OFFSHORE RIGID PIPELINES ENGINEERING PETROBRAS · offshore pipeline eoffshore pipeline e ch agenda...

IPLOCA 2010

OFFSHORE RIGID PIOFFSHORE RIGID PIPETRPETR

0

PELINES ENGINEERING PELINES ENGINEERING ROBRASROBRAS

FABIO BRAGA AZEVEDO

30th September 2010 – Venice

FABIO BRAGA AZEVEDO

OFFSHORE PIPELINE EOFFSHORE PIPELINE E

CH

AGENDA

ENGINEERING AT PETROBRAS ORGANIZATIO

PETROBRAS ORGANIZATION CHAR

ENGINEERING AT PETROBRAS ORGANIZATIO

PIPELINE DESIGN PHASE

PROJECTS BEEN DEVELOPE

THE FUTUR

FUTURE DEVELOPMENTS AND INVESTMEN

HALLENGES AT OIL & GAS PRODUCTION LINE

CONCLUSIO


The presentation may contain forecasts areflect the expectations of the Company's"believe", "expect", "forecast", "intend",with similar or analogous expressions, arpredictions evidently involve risks and uncpredictions evidently involve risks and uncCompany. Therefore, the future resultsexpectations, and readers must not basinformation presented herein. The Compresentation/such forecasts in lighdevelopmentsdevelopments.

Disclosure & Important Notice

bout future events. Such forecasts merelymanagement. Such terms as "anticipate","plan", "project", "seek", "should", alongre used to identify such forecasts. Thesecertainties whether foreseen or not by thecertainties, whether foreseen or not by the

of operations may differ from currentse their expectations exclusively on thempany is not obliged to update theht of new information or future


PET

Exploration Drilling TransporExploration Drilling Transpor

Gas EnergyGas Energy

TROBRAS - An Integrated Energy Compan

rtation ProductionRefining and P t h i lrtation Production Petrochemical

Distribution R & D


Distribution R & D

PETTROBRAS - An Integrated Energy Compan


Boar

General Ombudsman’s

Execu

Office

Business Strategy andPerformance

Business

New Business

Human Resources

BusinessCommittee

Finance Gas & Energy E&P(Upstream)

CEO Office

Corporate

Financial Planning andRisk Management

Corporate

Marketing and Trading

Corporate

ProductionEngineering

Finances

Accounting

Natural Gas Logisticsand Participations

Energy Operationsand Participations

Services

Exploration

Tax

Investor Relations

Estrategical Development Pre-Salt

North-Northeast

South-Southeast

PETROBRAS ORGANIZATION CHART

rds of Directors

Internal Auditors

Statutory Audit Committee

utive Directions

Internal Auditors

Management SystemDevelopment

CEO

Legal

InstitutionalCommunication

Downstream

General SecretariatPetrobras

International Services

Corporate

Logistics

Corporate

Technical BusinessSuport

Safety, Environmentand Health

Supply

Refining

Marketing andTrading

BusinessDevelopment

South Cone

Research and Development(CENPES)

Engineering

Petrochemicals andFertilizers

Americas, Africae Eurasia

Information Tecnologyand Telecommunications

Shared Services


PETR

PTM

ROBRAS ORGANOGRAM - ENGINEERING


EDI

Rigid OffshorePipelines

Design of SubmarinePipelines Systems andSubmarine InstallationsStructures andEquipment

Engenhariade

Automaçãode

P j t

Engenhariade

DutosSubmersos

EDI

Projetos

EAPR

eInstalações

EDI

Dutos Submersos CAD Docume

PETROBRAS ENGINEERING

e

EEPTM

Engenhariade

Estrutura e

Engenhariade

Instalaçãode

Geociências Planejamento e

ControleSistemasNavaisEESN

Produção

EIP GEO

Controle

PC

Administrativoentação


Pipeline

RIGID OFFSHORE PIPELINE

Design Description


Offshore Pipeline DevelopmeOffshore Pipeline Developme

OpportunityIdentification

Conceptual Design- Selection -

B

Gate1

Gate2

DESIGN PHASES

entent

Basic Design- Definition -

Detail Design- Implementation -

Gate3 Gate

4

Operation1º Year

G t


Gate5

Offshore Pipe

E&P (clien

R&D CenteR&D Cente

Conceptual DesignConceptual Design- Selection Phase -

DESIGN PHASES

eline Development

t)

erer

Development of the technical feasibility studyDevelopment of the technical feasibility studyInstallation feasibilityMain constraints are addressed


Offshore Pipe

E&P (clien

R&D CenteR&D Cente

Basic DesignBasic Design- Definition -

DESIGN PHASES

eline Development

t)

erer

Definition of pipeline system conceptD l t f h i l d i ( i iDevelopment of mechanical design (sizing, materials, thermal analysis, FEA,..)Analysis of installation methodsPerform Qualification trialsDevelop others engineering activities


Develop others engineering activities

Offshore Pipe

E&P (clien

R&D CenteR&D Cente

Detail DesignDetail Design- Implementation -

DESIGN PHASES

eline Development

t)

erer

Engineering Proc rement Constr ctionEngineering, Procurement Construction, Installation and Pre-commissioningConclusion of qualification trialsInstallation details


Pipeline Installatio

Ultra Deep WaterPipelines subjected

t d tmoments and extern

Pipeline Diameter uFields located farFields located fardiameters export pip

Methods to Insta

S-LAY

J-LAY

REEL LAY

TOW

DESIGN PHASES

on Requirements

to high requirements of axial tension, bendinglnal pressure.

up to 34-inaway from shore Requirements for largeaway from shore. Requirements for large

pelines.

ll Pipelines



S-LAY method

DESIGN PHASES

on Requirements



J-LAY method

DESIGN PHASES

on Requirements



REEL LAY method

DESIGN PHASES

on Requirements


Projects Been DevelopedProjects Been Developed

To be completed up to 2013To be completed up to 2013

Projects Quan

Starting phase 5 proj

Been developed 15 pro

Been developed with E&P 3 proj

Total 20

Source: Petrobras Engineer Department Plan

PROJECTS BEEN DEVELOPED

d Nowadaysd Nowadays

ntity Km

jects 504,5

ojects 1149,3 + 137

jects 130 + 20

0 1940,8


Tupi Ex


xport Gas Pipeline

18-in from Tupi to Mexilhão

Platform

Depth from 2200m to 172m

Length of 216kmg

Laid by Solitaire

34-in from Mexilhão to UTGCA

Depth of 172m

Length of 137km

Laid by Acergy Piper


Gu


18-in from Guara to Tupi FPSO

ara / Tupi Export Gas Pipeline18-in from Guara to Tupi FPSO

Depth of 2200m

Length of 51kmLength of 51km

Installation vessel to be defined

18-in from Tupi FPSO to Tupi NE

Depth of 2200m

Length of 20km



Sul Nor


rte Gas Export Pipeline

18-in from MOP to PLEM C iCamarupim

Depth of 60m

Length of 151km

Installation vessel been define

12-in from P-58 to MOP

Depth of 1100m

Length of 50km

Installation vessel been define


UOTE O

2,5 Km2,5 Km2,5 Km

FSO (turret)DP Shuttle

Tanker

Mono

FSO (turret)DP Shuttle

Tanker

Mono

LDA:65 mLDA:65 m65 m

UOTE (

PLEM P

65 m

UOTE (

PLEM P

UOTE (DUOTE (D


Oil Export System

Export and Transfer Offshore Unit

34-in pipelines conecting monobuoys

Depth of 65m


2 Km2 Km2 Km


NavioConvencional

DP Shuttle Tanker

obóia

NavioConvencional

DP Shuttle Tanker

obóia

Riser(Mangote OCIMF)

Riser(Mangote OCIMF)

Flowí )

PLEMPLEM

Flowí )

PLEMPLEM


Duto Rígido 34” DN)Duto Rígido 34” DN)

Tupi NE / Iracema /

24-in from Iracema to shore

Depth of 2250m

Length of 370km



/ Cabiúnas Gas Export Pipeline

18-in from Tupi NE to Iracema

Depth of 2250m

Length of 18km



Design Competition for Rise

Two Technologies Bee

BSR Technology (Rise

Riser Tower

30 risers for Guara and 30 ri10 to 15 insulated productio

Total Length: 130 km (minim

Total of EHU : 15 for Guara aTotal of EHU : 15 for Guara a

Depth of 2200m

First oil: end of 2012


r System of Guara and Tupi NE

en Developed

ers Submersed Buoy) and

isers for Tupi NE (from 5,56-in to 9,33-in)on lines (SynPP)

mum)

and 15 for Tupi NEand 15 for Tupi NE


Design Competition - Guara

BSR TechnologBSR Technology(Risers Submersed Buoy)


a and Tupi Nordeste Riser System

2 Submersed Buoy

for each field

Depth of 2200m



Rise



r Tower Technology

3 riser towers for each field

Depth of 2200m



Riser

Depth

First



r Tower Technology

h of 2200m

oil: end of 2012


Pipe-in-Pipe System for Can


napuPipes: 13,3-in x 8,62-inp , ,

OHTC:0,8 W/m2K

Length: 20km and Depth: 1620m

Now is installed


The F

an

Challe

PROJECTS and the FUTURE

uture

nd

enges


Pre-Salt Area

PROJECTS and the FUTUR


Floating Production UnitsFloating Production Units

Mooring in water depths of 2,20

Scenario to use platforms as S

Subsea Engineering

Qualification of risers/pipelineCO2, H2S and high pressure

Development of high strength

Scenario for Riser Towers,,technologies

Supply of CRA clad pipes (3m

CHALLENGES - OFFSHORE PIPELINES

00m

PAR, FPDSO and TLP on pre-salt fields

es for water depth of 2,200m, considering

steel for offshore pipelines (X70 and X80)

BSRs, SCRs in lazy wave and other, y

mm alloy 625)


Subsea Engineering

Long distances and flow as

Qualification of very high efQualification of very high efof 2200m

Pipe in Pipe S stems (flo lPipe-in-Pipe Systems (flowl

Technical solutions for interjoints, bends

Development of Pre-Salt arDevelopment of Pre Salt ar

CHALLENGES - OFFSHORE PIPELINES

surance for oil pipelines

fficient insulation materials for water depthsfficient insulation materials for water depths

lines and risers) ith er lo U al elines and risers) with very low Uvalue

rnal coating of risers and pipelines, field

rea with partners and Fast Track Projectsrea with partners and Fast Track Projects


Total Oil and Natural Gas Prod1000 boe1000 boe

STRATEGIC PLAN - 202

duction


Production based on Projec

ource: Petrobras Strategic Plan 2010-2014


cts Development


Petrobras Strategic Plan 20



10 - 2014 Investments


Petrobras Strategic Plan 2010 – 2014$US$224 bi

urce: Petrobras Strategic Plan 2010-2014


4

Research & Development US$ 5.1 bi


Brazil Oil Industry Human RBrazil Oil Industry Human R

HUMAN RESOURCES

Direct Working Positions (oil i

Indirect Working Positio

Total



Resources Plan 2010 2014Resources Plan 2010 – 2014

S (1000) 2010 - 2014

ndustry) 380

ons 542

922


FUTURE PIPELIN

Brazil Offsho

Projects(2013 – 2020)

Qu

Possible ProjectsDiameter 10 to 34-in 16 pDepth up to 2250m

Source: Petrobras Engineer Department Plan

OFFSHORE PIPELINES AT PETROBRA

O C SNE PROJECTS

re Pipelines

uantity Km

projects 2129


Conclu

CHALLENGES TO BE OVERCC G S O O C

DEVELOP AND PRODFIELDS IN PRE-SALT AFIELDS IN PRE SALT A

LONG DISTANCES INLONG DISTANCES IN

DEVELOP FEASIBLE aDEVELOP FEASIBLE a


sions

CAME IN NEAR FUTURE:C U U

DUCE ULTRA DEEP OIL AND GASAREAAREA

PRE-SALT AREAPRE SALT AREA

and RELIABLE RISERS SYSTEMSand RELIABLE RISERS SYSTEMS


Conclu

CHALLENGES TO BE OVERC

ATTEND SCHEDULE O

C G S O O C

ATTEND SCHEDULE OPARTNERS

DEVELOPMENT OF NA

TECNOLOGY DEVELO

DEVELOP HUMAN RE


sions

CAME IN NEAR FUTURE:

OF FAST TRACK PROJECTS WITH

C U U

OF FAST TRACK PROJECTS WITH

ATIONAL SUPPLIERS

OPMENT

SOURCES


Many Thank

Fabio Braga Azevedo Fabio Braga Azevedo -- [email protected]@petggMarcelo Teixeira Marcelo Teixeira -- marcelojbt@petrobmarcelojbt@petrob

See you in Rio de JaneiroSee you in Rio de Janeiro

ks!

trobras.com.brtrobras.com.brbras.com.brbras.com.br


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