Centrifugal Gas Compressors and Reciprocating Gas Compressors training

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Transcript of Centrifugal Gas Compressors and Reciprocating Gas Compressors training

  1. 1. ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors 26 27 October 2015 | Kuala Lumpur ESD Simulation Training Control and Operation of Centrifugal Gas Compressors 28 30 October 2015 | Kuala Lumpur In partnership with ESD Simulation Training www.petroEDGEasia.net SEPARATELY BOOKABLE SESSIONS!
  2. 2. ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors & Control and Operation of Centrifugal Gas Compressors 26 30 October 2015 | Kuala Lumpur Conduct this training course in-house for more effective savings! Call us at +65 6741 9927 or email to info@asiaedge.net. For more information, visit us at www.petroedgeasia.net ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors 26 27 October 2015 | Kuala Lumpur Course Overview An intensive 2 day hands-on course using computer based training (CBT), 3D animations, and dynamic simulation models to examine the design, construction, control and operation of reciprocating compressors. Topics will include the principles of operation, how the design is adapted to a number of different configurations to meet various needs as well as strategies for providing a safe, efficient and effective means of boosting pressure of a gas stream in a number of applications. At the end of this course, delegates will: Understand the thermodynamic principles of the compression process Demonstrate an understanding of the principles involved in the operation of reciprocating compressors and identify the main process variables which affect compressor operations Be able to demonstrate an understanding of the terminology used to describe compressor performance and capacity Identify the main components of the compressor and describe the variations in cylinder design for applications involving single, double-acting and multi-stage configurations Appreciate the importance of gas valves to the service life of the compressor and be able to identify the key issues related to the specification, operation and maintenance of its valves Demonstrate an understanding of the monitoring requirements for the compressor, both for the mechanical integrity and performance of the machine Carry out key performance and design calculations using a computer based training (CBT) package Diagnose key fault conditions occurring on the reciprocating compressor Appreciate the key issues associated with the used of the API RP618 in the specification of reciprocating compressors Course pre-requisites Fundamental understanding of gas behaviour will be an asset but not mandatory. Who should Attend Engineers, operations personnel who are either supervisors or are responsible for the day-to-day operations and maintenance of reciprocating compressor installations. Other categories may consist of process operators, technicians and engineers. This 2 day course is iChemE approved. Members will receive 10% off the Normal Price This training course has a limited attendance for up to 14 participants. Register early to secure your place! Sessions commence at 9am on all days, with short intervals at 10.30am and 3.30pm respectively. Lunch will be provided at 12:30pm for 1 hour. Sessions will end by 5pm on all days.
  3. 3. ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors & Control and Operation of Centrifugal Gas Compressors 26 30 October 2015 | Kuala Lumpur Conduct this training course in-house for more effective savings! Call us at +65 6741 9927 or email to info@asiaedge.net. For more information, visit us at www.petroedgeasia.net 2 DAY COURSE AGENDA INTRODUCTION This course will cover the design, control and operation of reciprocating compressors of the type normally found in the process industries within the following sessions: COMPRESSION SELECTION Centrifugal versus reciprocating Efficiencies Speed Costs COMPRESSION PRINCIPLES Gas law relationships Compression processes Compressor action and the PV diagram Discharge temperatures and multi-staging Volumetric efficiencies and clearance Hands-on: using a CBT calculation package, delegates are able to determine the discharge temperature for any number of compressor applications including both single and multi-stage configurations Hands-on: using the same package, the effects of compression ratio and clearance volumes on volumetric efficiencies are demonstrated and calculated for the different configurations already identified in the previous exercises Hands-on: using dynamic simulation of a single stage, double-acting compressor, the principles of operation are explored based on variations in suction conditions of pressure, temperature and flow MECHANICAL DESIGN FEATURES Hands-on: using a combination of video and 3D animations, the main mechanical features of the compressor are explored COMPRESSOR VALVES Operating principles and the PV diagram o A. Idealised operation o B. Real operations Valve attributes the desirable Types of valves o A. Selection criteria o B. Materials of construction PISTON ROD LOADING AND ROD REVERSAL Rod loading on double acting cylinders o A. Static gas loads o B. Inertial loads o C. Combined effects Frame loading and cylinder orientation Rod reversal o A. The principle o B. Rod loading effects o C. Effects of gas valve operations Hands-on: using CBT and 3D animations, the principle of rod reversal is demonstrated. Using the calculations package, the rod loadings for the previously used configurations are calculated. CAPACITY CONTROL The options Step control strategies Shut down protection Hands-on: using dynamic simulation for both single and multi-stage configurations, the capacity control strategies of speed variation, clearance pockets, valve unloading, and recycle are investigated Hands-on: using the specific case of the multi-stage dynamic model, the delegates will explore a step control logic matrix PERFORMANCE CALCULATIONS Discharge temperature Multi-stage configuration and process conditions Volumetric efficiency Volumetric throughput Piston rod loading Absorbed power Hands-on: delegates will perform performance calculations on their own compressors using information from their plants COMPRESSOR START-UP Hands-on: using the multi-stage dynamic model, delegates will practice a start-up of the compressor to arrive at the default condition
  4. 4. ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors & Control and Operation of Centrifugal Gas Compressors 26 30 October 2015 | Kuala Lumpur Conduct this training course in-house for more effective savings! Call us at +65 6741 9927 or email to info@asiaedge.net. For more information, visit us at www.petroedgeasia.net ESD Simulation Training Control and Operation of Centrifugal Gas Compressors 28 30 October 2015 | Kuala Lumpur (Simulated Assisted) Course Overview An intensive 3 day hands-on course using dynamic simulation models to give a practical introduction to centrifugal gas compressors, their performance characteristics and their operation within a process plant. Topics will include compressor performance and selection, control strategies for capacity and surge protection and compressor operations. At the end of this course, delegates will: Identify the most common types of compressors in use today Understand the thermodynamic and physical principles of compression systems Explain the purpose and function of the main compressor components Appreciate the impact of suction condition variations (molecular weight/composition, pressure, temperature) on compressor performance Be familiar with the most commonly used capacity control systems Appreciate how the design of an overall plant control scheme relates to the compression system Have a thorough understanding of surge and its consequences for the machine Understand the principles of more complex anti-surge control systems Set-up simple anti-surge control systems for both fixed and variable speed compressors Explore typical compressor operating scenarios (including start up) and identify commonly encountered problems Appreciate how to prevent a compressor surging on trip and the use of hot-gas bypass valves Course pre-requisites Fundamental understanding of gas behaviour will be an asset but not mandatory. Who should Attend Engineers, operations personnel who are either supervisors or are responsible for the day-to-day operation and maintenance of reciprocating compressor installations. Other categories may consist of process operators, technicians and engineers. This 3 day course is iChemE approved. Members will receive 10% off the Normal Price. This training course has a limited attendance for up to 14 participants. Register early to secure your place! Sessions commence at 9am on all days, with short intervals at 10.30am and 3.30pm respectively. Lunch will be provided at 12:30pm for 1 hour. Sessions will end by 5pm on all days.
  5. 5. ESD Simulation Training Control, Operation and Design of Reciprocating Gas Compressors & Control and Operation of Centrifugal Gas Compressors 26 30 October 2015 | Kuala Lumpur Conduct this training course in-house for more effective savings! Call us at +65 6741 9927 or email to info@asiaedge.net. For more information, visit us at www.petroedgeasia.net 3 DAY COURSE AGENDA INTRODUCTION This course will cover compressor performance and selection, instrumentation and control, surge protection and compressor operation within the following sessions : COMPRESSION PRINCIPLES Explore the differences between positive displacement (PD) and dynamic compressors and how they influence the technical selection process Understand the principles of the compression process and how they relate to the laws which govern the performance of the machine Learn how a centrifugal compressor raises pressure COMPRESSOR PERFORMANCE Explore the ways in which compressor p