KEMS A Gandhi Group Company

Engineered & Manufactured Solutions for Engineering

Industry

Business

Manufacturers of Closed die forging, Open die forging,

Pressure die castings, Sub-Assemblies and assemblies for

Engineering Industry that includes Automotive,

Construction equipment, Agricultural equipments, Rail,Oil

and Gas , Energy and Power sector and Defence

Location

Corporate Office

KEMS FORGING LTD. No. 100, 2nd Floor, Donna Bas Tower,

Railway Parallel Road, Kumar Park West,

Bangalore - 560 020.

Tel: +91-80-23082600

Fax: +91-80-23464622

Email: enquiry@kemsltd.com

KEMS Forging Ltd

Bangalore

KEMS Auto component

Ltd Bangalore

KEMS Aluminium

Pressure die casting

KEMS Open Forging

Chennai (TN)

Business Divisions

Pressure Die Casting

M/c upto 900 Ton capacity,Castings wt. 6 kg

max.

Machining- Assemblies

Fully finished Axles,Hubs,Suspension

assemblies

Hot Forging

Upset , Press and Hammer forging from 1Kg

to 80 Kg

Open Forging – Ring Rolling

Forgings Upto 200 Kg & Ring Rolling up to 1 Mtr

Hot Forging

Pressure Die Casting

Machining- Assemblies

Open Forging

Business Vision

To become a leading Engineering

Component/System supplier

recognized Indigenously and

Globally for Quality and

Commitment.

Growth Snapshot

Established in

1964 as a steel

marketing house

in Kolkata

Group Turnover

crossed 600

Crores

(100 Million USD

Company)

from 2015

* Branches

Established in

Metropolitan cities

in India in 1980

Hot Forging Plant

Established in

1991

ISO/TS 16949

Certified By TUV

NORD in 2005

* Manufacturing

activity established

with Machining and

Assembly in 1984

** ISO 9001

Certification in1991

Business

turnover

crossed 10Cr

In 1970

Forging Components

Wheel Hub

Retainer Plate

Crown K W Shaft

Hub

Crank Shaft

KEMS Forgings – Production Facility

Equipment Nos Forging capacity in Kg.

Mechanical Press 2500 Ton 1 20 Kg

Mechanical Press 1600 Ton 1 6.0 Kg

Mechanical Press 1300 Ton 1 4.0 Kg

Mechanical Press 1000 Ton 2 2.5 Kg

Hammer 6 Ton 1 50 Kg

Hammer 3.5 Ton 1 25 kg

Hammer 3 Ton 1 20 Kg

Hammer 1.5 Ton 1 6.0 Kg

Upsetter 6 inch 1

Upsetter 3.0 inch 1

Unit 1 located at Hoskote, Bengaluru Unit 2 Attibelle Industrial Area, Bengaluru

Supporting Facilities

Equipment Nos Specification

Continuous Heat treat furnace 4

Tempering Furnace 1

Tool Room & Die Shop Makino, Haas

Design D form forge simulation

CAD/CAM Pro E , Unigraphics

Metallurgical Lab Spectroscope

Hot Press, Hammer and Upset Forgings

Forging components

Forging components

Upset Forgings

Rear Teeth

Spindle Rocker Shaft

ITD

Axle shaft

Input Shaft

Upset Forgings

Pinion Spindle

Pinion

PIN

Axle Shaft

Forging Components

Bottom Clamp SS Bottom Clamp Teeth

Link Valve Body U Forging

Business Distribution

Clients Industry Sector Clients Products

AUTOMOTIVE

Tata Motors Camshaft, Front hub, Diff cage, Inter axle ass

Assembly

Ashok Leyland Ltd. Gear Blanks, Levers, Shafts, Bearing Caps, Bell

Crank Levers, Track Arms, Tie Rod Ends etc.

Meritor India Ltd. Bottom Clamp, Companion Flange, Yokes, Pinions,

Spindles etc.,

Hyundai India Ltd. Front Hub, Gear Blanks, Output shafts

Greaves Crankshaft, Cam Shaft, Connecting rod

Royal Enfield Flywheel, Under Bracket.

Rane Madras Drop arm, Rocker shaft primary, Rocker shaft Sec,

Rocker shaft ITD,

Bosch Cam Shafts……

Clients

Industry Sector Clients Products

Railways Axtone Drawbar

Hydraulics & Earth

Moving

LTCEL Rod Eyes, Flanges, Bottoms etc.

WIPRO Infrastructure Engg. Trunnion, Rod Eyes, Cap End Cover, Flanges, HE Covers,

Piston, Retainer

BEML Rollers, Sprockets, Gears, Links, Shafts etc.

P.H.C Piston, Retainer, CE Cover, HE Cover, Rod Eye

Oil & Gas GTN Gate, Bonnet body, Seat

Pressure Die Casting Division

KEMS Auto Component Ltd (KACL) Located in Hosur, Tamil Nadu

Started Operation in 2011

Equipped With

PDC M/c 800 Ton capacity - 3 Nos

PDC M/c 900 Ton Capacity - 1 Nos

Machines are fully Robotics

Melting and holding furnace

CMM

Material Strength Analyzing Laboratory

Manufacturing Facility

Pressure Die Casting M/c 800 T

Make : TOYO

Pressure Die Casting M/c 800 T

Make : ZETAI

Pressure Die Casting Products

VE Housing BOSCH

Cover Casting TVS Valve Body WABCO Cover Casting HONDA

Crank Case SCL Cover LH Royal Enfield

Customers

Bosch

Royal Enfield

Sundaram Clayton

Asian Automotive

Avni Lighting

Parker

Gilbarco

KACL Machining Division

Infrastructure

Located in Hoskote Industrial Area, Bengaluru with 100

Employees. The area spans 40,000 Sq ft.

Equipment Nos

CNC Turning Centre 26

CNC Vertical Machine Centers 6

CNC Horizontal Machine Centers 2

CNC Turn Mill Centre 1

Thread Rolling 1

VTL

Induction Hardening

Gear Hobbing

SPM drilling machine

2

2

CNC & VMC Machines

Quality Assurance

Final Inspection

In Process Inspection

Raw Material Inward

Inspection

Quality Infrastructure

Customer Profile

Industry

Sector Clients Products

Automotive

Ashok Leyland Ltd Suspension Assembly, Towing Hook, Front

Axle Assly.

Schneider Container Locking Mechanism

Hydraulics &

Railways

Meritor Rear Axle Shaft

Daimler India Rear Axle Shaft

JOST Container Locking Mechanism

P. H. C Piston, Retainer, Heads

H.P.S Hydraulic cylinder component

Axtone Draw bar

Sub Assemblies

Forged / Machined hydraulic components

Forged / Machined hydraulic components

Axle Shaft Division

Axle Shaft Machined

Wheel Hub Machined

Wheel Hubs

KEMS Open Forging, Chennai

Product Profile

Open forged shafts from 5 Kg to 1000 Kg

Forged rings

○ Thickness- 40mm to 250 mm

○ ID - 130mm to 800mm

○ OD- 200mm to 900mm

Ring Rolling facility

New facility for Crown Wheel

2 Ton forging hammer

New Product under development

Radius Rod Assembly

Corporate Social Responsibility

5

6

2

1

3 4

No Child

Labour

Implement

Environmental

Laws CS

R

Future Plans

* Establish R&D Facility to

design and validate

engineering systems

* Establishment of Fully

finished fractured

Connecting Rod R&D

Machining Facility

www.sammyconsulting.co

m

Thank You