Post on 09-Jan-2016
description
Manaus Refinery Modernization
Juarez Barbosa Perissé
Refining Technology - Petrobras
Manaus Refinery Modernization
Juarez Barbosa Perissé
Refining Technology - Petrobras
ARPEL Seminar on Strategic Management Future Refining Industry
Configuration
ARPEL Seminar on Strategic Management Future Refining Industry
Configuration
Refining Infra-StructureRefining Infra-StructureRefining Infra-StructureRefining Infra-StructureDownstream Refining Capacity (thousand bpd)
REMAN 46
LUBNOR 6
RLAM 323
REGAP 151
REDUC 242
REVAP 251
RECAP 53
REPLAN 365
RPBC 170
REPAR 189
REFAP 189
BRASIL 1,985
Authorized Capacities - ANP
REFINING BASIC SCHEMEREFINING BASIC SCHEME
CrudeCrude
Dis
tilla
tion U
nit
Dis
tilla
tion U
nit
LPGLPG
Light NaphthaLight Naphtha
KeroseneKerosene
DieselDiesel Oil Oil Low sulfurLow sulfur
Fuel OilFuel Oil//AsphaltsAsphalts
AtmosfericAtmosfericResidueResidue VacuumVacuum
Gas OilGas Oil
VacuumVacuumResidueResidue
LPGLPG
CrackedCrackedNaphtha Naphtha
DiluentsDiluentsVacuumVacuumTowerTower
FCCFCCUnitUnit
PETROBRASREMAN REFINARIA DE MANAUS
1 crude distillation (atmosferic and vacuum)
– 2,300 m3/d (14,500 B/d)
– Start up Sep/1956
1 crude distillation (atmosferic – Urucu Crude)
– 5,000 m3/d (31,500 B/d)
– Start up Mai/2000
Total = 7,300 m3/d ( 46,000 B/d)
1 Catalytic Cracking (Start up Sep/1956)
– 500 m3/d (3.150 B/d)
REMAN Units
Petrobras Downstream ChallengesPetrobras Downstream ChallengesPetrobras Downstream ChallengesPetrobras Downstream Challenges
Front-End Loading (FEL)
Develop a detailed definition of the project scope aiming the business goals.
--Why
--What
--When
--How
--Who
Manaus Refinery Project – Main Goals
Achieve diesel oil and gasoline future specifications
Increase diesel oil production
Achieve environmental demands
Gasoline and Diesel Sulfur Content Gasoline and Diesel Sulfur Content EvolutionEvolution
Gasoline and Diesel Sulfur Content Gasoline and Diesel Sulfur Content EvolutionEvolution
(Sulfur, max ppm)
2004 2005 2006 2007 2008 2009 2010 2011
Gasoline 1000 50
Country diesel 3500 2000500
City diesel 2000 500
Special diesel 50
HDT
Naphtha
ATM
ATM
VAC
Overview of Scope
FCC
HDT
Diesel
Light
Crude
Cat Ref
Thermal
Cracking
Heavy
Crude
Technological evaluation;
New Yields;
Operation Costs;
Investment
- Analysis of Environmental, Health and Safety - Gasoline and Diesel oil imported costs
- Logistics for available crude oil
- Freight cost
Identification of Significant Risks
Benefits
Increase heavy crude oil processing
Higher quality diesel and gasoline
Increase of higher value products
Elaboration of the Technical-Economical Evaluation Study
Situation – October 2006
FEL-1 approved
Elaborating conceptual design of Petrobras Technology Units