ChemCAD (Presentation)1

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    CHEMCADPRESENTATION

    Anderson Bayless Carr Cobb

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    What is ChemCAD?

    Chemical process simulation program

    Applications Distillations & Extractions

    Reaction Simulations

    Electrolytic Processes

    Thermo-physical Property

    Calculations

    Vapor/Liquid EquilibriumCalculations

    Benefits and

    Limitations

    Equipment Sizing Heat Exchanged Networks

    Environmental Calculations

    Safety Analyses

    Cost Estimation

    Flare Header Systems

    Utility Networks

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    Accessing ChemCAD

    Where to find ChemCAD forFREE

    DELL computers in Rodgers library

    CD from ChE Office in Houser Hall

    How to log into ChemCAD at Rodgers

    Sign in using MyBAMA username and password

    Click on the ChemCAD icon

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    Finding Solubility Data

    Step 1:

    Thermophysical;

    Component

    Database; View/EditDatabase

    Component

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    Finding Solubility Data

    Step 2: Search for a component (sodium

    chloride/adipic acid)

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    Finding Solubility Data

    Step 3: Click on the

    Basic Data button

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    Finding Solubility Data

    Step 4: Read solubility data from chart

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    Finding Specific Gravity Data

    Step 1:

    Thermophysical;

    Component

    Database; View/EditDatabase

    Component

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    Finding Specific Gravity Data

    Step 2: Search for a component (bezene, coal,

    and sulfur dioxide)

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    Finding Specific Gravity Data

    Step 3: Click on the

    Density Data button

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    Finding Specific Gravity Data

    Step 4: Read density data from chart, multiply

    my molecular weight from basic data tab, and

    divide by density of water at same temperature

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    Ethanol/Water Distillation

    Step 1: Select Engineering Units under

    Format

    Step 2: Select Common SI and change

    pressure to atm and hit OK

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    Ethanol/Water Distillation

    Step 3: Select Select Components under

    Thermophysical

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    Ethanol/Water Distillation

    Step 4: Select Water and Ethanol and move

    them to the right column. Then, hit OK. Two

    more windows pop up. Hit OK for both.

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    Ethanol/Water Distillation

    Step 5: Select the feed

    stream (Red) and place it

    in the work window. Do

    the same for the twoproduct streams (Green)

    and the column (Black).

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    Ethanol/Water Distillation

    Step 6: Select the stream

    line and connect the feed

    and product arrows to the

    distillation column.

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    Ethanol/Water Distillation

    Step 7: Double click the feed stream arrow

    and adjust parameters.

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    Ethanol/Water Distillation

    Step 8: Double click on the column and

    change the parameters under General and

    Specifications. Hit OK.

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    Ethanol/Water Distillation

    Step 9: Click the green triangle to run the

    distillation simulation.

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    Vapor/Liquid Equilibrium Data

    Step 1: Reference slides on ethanol/water

    distillation to design column

    Step 2: Select TPXY under Plot and choose

    appropriate parameters

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    Vapor/Liquid Equilibrium Data

    Sample XY Diagram for ethanol and water

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    Vapor/Liquid Equilibrium Data

    Sample TXY Data for ethanol and water

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    Sample Problem

    Design a 10-tray distillation column where a

    mixture of ethanol and water is feed stream.

    Ethanol is 15 weight% of feed stream. Use 1

    atm for pressure. There is a partial reboilerand total condenser (reflux ratio is 1.2). The

    bottoms composition of ethanol is 0.05. The

    feed tray is tray 4. Find the distillate weight

    percent of ethanol.

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    Homework Problem

    Due Tuesday, Oct 1st

    Please submit one hard copy per team on Tuesday, Oct.1st in class.

    Design an ethanol/water distillation column with yourown parameters (inlet stream composition, inlet streammass flow rate, temperature, pressure, number of trays,feed tray, bottom stream composition).Modify the reflux ratio, with all other parametersbeing constant, and write a brief paragraph on howthe distillate composition of ethanol changes whenyou modify the reflux. Include the parameters you

    used, the reflux ratio values you tested, and thecorresponding distillate concentrations in youranalysis. Explain your findings based on yourknowledge of distillation columns.