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UNION INDUSTRIES LLC ( Galvanizing Division )
INDEX
S.NO
DESCRIPTION
1
INTRODUCTION
2
OUR VISION & MISSION
3
COMPANY PROFILE
4
TRAINING
5
THE PLANT
6
GALVANIZING PROCESS FLOW
7
INDUSTRIAL LICENSE
8
ISO Certificates
9
MAJOR CLIENTS AND PROJECTS DONE
10
PICTORIAL DEMOSTRATIONS OF GALVANIZING PLANT AND ACTIVITIES
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INTRODUCTION
Union Industries L.L.C was established in 1973 in UAE as Limited Liability
Company. We involved in design, fabrication and installation of Aluminum
curtain walls, doors and windows.
In 1995 Union Industries (Galvanizing Div.) was born as one of the Dubai
U.A.E's largest hot-dip galvanizing plant with the kettle size of 12.7m Lx 1.1
M W x 1.4m H. which can process (Hot Dip Galvanizing) approx. 20,000 -
22,000 MT MS steel per year. The production lines are equipped with
pretreatment tanks, overhead traveling cranes, shot blasting machine,
and forklift for operation.
Union Industries (New Galvanizing Div.) newly Started on (01-11-2018) as
one of the division of UNION INDUSTRIES. Largest Hot-Dip Galvanizing Plant
with the Kettle size of 13M L x 1.6M W x 2.8M H. The production lines are
equipped with pretreatment tanks, overhead traveling cranes, Shot
Blasting machine, and forklift for operation. This organization is located in
the I-CAD III, Must Musaffah, Abu Dhabi U.A.E. And is fully equipped with
latest technologies for Galvanizing of Steel products.
Capacity:
The plant is capable of galvanizing medium and heavy structural steel of
various sizes and thickness. It has an annual capacity of 55,000 - 60,000MT
processed in two shifts. The availability of enough storage area for the
incoming materials and finish goods ensure proper flow of materials to
and from the plant without any hindrance.
At present, the company has around 100 potential clients in the UAE and
GCC countries and this list is increasing day by day.
As proof of its efficient way to working the company got certified under
ISO certification.
Our commitment begins with the customer, receiving the best quality for
the best price. We are also attentive to customer’s specific needs, and we
have the ability to the prompt action to see that those needs are always
met in a timely fashion. We consider all possible manufacturing options,
and pass the savings along to our valued customers, thereby helping our
valued customers maintain their competitive edge in the worldwide
manufacturing market place.
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OUR VISION & MISSION
Initially it was the vision set out by our Directors and later encouraged and
sustained by our Managing Director, Mr. Talal Yousuf Mohammed Najibi
that customer commitment and quality should be at the forefront and
today we are known for it. Recognizing a need for customer service in our
immediate sales area, UI developed the concept of its "Quick Turnaround
Service" a guarantee of an expedited galvanizing job at the time
specified by the customer, as an independent company with strong
proficient management and personal commitment from our staff, we are
able to bring the highest standards of quality to each project and execute
its excellences in the field of HOT DIP GALVANIZING.
COMPANY PROFILE
The Company was approved by national authoritative certification center
in December 2003 through ISO: 9001 Quality Management System, ISO
9001:2015 by Global Registrar Systems Accredited (GRS) by International
Services for Certification Bodies (EUROPE) UK LTD. The scope of Certificate
includes Blasting& Hot Dip Galvanizing as per standard ASTM A123M
/ASTM A153/ BSEN ISO 1461/ SA 2 ½ .
We are also an affiliated member of the Galvanizers Association of UK and
the American Galvanizers Association since 2003. As we entered into our
second decade, with the service side firmly in place, our focus turned
toward the quality of our product. Our desire was to consistently surpass
those standards and set up a quality assurance and control program that
insured those ideals were achieved.
Training
The success of company’s operation depends on good management
control, well-experienced and trained personnel, proper and well-
maintained equipment. Union Industries Management does realize this
very well and keeps all the machineries in good condition. There is a
separate maintenance wing to carry out all the maintenance activities.
The management periodically trains their teams and upgrade their
knowledge and skills.
Location
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The plant is located in I-CAD III, Industrial Area, very close to Musaffah,
Abu Dhabi. It spreads over an area of 18,000 square meters with a
covered area of approximately 15,000 square meters. The location is very
ideal for transporting materials to and from the plant with its proximity to
the main I-CAD III, Musaffah, Abu Dhabi.
The Plant
The state of the plant is from KING FIELD of Australia who is one of the best
suppliers of Hot Dip Galvanizing Plant across the world. The plant is
equipped with the most modern facilities, safety and environmental
protection devices with excellent product quality.
The plant is based on the latest process and consists mainly of the
following equipment’s. The detailed list of equipment is attached for
reference
1.) Degreasing Tank
2.) Acid Pickling Tank
3.) Water Rinsing Tank
4.) Fluxing Tank
5.) Double Chamber Dryers
6.) Zinc Kettle
7.) Quenching Tank
8.) Passivation Tank
9.) Acid Fumes Suction Units
10.) Filter Units
11.) Neutralization Tank
12.) Overhead traveling cranes
13.) Weigh Bridge
14.) Automatic Shot Blasting Unit
Laboratory As part of the plant, a well-equipped laboratory has also been set up to
(a) monitor the quality of the incoming materials; (b) conduct chemical
bath analysis and (c) inspection and test of finished products. The
laboratory is handled and managed by a well-qualified laboratory
inspectors.
Process Flow The plant produces a tough bright, smooth and uniform zinc coating. The
entire process is summarized by the following steps.
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1.) Degreasing
2.) Acid Pickling
3.) Water Rinsing
4.) Fluxing
5.) Drying
7.) Hot Dipping
8.) Water Quenching
9.) Passivation
10.) Finishing
11.) Final Inspection
12.) Weighing and Dispatch
A Programmable Logic Control (PLC) keeps the bath temperature at the
optimum level to ensure the best quality of the galvanized materials.
The Personnel
A dedicated sales and marketing team and customer support personnel
ensure the best pricing; prompt delivery and utmost customer satisfaction
Raw Materials
Only high purity zinc of above 99.95% is used for the galvanizing and is
procured from world well-known manufacturers. The same thing is
considered in the case of acids and other chemicals.
INSPECTION and TESTING Being a fully automated plant, the temperature of the molten zinc is
constantly monitored through Computer Controlled Devices. The
inspection team conducts thorough inspection and records the results at
various stages of the process as required. The products are sent to an
independent laboratory on a regular basis for analysis-thereby ensuring
the quality of the finished materials.
Documentations
As an ISO certified company, we are implementing a good
documentation system from receiving to dispatch of the finish goods.
Each department has a data encoder that maintains all the pertinent
records and documents. All the forms are internally registered and filed
accordingly.
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Conclusion
We certainly believe that our plant will go a long way in catering the
needs of the construction and other sector of industries in UAE and other
GGC countries. And to give way for further improvement, we will be
adaptive enough to consider all the suggestions and proposals from our
valued customers. We will always have the motivation to be further
innovative in achieving a high quality products and services.
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Industrial License
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ISO Certificate
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Occupational Health and Safety (OHS)- ISO 45001:2018
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Environmental Management System (OHS)- ISO 14001:2015
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Location Map Location Map Abu Dhabi Plant:
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Some of the Projects executed by us
Sr. Customer Project or Main Contractor Client
i. 1)
AL JABAR LTA ENGINEERING & CONTRACTING (ALEC) LLC Abu Dhabi
Borough Petro Chemical Project ADNOC – Abu Dhabi
2) ELECTRO INDUSTRIES – DUBAI ROAD SIGN ON EMIRATES ROAD DUBAI MUNICIPALITY
3) ACTCO – DUBAI DEWA POWER STATION DEWA – DUBAI
4) FABTECH INTERNATIONAL – DUBAI BAKU REFINERY / KUWAIT CEMENT PLANT
AZERBAIJAN REFINERY
5) AL HABTOOR ENTERPRISES – DUBAI ARAB POULTRY FARM AL DHAID
6) AL MOOSA CONTRACTING CO. – DUBAI JAFZA BUILDING – JABEL ALI (DUBAI) JAFZA
7) EMIRATES BUILDING SYSTEM (EBS) LLC EBS DNATA
8) HITECH STEEL – DUBAI AL JARF PALACE – ABU DHABI PWD–Abu Dhabi
9) HITECH STEEL – DUBAI OMAN – U.A.E. BORDER FENCING JOB ABU DHABI PUBLIC WORKS DEPARTMENTS
10) KHARAFI NATIONAL CO. – DUBAI ISO OCTANE PLANT – JABEL ALI (DUBAI)
ISO OCTANE
11) CHICAGO BRIDGE IRON COMPANY (C.B.I.) DUBAI
ENOC REFINERY ENCO – DUBAI
12) AL AMANA STEEL SAUDI ARABIA GIC– ABU DHABI
13) HEADLINE ENGINEERING FISIA ITALIAMPAINTI DEWA K.S.M.
14) INTERNATIONAL SHIP REPAIRS – FUJAIRAH
VAPAK – ENOC BELLELI ENERGY DUBAI
15) AL SHABIA ENGINEERING CO. LLC – SHARJAH
DUBAI AIRPORT RADAR TOWER NO. 02
ALANDICK
16) WTD SRL – Via Dei Castelli Romani Pomezia (RM) Italy (FISIA ITALIMPANTI)
(SHUWEIHAT S1 WATER ISLAND / POTABLE WATER PLANT) ABU DHABI
17) Emirates Telecommunication Corporation – Dubai
Various Projects for Dubai Region ETISALAT
18) PRISMA SPACE FRAME LLC – DUBAI IMPERIAL BEACH RESORT, UGANDA
19) Al Habtoor Engineering – Dubai Client – ADNOC, ADNOC filling station in Abu Dhabi
ADNOC
20) Emirates Trading Agency –Dubai Dubai Health Care City
21) Emirates Trading Agency –Dubai Dubai Marina
22) Emirates Trading Agency – Dubai ADNOC New H.Q. ADNOC
23) Emirates Trading Agency – Dubai Mall of Emirates
24) Emirates Trading Agency – Dubai Building of Emaar Project
25) Emirates Trading Agency – Dubai Emirates New Engineering Centre
26) Emirates Trading Agency – Dubai Burj Dubai – Residences Six Towers
27) Emirates Trading Agency – Dubai Dubai International Airport
28) Emirates Trading Agency - Dubai EMIRATES TOWER DEWA – DUBAI
29) Emirates Trading Agency - Dubai (MECHANICAL DIVISION)I
NEW MEDICAL COLLEGE – DOHA QATAR
30) Al Maha Metallic – Dubai Dewa – Substation Plant 2 Jabel Ali Cooling Plant 2 Amar Project – 14 Floor Building (Sheikh Zayed Road)
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31) Al Fara’a General Contracting Co. LLC Al Ain
Project ADNOC Filling Station - Site - Fatima, Ghanada, Faseel, Hayer Cont
ADNOC
32) Al Fara’a General Contracting Co. LLC Al Ain
Project ADNOC Filling Station - Site - Al Faqaa Rest Area – Al Otaiba & Garg
ADNOC
33) Al Fara’a General Contracting Co. LLC Al Ain
Project ADNOC Filling Station - Site - Al Motared F/s – Al Otaiba & Garg
ADNOC
34) Al Fara’a General Contracting Co. – Al Ain
Al Madeena Al Ain, Al Nasr Abu Dhabi ADNOC
35) Al Fara’a General Contracting Co. – Al Ain
Adnoc Filling Station – Al Murouzi ADNOC,
36) AL FARA’A GENERAL CONTRACTING CO. (LLC) AL AIN – ABU DHABI
ADNOC FILLING STATION NEW INDS MEZYAD
37) Al Fara’a General Contracting Co. LLC Al Ain
ADNOC Filling Station - Site - Al Oweis Filling Stations – Al Badar Cont.
ADNOC
38) Al Fara’a General Contracting Co. LLC Al Ain
ADNOC Filling Station - Site - Al Dhafra Air Service Stn – Eastern Int.
ADNOC
39) Al Fara’a General Contracting Co. LLC Al Ain
ADNOC Filling Station - Site – Abu Dhabi, Fujairah, Ras Al Khaimah &
ADNOC
40) Super Engineering Industry – Abu Dhabi Additional Desalination Plant in Ras Al Kaima & Ajman
FEWA,
41) Super Engineering Industry – Abu Dhabi Raslafan Project in Qatar Chiyoda Camp
42) Super Engineering Industry – Abu Dhabi Project – Power Project in Jabel Ali CCC
43) Super Engineering Serices – Abu Dhabi Jebel Ali Power Station Toshiba
44) Super Engineering LLC. – Dubai Qatar Gas Expansion CTJV
45) Super Engineering LLC. – Dubai Ruwais Oil Field GASCO.
46) Gulf Engineering Industries -Dubai Airport Terminal Siemens
47) Gulf Engineering Industry - Dubai Additional Desalination FEWA,
48) Gulf Engineering Industry – Dubai FUJAIRAH POWER – DESALINATION PROJECT QIDSA SITE
Dusan
49) Standard Fabrication & Engineering Works – Dubai
Abu Dhabi Municipality NEL Energy
50) Standard Fabrication Engg Works – Dubai
DUBAL EXPANSIION PROJECT
51) Standard Fabrication & Engineering Dubai Municipality DEWA
52) Drake & Scull DAFZA Phase IV Project (Dubai International Airport
53) Fitwell Metal Industries – Dubai Jebel Ali Power Station Toshiba
54) GINCO Steel LLC – Sharjah Airport Terminal 3, Dubai Siemens
55) International Ship Repairs – Fujairah Airport Terminal 3, Dubai W J & P
56) WJ&P Airport Terminal 3 Dubai
57) Tiger Steel – Sharjah GASCO-OGD-III, Consultant – Bectel Gasco
58) Descon Engineering – Abu Dhabi Project – Airport Terminal 3, Dubai Siemens
59) Ferrofab LLC ENOC CBI
60) Al Jead Metal – Dubai Jebel Ali Power Project – K 2 & L, L-1
61) Onyx Industries FZC Jebel Ali New Container Terminal Stage 1, LCC 2 & 3
Hyundai Engineering
62) William Hare – Dubai
Qatar Gas II Development Ceoda Teqnip Joint Venture (CTJV)
63) ALUBATH MIDDLE EAST FZCO- Dubai Abu Dhabi Grand Mosque HALCROW
64) Emirates Building System LLC. –Dubai RAS LAFFAN OLEFIN PROJECT- QATAR TECHNIP
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65) Perfect Industries LLC – Dubai. Occidental Mukhaizna Facilitie-OMAN CTS
66) KHANSAHEB CIVIL ENGINEERING – DUBAI
EMIRATES ROAD PROJECT DUBAI MUNICIPALITY
67) Khansahab Civil Engineering L.L.C-Dubai White Water Waste Industries Ltd Palm Jumeirah
Atlantis
68) Khansahab Civil Engineering L.L.C-Dubai Trade Center Resident Building Dubai Contracting
Company
69) KHANSAHEB CIVIL ENGINEERING Dubai Metro Hitach
70) TATA PROJECT LIMITED IRM Trading Terminal, ENOC Project , Inside port of Fujairah
ENOC
71) NICO INTERNATIONAL HYDROSPACE IRM Trading Terminal, ENOC Project , Inside port of Fujairah
ENOC
72) FIREPRO SYSTEMS INTERNATIONAL LLC
Ferrari Experience –Abu Dhabi Al Dar
73) FITWELL METAL INDUSTRIES LLC Dubai Metro Mitsubhishi
74) NASH ENGINEERING FZCO
CUC-2, CUC1, for DLC Kharafi National
75) EMIRATES ELECTRICAL ENGINEERING LLC
Dubai Autodrum Edara
76) BLUE STEEL INDUSTRIES LLC
Dubai Metro
Chadwick Technology
77) SAITECH ENGINEERING FZE Power And Desalination Installation Phase 123
DEWA Consultant –FISTNER
78) RELIABLE FABRICATION LLC DUBAI Dubai World Central, Phase 1 DWC DCPS (RC1, RC2, & LC2) Consultant – Daral – Handasah
Govt of Dubai, Deprt of Civil Avialtion Contractor - Gulf District Cooling LLC
79) EAGLE ELECTRO MECHANICAL CO Tabreed District Cooling Scheme –Al Kifaf & Al Rashidiya Knowledge Village STP Al Quoze Land Development Phase -2
80) DODSAL ENGG & CONSTRUCTION PTE LTD
Fujairah Phase -2 Water Transmission System Consultant: ILF Counsulting Engineers Contractor : TECHNIP – DODSAL Consortium
Abu Dhabi Transmission & Despatch Company (TRANSCO)
81) HARSHA PRECISION MIDDLE EAST FZC Borough Petrochemical CBI
82) TAURUS MECHANICAL ENGINEERING
Dubai Metro Sendan Al Emarat Engineering LLC
83) NICO INTERNATIONAL HYDROSPACE ADCOP Fujairah Belleli Energy
84) Petrofac E & C Oman LLC
Kauther Depletion & Compression Project
Petroleum Development Oman LLC (PDO)
85) Nico international Hydrospace
GPS Chemoil phase IV Oil Terminal -Fujairah
GPS CHEMOIL Consultant:JURONG
86) Khansahab Civil Engineering Yas Island Water Park Proslide Technology
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Inc White Water
87) Taurus Mechanical Engineering Co. EPC for AFAP FFD Project- ADCO PETROFAC
88)
Taurus Mechanical Engineering Co. Military Monopole Dubai (Client –
Alandick)
Palm Jumeirah Tunnel
89) Perfect Engineering
AX 399- EBS System -Dubai INT'L Airport
SD (Middle East )LLC
90) Perfect Engineering
AX488-Modificatioin of the C1 inline screening system -Dubai INT'L Airport
SD (Middle East )LLC
91) SPT OILFIELD EQUIPMENT & VESSELS MANUFACTURERS LLC
RRE3 (Ruwais refinary Expansion 3) samsung Engg construction Ltd
92) Novablue Industries
Male & Female School at Madinat Zayed City,Abu Dhabi
ADNOC
93) Actco General Contracting Co.LLC
HABSHAN 5 UTILITIES & OFF SITES PROJECT
GASCO
94) Actco General Contracting Co.LLC
Ruwais Refinery Expansion Project EPC -4
TAKREER
95) Actco General Contracting Co.LLC
BOUROUGE -3 UTILITIES & OFFSITES PROJECT
BOROUGE
96) Al Fara’a General Contracting Co. LLC – A Ain
HABSHAN 5 INDUSTRIAL FACILITIES –AFGC
GASCO
97) METITO (OVERSEAS) LIMITED
Unitd development company, Qatar Dar Al Handasah
98) METITO (OVERSEAS) LIMITED.
Ruwais Housing Complex ADNOC
99) Shaw Emirates Pipe Manufacturing LLC
Ruwais Refinery Expansion Project Package# 1
SK Engineering & Consultant
100) GS Engineering & Construction Ruwais Refinery Expansion Project TAKREER
101) Al Reyami Steel Construction
(a) Ruwais Refinery Expansion Project (b) Sea Palace Development – Sheikh Khalid Villa
(a) Takreer (b) NPC
102) Taurus Mechanical Engineering Co UPPER ZAKUM UZ750 , ECW 80mtr
Tower
Al Bawerdi Alan Dick LLC/ Al Jabber Energy Abdulla/ ZADCO
103) Al faraa General Contracting AL RAHABA, AL BAHAYA, Al Falah, Khalifa City-B, Shahama.
ADNOC
104) Audex Furjairah FZE ENOC Fujairah Distribution & Trading Terminals, Fujairah
ENOC
105) GULF ENGINEERING INDUSTRIES Falcon Galvanizing Plant,ICAD II Abu Dhabi
Nascon Engineering Limited
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Current Projects in Hand
Coustomer Name Project Client
Cylingas Company LLC ENOC Fujairah Distribution & Trading Terminals, Fujairah
ENOC
NASH Engineering FZCO Al Zour North Phase SIDEM
Shaw Emirates Pipe Manfu (CBI) WHEASTONE PROJECT LNG Plant -AUSTRALIA
BECHTEL OG &C
CYLINGAS Petroleum Regenation and Processing facility
PYRAMID Engg Solution ECOMAR MUC oil & gas
NASH Engineering FZCO ZIRKU ISLAND F&G UPGRADE PROJECT Engineering: ZADCO Client: SILVERTECH
Audex Fujairah LL FZE VTTI Crude tank terminal site,Fujairah VTTI
Beaver Gulf Contracting LLC MOTOR WORLD ADNOC
Perfect Engineering UPPER ZAKUM 750 Islands Surface Facilities
Petrofac/ ZADCO
Perfect Engineering Central Processing Facility (CPF) Khazzan Project
Petrofac
Audex Fujairah LL FZE BPGIC FUJAIRAH TERMINAL – PHASE 1
MUC oil & Gas
Rotary Engineering Fujairah FOT IMPROVEMENT EPC WORKS Rotary Engineering
HI-TECH Steel Industries BAYNOUNAH/ /GHYATHI- substation ADNOC
Reliable fabrication Opera House AVENU Al futtaim
Sarsean Oil Field Equipment Fire Fighting Pipes TYCO Fire & Security USE LLC
Contech Engineering Co. LLC HSYNCOAL 400KV STATION SIEMENS/DEWA
Adyard Abudhabi LLC REFURBISHMENT OF TANK T-128 EPPCO INTERNATIONAL LTD /
ENOC-GEP
LPFLEX Base Industry LLC SKY SIGN ENOC
Middle East Factory LLC AL Futtaim Retail Park LLC AF Construction LLC.
Middle East Factory LLC ROAD&TRANSPORT AUTHORITY PERSONSOVERSEASLTD/DUTCO BALFOUR BEATTY LLC
Middle East Factory LLC AA 9051 – RTA Marine Floating Station DBB Contracting LLC
Middle East Factory LLC Expo 2020 – thematic district main 60-020
Hopkins Architects/Proscape LLC.
PRIME TECHNOLOGIES L.L.C SOUTH HEIGHT AL SATWA DUBAI MAE ELECTROMECHANICAL
WORKS L.L.C
Prisma Space Frame LLC LULU MALL SHARJAH
Reliable Fabricators LLC HESSA- 132/11KV Substation Art Lines contracting Co. LLC
Reliable Fabricators LLC 400KV Hassayan coal Station DEWA/SIEMENS
Core Metal Technical Services LLC
ROUTE 2020 METRO PROJECT EXPOLINK-METALLIC WALKWAY (EXPO 2020 )
RTA ,ALSTOM,Parson systa,expolink,
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CAPACITY 55000-60000 MT PER-ANNUM
AUTOMATIC BLASTING UNIT
AUTOMATIC BLASTING UNIT
DEGREASING
ACID BASED DEGREASER TO REMOVE STAINS
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ACID PICKLING
HCL TO REMOVE RUST AND SCALES
WATER TO REMOVE RESIDUAL ACID
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FLUXING
ZINC CHLORIDE + AMONIUM CHLORIDE TO PREVENT OXIDATION
DRYER
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HOT-DIP GALVANIZING BATH
Molten Zinc - 445C to 455C
WATER QUENCHING
BATH SIZE – 13m L X 1.6m W x 2.8m H
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PASSIVATION
INSPECTION
COATING THICKNESS MEASUREMENT
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READY FOR DISPATCH
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