7/25/2019 FlawTech 2009 Brochure
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To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.c
~ The World Leader in Manufacturing Real Flaws ~
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
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TABLE OF CONTENTS
FLAWED SPECIMEN CATEGORIES
STANDARD KIT INTRODUCTION
DISCONTINUITIES LIST
STANDARD RADIOGRAPHIC KIT
STANDARD ULTRASONIC KIT
STANDARD MAGNETIC PARTICLE &
LIQUID PENETRANT KIT
STANDARD VISUAL KIT
STANDARD DEMONSTRATION KIT
PRACTICAL EXAM INTRODUCTION
UT PRACTICAL EXAM SPECIMENS
MT/PT PRACTICAL EXAM SPECIMENSSAMPLE DRAWING OF EXAM SPECIMENS
ADVANCED SPECIMENS
API-UT-1 SPECIMEN KIT
API RP-2X SPECIMEN KIT
SOCKET WELD KIT
EPRI BOILER TUBE DAMAGE KIT
ASME SECTION XI, APPENDIX VII KIT
ASME SECTION XI, APPENDIX VIII
SUPPLEMENTS 2, 3 & 10 KITS
FLAW IMPLANT TECHNIQUES
ULTRASONIC CALIBRATION BLOCKS
PDI ALTERNATIVE ASME CAL BLOCKS
EPRI CS-4774 & BASIC PIPING CAL BLOCKS
PDI UT 10 CALIBRATION BLOCK SET
OVERLAY STEP WEDGE CAL BLOCK
NASA/GENERAL DYNAMICS SERIES
PROGRAMMED INSTRUCTION &CLASSROOM TRAINING BOOKS
APPENDIX VIII PRACTICE SESSIONS &
APPENDIX VIII QUALIFICATIONS
RENTAL PRICE LIST APPENDIX VIII
RENTAL PRICE LIST STANDARD KITS
RENTAL PRICE LIST ADVANCED KITS
AWS / CWI VISUAL KIT
PH DIVERSIFIED INC.
INQUAL DIVISION
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AWS / CWI PENETRANT KIT
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
PAGE 9
PAGE 10
PAGE 11PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
PAGE 17
PAGE 18
PAGE 19
PAGE 20
PAGE 21
PAGE 22
PAGE 23
PAGE 24
PAGE 25
PAGE 26
PAGE 27
PAGE 28
PAGE 29
PAGE 30
PAGE 31
PAGE 32
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4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
FLAWED
SPECIMEN
CATEGORIES
STANDARD ADVANCED CRITICAL
STANDARD
SPECIMENS
Have a tolerance of
+/- 0.150 (4mm).
Includes all standard kit
specimens and all ut &
mt/pt practical exam
specimens.
Designed to enhance the
training & qualification
of level I & II personnel
with regards to
snt-tc-1a, en473 & pcn.
Normally smaller in size
and less expensive
than Advanced and
Critical specimens.
Basic Document Package
with CAD drawings is
Included with each kit
or exam specimen.
Custom specimens are
available at this level of
tolerance.
Have a tolerance of
+/- 0.080 (2mm)
Includes all advanced
specimens, api-ut-1 kit &
all asme section xi
appendix vii specimen bank.
Designed to enhance the
training & qualification
of level I, II & III
personnel with regards to
snt-tc-1a, en473 & pcn.
Stock Advanced Specimens
are larger in size than
the standard specimen
and higher tolerance.
Document Package with
cad drawings is included
with each kit or individual
Advanced Specimen.
ADVANCED
SPECIMENS
Custom specimens are
available at this level of
tolerance.
CRITICAL
SPECIMENS
Have a tolerance of
+/- 0.040 (1mm)
Includes all ASME Sect
XI Appendix VIII specimen
and most of the custom
designed specimens.
Designed to customer
specifications for their
training & qualification
of ndt personnel,
equipment and procedur
Size of specimens range
from a small bolt for th
space shuttle to a 20,0
pound reactor nozzle.
Detailed Documentation
is included with specime
Contact FlawTech for
exact details.
Custom specimens are
available at this level o
tolerance.
INDUSTRIES THAT USE FLAWTECH SPECIMENS
CALL FLAWTECH TODAY FOR DETAILS
SPECIMENS
RECOGNIZED
GLOBALLY
NDT
INDUSTRY
PIONEER
UNSURPASSED
QUALITY
7/25/2019 FlawTech 2009 Brochure
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STANDARD KIT
INTRODUCTION
FLAWTECH STANDARD KITS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
RT KIT
UT KIT
MT/PT KIT
VT KIT
DEMONSTRATION KIT
REFERENCE RADIOGRAPHS
5 SPECIMENS & 11 FLAWS
FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS
SPECIAL
KITS
INDUSTRIES THAT USE FLAWTECH SPECIMENS
20 REAL FLAWS PER KIT
10 LARGE 4 X 8
CARBON STEEL
SPECIMENS PER KIT
FREE CARRYING CASE
DETAILED DOCUMENT
PACKAGE WITH CADDRAWINGS
Flaw Manufacturing Technology
FLAWTECH STANDARD
KIT SPECIMENS
ARE DESIGNED TO:ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
2
REV. 10 08
CUSTOM KITS AVAILABLE
EACH KIT CONTAINS
7/25/2019 FlawTech 2009 Brochure
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FLAWTECHDISCONTINUITIES
LIST4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing Technology
# FLAW TYPE WELD NDT METHOD
10
11121314151617181920
303132
33343536373839
50515253545556
575859
7071727374757677787980
90919293
TOE CRACK
TOE CRACKROOT CRACKUNDERBEAD CRACKCENTER LINE CRACK (SURFACE)CENTER LINE CRACK (SUB-SURFACE)CIRCUMFERENTIAL CRACK (FLUSH CROWN)TRANSVERSE CRACK (FLUSH CROWN)BASE METAL CRACK (CROWN HAZ AREA)BASE METAL CRACK (ROOT HAZ AREA)CRATER CRACK (CROWN STOP/START AREA)
POROSITY (SUB-SURFACE)POROSITY (SUB-SURFACE)POROSITY (SURFACE)
POROSITY (SURFACE)SINGLE GAS PORESINGLE GAS PORESLAG INCLUSION (ROOT AREA)SLAG INCLUSION (WELD GROOVE AREA)SLAG INCLUSION (ROOT AREA)TUNGSTEN INCLUSION (ROOT AREA)
LAMINATION (BASE METAL)LAMINATION (BASE METAL)LACK OF FUSION (SUB-SURFACE)LACK OF FUSION (SURFACE BREAKING)LACK OF FUSION (SURFACE BREAKING)LACK OF FUSION (ROOT AREA)INCOMPLETE ROOT PENETRATION
INCOMPLETE ROOT PENETRATIONINCOMPLETE ROOT PENETRATION (BRIDGING)INCOMPLETE GROOVE WELD (CROWN AREA)
ROOT CONCAVITYEXCESS ROOT PENETRATIONMISALIGNMENT (ROOT & CROWN AREA)UNEVEN LEG LENGTHEXCESS CROWNEXCESS CROWNCONCAVE CROWNCONCAVE CROWNUNDERCUTUNDERCUTOVERLAP
WELD SPATTERWELD SPATTERCHIPPING HAMMER MARKSCHIPPING HAMMER MARKS
SV / DV
FILLETSVFILLETSV / DVSV / DVSV / DVSV / DVSV / DVSVSV / DV
SV / DVFILLETSV / DV
FILLETSV / DVFILLETSVSV / DVFILLETSV / DV
SVWP FACESV / DVSV / DVFILLETSVSV
DVFILLETSV / DV
SVSVSVFILLETSV / DVFILLETSV / DVFILLETSV / DVFILLETFILLET
SV / DVFILLETSV / DVFILLET
-
---------
VT
--
VT
VT------
------
VT
--
VT
VTVTVTVTVTVTVTVTVTVTVT
VTVTVTVT
MT/PT
MT/PTMT/PT
-MT/PT
-MT/PTMT/PTMT/PTMT/PTMT/PT
--
MT/PT
MT/PT------
-MT/PT
-MT/PTMT/PTMT/PTMT/PT
--
MT/PT
----------
MT/PT
----
UT
UTUTUTUTUTUTUTUTUT-
UTUT-
-UT-
UTUTUT-
UT-
UTUT-
UTUT
UTUTUT
-----------
VTVTVTVT
RT
-RT-
RTRTRT----
RTRT-
-RTRTRTRTRTRT
------
RT
RT-
RT
RTRTRT--------
RTRTRT-
HOW TO REQUEST A CUSTOM SPECIMEN
ELECT A OLERANC
andar . 5 (4mm)
A van e / 0 (2mm)
i a /-0. 0 (1mm)
1ST
SELECT A TOLERANCE
andard +/-0.150 4mm)
vanced +/-0.080 2mm)
Critical +/-0.040 1mm)
2ND
ELEC YOUR FLAWS
ROM TH A OVE TA LE
R PEC Y YOUR
PEC A REQU REMENTS
2ND
SELECT YOUR FLAWS
FROM THE ABOVE TABLE
OR SPECIFY YOUR
SPECIAL REQUIREMENTS
RD
ECT TH MA RIAL
TY , WELD PR P G M
AND E R QU R D ND
M TH D O N PECTI N
3RD
SELECT THE MATERIAL
TYPE, WELD PREP GEOMET
AND THE REQUIRED NDT
METHOD OF INSPECTION
3
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12. Root Crack in Single Vee
MT/PT, UT, R T
15. Centerline Crack, Single
Vee (sub-surface)
UT, RT
30. Porosity in Double Vee
(sub-surface) UT, RT
31. Porosity in Fi llet
(sub-surface) UT, RT34. Single Gas Pore in Single
Vee UT, RT
36. Slag Inclusion in Single Vee
(root area) UT, RT37. Slag Inclusion in Single Vee
(weld groove area) UT, RT
38. Slag Inclusion in Fillet(root area) UT, RT
39. Tungsten Inclusion in SingleVee (root area) RT
56. Incomplete Root Penetrationin Single Vee, VT, UT, RT
57. Incomplete Root Penetration inDouble Vee, UT, RT
59. Incomplete Groove Weld
(crown area)VT, MT/PT, UT, RT
70. Root Concavity in Single
Vee VT, RT71. Excess Root Penetration
in Single Vee VT, RT
72. Misalignment, Root & Crown
in Single Vee VT, RT
90. Weld Spatter on Single Vee
VT, RT92. Chipping Hammer Marks
on Single Vee, VT, RT
ST ND RD
R DIOGR PHI
KIT
Broc-RT-A 10-09
Shipping Weight 65lbs
0.375" & 0.625"
(9.5mm & 16mm)
CROSS SECTION V EW
REFERENCE EDGE
I.D. LABEL 8"
(200mm)
4"(100mm)
4.5"
(114mm)
0.337"
(8.6mm)
8"
(200mm)
I D. LABEL
REFERENCE DATUM
CROSS SECTION
V EW
CROSS SECTION VIEW
REFERENCE EDGEI D.
LABEL
8"
(200mm)
4"
(100mm)
4"
(100mm)
0.375"
(9.5mm)
TheRadiographic Kit contains:
8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS" , randomly placed
Act ual X-Ray f i lm is provided for each specimen. Specimens
are packaged in 2 FREE CARRYING CASES. Complete with
Document Package with "Flaw Truth" doc umented by CAD
drawings with a Standard Tolerance of 0.150" (4mm).
The standard Radiographic Examination Kit contains 20 flaws
similar to those shown in the cross section drawings below.
Also Availab le
Reference Radiograph Set "Real Film & Real Flaws"
Document Package Only - with 10 CAD Drawings & 16 film
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORM ATION
30. Porosity in Single Vee
RT, UT
14. Centerline Crack, Single
Vee (surface breaking)
MT/PT, UT, R T
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
Phone: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
CONTACT YOUR LOCAL NDT
SUPPLIER OR
FL WTE HFOR ORDERING DETAILS
ALL SPECIMENS CONTAIN
"REAL FLAWS"
4
7/25/2019 FlawTech 2009 Brochure
7/29
Broc-UT-A 10-08
Shipping Weight 65lbs
0.375" & 0.625"
(9.5mm & 16mm)
CROSS SECTION V EW
REFERENCE EDGE
I D. LABEL 8"
(200mm)
4"(100mm)
4.5"
(114mm)
0.337"
(8.6mm)
8"
(200mm)
I D. LABEL
REFERENCE DATUM
CROSS SECTION
V EW
CROSS SECTION VIEW
REFERENCE EDGEI D.
LABEL
8"
(200mm)
4"
(100mm)
4"
(100mm
0.375"
(9.5mm)
34. Single Gas Pore in Single
Vee UT, RT37. Slag Inclusion in Single Vee
(weld groove area) UT, RT
38. Slag Inclusion in Fillet
(root area) UT, RT
50. Lamination in Single Vee
(base metal) UT
52. Lack of Fusion in Single Vee
(crown area) UT
17. Transverse Crack in Single
Vee, flush crown
MT/PT, UT
18. Base Metal Crack in Single
Vee (top HAZ area)
MT/ PT, UT
19. Base Metal Crack in Single
Vee (bottom HAZ area)
MT/PT, UT
30. Porosity in Double Vee
(sub-surface) UT, RT31. Porosity in Fi llet
(sub-surface) UT, RT
Drawings
Not to
Scale
57. Incomplete Root Penetration in
Double Vee, UT, RT
59. Incomplete Groove Weld
(crown area)
VT, MT/PT, UT, RT
55. Lack of Fusion in Single Vee
(surface breaking at root)
MT/PT, UT
56. Incomplete Root Penetration
in Single Vee, VT, UT, RT
15. Centerline Crack, Single Vee
(sub-surface) UT, RT
16. Circumferential Crack in
Single Vee, flush c rown
MT/PT, UT
10. Toe Crack in Single Vee
MT/PT, UT12. Root Crack in Single Vee
MT/PT, UT, RT
The Ultrasonic Kitcontains:8 Plates, 1 Pipe and 1 Tee
20 Discontinuities, "REAL FLAWS" , randomly placed
Specimens are packaged in2FREECARRYING CASES.
Complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of 0.150" (4mm).
The standard Ultrasonic Examination Kit contains 20 flaws similar
to those shown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
CONTACT YOUR LOCAL NDT
SUPPLIER OR
FL WTE H
FOR ORDERING DETAILS
5
ALL SPECIMENS CONTAIN
"REAL FLAWS"
ST ND RD
ULTR SONI
KIT
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8/29
ST ND RD
M GNETIC P RTICLE
LIQUID PENETR NT
KIT
Shipping Weight 35lbs
80. Overlap in Fil let
VT, MT/PT55. Lack of Fusion in Single Vee
(surface breaking at root)
MT/PT, UT
10. Toe Crack in Single Vee
MT/PT, UT
12. Root Crack in Single VeeMT/PT, UT, R T
14. Centerline Crack, Single Vee(surface breaking)
MT/PT, UT, R T
11. Toe Crack in Fil let
MT/PT, UT
The MT/PT Kitcontains:
8 Plates and 2 Tees
20 Discontinuities , "REAL FLAWS" , randomly placed
Specimens are packaged in a FREE CARRYING CA SE .
Complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of +/- 0.150" (4mm).
The standard MT/PT Kit contains 20 "real" flaws simi lar to those
shown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
CROSS SECTION VIEW
REFERENCE EDGE
I D. LABEL 8"
(200mm)
4"
(100mm)
0.25"
(6mm)
CROSS SECTION VIEW
REFERENCE EDGEI D.
LABEL
8"
(200mm)
4"
(100mm)
4"(100mm)
0.25"
(6mm)
Broc-MT-A 10-08
16. Circumferential Crack in
Single Vee, flush crown
MT/PT, UT
17. Transverse Crack in Single
Vee, flush crown
MT/PT, UT
18. Base Metal Crack in Single
Vee (top HAZ area)
MT/ PT, UT
19. Base Metal Crack in Single
Vee (bottom HAZ area)
MT/PT, UT
20. Crater Crack in Single Vee
(surface stop-start area)
MT/PT, VT
32. Porosity in Single Vee
(surface breaking)
VT, MT/PT
33. Porosity in Fi llet
(surface breaking)
VT, MT/PT
51. Lamination in Weld Prep
MT/PT53. Lack of Fusion in Single Vee
(surface breaking at crown)
MT/PT, UT
54. Lack of Fusion in Fillet
(surface breaking at crown
MT/PT
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
CONTACT YOUR LOCAL NDT
SUPPLIER OR
FL WTE H
FOR ORDERING DETAILS
ALL SPECIMENS CONTAIN
"REAL FLAWS"
6
Drawings
Not to
Scale
7/25/2019 FlawTech 2009 Brochure
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ST N R
VISU L
KIT
33. Porosity in Fi llet
(surface breaking)
VT, MT/PT
32. Porosity in Single Vee
(surface breaking)
VT, MT/PT
20. Crater Crack in Single Vee
(surface stop-start area)
MT/PT, VT
The Visual Kitcontains:
7 Plates and 3 Tees
20 Discontinuities, "REAL FLAWS" , randomly placed
Specimens are packaged in a FREE CARRYING CASE .
complete with Document Package with "Flaw Truth" documented
by CAD drawings with a standard tolerance of +/- 0.150" (4mm).
The standard Visual Examination Kit contains 20 flaws similar to
those shown in the cross section drawings below.
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION
CROSS SECTION VIEW
REFERENCE EDGEI.D.
LABEL
8"
(200mm)
4"
(100mm)
4"
(100mm)
0.25"
(6mm)
91. Weld Spatter on Filler
VT, RT
Broc-VT-A 10-08
Drawings Not to Scale
72. Misalignment, Root & Cro
in Single Vee VT, RT
71. Excess Root Penetration
in Single Vee VT, RT70. Root Concavity in Single Vee
VT, RT
56. Incomplete Root Penetration
in Single Vee, VT, UT, RT
59. Incomplete Groove Weld
(crown area)
VT, MT/PT, UT, RT
90. Weld Spatter on Single Vee
VT, RT
80. Overlap in Fil let
VT, MT/PT
79. Undercut in Fil let
VT78. Undercut in Single Vee
VT
77. Concave Crown in Fillet
VT
76. Concave Crown in Single Vee
VT
75. Excess Crown in Fillet
VT74. Excess Crown in Single Vee
VT73. Uneven Leg Length in Fillet
VT
CONTACT YOUR LOCAL NDT
SUPPLIER OR
FL WTE H
FOR ORDERING DETAILS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403
www.FlawTech.com
CROSS SECTION VIEW
REFERENCE EDGE
I D.LABEL 8"
(200mm)
4"
(100mm)
0.25"
(6mm)
7
ALL SPECIMENS CONTAIN
"REAL FLAWS"
Shipping Weight 35lbs
7/25/2019 FlawTech 2009 Brochure
10/29
N T
EMONSTR TION
KIT
APPLICABLE NDT
METHOD UT RT MT PT VT
11 - Toe Crack (fillet)
15 - Center Line Crack
19 - Base Metal Crack
30 - Porosity (single vee)
20 - Crater Crack
37 - Slag Inclusion
54 - Lack of Fusion
71 - Excess Root
X X X
X X X
X X X
XX
X X
X XXX
The NDT Demonstration Kitcontains:
1 Pipe, 3 Plates and 1 Tee
11 Discontinuities, "REAL FLAWS" , randomly placed
Specimens are packaged in a FREE CARRYING CASE. The
"Flaw Truth" is documented on CAD drawings with a standard
tolerance of +/- 0.150" (4mm).
This Kit contains actual X-Ray fil m for RT specimens and a
"Flaw Locator" for UT specimens.
This standard NDT Demonstration Kit contains 11 flaws in 5
specimens. The flaws in these specimens can be examined by
several different NDT methods to demonstrate the advantages
and disadvantages of each NDT method. See Kit Price List for
cost and listings of other flaw types available only fromF
lawT
ech.
CROSS SECTION V EW
REFERENCE EDGE
I D. LABEL 8"
(200mm)
4"
(100mm)
0.25" & 0.625"(6mm & 16mm)
4.5"(114mm)
0.337"
(8.6mm)
8"
(200mm)
I.D. LABEL
REFERENCE DATUM
CROSS SECTION
V EW
CROSS SECTION V EW
REFERENCE EDGE
I.D.
LABEL
8"
(200mm)
4"
(100mm)
4"
(100m
0.25"
(6mm)
Shipping Weight 35lbs
VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORM ATION
11. Toe Crack in Fillet
MT/PT, UT19. Base Metal Crack in root
HAZ. MT/PT, UT
Broc-Demo-A 10-0
law
ech Inc.
4486 RACEWAY DR.
CONCORD, NC 28027
TEL: 704-795-4401
FAX: 704-795-4403
www.FlawTech.com
57 - Incomplete Root
X XX
57. Incomplete Root Penetrationin Double Vee, UT, RT
30. Porosity in Single Vee
(sub-surface) UT, RT
37. Slag Inclusion in Single
Vee, UT, RT
54. Lack of Fusion in Fillet
(surface breaking) MT/PT
71. Excess Root in
Single Vee RT, VT
20. Crater Crack (crown stop-start area) MT/PT, VT
15. Center Line Crack in Double
Vee (sub-surface) UT, RT
32 - Porosity (surface) X X X
X X
32. Porosity in Single Vee(surface) VT, MT/PT
18. Base Metal Crack in
Single Vee MT/ PT, UT
18 - Base Metal Crack
X X
Demonstration Kit Flaw and Weld Prep Cross Sections
8
Drawings Not to Scale
7/25/2019 FlawTech 2009 Brochure
11/29
UT & MT/PT PRACTICAL
EXAM SPECIMENS
UT PRACTICAL
EXAM SPECIMENS
MT/PT PRACTICAL
EXAM SPECIMENS
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
12 TO CHOOSE FROM
3 FLAWS PER SPECIMEN
LARGER THAN STANDARD
KIT SPECIMENS
CUSTOMIZE YOUR SET
PURCHASE 1,2, 3 OR 12
BUY 3 OR MORE AND
RECEIVE 10% OFF &
A FREE CARRYING CASE
CUSTOM EXAM SPECIMENS
AVAILABLE UPON REQUEST
REVIEW THE FOLLOWING UT & MT/PT PRACTICAL
EXAM BROCHURES FOR MORE DETAILS
INDUSTRIES THAT USE FLAWTECH SPECIMENS
FLAWTECH PRACTICAL
EXAM SPECIMENS
ARE DESIGNED TO:ENHANCE THE TRAINING &
QUALIFICATION OF LEVEL I & II
PERSONNEL WITH REGARDS TO
SNT-TC-1A, EN473 & PCN.
ASSIST WITH BASIC FLAW
DETECTION, SIZING AND
INTERPRETATION USING COMMON
WELD GEOMETRIES AND FLAW
TYPES.
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyPRACTICAL EXAM
INTRODUCTION
9
REV. 10 08
PURCHASE NDIV DUALSPECIMENS
OR M XED GROUPS
PURCH SE INDIVIDU L
SPECIMENS
OR MIXED GROUPS
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12/29
4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing Technology
ULTRASONICPRACTICAL EXAM
SPECIMENS
0
PLATES & SHEETS
P101
0.75" x 8" x 10" plate
BAR & ROD STOCK
P102
1.5" OD x 12"
BAR & ROD STOCK
P103
4" OD x 6"
L/R 90 ELBOW TO PIPE
P104
2" SCH160 (.344" wall)
NODE TO PLATE WELD
P105
2" SCH160 to .375" PLATE
PIPE TO SOCKET WELD
P106
2" SCH160 PIPE to COUPLING
WELDED PLATE
P108
1.0" x 6" x 10"
10
"
WELDED PLATE
P107
0.5" x 8" x 12"
8"
WELDED PIPING
P109
4.5" OD x 0.531" x 8"
FORGED PIPE FLANGE
P111
6" OD x 0.75" thick
WELDED TEE
P112
0.5" x 8" x 8" x 4"
LAP JOINT
P110
6"
0.5" x 12" x 6"
3 Flaws per Specimen
"REAL FLAWS" in Each Specimen
Document Package w/ Each Specimen
Standard Tolerance +/- 0.150" (4mm)
Blank Specimens Available
Specimens are Carbon Steel
Custom Specimens Available
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Flaw Manufacturing TechnologyFlaw Manufacturing Technology
MT / PT
PRACTICAL EXAM
SPECIMENS
11
Visio Exam MTBroc
CAST FITTINGP001
2.0" to 1.3" reducer, 5" long
MACHINED SPINDLEP002
1.75" diameter x 8"
BOLT & NUTP003
1.25" OD x 6"
FORGED EYE HOOK
P004
6" long with 2" eye
FORGED SHACKLE & PIN
P005
4.25" with 0.75" pin
WELDED PLATE
P007
WELDED PIPING
P008
4.5" OD x 0.25" x 8"
FORGED PIPE FLANGE
P009
6" OD x 0.75" thick
WELDED TEE
P011
0.25" x 8" x 8" x 4"
PIPE to SOCKET WELD
P012
2" SCH160 PIPE to COUPLING
0.25" x 8" x 12"
2.75"
0.25" x 4"
FORMED METAL PLATE
P006
3"
MACHINED GEAR
P010
4.6" diameter x 1.5" bore
Top
ViewP001
End
View
Front
View
12"
4"
6"
2"
8"
Specimen Details: 3 Flaws per specimen
"REAL FLAWS" in each specimen
Each Specimen has Document Package
Standard Tolerance +/- 0.15" (4mm)
Blank Specimens available
Specimens are carbon steel
Custom Specimens Available
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THESE SPECIMENS ARE DESIGNED FOR:TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN
FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.
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Flaw Manufacturing TechnologyFlaw Manufacturing Technology
INDUSTRIES THAT USE FLAWTECH SPECIMENS
ADVANCED SPECIMENSPLATES PIPES TEES Ys NODES NOZZLES
PART SPECIMEN DIMENSIONS SPECIMENNUMBER TYPE (INCHES) DETAILS
UA-001 PLATE W/SV 0.5 X 12 X 12UA-002 PLATE W/SV 0.75 X 12 X 12UA-003 PLATE W/SV 1.0 X 12 X 16UA-004 PLATE W/DV 1.25 X 12 X 17UA-005 PIPE W/SV 6 SCH120 X 12UA-006 PIPE W/SV 6 SCHXXH X 12UA-007 PIPE W/SV 8 SCH80 X 12UA-008 PIPE W/SV 12 SCH80s X 12UA-009 PIPE W/SV 12 SCH120 X 12UA-010 TEE W/SV 1.0 X 8 X 8 X 12UA-011 TEE W/DV 1.0 X 8 X 8 X 12UA-012 TEE W/DV 1.25 X 9 X 9 X 12UA-013 Y-JOINT 1.25 X 9 X 9 X 12UA-014 NODE & 10 SCH120 X 10
CARRIER 1.0 X 20 X 20UA-015 NOZZLE & 8 SCH80 X 10
CARRIER 1.0 X 20 X 20
RA-001 PLATE W/SV 0.375 X 12 X 12RA-002 PLATE W/DV 0.625 X 12 X 12RA-003 PLATE W/SV 0.75 X 12 X 12RA-004 PLATE W/SV 1.0 X 12 X 16
RA-005 PLATE W/DV 1.0 X 12 X 16RA-006 PIPE W/SV 2 SCH80 X 12RA-007 PIPE W/SV 6 SCH120 X 12RA-008 PIPE W/SV 12 SCH80 X 12
MA-001 PLATE W/SV 0.375 X 12 X 12MA-002 PIPE W/SV 6 SCH80 X 12MA-003 PIPE W/SV 12 SCH40 X 12MA-004 TEE W/SV 0.375 X 6 X 6 X 12MA-005 Y-JOINT 0.375 X 6 X 6 X 12MA-006 NODE & 10 SCH40 X 10
CARRIER 0.5 X 16 X 16MA-007 NOZZLE & 8 SCH60 X 10
CARRIER 0.5 X 16 X 16
(60)
(set-trough)
(60)
UTUTUT
UTUTUT
RTRTRT
ADVANCEDSPECIMENS
LARGER THAN OURPRACTICAL EXAM
SPECIMENS
ADVANCEDSPECIMENS
TOLERANCE+/- 0.080
3 REAL FLAWSPER SPECIMEN
RANDOMLY PLACED
COMPLETEDOCUMENT PACKAGE
INCLUDED
MATERIALCARBON STEEL
CUSTOM SPECIMENSAVAILABLE UPON REQUEST
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VISIT FLAWTECHWEBSITE FOR PRICE
INFORMATION
FLAWTECHTHE GLOBAL
STANDARD
DE
SIGNED
FO R
SHEAR
WAVE
(SET TROUGH)
MT/PT
VT
&
ET-001 PLATE 0.25 X 4 X 12ET-002 PLATE W/SV 0.25 X 4 X 12
(no weld)
(4 flaws)ET
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI-UT-1 FLAWED
SPECIMEN KIT
API-UT-1 QUALIFICATION SPECIMENS
API-UT-1KIT CONTAINS:
CUSTOM
AND
LEASE
OPTIONS
AVAILABLE
TOTAL OF
4
SPECIMENS
1 - 1.0 THICK PLATE W/ DOUBLE VEE (1 X 12 X 15)
1 - 0.5 THICK PLATE W/ SINGLE VEE (0.5 X 10 X 12
1 - 8 SCH 80 PIPE (0.5 WALL X 12, 360)
1 - 12 SCH 80 PIPE (0.688 WALL X 12, 180 SEG.)
API KIT
STANDARD
FEATURES
- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS
- 3 REAL FLAWS PER SPECIMEN
- FLAWTECH ADVANCED TOLERANCE +/- 0.080
- SPECIMENS ARE CARBON STEEL
API KITCUSTOM
OPTIONS
10% ID / OD CALIBRATION NOTCHES
0.75 X 4.5 X 6 ASME SEC. V BASIC CAL. BLOCK
8 SCH 80 (0.5 WALL) X 8 PIPE ASME SEC. V ANG
BEAM CALIBRATION BLOCK
RADIOGRAPHS
VISIT FLAWTECH WEBSITE FOR PRICE INFORMATION
API KIT
STANDARD
FEATURES
REAL FLAWSUSED IN KIT SPECIMENS
LACK OF PENETRATION
CENTER LINE CRACKSLAG INCLUSION
LACK OF FUSION
ROOT CRACK
POROSITY
LOCKING STORAGE BOX
AVAILABLE UPON REQUEST
FOR UT EXAMINATION OF FERRITIC WELDS
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4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI RP-2X
SPECIMEN KIT
API RP-2X PRACTICE SPECIMENS
CUSTOM AND LEASE OPTIONS AVAILABLE
AS DETAILED IN API RECOMMENDED PRACTICE 2X
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90 T CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 x 8 LEG
45 CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 x +8 LEG
60 CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 X +8 lEG
EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTALAPI LEVEL C CRITERIA USED FOR FLAW DESIGNFLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48ULTRASONICS WILL NOT BE USED TO DETERMINE ACCEPTABILITY
SET OF 3, API RP-2X FLAWED SPECIMENSRECOMMENDED FOR TECHNICIAN PRACTICE
OF UT FOR OFFSHORE STRUCTURES
SPECIMEN SPECIFICATIONS
FLAW SPECIFICATIONS
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAWS / CWI VISUAL
SPECIMEN KIT
AWS / CWI VISUAL SPECIMENS
KIT CONTAINS
10 SPECIMENS
4 - TEES 4 X 6 X 2 X 0.25
4 - PLATES 4 X 6 0.25
2 - EDGE & LAP JOINTS
4 X 6 X 0.3125
2 FLAWS PER SPECIMEN
FLAWS ARE RANDOMLY PLACED
FLAWS ARE BORDER LINE
ACCEPTABLE OR REJECTABLE
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
DOCUMENT PACKAGE W/ CAD DRAWINGS
FREE CARRYING CASE
DESIGNED SPECIFICALLY FOR
VISUAL WELD INSPECTION
TRAINING
AWS/CWI KIT
DESIGN
FEATURES
CUSTOM AND LEASE OPTIONS AVAILABLE
DESIGN SPECIFICATIONS BASED ON AWS D1.1
- UNDERCUT
- CRATER CRACK
- EXCESSIVE CONVEXITY
- UNDERSIZE LEG
- CLUSTER POROSITY
- ARC STRIKE
- OVERLAP
- LONGITUDINAL CRACK
- ALIGNED POROSITY
- INCOMPLETE PENETRATION
- EXCESSIVE REINFORCEMENT
- UNDERFILL
- CONCAVITY
- TRANSVERSE CRACK
- OVERSIZE LEG
AWS / CWI KIT FLAWS
AWS / CWI KIT FLAWS
REALF
LAWS
REAL
FLAWS
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WEBSITE OR CALL
FOR PRICE
INFORMATION
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Flaw Manufacturing TechnologyFlaw Manufacturing Technology
AWS / CWI PLUS
PT ENDORSEMENT
KIT
AWS / CWI PENETRANT SPECIMENS
KIT CONTAINS
10 SPECIMENS
2 - PLATES 4 X 6 X 0.25
1 - PIPE 4SCH80 X 6
1 - TEE 4 X 6 X 2 X 0.25
1 - SOCKET WELD 2SCH80 X 6
5 - PLATES 1 X 4 X 0.25
AWS/CWI PLUS
KIT DESIGN
FEATURES
CUSTOM AND LEASE OPTIONS AVAILABLE
DESIGN SPECIFICATIONS BASED ON AWS D1.1
AWS/CWI CERTIFIED KIT
REALFL
AWS
REAL
FLAWS
1
REV. 10
VISIT FLAWTECH
WEBSITE OR CALL
FOR PRICE
INFORMATION
A
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EST. 1982
2+ FLAWS PER SPECIMEN
KIT CONTAINS A TOTAL OF
25 SURFACE BREAKING FLAWS
CARBON STEEL SPECIMENS
WELDING PROCESS - SMAW
FREE CARRYING CASE
DOCUMENT PACKAGE CONTAINS
AS BUILT CAD DRAWINGS
& BLANK TEST SHEETS
DESIGNED SPECIFICALLY FOR
PENETRANT WELD INSPECTION
TRAINING
FLAWTECH WORKED
IN CONJUNCTION WITH
AWS AND EPRI IN THE
DEVELOPMENT OF
THIS KIT.
THE KIT HAS BEEN
DESIGNED TO
INCORPORATE BOTH
BASIC PENETRANT
TRAINING AND
TESTING OF THE CWI.
AWS/CWI CERTIFIED KIT
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4486 RACEWAY DR.
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologySOCKET WELD
SPECIMEN KIT
SOCKET WELD SPECIMENS
CUSTOM AND LEASE OPTIONS AVAILABLE
PIPE TO FITTING WELD & PIPE TO VESSEL WELD
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SPECIMEN
SPECIFICATIONS
0.75 SCH80
1.0 SCH 80
2.0 SCH 80
3 ALLOY
OPTIONS
304 S/S
316 S/S
106 C/S
PURCHASE OPTIONS
KIT / Set Contains 6 Specimens
INDIVIDUALLY / Purchase 1 or more
CUSTOMIZE YOUR SET / Mix Different Alloys
SET OF 6 SOCKET WELD SPECIMENS
DESIGNED AND RECOMMENDED
FOR TECHNICIAN PRACTICE INSPECTION OF VENT,
DRAIN LINE AND MISCELLANEOUS SOCKET WELDS
2 SPECIMENS
PER PIPE SIZE
(1) PIPE TO
SOCKET
COUPLING
(1) PIPE TO
1.5x6x6
PLATE w/
MACHINED
SOCKET
FLAW
SPECIFICATIONS2 FLAWS EACH
SPECIMEN
TOTAL OF 12
REAL FLAWS
FATIGUE & HAZ
CRACKS and
LACKS OF
FUSION
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyBOILER TUBE
DAMAGE KIT
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OFFICIALLY
LICENSED BY
OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,
THE EPRI LICENSED KIT CONTAINS:
19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED
BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED
TUBE SPECIFICATIONS: 18 TUBES AT 2.5OD X 0.25 WALL X 8 LONG AND
1 TUBE AT 1.5 X 0.25 WALL X 8 LONG
MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L
AND THERE IS 1 DISSIMILAR METAL WELD
FLAWS / INDICATIONS
- LONG TERM OVEREATING/CREEP
- FIRE SIDE CORROSION (COAL)
- TOE CRACK, STRESS CORROSION (STAINLESS)
- SOOT BLOWER EROSION
- FATIGUE CRACK (TOE)
- MAINTENANCE DAMAGE
- PITTING
- RUBBING/FRETTING
- CHEMICAL CLEANING DAMAGE (THINNING & PITTING)
- MATERIAL FLAW (FORGING LAP)- CORROSION FATIGUE CRACK
- FLY ASH EROSION, HYDROGEN DAMAGE
- ACID PHOSPHATE CORROSION
- CAUSTIC GOUGING
- SUPERCRITICAL WATERWALL CRACKING (1.5 OD TUBE)
- WELD DEFECTS (LACK OF FUSION & POROSITY)
- GRAPHITIZATION
USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS
TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANT
MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE
KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.
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Flaw Manufacturing TechnologyFlaw Manufacturing Technology
12"
10"
1.0"
12"
10"
0.5"
4.50"
2.375"
10.75"6.625"
ASME SECTION XIAPPENDIX VII KIT
CONTAINS 20
REAL FLAWS
8 PIECE
SPECIMEN SET
FOR TRAINING &
QUALIFICATION
VISIT FLAWTECHWEBSITE OR
CALL FOR PRICE
INFORMATION
SAMPLE OF FLAW TRUTH DOCUMENTATION
Z
-X +X
0.72"
(18mm)
each grid 0 1" (2 5mm)
FLAW
FLAW
FLAW
FLAW
FLAWTECH HASDESIGNED
THIS KIT TO BEA COST-
EFFECTIVESOLUTIONFOR YOUR
TRAINING ANDQUALIFICATION
KIT SPECIFICATIONSEACH SPECIMEN CONTAINS 2 TO 4 REAL FLAWS DESIGNED TO MEETAPPENDIX VII SPECIFICATIONS.SPECIMENS ARE MANUFACTURED TO FLAWTECHS ADVANCED TOLERANCEOF +/- 0.080.NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONEFOR TESTING.DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCEAND NDT REPORTS.CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THEPURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.
2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPE
1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPE
0.5 X 10 X 12 1.0 X 10 X 12
10 SCH160 X 12
2 SCH160 X 12
6 SCH160 X 124 SCH160 X 12
ONE CARBON STEEL PLATE: #A7 CS 005ONE STAINLESS PLATE: #A7 SS 005
ONE CARBON STEEL PLATE: #A7 CS 010ONE STAINLESS PLATE: #A7 SS 010
ONE STAINLESS PIPE: #A7 SS 020
ONE CARBON STEEL PIPE: #A7 CS 100
(180 SEGMENT)
ONE CARBON STEEL PIPE: #A7 CS 100
(180 SEGMENT)
ONE CARBON STEEL PIPE: #A7 CS 100
(180 SEGMENT)
ONE STAINLESS PIPE: #A7 SS 060ONE CARBON STEEL PIPE: #A7 CS 040
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Flaw Manufacturing TechnologyFlaw Manufacturing Technology
ASME SECTION XIAPPENDIX VIII KITS
ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS
2 SCH80 X 24 3604 SCH80 X 24 3606 SCH160 X 24 36012SCH80s X 24 36024SCH80s X 24 120KIT TOTAL - 5 SPECIMENS
1349522
1123310
2 SCH80 X 24 360
4 SCH80 X 24 3606 SCH160 X 24 36012SCH80s X 24 36024SCH80s X 24 120KIT TOTAL - 5 SPECIMENS
1
349522
1
123310
4 SCH80 X 24 3606 SCH160 X 24 3608 SCH80 X 24 36012SCH80s X 24 18024SCH80s X 24 90KIT TOTAL - 5 SPECIMENS
3464421
2234415
PIPE SPECIMENDIMENSIONS
UNFLAWEDUNITS
FLAWEDUNITS
SUPPLEMENT 2KIT FOR
AUSTENITICPIPING
SUPPLEMENT 3KIT FORFERRITICPIPING
SUPPLEMENT 10KIT FOR
DISSIMILARMETAL WELDS
KIT AND FLAW DETAILS:
The KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS OFASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII, OFSUPPLEMENTS 2, 3 & 10.
AT LEAST 50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATEDCONDITIONS, SUCH AS: GROUND & AS-WELDED CROWNS, COUNTERBORES &WELD ROOT CONDITIONS.
FLAW DEPTHS WILL RANGE FROM THE 10 - 30% THROUGH THE 61 - 100%DEPTH RANGES AS SPECIFIED IN ASME SECTION XI, APPENDIX VIII.
ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS,WITH AT LEAST 75% OF THE CRACKS BEING THERMAL FATIGUE.
CONTACT FLAWTECH FOR QUOTESON CUSTOM APPENDIX VIII SPECIMENS
21
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VISIT FLAWTECHWEBSITE OR
CALL FOR PRICEINFORMATION
CRITICALTOLERANCE
+/- 0.040 (1MM)
AFl
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4-STEP BLOCK
Thickness and linearity calibration. This 4-Step block comes in thicknessesof .250, .500, .750, and 1.000. Step face measures .750x.750. Inaccordance with ASTM E797. Two metric versions available.(4A and 4B)NOTE: Variations of this block and the 5-Step block below are available ifadditional steps are preferred. Also, larger step faces are offered for usewith large diameter transducers.
ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
5-STEP BLOCK
Thickness and linearity calibration. This 5-Step block comes in thicknessesof .100, .200, .300, .400 and .500. Step face measures .750x.750. In
accordance with ASTM E797. Two metric versions available.(5A and 5B).
DSC Block
AWS-type clock used for shear wave distance and sensitivity calibration.Contains a 1.0 radius opposite a 3.0 radius. The 3.0 radius includes a.375 deep x .032 wide radius slot. Also contains a 0 reference point forchecking exit point on wedge, and a .125 diameter through hole andcorresponding markings at 45, 60, and 70 for measuring actual refractedangle. In accordance with ASTM E164 and AWS 6.16.1B. Metric versionavailable. Special DSC blocks with radius scanning surfaces for NPS sizes
also offered. In Stock.Dimensions: 1.000 thick x 4.000 long
AWS Resolution Block (RC Block)
Also called an RC Block, the AWS Resolution Reference Block is used forchecking resolution capabilities of angle beam transducers. Contains threesets of .0625 diameter through-holes for 45, 60, and 70. In accordancewith AWS Welding Highway and Railway Bridges specification D2.0-69, andStructural Welding Code ANSI/AWS D1.1- 92. Metric version available. InStock.Dimensions: 1.0"x3.0"x6.0
DS Block
AWS-type block used for longitudinal distance and sensitivity calibration.Contains a 2.0 high section between two 4.0 sections. In accordance with
AWS requirements.Dimensions: 6.0x4.0x2.0
23
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Custom Calibration Block Needs
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ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
PDI ALTERNATIVE ASME CALIBRATION BLOCKS
The new PDI Alternative ASME blocks meet the requirements of the Performance DemonstrationInitiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic
and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiplecurved cal blocks (pipe sections) in many diameters and wall thicknesses.
The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one inType 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of anyone alloy are also offered.
Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overallblock size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces areintentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each blockis permanently machine-engraved on one edge to include the block description, serial no., alloy,
heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat number-traceable material supplied to FlawTech.
24
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ULTRASONIC CALIBRATION BLOCKS
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
EPRI CS-4774 Basic Calibration BlockUsed for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHsand two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3
ASME Sec. XI Basic Piping Calibration Block
Complete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential infoincluding alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch
one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and threecirc SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existingblocks to Sec. XI requirements by adding needed holes and notches.
2
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Custom Calibration Block Needs
*all materials available upon request*
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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
26
Contact FlawTech for all your Standard andCustom Calibration Block Needs
*all materials available upon request*
PDI UT 10 CALIBRATION BLOCK SET
2 CIRC. BLOCK FOR ANGLES
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OVERLAY STEP WEDGE
4486 RACEWAY DR.
CONCORD, NORTH CAROLINA USA 28027
TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM
Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION
BLOCKS
2
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STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES
CONTAINS 7 SDHS, 5 FBHS AND 5 EDM NOTCHES
BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER
CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION