Driving Centrifugal Compressor Technology

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Driving Centrifugal Compressor Technology

Transcript of Driving Centrifugal Compressor Technology

  • Atlas Copco Gas and Process Solutions

    Driving Centrifugal Compressor Technology

  • 2Overview

    The entire range of solutionsIntegral Gear Technology is the forward-looking expertise

    that makes our turbocompressors first-in-class. Its a

    market-leading innovation and the result of decades of

    development.

    A uniquely versatile and cost-efficient solution, this

    technology allows for multi-staging, enabling up to eight

    stages to be included on one gearbox.

    And thats not all. We also offer a complete range of

    multi-stage expander/compressor/ generator solutions.

    Moreover, our compressor design supports API specifica-

    tions.

    Driving Centrifugal Compressor Technology

    Over the past century, Atlas Copco has built close relationships with customers

    around the globe. In doing so, we have pursued one goal: providing our cus-

    tomers with sustainable productivity, regardless of process, application or

    market. Integral Gear Technology the know-how that drives our centrifugal

    compressors is what allows us to consistently achieve this goal.

    Compact design, efficient operationOur centrifugal compressors feature a very compact

    design. This greatly reduces your on-site footprint, espe-

    cially in marine and offshore settings.

    By providing a range of customization possibilities, we

    can also focus on your precise needs. Our options include

    diverse impeller designs and variable diffusers, to name

    just a few.

    Energy efficiency - with a focus on power optimization - is

    a key area we emphasize. The goal: ensure an optimum

    process for you.

  • 3Integral Gear Technology offers you: Customization options that improve

    your process

    Shorter installation and commission-ing times

    Maximum compressor efficiency

    Maximum reliability

    Power savings

    Compact and lean design

    200 160 110 70 40 20 8 3

    100 80 62 45 30 16 6 2,5

    50 34 21 14 8 5,5

    3,5 2

    0 100,000 200,000 300,000 400,000 m3/h 0 58,000 117,000 176,000 235,000 cfm

    CH4 16 kg/kmol

    Air / N2 28 kg/kmol

    CO244 kg/kmol

    Our Compressor Range

    Effective Inlet Volume

    Pressure Ratio

  • 41

    1 2 3 4 5

    2

    Your Application

    Oil and Gas BusinessDesigned using a wealth of experience, our turbocompressors support each

    link in the hydrocarbon value chain. Most of all, theyre built to ensure your

    process remains productive over the long term.

    UpstreamGasProcessingGasTreatmentLiquefiedPetroleum Gas(LPG)RegenerationGasCombustionAir Blowing

    Midstream OffshoreLNGReliquefactionLNGTransportation

    Midstream OnshoreLNGOnshoreGasStorageGasPipeline

    Downstream Power GenerationFuelGasBoostingApplications(FGB)FlueGas Desulfurization(FGD)SootblowingAir

    Downstream PetrochemicalInorganicsRefineriesGastoLiguid

  • 53

    4

    5

    Oil and Gas Business At Atlas Copco, were committed to promoting reliability and innovation within the Oil and Gas industry.

  • 6Your Application

    chemical/petrochemical,electronics,GastoLiquid(GTL)/

    Syngas / CO, and microprocessor industries.

    Thanks to our wide range of options, we can customize

    the air separation compressor you choose to meet your

    precise needs.

    When it comes to air separation, we offer a range of

    customer-centric products, including Main Air, Booster

    Air/N2 and oxygen compressors, as well as our expan-

    sion turbine options.

    Atlas Copco Gas and Process machines serve air separa-

    tion applications in numerous sectors, such as the steel,

    Air SeparationAir separation technology may have originated over a century ago, but it remains

    a key growth market in many of todays global industries. Thats precisely where

    Atlas Copco air compressors can be found providing a whole host of air sepa-

    ration solutions.

  • 7Our turbocompressors for air separation applications provide you with smooth operations. And even better: they run around the clock.

    Atlas Copco builds air compressors up to 400,000 m3/h.

    The steel industry is a main market for air separation applications.

    A three-stage H-Series air compressor.

    Air Separation Applications

    Application No. of Discharge Pressure Effective Inlet Flow stages bar(PSI) m3/h(cfm)

    Aircompressor 2-6 35 (507) 3,500-400,000 (2,100-235,000)

    BoosterAir 1-6 80(1,160) 2,500- 80,000 (1,500- 47,000)

    BoosterN2 1-6 80(1,160) 2,500- 80,000 (1,500- 47,000)

    RecycleN2+Feed 2-4+2 80(1,160) 2,500- 80,000 (1,500- 47,000) (6stages) 1,000- 40,000 (600- 24,000)

    Oxygen 1-5 32 (464) 3,000- 16,000 (1,800- 9,000)

    MainAir+ 3+3 8 (116) 30,000-250,000 (18,000-147,000)

    BoosterCombined 4+2 80 (1,160) 3,000- 60,000 (1,800- 35,000)

  • 8Your Application

    Our solutions for C/PC are found around the globe.

  • 9A centrifugal gas compressor for CO compression.

    Inside an ethylene-oxide plant.

    Chemical / PetrochemicalChemical/Petrochemical is a key downstream segment. This is where added value

    is generated as hydrocarbons are processed and refined. Thanks to our extensive

    experience, were a reliable, trusted partner in this crucial sector.

    Chemical/Petrochemical Applications at a Glance

    Aromatics (e.g., PTA, Phenol, Caprolactam, MaleicAndrehyde)

    Inorganics (e.g., Hydrogen, CO, Methanol, Ammonia,etc.)

    Refineries(e.g.,MTBE,FCC,etc.)

    GastoLiquid

    We supply sustainable turbocompressor solutions

    for the complex Chemical/Petrochemical market.

    The Chemical/Petrochemical segment is one of the

    most complex industries. Given its demanding processes,

    reliability and safety are all important.

    Those are only two of the concerns we focus on as we

    supply centrifugal gas and air compressor solutions to

    a broad range of Chemical/Petrochemical processes

    everything from traditional applications, such as ethylene

    and propylene manufacturing, to the production of aro-

    matics and inorganics, to refinery operations.

    Plant Air: A Vital Driver

    As in other sectors, a reliable supply of air to plant equip-

    ment is vital if Chemical/Petrochemical players are to

    operate successfully.

    Their equipment must work well, first and foremost. In ad-

    dition, it must comply with any and all industrial standards,

    likethoseoftheAmericanPetroleumInstitute(API).

    Thats a demanding range of challenges. And were proud

    to help our customers meet them by providing proven,

    sustainable solutions.

  • 10

    Power Industry and Power Generation

    Your Application

    Power Industry

    Centrifugal air compressors can also help coal-fired

    power plants to reduce their environmental impact. By

    deploying them in flue gas desulfurization and soot-

    blowing operations, customers can decrease their carbon

    footprint without sacrificing plant efficiency.

    Power Generation

    The market for natural-gas driven applications within the

    Power Generation industry is growing rapidly all over

    the world.

    Regardless of location, an efficient delivery of gas to the

    plants main turbine is instrumental if productivity is to

    be maintained in this process.

    Our centrifugal gas compressors are a reliable solution

    for meeting this challenge, and can be easily maintained,

    with minimum downtime. Our customers rely on them

    for a number of applications, including fuel gas boosting.

    In addition, every plant has different pressure and flow

    needs. Identifying the right compressor and components

    for each customer is therefore a task of critical impor-

    tance.Needlesstosay,itsaprocesswefocusonindetail.

    Energy market players are constantly striving for new solutions that minimize envi-

    ronmental impact. Conversely, they want to maximize productivity while generating

    a reliable supply of energy. Atlas Copco Gas and Process can meet those market

    needs and others, thanks to our extensive experience and recognized know-how.

    An Atlas Copco Fuel Gas Booster. Driving natural gas power plants.

    Power Generation and Power Industry Applications

    FuelGasBoosting

    FlueGasDesulfuritzation

    Sootblowing Air

    Plant and Process Air

    Atomizing Air Compressors for Gas Turbines

  • 11

    Atlas Copco compressors: Making the power industry turn.

  • 12

    Your Application

    Carbon Capture Storage (CCS)

    Atlas Copco turbocompressors are employed in Carbon

    CaptureStorage(CCS),anewandpromisingtechnology.

    Integratedintodifferentprocesses(suchasOxyfuel),CCS

    allows CO2 to be captured directly at the source instead

    of being released into the atmosphere.

    The CO2 is then transported to a predetermined location

    either underground or underwater where it is safely

    stored.

    Further MarketsCustomers in other markets often have highly specific demands, and meeting

    them requires even greater dedication not to mention an eye for innovation and

    the drive to get the job done. Long known as a can-do company, were always

    up to the task.

    CCS is a viable application for reducing CO2 emissions

    A CO2 gas compressor used in a pipeline application.