Kems latest 2016 group presentation kg
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KEMS A Gandhi Group Company Engineered & Manufactured Solutions for Engineering Industry
description
KFL’s strong capability in design, engineering and consistency in delivering quality forgings has resulted in 100 percent retention of the clients.
Transcript of Kems latest 2016 group presentation kg
KEMS A Gandhi Group Company
Engineered & Manufactured Solutions for Engineering
Industry
Business
Manufacturers of Closed die forging, Open die forging,
Pressure die castings, Sub-Assemblies and assemblies for
Engineering Industry that includes Automotive,
Construction equipment, Agricultural equipments, Rail,Oil
and Gas , Energy and Power sector and Defence
Location
Corporate Office
KEMS FORGING LTD. No. 100, 2nd Floor, Donna Bas Tower,
Railway Parallel Road, Kumar Park West,
Bangalore - 560 020.
Tel: +91-80-23082600
Fax: +91-80-23464622
Email: [email protected]
KEMS Forging Ltd
Bangalore
KEMS Auto component
Ltd Bangalore
KEMS Aluminium
Pressure die casting
KEMS Open Forging
Chennai (TN)
Business Divisions
Pressure Die Casting
M/c upto 900 Ton capacity,Castings wt. 6 kg
max.
Machining- Assemblies
Fully finished Axles,Hubs,Suspension
assemblies
Hot Forging
Upset , Press and Hammer forging from 1Kg
to 80 Kg
Open Forging – Ring Rolling
Forgings Upto 200 Kg & Ring Rolling up to 1 Mtr
Hot Forging
Pressure Die Casting
Machining- Assemblies
Open Forging
Business Vision
To become a leading Engineering
Component/System supplier
recognized Indigenously and
Globally for Quality and
Commitment.
Growth Snapshot
Established in
1964 as a steel
marketing house
in Kolkata
Group Turnover
crossed 600
Crores
(100 Million USD
Company)
from 2015
* Branches
Established in
Metropolitan cities
in India in 1980
Hot Forging Plant
Established in
1991
ISO/TS 16949
Certified By TUV
NORD in 2005
* Manufacturing
activity established
with Machining and
Assembly in 1984
** ISO 9001
Certification in1991
Business
turnover
crossed 10Cr
In 1970
Forging Components
Wheel Hub
Retainer Plate
Crown K W Shaft
Hub
Crank Shaft
KEMS Forgings – Production Facility
Equipment Nos Forging capacity in Kg.
Mechanical Press 2500 Ton 1 20 Kg
Mechanical Press 1600 Ton 1 6.0 Kg
Mechanical Press 1300 Ton 1 4.0 Kg
Mechanical Press 1000 Ton 2 2.5 Kg
Hammer 6 Ton 1 50 Kg
Hammer 3.5 Ton 1 25 kg
Hammer 3 Ton 1 20 Kg
Hammer 1.5 Ton 1 6.0 Kg
Upsetter 6 inch 1
Upsetter 3.0 inch 1
Unit 1 located at Hoskote, Bengaluru Unit 2 Attibelle Industrial Area, Bengaluru
Supporting Facilities
Equipment Nos Specification
Continuous Heat treat furnace 4
Tempering Furnace 1
Tool Room & Die Shop Makino, Haas
Design D form forge simulation
CAD/CAM Pro E , Unigraphics
Metallurgical Lab Spectroscope
Hot Press, Hammer and Upset Forgings
Forging components
Forging components
Upset Forgings
Rear Teeth
Spindle Rocker Shaft
ITD
Axle shaft
Input Shaft
Upset Forgings
Pinion Spindle
Pinion
PIN
Axle Shaft
Forging Components
Bottom Clamp SS Bottom Clamp Teeth
Link Valve Body U Forging
Business Distribution
Clients Industry Sector Clients Products
AUTOMOTIVE
Tata Motors Camshaft, Front hub, Diff cage, Inter axle ass
Assembly
Ashok Leyland Ltd. Gear Blanks, Levers, Shafts, Bearing Caps, Bell
Crank Levers, Track Arms, Tie Rod Ends etc.
Meritor India Ltd. Bottom Clamp, Companion Flange, Yokes, Pinions,
Spindles etc.,
Hyundai India Ltd. Front Hub, Gear Blanks, Output shafts
Greaves Crankshaft, Cam Shaft, Connecting rod
Royal Enfield Flywheel, Under Bracket.
Rane Madras Drop arm, Rocker shaft primary, Rocker shaft Sec,
Rocker shaft ITD,
Bosch Cam Shafts……
Clients
Industry Sector Clients Products
Railways Axtone Drawbar
Hydraulics & Earth
Moving
LTCEL Rod Eyes, Flanges, Bottoms etc.
WIPRO Infrastructure Engg. Trunnion, Rod Eyes, Cap End Cover, Flanges, HE Covers,
Piston, Retainer
BEML Rollers, Sprockets, Gears, Links, Shafts etc.
P.H.C Piston, Retainer, CE Cover, HE Cover, Rod Eye
Oil & Gas GTN Gate, Bonnet body, Seat
Pressure Die Casting Division
KEMS Auto Component Ltd (KACL) Located in Hosur, Tamil Nadu
Started Operation in 2011
Equipped With
PDC M/c 800 Ton capacity - 3 Nos
PDC M/c 900 Ton Capacity - 1 Nos
Machines are fully Robotics
Melting and holding furnace
CMM
Material Strength Analyzing Laboratory
Manufacturing Facility
Pressure Die Casting M/c 800 T
Make : TOYO
Pressure Die Casting M/c 800 T
Make : ZETAI
Pressure Die Casting Products
VE Housing BOSCH
Cover Casting TVS Valve Body WABCO Cover Casting HONDA
Crank Case SCL Cover LH Royal Enfield
Customers
Bosch
Royal Enfield
Sundaram Clayton
Asian Automotive
Avni Lighting
Parker
Gilbarco
KACL Machining Division
Infrastructure
Located in Hoskote Industrial Area, Bengaluru with 100
Employees. The area spans 40,000 Sq ft.
Equipment Nos
CNC Turning Centre 26
CNC Vertical Machine Centers 6
CNC Horizontal Machine Centers 2
CNC Turn Mill Centre 1
Thread Rolling 1
VTL
Induction Hardening
Gear Hobbing
SPM drilling machine
2
2
CNC & VMC Machines
Quality Assurance
Final Inspection
In Process Inspection
Raw Material Inward
Inspection
Quality Infrastructure
Customer Profile
Industry
Sector Clients Products
Automotive
Ashok Leyland Ltd Suspension Assembly, Towing Hook, Front
Axle Assly.
Schneider Container Locking Mechanism
Hydraulics &
Railways
Meritor Rear Axle Shaft
Daimler India Rear Axle Shaft
JOST Container Locking Mechanism
P. H. C Piston, Retainer, Heads
H.P.S Hydraulic cylinder component
Axtone Draw bar
Sub Assemblies
Forged / Machined hydraulic components
Forged / Machined hydraulic components
Axle Shaft Division
Axle Shaft Machined
Wheel Hub Machined
Wheel Hubs
KEMS Open Forging, Chennai
Product Profile
Open forged shafts from 5 Kg to 1000 Kg
Forged rings
○ Thickness- 40mm to 250 mm
○ ID - 130mm to 800mm
○ OD- 200mm to 900mm
Ring Rolling facility
New facility for Crown Wheel
2 Ton forging hammer
New Product under development
Radius Rod Assembly
Corporate Social Responsibility
5
6
2
1
3 4
No Child
Labour
Implement
Environmental
Laws CS
R
Future Plans
* Establish R&D Facility to
design and validate
engineering systems
* Establishment of Fully
finished fractured
Connecting Rod R&D
Machining Facility
www.sammyconsulting.co
m
Thank You
