Manaus Refinery Modernization

Juarez Barbosa Perissé

Refining Technology - Petrobras

Manaus Refinery Modernization

Juarez Barbosa Perissé

Refining Technology - Petrobras

ARPEL Seminar on Strategic Management Future Refining Industry

Configuration

ARPEL Seminar on Strategic Management Future Refining Industry

Configuration

Refining Infra-StructureRefining Infra-StructureRefining Infra-StructureRefining Infra-StructureDownstream Refining Capacity (thousand bpd)

REMAN 46

LUBNOR 6

RLAM 323

REGAP 151

REDUC 242

REVAP 251

RECAP 53

REPLAN 365

RPBC 170

REPAR 189

REFAP 189

BRASIL 1,985

Authorized Capacities - ANP

REFINING BASIC SCHEMEREFINING BASIC SCHEME

CrudeCrude

Dis

tilla

tion U

nit

Dis

tilla

tion U

nit

LPGLPG

Light NaphthaLight Naphtha

KeroseneKerosene

DieselDiesel Oil Oil Low sulfurLow sulfur

Fuel OilFuel Oil//AsphaltsAsphalts

AtmosfericAtmosfericResidueResidue VacuumVacuum

Gas OilGas Oil

VacuumVacuumResidueResidue

LPGLPG

CrackedCrackedNaphtha Naphtha

DiluentsDiluentsVacuumVacuumTowerTower

FCCFCCUnitUnit

PETROBRASREMAN REFINARIA DE MANAUS

1 crude distillation (atmosferic and vacuum)

– 2,300 m3/d (14,500 B/d)

– Start up Sep/1956

1 crude distillation (atmosferic – Urucu Crude)

– 5,000 m3/d (31,500 B/d)

– Start up Mai/2000

Total = 7,300 m3/d ( 46,000 B/d)

1 Catalytic Cracking (Start up Sep/1956)

– 500 m3/d (3.150 B/d)

REMAN Units

Petrobras Downstream ChallengesPetrobras Downstream ChallengesPetrobras Downstream ChallengesPetrobras Downstream Challenges

Front-End Loading (FEL)

Develop a detailed definition of the project scope aiming the business goals.

--Why

--What

--When

--How

--Who

Manaus Refinery Project – Main Goals

Achieve diesel oil and gasoline future specifications

Increase diesel oil production

Achieve environmental demands

Gasoline and Diesel Sulfur Content Gasoline and Diesel Sulfur Content EvolutionEvolution

Gasoline and Diesel Sulfur Content Gasoline and Diesel Sulfur Content EvolutionEvolution

(Sulfur, max ppm)

2004 2005 2006 2007 2008 2009 2010 2011

Gasoline 1000 50

Country diesel 3500 2000500

City diesel 2000 500

Special diesel 50

HDT

Naphtha

ATM

ATM

VAC

Overview of Scope

FCC

HDT

Diesel

Light

Crude

Cat Ref

Thermal

Cracking

Heavy

Crude

Technological evaluation;

New Yields;

Operation Costs;

Investment

- Analysis of Environmental, Health and Safety - Gasoline and Diesel oil imported costs

- Logistics for available crude oil

- Freight cost

Identification of Significant Risks

Benefits

Increase heavy crude oil processing

Higher quality diesel and gasoline

Increase of higher value products

Elaboration of the Technical-Economical Evaluation Study

Situation – October 2006

FEL-1 approved

Elaborating conceptual design of Petrobras Technology Units