AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM LIGHT FIXTURE …
Transcript of AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM LIGHT FIXTURE …
L-1Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: TRACKING SHEET Fill out using the steps described below
Eight-Piece Batch Simulation
Four-Piece Batch Simulation
One-Piece Batch Simulation
Number of Completed Fixtures
Number of Fixtures in Progress
Number of Completed Special-Order FixturesCash Flow +$150 for Completed – $50 for WIP
At the end of each round of the simulation you should record the results for your group.
• Note the number of completed batches
• Notethenumberoffixturescompleted
{ Counteachfixturecompletedwithinthebatchesindividually
• Notethenumberoffixturesinprogress
{ Counteachfixtureinprogresswithinthebatchesindividually
• Notethenumberofcompletedspecial-orderfixtures
• Calculatethecashflowfortheproject
{ Foreachcompletedfixture,giveyourgroup$150
{ Foreachfixtureinprogress,subtract$50fromyourtotal
L-2Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: TIMEKEEPER Asthetimekeeper,youstartandstopthesimulations.Eachsimulationlastsexactlyfiveminutes.Youwillalertthefacilitatorattwominutes,atthreeminutes,andagainatfourminutessothefacilitatorcanintroducethespeciallyorderedfixtures.Youmustalsonotethetimewhenthefirstbatchoflightfixturesiscompleted.
Foreachsimulation,followthesesteps:
1. Start the simulation.
2. Attwominutes,alertthefacilitator.
3. Atthreeminutes,alertthefacilitator.
4. Atfourminutes,alertthefacilitator.
5. Notethetimewhenthefirstbatchcompletes.
6. Atfiveminutes,stopthesimulation.
L-3Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: FACILITATOR Asthefacilitator,yourroleistointroduceonespeciallyorderedfixturewhenalertedbythetimekeeperattwo,three,andfourminutes.Todothis,youwillgotothefixtureassemblyapprentice and introduce a colored piece of paper.
Yourroleisnottoaffectproductionqualityorspeed,butsimplytoplacethespeciallyorderedfixturesintheprocess.Takeyourtime.Thespeciallyorderedfixturemusttravelwiththebatchin which it was introduced.
Foreachsimulation,followthesesteps:
1. Whenthetimekeeperindicatestwominutes,provideanewspeciallyorderedfixtureattheassemblyoperationtouseinplaceofastandardfixture.
2. Whenthetimekeeperindicatesthreeminutes,introduceanewspeciallyorderedfixtureat the assembly operation.
3. Whenthetimekeeperindicatesfourminutes,introduceanewspeciallyorderedfixtureat the assembly operation.
L-4Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: APPRENTICE — ASSEMBLY Astheapprentice,yourroleistobeginthelightfixtureassemblyoperation,knowingyourperformancewillbejudgedonhowmanyassembliesyoucomplete.
Foreachsimulation,followthesesteps:
1. 1.Takeasinglesheetofpaperfromthestack.
• Fromtimetotime,thefacilitatorwillprovideaspecialsheetofpapertouseinplace of the standard paper within your batch.
2. Write the batch number on the paper.
• Note:Eachbatchwillcontainthenumberoffixturesequaltothebatchsizeyouareinstructedtouse.So,foraneight-piecebatchsimulation,thereareeightlightfixturesinBatch#1andinBatch#2andsoon.
3. Drawstraightlinesjoiningthediagonalcornersofeachsheetofpaper,asshowninthebelow.
• Repeattheprocessuntilthebatchsizeisreached.
4. Use the paper clip to combine the batch of papers into one package.
5. Passontothejourneyworkerresponsibleforinstalling.
6. Repeatstepsonethroughfive,withanewbatchnumber,untiltimerunsout.
L-5Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: JOURNEYWORKER — INSTALLATION Asthefirstjourneyworker,yourroleistocompletetheinstallationoperationofthelightfixtureproductionprocess,knowingyourperformancewillbejudgedonhowmanyinstalledassemblies you complete.
YourworkwillstartwhenyoureceiveBatch#1.Thepaperswillhavediagonallinesalreadymarked each sheet.
Foreachsimulation,followthesesteps:
1. Removethepaperclip.
2. Takeasinglesheetofpaper.
3. Drawdottedlinesjoiningthemidpointsofoppositesidesofthepaper,asshowninthefigurebelow.(Previouslymarkedlinesappearingray.)
4. Fold the paper in half along its longer side.
5. Repeatuntilallpapersinthebatchhavebeenmarkedappropriatelyandfolded.
6. Onceallthepapersinthebatchhavethelinesandarefolded,combinethemintoabatch,againusingthepaperclip.
7. Passontothejourneyworkerresponsibleforwiringandclipping.
8. Repeatstepsonethroughsevenforeachbatch.
L-6Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: JOURNEYWORKER — WIRE AND CLIP Asthesecondjourneyworker,yourroleistocompletethewire-and-clipoperationofthelightfixtureproductionprocess,knowingyourperformancewillbejudgedonhowmanywire-and-clip assemblies you complete.
YourworkwillstartwhenyoureceiveBatch#1.Thepaperswillbefolded,havediagonallinesjoiningthecornersanddottedlinesjoiningthemidpointsofoppositesides.
Foreachsimulation,followthesesteps:
1. Removethepaperclip.
2. Takeasinglepaperatatime,unfoldingeachonetoexecutetheoperation.
3. Drawstraightlinestojointhemidpointofalladjacentsides,asshowninthefigurebelow.(Previouslymarkedlinesappearingray.)
4. Refold each paper as before.
5. Repeatuntilallpapersinthebatchhavebeenmarkedappropriatelyandfolded.
6. Combine the papers into the batch using the paper clip.
7. Passontothejourneyworkerresponsibleforlampandfinish.
8. Repeatstepsonethroughsevenforeachbatch.
L-7Light Fixture Assembly Simulation Worksheet
AGC’s LEAN CONSTRUCTION EDUCATION PROGRAM
LIGHT FIXTURE ASSEMBLY SIMULATION WORKSHEET: JOURNEYWORKER — LAMP AND FINISH Asthethirdjourneyworker,yourroleistocompletethelampandfinishoperationofthelightfixtureproductionprocess,knowingyourperformancewillbejudgedonhowmanylampandfinishassembliesyoucomplete.
YourworkwillstartwhenyoureceiveBatch#1.Thepaperswillbefolded,havediagonallinesjoiningthecornersandadjacentsidesofthepaper,anddottedlinesjoiningthemidpointsofopposite sides.
Foreachsimulation,followthesesteps:
1. Removethepaperclip.
2. Takeasinglepaperatatime,unfoldingeachtoexecutetheoperation.
3. Drawasolidlineovereachdottedline.
4. Drawstraightlinesparalleltothelongersideofthepapertodividethepaperintofourequalcolumns,asshowninthefigurebelow.(Previouslymarkedlinesappearingray.)
5. Refold the paper.
6. Repeatuntilallpapersinthebatchhavebeenmarkedappropriatelyandfolded.
7. Combine the papers into the lot using the paper clip.
8. Theproductiscomplete.