Applied Mechanics –Fluid Dynamics - Chalmerslada/postscript_files/a-les_El-Alti_A-LES_for... ·...

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Transcript of Applied Mechanics –Fluid Dynamics - Chalmerslada/postscript_files/a-les_El-Alti_A-LES_for... ·...

Page 1: Applied Mechanics –Fluid Dynamics - Chalmerslada/postscript_files/a-les_El-Alti_A-LES_for... · Applied Mechanics –Fluid Dynamics ALES for Drag Reduction of Truck-Trailers Mohammad

A-LES: WORKSHOP ON ACTIVE FLOW CONTROL,WWW.A-LES.ORGChalmers, Gothenburg, 13-14 Sept 2009

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Applied Mechanics – Fluid Dynamics

ALES for Drag Reduction of Truck-Trailers

Mohammad El-Alti 8 june 2009

ALES for Drag Reduction of Truck-Trailers

Mohammad El-Alti, Per Kjellgren and Lars [email protected]

ALES 2009, Göteborg, Sweden

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Applied Mechanics – Fluid Dynamics

Acknowledgments

Mohammad El-Alti 8 june 2009

Ph.D. Student Mohammad El-AltiSupervisor: Lars DavidsonCo-supervisor: Per KjellgrenVOLVO 3P: Linus HjelmSKAB: Bengt Karlsson

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Applied Mechanics – Fluid Dynamics

Introduction

Mohammad El-Alti 8 june 2009

Aerodynamic drag > Rolling resistance

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Applied Mechanics – Fluid Dynamics

Introduction

Streamlinedbody:

Stagnation

Narrow wake

Aerodynamic drag =Pressure+ Skin friction pressuresf FF >>

Mohammad El-Alti 8 june 2009

Bluff body:

Stagnation point Large wake

DD CUAF 2

2

1∞= ρ

sfpressure FF >>

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Applied Mechanics – Fluid Dynamics

Idea: Passive Flow Control

Step 1:

Small angle

Step 2:

Large angle

Mohammad El-Alti 8 june 2009

Rear end of a Bluff body

∆CD≈5% ∆CD< 0

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Applied Mechanics – Fluid Dynamics

Idea: Passive + Active Flow Control

Step 3:

Large angle

Actuator

Mohammad El-Alti 8 june 2009

Large angle

∆CD ≈ 25-30%

Add energy

)2sin()( FtAtu π=∆CD ≈ 25-30% 15% Fuel save

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Applied Mechanics – Fluid Dynamics

Background

How much can we save in Sweden?

Light Trucks

Heavy Trucks

Mohammad El-Alti 8 june 2009

Average Heavy truck

# heavy trucks 80 000Fuel consumption : 28 liters /100 kmAnnual driving distance: 50 000 km

Fuel save

1% 12 million €

15% 180 million €

Source: SCB

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Applied Mechanics – Fluid Dynamics

First step: Truck-trailer model

Vertical spanwise slice,dz=0.2, 0.4, 0.8 and 1.0 m

Mohammad El-Alti 8 june 2009

dz=0.2, 0.4, 0.8 and 1.0 m

xyz

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Applied Mechanics – Fluid Dynamics

Numerical method (1/5)

• Parameters to investigate/optimize

• Flap length, FL

• Flap angle, FA

• Slot location/ width

• Two codes investigated for LES

• STAR-CD v4

• 1 sim. sec ~ 1 week

• FlowPhysv2

Mohammad El-Alti 8 june 2009

• Slot location/ width

• Slot angle, SA

• Slot strength, Cµ

• Slot frequency, F+

• FlowPhysv2

•1 sim. sec ~ 1 day

• Re = 200 000, modified viscosity.

Our choice

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Applied Mechanics – Fluid Dynamics

Numerical method (2/5)

• Actuation modeling

• Transient velocity-inlet

• Constant spatial profileu(t)=0 u(t)=0

u(t)

α

Slot cells

Mohammad El-Alti 8 june 2009

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Applied Mechanics – Fluid Dynamics

Numerical method (3/5)

12w 25w8w

Mohammad El-Alti 8 june 2009

8w

Actuator SA=15°

FA=30°

AFC Parameter Value

FL 0.75 m

FA 30 deg

SA 15 deg

Cµ 1.0%

F+ 0.3

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Applied Mechanics – Fluid Dynamics

Numerical method (4/5)

#cells:1.5-3.3

Mohammad El-Alti 8 june 2009

1.5-3.3 million

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Applied Mechanics – Fluid Dynamics

Numerical method (5/5)

Mohammad El-Alti 8 june 2009

Wake region Flap region

y+ ∆x+ ∆z+ LR ∆z+ HR

Max 2 30 150 75

Mean 1 20 100 50

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Applied Mechanics – Fluid Dynamics

ResultsDrag history and frequency spectra

CD=0.76

Actuation freq.

Vortex shedding freq.CD=0.57 ∆CD=25%

Mohammad El-Alti 8 june 2009

Actuation freq.

Averaging time

dz=0.4m

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Applied Mechanics – Fluid Dynamics

ResultsDrag history of different spanwise domain sizes

dz=0.8m, ∆CD=30% dz=1.0m, ∆CD=25%

Mohammad El-Alti 8 june 2009

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Applied Mechanics – Fluid Dynamics

Results

AFC OFF

Instantaneous pressure

Low pressure

Mohammad El-Alti 8 june 2009

AFC ON

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Applied Mechanics – Fluid Dynamics

ResultsInstantaneous pressure, zoom around wake region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF Low pressure

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Applied Mechanics – Fluid Dynamics

ResultsInstantaneous u-velocity, zoom around wake region

Attached flow

Mohammad El-Alti 8 june 2009

Separation AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsInstantaneous streamlines, zoom around wake region

Attached flow

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF Separation Forced vortices

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Applied Mechanics – Fluid Dynamics

ResultsInstantaneous streamlines, zoom around flap region

Attached flow

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF Separation Forced vortices

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Applied Mechanics – Fluid Dynamics

ResultsMovie: u-velocity, zoom around wake region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsMovie: pressure, zoom around wake region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged pressure, zoom around wake region

AFC OFF

Mohammad El-Alti 8 june 2009

AFC ON

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged pressure, zoom around wake region

High pressure

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF Low pressure

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged u-velocity, zoom around wake region

Attached flow

Mohammad El-Alti 8 june 2009

Separation AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged streamlines, zoom around wake region

Attached flowLarge wake

Mohammad El-Alti 8 june 2009

Separation Narrow wake AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged streamlines, zoom around flap region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsTime-averaged vorticity, zoom around flap region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsRMS of pressure, zoom around wake region

Mohammad El-Alti 8 june 2009

AFC ONAFC OFF

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Applied Mechanics – Fluid Dynamics

ResultsSurface pressure distribution

Mohammad El-Alti 8 june 2009

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Applied Mechanics – Fluid Dynamics

Second step: Built and test of actuator

Mohammad El-Alti 8 june 2009

Simple synthetic-jet actuatorMax velocity – max Cµ?Slotwidth, speaker, cavity volume?

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Applied Mechanics – Fluid Dynamics

Third step: Build the prototype model

Mohammad El-Alti 8 june 2009

Simple synthetic-jet actuator

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Applied Mechanics – Fluid Dynamics

Forth step: Full scale test of the prototype model

Mohammad El-Alti 8 june 2009

November2009

Hällered proving ground

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Applied Mechanics – Fluid Dynamics

Conclusions

• Drag reduction of 25-30%

• Flow reatachment

• Narrower wake size

• Less intensive wake

Mohammad El-Alti 8 june 2009

• Less intensive wake

• Increased base pressure

• AFC works well for bluff bodies

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Applied Mechanics – Fluid Dynamics

Future work

• Optimization using RSM

• Parallellizing FlowPhys and/or using DES with STAR-CD

• Fully 3D bluff body with AFC

Mohammad El-Alti 8 june 2009

• Fully detailed truck-trailer with AFC

• More analysis on the drag reduction mechanism

• Study more applications of AFC

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Applied Mechanics – Fluid Dynamics

Thank you!

Questions

Mohammad El-Alti 8 june 2009