

.10.

.16.

.20.

.30.

1

1

2

2

3

040.07.12PZ

040.10.12PZ

040.16.12PZ

040.20.12PZ

040.30.12PZ

040.07.12

040.10.12

040.16.12

040.20.12

040.30.12

040.10.1 PZ A2

040.10.2PZ A2

040.10.12 PZ A2

22

12

15

21

25

35

10

10

20

04

17 4

8

4

CB

ø 3

17 15

17 44

C

ø 3

17 15

A

B

040.07 - 040.20

040.30

12,5°

20°

040...1(PZ) 040...2(PZ)

A2 A4Possible installation conditions: For the preassembled mode please add index A2 or A4

e.g. 040.10.12 PZ A2

Moving end

Fixed end

Moving end Fixed end

With integrated strainrelief tiewrap plates

Mounting brackets forselected width index

A…must be indicatedon preassembled configurations

Full set = 12

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 040.07.QS

available from stock

Additional Features

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Dim. C[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

E2 micro Series 04 Mounting brackets

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Polymer pivoting, one-piece | Universal for e-chains®

Recommended for unsupported applications

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.21

Page 23: System E2 micro and E2 mini e-chains

04.10.028.0

040.10.12PZ

04.10.028.0

5.22

04

04.10.R.0 04.10.R1/R2.0 04.10.R.0.ESD

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Delivery time 10 work days

Delivery time 5 work days

Reverse bendingradius for circularmovements

ATEX / ESD classified e-chains®

II 2 GD

Part No.

RBR

e-chains®

Part No.

ESD-Material

e-chains®

(2-5 work days with express surcharge)

3D-CAD files, configurators, PDF www.igus.de/en/04

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 60 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 04.10.028.0 + 040.10.12PZ

E2 micro Series 04 Options and order key

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.22

Page 24: System E2 micro and E2 mini e-chains

5.23

04

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 04 Application example

To generate energy for the use of radio, light and a GPS system, etc. on board of a sailing ship a walk-in solar cell

with controller was used . E2 micro e-chain® of Series 04 was used for installation of solar cell

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.23

Page 25: System E2 micro and E2 mini e-chains

5.24

10,3045

12,5 mm

Series 046 with molded-in

separator available.

More information page 5.26

3D-CAD files, configurators, PDF www.igus.de/en/045

E2 micro Series 045 Introduction

Small pitch, smooth running

When to use the Series 045 E2 micro:If a small e-chain® with an inner height of 10,3 mm and small pitch is requiredFor inner widths up to 64 mm For unsupported lengths up to 0,50 m and fill weights up to 0,25 kg/mSmall pitch for smooth running For very lightweight applications - recommended for low inertia applications If a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If snap-open links are requiredSeries 047 zipper, page 4.8If quick insertion of cables with preassembled connectors is requiredSeries E06 easy chain®, page 3.20If extra torsional rigidity is requiredSeries 06 E2 micro, page 5.36

Very lightweight,low price

Dirt-repellent exterior

One-piece design, non snap-open

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Small pitch forsmooth running

Original size 1:1Outer height 12,5 mm

Pho

to n

ot 1

:1

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.24

Page 26: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

0.50

FLG

FLB

22,313

H

H -

12,

512

,5

D S/2S

HF

= H

+ 1

0

R+3

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 018 028 038

H 48,5 68,5 88,5

D 44 54 64

K 85 115 150

5.25

045

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupp. length FLB = 0,375 m

Length of travel = 0,75 m

The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 045 Dimensions Unsupported

Pitch = 13 mm/link Links/m = 77 (1001 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.25

Page 27: System E2 micro and E2 mini e-chains

5.26

BaBi

8,0max. 10

,3

12,5

045. 10. 028. 0

045

≈ 0,09

≈ 0,10

≈ 0,11

≈ 0,13

≈ 0,16

≈ 0,19

045.

045.

045.

045.

045.

045.

06

10

16

20

30

64

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

12

16

22

26

36

70

6

10

16

20

30

64

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

046. ≈ 0,1416 .R.0

Ba[mm]

Bi[mm]

2216 | 018 | 028 | 038 | 4,64,6

BaBi

AB

More widths upon request. Delivery time approx. 6-8 weeks after order.

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

045.10.028.0 = non snap-open e-chain®, Bi 10 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.28

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 045 Product Range Standard

Series 045 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/045

Supplement Part No. with required radius (R). Example: 045.10.028.0

Weight [kg/m]

non snap-open R Bending radii[mm]

Weight [kg/m]

R Bending radii[mm]

non snap-open Dim. B [mm]

Dim. A [mm]

Series 046 | Optional | With molded-in separation

Supplement Part No. with required radius (R). Example: 046.16.028.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.26

Page 28: System E2 micro and E2 mini e-chains

5.27

.06.

.10.

.16.

.20.

.30.

.64.

1

1

2

2

3

6

0450.06.12PZ

0450.10.12PZ

0450.16.12PZ

0450.20.12PZ

0450.30.12PZ

0450.64.12PZ

0450.06.12

0450.10.12

0450.16.12

0450.20.12

0450.30.12

0450.64.12

0450.10.1 PZ A2

0450.10.2PZ A2

0450.10.12 PZ A2

22

56

12

16

22

26

36

70

10

10

20

50

045

18,25 4

8

4

CB

6/90°ø 3

17 18,25

18,25 44

ø 3

17 18,25

B

6/90°A

0450.06 - 0450.20

0450.30 - 0450.64

C

30°

0450...1(PZ) 0450...2(PZ)

A2 A4

Moving end

Fixed end

Moving end Fixed end

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Dim. C[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°.

Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm.

E2 micro Series 045 Mounting brackets

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions: For the preassembled mode please add index A2 or A4

e.g. 045.10.1ZA2

Polymer one-piece, one side pivoting | Universal for e-chains®

Recommended for unsupported applications

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.27

Page 29: System E2 micro and E2 mini e-chains

045.10.028.0

0450.10.12PZ

045.10.028.0

5.28

045

045.10.R.0 045.10.R1/R2.0 045.10.R.0.ESD

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Delivery time 10 work days

Delivery time 5 work days

Reverse bendingradius for circularmovements

ATEX / ESD classified e-chains®

II 2 GD

Part No.

RBR

e-chains®

Part No.

ESD-Material

e-chains®

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

3D-CAD files, configurators, PDF www.igus.de/en/045

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 77 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 045.10.028.0 + 0450.10.12PZ

E2 micro Series 045 Options and order key

Order example | Order key and color options

(2-5 work days at an express surcharge)

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.28

Page 30: System E2 micro and E2 mini e-chains

5.29

045E2 micro Series 045 Application example

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro e-chain® space saving "ZigZag" design in this mobile operating table

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.29

Page 31: System E2 micro and E2 mini e-chains

5.30

1005

12 mm

Pho

to n

ot 1

:1

3D-CAD files, configurators, PDF www.igus.de/en/05

E2 micro Series 05 Introduction

Low weight, high dynamic

When to use the Series 05 E2 micro:If a small e-chain® with an inner height of 10 mm and small bending radii are requiredFor inner widths up to 64 mm For unsupported lengths up to 0,55 m and fill weights up to 0,35 kg/mFor very lightweight applications - recommended for low inertia applicationsIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If snap-open links are requiredSeries 07 zipper, page 4.14If quick insertion of cables with preassembled connectors is requiredSeries E06 easy chain®, page 3.20If extra torsional rigidity is requiredSeries 06 E2 micro, page 5.36

One-piece design, non snap-open

iF-Design Award

Dirt-repellent exterior

Very lightweight, low price

One-piecemounting bracket

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 12 mm

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.30

Page 32: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

0.50

FLG

FLB

S/2D

20 22

S

R

H -

12

12

H

HF

= H

+ 1

0

S/2D

20 22

S

R

H -

12

12

H

HF

= H

+ 1

0

S/2D

20 22

S

R

H -

12

12

H

HF

= H

+ 1

0

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 018 028 038

H 48 68 88

D 54 64 74

K 100 130 160

5.31

05

Moving endFixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupported length FLB = 0,4 m

Length of travel = 0,8 m

The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 05 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.31

Page 33: System E2 micro and E2 mini e-chains

5.32

≈ 0,06

≈ 0,07

≈ 0,07

≈ 0,08

≈ 0,09

≈ 0,19

05.

05.

05.

05.

05.

05.

06

10

16

20

30

64

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

8,0max.

10 12

Ba[mm]

Bi[mm]

10

14

20

24

34

68

6

10

16

20

30

64

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

05. 10. 028. 0

05

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

non snap-open

05.10.028.0 = non snap-open e-chain®, Bi 10 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.34

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 05 Product Range Standard

Series 05 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/05

Supplement Part No. with required radius (R). Example: 05.10.028.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.32

Page 34: System E2 micro and E2 mini e-chains

5.33

A1 A3A2 A4

.06.

.10.

.16.

.20.

.30.

.64.

050.06.12

050.10.12

050.16.12

050.20.12

050.30.12

050.64.12

050.10.1 PZ A1

050.10.2PZ A1

050.10.12 A1

22

56

10,7

14,7

20,7

24,7

34,7

68,7

05

3AB

10 8 4

A B

1084

t = 1 t = 1

90°

45°

90°

050...1 050...2)

Moving end

Fixed end

Moving end Fixed end

050.06.12 - 050.20.12: center bores only

050.30.12 - 050.64.12: outer bores only

A…must be indicatedon preassembled configurations

Full set = 12Mounting brackets forselected width index

Single-part order

Mounting bracket Moving end

(preassembled)

Mounting bracket Fixed end

(preassembled)

Part No. structure

Width

Index

Dim. A[mm]

Dim. B[mm]

Part No.

full set

one-piece

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 050.10.12PZA1

One-piece mounting bracket

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

E2 micro Series 05 Mounting brackets

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Polymer one-piece, one side pivoting | Universal for e-chains®

Recommended for unsupported applications

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.33

Page 35: System E2 micro and E2 mini e-chains

05.10.028.0

050.10.12PZ

05.10.028.0

5.34

05

05.10.R.0 05.10.R1/R2.0 05.10.R.0.ESD

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Delivery time 10 work days

Delivery time 5 work days

Reverse bendingradius for circularmovements

ATEX / ESD classified e-chains®

II 2 GD

Part No.

RBR

e-chains®

Part No.

ESD-Material

e-chains®

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set

Order text: 1,0 m 05.10.028.0 + 050.10.12PZ

(2-5 work days at an express surcharge)

3D-CAD files, configurators, PDF www.igus.de/en/05

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 micro Series 05 Options and order key

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.34

Page 36: System E2 micro and E2 mini e-chains

5.35

05

Flexible control cables, safely guided by e-chains® and igus® wear rate-reducing plain bearings for a much longer service life

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 05 Application example

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.35

Page 37: System E2 micro and E2 mini e-chains

5.36

10,506

15 mm

Series 06 with molded-in

separator available.

More information page 5.38

3D-CAD files, configurators, PDF www.igus.de/en/06

E2 micro Series 06 Introduction

Low weight, high dynamic

When to use the Series 06 E2 micro:If a small e-chain® with an inner height of 10,5 mm and small bending radii are requiredFor inner widths up to 64 mm For unsupported lengths up to 0,62 m and fill weights up to 0,48 kg/mIf extra torsional rigidity is requiredIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If snap-open links are requiredSeries 07 zipper, page 4.14Series B07 E2 micro, page 5.42If quick insertion of cables with preassembled connectors is requiredSeries E06 easy chain®, page 3.20If very quiet operation is requiredSeries 045 E2 micro, page 5.24

One-piece design, non snap-open

Dirt-repellent exterior

Very lightweight, low price

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 15 mm

Pho

to n

ot 1

:1

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.36

Page 38: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLB

FLG

0.50

S/2

20

S

R+3

H -

15

15

H

D

HF

= H

+ 1

0

22

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 018 028 038

H 51 71 91

D 56 66 76

K 100 130 160

5.37

06

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupported length FLB = 0,52 m

Length of travel = 1,2 m

The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 06 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.37

Page 39: System E2 micro and E2 mini e-chains

5.38

≈ 0,13

≈ 0,14

≈ 0,16

≈ 0,17

≈ 0,20

≈ 0,23

≈ 0,26

≈ 0,30

06.

06.

06.

06.

06.

06.

06.

06.

06

10

16

20

30

40

50

64

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

8,0max. 10

,5

15

Ba[mm]

Bi[mm]

12,5

16,5

22,5

27,0

37,0

47,0

57,0

71,0

6

10

16

20

30

40

50

64

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

06. 10. 028. 0

06

06. 16 .R.0.S1

Ba[mm]

Bi[mm]

2216 | 018 | 6,38,5

BaBi

A B ≈ 0,18

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

non snap-open

06.10.028.0 = non snap-open e-chain®, Bi 10 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.40

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 06 Product Range Standard

Series 06 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/06

Supplement Part No. with required radius (R). Example: 06.10.028.0

Weight [kg/m]

R Bending radii[mm]

non snap-open Dim. B [mm]

Dim. A [mm]

Series 06 | Optional | With molded-in vertical separation

Supplement Part No. with required radius (R). Example: 06.16.028.0.S1

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.38

Page 40: System E2 micro and E2 mini e-chains

5.39

A1 A3A2 A4

.06.

.10.

.16.

.20.

.30.

.40.

.50.

.64.

1

1

2

2

3

4

5

6

060.06.12PZ

060.10.12PZ

060.16.12PZ

060.20.12PZ

060.30.12PZ

060.40.12PZ

060.50.12PZ

060.64.12PZ

060.06.12

060.10.12

060.16.12

060.20.12

060.30.12

060.40.12

060.50.12

060.64.12

060.10.1 PZ A1

060.10.2 PZ A1

060.10.12 PZ A1

22

32

42

56

12,5

16,5

22,5

27,0

37,0

47,0

57,0

71,0

06

B

10 8 41084

A BA

3,2

5,8/90° 5,8/90°

3,2

17

060...1(PZ) 060...2(PZ)

Moving end

Fixed end

Moving end Fixed end

060.06.12 - 060.20.12: center bores only

060.30.12 - 060.64.12: outer bores only

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.10.12PZA1

Part No. structure

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 060.10.QS,

060.16.QS, 060.20.QS, 060.40.QS

available from stock

Additional Features

E2 micro Series 06 Mounting brackets

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.39

Page 41: System E2 micro and E2 mini e-chains

06.10.028.0

060.10.12PZ

06.10.028.0

5.40

NC

06.10.R.0 06.05.R.0.ESD06.10.R.0.NC 06.10.R1/R2.0

06

(2-5 work days at an express surcharge)

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

3D-CAD files, configurators, PDF www.igus.de/en/06

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 06.10.028.0 + 060.10.12PZ

E2 micro Series 06 Options and order key

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.40

Page 42: System E2 micro and E2 mini e-chains

5.41

06

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

My Sketches

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.41

Page 43: System E2 micro and E2 mini e-chains

5.42

10,3B07

15 mm

Open B07 e-chains® in a flash with the e-chain® opener page 5.9

3D-CAD files, configurators, PDF www.igus.de/en/B07

E2 micro Series B07 Introduction

Snap-open along outer radius

When to use the Series B07 E2 micro:If a small e-chain® with an inner height of 10,3 mm and smallest bending radii are requiredFor inner widths up to 40 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/mSmall pitch, smooth running If a low-priced, snap-open e-chain® is requiredIf quick insertion of cables with preassembled connectors is required

When to use a different igus® Series:If snap-open links are not necessarySeries 06 E2 micro, page 5.36If a fully enclosed e-tube is requiredSeries R07 zipper-e-tube, page 4.20

Lightweight and stable

Small pitch forsmooth running

For high accelerations

Two-piece link design

Snap-open along outerradius with film-hinge

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 15 mm

Pho

to n

ot 1

:1

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.42

Page 44: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLBFLG

0.50

S/2

20

S

R+3

H -

15

15

H

D

HF

= H

+ 1

0

22

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 018 028 038

H 51 71 91

D 56 66 76

K 100 130 160

5.43

B07

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupported length FLB = 0,52 m

Length of travel = 1,04 m

The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series B07 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.43

Page 45: System E2 micro and E2 mini e-chains

5.44

≈ 0,16

≈ 0,17

≈ 0,20

≈ 0,23

B07.

B07.

B07.

B07.

16

20

30

40

.R.0

.R.0

.R.0

.R.0

BaBi

8,0max. 10

,3

15

Ba[mm]

Bi[mm]

22,5

27

37

47

16

20

30

40

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

| 018 | 028 | 038 |

B07. 40. 038. 0

B07

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

Snap-open along

outer radius

B07.40.038.0 = e-chain® snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.46

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series B07 Product Range Standard

Series B07 | Two-piece link design, snap-open along outer radius

3D-CAD files, configurators, PDF www.igus.de/en/B07

Supplement Part No. with required radius (R). Example: B07.40.038.0

Part No. of e-chain® links as single parts page 5.11

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.44

Page 46: System E2 micro and E2 mini e-chains

5.45

B07

A1 A3A2 A4

5,8/90° 5,8/90°

B

10 8 41084

3,2 3,2

A A B

17

90°

.16.

.20.

.30.

.40.

2

2

3

4

060.16. 12PZ

060.20. 12PZ

060.30. 12PZ

060.40. 12PZ

060.16. 12

060.20. 12

060.30. 12

060.40. 12

060.40.1 PZ A1

060.40.2PZ A1

060.40.12 PZ A1

060...1(PZ) 060...2(PZ)

22

32

22,5

27,0

37,0

47,0

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.40.12PZA1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 060.10.QS,

060.16.QS, 060.20.QS, 060.40.QS

available from stock

Additional Features

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

E2 micro Series B07 Mounting brackets

Moving end

Fixed end

Moving end Fixed end

060.16.12 - 060.20.12: center bores only

060.30.12 - 060.40.12: bores (see figure above)

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.45

Page 47: System E2 micro and E2 mini e-chains

B07.40.038.0

060.40.12PZ

B07.40.038.0

5.46

B07

NC

B07.40.R.0 B07.40.R.0.ESDB07.40.R.0.NC B07.40.R1/R2.0

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

3D-CAD files, configurators, PDF www.igus.de/en/B07

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (+ tiewrap plates)

Order text: 1,0 m B07.40.038.0 + 060.40.12PZ

E2 micro Series B07 Options and order key

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.46

Page 48: System E2 micro and E2 mini e-chains

5.47

B07

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series B07 Application example

Attractive and flexible E2 micro energy supply system at a height-adjustable high-end design speaker’s lectern

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.47

Page 49: System E2 micro and E2 mini e-chains

5.48

10,9074

15 mm

Closed outside

Small pitch forsmooth running

Crossbar, snap-open alonginner radius with film-hinge

One-piece link-design

Dirt-repellent exterior

Mounting bracketwith integrated

strain relief option

3D-CAD files, configurators, PDF www.igus.de/en/074

E2 micro Series 074 IntroductionNEW in this catalog

Snap-open along inner radius

When to use the Series 074 E2 micro:If a small e-chain® with an inner height of 10,9 mm and small bending radii are requiredInner width 10 mm For unsupported lengths up to 0,55 m and fill weights up to 0,4 kg/mSmall pitch for smooth running If snap-open mechanism with film-hinge is requiredIf quick insertion of cables with preassembled connectors is required

When to use a different igus® Series:If snap-open links are not necessarySeries 06 E2 micro, page 5.36If a fully enclosed e-tube is requiredSeries R07 zipper-e-tube, page 4.20

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 15 mm

Pho

to n

ot 1

:1

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.48

Page 50: System E2 micro and E2 mini e-chains

0.25

00.25 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLBFLG

0.50

S/2

20

S

R+3

H -

15

15

H

D

HF

= H

+ 1

0

22

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 018* 028 038*

H 51 71 91

D 56 66 76

K 100 130 160

5.49

074

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupported length FLB = 0,52 m

Length of travel = 1,04 m

The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 074 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

* Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order.

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.49

Page 51: System E2 micro and E2 mini e-chains

5.50

≈ 0,15

≈ 0,16

≈ 0,17

≈ 0,20

≈ 0,23

074.

074.

074.

074.

074.

10

16

20

30

40

.R.0

.R.0**

.R.0**

.R.0**

.R.0**

BaBi

8,5max. 10

,9

15

Ba[mm]

Bi[mm]

18,2

22,5

27

37

47

10

16

20

30

40

| 018 | 028* | 038* |

| 018 | 028* | 038* |

| 018 | 028* | 038* |

| 018 | 028* | 038* |

| 018 | 028* | 038* |

074. 10. 018. 0

074

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

Snap-open along

inner radius

074.10.018.0 = e-chain® snap-open along inner radius, Bi 10 mm inner width, R 018 mm radius, color black

More order examples and configuration options page 5.52

Standard e-chains® incl. accessories available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 074 Product Range Standard

Series 074 | One-piece, snap-open along inner radius with film-hinge

3D-CAD files, configurators, PDF, applications www.igus.de/en/074

Supplement Part No. with required radius (R). Example: 074.10.018.0

Part No. of e-chain® links as single parts page 5.11

**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 018, 038 upon request. Delivery time approx. 6-8 weeks after order.

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.50

Page 52: System E2 micro and E2 mini e-chains

5.51

074

A1 A3A2 A4

5,8/90° 5,8/90°

B

10 8 41084

3,2 3,2

A A B

17

90°

.10.

.16.

.20.

.30.

.40.

1

2

2

3

4

060.10. 12PZ

060.16. 12PZ

060.20. 12PZ

060.30. 12PZ

060.40. 12PZ

060.10. 12

060.16. 12

060.20. 12

060.30. 12

060.40. 12

060.10.1 PZ A1

060.10.2PZ A1

060.10.12 PZ A1

060...1(PZ) 060...2(PZ)

22

32

16,5

22,5

27,0

37,0

47,0

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 060.10.12PZA1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 060.10.QS,

060.16.QS, 060.20.QS, 060.40.QS

available from stock

Additional Features

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

E2 micro Series 074 Mounting brackets

Moving end

Fixed end

Moving end Fixed end

060.10.12 - 060.20.12: center bores only

060.30.12 - 060.40.12: bores (see figure above)

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.51

Page 53: System E2 micro and E2 mini e-chains

074.10.018.0

060.10.12PZ

074.10.018.0

5.52

074

NC

074.10.R.0 074.10.R.0.ESD074.10.R.0.NC 074.10.R1/R2.0

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

3D-CAD files, configurators, PDF, applications www.igus.de/en/074

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (+ tiewrap plates)

Order text: 1,0 m 074.10.018.0 + 060.10.12PZ

E2 micro Series 074 Options and order key

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.52

Page 54: System E2 micro and E2 mini e-chains

5.53

074

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

My Sketches

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.53

Page 55: System E2 micro and E2 mini e-chains

5.54

15094A

bbild

ung

nich

t maß

stäb

lich

19,3 mm

Pho

to n

ot 1

:1

3D-CAD files, configurators, PDF www.igus.de/en/094

E2 micro Series 094 IntroductionNEW in this catalog

Snap-open along inner radius

When to use the Series 094 E2 micro:If a small e-chain® with an inner height of 15 mm and small bending radii are requiredInner width 10 mm For unsupported lengths up to 1,0 mand fill weights up to 0,7 kg/mSmall pitch for smooth running If snap-open mechanism with film-hinge is requiredIf quick insertion of cables with preassembled connectors is required

When to use a different igus® Series:If snap-open links are not necessarySeries 08 E2 micro, page 5.60If a fully enclosed e-tube is requiredSeries R09 zipper-e-tube, page 4.32

Closed outside

Small pitch forsmooth running

Crossbar, snap-open alonginner radius with film-hinge

One-piece link-design

Dirt-repellent exterior

Mounting bracketwith integrated

strain relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 19,3 mm

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.54

Page 56: System E2 micro and E2 mini e-chains

0.25

00.25 0.50 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLB

FLG

S/2

20

S

R+3

H -

19,

3

19,3

H

D

HF

= H

+ 1

5

28

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 028 038* 048*

H 75 95 115

D 68 78 88

K 130 160 195

5.55

094

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,7 [kg/m]

Unsupported length FLB = 0,63 m

Length of travel = 1,26 m

The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 094 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

* Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order.

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.55

Page 57: System E2 micro and E2 mini e-chains

5.56

≈ 0,23

≈ 0,24

≈ 0,25

≈ 0,28

≈ 0,31

094.

094.

094.

094.

094.

10

16

20

30

40

.R.0

.R.0**

.R.0**

.R.0**

.R.0**

BaBi

13max. 14

,3

19,3

Ba[mm]

Bi[mm]

18,2

24,2

28,2

38,2

48,2

10

16

20

30

40

| 028 | 038* | 048* |

| 028 | 038* | 048* |

| 028 | 038* | 048* |

| 028 | 038* | 048* |

| 028 | 038* | 048* |

094. 10. 028. 0

094

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

Snap-open along

inner radius

094.10.028.0 = e-chain® snap-open along inner radius, Bi 40 mm inner width, R 028 mm radius, color black

More order examples and configuration options page 5.58

Standard e-chains® incl. accessories available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 094 Product Range Standard

Series 094 | One-piece, snap-open along inner radius with film-hinge

3D-CAD files, configurators, PDF, applications www.igus.de/en/094

Supplement Part No. with required radius (R). Example: 094.10.028.0

Part No. of e-chain® links as single parts page 5.11

**Width upon request. Delivery time approx. 6-8 weeks after order. * Radii 038, 048 upon request. Delivery time approx. 6-8 weeks after order.

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.56

Page 58: System E2 micro and E2 mini e-chains

5.57

094

A1 A3A2 A4

B

15 8 51585

A BA

5,8/90° 5,8/90°

3,2 3,2

17

.10.

.16.

.20.

.30.

.40.

1

2

2

3

4

080.10. 12PZ

080.16. 12PZ

080.20. 12PZ

080.30. 12PZ

080.40. 12PZ

080.10. 12

080.16. 12

080.20. 12

080.30. 12

080.40. 12

080.10.1 PZ A1

080.10.2 PZ A1

080.10.12 PZ A1

080...1(PZ) 080...2(PZ)

22

32

18,2

24,2

28,2

38,2

48,2

Moving end

Fixed end

E2 micro Series 094 Mounting brackets

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

080.10.1 PZ A1

080.10.2 PZ A1

080.10.12 PZ A1

080...1(PZ) 080...2(PZ)

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.40.12PZA1

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 080.20.QS,

080.30.QS available from stock

Additional Features

Moving end Fixed end

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

080.10.12 - 080.20.12: center bores only

080.30.12 - 080.40.12: bores (see figure above)

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:49 Uhr Seite 5.57

Page 59: System E2 micro and E2 mini e-chains

5.58

094.10.028.0

080.10.12PZ

094.10.028.0

NC

094.10.R.0 094.10.R.0.ESD094.10.R.0.NC 094.10.R1/R2.0

094

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 micro Series 094 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (+ tiewrap plates)

Order text: 1,0 m 094.10.028.0 + 080.10.12PZ

Order example | Order key and color options

3D-CAD files, configurators, PDF, applications www.igus.de/en/094

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.58

Page 60: System E2 micro and E2 mini e-chains

5.59

094

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

My Sketches

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.59

Page 61: System E2 micro and E2 mini e-chains

5.60

1508

19,3 mm

Pho

to n

ot 1

:1

3D-CAD files, configurators, PDF www.igus.de/en/08

E2 micro Series 08 Introduction

Small pitch, high stablitity

When to use the Series 08 E2 micro:If a small e-chain® with an inner height of 15 mm and smallest bending radii are requiredFor inner widths up to 64 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/mSmall pitch, smooth running If extra torsional rigidity is requiredIf a one-piece, non snap-open e-chain® is requiredIf an interior separation is required

When to use a different igus® Series:If snap-open links are requiredSeries 09 zipper, page 4.26Series B09 E2 micro, page 5.66If quick insertion of cables with preassembled connectors is requiredSeries E08 easy chain®, page 3.28If a fully enclosed e-tube is requiredSeries R09 zipper-e-tube, page 4.32

Light and cost-effective

Small pitch forsmooth running

One-piece design, non snap-open

High torsionalrigidity

Dirt-repellent exterior

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 19,3 mm

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.60

Page 62: System E2 micro and E2 mini e-chains

0.25

00.25 0.50 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLB

FLG

S/2

20

S

R+6

H -

19,

3

19,3

H

D

HF

= H

+ 1

5

28

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 025* 028 038 048

H 69 75 95 115

D 65 68 78 88

K 120 130 160 195

5.61

08

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,7 [kg/m]

Unsupported length FLB = 0,63 m

Length of travel = 1,26 m

The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series 08 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

*Radius 025 only for Part.No. 08.10. and 08.20.

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.61

Page 63: System E2 micro and E2 mini e-chains

5.62

≈ 0,21

≈ 0,23

≈ 0,24

≈ 0,25

≈ 0,28

≈ 0,31

≈ 0,37

08.

08.

08.

08.

08.

08.

08.

10

13

16

20

30

40

50

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

12max. 15 19

,3

Ba[mm]

Bi[mm]

18,2

21,2

24,2

28,2

38,2

48,2

58,2

10

13

16

20

30

40

50

| 025 | 028 | 038 | 048 |

| 025* | 028 | 038 | 048* |

| 025* | 028 | 038 | 048 |

| 025 | 028 | 038 | 048 |

| 025* | 028 | 038 | 048 |

| 025* | 028 | 038 | 048 |

| 025* | 028 | 038 | 048 |

08. 50. 038. 0

08

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

non snap-open

08.50.038.0 = non snap-open e-chain®, Bi 50 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.65

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series 08 Product Range Standard

Series 08 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/08

Supplement Part No. with required radius (R). Example: 08.50.038.0

*Radius upon request. Delivery time approx. 1-2 weeks after order.

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.62

Page 64: System E2 micro and E2 mini e-chains

5.63

B09.2.1 111.X

2,0

6,5

155,8

1,4

7

B09.2

B09.2.1

X

2

110.X

111.X

010 110.10 111.10

013 110.13 111.13

016 110.16 111.16

020 110.20 111.20

030 110.30 111.30

040 110.40 111.40

050 110.50 111.50

08

Full-width shelves

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Note: When utilizing these one-piece links, please assemble the interior separation before mounting the e-chain!

Slotted separator B09.2is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.Xthis option makes sense in applications with many thin

cables with similar diameters. For a consequent subdivision.

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Full-width shelf

e-chains®/e-tubes

unassembled

assembled

E2 micro Series 08 Interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.63

Page 65: System E2 micro and E2 mini e-chains

5.64

08

A1 A3A2 A4

B

15 8 51585

A BA

5,8/90°

3,2

5,8/90°

3,2

17

.10.

.13.

.16.

.20.

.30.

.40.

.50.

1

2

2

3

4

5

080.10. 12PZ

080.13. 12PZ*

080.16. 12PZ

080.20. 12PZ

080.30. 12PZ

080.40. 12PZ

080.50. 12PZ

080.10. 12

080.13. 12

080.16. 12

080.20. 12

080.30. 12

080.40. 12

080.50. 12

080.50.1 PZ A1

080.50.2PZ A1

080.50.12 PZ A1

080...1(PZ) 080...2(PZ)

22

32

42

18,2

21,2

24,2

28,2

38,2

48,2

58,2

*upon request. Delivery time approx. 6-8 weeks after order.

3D-CAD files, configurators, PDF www.igus.de/en/08

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.50.12PZA1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Order example

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

080.06.12 - 080.20.12: center bores only

080.30.12 - 080.50.12: all bores

E2 micro Series 08 Mounting brackets

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 080.20.QS,

080.30.QS available from stock

Additional Features

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.64

Page 66: System E2 micro and E2 mini e-chains

5.65

08.50.038.0

080.50.12PZ

2 x B09.2.1

08.50.038.0

NC

08.50.R.0 08.50.R.0.ESD08.50.R.0.NC 08.50.R1/R2.0

08

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 08.50.038.0 + 080.50.12PZ + 2 x B09.2.1

Delivery time 24h or today!*

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days(2-5 work days at an express surcharge)

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

Order example | Order key and color options

E2 micro Series 08 Options and order key

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.65

Page 67: System E2 micro and E2 mini e-chains

5.66

14,3B09

19,3 mm

Open B09 e-chains® in a flash with the e-chain® opener page 5.9

Pho

to n

ot 1

:1

3D-CAD files, configurators, PDF www.igus.de/en/B09

E2 micro Series B09 Introduction

Snap-open along outer radius

When to use the Series B09 E2 micro:If a small e-chain® with an inner height of 14,3 mm and small bending radii are requiredFor inner widths up to 40 mm For unsupported lengths up to 1,0 m and fill weights up to 0,7 kg/mSmall pitch, smooth running If a low-priced, snap-open e-chain® is requiredIf quick insertion of cables with preassembled connectors is requiredIf an interior separation is required

When to use a different igus® Series:If snap-open links are not necessarySeries 08 E2 micro, page 3.60If a fully enclosed e-tube is requiredSeries R09 zipper-e-tube, page 4.32

Lightweight and stable

Small pitch forsmooth running

Snap-open along outerradius with film-hinge

Two-piece link design

High torsionalrigidity

For highaccelerations

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Original size 1:1Outer height 19,3 mm

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.66

Page 68: System E2 micro and E2 mini e-chains

0.25

00.25 0.50 1.000 0.75

0.50

0.75

1.00

0.50 1.00 2.000 1.50

FLB

FLG

S/2

20

S

R+3

H -

19,

3

19,3

H

D

HF

= H

+ 1

5

28

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 028 038 048

H 75 95 115

D 68 78 88

K 130 160 195

5.67

B09

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,7 [kg/m]

Unsupported length FLB = 0,63 m

Length of travel = 1,26 m

The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 micro Series B09 Dimensions Unsupported

Pitch = 20 mm/link Links/m = 50 (1000 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.10

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.67

Page 69: System E2 micro and E2 mini e-chains

5.68

≈ 0,24

≈ 0,25

≈ 0,28

≈ 0,31

B09.

B09.

B09.

B09.

16

20

30

40

.R.0

.R.0

.R.0

.R.0

BaBi

12,5max. 14

,3

19,3

Ba[mm]

Bi[mm]

24,2

28,2

38,2

48,2

16

20

30

40

| 028 | 038 | 048 |

| 028 | 038 | 048 |

| 028 | 038 | 048 |

| 028 | 038 | 048 |

B09. 40. 038. 0

B09

Weight [kg/m]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

R Bending radii[mm]

Snap-open along

outer radius

B09.40.038.0 = e-chain® snap-open along outer radius, Bi 40 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.71

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 micro Series B09 Product Range Standard

Series B09 | Two-piece link design, snap-open along outer radius

3D-CAD files, configurators, PDF www.igus.de/en/B09

Supplement Part No. with required radius (R). Example: B09.40.038.0

Part No. of e-chain® links as single parts page 5.11

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.68

Page 70: System E2 micro and E2 mini e-chains

5.69

B09.2.1 111.X

2,0

6,5

155,8

1,4

7

B09.2

B09.2.1

X

2

110.X

111.X

010 110.10 111.10

013 110.13 111.13

016 110.16 111.16

020 110.20 111.20

030 110.30 111.30

040 110.40 111.40

050 110.50 111.50

B09

Full-width shelves

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Slotted separator B09.2is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.Xthis option makes sense in applications with many thin

cables with similar diameters. For a consequent subdivision.

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Full-width shelf

e-chains®/e-tubes

unassembled

assembled

E2 micro Series B09 Interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.69

Page 71: System E2 micro and E2 mini e-chains

5.70

A1 A3A2 A4

B

15 8 51585

A BA

5,8/90° 5,8/90°

3,2 3,2

17

.16.

.20.

.30.

.40.

2

2

3

4

080.16. 12PZ

080.20. 12PZ

080.30. 12PZ

080.40. 12PZ

080.16. 12

080.20. 12

080.30. 12

080.40. 12

080.40.1 PZ A1

080.40.2 PZ A1

080.40.12 PZ A1

080...1(PZ) 080...2(PZ)

22

32

24,2

28,2

38,2

48,2

B09

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 080.40.12PZA1

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit. Part Nos. 080.20.QS,

080.30.QS available from stock

Additional Features

Moving end

Fixed end

Moving end Fixed end

080.16.12 - 080.20.12: center bores only

080.30.12 - 080.40.12: bores (see figure above)

E2 micro Series B09 Mounting brackets

3D-CAD files, configurators, PDF www.igus.de/en/B09

With integrated strainrelief tiewrap plates

A…must be indicatedon preassembled configurations

Full set = 12

Mounting brackets forselected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

Various installation options on the

fixed end and/or the moving end

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.70

Page 72: System E2 micro and E2 mini e-chains

5.71

B09.40.038.0

080.40.12PZ

2 x B09.2.1

B09.40.038.0

NC

B09.40.R.0 B09.40.R.0.ESDB09.40.R.0.NC B09.40.R1/R2.0

B09

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 10 work days

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 micro Series B09 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 50 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m B09.40.038.0 + 080.40.12PZ + 2 x B09.2.1

Order example | Order key and color options

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.71

Page 73: System E2 micro and E2 mini e-chains

5.72

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.72

Page 74: System E2 micro and E2 mini e-chains

E2 mini

5.73

Small and medium sizes

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.73

Page 75: System E2 micro and E2 mini e-chains

5.74

E2 mini - small and medium sizesE2 mini are small one-piece or two-piece e-chains®, recommended for high dynamicapplications. igus® also offers a host ofaccessories and fixation options. "Upgrades"to openable versions are available for manytypes; they are interchangeable and can alsoserve as replacements.

Typical industries and applications● Construction machinery ● Handlings● Furniture● Packaging machines● Textile machines● Vehicle construction● Woodworking machines● Glass machines● Automation● General machinery

UL94 - V2 classifications - for Series

14 and F17 (more Series upon request)

Special equipment: Electrically conductive

ESD/ATEX version upon request

Cleanroom Class 1 (ISO class 3) for Series 10

and 14, tested by the Dryden Engineering

Company, California

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.74

Page 76: System E2 micro and E2 mini e-chains

5.75

E2 mini e-chain® in a tooling

machine, coolant resistant

Long travel applications of up to 40 m are possible.

Here: Series 10 in a textile machine

Contents, selection table and assembly instructions next page

E2 mini e-chain®, RBR-version with reverse bending radius

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.75

Page 77: System E2 micro and E2 mini e-chains

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

10 18 15 - 100 26 - 113 23 028 - 180 1,20 5.8011.031 23 31 41,2 28 045 - 070 ≈1,35 5.8811.080 28 80 93 33,4 038 1,50 5.9411.1/11.2 41 15 - 25 25,5 - 35,5 46 040 - 100 ≈1,35 5.100

14 20 15 - 50 26 - 61 25 028 - 125 0,65 5.106F17 32 15 26 39 048 1,20 5.126

B15 17 15 - 100 26 - 113 23 038 - 180 1,20 5.112B17 32 15 - 100 25,5 - 113 39 048 - 125 1,00 5.120

B15i 17 15 - 100 26 - 113 23 038 - 180 1,20 5.112B17i 32 38 48,5 39 048 - 075 1,00 5.120

5.76

E2 mini -One-piece e-chains®

Snap-open along inner radius with film-hinge

E2 mini -Two-piece e-chains®

Snap-open along inner radius

E2 mini -Two-piece e-chains®

Snap-open along outer radius

E2 mini -One-piece e-chains®

One-piece, non snap-open

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Series Inner height Inner width Outer width Outer height Bending radius Unsupported Page

length max. [m]

E2 mini Contents Selection Table

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.76

Page 78: System E2 micro and E2 mini e-chains

5.77

21

43

Assembly video available online at www.igus.de/en/video

Part No. of e-chain® links as single parts next page

Technical Data overview next page

Separating: release side-link Twist and pull apart

Push, click and snap in pin Lever crossbars open

E2 mini Assembly instructions

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.77

Page 79: System E2 micro and E2 mini e-chains

5.78

10 ≤ 1,20 m

11.031 ≤ 1,35 m –

11.080 ≤ 1,50 m –

11.1/11.2 ≤ 1,35 m –

14 ≤ 0,65 m

B15i / B15 ≤ 1,20 m

B17i / B17 ≤ 1,00 m

F17 ≤ 1,20 m

E2 mini

FLG

FLB

Vertical hanging

Vertical standing

Side mounted unsupported

Unsupported application

e-chain®

SeriesZig-zag application

Rotaryapplication

3D-CAD files, configurators, PDF www.igus.de/en/E2mni

Installation methods overview, maximum travels - System E2 mini

FLG = with straight upper run FLB = with permitted sag

E2 mini Technical Data Overview

Technical Data - System E2 mini

Gliding speed / acceleration (maximum) max. 3 [m/s] / max. 10 [m/s2]

Speed / acceleration FLG max. max. 20 [m/s] / max. 200 [m/s2]

Speed / acceleration FLB max. max. 3 [m/s] / max. 6 [m/s2]

Material - permitted temperature °C igumid G / -40° up to +120° C

Material - permitted temperature °C (only Series 14, F17) igumid NB / -40° up to +80° C

Flammability class, igumid G VDE 0304 IIC UL94 HB

upon request upon request upon request with rework upon request

upon request upon request upon request upon request

upon request upon request upon request upon request

upon request upon request upon request upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

upon request upon request upon request with rework upon request

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.78

Page 80: System E2 micro and E2 mini e-chains

5.79

E2 mini

B15i 170.Bi B15i.Bi 00.R

B17i 170.Bi B17i.Bi 00.R

14

F17

10

11.031

11.080

11.1/11.2

B15iB17i

14F17

10 11.08011.031 11.1/11.2

B15 170.Bi B15.Bi 00.R

B17 170.Bi B17.Bi 00.R

B15B17

Part No. one- and two-piece e-chain® links as single parts - System E2 mini

One-piece design, non snap-open

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

* Crossbar: supplement Part No. with required width index (Bi) Example: 170.15

** Lower parts: supplement Part No. with required width index (Bi) + 00 and radius (R) Example: B15.15 00.038

e-chain® e-chain® e-chain®

Series Crossbar* Lower parts**

Serie One-piece Crossbar with

e-chains® e-chain link film-hinge

One-piece design snap-open

One-piece design snap-open

Serie One-piece

e-chains® e-chain link

One-piece design, non snap-open

One-piece design, non snap-open

One-piece design, non snap-open

One-piece design, non snap-open

Two-piece design, snap-open along outer radius

One-piece design, snap-open along inner radius

Crossbar

One-piece design

Lower part

Two-piece design

e-chain® e-chain® e-chain®

Series Crossbar* Lower parts**

Two-piece design, snap-open along inner radius

Crossbar

Lower part

Two-piece design

Crossbar with

film-hinge

One-piece design

non snap-open

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini e-chain® links as single parts Overview

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.79

Page 81: System E2 micro and E2 mini e-chains

5.80

1810

3D-CAD files, configurators, PDF www.igus.de/en/10

E2 mini Series 10 Introduction

Stable and cost-effective

When to use the Series 10 E2 mini:If an e-chain® with an inner height of 18mm and small bending radii are requiredFor inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/mIf a small but very stable e-chain® is requiredIf a one-piece, non snap-open e-chain® is requiredIf an interior separation is required

When to use a different igus® Series:If extremely quick opening of the links is necessarySeries 15 zipper, page 4.38If quick insertion of cables with preassembled connectors is requiredSeries E14 easy chain®, page 3.32

One-piece design, non snap-open

Large pin for high stability

Dirt-repellent exterior

Double stop dog for long un-

supported travels

Lightweight and stable

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Series 10 with molded-in

separator available.

More information page 5.83

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.80

Page 82: System E2 micro and E2 mini e-chains

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

3830,5

H

H -

23

23

D S/2

S

HF

= H

+ 2

0

R

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 028 038 048 075 100 110 125 145 180

H 79 99 119 173 223 243 273 313 383

D 85 95 105 132 157 167 182 202 237

K 150 185 215 300 380 410 455 520 630

5.81

10

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,85 m

Length of travel = 1,70 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 10 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.81

Page 83: System E2 micro and E2 mini e-chains

5.82

≈ 0,35

≈ 0,40

≈ 0,46

≈ 0,52

≈ 0,63

≈ 0,70

≈ 0,76

10.

10.

10.

10.

10.

10.

10.

015

025

038

050

5

6

7

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

16max. 18 23

Ba[mm]

Bi[mm]

26

36

49

61

76

94

113

15

25

38

50

63

80

100

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

10. 025. 038. 0

10

non snap-open Weight [kg/m]

Order key

R Bending radii[mm]

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

3D-CAD files, configurators, PDF www.igus.de/en/10

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

10.025.038.0 = non snap-open e-chain®, Bi 25 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.87

E2 mini Series 10 Product Range Standard

Series 10 | One-piece, non snap-open e-chain®

Supplement Part No. with required radius (R). Example: 10.025.038.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.82

Page 84: System E2 micro and E2 mini e-chains

5.83

18

111

1,5

8

101

111

10.

10.

≈ 0,79

≈ 0,85

038

050

.R.0

.R.0

.S

.S

Ba[mm]

Bi[mm]

49

61

38

50

| 075 |

| 075 |

15

21

10

13

BaBi

A B A

10

Weight [kg/m]

R Bending radii[mm]

Middle compartment

Dim. B [mm]

Side compartment

Dim. A [mm]

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

non snap-open

Supplement Part No. with required radius (R). Example: 10.038.075.0.S or 10.050.075.0.S

Series 10 | Optional | With molded-in vertical separation

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Note: When utilizing these one-piece links, please assemble the interior separation before mounting the e-chain!

Separator 101For a simple vertical subdivision on e-chains®. Separators

can be arranged anywhere in the e-chain® cross-section.

Separator,

for e-chains®

unassembled

assembled

E2 mini Series 10 Interior separation

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.83

Page 85: System E2 micro and E2 mini e-chains

.

5.84

A1 A3A2 A4

AB

16,5 14 7,516,5147,5

11

BA

17

B A

17 211721

6,2A B

17

6,5

10.015. - 10.050.

10.5. - 10.7.

27°

90°

27° 90°

27°

90°

90°

27°

015.

025.

038.

050.

5.

6.

7.

1015.34PZ

1025.34PZ

1038.34PZ

1050.34PZ

105. 34PZ

106. 34PZ

107. 34PZ

1025. 3 PZ A1

1025. 4 PZ A1

1025. 34 PZ A1

10...3P(Z) 10...4P(Z)

10

23

35

48

65

85

25,5

35,5

48,5

60,5

75,0

92,0

112,0

2

3

4

5

6

8

10

1015.34P

1025.34P

1038.34P

1050.34P

105. 34P

106. 34P

107. 34P

10

Possible installation conditions for assembled, pivoting mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 1025.34PZA1

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setpivoting = 34Mounting brackets forselected width index

Part No. structure (pivoting)

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

3D-CAD files, configurators, PDF www.igus.de/en/10

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Polymer pivoting, one-piece | StandardRecommended for unsupported and gliding applications

Standard

For tight installation conditions

Strain relief with detachable

tiewrap plates

Variable traverse angle

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

E2 mini Series 10 Mounting brackets pivotingFor tight installation conditions

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.84

Page 86: System E2 micro and E2 mini e-chains

A1 A3A2 A4

AB

16,5 14 7,516,5147,5

11

BA

17

B A

17 211721

6,2A B

17

6,5

10.015. - 10.050.

10.5. - 10.7.

1025. 1 PZ A1

1025. 2 PZ A1

1025. 12 PZ A1

10...1P(Z) 10...2P(Z)

5.85

2

3

4

5

6

8

10

015.

025.

038.

050.

5.

6.

7.

1015.12PZ

1025.12PZ

1038.12PZ

1050.12PZ

105. 12PZ

106. 12PZ

107. 12PZ

10

23

35

48

65

85

25,5

35,5

48,5

60,5

75,0

92,0

112,0

1015.12P

1025.12P

1038.12P

1050.12P

105. 12P

106. 12P

107. 12P

10

Possible installation conditions for assembled, locking mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 1025.12PZA1

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12Mounting brackets forselected width index

Part No. structure (locking)

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Polymer locking, one-pieceRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

E2 mini Series 10 Mounting brackets lockingFor very high speed and acceleration

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.85

Page 87: System E2 micro and E2 mini e-chains

5.86

ha

22

10

12

4,7

Ba

HR

a =

77

HR

i ≥ 2

x h

a

24

Bi

BRi ≥ Ba + 4

BRa

230

21

18

M6 x16

970.30.SL

970.31.SL

960.30.

970.80

970.30.SLA

125

nMon = nRi + 1 nRi x 2000 mm

.015 30 – 960.30.125

.025 40 – 960.30.150

.038 53 – 960.30.150

.050 65 960.30.125 960.30.175

.5 80 960.30.125 960.30.175

.6 98 960.30.150 960.30.200

.7 117 960.30.175 960.30.225

10

3D-CAD files, configurators, PDF www.igus.de/en/10

Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm

Aluminum "SuperTrough" Basic Version

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Components, installation

set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw

M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 10.5.038.0 with BRi = 80

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

10.025.038.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

C-profileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.86

Page 88: System E2 micro and E2 mini e-chains

5.87

10.025.038.0

1025.34PZ

2 x 111

10.025.038.0

10.025.R.0.ESD

NC+25%

10.025.R.0 10.025.R.0.XXL10.025.R.0.NC 10.025.R1/R2.0

10

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

XXL-Material*

e-chains®

Delivery time 1-2 weeks

Delivery time3-5 work days

Delivery time 5 work days

Delivery time 10 work days

Unsupportedlengths +25%possible

NC-Version -(no camber)without pretension

ATEX / ESD classified e-chains®

II 2 GD

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

ESD-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 mini Series 10 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 10.025.038.0 + 1025.34PZ + 2 x 111

Order example | Order key and color options

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.87

Page 89: System E2 micro and E2 mini e-chains

5.88

2311.031

3D-CAD files, configurators, PDF www.igus.de/en/11.031

E2 mini Series 11.031 Introduction

Large inner height

When to use the Series 11.031 E2 mini:If an e-chain® with an inner height of 23mm and small bending radii are requiredFor inner widths up to 31 mm For unsupported lengths up to 1,3 m and fill weights up to 1,5 kg/mIf a small e-chain® with extra torsional rigity is requiredIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If extremely quick opening of the links is necessarysimilar width/height from Series zipper, chapter 4If quick insertion of cables with preassembled connectors is requiredsimilar width/height from Series easy chain®, chapter 3

One-piece design, non snap-open

Dirt-repellent exterior

Lightweight, torsional stability

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.88

Page 90: System E2 micro and E2 mini e-chains

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

H

H -

28

28

D S/2

S

HF

= H

+ 2

0

3830,5R

16,5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 045 070

H 123 173

D 107 132

K 205 285

5.89

11.031

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,9 m

Length of travel = 1,8 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Technical Data

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.031 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.89

Page 91: System E2 micro and E2 mini e-chains

5.90

11.031.045.0

≈ 0,4311.031.R.0

Ba[mm]

Bi[mm]

41,231 | 045 | 070 |

BaBi

21max. 23 28

11.031

Weight [kg/m]

non snap-open R Bending radii[mm]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

11.031.045.0 = non snap-open e-chain®, Bi 31 mm inner width, R 045 mm radius, color black

More order examples and configuration options page 5.92

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 mini Series 11.031 Product Range Standard

Series 11.031 | One-piece, non snap-open e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/11.031

Supplement Part No. with required radius (R). Example: 11.031.045.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.90

Page 92: System E2 micro and E2 mini e-chains

5.91

A17 211721

BA ø5,

1

B

17 17

90°

65°

40°

031. 11.031.12PZ

11.031.1PZA2

11.031.2PZA2

11.031.12PZA2

11...1P(Z) 11...2P(Z)

16 42 311.031.12P

11.031

A2 A4

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setpivoting = 12

Mounting brackets forselected width index

Moving end

Fixed end

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Polymer pivoting, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Inner and outer attachment possible

E2 mini Series 11.031 Mounting brackets pivoting

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

Possible installation conditions: For the preassembled mode please add index A3 or A4

e.g. 11.031.12PZA2

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.91

Page 93: System E2 micro and E2 mini e-chains

11.031.045.0

5.92

NC+25%

11.031.R.0 11.031.R.0.ESD11.031.R.0.NC 11.031.R.0.XXL

11.031

11.031.045.0

11.031.12PZ

Color options for e-chains® and e-tubesOrder key

3D-CAD files, configurators, PDF www.igus.de/en/11.031

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 11.031.045.0 + 11.031.12PZ

E2 mini Series 11.031 Options and order key

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 1-2 weeks

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Unsupportedlengths +25%possible

Part No.

NC-Material

e-chains®

Part No.

XXL-Material*

e-chains®

Order example | Order key and color options

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.92

Page 94: System E2 micro and E2 mini e-chains

5.93

11.031

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.031 Application example

E2 mini - space-saving, extremely reliable solution. Elevator door application pictured here

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.93

Page 95: System E2 micro and E2 mini e-chains

5.94

2811.080

3D-CAD files, configurators, PDF www.igus.de/en/11.080

E2 mini Series 11.080 Introduction

Large inner height

When to use the Series 11.080 E2 mini:If an e-chain® with an inner height of 28 mmand small bending radii are requiredLong travels possibleFor unsupported lengths up to 1,5 m and fill weights up to 1,5 kg/mIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If extremely quick opening of the links is necessarysimilar width/height from Series zipper, chapter 4If quick insertion of cables with preassembled connectors is requiredsimilar width/height from Series easy chain®, chapter 3

One-piece design, non snap-open

Stable design

Large pin for high stability

Molded-in vertical separation

Dirt-repellent exterior

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Double stop dog for long un-

supported travels

Series 11.080 features a

molded-in vertical separation.

More information page 5.96

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.94

Page 96: System E2 micro and E2 mini e-chains

0.5

00.5 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

1.0

H

D S/2S

38

H -

33,

4

33,4

30,5

HF

= H

+ 2

0

R

21,5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 038

H 119

D 105

K 185

5.95

11.080

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 1,0 m

Length of travel = 2,0 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.080 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.95

Page 97: System E2 micro and E2 mini e-chains

5.96

11.080.038.0 BaBi

25max. 28 33,4

11. ≈ 0,73080 .R.0

Ba[mm]

Bi[mm]

9380 | 038 | 3246

BaBi

A B

11.080

Supplement Part No. with required radius (R). Example: 11.080.038.0

Order key

3D-CAD files, configurators, PDF www.igus.de/en/11.080

Weight [kg/m]

R Bending radii[mm]

non snap-open Middle compartment

Dim. B [mm]

Side compartment

Dim. A [mm]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

11.080.038.0 = non snap-open e-chain®, Bi 80 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.98

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 mini Series 11.080 Product Range Standard

Series 11.080 | non snap-open e-chain® with molded-in vertical separation

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.96

Page 98: System E2 micro and E2 mini e-chains

5.97

A2

A

17 211721

BA

ø 5,

1

B

17

90°

15°

45°

40°

080. 11.080.12PZ

11.080.1PZA2

11.080.2PZA2

11.080.12PZA2

11...1P(Z) 11...2P(Z)

65 93 811.080.12P

11.080

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setpivoting = 12Mounting brackets forselected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mountingbrackets: For the preassembledmode please add index A2

e.g. 11.080.12PZA2

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Polymer pivoting, one-piece | Universal for e-chains®

For unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

E2 mini Series 11.080 Mounting brackets pivoting

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.97

Page 99: System E2 micro and E2 mini e-chains

11.080.038.0

11.080.12PZ

11.080.038.0

5.98

11.080

NC+25%

11.080.R.0 11.080.R.0.ESD11.080.R.0.NC 11.080.R.0.XXL

Color options for e-chains® and e-tubesOrder key

3D-CAD files, configurators, PDF www.igus.de/en/11.080

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 11.080.038.0 + 11.080.12PZ

E2 mini Series 11.080 Options and order key

Order example | Order key and color options

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 1-2 weeks

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Unsupportedlengths +25%possible

Part No.

NC-Material

e-chains®

Part No.

XXL-Material*

e-chains®

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.98

Page 100: System E2 micro and E2 mini e-chains

5.99

11.080

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.080 Application example

Five E2 mini e-chains®, 3 side by side, 2 sets nested - the bending radii are exactly adjusted to one another

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.99

Page 101: System E2 micro and E2 mini e-chains

5.100

4111.111.2

3D-CAD files, configurators, PDF www.igus.de/en/11.1

E2 mini Series 11.1·11.2 Introduction

Very large inner height,small outer width

When to use the Series 11.1·11.2 E2 mini:If an e-chain® with an inner height of 41mm and small bending radii are requiredFor inner widths up to 25 mm For unsupported lengths up to 1,35 m and fill weights up to 1,5 kg/mIf space is restrictedIf many cables are arranged vertically adjacentIf a one-piece, non snap-open e-chain® is required

When to use a different igus® Series:If extremely quick opening of the links is necessarysimilar width/height from Series zipper, chapter 4If quick insertion of cables with preassembled connectors is requiredsimilar width/height from Series easy chain®, chapter 3

One-piece design, non snap-open

Increased inner height

Dirt-repellent exterior

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.100

Page 102: System E2 micro and E2 mini e-chains

0.5

00.5 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

1.0

H

D S/2S

H -

46

34,5 46

30,5

HF

= H

+ 2

0

R

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 040 063 075 100

H 149 195 219 269

D 120 143 155 180

K 190 260 300 380

5.101

11.111.2

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,9 m

Length of travel = 1,8 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.1·11.2 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.101

Page 103: System E2 micro and E2 mini e-chains

5.102

11.1.040.0

≈ 0,50

≈ 0,53

11.

11.

1

2

.R.0

.R.0

Ba[mm]

Bi[mm]

25,5

35,5

15

25

| 040 | 063 | 075 | 100 |

| 040 | 063 | 075 | 100 |

BaBi

25max. 41 46

11.111.2

3D-CAD files, configurators, PDF www.igus.de/en/11.1

Weight [kg/m]

non snap-open R Bending radii[mm]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

11.1.040.0 = non snap-open e-chain®, Bi 15 mm inner width, R 040 mm radius, color black

More order examples and configuration options page 5.104

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 mini Series 11.1·11.2 Product Range Standard

Series 11.1·11.2 | One-piece, non snap-open e-chain®

Supplement Part No. with required radius (R). Example: 11.1.040.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.102

Page 104: System E2 micro and E2 mini e-chains

5.103

A4

A16,5 14 7,516,5147,5

11

A BB

6,5

17

1.

2.

101.12PZ

102.12PZ

101. 12 PZ A4

10...1P(Z) 10...2P(Z)

10

26

36

2

3

101.12P

102.12P

11.111.2

101. 1PZA4

101. 2PZA4

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mountingbrackets: For the preassembledmode please add index A4

e.g. 101.12PZA4 Part No. structure

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12Mounting brackets forselected width index

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Inner and outer attachment possible

E2 mini Series 11.1·11.2 Mounting brackets locking

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.103

Page 105: System E2 micro and E2 mini e-chains

11.1.040.0

11.1.12PZ

11.1.040.0

5.104

11.111.2

NC+25%

11.080.R.0 11.080.R.0.ESD11.080.R.0.NC 11.080.R.0.XXL

Color options for e-chains® and e-tubesOrder key

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 11.2.040.0 + 11.1.12PZ

3D-CAD files, configurators, PDF www.igus.de/en/11.1

Order example | Order key and color options

E2 mini Series 11.1·11.2 Options and order key

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 1-2 weeks

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Unsupportedlengths +25%possible

Part No.

NC-Material

e-chains®

Part No.

XXL-Material*

e-chains®

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.104

Page 106: System E2 micro and E2 mini e-chains

5.105

11.111.2

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 11.1·11.2 Application example

Short travels and high accelerations with Series E2 mini

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.105

Page 107: System E2 micro and E2 mini e-chains

14

5.106

20

3D-CAD files, configurators, PDF www.igus.de/en/14

E2 mini Series 14 Introduction

Snap-open along inner radius

When to use the Series 14 E2 mini:If an e-chain® with an inner height of 20mm and small bending radii are requiredFor inner widths up to 50 mm For unsupported lengths up to 0,65 m and fill weights up to 0,5 kg/mIf snap-open mechanism with film-hinge is required

When to use a different igus® Series:For gliding applicationsSeries 15 zipper, page 4.38For long unsupported travelsSeries 15 zipper, page 4.38

One-piece link-design

Dirt-repellent exterior

Crossbar, snap-open alonginner radius with film-hinge

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Closed outside

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.106

Page 108: System E2 micro and E2 mini e-chains

14

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

30,5

H

H -

25

25

D S/2

S

HF

= H

+ 2

0

R

38

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 028 038 048 075 100 125

H 81 101 121 175 225 275

D 86 96 106 133 158 183

K 150 185 215 300 380 455

5.107

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,25 [kg/m]

Unsupported length FLB = 0,6 m

Length of travel = 1,2 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 14 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.107

Page 109: System E2 micro and E2 mini e-chains

5.108

14.2.038.0

≈ 0,31

≈ 0,32

≈ 0,40

≈ 0,41

14.

14.

14.

14.

1

2

3

4

.R.0

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

26

36

49

61

15

25

38

50

| 028 | 038 | 048 | 075 | 100 | 125 |

| 028 | 038 | 048 | 075 | 100 | 125 |

| 028 | 038 | 048 | 075 | 100 | 125 |

| 028 | 038 | 048 | 075 | 100 | 125 |

BaBi

16max. 20 25

14

Weight [kg/m]

Snap-open along

inner radius

R Bending radii[mm]

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

14.2.038.0 = e-chain® snap-open along inner radius, Bi 25 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.110

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2 mini Series 14 Product Range Standard

Series 14 | One-piece, snap-open along inner radius with film-hinge

3D-CAD files, configurators, PDF www.igus.de/en/14

Supplement Part No. with required radius (R). Example: 14.2.038.0

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.108

Page 110: System E2 micro and E2 mini e-chains

5.109

A1 A3A2 A4

AB

17 14 717147

4

BA

17

6,5

1.

2.

3.

4.

114.1.12PZ

114.2.12PZ

114.3.12PZ

114.4.12PZ

114...1P(Z) 114...2P(Z)

10

23

35

26,3

36,3

49,3

61,3

2

3

4

5

114.1.12P

114.2.12P

114.3.12P

114.4.12P

14

114.2.12PZA1

114.2.1PZA1

114.2.2PZA1

Material mounting bracket - igumid G,

temp. -40° up to +120° C, VDE 0304 IIC UL94 HB

Possible installation conditions for assembled mounting brackets:For the preassembled mode please add index A1... A4 e.g. 114.2.12PZA1

Part No. structure

Quickfix - mounting bracket with dowel,

available upon request

Quicksnap - the complete, detachable

mounting unit, available upon request

Additional Features

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12

Mounting brackets forselected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Inner and outer attachment possible

E2 mini Series 14 Mounting brackets

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.109

Page 111: System E2 micro and E2 mini e-chains

14.2.038.0

114.2.12PZ

14.2.038.0

5.110

14.2.R.0.ESD

NC+25%

14.2.R.0 14.2.R.0.XXL14.2.R.0.NC 14.2.R1/R2.0

14

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (with integrated strain relief)

Order text: 1,0 m 14.2.038.0 + 114.2.12PZ

Order example | Order key and color options

3D-CAD files, configurators, PDF www.igus.de/en/14

E2 mini Series 14 Options and order key

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

XXL-Material*

e-chains®

Delivery time 1-2 weeks

Delivery time3-5 work days

Delivery time 5 work days

Delivery time 10 work days

Unsupportedlengths +25%possible

NC-Version -(no camber)without pretension

ATEX / ESD classified e-chains®

II 2 GD

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

ESD-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.110

Page 112: System E2 micro and E2 mini e-chains

5.111

14

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series 14 Application example

Cost-effective cable guidance with E2 mini

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.111

Page 113: System E2 micro and E2 mini e-chains

B15iB15

5.112

17 17

3D-CAD files, configurators, PDF www.igus.de/en/B15

E2 mini Series B15i·B15 Introduction

Snap-open along inner and outer radius

When to use the Series B15i·B15 E2 mini:If an e-chain® with an inner height of17mm and small bending radii are requiredFor inner widths up to 100 mm For unsupported lengths up to 1,2 m and fill weights up to 1,5 kg/mIf a small but very stable e-chain® is requiredIf a two-piece, snap-open e-chain® is requiredIf an interior separation is required

When to use a different igus® Series:If snap-open links are not necessarySeries 10 E2 mini, page 5.80If torsion occursSeries E14 easy chain®, page 3.32

Series B15 snap-openalong outer radius

Two-piece link design

B15 and B15ican be combined

Large pin for high stability

Dirt-repellent exterior

Double stop dog for long un-

supported travels

Series B15i snap-openalong inner radius

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.112

Page 114: System E2 micro and E2 mini e-chains

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

3830,5

H

H -

23

23

D S/2

S

HF

= H

+ 2

0

R

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 038 048 075 100 110 125 145 180

H 99 119 173 223 243 273 313 383

D 95 105 132 157 167 182 202 237

K 185 215 300 380 410 455 520 630

5.113

B15iB15

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,85 m

Length of travel = 1,70 m

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series B15i·B15 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.113

Page 115: System E2 micro and E2 mini e-chains

5.114

BaBi

14max. 17 23

B15. 025. 038. 0

B15 [kg/m]

≈ 0,35

≈ 0,40

≈ 0,46

≈ 0,52

≈ 0,63

≈ 0,70

≈ 0,76

B15i [kg/m]

≈ 0,35

≈ 0,40

≈ 0,46

≈ 0,52

≈ 0,63

≈ 0,70

≈ 0,76

015

025

038

050

5

6

7

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

B15.

B15.

B15.

B15.

B15.

B15.

B15.

B15i.

B15i.

B15i.

B15i.

B15i.

B15i.

B15i.

015

025

038

050

5

6

7

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

26

36

49

61

76

94

113

15

25

38

50

63

80

100

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

B15

B15i

...B15...B15i

B15iB15

Part No. of e-chain® links as single parts page 5.79

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Supplement Part No. with required radius (R). Example: B15.025.038.0

Order key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

B15i.025.038.0 = e-chain® snap-open along inner radius, Bi 25 mm inner width, R 038 mm radius, color black

B15.025.038.0 = e-chain® snap-open along outer radius, Bi 25 mm inner width, R 038 mm radius, color black

More order examples and configuration options page 5.119

E2 mini Series B15i·B15 Product Range Standard

3D-CAD files, configurators, PDF www.igus.de/en/B15

R Bending radii[mm]

Snap-open along

inner radius

Snap-open along

outer radius

Series B15i snap-open along inner radius | Series B15 along outer radius | Standard

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.114

Page 116: System E2 micro and E2 mini e-chains

5.115

17

2,0

7,5

7,5

55

156 154 111.X

1,5

4,75

155

156

1,5

8

153

154

X

2

110.X

111.X

015 110.15 111.15

025 110.25 111.25

038 110.38 111.38

050 110.50 111.50

063 110.63 111.63

080 110.80 111.80

100 110.100 111.100

B15iB15

Full-width shelves

E2 mini Series B15i·B15 Interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Slotted separator 153is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Side plate 155Side plate for use with full-width shelf 110.X and

slotted separator153.

Full-width shelf 110.X this option makes sense in applications with many thin

cables with similar diameters. For a consequent subdivision.

Full-width shelves can be arranged at 3 different heights

(in 5 mm increments).

Side plate

for e-chains®

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Full-width shelf

for e-chains®

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.115

Page 117: System E2 micro and E2 mini e-chains

.

5.116

A1 A3A2 A4

B A

17 211721

6,2A B

17

AB

16,5 14 7,516,5147,5

11

BA

17

6,5

10.015. - 10.050.

10.5. - 10.7.

27°

90°

90°

27° 90°

27°

27°

90°

015.

025.

038.

050.

5.

6.

7.

1015.34PZ

1025.34PZ

1038.34PZ

1050.34PZ

105. 34PZ

106. 34PZ

107. 34PZ

1025. 3 PZ A1

1025. 4 PZ A1

1025. 34 PZ A1

10...3P(Z) 10...4P(Z)

10

23

35

48

65

85

25,5

35,5

48,5

60,5

75,0

92,0

112,0

2

3

4

5

6

8

10

1015.34P

1025.34P

1038.34P

1050.34P

105. 34P

106. 34P

107. 34P

B15iB15

Possible installation conditions for assembled, pivoting mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 1025.34PZA1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Standard

For tight installation conditions

Strain relief with detachable

tiewrap plates

Variable traverse angle

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setpivoting = 34Mounting brackets forselected width index

3D-CAD files, configurators, PDF www.igus.de/en/B15

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Polymer pivoting, one-piece | StandardRecommended for unsupported and gliding applications

E2 mini Series B15i·B15 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.116

Page 118: System E2 micro and E2 mini e-chains

A1 A3A2 A4

B A

17 211721

6,2A B

17

AB

16,5 14 7,516,5147,5

11

BA

17

6,5

10.015. - 10.050.

10.5. - 10.7.

1025. 1 PZ A1

1025. 2 PZ A1

10...1P(Z) 10...2P(Z)

5.117

2

3

4

5

6

8

10

015.

025.

038.

050.

5.

6.

7.

1015.12PZ

1025.12PZ

1038.12PZ

1050.12PZ

105. 12PZ

106. 12PZ

107. 12PZ

10

23

35

48

65

85

25,5

35,5

48,5

60,5

75,0

92,0

112,0

1015.12P

1025.12P

1038.12P

1050.12P

105. 12P

106. 12P

107. 12P

B15iB15

1025. 12 PZ A1

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Part No. structure (locking)

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12

Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 1025.12PZA1

E2 mini Series B15i·B15 Mounting brackets lockingFor very high speed and acceleration

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Polymer locking, one-pieceRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.117

Page 119: System E2 micro and E2 mini e-chains

5.118

ha

22

10

12

4,7

Ba

HR

a =

77

HR

i ≥ 2

x h

a

24

Bi

BRi ≥ Ba + 4

BRa

230

21

18

M6 x16

970.30.SL

970.31.SL

960.30.

970.80

970.30.SLA

125

nMon = nRi + 1 nRi x 2000 mm

.015 30 – 960.30.125

.025 40 – 960.30.150

.038 53 – 960.30.150

.050 65 960.30.125 960.30.175

.5 80 960.30.125 960.30.175

.6 98 960.30.150 960.30.200

.7 117 960.30.175 960.30.225

B15iB15

Part No. 970.30.SL | 970.31.SL | Trough height: 77 mm

Aluminum "SuperTrough" Basic Version

3D-CAD files, configurators, PDF www.igus.de/en/B15

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Components, installation

set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw

M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series B15.025.038.0 with BRi = 40

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

B15.025.038.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.118

Page 120: System E2 micro and E2 mini e-chains

5.119

B15.025.038.0

1025.34PZ

2 x 154

B15.025.038.0

B15.025.R.0.ESD

NC+25%

B15.025.R.0 B15.025.R.0.XXLB15.025.R.0.NC B15.025.R1/R2.0

B15iB15

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

XXL-Material*

e-chains®

Delivery time 1-2 weeks

Delivery time3-5 work days

Delivery time 5 work days

Delivery time 10 work days

Unsupportedlengths +25%possible

NC-Version -(no camber)without pretension

ATEX / ESD classified e-chains®

II 2 GD

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

ESD-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 mini Series B15i·B15 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m B15.025.038.0 + 1025.34PZ + 2 x 154

Order example | Order key and color options

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.119

Page 121: System E2 micro and E2 mini e-chains

B17iB17

5.120

32 32

3D-CAD files, configurators, PDF www.igus.de/en/B17

E2 mini Series B17i·B17 Introduction

Snap-open along inner and outer radius

When to use the Series B17i·B17 E2 mini:If an e-chain® with an inner height of 32 mm is requiredFor inner widths up to 100 mm For unsupported lengths up to 1,0 m and fill weights up to 1,5 kg/mIf a small e-chain® with a large inner height is requiredIf a two-piece, snap-open e-chain® is requiredIf quick insertion of cables with preassembled connectors is requiredIf an interior separation is required

When to use a different igus® Series:If quick opening of the links is requiredSeries 17 zipper, page 4.54

Series B17 snap-openalong inner radius

Small e-chain® withlarge inner height

B17 and B17ican be combined

Dirt-repellent exterior

Small pitch for smooth running

Two-piece link design

B17i snap-open alongouter radius

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.120

Page 122: System E2 micro and E2 mini e-chains

B17iB17

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

FLG

FLB

H

HF

S (FLG)

S (FLB)

5.121

38

30,5 H

H -

39

39

D S/2

S

HF

= H

+ 2

5

R

R 048 1) 063 2) 075 100 2) 125 2)

H 135 165 189 239 289

D 113 128 140 165 190

K 215 260 300 380 455

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,75 m

Length of travel = 1,5 m

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series B17i·B17 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

Moving end

Fixed end

1) For Series B17.5, B17.7 Radius 048 upon request. 2) For Series B17i Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order.

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.121

Page 123: System E2 micro and E2 mini e-chains

5.122

BaBi

28max. 32 39

B17. 2. 048. 0

B17 [kg/m]

≈ 0,52

≈ 0,59

≈ 0,65

≈ 0,70

≈ 0,83

≈ 0,92

≈ 1,06

B17i [kg/m]

≈ 0,52

≈ 0,59

≈ 0,65

≈ 0,70

≈ 0,83

≈ 0,92

≈ 1,06

1

2

3

4

5

6

7

.R.0**

.R.0**

.R.0

.R.0**

.R.0**

.R.0**

.R.0**

B17.

B17.

B17.

B17.

B17.

B17.

B17.

B17i.

B17i.

B17i.

B17i.

B17i.

B17i.

B17i.

1

2

3

4

5

6

7

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

...B17...B17i

Ba[mm]

Bi[mm]

25,5

35,5

48,5

60,5

76

93

113

15

25

38

50

63

80

100

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

| 048 1) | 063 2) | 075 | 100 2) | 125 2)

B17

B17i

B17iB17

Part No. of e-chain® links as single parts page 5.79

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

R Bending radii[mm]

Snap-open along

inner radius

Snap-open along

outer radius

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key

B17i.2.048.0 = e-chain® snap-open along inner radius, Bi 25 mm inner width, R 048 mm radius, color black

B17.2.048.0 = e-chain® snap-open along outer radius, Bi 25 mm inner width, R 048 mm radius, color black

More order examples and configuration options page 5.125

E2 mini Series B17i·B17 Product Range Standard

3D-CAD files, configurators, PDF www.igus.de/en/B17

Series B17i snap-open along inner radius | Series B17 along outer radius | Standard

Supplement Part No. with required radius (R). Example: B17.2.048.0

** For Series B17i.1, B17i.2, B17i.4, B17i.5, B17i.6, B17i.7 - Width upon request. Delivery time approx. 8-10 weeks after order.

1) For Series B17.5, B17.7 - Radius 048 upon request.

2) For Series B17i - Radii 063, 100, 125 upon request. Delivery time approx. 2-3 weeks after order.

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.122

Page 124: System E2 micro and E2 mini e-chains

5.123

32

2,0

1515

55

176BL/176BR 172B 111.X

55

174B 178

B17.1 - B17.4 B17.5 - B17.7

2

8

175BL

176BL

2

10

171B

172B

2

8

175BR

176BR

015 110.15 111.15

025 110.25 111.25

038 110.38 111.38

050 110.50 111.50

063 110.63 111.63

080 110.80 111.80

100 110.100 111.100

1,5

5,75

177

178

1,5

10

173B

174B

X

2

110.X

111.X

B17iB17

Full-width shelves (for all widths)Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

E2 mini Series B17i·B17 Interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Slotted separator 171B (B17.1 up to B17.4)is used when vertical and horizontal separation is required.

Due to its slot, it allows basic vertical/horizontal shelving

arrangements.

Side plate 175BL, left (B17.1 up to B17.4)Side plate (left) for use with full-width shelf 110.X and

slotted separator 171B.

Side plate 175BR, right (B17.1 up to B17.4)Side plate (right) for use with full-width shelf 110.X and

slotted separator171B.

Side plate (left)

for B17.1 up to B17.4

unassembled

assembled

Slotted separator

for B17.1 up to B17.4

unassembled

assembled

Side plate (right)

for B17.1 up to B17.4

unassembled

assembled

Slotted separator 173B (B17.5 up to B17.7)is used when vertical and horizontal separation is required.

Due to its slot, it allows basic vertical/horizontal shelving

arrangements.

Side plate 177 (B17.5 up to B17.7)Side plate for use with full-width shelf

110.X and slotted separator 173B.

Full-width shelf 110.X (for all widths)this option makes sense in applications with many thin

cables with similar diameters. For a consequent sub-

division. Full-width shelves can be arranged at 5 different

heights (in 5 mm increments).

Side plate

for B17.5 up to B17.7

unassembled

assembled

Slotted separator

for B17.5 up to B17.7

unassembled

assembled

Full-width shelf

for all widths

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.123

Page 125: System E2 micro and E2 mini e-chains

.

5.124

A1 A3A2 A4

B

17 14 717147

5,2

A BA

10/90˚

17

5,2

10/90˚

1.

2.

3.

4.

5.

6.

7.

117.1.12PZ

117.2.12PZ

117.3.12PZ

117.4.12PZ

117.5.12PZ

117.6.12PZ

117.7.12PZ

117.2.1 PZ A1

117.2.2 PZ A1

117.2.12 PZ A1

117...1P(Z) 117...2P(Z)

12

25

37

48

65

85

25,5

35,5

48,5

60,5

76

93

113

2

3

4

5

6

8

10

117.1.12P

117.2.12P

117.3.12P

117.4.12P

117.5.12P

117.6.12P

117.7.12P

B17iB17

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12Mounting brackets forselected width index

3D-CAD files, configurators, PDF www.igus.de/en/B17

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions for assembled mounting brackets: For the preassembled mode please add index A1... A4 e.g. 117.2.12 PZ A1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Part No. structure

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Inner and outer attachment possible

E2 mini Series B17i·B17 Mounting brackets

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

117.1.12P(Z): center bores only

117.2.12P(Z) - 117.7.12P(Z): outer bores only

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.124

Page 126: System E2 micro and E2 mini e-chains

5.125

B17.2.048.0

117.2.12PZ

2 x 173B

B17.025.038.0

B17.2.R.0.ESD

NC+25%

B17.2.R.0 B17.2.R.0.XXLB17.2.R.0.NC B17.2.R1/R2.0

B17iB17

Delivery time 24h or today!*

Standard

Part No.

Standard

e-chains®

Part No.

XXL-Material*

e-chains®

Delivery time 1-2 weeks

Delivery time3-5 work days

Delivery time 5 work days

Delivery time 10 work days

Unsupportedlengths +25%possible

NC-Version -(no camber)without pretension

ATEX / ESD classified e-chains®

II 2 GD

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®

Part No.

ESD-Material

e-chains®

Part No.

RBR

e-chains®

(2-5 work days at an express surcharge)

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 mini Series B17i·B17 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m B17.2.048.0 + 117.2.12PZ + 2 x 173B

Order example | Order key and color options

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:50 Uhr Seite 5.125

Page 127: System E2 micro and E2 mini e-chains

F17

5.126

32

3D-CAD files, configurators, PDF www.igus.de/en/F17

E2 mini Series F17 Introduction

Large inner height,small outer width

When to use the Series F17 E2 mini:If an e-chain® with an inner height of 32mm and small bending radii are requiredBei einer Innenbreite von 15 mm For unsupported lengths up to 1,20 m and fill weights up to 1,5 kg/mIf a small e-chain® with a large innerheight and small bending radii are requiredIf snap-open mechanism with film-hinge is requiredIf an interior separation is required

When to use a different igus® Series:If quick opening of the links is requiredSeries 17 zipper, page 4.54If extremly quick, zipper-like access to cables is requiredSeries R17 zipper, page 4.60If cable installation without opening lids must be possibleSeries 11.080 E2 mini, page 5.94For gliding applicationsSeries 2600/2700/2650/2680E2/000, page 5.182

Small e-chain® withlarge inner height

One-piece link-design

Dirt-repellent exterior

Small pitch for smooth running

Closed outside

Crossbar, snap-open alonginner radius with film-hinge

Mounting bracketwith strain

relief option

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.126

Page 128: System E2 micro and E2 mini e-chains

F17

0.5

00.5 1.0 2.00 1.5

1.0

1.5

2.0

1.0 2.0 4.00 3.0

FLB

FLG

30,5

H

H -

39

39

D S/2

S

HF

= H

+ 3

0

R

30,5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 048 063* 075* 100* 125*

H 135 165 189 239 289

D 113 128 140 165 190

K 215 260 300 380 455

5.127

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 0,75 [kg/m]

Unsupported length FLB = 0,8 m

Length of travel = 1,6 m

The required clearance height: HF = H + 30 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Unsupported applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 mini Series F17 Dimensions Unsupported

Pitch = 30,5 mm/link Links/m = 33 (1006,5 mm)Chain length= S/2 + K

Speed, material, temperature and

flammability class page 5.78

Technical Data

* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order.

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.127

Page 129: System E2 micro and E2 mini e-chains

5.128

BaBi

14max. 32 39

F17. 015. 048. 0

≈ 0,52F17.015.R.0

Ba[mm]

Bi[mm]

2615 | 048 | 063*| 075*| 100*| 125*

F17

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Part No. of e-chain® links as single parts page 5.79

F17i.015.048.0 = e-chain® snap-open along inner radius, Bi 15 mm inner width, R 048 mm radius, color black

More order examples and configuration options page 5.131

Order key

Supplement Part No. with required radius (R). Example: F17.015.048.0

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

3D-CAD files, configurators, PDF www.igus.de/en/F17

Weight [kg/m]

Snap-open along

inner radius

R Bending radii[mm]

* Radii 063, 075, 100, 125 upon request. Delivery time approx. 4-6 weeks after order.

E2 mini Series F17 Product Range Standard

Series F17 | One-piece, snap-open along inner radius with film-hinge

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.128

Page 130: System E2 micro and E2 mini e-chains

5.129

32

2,0

1515

55

R172 111.X

55

1,5

8

R171

R172

X

2

110.X

111.X

015 110.15 111.15

F17

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Full-width shelves

Slotted separator R171is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X this option makes sense in applications with many thin

cables with similar diameters. For a consequent sub-

division. Full-width shelves can be arranged at 5 different

heights (in 5 mm increments).

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled

Full-width shelf

for e-chains®

unassembled

assembled

E2 mini Series F17 Interior separation

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.129

Page 131: System E2 micro and E2 mini e-chains

5.130

A1 A3A2 A4

717

B

117.015

105,2

14

015 117.015.12PZ

117.015.1 PZ A1

117.015.2 PZ A1

117.015.12 PZ A1

117...1P(Z) 117...2P(Z)

– 27,7 2117.015.12P

F17

Strain relief with chainfixtiewrap plates

A…must be indicatedon preassembled configurations

Full setlocking = 12Mounting brackets forselected width index

Possible installation conditions for assembled mounting brackets: For thepreassembled mode please add index A1... A4 e.g. 117.015.12 PZ A1 Order example

3D-CAD files, configurators, PDF www.igus.de/en/F17

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Single-part order

Mounting bracket Moving end

(preass. + tiewrap plate)

Mounting bracket Fixed end

(preass. + tiewrap plate)

Polymer locking, one-piece | Universal for e-chains®

Recommended for unsupported applications

One-piece mounting bracket

Available with or without

strain relief tiewrap plates

Corrosion-resistant

Various installation options on the

fixed end and/or the moving end

Inner and outer attachment possible

E2 mini Series F17 Mounting brackets

Moving end

Fixed end

Moving end Fixed end

Width

Index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plates

Part No. full

set without

tiewrap plates

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.130

Page 132: System E2 micro and E2 mini e-chains

5.131

F17.015.048.0

117.015.12PZ

2 x R172

F17.015.048.0

NC+25%

F17.015.R.0 F17.015.R.0.ESDF17.015.R.0.NC F17.015.R.0.XXL

F17

Part No.

Standard

e-chains®

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Delivery time 24h or today!*

Standard

Part No.

ESD-Material

e-chains®

Delivery time 5 work days

Delivery time3-5 work days

Delivery time 1-2 weeks

ATEX / ESD classified e-chains®

II 2 GD

NC-Version -(no camber)without pretension

Unsupportedlengths +25%possible

Part No.

NC-Material

e-chains®

Part No.

XXL-Material*

e-chains®

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

E2 mini Series F17 Options and order key

Color options for e-chains® and e-tubesOrder key

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 33 links

+ Mounting brackets 1 set (+ tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m F17.015.048.0 + 117.015.12PZ + 2 x R172

Order example | Order key and color options

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.131

Page 133: System E2 micro and E2 mini e-chains

E2/000

5.132

Allrounder - e-chains® and e-tubes, medium sizes

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.132

Page 134: System E2 micro and E2 mini e-chains

5.133

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.133

Page 135: System E2 micro and E2 mini e-chains

5.134

E2/000 - with 2-piecelink-design for a widerange of applicationsE2/000 - the standardThe E2/000 Series is igus® fourth generationin this popular size range. All past experienceswent into this Millenium Series: easy andversatile assembly combined with rugged-ness - high stability paired with quieter motion- long cable life and many fixation options.The design is consistent within all E2/000variations. It is the standard product formachine builders around the world.

Typical industries and applications● Material handling● Construction machinery● Woodworking machines● Glass machines● Plastic machines● Long travel applications in many industries● Semicon● Theatre, entertainment

and amusement parcs● Vehicles● General machinery

UL94-V2 classifications

upon request

System E2/000 -

2-piece link-design

46 dB(A) tested in igus® lab, v = 1,0 m/s

unsupported, e.g. Series 2600.05.075.0

IPA Qualification Certificate Cleanroom ISO Class 3

(DIN 14644-1), at v = 2 m/s, with standard

material igumid G - Series 2500.05.055.0

Electrically conductive ESD/ATEX version

with PTB-certification upon request

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.134

Page 136: System E2 micro and E2 mini e-chains

180°

5.135Contents, selection table and assembly instructions from page 5.138

Harnessed E2/000 e-chain® - turnkey solution delivered with cables and sheet metal parts directly to the machine

E2/000 features

Lightning-fast closing by the touch of

a thumb - secure fit without additional

locking devices

Half e-tube - Fully enclosed in outer

radius. Choice of swiveling interior radius

to the left or right

Opening mechanism accessible from

above - rapid opening with a screw-

driver or the e-chain® opener

Hinged crossbar can be swiveled

by more than 180° on both sides

New snap-open mechanism,

choice of snap-open on left or right

Secure fit of separators and interior

separation even when e-chain® is open

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.135

Page 137: System E2 micro and E2 mini e-chains

5.136 More information www.igus.eu/E2opener

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Min

utes

Without assembly tool

Drastically reduce assembly time -from 33 to 2 sec. (*tested Series 2700.07)

With igus®

e-chain® opener

33 sec.

2 sec.*

e-chain® opener Drastically reduce assembly timeNEW in this catalog

The opening ofthe e-chain®

links of E2/000e-chains® at ex-tremely high speedsaves significant installationtime. Open a long piece of e-chain® in onego. It's the ideal tool when doing your ownmounting or assembly lines in order tominimize the processing time significantly.

Reduce installation time to open the e-chain® from 33 sec to 2 sec (tested 1 m, Series 2700.07)Opening of long e-chain® units in one goiF-design award 2011

Open E2/000 e-chains® in a flashwith the new e-chain® opener

05)-D-EU-MIC -MIN -MED-® 26.07.2011 15:51 Uhr Seite 5.136

Page 138: System E2 micro and E2 mini e-chains

5.137

1400/1500/1450 20, 50, 68, 80, 100 908.254.1400

2400/2500/2450 05, 07, 09 908.254.2400

2600/2700/2650 06, 07, 09, 10 908.254.2600

3400/3500/3450 50, 75, 100, 115 908.254.3400

Opening of long e-chain® units in one go

Compatible mounting tools for each e-chain® size. The ideal tool for your own

mounting or assembly lines to minimize the processing time significantly.

Assembly video available online at www.igus.eu/savetime

Product Range NEW in this catalog

For Series For widths Bi [mm] Part No.

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.137

Page 139: System E2 micro and E2 mini e-chains

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

1500 21 15 - 125 28,5 - 138,5 28 35 - 180 1,75 5.1422500 25 25 - 125 41,0 - 141,0 35 55 - 250 2,25 5.1602700 35 50 - 175 66,0 - 194,0 50 63 - 250 2,75 5.1823500 45 50 - 225 70,0 - 245,0 64 75 - 300 3,00 5.204255 24 38 - 103 54,0 - 119,0 35 55 - 250 1,80 5.226

1400 21 15 - 125 28,5 - 138,5 28 35 - 180 1,75 5.1422400 25 25 - 125 41,0 - 141,0 35 55 - 250 2,25 5.1602600 35 50 - 175 66,0 - 194,0 50 63 - 250 2,75 5.1823400 45 50 - 225 70,0 - 245,0 64 75 - 300 3,00 5.204

1450 21 15 - 125 28,5 - 138,5 28 75 - 180 1,75 5.1422450 25 25 - 103 41,0 - 119,0 35 100 - 250 2,25 5.1602650 35 50 - 125 66,0 - 141,0 50 100 - 250 2,75 5.1823450 45 75 - 225 95,0 - 245,0 64 125 - 300 3,00 5.204

1480 21 15 - 125 28,5 - 138,5 28 75 - 180 1,75 5.1422480 25 25 - 103 41,0 - 119,0 35 100 - 250 2,25 5.1602680 35 50 - 125 66,0 - 141,0 50 100 - 250 2,75 5.1823480 45 75 - 225 95,0 - 245,0 64 125 - 300 3,00 5.204

5.138

E2/000 e-chains®

Standard for System E2 snap-open along outer radius from both sides

E2/000 e-chains®

snap-open along inner radius from both sides

Half e-tubessnap-open along inner radius from both sides

Full e-tubessnap-open along inner radius from both sides

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2/000 Content Overview Selection Table

Series Inner height Inner width Outer width Outer height Bending radius Unsupported Page

length max. [m]

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.138

Page 140: System E2 micro and E2 mini e-chains

5.139

21

43

Assembly video available online at www.igus.de/en/E2000assembly

Part No. of e-chain® links as single parts next page

Technical Data overview next page

Open E2/000 e-chains® in a flash with the new e-chain® opener page 5.136

Push and click Snap in pin

Push and snap crossbars e-tube: push and snap lid

E2/000 Assembly instructions

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.139

Page 141: System E2 micro and E2 mini e-chains

5.140

1400/1500/1450/1480 ≤ 1,75 m ≤ 75 m ≤ 20 m ≤ 2,0 m ≤ 0,7 m

2400/2500/2450/2480 ≤ 2,25 m ≤ 100 m ≤ 40 m ≤ 3,0 m ≤ 1,0 m

2600/2700/2650/2680 ≤ 2,75 m ≤ 120 m ≤ 50 m ≤ 3,0 m ≤ 1,0 m

3400/3500/3450/3480 ≤ 3,00 m ≤ 150 m ≤ 80 m ≤ 3,0 m ≤ 1,0 m

255 ≤ 1,80 m ≤ 100 m ≤ 40 m ≤ 3,0 m ≤ 1,0 m

E2/000

FLG

FLB

with rework upon request upon request

with rework upon request upon request

with rework upon request upon request

with rework upon request upon request

with rework upon request upon request

Vertical hanging

Vertical standing

Side mounted unsupported

Unsupported application

e-chain® / e-tubeSeries

Gliding application

Zig-zag application

Rotaryapplication

Unsupp. length of upper run

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Installation methods overview, maximum travels - System E2/000

Gliding speed / acceleration (maximum) max. 10 [m/s] / max. 50 [m/s2]

Speed / acceleration FLG max. max. 20 [m/s] / max. 200 [m/s2]

Speed / acceleration FLB max. max. 3 [m/s] / max. 6 [m/s2]

Material - permitted temperature °C igumid G / -40° up to +120° C

Flammability class, igumid G VDE 0304 IIC UL94 HB

FLG = with straight upper run FLB = with permitted sag

E2/000 Technical Data Overview

Technical Data - System E2/000

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.140

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5.141

1400 15000.Bi 1400.Bi00.R

1500 15000.Bi 1500.Bi00.R

2400 25000.Bi 2400.Bi00.R

2500 25000.Bi 2500.Bi00.R

2600 27000.Bi 2600.Bi00.R

2700 27000.Bi 2700.Bi00.R

3400 35000.Bi 3400.Bi00.R

3500 35000.Bi 3500.Bi00.R

255 2550.Bi 255.Bi00.R

1450 15000.Bi 1450.Bi00.R

1480 14800.Bi 1450.Bi00.R

2450 25000.Bi 2450.Bi00.R

2480 24800.Bi 2450.Bi00.R

2650 27000.Bi 2650.Bi00.R

2680 26800.Bi 2650.Bi00.R

3450 35000.Bi 3450.Bi00.R

3480 34800.Bi 3450.Bi00.R

– – –

1500250027003500255

1450245026503450

1400240026003400

1480248026803480

E2/000

e-chain® snap-open along inner radius

Lower part

Crossbar

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

* Crossbar / Lid / bottom - supplement Part No. with required width index (Bi). Example: 25000.100

** Lower parts - supplement Part No. with required width index (Bi) and radius (R). Example: 2500.10000.100

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

e-chain® e-chain® e-chain®

Series Crossbar* Lower parts**

e-tube e-tube e-tube

Series Crossbar/lid* Lower parts**

e-chain® snap-open along outer radius Half e-tube snap-open along inner radius

Full e-tube snap-open along inner radius

Crossbar

Lower part

Lower part

Crossbar

Lower part

Lid

Part No. two-piece e-chain® links as single parts - System E2/000

E2/000 e-chain® links as single parts Overview

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.141

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1400145014801500

5.142

21 21

Open E2/000 e-chains® in a flash with the e-chain® opener page 5.136

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Series 1400·1450·1480·1500 Introduction

Small radii, high stablitity

When to use Series 1400·1450·1480·1500:If a medium-sized, stable system with an inner height of 21 mm is required(e-chains®, half and full e-tubes) If inner widths up to 125 mm are required For unsupported lengths up to 1,75 m and fill weights up to 2,0 kg/mFor long travels up to 75 mIf an optimized system for quick opening ofcrossbars from left or right is required

When to use a different igus® Series:If more stability is required System E4.1, Series E4.21, page 7.18For simple applications and easy filling easy chain®, Series E14, page 3.32If e-tubes with smaller bending radii are requirede-tubes E2, Series R117, page 6.6

Lateral glide surfaces

Large pin for high stability

Opening systemfrom left or right

System with 4 variations

Double stop dog for long un-

supported travels

Many mountingoptions with or

without strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.142

Page 144: System E2 micro and E2 mini e-chains

8.0

20

10

6.0

4.0

2.0

1.5

1.0

0.5

00.5 1.0 2.0 3.01.5 2.50 3.5

0 2.0 4.0 6.0

FLG

FLB

D

H

H -

28

R33,3

S/2

S

28

HF

= H

+ 2

5

32

37,5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 035* 038* 048* 075 100 125 145 180

H 98 104 124 178 228 278 318 388

D 99 102 112 139 164 189 209 244

K 180 190 220 305 385 460 525 635

5.143

1400145014801500

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 1,5 [kg/m]

Unsupported length FLB = 1,3 m

Length of travel = 2,6 m

The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Long travels up to 75 m.

More information page 5.156

Unsupported applications

Gliding applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

1400·1450·1480·1500 Dimensions Unsupported

Pitch = 33,3 mm/link Links/m = 30 (1000 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.140

Technical Data

*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 please consult igus®.

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.143

Page 145: System E2 micro and E2 mini e-chains

5.144

1500 [kg/m]

≈ 0,46

≈ 0,47

≈ 0,49

≈ 0,53

≈ 0,56

≈ 0,63

≈ 0,67

≈ 0,74

≈ 0,83

1400 [kg/m]

≈ 0,46

≈ 0,47

≈ 0,49

≈ 0,53

≈ 0,56

≈ 0,63

≈ 0,67

≈ 0,74

≈ 0,83

1400.

1400.

1400.

1400.

1400.

1400.

1400.

1400.

1400.

015.

020.

025.

038.

050.

068.

080.

100.

125.

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

1500.

1500.

1500.

1500.

1500.

1500.

1500.

1500.

1500.

015.

020.

025.

038.

050.

068.

080.

100.

125.

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

18max. 21 28

...1500...1400

Ba[mm]

Bi[mm]

28,5

33,5

38,5

51,5

63,5

81,5

93,5

113,5

138,5

15

20

25

38

50

68

80

100

125

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

1500

1400

1400. 038. 100. 0 1500. 038. 100. 0

1400145014801500

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

e-chain®

e-chain®

Order key

R Bending radii[mm]

1400.038.100.0 = e-chain® snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

1500.038.100.0 = e-chain® snap-open along outer radius, Bi 38 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.158

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2/000 1400·1500 Product Range Standard

When to use Series 1400: If snap-open accessibility along inner radius is required For long travelsplease consult igus®! When to use Series 1500: For long travels If snap-open accessibility alongouter radius is required

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: 1500.038.100.0

Part No. of e-chain® links as single parts page 5.141

e-chains® | Series 1400 snap-open along inner radiuse-chains® | Series 1500 snap-open along outer radius | Standarde-chains®

snap-open alonginner radius

e-chains®

snap-open alongouter radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.144

Page 146: System E2 micro and E2 mini e-chains

5.145

BaBi

18max. 21 28

...1480...1450

1480 [kg/m]

≈ 0,50

≈ 0,51

≈ 0,57

≈ 0,61

≈ 0,67

≈ 0,77

≈ 0,84

≈ 0,95

≈ 1,08

1450 [kg/m]

≈ 0,48

≈ 0,51

≈ 0,54

≈ 0,59

≈ 0,65

≈ 0,74

≈ 0,80

≈ 0,90

≈ 1,03

Ba[mm]

Bi[mm]

28,5

33,5

38,5

51,5

63,5

81,5

93,5

113,5

138,5

15

20

25

38

50

68

80

100

125

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

1450/1480

1450.

1450.

1450.

1450.

1450.

1450.

1450.

1450.

1450.

015.

020.

025.

038.

050.

068.

080.

100.

125.

.R.0

.R.0**

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

1480.

1480.

1480.

1480.

1480.

1480.

1480.

1480.

1480.

015.

020.

025.

038.

050.

068.

080.

100.

125.

.R.0

.R.0**

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

1450. 038. 100. 0 1480. 038. 100. 0

1400145014801500

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

Half e-tubes | Serie 1450 snap-open along inner radius, closed along outer radiusFull e-tubes | Serie 1480 snap-open along inner radius, fully enclosed

Order key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Half e-tube

Full e-tube

R Bending radii[mm]

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 1450/1480 available upon request. Delivery time approx. 1-2 weeks after order.

For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus®!

1450.038.100.0 = Half e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

1480.038.100.0 = Full e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.158

Standard half and full e-tubes available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

E2/000 1450·1480 Product Range Standard

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

When to use Series 1450: Half e-tube snap-open along the inner radius - for long travels pleaseconsult igus®.. When to use Series 1480: Full e-tube snap-open along the inner radius - for longtravels please consult igus®.

Supplement Part No. with required radius. Example: 1450.038.100.0

Part No. of e-chain® links as single parts page 5.141

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.145

Page 147: System E2 micro and E2 mini e-chains

Bi[mm]

15

20

25

38

50

68

80

100

125

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

R.0

R.0

R.0

R.0

R.0

R.0

R.0

R.0

R.0

5.146

S1400.

S1400.

S1400.

S1400.

S1400.

S1400.

S1400.

S1400.

S1400.

015.

020.

025.

038.

050.

068.

080.

100.

125.

S1450.

S1450.

S1450.

S1450.

S1450.

S1450.

S1450.

S1450.

S1450.

015.

020.**

025.

038.

050.

068.

080.

100.

125.

S1480.

S1480.

S1480.

S1480.

S1480.

S1480.

S1480.

S1480.

S1480.

015.

020.**

025.

038.

050.

068.

080.

100.

125.

1400145014801500

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 1450/1480 available upon request. Delivery time approx. 1-2 weeks after order.

For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus®!

R Bending radii[mm]

1400·1450·1480·1500 Product Range Options

...–5 dB(A)depends on environmental conditions, similar to figure

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: S1400.038.100.0

e-chain® with noise dampening pads - Delivery time: 3-5 work days. *Delivery time means time until shipping of goods

For e-chains® with noise dampening pads supplement Part No. with required index "S"

Example: Part No. S1400.038.100.0 = e-chain® snap-open along inner radius with noise dampening pads

Noise dampening | Noise reduction ≈ 5 dB(A)

e-chains®

snap-open alonginner radius

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.146

Page 148: System E2 micro and E2 mini e-chains

5.147

1400145014801500

Installation-optimized delivery of an igus® readychain®- here system E2/000

1400·1450·1480·1500 E2/000 Application example

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.147

Page 149: System E2 micro and E2 mini e-chains

5.148

14001500

Standard separator, wide base - Part No. 21.1Separator with narrow head - Part No. 21.2

Separator, narrow base - Part No. 21.3Separator, asymmetrical - Part No. 21.4

Full-width shelf, lockable* - Part No. 2300.XX*Available upon request. Delivery time approx. 1-2 weeks after intake of order

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Increase the service life of cables even furtherA new design of interior separators for E2/000 allround e-

chain® range. Separators optimally adapted to cable geometry

increase the service life of the cables by a factor of 4. A better

interior separation can be executed with fewer elements:

Vertical separation - Vertical separatorsAbrasion-optimized, cable-friendly design, long service life

Mounting-optimized - a simpler and faster assembly

Non-positive, secure fit

Easy-to-use interior separation range for all applications

Horizontal separation: Full-width shelvesLocks at both ends

Separators can be moved horizontally as needed

Side plates not required

Even partial horizontal subdivision is possible

Wear-optimized separators E2/000

improve service life of cables!

Abr

asio

n

Wear on polymer - E2/000 separators

Previous separatorsNew separators

e-chains® 1400·1500 Interior separation StandardNew generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life!

Interior separation single order - Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.148

Page 150: System E2 micro and E2 mini e-chains

015 2300.15 2310.15

025 2300.25 2310.25

030 2300.30 2310.30

038 2300.38 2310.38

040 2300.40 2310.40

050 2300.50 2310.50

057 2300.57 2310.57

060 2300.60 2310.60

062 2300.62 2310.62

065 2300.65 2310.65

070 2300.70 2310.70

075 2300.75 2310.75

077 2300.77 2310.77

080 2300.80 2310.80

087 2300.87 2310.87

090 2300.90 2310.90

100 2300.100 2310.100

103 2300.103 2310.103

110 2300.110 2310.110

120 2300.120 2310.120

125 2300.125 2310.125

21.3.1 21.4.1

21

2310.X21.1.1

9,5

9,5

2,5

21.2.1

X - 6 mm

2,5

10

21.1

21.1

21.1.1

10

2,5

3

21.2

21.2

21.2.1

2,5

5

21.3

21.3

21.3.1

2,5

10

6,251,25

21.4

21.4

21.4.1

X -1

2,5

2300.X

2310.X

5.149

14001500

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Standard - for all applicationsSeparator with wide base for maximum locking

strength and safe standing in e-chains®.

For even faster installationFirm hold to one side with a wide base, narrow on opposed

side for easy cable assembly (slight grip).

For many thin cablesSeparator with a narrow base for a large number of thin

cables side by side. Saves space in e-chains®.

For side-mounted applicationsAsymmetrical separator, for defined distance.

No additional spacers necessary.

Horizontal separationFull-width shelf locks safely into separators on both ends,

fixed width possible. Separators can be moved freely over

the shelf in horizontal direction. Usable in 1 level.

*Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Lockable full-width shelves - for the standard interior separation

In the standard configuration separators are assembled every 2nd e-chain® link

Note: Only suitable for e-chain® Series 1400/1500! Interior separation for e-tubes see next page

e-chains® 1400·1500 Interior separation StandardNew generation of interior separation

Separator,

narrow head*

unassembled

assembled

Separator,

narrow base*

unassembled

assembled

Separator,

asymmetrical*

unassembled

assembled

Full-width shelf,

lockable *

unassembled

assembled

Standard separator,

wide base

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.149

Page 151: System E2 micro and E2 mini e-chains

5.150

14511

4,75

5,75

5,75

14011

4,75

5,75

5,75

111.X

2,0

9,5

21

21.1.Z.1

9,5

5

8

1,5

14501

14511

5

8

1,5

14001

14011

X

2

4

1010

4

10

R2

R2

21.1.Z

10

110.X

111.X

21.1.Z

21.1.Z.1

015 110.15 111.15

020 110.20 111.20

025 110.25 111.25

038 110.38 111.38

050 110.50 111.50

068 110.68 111.68

080 110.80 111.80

100 110.100 111.100

125 110.125 111.125

1400145014801500

Additional elements for interior separationNEW in this catalog

Strain relief separator 21.1.Z (e-chains® only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Strain relief separator

for e-chains®

unassembled

assembled

3D-CAD files, configurators, PDF www.igus.de/en/E2000

e-chains® e-tubes

Full-width shelves

1400·1450·1480·1500 Interior separation OptionsPrevious interior separation

Separators, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link

Slotted separator 14001 (e-chains® only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 14501 (e-tubes only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X (e-chains®/e-tubes)

this option makes sense in applications with many thin

cables with similar diameters. For a consequent sub-

division. Full-width shelves can be arranged at 3 different

heights (in 5,75 mm increments).

Slotted separator

for e-tubes

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Full-width shelf

e-chains®/e-tubes

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.150

Page 152: System E2 micro and E2 mini e-chains

5.151

1400145014801500

Optional: Support tray tool kit.For support of the lower run. Simple one-piece support trays according to your requirements and specification. Available upon request. The complete range with order options from page 9.70

E2/000 Series 1400 in aircraft refuelling truck; telescopic crane with six sections

1400·1450·1480·1500 e-chain® accessories

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.151

Page 153: System E2 micro and E2 mini e-chains

.

.

.

5.152

A1 A3A2 A4

1012

8

ø 6,

11,8

/90°

8 1814

8,5 19,5

B

8

A

13,541,5

13,553,5

B

14015 - 14020

14025 - 14125

53,5

41,5

34°34°

34°34°

34° 34°

34° 34°

.015.

.020.

.025.

.038.

.050.

.068.

080.

100.

125.

2

2

2

4

5

7

8

10

13

14015.34PZ

14020.34PZ

14025.34PZ

14038.34PZ

14050.34PZ

14068.34PZ

14080.34PZ

14100.34PZ

14125.34PZ

14038. 3 PZ A1

14038. 4 PZ A1

14038. 34 PZ A1

14...3PZ 14...4PZ

13

24

36

54

66

86

111

28,5

33,5

38,5

51,5

63,5

81,5

93,5

113,5

138,5

1400145014801500

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

For

width

index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plate

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 14038.34PZA1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting)

Polymer pivoting, one-piece | Standard - Universal for e-chains® and e-tubes Recommended for unsupported and gliding applications

Standard

For tight installation conditions

One-piece, stable mounting brackets

Integrated molded strain relief

Corrosion resistant

Various installation options on the

fixed end and/or the moving end

1400·1450·1480·1500 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.152

Page 154: System E2 micro and E2 mini e-chains

A1 A3A2 A4

1012

8

ø 6,

11,8

/90°

8 1814

8,5 19,5

B

8

A

13,541,5

13,553,5

B

14015 - 14020

14025 - 14125

53,5

41,5

14038. 1 PZ A1

14038. 2 PZ A1

14038. 12 PZ A1

14...1PZ 14...2PZ

5.153

.

.

.

.015.

.020.

.025.

.038.

.050.

.068.

080.

100.

125.

2

2

2

4

5

7

8

10

13

14015.12PZ

14020.12PZ

14025.12PZ

14038.12PZ

14050.12PZ

14068.12PZ

14080.12PZ

14100.12PZ

14125.12PZ

13

24

36

54

66

86

111

28,5

33,5

38,5

51,5

63,5

81,5

93,5

113,5

138,5

1400145014801500

For

width

index

Number

of teeth

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plate

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setlocking = 12Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 14038.12PZA1

1400·1450·1480·1500 Mounting brackets lockingFor very high speed and acceleration

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking)

Polymer locking, one-piece | Universal for e-chains® and e-tubesRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.153

Page 155: System E2 micro and E2 mini e-chains

.

.

.

5.154

A1 A3A2 A4

ø 5,5

A B

ø 6,2

12

20

B A

ø 6,2

12 32

ø 5,5

37,5 37,5

.015.

.020.

.025.

.038.

.050.

.068.

080.

100.

125.

15000.025.34PZB

15000.038.34PZB

15000.050.34PZB

15000.068.34PZB

15000.080.34PZB

15000.100.34PZB

15000.125.34PZB*

15000.038.4PZA1

15000.038.3PZA1

15000.038.34PZA1

15000...3PZ(B) 15000...4PZ(B)

12

25

37

55

67

87

112

15

20

30

40

60

80

100

15000.025.34PZ

15000.038.34PZ

15000.050.34PZ

15000.068.34PZ

15000.080.34PZ

15000.100.34PZ

15000.125.34PZ*

3

4

5

6

8

10

12

1400145014801500

Number

of teeth

3D-CAD files, configurators, PDF, applications www.igus.de/de/E2000

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

Part No. structure (pivoting)

For

width

index

Dim. A[mm]

Dim. B[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Possible installation conditions for assembled, pivoting mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 15000.038.34PZBA1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

For tight installation conditions

Strain relief with detachable

tiewrap plates

Variable traverse angle

for flexible assembly

Corrosion resistant

Various installation options on the

fixed end and/or the moving end

*Tiewrap plate (consists of 2x2050.ZB) does not

snap on but needs to be bolted down separately

Note: Mounting brackets not to assemble at the gable end

Polymer pivoting | Universal for e-chains® and e-tubes Recommended for unsupported and gliding applications

Moving end

Fixed end

Moving end Fixed end

10-57°depending on radius

1400·1450·1480·1500 Mounting brackets pivoting

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.154

Page 156: System E2 micro and E2 mini e-chains

5.155

37

37

ø 4,5A =

Bi -

7

A =

Bi -

7

1537

537

ø 4,5 ø 4,5

B =

Bi +

24

C =

Bi +

27ø 4,5

15 5

.015.

.020.

.025.

.038.

.050.

.068.

080.

100.

125.

39

44

49

62

74

92

104

124

149

14000.12

14000.12

14000.12

14000.12

14000.12

14000.12

14000.12

14000.12

14000.12

14000. 1

14000. 2

14000. 12.E

14000.1 14000.2* 14000.1 14000.2*

8

13

18

31

43

61

73

93

118

14000.12.E

14000.12.E

14000.12.E

14000.12.E

14000.12.E

14000.12.E

14000.12.E

14000.12.E

14000.12.E

42

47

52

65

77

95

107

127

152

igus® GmbH 51147 Köln | Tel. +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.de

1400145014801500

Full set, 4 parts2 with pin / 2 with bore

Mounting bracket

Optional stainless steel

Part no. structure

Possible installation conditions - further installation angles installation sketch

Note: By ordering steel mounting brackets in combination

with an e-chain® / e-tube, they will be delivered assembled!

For

width

index

Dim. B[mm]

Dim. C[mm]

Dim. A[mm]

Part No.

full set

Part No.

full set

stainless steel**

Single-part order

Mounting bracket Moving end

(1 part left / right)

Mounting bracket Fixed end

(1 part left / right)

Locked connections

One part (2-piece) for

all e-chain® widths

Electrically conductive

Bolted connection outside of

chain cross-section possible

Stainless steel version available(**Material: stainless steel 1.4301)

*pivoting with no stop (360°). Screw-on area of the mounting brackets can be on the interior or exterior.

Steel locking | - For e-chains® and e-tubesRecommended for unsupported, vertical hanging and standing applications

Moving end

Fixed end

Moving end Fixed end Moving end Fixed end

1400·1450·1480·1500 Steel mounting brackets locking

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.155

Page 157: System E2 micro and E2 mini e-chains

5.156

S

D2S/2 S/2

R

K2

HR

I

H2

R 035* 038* 048* 075 100 125 145 180

H2 70 76 96 150 100 100 100 100

D2+25 99 102 112 139 340 495 540 690

K2 180 190 220 305 600 800 940 1170

CL – – – – 179 305 340 445

1400145014801500

H2 = Mounting height (if the moving end is set lower)D2= Over length - long travels, gliding

K2= Further add-on (if the moving end is set lower)R = Bending radius

S = Length of travelS/2= Half length of travel

CL = Offset fixed point HRi = Inner trough height

CL = Offset fixed point

Moving end Fixed end

The complete range of special solutions for long travel applications incl. order function from page 9.77

1400·1450·1480·1500 Dimensions Long travels

Guide trough with glide bar Guide trough without glide bar

Total length of guide trough

Solution for long travel applications - In this case the e-chain® upper run will be introduced in a guide trough on the lower

run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 1400/1450/1480

for long travels (gliding), please consult with igus® first. For long travels, igus® specifies Series 1500 that snaps open along the

outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information

Design, from page 1.16.

Gliding applications | For long travels from 10 m to max. 75 m

3D-CAD files, configurators, PDF www.igus.de/en/E2000

*for Series 1450/1480 upon request. Before using Series 1400/1450/1480 on long travels please consult igus®. **Values upon request!

Pitch = 33,3 mm/link · Links/m = 30 (1000 mm) · Chain length = S/2 + K

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.156

Page 158: System E2 micro and E2 mini e-chains

ha22

10

12

4,7

Ba

HR

a =

77

HR

i ≥ 2

x h

a

28

Bi

BRi ≥ Ba + 4

BRa

230

22

18

M6 x16

970.30.SL

970.32.SL

960.30.

970.80

970.30.SLA

125

nMon = nRi + 1 nRi x 2000 mm

5.157

.015 33 – 960.30.125

.020 38 – 960.30.125

.025 43 – 960.30.150

.038 56 – 960.30.150

.050 68 960.30.125 960.30.175

.068 86 960.30.150 960.30.175

.080 98 960.30.150 960.30.200

.100 118 960.30.175 960.30.225

.125 143 960.30.200 960.30.250

1400145014801500

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.22

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Part No. 970.30 | 970.32 | Trough height: 77 mm

Aluminum "SuperTrough" Basic Version

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Components, installation

set "Basic": Bottom clamp, aluminum C-profile, galvanized steel table Screw

M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 1500.050.035.0 with BRi = 68

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionallyattached inwardsor outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

1500.050.035.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.157

Page 159: System E2 micro and E2 mini e-chains

5.158

NC

1400.038.R.0.NC

1500.038.R.0.NC

1450.038.R.0.NC

1480.038.R.0.NC

1400.038.R1/R2.0

1500.038.R1/R2.0

1450.038.R1/R2.0**

1480.038.R1/R2.0**

1400.038.R.0

1500.038.R.0

1450.038.R.0

1480.038.R.0

S1400.038.R.0

S1450.038.R.0

S1480.038.R.0

S1400.038.R.0.NC – S1400.038.R.0.XXL S1480.038.R.0.HT S1400.038.R.0.ESD

S1400.038.R.0.NC – – 1480.30.R.0.HT.NC 1400.038.R.0.ESD.NC

– – – 1480.038.R1/R2.0.HT 1400.038.R1/R2.0.ESD

S1400.038.R.0.XXL – – – –

S1480.038.R.0.HT 1480.30.R.0.HT.NC 1480.30.R1/R2.0.HT – –

S1400.038.R.0.ESD 1400.038.R.0.ESD.NC 1400.038.R1/R2.0.ESD – –

1400145014801500

Low-noise NC- RBR- XXL- HT- ESD-option Version Version Material Material* Material

Low-noise-option

NC-Version

RBR-Version

XXL-Material

HT-Material*

ESD-Material

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Combination possibilities | Examples

*for gliding applications please consult igus®

Delivery time 3-5 work days

Delivery time 10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

NC-Version - (no camber) without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®/e-tubes

Part No.

RBR

e-chains®/e-tubes

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Delivery time 24h or today!*

Delivery time 3-5 work days

(2-5 work days at an express surcharge) **upon request

Additional noisedampening with pads

Standard

Part No.

Standard

e-chains®/e-tubes

Part No.

Low noise (with pads)

e-chains®/e-tubes

1400·1450·1480·1500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.158

Page 160: System E2 micro and E2 mini e-chains

+25%

1400.038.R.0.XXL

1500.038.R.0.XXL

1450.038.R.0.XXL

1480.038.R.0.XXL

1480/1450.038.R.0.HT

1480/1450.03HT.R.0

1400.038.R.0.ESD

1500.038.R.0.ESD

1450.038.R.0.ESD

1480.038.R.0.ESD

1500.038.100.0

15000.038.34PZB

2 x 21.1

1500.038.100.0

5.159

1400145014801500

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 30 links

+ Mounting brackets 1 set (with tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 1500.038.100.0 + 15000.038.34PZB + 2 x Part No. 21.1

Order example | Order key and color options

Delivery time10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Part No.

XXL-Material**

e-chains®/e-tubes

Delivery time 1-2 weeks

Delivery time5 work days

Complete e-tube**

Bottom only

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Unsupportedlengths +25%possible

No burning-in ofhot chips up to850°C (1562° F)

ATEX / ESD classified e-chains®

II 2 GD

Part No.

HT-Material

only for e-tubes

Part No.

ESD-Material

e-chains®/e-tubes

*for gliding applications

please consult igus®

**Lower part made of XXL-material

1400·1450·1480·1500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.159

Page 161: System E2 micro and E2 mini e-chains

2400245024802500

5.160

25 25

Open E2/000 e-chains® in a flash with the e-chain® opener page 5.136

3D-CAD files, configurators, PDF www.igus.de/en/E2000

2400·2450·2480·2500 Introduction

Allrounder, high stablitity

When to use Series 2400·2450·2480·2500:If a medium-sized, stable system with an inner height of 25 mm is required(e-chains®, half and full e-tubes)If inner widths up to 125 mm are required For unsupported lengths up to 2,25 m and fill weights up to 4,8 kg/mFor long travels up to 100 mIf an optimized system for quick opening ofcrossbars from left or right is required

When to use a different igus® Series:If more stability is required System E4.1, Series E4.21, page 7.18For simple applications and easy filling easy chain®, Series E200, page 3.36If e-tubes with smaller bending radii are requirede-tubes E2, Series R48, page 6.26

Lateral glide surfaces

Large pin for high stability

Opening systemfrom left or right

System with 4 variations

Double stop dog for long un-

supported travels

Many mountingoptions with or

without strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:25 Uhr Seite 5.160

Page 162: System E2 micro and E2 mini e-chains

2400245024802500

8.0

20

10

6.0

4.0

2.0

1.5

1.0

0.5

00.5 1.0 2.0 3.01.5 2.50 3.5

0 2.0 4.0 6.0

FLG

FLB

D

H

H -

35

R+6

46

S/2

S

35

HF

= H

+ 2

5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 055* 075 100 125 150 175 200 225 250

H 145 185 235 285 335 385 435 485 535

D 142 162 187 212 237 262 287 312 337

K 265 330 410 485 565 645 725 800 880

5.161

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 1,5 [kg/m]

Unsupported length FLB = 1,7 m

Length of travel = 3,3 m

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Long travels up to 100 m.

More information page 5.178

Unsupported applications

Gliding applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

2400·2450·2480·2500 Dimensions Unsupported

Pitch = 46 mm/link Links/m = 22 (1012 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.140

Technical Data

*for Series 2450/2480 upon request. Before using Series 2400/2450/2480 on long travels please consult igus®.

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.161

Page 163: System E2 micro and E2 mini e-chains

5.162

2500 [kg/m]

≈ 0,77

≈ 0,83

≈ 0,91

≈ 1,01

≈ 1,08

≈ 1,15

≈ 1,22

2400 [kg/m]

≈ 0,77

≈ 0,83

≈ 0,91

≈ 1,01

≈ 1,08

≈ 1,15

≈ 1,22

2400.

2400.

2400.

2400.

2400.

2400.

2400.

02

03

05

07

09

10

12

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

2500.

2500.

2500.

2500.

2500.

2500.

2500.

02

03

05

07

09

10

12

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

23max. 25 35

...2500...2400

Ba[mm]

Bi[mm]

41

54

73

93

105

119

141

25

38

57

77

89

103

125

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

2500

2400

2400. 03. 100. 0 2500. 03. 100. 0

2400245024802500

R Bending radii[mm]

2400.03.100.0 = e-chain® snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

2500.03.100.0 = e-chain® snap-open along outer radius, Bi 38 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.180

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

e-chain®

e-chain®

Order key

E2/000 2400·2500 Product Range Standard

When to use Series 2400: e-chain® with snap-open accessibility along inner radius - for long travels pleaseconsult igus® (autoglide System page 9.90). When to use Series 2500: e-chain® with snap-openaccessibility along outer radius - suitable for long travels.

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: 2500.03.100.0

Part No. of e-chain® links as single parts page 5.141

e-chains® | Series 2400 snap-open along inner radiuse-chains® | Series 2500 snap-open along outer radius | Standarde-chains®

snap-open alonginner radius

e-chains®

snap-open alongouter radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.162

Page 164: System E2 micro and E2 mini e-chains

5.163

2450.

2450.

2450.

2450.

2450.

2450.

2450.

02

03

05

07

09

10

12

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

2480.

2480.

2480.

2480.

2480.

2480.

2480.

02

03

05

07

09

10

12

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

23max. 25 35

...2480...2450

2480 [kg/m]

≈ 0,82

≈ 0,92

≈ 1,03

≈ 1,17

≈ 1,26

≈ 1,34

≈ 1,43

2450 [kg/m]

≈ 0,80

≈ 0,88

≈ 0,99

≈ 1,12

≈ 1,20

≈ 1,27

≈ 1,35

Ba[mm]

Bi[mm]

41

54

73

93

105

119

141

25

38

57

77

89

103

125

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075*| 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

2450/2480

2450. 03. 100. 0 2480. 03. 100. 0

2400245024802500

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

Half e-tubes | Serie 2450 snap-open along inner radius, closed along outer radiusFull e-tubes | Serie 2480 snap-open along inner radius, fully enclosed

*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order.

Radius 055: the e-tube is not completely enclosed. Please consult igus®!

R Bending radii[mm]

2450.03.100.0 = Half e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

2480.03.100.0 = Full e-tube snap-open along inner radius, Bi 38 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.180

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

Order key

E2/000 2450·2480 Product Range Standard

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Half e-tube

Full e-tube

When to use Series 2450: Half e-tube snap-open along the inner radius - for long travels please consult igus®..When to use Series 2480: Full e-tube snap-open along the inner radius - for long travels please consult igus®.

Supplement Part No. with required radius. Example: 2450.03.100.0

Part No. of e-chain® links as single parts page 5.141

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.163

Page 165: System E2 micro and E2 mini e-chains

Bi[mm]

25

38

57

77

89

103

125

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

R.0

R.0

R.0

R.0

R.0

R.0

R.0

5.164

S2400.

S2400.

S2400.

S2400.

S2400.

S2400.

S2400.

02

03

05

07

09

10

12

S2450.

S2450.

S2450.

S2450.

S2450.

S2450.

S2450.

02

03

05

07

09

10

12

S2480.

S2480.

S2480.

S2480.

S2480.

S2480.

S2480.

02

03

05

07

09

10

12

2400245024802500

*Radius Series 2450/2480 available upon request. Delivery time approx. 1-2 weeks after intake of order.

Radius 055: the e-tube is not completely enclosed. Please consult igus®!

R Bending radii[mm]

2400·2450·2480·2500 Product Range Options

...–5 dB(A)depends on environmental conditions, similar to figure

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: S2400.03.100.0

e-chain® with noise dampening pads - Delivery time 3-5 work days. *Delivery time means time until shipping of goods

For e-chains® with noise dampening pads: supplement Part No. with required index "S"

Example: Part No. S2400.03.100.0 = e-chain® snap-open along inner radius with noise dampening pads

Noise dampening | Noise reduction ≈ 5 dB(A)

e-chains®

snap-open alonginner radius

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.164

Page 166: System E2 micro and E2 mini e-chains

5.165

2400245024802500

Two fully harnessed and side-mounted E2/000 e-chains® with high fill weight

2400·2450·2480·2500 E2/000 Application example

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.165

Page 167: System E2 micro and E2 mini e-chains

5.166

24002500

Interior separation single order - Delivery time 24h or today!* *Delivery time means time until shipping of goods

Standard separator, wide base - Part No. 25.1Separator with narrow head - Part No. 25.2

Separator, narrow base - Part No. 25.3Separator, asymmetrical - Part No. 25.4

Full-width shelf, lockable* - Part No. 2300.XX*Available upon request. Delivery time approx. 1-2 weeks after intake of order

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Increase the service life of cables even furtherA new design of interior separators for E2/000 allround e-

chain® range. Separators optimally adapted to cable geometry

increase the service life of the cables by a factor of 4. A better

interior separation can be executed with fewer elements:

Vertical separation - Vertical separatorsAbrasion-optimized, cable-friendly design, long service life

Mounting-optimized - a simpler and faster assembly

Non-positive, secure fit

Easy-to-use interior separation range for all applications

Horizontal separation: Full-width shelvesLocks at both ends

Separators can be moved horizontally as needed

Side plates not required

Even partial horizontal subdivision is possible

Wear-optimized separators E2/000

improve service life of cables!

Abr

asio

n

Wear on polymer - E2/000 separators

Previous separatorsNew separators

e-chains® 2400·2500 Interior separation StandardNew generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life!

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.166

Page 168: System E2 micro and E2 mini e-chains

5.167

25.3.1 25.4.1

25

2310.X25.1.1

12,5

12,5

2,5

25.2.1

X - 6 mm

2,5

10

25.1

25.1

25.1.1

10

2,5

3

25.2

25.2

25.2.1

2,5

5

25.3

25.3

25.3.1

2,5

10

6,251,25

25.4

25.4

25.4.1

X -1

2,5

2300.X

2310.X

015 2300.15 2310.15

025 2300.25 2310.25

030 2300.30 2310.30

038 2300.38 2310.38

040 2300.40 2310.40

050 2300.50 2310.50

057 2300.57 2310.57

060 2300.60 2310.60

062 2300.62 2310.62

065 2300.65 2310.65

070 2300.70 2310.70

075 2300.75 2310.75

077 2300.77 2310.77

080 2300.80 2310.80

087 2300.87 2310.87

090 2300.90 2310.90

100 2300.100 2310.100

103 2300.103 2310.103

110 2300.110 2310.110

120 2300.120 2310.120

125 2300.125 2310.125

24002500

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Standard - for all applicationsSeparator with a wide base for maximum locking

strength and safe standing in e-chains®.

For even faster installationFirm hold to one side with a wide base, narrow on opposed

side for easy cable assembly (slight grip).

For many thin cablesSeparator with a narrow base for a large number of thin

cables side by side. Saves space in e-chains®.

For side-mounted applicationsAsymmetrical separator, for defined distance.

No additional spacers necessary.

Horizontal separationFull-width shelf locks safely into separators on both ends,

fixed width possible. Separators can be moved freely over

the shelf in horizontal direction. Usable in 1 level.

*Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Lockable full-width shelves - for the standard interior separation

In the standard configuration separators are assembled every 2nd e-chain® link

Note: Only suitable for e-chain® Series 2400/2500! Interior separation for e-tubes see next page

e-chains® 2400·2500 Interior separation StandardNew generation of interior separation

Separator,

narrow head

unassembled

assembled

Separator,

narrow base

unassembled

assembled

Separator,

asymmetrical

unassembled

assembled

Full-width shelf,

lockable

unassembled

assembled

Standard separator,

wide base

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.167

Page 169: System E2 micro and E2 mini e-chains

5.168

25

24511212213 211.28215.09 221.X

2,5

11,2

5

215.09

11,2

5

55

7,5

5

10

2

24501

24511

10

28

2

201.28

211.28

4

6

2

203

213

6

10

2

202

212

205.09

215.09

9

X-1

2,5

220.X

221.X

025 220.25 221.25

038 220.38 221.38

057 220.57 221.57

077 220.77 221.77

090 220.90 221.90

103 220.103 221.103

125 220.125 221.125

2400245024802500

3D-CAD files, configurators, PDF www.igus.de/en/E2000

e-chains® e-chains®e-tubes

Full-width shelves

2400·2450·2480·2500 Interior separation OptionsPrevious interior separation

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Slotted separator 202 (e-chains® only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 24501 (e-tubes only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator, wide base* 201.28 (e-chains® only)

If a wide space between the separators has to be kept or

separators have to be fixed in their position.

(*for side-mounted applications)

Side plate 203 (e-chains® only)

Side plate for use with full-width shelf 220.X

and slotted separator 202.

Spacer* 205.09 (e-chains® only)

Separators can be fixed in position. Only mountable

onto the fixed crossbar. (*for side-mounted applications)

Full-width shelf 220.X (e-chains® and e-tubes)

This option makes sense in applications with many thin

cables with similar diameters. For a consequent sub-

division. Full-width shelves can be arranged at 3 different

heights (in 5 mm increments).

Side plate

for e-chains®

unassembled

assembled

Separator, wide base*

for e-chains®

unassembled

assembled

Slotted separator

for e-tubes

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Spacer*

for e-chains®

unassembled

assembled

Full-width shelf for

e-chains®/e-tubes

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.168

Page 170: System E2 micro and E2 mini e-chains

5.169

25

21402130 2210.X

11,2

511

,25

55

7,5

X - 7 2120 2120.ZR2120.Z2120

2,5

2

10

2040

2140

4

7

2030

2130

4

10

2020

2120

X

2,5

X-72220.X

2210.X

018 2200.18 2210.18

023 2200.23 2210.23

028 2200.28 2210.28

033 2200.33 2210.33

038 2200.38 2210.38

043 2200.43 2210.43

048 2200.48 2210.48

058 2200.58 2210.58

068 2200.68 2210.68

073 2200.73 2210.73

088 2200.88 2210.88

099 2200.99 2210.99

4

10 10

2020.ZR

2120.ZR

4

10 10

2020.Z

2120.Z

2400245024802500

e-chains® Optional

2400·2450·2480·2500 Interior separation OptionsPrevious interior separation

Shelves - in the standard configuration separators are assembled every 2nd e-chain® link

Middle plate 2020 (e-chains® only)

To achieve a modular shelving by shelf 2200.X arranged

at 3 different heights (in 5 mm increments)

Slotted separator 2040 (e-chains® only)

For a very fine subdivision.

No snap-in option for shelves, freely movable.

Side plate 2030 (e-chains® only)

Side plate for use with middle plate 2020,

slotted separator 2040 and shelf 2200.

Shelf 2200 (e-chains® only)

For applications involving many cables with different diameters,

shelves can be arranged at alternate heights. They can be

arranged at 3 different heights (in 5 mm increments).

Additional elements for interior separation

Strain relief separator 2020.Z (e-chains® only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Strain relief separator 2020.ZR (e-tubes only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Shelf

for e-chains®

unassembled

assembled

Side plate

for e-chains®

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Slotted middle plate

e-chains®

unassembled

assembled

Strain relief separator

for e-tubes

unassembled

assembled

Strain relief separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Shelves

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.169

Page 171: System E2 micro and E2 mini e-chains

5.170

A1 A3A2 A4

17

10

Ba

- 3A

40

30

15

40

6,1

30

t = 7

12/90°

Ba

+ 1

81010 2

A

32

48°

90°

48°

90° 48°

48°

90°

90°

.02.

.03.

.05.

.07.

.09.

.10.

.12.

12

25

44

64

77

90

112

2020.34PZB+

2030.34PZB+

2050.34PZB+

2070.34PZB+

2090.34PZB+

2100.34PZB+

2125.34PZB+

2020.34PZ+

2030.34PZ+

2050.34PZ+

2070.34PZ+

2090.34PZ+

2100.34PZ+

2125.34PZ+

2020.34PZBK1+

2030.34PZBK1+

2050.34PZBK1+

2070.34PZBK1+

2090.34PZBK1+

2100.34PZBK1+

2125.34PZBK1+

2020. 3 PZB+ A1

2020. 4 PZB A1

2020. 34 PZB+ A1

2...3PZ(B)+ 2...4PZ(B)

2400245024802500

3

4

6

8

10

10

12

Number

of teeth

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions for assembled, pivoting mounting brackets. For thepreassembled mode please add index A1... A4 e.g. 2020.34PZB+A1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting)

Polymer pivoting | Standard - Universal for e-chains® and e-tubes Recommended for unsupported and gliding applications

Standard

For tight installation conditions

Strain relief with detachable

chainfix tiewrap plates

Corrosion resistant

Variable traverse angle

Various installation options on the

fixed end and/or the moving end

2400·2450·2480·2500 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.170

Page 172: System E2 micro and E2 mini e-chains

5.171

A1 A3A2 A4

17

10

Ba

- 3A

40

30

15

40

6,1

30

t = 7

12/90°

Ba

+ 1

81010 2

A

32

.02.

.03.

.05.

.07.

.09.

.10.

.12.

12

25

44

64

77

90

112

2020.12PZB+

2030.12PZB+

2050.12PZB+

2070.12PZB+

2090.12PZB+

2100.12PZB+

2125.12PZB+

2020.12PZ+

2030.12PZ+

2050.12PZ+

2070.12PZ+

2090.12PZ+

2100.12PZ+

2125.12PZ+

2020.12PZBK1+

2030.12PZBK1+

2050.12PZBK1+

2070.12PZBK1+

2090.12PZBK1+

2100.12PZBK1+

2125.12PZBK1+

2020. 1PZB+ A1

2020. 2PZB A1

2020. 12PZB+ A1

2...1PZ(B)+ 2...2PZ(B)

2400245024802500

3

4

6

8

10

10

12

Number

of teeth

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setlocking = 12Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2020.12PZB+A1

2400·2450·2480·2500 Mounting brackets lockingFor very high speed and acceleration

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking)

Polymer locking | Universal for e-chains® and e-tubesRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.171

Page 173: System E2 micro and E2 mini e-chains

5.172

A

10

12,5

24,5

8,5

8

B =

B

i + 1

9

8,548

9,5

ø 4,5

35

A =

B

i + 1

1

10 15

Bi

18°

20°

.02.

.03.

.05.

.07.

.09.

.10.

.12.

44

57

76

86

108

122

144

2

4

6

7

9

10

12

24001.02.12ZB

24001.03.12ZB

24001.05.12ZB

24001.07.12ZB

24001.09.12ZB

24001.10.12ZB

24001.12.12ZB

24001.02.12

24001.03.12

24001.05.12

24001.07.12

24001.09.12

24001.10.12

24001.12.12

24001.02. 1ZBA

24001.02. 2ZBA

24001. 02. 12ZBA

24001...1 24001...2

36

49

68

88

100

114

136

24002500

Number

of teeth

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with strainrelief tiewrap plates

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (pivoting) - e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/E2000

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 24001. 02. 12ZBA

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 2400·2500) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

Pluggable strain relief tiewrap plate,

adjustable to 3 heights

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-chains® 2400·2500 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.172

Page 174: System E2 micro and E2 mini e-chains

5.173

A

10

12,5

24,5

8,5

8

B =

B

i + 1

9

8,548

9,5

ø 4,5

35

A =

B

i + 1

1

10 15

Bi

.02.

.03.

.05.

.07.

.09.

.10.

.12.

44

57

76

86

108

122

144

2

4

6

7

9

10

12

24101.02.12ZB

24101.03.12ZB

24101.05.12ZB

24101.07.12ZB

24101.09.12ZB

24101.10.12ZB

24101.12.12ZB

24101.02.12

24101.03.12

24101.05.12

24101.07.12

24101.09.12

24101.10.12

24101.12.12

24101.02. 1ZBA

24101.02. 2ZBA

24101. 02. 12ZBA

36

49

68

88

100

114

136

24101...1 24101...2

24002500

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Number

of teeth

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with strainrelief tiewrap plates

A…must be indicatedon preassembledconfigurations

Width index

KMA locking

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (locking) - e-chain®

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 24101. 02. 12ZBA

e-chains® 2400·2500 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 2400·2500)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

Pluggable strain relief tiewrap plate,

adjustable to 3 heights

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.173

Page 175: System E2 micro and E2 mini e-chains

5.174

A

9,5

8,548

8

B =

Bi +

19

8,548

10

ø 4,58

35

A =

Bi +

11

10 15

Bi

18°

20°

.02.

.03.

.05.

.07.

.09.

.10.

.12.

44

57

76

86

108

122

144

2

4

6

7

9

10

12

24501 | 24801 .02.12ZB

24501 | 24801 .03.12ZB

24501 | 24801 .05.12ZB

24501 | 24801 .07.12ZB

24501 | 24801 .09.12ZB

24501 | 24801 .10.12ZB

24501 | 24801 .12.12ZB

24501 | 24801 .02.12

24501 | 24801 .03.12

24501 | 24801 .05.12

24501 | 24801 .07.12

24501 | 24801 .09.12

24501 | 24801 .10.12

24501 | 24801 .12.12

24501.02. 1ZBA

24501.02. 2ZBA

24501. 02. 12ZBA

2450 = 24501...1 2450 = 24501...2

2480 = 24801...1 2480 = 24801...2

36

49

68

88

100

114

136

24502480

Number

of teeth

Full set with strainrelief tiewrap plates

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting Half e-tube

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 24501. 02. 12ZBA

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting) - e-tube

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 2450·2480) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

Pluggable strain relief tiewrap plate,

adjustable to 3 heights

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-tubes 2450·2480 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

KMA pivoting Part No. 24501... for half e-tube Series 2450

KMA pivoting Part No. 24801... for full e-tube Series 2480

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.174

Page 176: System E2 micro and E2 mini e-chains

5.175

A

9,5

8,548

8

B =

Bi +

19

8,548

10

ø 4,58

35

A =

Bi +

11

10 15

Bi

2

4

6

7

9

10

12

2450 = 24511...1 2450 = 24511...2

2480 = 24811...1 2480 = 24811...2

24511.02. 1ZBA

24511.02. 2ZBA

24511. 02. 12ZBA

.02.

.03.

.05.

.07.

.09.

.10.

.12.

44

57

76

86

108

122

144

24511 | 24811 .02.12ZB

24511 | 24811 .03.12ZB

24511 | 24811 .05.12ZB

24511 | 24811 .07.12ZB

24511 | 24811 .09.12ZB

24511 | 24811 .10.12ZB

24511 | 24811 .1212.ZB

24511 | 24811 .02.12

24511 | 24811 .03.12

24511 | 24811 .05.12

24511 | 24811 .07.12

24511 | 24811 .09.12

24511 | 24811 .10.12

24511 | 24811 .12.12

36

49

68

88

100

114

136

24502480

Number

of teeth

KMA locking Half e-tube

Full set with strainrelief tiewrap plates

A…must be indicatedon preassembledconfigurations

Width index

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 24511. 02. 12ZBA

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking) - e-tube

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

e-tubes 2450·2480 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 2450·2480)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

Pluggable strain relief tiewrap plate,

adjustable to 3 heights

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

KMA locking Part No. 24511... for half e-tube Series 2450

KMA locking Part No. 24811... for full e-tube Series 2480

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.175

Page 177: System E2 micro and E2 mini e-chains

5.176

24

56

956

7 7

B B

56 24

56

93

A A

33 3

7 7

45°

45°

45°45°

.02.

.03.

.05.

.07.

.09.

.10.

.12.

60

73

92

112

124

138

160

2000.32

2000.32

2000.32

2000.32

2000.32

2000.32

2000.32

2020. 3

2020. 2

2000. 32.E

2000.3 2000.2* 2000.3 2000.2

25

44

64

76

90

112

2000.32.E

2000.32.E

2000.32.E

2000.32.E

2000.32.E

2000.32.E

2000.32.E

2400245024802500

Full set, 4 parts2 with pin / 2 with boreMounting bracket

Optional stainless steel

Note: By ordering steel mounting brackets in combination

with an e-chain® / e-tube, they will be delivered assembled!

*pivoting with no stop (360°)

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set

Part No.

full set

stainless steel**

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Possible installation conditions - further installation angles installation sketch

Single-part order

Mounting bracket Moving end

(1 part left / right)

Mounting bracket Fixed end

(1 part left / right)

Part no. structure

Steel pivoting | For e-chains® and e-tubesRecommended for unsupported, vertical hanging and standing applications

Pivoting connections

One part (2-piece) for

all e-chain® widths

Electrically conductive

Bolted connection outside of

chain cross-section possible

Stainless steel version available(**Material: stainless steel 1.4301)

2400·2450·2480·2500 Steel mounting brackets pivoting

Moving end

Fixed end

Moving end Fixed end Moving end Fixed end

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.176

Page 178: System E2 micro and E2 mini e-chains

44,9

4149,4 62

35

4157

73,2

103

119,2

90,9

25005.05.D36

ø36

25005.10.D36 24/41.1

2300.XX

ø36

5.177

2400245024802500

Bi[mm]

57

103

Ba[mm]

73

119

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

D36.R.0

D36.R.0

2400.

2400.

05

10

D36.R.0

D36.R.0

2500.

2500.

05

10

D36.R.0

D36.R.0

2450.

2450.

05

10

2,5

10

47

25/41.1

41

25/41.1

25/41.1.1

X -1

2,5

2300.X

2310.X

Optional: Support tray tool kit.For support of the lower run. Simple one-piece support trays according to your requirements and specification.Order example - support tray with bracket, length 1,0 m, color black: Part No.S9.011.05.1000.0 The complete range with order options from page 9.70

Supplement Part No. with required radius. Example: 2500.05D36.100.0

Standard separator, wide baseFor maximum locking strength and safe standing. In standard

configuration separators are assembled every 2nd link!

Horizontal separationFull-width shelf locks safely into separators on both ends,

fixed width possible. Separators can be moved freely over

the shelf in horizontal direction. Usable in 3 levels.

Product range page 5.149

*Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Standard separator,

wide base

unassembled

assembled

Full-width shelf,

lockable *

unassembled

assembled

Note: Only suitable for e-chain® Series 2400/2500!

Series 2400·2500 | Interior separation for extender crossbars (not for Series 2450)

R Bending radii[mm]

*Radius 055 only possible with e-chains® Series 2500 !

Extender crossbars fore-chains® snap-openalong inner radius

Extender crossbars fore-chains® snap-openalong outer radius

Extender crossbars for half e-tubes snap-open along inner radius

Suitable for hoses with an outer diameter of max. 36 mm

Optionally openable along the inner or outer radius, swivelling

Modular interior separation Part No. 25/41.1 (not for Series 2450)

Cable-friendly design of extender crossbar and interior separation

High holding force of the extender crossbar

Order example

e-chain® with extender crossbar

snap-open along outer radius,

Bi 57 mm, R 100 mm:

Part No. 2500.05D36.100.0

Extender crossbars Series 2400·2500·2450 - Enormousincrease of the interior for the smooth guiding of hoses

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

2400·2450·2480·2500 More options and accessoriesNEW in this catalog

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.177

Page 179: System E2 micro and E2 mini e-chains

5.178

S

D2S/2 S/2

R

K2

HR

I

H2

R 055* 075 100 125 150 175 200 225 250

H2 110 150 100 100 100 100 100 100 100

D2+25 142 162 380 440 590 755 950 1040 1130

K2 265 330 644 736 1012 1242 1472 1610 1794

CL – – 204 244 364 504 674 754 804

2400245024802500

Pitch = 46 mm/link · Links/m = 22 (1012 mm) · Chain length = S/2 + K

*for Series 2450/2480 upon request. Before using Series 2400/2450/2480 on long travels please consult igus®.

Moving end Fixed end

The complete range of special solutions for long travel applications incl. order function from page 9.77

2400·2450·2480·2500 Dimensions Long travels

Guide trough with glide bar Guide trough without glide bar

Total length of guide trough

More details | For long travel applications

autoglide 2400.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m vmax 1,5 m/s

Self-guiding e-chainsystems® - no need for guide troughs page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains® Travels up to 50 m height vmax 7 m/s

For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s2. No swinging of the e-chain®, high reliability through

lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98

Solution for long travel applications - In this case the e-chain® upper run will be introduced in a guide trough on the lower

run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 2400/2450/2480

for long travels (gliding), please consult with igus® first. For long travels, igus® specifies Series 2500 that snaps open along the

outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. More information

Design, from page 1.16.

Gliding applications | For long travels from 10 m to max. 100 m

3D-CAD files, configurators, PDF www.igus.de/en/E2000

H2 = Mounting height (if the moving end is set lower)D2= Over length - long travels, gliding

K2= Further add-on (if the moving end is set lower)R = Bending radius

S = Length of travelS/2= Half length of travel

CL = Offset fixed point HRi = Inner trough height

CL = Offset fixed point

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.178

Page 180: System E2 micro and E2 mini e-chains

5.179

27

11

12

4,9

Ba

ha

HR

a =

87

HR

i ≥ 2

x h

a

35

Bi

BRi ≥ Ba + 4

BRa

2

31

22

18

M6 x16

971.30.SL

971.31.SL

960.30.

971.80

971.30.SLA

125

nMon = nRi + 1 nRi x 2000 mm

.02 45 – 960.30.150

.03 58 – 960.30.150

.05 77 960.30.125 960.30.175

.07 97 960.30.150 960.30.200

.09 109 960.30.175 960.30.225

.10 123 960.30.175 960.30.225

.12 145 960.30.200 960.30.250

2400245024802500

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.24

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Insert for the installation set "Heavy-Duty":971.50.XXX instead of 960.30.XXX onthe right column "attached outwards"

Part No. 971.30 | 971.31 | Trough height: 87 mm

Aluminum "SuperTrough" Basic Version

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile,

rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile,

galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 2500.05.200.0 with BRi = 77

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

2500.05.200.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.179

Page 181: System E2 micro and E2 mini e-chains

5.180

NC

2400.03.R.0.NC

2500.03.R.0.NC

2450.03.R.0.NC

2480.03.R.0.NC

2400.03.R1/R2.0

2500.03.R1/R2.0

2450.03.R1/R2.0**

2480.03.R1/R2.0**

2400.03.R.0

2500.03.R.0

2450.03.R.0

2480.03.R.0

S2400.03.R.0

S2450.03.R.0

S2480.03.R.0

S2400.03.R.0.NC – S2400.03.R.0.XXL S2480.03.R.0.HT S2400.03.R.0.ESD

S2400.03.R.0.NC – – 2480.30.R.0.HT.NC 2400.03.R.0.ESD.NC

– – – 2480.03.R1/R2.0.HT 2400.03.R1/R2.0.ESD

S2400.03.R.0.XXL – – – –

S2480.03.R.0.HT 2480.30.R.0.HT.NC 2480.30.R1/R2.0.HT – –

S2400.03.R.0.ESD 2400.03.R.0.ESD.NC 2400.03.R1/R2.0.ESD – –

2400245024802500

Low-noise NC- RBR- XXL- HT- ESD-option Version Version Material Material* Material

Low-noiseoption

NC-Version

RBR-Version

XXL-Material

HT-Material*

ESD-Material

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Combination possibilities | Examples

*for gliding applications please consult igus®

Delivery time: 3-5 work days

Delivery time: 10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

NC-Version - (no camber) without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®/e-tubes

Part No.

RBR

e-chains®/e-tubes

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Additional noisedampening with pads

Standard

Part No.

Standard

e-chains®/e-tubes

Part No.

Low noise (with pads)

e-chains®/e-tubes

2400·2450·2480·2500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.180

Page 182: System E2 micro and E2 mini e-chains

5.181

+25%

2400.03.R.0.XXL

2500.03.R.0.XXL

2450.03.R.0.XXL

2480.03.R.0.XXL

2480/2450.03.R.0.HT

2480/2450.03HT.R.0

2400.03.R.0.ESD

2500.03.R.0.ESD

2450.03.R.0.ESD

2480.03.R.0.ESD

2500.03.100.0

2100.34PZB+

2 x 211

2500.03.100.0

2400245024802500

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color

black

Bending radius R

Width index

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 22 links

+ Mounting brackets 1 set (with tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 2500.03.100.0 + 2100.34PZB + 2 x Part No. 211

Order example | Order key and color options

Delivery time:10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Part No.

XXL-Material**

e-chains®/e-tubes

Delivery time: 1-2 weeks

Delivery time:5 work days

Complete e-tube**

Bottom only

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Unsupportedlengths +25%possible

No burning-in ofhot chips up to850°C (1562° F)

ATEX / ESD classified e-chains®

II 2 GD

Part No.

HT-Material

only for e-tubes

Part No.

ESD-Material

e-chains®/e-tubes

*for gliding applications

please consult igus®

**Lower part made of XXL-Material

2400·2450·2480·2500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.181

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5.182

35 35

2600265026802700

3D-CAD files, configurators, PDF www.igus.de/en/E2000

2600·2650·2680·2700 Introduction

Optimal height,high stablitity

When to use Series 2600·2650·2680·2700:If a medium-sized, stable system with an inner height of 35 mm is required(e-chains®, half and full e-tubes)If inner widths up to 175 mm are required For unsupported lengths up to 2,70 m and fill weights up to 8,0 kg/mFor long travels up to 120 mIf an optimized system for quick opening ofcrossbars from left or right is required

When to use a different igus® Series:If more stability is required System E4.1, Series E4.32, page 7.42For simple applications and easy filling easy chain®, Series E26, page 3.46If e-tubes with smaller bending radii are requirede-tubes E2, Series R58, page 6.34

Lateral glide surfaces

Large pin for high stability

Opening systemfrom left or right

System with 4 variations

Double stop dog for long un-

supported travels

Many mountingoptions with or

without strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Open E2/000 e-chains® in a flash with the e-chain® opener page 5.136

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.182

Page 184: System E2 micro and E2 mini e-chains

8.0

20

10

6.0

4.0

2.0

1.5

1.0

0.5

00.5 1.0 2.0 3.01.5 2.50 3.5

0 2.0 4.0 6.0

FLG

FLB

D

H

H -

50

R+6

56

S/2

S

50

HF

= H

+ 3

5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 063* 075* 100 125 150 175 200 250

H 176 200 250 300 350 400 450 550

D 172 184 209 234 259 284 309 359

K 310 350 430 505 585 665 745 900

5.183

2600265026802700

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 1,5 [kg/m]

Unsupported length FLB = 2,2 m

Length of travel = 4,4 m

The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Long travels up to 120 m.

More information page 5.200

Unsupported applications

Gliding applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

2600·2650·2680·2700 Dimensions Unsupported

Pitch = 56 mm/link Links/m = 18 (1008 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance

height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.140

Technical Data

*for Series 2650/2680 upon request. Before using Series 2600/2650/2680 on long travels please consult igus®.

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.183

Page 185: System E2 micro and E2 mini e-chains

5.184

2700 [kg/m]

≈ 1,17

≈ 1,24

≈ 1,30

≈ 1,37

≈ 1,39

≈ 1,48

≈ 1,62

≈ 1,85

2600 [kg/m]

≈ 1,17

≈ 1,24

≈ 1,30

≈ 1,37

≈ 1,39

≈ 1,48

≈ 1,62

≈ 1,85

2600.

2600.

2600.

2600.

2600.

2600.

2600.

2600.

05

06

07

09

10

12

15

17

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

2700.

2700.

2700.

2700.

2700.

2700.

2700.

2700.

05

06

07

09

10

12

15

17

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

32max. 35 50

...2700...2600

Ba[mm]

Bi[mm]

66

81

91

106

116

141

166

194

50

65

75

90

100

125

150

175

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

2700

2600

2600. 05. 100. 0 2700. 05. 100. 0

2600265026802700

R Bending radii[mm]

2600.05.100.0 = e-chain® snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black

2700.05.100.0 = e-chain® snap-open along outer radius, Bi 50 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.202

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

e-chain®

e-chain®

Order key

E2/000 2600·2700 Product Range Standard

When to use Series 2600: e-chain® with snap-open accessibility along inner radius - for long travels pleaseconsult igus® (autoglide System page 9.90). When to use Series 2700: e-chain® with snap-openaccessibility along outer radius - suitable for long travels.

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: 2700.05.100.0

Part No. of e-chain® links as single parts page 5.141

e-chains® | Series 2600 snap-open along inner radiuse-chains® | Series 2700 snap-open along outer radius | Standarde-chains®

snap-open alonginner radius

e-chains®

snap-open alongouter radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.184

Page 186: System E2 micro and E2 mini e-chains

5.185

2650.

2650.

2650.

2650.

2650.

2650.

2650.

2650.

05

06

07

09

10

12

15

17

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0**

2680.

2680.

2680.

2680.

2680.

2680.

2680.

2680.

05

06

07

09

10

12

15

17

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0**

BaBi

32max. 35 50

...2680...2650

2680 [kg/m]

≈ 1,33

≈ 1,43

≈ 1,51

≈ 1,62

≈ 1,81

≈ 1,99

≈ 2,17

≈ 2,35

2650 [kg/m]

≈ 1,25

≈ 1,36

≈ 1,40

≈ 1,55

≈ 1,61

≈ 1,70

≈ 1,80

≈ 2,00

Ba[mm]

Bi[mm]

66

81

91

106

116

141

166

194

50

65

75

90

100

125

150

175

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

2650/2680

2650. 05. 100. 0 2680. 05. 100. 0

2600265026802700

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

Half e-tubes | Serie 2650 snap-open along inner radius, closed along outer radiusFull e-tubes | Serie 2680 snap-open along inner radius, fully enclosed

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 2650/2680 available upon request. Delivery time approx. 1-2 weeks after order.

Radii 063, 075: the e-tube is not completely enclosed. Please consult igus®!

R Bending radii[mm]

2650.05.100.0 = Half e-tube snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black

2680.05.100.0 = Full e-tube snap-open along inner radius, Bi 50 mm inner width, R 100 mm radius, color black

More order examples and configuration options page 5.202

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

Order key

E2/000 2650·2680 Product Range Standard

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Half e-tube

Full e-tube

When to use Series 2650: Half e-tube snap-open along the inner radius - for long travels pleaseconsult igus®.. When to use Series 2680: Full e-tube snap-open along the inner radius - for longtravels please consult igus®.

Supplement Part No. with required radius. Example: 2650.05.100.0

Part No. of e-chain® links as single parts page 5.141

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.185

Page 187: System E2 micro and E2 mini e-chains

Bi[mm]

50

65

75

90

100

125

150

175

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

5.186

S2600.

S2600.

S2600.

S2600.

S2600.

S2600.

S2600.

S2600.

05

06

07

09

10

12

15

17

S2650.

S2650.

S2650.

S2650.

S2650.

S2650.

S2650.

S2680.

05

06

07

09

10

12

15

17**

S2680.

S2680.

S2680.

S2680.

S2680.

S2680.

S2680.

S2680.

05

06

07

09

10

12

15

17**

2600265026802700

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 2650/2680 available upon request. Delivery time approx. 1-2 weeks after order.

Radii 063, 075: the e-tube is not completely enclosed. Please consult igus®!

R Bending radii[mm]

2600·2650·2680·2700 Product Range Options

...–5 dB(A)depends on environmental conditions, similar to figure

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: S2600.05.100.0

e-chain® with noise dampening pads - Delivery time 3-5 work days. *Delivery time means time until shipping of goods

For e-chains® with noise dampening pads supplement Part No. with required index "S"

Example: Part No. S2600.05.100.0 = e-chain® snap-open along inner radius with noise dampening pads

Noise dampening | Noise reduction ≈ 5 dB(A)

e-chains®

snap-open alonginner radius

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.186

Page 188: System E2 micro and E2 mini e-chains

5.187

2600265026802700

E2/000 - dirt-unsensible e-chain® which saves installation space. Machine tool for workpieces pictured here

2600·2650·2680·2700 E2/000 application example

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.187

Page 189: System E2 micro and E2 mini e-chains

5.188

26002700

Interior separation single order - Delivery time 24h or today.* *Delivery time means time until shipping of goods

Separator, narrow base - Part No. 35.3Separator, asymmetrical - Part No. 35.4

Full-width shelf, lockable* - Part No. 3200.XX*Available upon request. Delivery time approx. 1-2 weeks after intake of order

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Increase the service life of cables even furtherA new design of interior separators for E2/000 allround e-

chain® range. Separators optimally adapted to cable geometry

increase the service life of the cables by a factor of 4. A better

interior separation can be executed with fewer elements:

Vertical separation - Vertical separatorsAbrasion-optimized, cable-friendly design, long service life

Mounting-optimized - a simpler and faster assembly

Non-positive, secure fit

Easy-to-use interior separation range for all applications

Horizontal separation: Full-width shelvesLocks at both ends

Separators can be moved horizontally as needed

Side plates not required

Even partial horizontal subdivision is possible

Wear-optimized separators E2/000

improve service life of cables!

Abr

asio

n

Wear on polymer - E2/000 separators

Previous separatorsNew separators

e-chains® 2600·2700 Interior separation StandardNew generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life!

Standard separator, wide base - Part No. 35.1Separator with narrow head - Part No. 35.2

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.188

Page 190: System E2 micro and E2 mini e-chains

050 3200.050 3210.050

075 3200.075 3210.075

100 3200.100 3210.100

115 3200.115 3210.115

125 3200.125 3210.125

150 3200.150 3210.150

175 3200.175 3210.175

35.3.1

35

3210.X35.1.1

1010

17,5

3,4

17,5

35.4.135.2.1

X - 6 mm (X - 1 mm)

3

12

35.1

35.1

35.1.1

12

3

4

35.2

35.2

35.2.1

3

7

35.3

35.3

35.3.1

35.4

3

12

7

235.4

35.4.1

X -1

3,4

3200.X

3210.X

5.189

26002700

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Standard - for all applicationsSeparator with a wide base for maximum locking

strength and safe standing in e-chains®.

For even faster installationFirm hold to one side with a wide base, narrow on opposed

side for easy cable assembly (slight grip).

For many thin cablesSeparator with a narrow base for a large number of thin

cables side by side. Saves space in e-chains®.

For side-mounted applicationsAsymmetrical separator, for defined distance.

No additional spacers necessary.

Horizontal separationFull-width shelf locks safely into separators on both ends, fixed

width possible. To be used as full-width shelf for a consequent

subdivision or as shelf for a pattern system in 3 levels.

*Available upon request. Delivery time approx. 1-2 weeks after intake of order

Lockable full-width shelves - for the standard interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

In the standard configuration separators are assembled every 2nd e-chain® link

Note: Only suitable for e-chain® Series 2600/2700! Interior separation for e-tubes see next page

e-chains® 2600·2700 Interior separation StandardNew generation of interior separation

Separator,

narrow head

unassembled

assembled

Separator,

narrow base

unassembled

assembled

Separator,

asymmetrical

unassembled

assembled

Full-width shelf,

lockable

unassembled

assembled

Standard separator,

wide base

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.189

Page 191: System E2 micro and E2 mini e-chains

5.190

35

2,5

16,2

5

261.24215.0926511

16,2

5

7,5

269 221.X 261

55

55

5

6

12

4

26501

26511

3

24

260.24

261.24

2,5

10

268

269

3

12

260

261

205.09

215.09

9

X-1

2,5

220.X

221.X

050 220.50 221.50

065 220.65 221.65

075 220.75 221.75

090 220.90 221.90

100 220.100 221.100

125 220.125 221.125

150 220.150 221.150

175 220.175 221.175

2600265026802700

3D-CAD files, configurators, PDF www.igus.de/en/E2000

e-chains® e-chains®e-tubes

Full-width shelves

2600·2650·2680·2700 Interior separation OptionsPrevious interior separation

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link!

Slotted separator 268 (e-chains® only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 26501 (e-tubes only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator 260 (e-chains® only)

For a simple vertical subdivision on e-chains®.

Separator, wide base* 260.24 (e-chains® only)

If a wide space between the separators has to be kept or

separators have to be fixed in their position.

(*for side-mounted applications)

Spacer* 205.09 (e-chains® only)

Separators can be fixed in position. Only mountable

onto the fixed crossbar. (*for side-mounted applications)

Full-width shelf 220.X (e-chains® and e-tubes)

This option makes sense in applications with many thin

cables with similar diameters. For a consequent subdivision.

Full-width shelves can be arranged at 5 different heights

(in 5 mm increments).

Slotted separator

for e-chains®

unassembled

assembled

Separator, wide base*

for e-chains®

unassembled

assembled

Slotted separator

for e-tubes

unassembled

assembled

Separator,

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Spacer*

e-chains®

unassembled

assembled

Full-width shelf

e-chains®/e-tubes

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.190

Page 192: System E2 micro and E2 mini e-chains

35

2,5

265 267 277

55

55

5

7,5

2672210.X263X - 7

2,5

10

2,5

10

266

267

276

277

4

7

264

265

4

10

262

263

X

2,5

X-72220.X

2210.X

018 2200.18 2210.18

023 2200.23 2210.23

028 2200.28 2210.28

033 2200.33 2210.33

038 2200.38 2210.38

043 2200.43 2210.43

048 2200.48 2210.48

058 2200.58 2210.58

068 2200.68 2210.68

073 2200.73 2210.73

088 2200.88 2210.88

099 2200.99 2210.99

124 2200.124 2210.124

149 2200.149 2210.149

4

10 10

262.Z

263.Z5.191

2600265026802700

e-chains® e-chains®/e-tubes Optional

2600·2650·2680·2700 Interior separation OptionsPrevious interior separation

Shelves - In the standard configuration separators are assembled every 2nd e-chain® link

Middle plate 262 (e-chains® only)

To achieve a modular shelving by shelf 2200.X arranged

at 5 different heights (in 5 mm increments)

Slotted separator 266 (e-chains® only)

For a very fine subdivision. No retrofitting into an existing

separation system without dismantling the interior

separators first.

Open slotted separator 276 (e-chains® and e-tubes)

Quick assembly - retrofitting into an existing interior separation

system without dismantling.

Side plate 264 (e-chains® only)

Works like middle plate.

Allows modular shelving close to the side links.

Shelf 2200.X ((e-chains® and e-tubes)

For applications involving many cables with different diameters,

shelves can be arranged at alternate heights. They can be

arranged at 5 different heights (in 5 mm increments).

Additional elements for interior separationStrain relief separator 262.Z (e-chains® only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Shelf for

e-chains® / e-tubes

unassembled

assembled

Side plate

for e-chains®

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Open slotted separator

for e-chains® / e-tubes

unassembled

assembled

Slotted middle plate

for e-chains®

unassembled

assembled

Strain relief separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Shelves

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.191

Page 193: System E2 micro and E2 mini e-chains

5.192

A1 A3A2 A4

Ba

+ 2A

54

40

54

A

6,1

40

t = 8Ba

+ 2

817 17 2

t = 8

16/90° 17 17

10

34

11,5

48-50°

90°

45°

90° 45°

48-50°

90°

90°

05.

06.

07.

09.

10.

12.

15.

17.

30

45

55

70

80

105

130

155

5

5

7

9

10

12

15

17

2605.34PZB

2606.34PZB

2607.34PZB

2609.34PZB

2610.34PZB

2612.34PZB

2615.34PZB

2617.34PZB

2605.34PZ

2606.34PZ

2607.34PZ

2609.34PZ

2610.34PZ

2612.34PZ

2615.34PZ

2617.34PZ

2605.34PZBK1

2606.34PZBK1

2607.34PZBK1

2609.34PZBK1

2610.34PZBK1

2612.34PZBK1

2615.34PZBK1

2617.34PZBK1

2605. 3 PZB A1

2605. 4 PZB A1

2605. 34 PZB A1

26...3PZ(B) 26...4PZ(B)

2600265026802700

Number

of teeth

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.34PZBA1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting)

Polymer pivoting | Standard - Universal for e-chains® and e-tubes Recommended for unsupported and gliding applications

Standard

For tight installation conditions

Strain relief with detachable

chainfix tiewrap plates

Corrosion resistant

Variable traverse angle

Various installation options on the

fixed end and/or the moving end

2600·2650·2680·2700 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.192

Page 194: System E2 micro and E2 mini e-chains

A1 A3A2 A4

Ba

+ 2A

54

40

54

A

6,1

40

t = 8Ba

+ 2

817 17 2

t = 8

16/90° 17 17

10

34

11,5

05.

06.

07.

09.

10.

12.

15.

17.

30

45

55

70

80

105

130

155

5

5

7

9

10

12

15

17

2605.12PZB

2606.12PZB

2607.12PZB

2609.12PZB

2610.12PZB

2612.12PZB

2615.12PZB

2617.12PZB

2605.12PZ

2606.12PZ

2607.12PZ

2609.12PZ

2610.12PZ

2612.12PZ

2615.12PZ

2617.12PZ

2605.12PZBK1

2606.12PZBK1

2607.12PZBK1

2609.12PZBK1

2610.12PZBK1

2612.12PZBK1

2615.12PZBK1

2617.12PZBK1

2605. 1 PZB A1

2605. 2 PZB A1

2605. 12 PZB A1

26...1PZ(B) 26...2PZ(B)

5.193

2600265026802700

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Number

of teeth

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setlocking = 12Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2605.12PZBA1

2600·2650·2680·2700 Mounting brackets lockingFor very high speed and acceleration

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking)

Polymer locking | Universal for e-chains® and e-tubesRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.193

Page 195: System E2 micro and E2 mini e-chains

5.194

A

Bi +

8 =

A

Bi +

19 =

B

7228,5

19

Bi +

8 =

AB

i + 1

9 =

B

7228,5

Bi +

8 =

A

ø 5,5 ø 5,5

Bi -

6

45°

45°

45°

45°

05.

06.

07.

09.

10.

12.

15.

17.

69

84

94

109

119

144

169

194

26001.05.12.C

26001.06.12.C

26001.07.12.C

26001.09.12.C

26001.10.12.C

26001.12.12.C

26001.15.12.C

26001.17.12.C

26001.05.12

26001.06.12

26001.07.12

26001.09.12

26001.10.12

26001.12.12

26001.15.12

26001.17.12

26001. 05. 1.C A

26001. 05. 2.C A

26001. 05. 12.C A

26001...1 26001...2

58

73

83

98

108

133

158

183

26002700

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (pivoting) - e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/E2000

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 26001.05.12.C A

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 2600·2700) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-chains® 2600·2700 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

KMA pivoting to one side: Moving end 26101...3 / Fixed end 26101...4

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.194

Page 196: System E2 micro and E2 mini e-chains

Bi +

8 =

A

Bi +

19 =

B

7228,5

19

Bi +

8 =

AB

i + 1

9 =

B72

28,5

Bi +

8 =

A

ø 5,5 ø 5,5

Bi -

6

05.

06.

07.

09.

10.

12.

15.

17.

69

84

94

109

119

144

169

194

26101.05.12.C

26101.06.12.C

26101.07.12.C

26101.09.12.C

26101.10.12.C

26101.12.12.C

26101.15.12.C

26101.17.12.C

26101.05.12

26101.06.12

26101.07.12

26101.09.12

26101.10.12

26101.12.12

26101.15.12

26101.17.12

26101. 05. 1.C A

26101. 05. 2.C A

26101. 05. 12.C A

58

73

83

98

108

133

158

183

26101...1 26101...2

5.195

A

26002700

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA locking

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (locking) - e-chain®

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 26101.05.12.C A

e-chains® 2600·2700 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 2600·2700)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.195

Page 197: System E2 micro and E2 mini e-chains

5.196

A

Bi +

8 =

A

Bi +

19 =

B

7228,5

ø 5,5

72

Bi +

8 =

AB

i + 1

9 =

B

19

Bi +

8 =

A

ø 5,5

28,5

Bi -

6

28°

10°

05.

06.

07.

09.

10.

12.

15.

17.

69

84

94

109

119

144

169

194

26500 | 26800 .05.12.C

26500 | 26800 .06.12.C

26500 | 26800 .07.12.C

26500 | 26800 .09.12.C

26500 | 26800 .10.12.C

26500 | 26800 .12.12.C

26500 | 26800 .15.12.C

26500 | 26800 .17.12.C

26500 | 26800 .05.12

26500 | 26800 .06.12

26500 | 26800 .07.12

26500 | 26800 .09.12

26500 | 26800 .10.12

26500 | 26800 .12.12

26500 | 26800 .15.12

26500 | 26800 .17.12

26500. 05. 1.C A

26500. 05. 1.C A

26500. 05. 12.C A

2650 = 26500...1 2650 = 26500...2

2680 = 26800...1 2680 = 26800...2

58

73

83

98

108

133

158

183

26502680

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting Half e-tube

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 26500.05.12.CA

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Part No. structure (pivoting) - e-tube

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

3D-CAD files, configurators, PDF www.igus.de/en/E2000

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 2650·2680) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-tubes 2650·2680 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

KMA pivoting Part No. 26500... for half e-tube Series 2650

KMA pivoting Part No. 26800... for full e-tube Series 2680

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.196

Page 198: System E2 micro and E2 mini e-chains

Bi +

8 =

A

Bi +

19 =

B

7228,5

ø 5,5

72

Bi +

8 =

AB

i + 1

9 =

B19

Bi +

8 =

A

ø 5,5

28,5

Bi -

6

2650 = 26510...1 2650 = 26510...2

2680 = 26810...1 2680 = 26810...2

26510. 05. 1.C A

26510. 05. 2.C A

26510. 05. 12.C A

05.

06.

07.

09.

10.

12.

15.

17.

69

84

94

109

119

144

169

194

26510 | 26810 .05.12.C

26510 | 26810 .06.12.C

26510 | 26810 .07.12.C

26510 | 26810 .09.12.C

26510 | 26810 .10.12.C

26510 | 26810 .12.12.C

26510 | 26810 .15.12.C

26510 | 26810 .17.12.C

26510 | 26810 .05.12

26510 | 26810 .06.12

26510 | 26810 .07.12

26510 | 26810 .09.12

26510 | 26810 .10.12

26510 | 26810 .12.12

26510 | 26810 .15.12

26510 | 26810 .17.12

58

73

83

98

108

133

158

183

5.197

A

26502680

KMA locking Half e-tube

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 26510.05.12.CA

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Part No. structure (locking) - e-tube

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

e-tubes 2650·2680 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 2650·2680)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

KMA locking Part No. 26510... for half e-tube Series 2650

KMA locking Part No. 26810... for full e-tube Series 2680

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.197

Page 199: System E2 micro and E2 mini e-chains

5.198

24

56

956

B B A A

7 7

7 7

33

33

24

56

956

05.

06.

07.

09.

10.

12.

15.

17.

83

98

108

123

133

158

183

209

260.12

260.12

260.12

260.12

260.12

260.12

260.12

260.12

260. 1

260. 2

260. 12.E

260.1 260.2* 260.1 260.2

37

52

62

77

87

112

137

163

260.12.E

260.12.E

260.12.E

260.12.E

260.12.E

260.12.E

260.12.E

260.12.E

2600265026802700

Possible installation conditions - further installation angles installation sketch

Full set, 4 parts2 with pin / 2 with bore

Mounting bracket

Mounting bracket

Note: By ordering steel mounting brackets in combination

with an e-chain® / e-tube, they will be delivered assembled!

*pivoting with no stop (360°)

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set

Part No.

full set

stainless steel**

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions - further installation angles installation sketch

Single-part order

Mounting bracket Moving end

(1 part left / right)

Mounting bracket Fixed end

(1 part left / right)

Part no. structure

Steel pivoting | For e-chains® and e-tubesRecommended for unsupported, vertical hanging and standing applications

Pivoting connections

One part (2-piece) for

all e-chain® widths

Electrically conductive

Bolted connection outside of

chain cross-section possible

Stainless steel version available(**Material: stainless steel 1.4301)

2600·2650·2680·2700 Steel mounting brackets pivoting

Moving end

Fixed end

Moving end Fixed end Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.198

Page 200: System E2 micro and E2 mini e-chains

63

5074 62 62

75

91,2150

166,2

138,1

27005.07.D58

ø58

27005.15.D58 35/62.1

3200.XX

ø58

5.199

2600265026802700

Bi[mm]

75

150

Ba[mm]

91

166

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

D58.R.0

D36.R.0

2600.

2600.

07

15

D58.R.0

D36.R.0

2700.

2700.

07

15

D58.R.0

D36.R.0

2650.

2650.

07

15

3

12

68

35/62.1

62

35/62.1

35/62.1.1

X -1

3,4

3200.X

3210.X

Supplement Part No. with required radius. Example: 2700.15D58.100.0

Optional: Support tray tool kit.For support of the lower run. Simple one-piece support trays according to your requirements and specification.Order example - support tray with bracket, length 1,0 m, color black: Part No.S9.011.15.1000.0. The complete range with order options from page 9.70

Standard separator, wide baseFor maximum locking strength and safe standing. In standard

configuration separators are assembled every 2nd link!

Horizontal separationFull-width shelf locks safely into separators on both ends,

fixed width possible. Separators can be moved freely over

the shelf in horizontal direction. Usable in 5 levels.

Product range page 5.189

*Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Standard separator,

wide base

unassembled

assembled

Full-width shelf,

lockable *

unassembled

assembled

Series 2600·2700·2650 | Interior separation for extender crossbars

R Bending radii[mm]

*Radius 063 and 075 only possible with e-chains® Series 2700 !

Extender crossbars fore-chains® snap-openalong inner radius

Extender crossbars fore-chains® snap-openalong outer radius

Extender crossbars for half e-tubes snap-open along inner radius

Suitable for hoses with an outer diameter of max. 58 mm

Optionally openable along the inner or outer radius, swivelling

Modular interior separation Part No. 35/62.1

Cable-friendly design of extender crossbar and interior separation

High holding force of the extender crossbar

Order example

e-chain® with extender crossbar

snap-open along outer radius,

Bi 75 mm, R 100 mm:

Part No. 2700.15D58.100.0

Extender crossbars Series 2600·2700·2650 - Enormousincrease of the interior for the smooth guiding of hoses

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

2600·2650·2680·2700 More options and accessoriesNEW in this catalog

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.199

Page 201: System E2 micro and E2 mini e-chains

5.200

S

D2S/2 S/2

R

K2

HR

I

H2

R 063* 075* 100 125 150 175 200 250

H2 130 150 166 166 166 166 166 166

D2+25 140 150 350 475 500 655 770 950

K2 335 375 616 784 896 1120 1288 1624

CL – – 144 244 244 374 464 594

2600265026802700

Moving end Fixed end

The complete range of special solutions for long travel applications incl. order function from page 9.77

2600·2650·2680·2700 Dimensions Long travels

Guide trough with glide bar Guide trough without glide bar

Total length of guide trough

More details | For long travel applications

autoglide 2700.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m vmax 1,5 m/s

Self-guiding e-chainsystems® - no need for guide troughs page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains® Travels up to 50 m height vmax 7 m/s

For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s2. No swinging of the e-chain®, high reliability through

lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98

Solution for long travel applications - In this case the e-chain® upper run will be introduced in a guide trough on the lower

run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 2600/2650/2680

for long travels (gliding), please consult with igus® first. For long travels, igus® specifies Series 2700 that snaps open along the

outer radius. In case of travels between 5 and 10 m we recommend a longer unsupported length. More information

Design, from page 1.16.

Gliding applications | For long travels from 10 m to max. 120 m

3D-CAD files, configurators, PDF www.igus.de/en/E2000

*for Series 2650/2680 upon request. Before using Series 2600/2650/2680 on long travels please consult igus®.

H2 = Mounting height (if the moving end is set lower)D2= Over length - long travels, gliding

K2= Further add-on (if the moving end is set lower)R = Bending radius

S = Length of travelS/2= Half length of travel

CL = Offset fixed point HRi = Inner trough height

CL = Offset fixed point

Pitch = 56 mm/link · Links/m = 18 (1008 mm) · Chain length = S/2 + K

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.200

Page 202: System E2 micro and E2 mini e-chains

27

11

12

4,9

Ba

ha

HR

a =

117

HR

i ≥ 2

x h

a

50

Bi

BRi ≥ Ba + 4

BRa

2

31

22

18

M6 x16

972.30.SL

972.32.SL

960.30.

972.81

972.30.SLA

150

nMon = nRi + 1 nRi x 2000 mm

.05 70 – 960.30.175

.06 85 960.30.150 960.30.200

.07 95 960.30.150 960.30.200

.09 110 960.30.175 960.30.225

.10 120 960.30.175 960.30.225

.12 145 960.30.200 960.30.250

.15 170 960.30.225 960.30.275

.17 198 960.30.250 960.30.300

5.201

2600265026802700

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.30

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Insert for the installation set "Heavy-Duty":972.50.XXX instead of 960.30.XXX onthe right column "attached outwards"

Part No. 972.30 | 972.32 | Trough height: 117 mm

Aluminum "SuperTrough" Basic Version

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile,

rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile,

galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 2700.05.100.0 with BRi = 70

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

2700.05.100.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.201

Page 203: System E2 micro and E2 mini e-chains

5.202

NC

2600.05.R.0.NC

2700.05.R.0.NC

2650.05.R.0.NC

2680.05.R.0.NC

2600.05.R1/R2.0

2700.05.R1/R2.0

2650.05.R1/R2.0**

2680.05.R1/R2.0**

2600.05.R.0

2700.05.R.0

2650.05.R.0

2680.05.R.0

S2600.05.R.0

S2650.05.R.0

S2680.05.R.0

S2600.05.R.0.NC – S2600.05.R.0.XXL S2680.05.R.0.HT S2600.05.R.0.ESD

S2600.05.R.0.NC – – 2680.05.R.0.HT.NC 2600.05.R.0.ESD.NC

– – – 2680.05.R1/R2.0.HT 2600.05.R1/R2.0.ESD

S2600.05.R.0.XXL – – – –

S2680.05.R.0.HT 2680.05.R.0.HT.NC 2680.05.R1/R2.0.HT – –

S2600.05.R.0.ESD 2600.05.R.0.ESD.NC 2600.05.R1/R2.0.ESD – –

2600265026802700

Low-noise NC- RBR- XXL- HT- ESD-option Version Version Material Material* Material

Low-noiseoption

NC-Version

RBR-Version

XXL-Material

HT-Material*

ESD-Material

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Combination possibilities | Examples

*for gliding applications please consult igus®

Delivery time: 3-5 work days

Delivery time: 10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

NC-Version - (no camber) without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®/e-tubes

Part No.

RBR

e-chains®/e-tubes

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Additional noisedampening with pads

Standard

Part No.

Standard

e-chains®/e-tubes

Part No.

Low noise (with pads)

e-chains®/e-tubes

2600·2650·2680·2700 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.202

Page 204: System E2 micro and E2 mini e-chains

+25%

2600.05.R.0.XXL

2700.05.R.0.XXL

2650.05.R.0.XXL

2680.05.R.0.XXL

2680/2650.05.R.0.HT

2680/2650.05HT.R.0

2600.05.R.0.ESD

2700.05.R.0.ESD

2650.05.R.0.ESD

2680.05.R.0.ESD

2700.05.100.0

2610.34PZB

2 x 35.1

2700.05.100.0

5.203

2600265026802700

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color

black

Bending radius R

Width

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 22 links

+ Mounting brackets 1 set (with tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 2700.05.100.0 + 2610.34PZB + 2 x Part No. 35.1

Order example | Order key and color options

Delivery time:10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Part No.

XXL-Material**

e-chains®/e-tubes

Delivery time: 1-2 weeks

Delivery time:5 work days

Complete e-tube**

Bottom only

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Unsupportedlengths +25%possible

No burning-in ofhot chips up to850°C (1562° F)

ATEX / ESD classified e-chains®

II 2 GD

Part No.

HT-Material

only for e-tubes

Part No.

ESD-Material

e-chains®/e-tubes

*for gliding applications

please consult igus®

**Lower part made of XXL-Material

2600·2650·2680·2700 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.203

Page 205: System E2 micro and E2 mini e-chains

5.204

45 45

3400345034803500

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Series 3400·3450·3480·3500 Introduction

Large inner height,high stablitity

When to use Series 3400·3450·3480·3500:If a medium-sized, stable system with an inner height of 21 mm is required(e-chains®, half and full e-tubes)If inner widths up to 250 mm are required For unsupported lengths up to 3,0 m and fill weights up to 13 kg/mFor long travels up to 150 mIf an optimized system for quick opening ofcrossbars from left or right is required

When to use a different igus® Series:If more stability is required System E4.1, Series E4.42, page 7.60For simple applications and easy filling easy chain®, Series E300, page 3.52

Lateral glide surfaces

Large pin for high stability

Opening systemfrom left or right

System with 4 variations

Double stop dog for long un-

supported travels

Many mountingoptions with or

without strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Open E2/000 e-chains® in a flash with the e-chain® opener page 5.136

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.204

Page 206: System E2 micro and E2 mini e-chains

8.0

20

10

6.0

4.0

2.0

1.5

1.0

0.5

00.5 1.0 2.0 3.01.50 3.5

0 2.0 4.0 6.0

FLG

FLB

2.5

D

H

H -

64

R+6

67

S/2

S

64

HF

= H

+ 4

0

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 075* 100* 125 150 200 250 300

H 214 264 314 364 464 564 664

D 208 233 258 283 333 383 433

K 370 450 530 610 765 920 1080

5.205

3400345034803500

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 2,0 [kg/m]

Unsupported length FLB = 2,5 m

Length of travel = 5,0 m

The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Long travels up to 150 m.

More information page 5.222

Unsupported applications

Gliding applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

3400·3450·3480·3500 Dimensions Unsupported

Pitch = 67 mm/link Links/m = 15 (1005 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S =Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.140

Technical Data

*for Series 3450/3480 upon request. Before using Series 3400/3450/3480 on long travels please consult igus®.

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.205

Page 207: System E2 micro and E2 mini e-chains

5.206

3500 [kg/m]

≈ 1,60

≈ 1,78

≈ 1,93

≈ 1,99

≈ 2,03

≈ 2,17

≈ 2,28

≈ 2,45

≈ 2,59

≈ 2,73

3400 [kg/m]

≈ 1,60

≈ 1,78

≈ 1,93

≈ 1,99

≈ 2,03

≈ 2,17

≈ 2,28

≈ 2,45

≈ 2,59

≈ 2,73

3400.

3400.

3400.

3400.

3400.

3400.

3400.

3400.

3400.

3400.

050

075

100

115

125

150

175

200

225

250

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

3500.

3500.

3500.

3500.

3500.

3500.

3500.

3500.

3500.

3500.

050

075

100

115

125

150

175

200

225

250

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

BaBi

42max. 45 64

...3500...3400

Ba[mm]

Bi[mm]

70

95

120

135

145

170

195

220

245

270

50

75

100

115

125

150

175

200

225

250

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

| 075 | 100 | 125 | 150 | 200 | 250 | 300

3500

3400

3400. 075. 200. 0 3500. 075. 200. 0

3400345034803500

R Bending radii[mm]

3400.075.200.0 = e-chain® snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black

3500.075.200.0 = e-chain® snap-open along outer radius, Bi 75 mm inner width, R 200 mm radius, color black

More order examples and configuration options page 5.224

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

e-chain®

e-chain®

Order key

E2/000 3400·3500 Product Range Standard

When to use Series 3400: e-chain® with snap-open accessibility along inner radius - for long travels pleaseconsult igus® (autoglide System page 9.90). When to use Series 3500: e-chain® with snap-openaccessibility along outer radius - suitable for long travels.

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: 3500.075.200.0

Part No. of e-chain® links as single parts page 5.141

e-chains® | Series 3400 snap-open along inner radiuse-chains® | Series 3500 snap-open along outer radius | Standarde-chains®

snap-open alonginner radius

e-chains®

snap-open alongouter radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.206

Page 208: System E2 micro and E2 mini e-chains

5.207

BaBi

42max. 45 64

...3480...3450

3450/3480

3450. 075. 200. 0 3480. 075. 200. 0

3480 [kg/m]

≈ 1,96

≈ 2,07

≈ 2,30

≈ 2,46

≈ 2,49

≈ 2,62

≈ 2,80

≈ 2,94

≈ 3,12

≈ 3,28

3450 [kg/m]

≈ 1,77

≈ 1,95

≈ 2,15

≈ 2,30

≈ 2,42

≈ 2,60

≈ 2,75

≈ 2,90

≈ 3,15

≈ 3,30

3450.

3450.

3450.

3450.

3450.

3450.

3450.

3450.

3450.

3450.

050

075

100

115

125

150

175

200

225

250

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

3480.

3480.

3480.

3480.

3480.

3480.

3480.

3480.

3480.

3480.

050

075

100

115

125

150

175

200

225

250

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

Ba[mm]

Bi[mm]

70

95

120

135

145

170

195

220

245

270

50

75

100

115

125

150

175

200

225

250

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

3400345034803500

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

Half e-tubes | Serie 3450 snap-open along inner radius, closed along outer radiusFull e-tubes | Serie 3480 snap-open along inner radius, fully enclosed

R Bending radii[mm]

**Width available upon request. Delivery time approx. 6-8 weeks after order. *Radius Series 3450/3480 available upon request. Delivery time approx. 1-2 weeks after order.

Radii 075, 100: the e-tube is not completely enclosed. Please consult igus®!

3450.075.200.0 = Half e-tube snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black

3480.075.200.0 = Full e-tube ® snap-open along inner radius, Bi 75 mm inner width, R 200 mm radius, color black

More order examples and configuration options page 5.224

Standard half and full e-tubes incl. accessories from stock. Delivery in 24h or today.* *Delivery time means time until shipping of goods

Order key

E2/000 3450·3480 Product Range Standard

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Half e-tube

Full e-tube

When to use Series 3450: Half e-tube snap-open along the inner radius - for long travels pleaseconsult igus®.. When to use Series 3480: Full e-tube snap-open along the inner radius - for longtravels please consult igus®.

Supplement Part No. with required radius. Example: 3450.075.200.0

Part No. of e-chain® links as single parts page 5.141

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.207

Page 209: System E2 micro and E2 mini e-chains

Bi[mm]

50

75

100

115

125

150

175

200

225

250

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

.R.0

5.208

S3400.

S3400.

S3400.

S3400.

S3400.

S3400.

S3400.

S3400.

S3400.

S3400.

050

075

100

115

125

150

175

200

225

250

S3450.

S3450.

S3450.

S3450.

S3450.

S3450.

S3450.

S3450.

S3450.

S3450.

050

075

100

115

125

150

175

200

225

250

S3480.

S3480.

S3480.

S3480.

S3480.

S3480.

S3480.

S3480.

S3480.

S3480.

050

075

100

115

125

150

175

200

225

250

3400345034803500

*Radius Series 3450/3480 available upon request. Delivery time approx. 1-2 weeks after order.

Radii 075, 100: the e-tube is not completely enclosed. Please consult igus®!

R Bending radii[mm]

3400·3450·3480·3500 Product Range Options

...–5 dB(A)depends on environmental conditions, similar to figure

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Supplement Part No. with required radius. Example: S3400.075.200.0

e-chain® with noise dampening pads - Delivery time 3-5 work days. *Delivery time means time until shipping of goods

For e-chains® with noise dampening pads supplement Part No. with required index "S"

Example: Part No. S3400.075.200.0 = e-chain® snap-open along inner radius with noise dampening pads

Noise dampening | Noise reduction ≈ 5 dB(A)

e-chains®

snap-open alonginner radius

Half e-tubessnap-open alonginner radius

Full e-tubessnap-open alonginner radius

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.208

Page 210: System E2 micro and E2 mini e-chains

5.209

3400345034803500

E2/000 - stability for the energy supply system elevator in a Post Tower

3400·3450·3480·3500 E2/000 application example

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.209

Page 211: System E2 micro and E2 mini e-chains

5.210

3400345034803500

Interior separation single order - Delivery time 24h or today.* *Delivery time means time until shipping of goods

Standard separator, wide base - Part No. 45.1Separator with narrow head - Part No. 45.2

Separator, narrow base - Part No. 45.3Separator, asymmetrical - Part No. 45.4

Full-width shelf, lockable* - Part No. 3200.XX*Available upon request. Delivery time approx. 1-2 weeks after intake of order

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Increase the service life of cables even furtherA new design of interior separators for E2/000 allround e-

chain® range. Separators optimally adapted to cable geometry

increase the service life of the cables by a factor of 4. A better

interior separation can be executed with fewer elements:

Vertical separation - Vertical separatorsAbrasion-optimized, cable-friendly design, long service life

Mounting-optimized - a simpler and faster assembly

Non-positive, secure fit

Easy-to-use interior separation range for all applications

Horizontal separation: Full-width shelvesLocks at both ends

Separators can be moved horizontally as needed

Side plates not required

Even partial horizontal subdivision is possible

Wear-optimized separators E2/000

improve service life of cables!

Abr

asio

n

Wear on polymer - E2/000 separators

Previous separatorsNew separators

3400·3450·3480·3500 Interior separation StandardNew generation of interior separation | NEW in this catalog

75% less wear... New range of separators for E2/000, increased service life!

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.210

Page 212: System E2 micro and E2 mini e-chains

050 3200.050 3210.050

075 3200.075 3210.075

100 3200.100 3210.100

115 3200.115 3210.115

125 3200.125 3210.125

150 3200.150 3210.150

175 3200.175 3210.175

45.3.1

45

3210.X45.1.1

1010

22,5

3,4

22,5

45.4.145.2.1

X - 6 mm (X - 1 mm)

3

14

45.1

45.1

45.1.1

14

3

4

45.2

45.2

45.2.1

3

7

45.3

45.3

45.3.1

3

14

9

2

45.4

45.4

45.4.1

X -1

3,4

3200.X

3210.X

5.211

3400345034803500

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Standard - for all applicationsSeparator with a wide base for maximum locking

strength and safe standing in e-chains®.

For even faster installationFirm hold to one side with a wide base, narrow on opposed

side for easy cable assembly (slight grip).

For many thin cablesSeparator with a narrow base for a large number of thin

cables side by side. Saves space in e-chains®.

For side-mounted applicationsAsymmetrical separator, for defined distance.

No additional spacers necessary.

Horizontal separationFull-width shelf locks safely into separators on both ends, fixed

width possible. To be used as full-width shelf for a consequent

subdivision or as shelf for a pattern system in 3 levels.

*Available upon request. Delivery time approx. 1-2 weeks after intake of order

Lockable full-width shelves - for the standard interior separation

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

In the standard configuration separators are assembled every 2nd e-chain® link

Suitable for e-chains® and e-tubes Series 3400·3450·3480·3500! Optional interior separation next page

3400·3450·3480·3500 Interior separation StandardNew generation of interior separation

Separator,

narrow head

unassembled

assembled

Separator,

narrow base

unassembled

assembled

Separator,

asymmetrical

unassembled

assembled

Full-width shelf,

lockable

unassembled

assembled

Standard separator,

wide base

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.211

Page 213: System E2 micro and E2 mini e-chains

5.212

45

3,4

315.XX3451120

,8

7,5

312 321.X 311312.2420

,8

1212

8

14

2,5

34501

34511

10

24

2,5

302.24

312.24

10

14

2,5

302

312

14

2,5

301

311

305.XX

315.XXXX

X-1

3,4

320.X

321.X

050 320.050 321.050

075 320.075 321.075

100 320.100 321.100

115 320.115 321.115

125 320.125 321.125

150 320.150 321.150

175 320.175 321.175

200 320.200 321.200

225 320.225 321.225

250 320.250 321.250

3400345034803500

3D-CAD files, configurators, PDF, applications www.igus.de/en/E2000

Full-width shelves

Spacer*

e-chains®

unassembled

assembled

Full-width shelf for

e-chains®/e-tubes

unassembled

assembled

e-chains® e-chains®e-tubes

3400·3450·3480·3500 Interior separation OptionsPrevious interior separation

Separators, spacers, full-width shelves - In the standard configuration separators are assembled every 2nd e-chain® link

Slotted separator 302 (e-chains® only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 34501 (e-tubes only)

is used when vertical and horizontal separation is required. Due

to its slot, it allows basic vertical/horizontal shelving arrangements.

Separator 301 (e-chains® only)

For a simple vertical subdivision on e-chains®.

Separator, wide base* 302.24 (e-chains® only)

If a wide space between the separators has to be kept or

separators have to be fixed in their position.

(*for side-mounted applications)

Spacer* 305.XX (e-chains® only)

Separators can be fixed in position. Only mountable onto the

fixed crossbar. XX = width of spacer, available 8, 12 mm.

(*for side-mounted applications)

Full-width shelf 320.X (e-chains® and e-tubes)

This option makes sense in applications with many thin cables

with similar diameters. For a consequent subdivision. Full-

width shelves can be arranged at 3 different heights (in 12

mm increments).

Slotted separator

for e-chains®

unassembled

assembled

Separator, wide base*

for e-chains®

unassembled

assembled

Slotted separator

for e-tubes

unassembled

assembled

Separator

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:26 Uhr Seite 5.212

Page 214: System E2 micro and E2 mini e-chains

4

14 13

34501.Z

34511.Z

4

18 13

301.Z

311.Z

45

2,5

34511.Z311.Z317

7,5

314 2210.X313

55

314

20,8

20,8

55

55

5

14

33

307

317

7

4

303

313

10

4

304

314

X

2,5

X-72220.X

2210.X

018 2200.18 2210.18

023 2200.23 2210.23

028 2200.28 2210.28

033 2200.33 2210.33

038 2200.38 2210.38

043 2200.43 2210.43

048 2200.48 2210.48

058 2200.58 2210.58

068 2200.68 2210.68

073 2200.73 2210.73

088 2200.88 2210.88

099 2200.99 2210.99

124 2200.124 2210.124

149 2200.149 2210.149

5.213

3400345034803500

Shelf for

e-chains® / e-tubes

unassembled

assembled

Side plate

for e-chains®

unassembled

assembled

Open slotted separator

for e-chains® / e-tubes

unassembled

assembled

Slotted middle plate

for e-chains®

unassembled

assembled

e-chains® e-chains®/e-tubes Optional

3400·3450·3480·3500 Interior separation OptionsPrevious interior separation

Shelves - In the standard configuration separators are assembled every 2nd e-chain® link

Middle plate 304 (e-chains® only)

To achieve a modular shelving by shelf 2200.X arranged

at 7 different heights (in 5 mm increments)

Open slotted separator 307 (e-chains® and e-tubes)

Quick assembly - retrofitting into an existing interior separation

system without dismantling.

Side plate 303 (e-chains® only)

Works like middle plate.

Allows modular shelving close to the side links.

Shelf 2200.X (e-chains® and e-tubes)

For applications involving many cables with different diameters,

shelves can be arranged at alternate heights. They can be

arranged at 7 different heights (in 5 mm increments).

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Shelves

Additional elements for interior separation

Strain relief separator 301.Z (e-chains® only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Strain relief separator 34501.Z (e-tubes only)

Can be integrated into the mounting bracket and can be placed

there at any point. It combines strain relief and interior separation.

Strain relief separator

for e-tubes

unassembled

assembled

Strain relief separator

for e-chains®

unassembled

assembled

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.213

Page 215: System E2 micro and E2 mini e-chains

5.214

A1 A3A2 A4

Ba

A

60

40

60

A

8,2

40

t = 8Ba

820 20 2

t = 8

16/90° 17 17

10

7

34

53°

90°

53°

90° 53°

53°

90°

90°

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

28

53

78

93

103

128

153

178

203

228

5

7

10

11

12

15

17

20

22

25

3050.34PZB

3075.34PZB

3100.34PZB

3115.34PZB

3125.34PZB

3150.34PZB

3175.34PZB

3200.34PZB

3225.34PZB

3250.34PZB

3050.34PZ

3075.34PZ

3100.34PZ

3115.34PZ

3125.34PZ

3150.34PZ

3175.34PZ

3200.34PZ

3225.34PZ

3250.34PZ

3050.34PZBK1

3075.34PZBK1

3100.34PZBK1

3115.34PZBK1

3125.34PZBK1

3150.34PZBK1

3175.34PZBK1

3200.34PZBK1

3225.34PZBK1

3250.34PZBK1

3075. 3 PZB A1

3075. 4 PZB A1

3075. 34 PZB A1

3...3PZ(B) 3...4PZ(B)

3400345034803500

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

Number

of teeth

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 3075.34PZBA1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting)

Polymer pivoting | Standard - Universal for e-chains® and e-tubes Recommended for unsupported and gliding applications

Standard

For tight installation conditions

Strain relief with detachable

chainfix tiewrap plates

Corrosion resistant

Variable traverse angle

Various installation options on the

fixed end and/or the moving end

3400·3450·3480·3500 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.214

Page 216: System E2 micro and E2 mini e-chains

A1 A3A2 A4

Ba

A

60

40

60

A

8,2

40

t = 8Ba

820 20 2

t = 8

16/90° 17 17

10

7

34

3075. 1 PZB A1

3075. 2 PZB A1

3075. 12 PZB A1

3...1PZ(B) 2...2PZ(B)

5.215

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

28

53

78

93

103

128

153

178

203

228

5

7

10

11

12

15

17

20

22

25

3050.12PZB

3075.12PZB

3100.12PZB

3115.12PZB

3125.12PZB

3150.12PZB

3175.12PZB

3200.12PZB

3225.12PZB

3250.12PZB

3050.12PZ

3075.12PZ

3100.12PZ

3115.12PZ

3125.12PZ

3150.12PZ

3175.12PZ

3200.12PZ

3225.12PZ

3250.12PZ

3050.12PZBK1

3075.12PZBK1

3100.12PZBK1

3115.12PZBK1

3125.12PZBK1

3150.12PZBK1

3175.12PZBK1

3200.12PZBK1

3225.12PZBK1

3250.12PZBK1

3400345034803500

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setlocking = 12Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 3075.12PZBA1

3400·3450·3480·3500 Mounting brackets lockingFor very high speed and acceleration

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking)

Polymer locking | Universal for e-chains® and e-tubesRecommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

For

width

index

Dim. A[mm]

Number

of teeth

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.215

Page 217: System E2 micro and E2 mini e-chains

5.216

A

Bi +

13

= A

Bi +

24

= B

8215 22

Bi +

13

= A

Bi +

24

= B

8215

Bi +

13

= A

ø 5,5 ø 5,5

Bi

45°

45°

45°

45°

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

74

99

124

139

149

174

199

224

249

274

34001.050.12.C

34001.075.12.C

34001.100.12.C

34001.115.12.C

34001.125.12.C

34001.150.12.C

34001.175.12.C

34001.200.12.C

34001.225.12.C

34001.250.12.C

34001.050.12

34001.075.12

34001.100.12

34001.115.12

34001.125.12

34001.150.12

34001.175.12

34001.200.12

34001.225.12

34001.250.12

34001. 075. 1.C A

34001. 075. 2.C A

34001.075. 12.C A

34001...1 34001...2

63

88

113

128

138

163

188

213

238

263

34003500

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (pivoting) - e-chain®

3D-CAD files, configurators, PDF www.igus.de/en/E2000

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 34001.075.12.CA

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 3400·3500) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-chains® 3400·3500 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

KMA pivoting to one side: Moving end 34001...3 / Fixed end Art. Nr. 34001...4

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.216

Page 218: System E2 micro and E2 mini e-chains

Bi +

13

= A

Bi +

24

= B

8215 22

Bi +

13

= A

Bi +

24

= B

8215

Bi +

13

= A

ø 5,5 ø 5,5

Bi

34101. 075. 1.C A

34101. 075. 2.C A

34101.075. 12.C A

34101...1 34101...2

5.217

A

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

74

99

124

139

149

174

199

224

249

274

34101.050.12.C

34101.075.12.C

34101.100.12.C

34101.115.12.C

34101.125.12.C

34101.150.12.C

34101.175.12.C

34101.200.12.C

34101.225.12.C

34101.250.12.C

34101.050.12

34101.075.12

34101.100.12

34101.115.12

34101.125.12

34101.150.12

34101.175.12

34101.200.12

34101.225.12

34101.250.12

63

88

113

128

138

163

188

213

238

263

34003500

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA locking

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Moving end Fixed end

Moving end

Fixed end

Frontal view

of KMA

Part No. structure (locking) - e-chain®

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 34101.075.12.CA

e-chains® 3400·3500 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 3400·3500)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.217

Page 219: System E2 micro and E2 mini e-chains

5.218

A

Bi +

13

= A

Bi +

24

= B

8215

ø 5,5

8215

Bi +

13

= A

Bi +

24

= B

22

Bi +

13

= A

ø 5,5

Bi 5°

24°

10°

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

74

99

124

139

149

174

199

224

249

274

34500 | 34800 .050.12.C

34500 | 34800 .075.12.C

34500 | 34800 .100.12.C

34500 | 34800 .115.12.C

34500 | 34800 .125.12.C

34500 | 34800 .150.12.C

34500 | 34800 .175.12.C

34500 | 34800 .200.12.C

34500 | 34800 .225.12.C

34500 | 34800 .250.12.C

34500 | 34800 .050.12

34500 | 34800 .075.12

34500 | 34800 .100.12

34500 | 34800 .115.12

34500 | 34800 .125.12

34500 | 34800 .150.12

34500 | 34800 .175.12

34500 | 34800 .200.12

34500 | 34800 .225.12

34500 | 34800 .250.12

34500. 075. 1.C A

34500. 075. 1.C A

34500.075. 12.C A

3450 = 34500...1 3450 = 34500...2

3480 = 34800...1 3480 = 34800...2

63

88

113

128

138

163

188

213

238

263

34503480

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

KMA pivoting Half e-tube

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 34500.075.12.CA

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Part No. structure (pivoting) - e-tube

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

3D-CAD files, configurators, PDF www.igus.de/en/E2000

KMA pivoting | All-sides attachment - Universal for e-chains® (Series 3450·3480) Recommended for unsupported and gliding applications

Bolted connection outside of

chain cross-section possible

For tight installation conditions

Universally mountable with

attachment capability on all sides

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

e-tubes 3450·3480 KMA mounting brackets pivotingFor tight installation conditions, all-sides attachment

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

KMA pivoting Part No. 34500... for half e-tube Series 3450

KMA pivoting Part No. 34800... for full e-tube Series 3480

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.218

Page 220: System E2 micro and E2 mini e-chains

Bi +

13

= A

Bi +

24

= B

8215

ø 5,5

8215

Bi +

13

= A

Bi +

24

= B

22

Bi +

13

= A

ø 5,5

Bi

3450 = 34510...1 3450 = 34510...2

3480 = 34810...1 3480 = 34810...2

34510. 075. 1.C A

34510. 075. 2.C A

34510.075. 12.C A

5.219

A

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

74

99

124

139

149

174

199

224

249

274

34510 | 34810 .050.12.C

34510 | 34810 .075.12.C

34510 | 34810 .100.12.C

34510 | 34810 .115.12.C

34510 | 34810 .125.12.C

34510 | 34810 .150.12.C

34510 | 34810 .175.12.C

34510 | 34810 .200.12.C

34510 | 34810 .225.12.C

34510 | 34810 .250.12.C

34510 | 34810 .050.12

34510 | 34810 .075.12

34510 | 34810 .100.12

34510 | 34810 .115.12

34510 | 34810 .125.12

34510 | 34810 .150.12

34510 | 34810 .175.12

34510 | 34810 .200.12

34510 | 34810 .225.12

34510 | 34810 .250.12

63

88

113

128

138

163

188

213

238

263

34503480

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

KMA locking Half e-tube

Full set withintegrated C-profile

A…must be indicatedon preassembledconfigurations

Width index

These attachment types are triggered automatically in thechoice of the KMA mounting bracket. For the preassembledmode please add index A e.g. 34510 .075.12.CA

Single-part order

Mounting bracket Moving end

(preassembled + C-profile)

Mounting bracket Fixed end

(preassembled + C-profile)

Part No. structure (locking) - e-tube

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

e-tubes 3450·3480 KMA mounting brackets lockingFor very high speed and acceleration, all-sides attachment

KMA locking | All-sides attachment - Universal for e-chains® (Series 3450·3480)Recommended for vertical hanging and standing applications

Bolted connection outside of

chain cross-section possible

At very high speed

and/or acceleration

Universally mountable

C-profile option

Option: threaded sockets upon request(KMA = Polymer Metal Mounting Bracket)

Moving end

Fixed end

Moving end Fixed end Frontal view

of KMA

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set with

C-profile

Part No.

full set without

C-profile

KMA pivoting Part No. 34510... for half e-tube Series 3450

KMA pivoting Part No. 34810... for full e-tube Series 3480

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.219

Page 221: System E2 micro and E2 mini e-chains

5.220

3587

1287

B B A A

9 9

9 912

,5

12,5

12,5

35

87

1287

12,5

53°

53°

53°53°

050.

075.

100.

115.

125.

150.

175.

200.

225.

250.

86

111

136

151

161

186

212

236

261

286

3000.12

3000.12

3000.12

3000.12

3000.12

3000.12

3000.12

3000.12

3000.12

3000.12

3000. 1

3000. 2

3000. 12.E

3000.1 3000.2* 3000.1 3000.2

28

53

78

93

103

128

153

178

203

228

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3000.12.E

3400345034803500

Full set, 4 parts2 with pin / 2 with bore

Mounting bracket

Optional stainless steel

Note: By ordering steel mounting brackets in combination

with an e-chain® / e-tube, they will be delivered assembled!

*pivoting with no stop (360°)

For

width

index

Dim. B[mm]

Dim. A[mm]

Part No.

full set

Part No.

full set

stainless steel**

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Possible installation conditions - further installation angles installation sketch

Single-part order

Mounting bracket Moving end

(1 part left / right)

Mounting bracket Fixed end

(1 part left / right)

Part no. structure

Steel pivoting | For e-chains® and e-tubesRecommended for unsupported, vertical hanging and standing applications

Pivoting connections

One part (2-piece) for

all e-chain® widths

Electrically conductive

Bolted connection outside of

chain cross-section possible

Stainless steel version available(**Material: stainless steel 1.4301)

3400·3450·3480·3500 Steel mounting brackets pivoting

Moving end

Fixed end

Moving end Fixed end Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.220

Page 222: System E2 micro and E2 mini e-chains

5.221

3400345034803500

Bi[mm]

100

200

Ba[mm]

120

220

| 075* | 100* | 125 | 150 | 200 | 250 | 300

| 075* | 100* | 125 | 150 | 200 | 250 | 300

D80.R.0

D80.R.0

3400.

3400.

100

200

D80.R.0

D80.R.0

3500.

3500.

100

200

D80.R.0

D80.R.0

3450.

3450.

100

200

3

14

45/85.1

92 85

45/85.1

45/85.1.1

X -1

3,4

3200.X

3210.X

88

8599,5

100120

200220

188

35005.100.D80

ø80

35005.200.D80 45/85.13200.XX

ø80

Supplement Part No. with required radius. Example: 3500.100D80.200.0

Optional: Support tray tool kit.For support of the lower run. Simple one-piece support trays according to your requirements and specification.Order example - support tray with bracket, length 1,0 m, color black: Part No.S9.021.10.1000.0. The complete range with order options from page 9.70

Standard separator, wide baseFor maximum locking strength and safe standing. In standard

configuration separators are assembled every 2nd link!

.

Horizontal separationFull-width shelf locks safely into separators on both ends,

fixed width possible. Separators can be moved freely over

the shelf in horizontal direction. Usable in 7 levels.

Product range page 5.189

*Available upon request. Delivery time approx. 1-2 weeks after intake of order.

Standard separator,

wide base

unassembled

assembled

Full-width shelf,

lockable *

unassembled

assembled

Serie 3400·3500·3450 | Interior separation for extender crossbars

R Bending radii[mm]

*Radius 075 and 100 only possible with e-chains® Series 3500 !

Extender crossbars fore-chains® snap-openalong inner radius

Extender crossbars fore-chains® snap-openalong outer radius

Extender crossbars for half e-tubes snap-open along inner radius

Suitable for hoses with an outer diameter of max. 80 mm

Optionally openable along the inner or outer radius, swivelling

Modular interior separation Part No. 45/85.1

Cable-friendly design of extender crossbar and interior separation

High holding force of the extender crossbar

Order example

e-chain® with extender crossbar

snap-open along outer radius,

Bi 100 mm, R 200 mm:

Part No. 3500.100D80.200.0

Extender crossbars Series 3400·3500·3450 - Enormousincrease of the interior for the smooth guiding of hoses

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

3400·3450·3480·3500 More options and accessoriesNEW in this catalog

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.221

Page 223: System E2 micro and E2 mini e-chains

5.222

S

D2S/2 S/2

R

K2

HR

I

H2

3400345034803500

R 075* 100* 125 150 200 250 300

H2 150 200 186 186 186 186 186

D2+25 208 233 475 570 780 1010 1150

K2 370 450 804 1005 1340 1675 1943

CL – – 233 303 463 643 733

Moving end Fixed end

The complete range of special solutions for long travel applications incl. order function from page 9.77

3400·3450·3480·3500 Dimensions Long travels

Guide trough with glide bar Guide trough without glide bar

Total length of guide trough

More details | For long travel applications

autoglide 3500.Bi.AG.R - self-guiding, no guide troughs - travel lengths ≤ 50 m vmax 1,5 m/s

Self-guiding e-chainsystems® - no need for guide troughs page 9.90

NEW guidelok slimline F - Safe vertical guidance for e-chains® Travels up to 50 m height vmax 7 m/s

For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s2. No swinging of the e-chain®, high reliability through

lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98

Solution for long travel applications - In this case the e-chain® upper run will be introduced in a guide trough on the lower

run. We recommend to realize the engineering of such a plant by our technicians. Please note: For using Series 3400/3450/3480

for long travels (gliding), please consult with igus® first. For long travels, igus® specifies Series 3500 that snaps open along the

outer radius. In case of travels between 6 and 10 m we recommend a longer unsupported length. More information

Design, from page 1.16.

Gliding applications | For long travels from 10 m to max. 150 m

3D-CAD files, configurators, PDF www.igus.de/en/E2000

*for Series 3450/3480 upon request. Before using Series 3400/3450/3480 on long travels please consult igus®.

H2 = Mounting height (if the moving end is set lower)D2= Over length - long travels, gliding

K2= Further add-on (if the moving end is set lower)R = Bending radius

S = Length of travelS/2= Half length of travel

CL = Offset fixed point HRi = Inner trough height

CL = Offset fixed point

Pitch = 67 mm/link · Links/m = 15 (1005 mm) · Chain length = S/2 + K

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.222

Page 224: System E2 micro and E2 mini e-chains

45

11

18,4

8

Ba

ha

HR

a =

144

HR

i ≥ 2

x h

a

64

Bi

BRi ≥ Ba + 4

BRa

2

41

28

18

M8 x20

973.30.SL

973.31.SL

960.40.

973.80

973.30.SLA

175

nMon = nRi + 1 nRi x 2000 mm

.050 74 – 960.40.200

.075 99 – 960.40.225

.100 124 960.40.175 960.40.250

.115 139 960.40.200 960.40.275

.125 149 960.40.200 960.40.275

.150 174 960.40.225 960.40.300

.175 199 960.40.250 960.40.325

.200 224 960.40.275 960.40.350

.225 249 960.40.300 960.40.375

.250 274 960.40.325 960.40.400

5.223

3400345034803500

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.32

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Insert for the installation set "Heavy-Duty":973.50.XXX instead of 960.40.XXX onthe right column "attached outwards"

Part No. 973.30 | 973.31 | Trough height: 144 mm

Aluminum "SuperTrough" Basic Version

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile,

rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile,

galvanized steel table Screw M8 x 20 Sliding nut M8 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 3500.075.200.0 with BRi = 99

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Module for the fixed end page 9.16

Order text: 1 set Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

3500.075.200.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.223

Page 225: System E2 micro and E2 mini e-chains

5.224

NC

3400.075.R.0.NC

3500.075.R.0.NC

3450.075.R.0.NC

3480.075.R.0.NC

3400.075.R1/R2.0

3500.075.R1/R2.0

3450.075.R1/R2.0**

3480.075.R1/R2.0**

3400.075.R.0

3500.075.R.0

3450.075.R.0

3480.075.R.0

S3400.075.R.0

S3450.075.R.0

S3480.075.R.0

S3400.075.R.0.NC – S3400.075.R.0.XXL S3480.075.R.0.HT S3400.075.R.0.ESD

S3400.075.R.0.NC – – 3480.075.R.0.HT.NC 3400.075.R.0.ESD.NC

– – – 3480.075.R1/R2.0.HT 3400.075.R1/R2.0.ESD

S3400.075.R.0.XXL – – – –

S3480.075.R.0.HT 3480.075.R.0.HT.NC 3480.075.R1/R2.0.HT – –

S3400.075.R.0.ESD 3400.075.R.0.ESD.NC 3400.075.R1/R2.0.ESD – –

3400345034803500

Low-noise NC- RBR- XXL- HT- ESD-option Version Version Material Material* Material

Low-noiseoption

NC-Version

RBR-Version

XXL-Material

HT-Material*

ESD-Material

3D-CAD files, configurators, PDF www.igus.de/en/E2000

Combination possibilities | Examples

*for gliding applications please consult igus®

Delivery time: 3-5 work days

Delivery time: 10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

NC-Version - (no camber) without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®/e-tubes

Part No.

RBR

e-chains®/e-tubes

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

e-chain® snap-open along inner radius*

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Delivery time 24h or today!*

Delivery time: 3-5 work days

(2-5 work days at an express surcharge) **upon request

Additional noisedampening with pads

Standard

Part No.

Standard

e-chains®/e-tubes

Part No.

Low noise (with pads)

e-chains®/e-tubes

3400·3450·3480·3500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.224

Page 226: System E2 micro and E2 mini e-chains

+25%

3400.075.R.0.XXL

3500.075.R.0.XXL

3450.075.R.0.XXL

3480.075.R.0.XXL

3480/3450.075.R.0.HT

3480/3450.075HT.R.0

3400.075.R.0.ESD

3500.075.R.0.ESD

3450.075.R.0.ESD

3480.075.R.0.ESD

3500.075.200.0

3150.34PZB

2 x 45.1

3500.075.200.0

5.225

3400345034803500

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color

black

Bending radius R

Width

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 15 links

+ Mounting brackets 1 set (with tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 3500.075.200.0 + 3150.34PZB + 2 x Part No. 45.1

Order example | Order key and color options

Delivery time:10 work days

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Part No.

XXL-Material**

e-chains®/e-tubes

Delivery time: 1-2 weeks

Delivery time:5 work days

Complete e-tube**

Bottom only

e-chain® snap-open along inner radius*

e-chain® snap-open along outer radius

Half e-tube snap-open along inner radius*

e-tube snap-open along inner radius*

Unsupportedlengths +25%possible

No burning-in ofhot chips up to850°C (1562° F)

ATEX / ESD classified e-chains®

II 2 GD

Part No.

HT-Material

only for e-tubes

Part No.

ESD-Material

e-chains®/e-tubes

*for gliding applications

please consult igus®

**Lower part made of XXL-Material

3400·3450·3480·3500 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.225

Page 227: System E2 micro and E2 mini e-chains

5.226

24255

3D-CAD files, configurators, PDF www.igus.de/en/255

E2 medium Series 255 Introduction

Small pitch, smooth running

When to use Series 255:If a medium-sized, stable e-chain® witha small pitch for very quiet operation andan inner height of 24 mm is requiredIf inner widths up to 103 mm are required For unsupported lengths up to 1,8 m and fill weights up to 2,0 kg/mFor long travels up to 100 mIf snap-open capability of crossbars from both sides is required

When to use a different igus® Series:If more stability is required System E4.1, Series E4.21, page 7.18For simple applications and easy filling easy chain®, Series E200, page 3.63If snap-open capability of links from both sides is required System E4.1, Series E4.21, page 7.18

Lateral glide surfaces

Large pin for high stability

Snap-open along both radii

Small pitch forvery quietoperation

Mounting with orwithout strain relief

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.226

Page 228: System E2 micro and E2 mini e-chains

8.0

20

10

6.0

4.0

2.0

1.5

1.0

0.5

00.5 1.0 2.0 3.01.50 3.5

0 2.0 4.0 6.0

FLG

FLB

2.5

D

H

H -

35

R+6

27,8

S/2

S

35

HF

= H

+ 2

5

FLG

FLB

H

HF

S (FLG)

S (FLB)

R 055 075 100 125 150 175 200 225 250

H 0+4 145 185 235 285 335 385 435 485 535

D 114 134 159 184 209 234 259 284 309

K 230 295 370 450 530 610 610 765 845

5.227

255

Moving end

Fixed end

Fill

wei

ght

[kg

/m]

Unsupported length FLG / FLB [m]

Length of travel S [m]

Example

Fill weight = 2,0 [kg/m]

Unsupported length FLB = 1,2 m

Length of travel = 2,4 m

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

Unsupported e-chains® feature positive

camber over short travels. This must be

accounted for when specifying the

clearance height HF. Please consult igus®

if space is particularly restricted. More

information Design, page 1.8

Long travels up to 100 m.

More information page 5.234

Unsupported applications

Gliding applications

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 medium Series 255 Dimensions Unsupported

Pitch = 27,8 mm/link Links/m = 36 (1000,8 mm)Chain length= S/2 + K

FLG = with straight upper runFLB = with permitted sag

S = Length of travelR = Bending radius

H = Nominal clearance heightHF = Required clearance height

D = Overlength e-chain®, radius in final positionK = π • R + "safety"

Speed, material, temperature and

flammability class page 5.140

Technical Data

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.227

Page 229: System E2 micro and E2 mini e-chains

5.228

255 [kg/m]

≈ 0,81

≈ 0,90

≈ 1,01

≈ 1,15

255.

255.

255.

255.

03

05

07

10

.R.0

.R.0

.R.0

.R.0

BaBi

22max. 24 35

Ba[mm]

Bi[mm]

54

73

93

119

38

57

77

103

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

255. 10. 200. 0

255

e-chains®

snap-open alongouter radius

R Bending radii[mm]

255.10.200.0 = e-chain® snap-open along outer radius, Bi 103 mm inner width, R 200 mm radius, color black

More order examples and configuration options page 5.236

Standard e-chains® available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Standard color black

Bending radius R

Width index (depends on Bi)

Series / Type

Order key Dimensioning

E2 medium Series 255 Product Range Standard

Series 255 | Snap-open along outer radius

3D-CAD files, configurators, PDF www.igus.de/en/255

Supplement Part No. with required radius. Example: 255.10.200.0

Part No. of e-chain® links as single parts page 5.141

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.228

Page 230: System E2 micro and E2 mini e-chains

5.229

255

Series 255 - also suitable for long travel applications

E2 medium Series 255 Product Range Standard

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.229

Page 231: System E2 micro and E2 mini e-chains

X

2,5

X-72220.X

2210.X

018 2200.18 2210.18

023 2200.23 2210.23

028 2200.28 2210.28

033 2200.33 2210.33

038 2200.38 2210.38

043 2200.43 2210.43

048 2200.48 2210.48

058 2200.58 2210.58

068 2200.68 2210.68

073 2200.73 2210.73

088 2200.88 2210.88

099 2200.99 2210.99

5.230

2,5

2,5

2552 25522554 2554 2210.X221.X 2554

55

10,7

510

,75

7

24

4

10

2553

2554

2,5

10

2551

2552

X-1

2,5

220.X

221.X

038 220.38 221.38

057 220.57 221.57

077 220.77 221.77

103 220.103 221.103

255

3D-CAD files, configurators, PDF www.igus.de/en/255

Full-width shelves

E2 medium Series 255 Interior separation Options

Separators, full-width shelves, shelves - In the standard configuration separators are assembled every 2nd e-chain® link

Standard slotted separator 2551and slotted separator 2553Vertical subdivision on e-chains®. Due to its slot, it allows

basic vertical/horizontal shelving arrangements (deter-

mining which type of separator to use depends on any

potential retrofit requirements).

Full-width shelf 220.XThis option makes sense in applications with many thin

cables with similar diameters. For a consequent sub-

division. Full-width shelves can be arranged at 3 different

heights (in 5 mm increments).

Shelf 2200.XFor applications involving many cables with different diameters,

shelves can be arranged at alternate heights. They can be

arranged at 3 different heights (in 5 mm increments).

Slotted separator

for e-chains®

unassembled

assembled

Slotted separator

for e-chains®

unassembled

assembled

Full-width shelf

for e-chains®

unassembled

assembled

Shelf

for e-chains®

unassembled

assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Width X [mm] unassembled assembled Width X [mm] unassembled assembled

Shelves

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.230

Page 232: System E2 micro and E2 mini e-chains

5.231

255

Optional: Support tray tool kit.For support of the lower run. Simple one-piece support trays according to your requirements and specification.Order example - support tray with bracket, length 1,0 m, color black: Part No.S9.011.05.1000.0. The complete range with order options from page 9.70

Space-saving and compact energy supply with lbt flizz® -

Maintenance system, delivered preassembled with assembled igus® Series 255 e-chain®

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

E2 medium Series 255 e-chain® accessories

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.231

Page 233: System E2 micro and E2 mini e-chains

5.232

A1 A3A2 A4

17

10

Ba

- 3A

40

30

15

40

6,1

30

t = 7

12/90°

Ba

+ 1

81010 2

A

32

45°

90°45°

90°45°

90° 45°

90°

03.

05.

07.

10.

4

6

8

10

25

44

64

90

2030.34PZ1B

2050.34PZ1B

2070.34PZ1B

2100.34PZ1B

2030.34PZ1

2050.34PZ1

2070.34PZ1

2100.34PZ1

2030.34PZ1BK1

2050.34PZ1BK1

2070.34PZ1BK1

2100.34PZ1BK1

2100. 3 PZB A1

2100. 4 PZB A1

2100. 34 PZB A1

2...3PZ1(B) 2...4PZ1(B)

255

Zähne-

zahl

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setpivoting = 34Mounting brackets forselected width index

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

3D-CAD files, configurators, PDF www.igus.de/en/255

Possible installation conditions for assembled, pivoting mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2100.34PZBA1

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (pivoting)

Polymer pivoting | Standard - Universal for e-chains®

Recommended for unsupported and gliding applications

Standard

For tight installation conditions

Strain relief with detachable

chainfix tiewrap plates

Corrosion resistant

Variable traverse angle

Various installation options on the

fixed end and/or the moving end

E2 medium Series 255 Mounting brackets pivotingFor tight installation conditions

Moving end

Fixed end

Moving end Fixed end

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.232

Page 234: System E2 micro and E2 mini e-chains

A1 A3A2 A4

17

10

Ba

- 3A

40

30

15

40

6,1

30

t = 7

12/90°

Ba

+ 1

81010 2

A

32

90°

53°

53°90°

2100. 1 PZB A1

2100. 2 PZB A1

2100. 12 PZB A1

2...1PZ1(B) 2...2PZ1(B)

5.233

03.

05.

07.

10.

4

6

8

10

25

44

64

90

2030.12PZ1B

2050.12PZ1B

2070.12PZ1B

2100.12PZ1B

2030.12PZ1

2050.12PZ1

2070.12PZ1

2100.12PZ1

2030.12PZ1BK1

2050.12PZ1BK1

2070.12PZ1BK1

2100.12PZ1BK1

255

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 10.1

Zähne-

zahl

For

width

index

Dim. A[mm]

Part No.

full set with

tiewrap plate

Part No.

full set without

tiewrap plate

Full set with

tiewrap plate +

10 cable tiewraps

With strain relieftiewrap plates

A…must be indicatedon preassembled con-figurations

Full setlocking = 12Mounting brackets forselected width index

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Possible installation conditions for assembled, locking mounting brackets. For the preassembled mode please add index A1... A4 e.g. 2100.12PZBA1

E2 medium Series 255 Mounting brackets lockingFor very high speed and acceleration

Single-part order

Mounting bracket Moving end

(preassembled + tiewrap plate)

Mounting bracket Fixed end

(preassembled + tiewrap plate)

Part No. structure (locking)

Polymer locking | Universal for e-chains®

Recommended for vertical hanging and standing applications

Locked connections

At very high speed

and/or acceleration

If space is limited for height

(the HF measurement)

Various installation options on the

fixed end and/or the moving end

Moving end

Fixed end

Moving end Fixed end

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.233

Page 235: System E2 micro and E2 mini e-chains

5.234

S

D2S/2 S/2

R

K2

HR

I

H2

R 055 075 100 125 150 175 200 225 250

H2 110 150 100 100 100 100 100 100 100

D2+25 114 134 380 495 570 665 740 1040 1130

K2 230 295 612 806 945 1112 1223 1610 1779

CL – – 222 322 372 437 497 822

255

upon request

Moving end Fixed end

The complete range of special solutions for long travel applications incl. order function from page 9.77

E2 medium Series 255 Dimensions Long travels

Guide trough with glide bar Guide trough without glide bar

Total length of guide trough

More details | For long travel applications

lbt flizz® - Enclosed plastic trough Length of travel ≤ 200 m vmax 8 m/s

High speeds and accelerations. Applicable for moving and stationary control page 9.100

NEW guidelok slimline F - Safe vertical guidance for e-chains® Travels up to 50 m height vmax 7 m/s

For hanging applications e.g. high-speed rack feeders up to 7 m/s and 10 m/s2. No swinging of the e-chain®, high reliability through

lever mechanism and guiding rails. Energy and data and all kinds of media in one single system. from page 9.98

Solution for long travel applications - In this case the e-chain® upper run will be introduced in a guide trough on the lower

run. We recommend to realize the engineering of such a plant by our technicians. In case of travels between 4 and 10 m we

recommend a longer unsupported length. More information Design, from page 1.16.

Gliding applications | For long travels from 10 m to max. 100 m

3D-CAD files, configurators, PDF www.igus.de/en/255

H2 = Mounting height (if the moving end is set lower)D2= Over length - long travels, gliding

K2= Further add-on (if the moving end is set lower)R = Bending radius

S = Length of travelS/2= Half length of travel

CL = Offset fixed point HRi = Inner trough height

CL = Offset fixed point

Pitch = 27,8 mm/link · Links/m = 36 (1000,8 mm) · Chain length = S/2 + K

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.234

Page 236: System E2 micro and E2 mini e-chains

27

11

12

4,9

Ba

ha

HR

a =

87

HR

i ≥ 2

x h

a

35

Bi

BRi ≥ Ba + 4

BRa

2

31

22

18

M6 x16

971.30.SL

971.31.SL

960.30.

971.30.SLA

150

nMon = nRi + 1 nRi x 2000 mm

03 58 – 960.30.150

.05 77 960.30.125 960.30.175

.07 97 960.30.150 960.30.200

.10 123 960.30.175 960.30.225

5.235

255

Details about Alu "SuperTrough" and the "Heavy Duty" version for heavy machinery from page 9.24

Principle sketch: Number of installation sets to be installed = Number of trough sections + 1

Insert for the installation set "Heavy-Duty":971.50.XXX instead of 960.30.XXX onthe right column "attached outwards"

Part No. 971.30 | 971.31 | Trough height: 87 mm

Aluminum "SuperTrough" Basic Version

Length of the C-profile according to dimension BRi (see table)

Components, trough "Basic": Trough side parts, aluminum, 2 m Glide bar, plastic,

2 m Glide strips, plastic, 2 m (without glide strips on request) Optional: Silencer profile,

rubber Components, installation set "Basic": Bottom clamp, aluminum C-profile,

galvanized steel table Screw M6 x 16 Sliding nut M6 Interface connector, plastic

Order example: Length of travel 30 m - Center mounted for Series 255.10.200.0 with BRi = 123

Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough without glide bar (8 x 2 m sections) Part No.Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips)

Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No.Installation set "Basic" complete (guide trough-sets + 1)

Order text: 17 installation sets Part No.Option: For an additional noise dampening

with silencer profile, please add Index A - Example: Part No.

Bottom clamp optionally attached inwards or outwards

Installation set "Basic" with C-ProfileBottom Clamp optionally attached

inwards or outwards

255.10.200.0 Order example

Part No. Part No.BRi attached attached[mm] inwards outwards

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

C-ProfileBa = Outer width e-chains®

Bi = Inner width e-chains®

BRi = Inner trough width BRa= Outer trough widthHRi = Inner trough height

HRa= Outer trough heightnMon = Number of installation setsnRi = Number of trough sets

Trough setInstallation set Glide bar

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.235

Page 237: System E2 micro and E2 mini e-chains

+25%

255.10.R.0.XXL

5.236

NC

255.10.R.0.NC 255.10.R1/R2.0255.10.R.0

– – 255.10.R.0.ESD.NC

– – 255.10.R1/R2.0.ESD

– – –

255.10.R.0.ESD.NC 255.10.R1/R2.0.ESD –

255

NC- RBR- XXL- ESD-Version Version Material Material

NC-Version

RBR-Version

XXL-Material

ESD-Material

3D-CAD files, configurators, PDF www.igus.de/en/255

Combination possibilities | Examples

e-chain® snap-open along outer radius e-chain® snap-open along outer radius

NC-Version - (no camber) without pretension

Reverse bendingradius for circularmovements

Part No.

NC-Material

e-chains®/e-tubes

Part No.

RBR

e-chains®

e-chain® snap-open along outer radius

Standard

Part No.

Standard

e-chains®/e-tubes

E2 medium Series 255 Options and order key

e-chain® snap-open along outer radius

Part No.

XXL-Material**

e-chains®

Delivery time: 1-2 weeks

Unsupportedlengths +25%possible

Delivery time: 10 work days(2-5 work days atan express surcharge)

**Lower part made of XXL-Material

Delivery time: 3-5 work days

Delivery time 24h or today!*

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.236

Page 238: System E2 micro and E2 mini e-chains

255.10.R.0.ESD

255.10.200.0

2100.34PZ1B

2 x 2552

255.10.200.0

5.237

255

Series 255 - small pitch, smooth running - test example at the igus® test lab

e-chain® snap-open along outer radius

igus® GmbH 51147 Cologne | Phone +49- (0) 22 03-96 49-800 Fax -222 | [email protected] | www.igus.eu

Black e-chains® from stock!*Colored e-chains® delivered in 15 work days (Delivery in 5work days at an express surcharge, available upon request!)

Color Order index

black .0 from stock!

white* .1

violet* .5

yellow* .4

orange* .2

red* .6

blue* .8

Color Order index

green* .7

grey* .3 for e-chains®

dusty grey* .3 for e-tubes

agate grey* .11

light grey* .14

black grey* .13

yellow/black* .9

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods

Color options for e-chains® and e-tubesOrder key

Standard color

black

Bending radius R

Width index

Series / Type

Order example for complete e-chain® (1,0 m), color black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 36 links

+ Mounting brackets 1 set (with tiewrap plates)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m 255.10.200.0 + 2100.34PZ1B + 2 x Part No. 2552

Order example | Order key and color options

Delivery time:5 work days

ATEX / ESD classified e-chains®

II 2 GD

Part No.

ESD-Material

e-chains®

E2 medium Series 255 Options and order key

05)-D-EU-MIC -MIN -MED-® 15.08.2011 12:27 Uhr Seite 5.237