FlawTech 2009 Brochure

7/25/2019 FlawTech 2009 Brochure

1/29

To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.c

~ The World Leader in Manufacturing Real Flaws ~

Flaw Manufacturing TechnologyFlaw Manufacturing Technology


2/29

TABLE OF CONTENTS

FLAWED SPECIMEN CATEGORIES

STANDARD KIT INTRODUCTION

DISCONTINUITIES LIST

STANDARD RADIOGRAPHIC KIT

STANDARD ULTRASONIC KIT

STANDARD MAGNETIC PARTICLE &

LIQUID PENETRANT KIT

STANDARD VISUAL KIT

STANDARD DEMONSTRATION KIT

PRACTICAL EXAM INTRODUCTION

UT PRACTICAL EXAM SPECIMENS

MT/PT PRACTICAL EXAM SPECIMENSSAMPLE DRAWING OF EXAM SPECIMENS

ADVANCED SPECIMENS

API-UT-1 SPECIMEN KIT

API RP-2X SPECIMEN KIT

SOCKET WELD KIT

EPRI BOILER TUBE DAMAGE KIT

ASME SECTION XI, APPENDIX VII KIT

ASME SECTION XI, APPENDIX VIII

SUPPLEMENTS 2, 3 & 10 KITS

FLAW IMPLANT TECHNIQUES

ULTRASONIC CALIBRATION BLOCKS

PDI ALTERNATIVE ASME CAL BLOCKS

EPRI CS-4774 & BASIC PIPING CAL BLOCKS

PDI UT 10 CALIBRATION BLOCK SET

OVERLAY STEP WEDGE CAL BLOCK

NASA/GENERAL DYNAMICS SERIES

PROGRAMMED INSTRUCTION &CLASSROOM TRAINING BOOKS

APPENDIX VIII PRACTICE SESSIONS &

APPENDIX VIII QUALIFICATIONS

RENTAL PRICE LIST APPENDIX VIII

RENTAL PRICE LIST STANDARD KITS

RENTAL PRICE LIST ADVANCED KITS

AWS / CWI VISUAL KIT

PH DIVERSIFIED INC.

INQUAL DIVISION

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AWS / CWI PENETRANT KIT

PAGE 1

PAGE 2

PAGE 3

PAGE 4

PAGE 5

PAGE 6

PAGE 7

PAGE 8

PAGE 9

PAGE 10

PAGE 11PAGE 12

PAGE 13

PAGE 14

PAGE 15

PAGE 16

PAGE 17

PAGE 18

PAGE 19

PAGE 20

PAGE 21

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PAGE 32


3/29

4486 RACEWAY DR.

CONCORD, NORTH CAROLINA USA 28027

TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM


FLAWED

SPECIMEN

CATEGORIES

STANDARD ADVANCED CRITICAL

STANDARD

SPECIMENS

Have a tolerance of

+/- 0.150 (4mm).

Includes all standard kit

specimens and all ut &

mt/pt practical exam

specimens.

Designed to enhance the

training & qualification

of level I & II personnel

with regards to

snt-tc-1a, en473 & pcn.

Normally smaller in size

and less expensive

than Advanced and

Critical specimens.

Basic Document Package

with CAD drawings is

Included with each kit

or exam specimen.

Custom specimens are

available at this level of

tolerance.

Have a tolerance of

+/- 0.080 (2mm)

Includes all advanced

specimens, api-ut-1 kit &

all asme section xi

appendix vii specimen bank.

Designed to enhance the


of level I, II & III

personnel with regards to

snt-tc-1a, en473 & pcn.

Stock Advanced Specimens

are larger in size than

the standard specimen

and higher tolerance.

Document Package with

cad drawings is included

with each kit or individual

Advanced Specimen.

ADVANCED

SPECIMENS


available at this level of

tolerance.

CRITICAL

SPECIMENS

Have a tolerance of

+/- 0.040 (1mm)

Includes all ASME Sect

XI Appendix VIII specimen

and most of the custom

designed specimens.

Designed to customer

specifications for their


of ndt personnel,

equipment and procedur

Size of specimens range

from a small bolt for th

space shuttle to a 20,0

pound reactor nozzle.

Detailed Documentation

is included with specime

Contact FlawTech for

exact details.


available at this level o

tolerance.

INDUSTRIES THAT USE FLAWTECH SPECIMENS

CALL FLAWTECH TODAY FOR DETAILS

SPECIMENS

RECOGNIZED

GLOBALLY

NDT

INDUSTRY

PIONEER

UNSURPASSED

QUALITY


4/29

STANDARD KIT

INTRODUCTION

FLAWTECH STANDARD KITS

4486 RACEWAY DR.



RT KIT

UT KIT

MT/PT KIT

VT KIT

DEMONSTRATION KIT

REFERENCE RADIOGRAPHS

5 SPECIMENS & 11 FLAWS

FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS

SPECIAL

KITS


20 REAL FLAWS PER KIT

10 LARGE 4 X 8

CARBON STEEL

SPECIMENS PER KIT

FREE CARRYING CASE

DETAILED DOCUMENT

PACKAGE WITH CADDRAWINGS

Flaw Manufacturing Technology

FLAWTECH STANDARD

KIT SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

2

REV. 10 08

CUSTOM KITS AVAILABLE

EACH KIT CONTAINS


5/29

FLAWTECHDISCONTINUITIES

LIST4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM

Flaw Manufacturing Technology

# FLAW TYPE WELD NDT METHOD

10

11121314151617181920

303132

33343536373839

50515253545556

575859

7071727374757677787980

90919293

TOE CRACK

TOE CRACKROOT CRACKUNDERBEAD CRACKCENTER LINE CRACK (SURFACE)CENTER LINE CRACK (SUB-SURFACE)CIRCUMFERENTIAL CRACK (FLUSH CROWN)TRANSVERSE CRACK (FLUSH CROWN)BASE METAL CRACK (CROWN HAZ AREA)BASE METAL CRACK (ROOT HAZ AREA)CRATER CRACK (CROWN STOP/START AREA)

POROSITY (SUB-SURFACE)POROSITY (SUB-SURFACE)POROSITY (SURFACE)

POROSITY (SURFACE)SINGLE GAS PORESINGLE GAS PORESLAG INCLUSION (ROOT AREA)SLAG INCLUSION (WELD GROOVE AREA)SLAG INCLUSION (ROOT AREA)TUNGSTEN INCLUSION (ROOT AREA)

LAMINATION (BASE METAL)LAMINATION (BASE METAL)LACK OF FUSION (SUB-SURFACE)LACK OF FUSION (SURFACE BREAKING)LACK OF FUSION (SURFACE BREAKING)LACK OF FUSION (ROOT AREA)INCOMPLETE ROOT PENETRATION

INCOMPLETE ROOT PENETRATIONINCOMPLETE ROOT PENETRATION (BRIDGING)INCOMPLETE GROOVE WELD (CROWN AREA)

ROOT CONCAVITYEXCESS ROOT PENETRATIONMISALIGNMENT (ROOT & CROWN AREA)UNEVEN LEG LENGTHEXCESS CROWNEXCESS CROWNCONCAVE CROWNCONCAVE CROWNUNDERCUTUNDERCUTOVERLAP

WELD SPATTERWELD SPATTERCHIPPING HAMMER MARKSCHIPPING HAMMER MARKS

SV / DV

FILLETSVFILLETSV / DVSV / DVSV / DVSV / DVSV / DVSVSV / DV

SV / DVFILLETSV / DV

FILLETSV / DVFILLETSVSV / DVFILLETSV / DV

SVWP FACESV / DVSV / DVFILLETSVSV

DVFILLETSV / DV

SVSVSVFILLETSV / DVFILLETSV / DVFILLETSV / DVFILLETFILLET

SV / DVFILLETSV / DVFILLET

-

---------

VT

--

VT

VT------

------

VT

--

VT

VTVTVTVTVTVTVTVTVTVTVT

VTVTVTVT

MT/PT

MT/PTMT/PT

-MT/PT

-MT/PTMT/PTMT/PTMT/PTMT/PT

--

MT/PT

MT/PT------

-MT/PT

-MT/PTMT/PTMT/PTMT/PT

--

MT/PT

----------

MT/PT

----

UT

UTUTUTUTUTUTUTUTUT-

UTUT-

-UT-

UTUTUT-

UT-

UTUT-

UTUT

UTUTUT

-----------

VTVTVTVT

RT

-RT-

RTRTRT----

RTRT-

-RTRTRTRTRTRT

------

RT

RT-

RT

RTRTRT--------

RTRTRT-

HOW TO REQUEST A CUSTOM SPECIMEN

ELECT A OLERANC

andar . 5 (4mm)

A van e / 0 (2mm)

i a /-0. 0 (1mm)

1ST

SELECT A TOLERANCE

andard +/-0.150 4mm)

vanced +/-0.080 2mm)

Critical +/-0.040 1mm)

2ND

ELEC YOUR FLAWS

ROM TH A OVE TA LE

R PEC Y YOUR

PEC A REQU REMENTS

2ND

SELECT YOUR FLAWS

FROM THE ABOVE TABLE

OR SPECIFY YOUR

SPECIAL REQUIREMENTS

RD

ECT TH MA RIAL

TY , WELD PR P G M

AND E R QU R D ND

M TH D O N PECTI N

3RD

SELECT THE MATERIAL

TYPE, WELD PREP GEOMET

AND THE REQUIRED NDT

METHOD OF INSPECTION

3


6/29

12. Root Crack in Single Vee

MT/PT, UT, R T

15. Centerline Crack, Single

Vee (sub-surface)

UT, RT

30. Porosity in Double Vee

(sub-surface) UT, RT

31. Porosity in Fi llet

(sub-surface) UT, RT34. Single Gas Pore in Single

Vee UT, RT

36. Slag Inclusion in Single Vee

(root area) UT, RT37. Slag Inclusion in Single Vee

(weld groove area) UT, RT

38. Slag Inclusion in Fillet(root area) UT, RT

39. Tungsten Inclusion in SingleVee (root area) RT

56. Incomplete Root Penetrationin Single Vee, VT, UT, RT

57. Incomplete Root Penetration inDouble Vee, UT, RT

59. Incomplete Groove Weld

(crown area)VT, MT/PT, UT, RT

70. Root Concavity in Single

Vee VT, RT71. Excess Root Penetration

in Single Vee VT, RT

72. Misalignment, Root & Crown


90. Weld Spatter on Single Vee

VT, RT92. Chipping Hammer Marks

on Single Vee, VT, RT

ST ND RD

R DIOGR PHI

KIT

Broc-RT-A 10-09

Shipping Weight 65lbs

0.375" & 0.625"

(9.5mm & 16mm)

CROSS SECTION V EW

REFERENCE EDGE

I.D. LABEL 8"

(200mm)

4"(100mm)

4.5"

(114mm)

0.337"

(8.6mm)

8"

(200mm)

I D. LABEL

REFERENCE DATUM

CROSS SECTION

V EW

CROSS SECTION VIEW

REFERENCE EDGEI D.

LABEL

8"

(200mm)

4"

(100mm)

4"

(100mm)

0.375"

(9.5mm)

TheRadiographic Kit contains:

8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS" , randomly placed

Act ual X-Ray f i lm is provided for each specimen. Specimens

are packaged in 2 FREE CARRYING CASES. Complete with

Document Package with "Flaw Truth" doc umented by CAD

drawings with a Standard Tolerance of 0.150" (4mm).

The standard Radiographic Examination Kit contains 20 flaws

similar to those shown in the cross section drawings below.

Also Availab le

Reference Radiograph Set "Real Film & Real Flaws"

Document Package Only - with 10 CAD Drawings & 16 film

VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORM ATION

30. Porosity in Single Vee

RT, UT

14. Centerline Crack, Single

Vee (surface breaking)

MT/PT, UT, R T

4486 RACEWAY DR.


Phone: 704-795-4401 FAX: 704-795-4403

www.FlawTech.com

CONTACT YOUR LOCAL NDT

SUPPLIER OR

FL WTE HFOR ORDERING DETAILS

ALL SPECIMENS CONTAIN

"REAL FLAWS"

4


7/29

Broc-UT-A 10-08


0.375" & 0.625"

(9.5mm & 16mm)

CROSS SECTION V EW

REFERENCE EDGE

I D. LABEL 8"

(200mm)

4"(100mm)

4.5"

(114mm)

0.337"

(8.6mm)

8"

(200mm)

I D. LABEL

REFERENCE DATUM

CROSS SECTION

V EW

CROSS SECTION VIEW

REFERENCE EDGEI D.

LABEL

8"

(200mm)

4"

(100mm)

4"

(100mm

0.375"

(9.5mm)

34. Single Gas Pore in Single

Vee UT, RT37. Slag Inclusion in Single Vee

(weld groove area) UT, RT

38. Slag Inclusion in Fillet

(root area) UT, RT

50. Lamination in Single Vee

(base metal) UT

52. Lack of Fusion in Single Vee

(crown area) UT

17. Transverse Crack in Single

Vee, flush crown

MT/PT, UT

18. Base Metal Crack in Single

Vee (top HAZ area)

MT/ PT, UT


Vee (bottom HAZ area)

MT/PT, UT

30. Porosity in Double Vee

(sub-surface) UT, RT31. Porosity in Fi llet


Drawings

Not to

Scale

57. Incomplete Root Penetration in

Double Vee, UT, RT


(crown area)

VT, MT/PT, UT, RT

55. Lack of Fusion in Single Vee

(surface breaking at root)

MT/PT, UT

56. Incomplete Root Penetration

in Single Vee, VT, UT, RT

15. Centerline Crack, Single Vee


16. Circumferential Crack in

Single Vee, flush c rown

MT/PT, UT

10. Toe Crack in Single Vee

MT/PT, UT12. Root Crack in Single Vee

MT/PT, UT, RT

The Ultrasonic Kitcontains:8 Plates, 1 Pipe and 1 Tee

20 Discontinuities, "REAL FLAWS" , randomly placed

Specimens are packaged in2FREECARRYING CASES.

Complete with Document Package with "Flaw Truth" documented

by CAD drawings with a standard tolerance of 0.150" (4mm).

The standard Ultrasonic Examination Kit contains 20 flaws similar

to those shown in the cross section drawings below.

VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION

4486 RACEWAY DR.


TEL: 704-795-4401 FAX: 704-795-4403

www.FlawTech.com


SUPPLIER OR

FL WTE H

FOR ORDERING DETAILS

5


"REAL FLAWS"

ST ND RD

ULTR SONI

KIT


8/29

ST ND RD

M GNETIC P RTICLE

LIQUID PENETR NT

KIT


80. Overlap in Fil let

VT, MT/PT55. Lack of Fusion in Single Vee

(surface breaking at root)

MT/PT, UT

10. Toe Crack in Single Vee

MT/PT, UT

12. Root Crack in Single VeeMT/PT, UT, R T

14. Centerline Crack, Single Vee(surface breaking)

MT/PT, UT, R T

11. Toe Crack in Fil let

MT/PT, UT

The MT/PT Kitcontains:

8 Plates and 2 Tees

20 Discontinuities , "REAL FLAWS" , randomly placed

Specimens are packaged in a FREE CARRYING CA SE .

Complete with Document Package with "Flaw Truth" documented

by CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard MT/PT Kit contains 20 "real" flaws simi lar to those

shown in the cross section drawings below.


CROSS SECTION VIEW

REFERENCE EDGE

I D. LABEL 8"

(200mm)

4"

(100mm)

0.25"

(6mm)

CROSS SECTION VIEW

REFERENCE EDGEI D.

LABEL

8"

(200mm)

4"

(100mm)

4"(100mm)

0.25"

(6mm)

Broc-MT-A 10-08

16. Circumferential Crack in

Single Vee, flush crown

MT/PT, UT

17. Transverse Crack in Single

Vee, flush crown

MT/PT, UT


Vee (top HAZ area)

MT/ PT, UT


Vee (bottom HAZ area)

MT/PT, UT

20. Crater Crack in Single Vee

(surface stop-start area)

MT/PT, VT


(surface breaking)

VT, MT/PT


(surface breaking)

VT, MT/PT

51. Lamination in Weld Prep

MT/PT53. Lack of Fusion in Single Vee

(surface breaking at crown)

MT/PT, UT

54. Lack of Fusion in Fillet

(surface breaking at crown

MT/PT

4486 RACEWAY DR.


TEL: 704-795-4401 FAX: 704-795-4403

www.FlawTech.com


SUPPLIER OR

FL WTE H



"REAL FLAWS"

6

Drawings

Not to

Scale


9/29

ST N R

VISU L

KIT


(surface breaking)

VT, MT/PT


(surface breaking)

VT, MT/PT

20. Crater Crack in Single Vee

(surface stop-start area)

MT/PT, VT

The Visual Kitcontains:

7 Plates and 3 Tees


Specimens are packaged in a FREE CARRYING CASE .

complete with Document Package with "Flaw Truth" documented

by CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard Visual Examination Kit contains 20 flaws similar to

those shown in the cross section drawings below.


CROSS SECTION VIEW

REFERENCE EDGEI.D.

LABEL

8"

(200mm)

4"

(100mm)

4"

(100mm)

0.25"

(6mm)

91. Weld Spatter on Filler

VT, RT

Broc-VT-A 10-08

Drawings Not to Scale

72. Misalignment, Root & Cro


71. Excess Root Penetration

in Single Vee VT, RT70. Root Concavity in Single Vee

VT, RT

56. Incomplete Root Penetration

in Single Vee, VT, UT, RT


(crown area)

VT, MT/PT, UT, RT

90. Weld Spatter on Single Vee

VT, RT

80. Overlap in Fil let

VT, MT/PT

79. Undercut in Fil let

VT78. Undercut in Single Vee

VT

77. Concave Crown in Fillet

VT

76. Concave Crown in Single Vee

VT

75. Excess Crown in Fillet

VT74. Excess Crown in Single Vee

VT73. Uneven Leg Length in Fillet

VT


SUPPLIER OR

FL WTE H


4486 RACEWAY DR.


TEL: 704-795-4401 FAX: 704-795-4403

www.FlawTech.com

CROSS SECTION VIEW

REFERENCE EDGE

I D.LABEL 8"

(200mm)

4"

(100mm)

0.25"

(6mm)

7


"REAL FLAWS"



10/29

N T

EMONSTR TION

KIT

APPLICABLE NDT

METHOD UT RT MT PT VT

11 - Toe Crack (fillet)

15 - Center Line Crack

19 - Base Metal Crack

30 - Porosity (single vee)

20 - Crater Crack

37 - Slag Inclusion

54 - Lack of Fusion

71 - Excess Root

X X X

X X X

X X X

XX

X X

X XXX

The NDT Demonstration Kitcontains:

1 Pipe, 3 Plates and 1 Tee


Specimens are packaged in a FREE CARRYING CASE. The

"Flaw Truth" is documented on CAD drawings with a standard

tolerance of +/- 0.150" (4mm).

This Kit contains actual X-Ray fil m for RT specimens and a

"Flaw Locator" for UT specimens.

This standard NDT Demonstration Kit contains 11 flaws in 5

specimens. The flaws in these specimens can be examined by

several different NDT methods to demonstrate the advantages

and disadvantages of each NDT method. See Kit Price List for

cost and listings of other flaw types available only fromF

lawT

ech.

CROSS SECTION V EW

REFERENCE EDGE

I D. LABEL 8"

(200mm)

4"

(100mm)

0.25" & 0.625"(6mm & 16mm)

4.5"(114mm)

0.337"

(8.6mm)

8"

(200mm)

I.D. LABEL

REFERENCE DATUM

CROSS SECTION

V EW

CROSS SECTION V EW

REFERENCE EDGE

I.D.

LABEL

8"

(200mm)

4"

(100mm)

4"

(100m

0.25"

(6mm)


VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORM ATION

11. Toe Crack in Fillet

MT/PT, UT19. Base Metal Crack in root

HAZ. MT/PT, UT

Broc-Demo-A 10-0

law

ech Inc.

4486 RACEWAY DR.

CONCORD, NC 28027

TEL: 704-795-4401

FAX: 704-795-4403

www.FlawTech.com

57 - Incomplete Root

X XX

57. Incomplete Root Penetrationin Double Vee, UT, RT



37. Slag Inclusion in Single

Vee, UT, RT

54. Lack of Fusion in Fillet

(surface breaking) MT/PT

71. Excess Root in

Single Vee RT, VT

20. Crater Crack (crown stop-start area) MT/PT, VT

15. Center Line Crack in Double

Vee (sub-surface) UT, RT

32 - Porosity (surface) X X X

X X

32. Porosity in Single Vee(surface) VT, MT/PT

18. Base Metal Crack in

Single Vee MT/ PT, UT

18 - Base Metal Crack

X X

Demonstration Kit Flaw and Weld Prep Cross Sections

8

Drawings Not to Scale


11/29

UT & MT/PT PRACTICAL

EXAM SPECIMENS

UT PRACTICAL

EXAM SPECIMENS

MT/PT PRACTICAL

EXAM SPECIMENS

12 TO CHOOSE FROM

3 FLAWS PER SPECIMEN

12 TO CHOOSE FROM


LARGER THAN STANDARD

KIT SPECIMENS

CUSTOMIZE YOUR SET

PURCHASE 1,2, 3 OR 12

BUY 3 OR MORE AND

RECEIVE 10% OFF &

A FREE CARRYING CASE

CUSTOM EXAM SPECIMENS

AVAILABLE UPON REQUEST

REVIEW THE FOLLOWING UT & MT/PT PRACTICAL

EXAM BROCHURES FOR MORE DETAILS


FLAWTECH PRACTICAL

EXAM SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyPRACTICAL EXAM

INTRODUCTION

9

REV. 10 08

PURCHASE NDIV DUALSPECIMENS

OR M XED GROUPS

PURCH SE INDIVIDU L

SPECIMENS

OR MIXED GROUPS


12/29

4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM


ULTRASONICPRACTICAL EXAM

SPECIMENS

0

PLATES & SHEETS

P101

0.75" x 8" x 10" plate

BAR & ROD STOCK

P102

1.5" OD x 12"

BAR & ROD STOCK

P103

4" OD x 6"

L/R 90 ELBOW TO PIPE

P104

2" SCH160 (.344" wall)

NODE TO PLATE WELD

P105

2" SCH160 to .375" PLATE

PIPE TO SOCKET WELD

P106

2" SCH160 PIPE to COUPLING

WELDED PLATE

P108

1.0" x 6" x 10"

10

"

WELDED PLATE

P107

0.5" x 8" x 12"

8"

WELDED PIPING

P109

4.5" OD x 0.531" x 8"

FORGED PIPE FLANGE

P111

6" OD x 0.75" thick

WELDED TEE

P112

0.5" x 8" x 8" x 4"

LAP JOINT

P110

6"

0.5" x 12" x 6"

3 Flaws per Specimen

"REAL FLAWS" in Each Specimen

Document Package w/ Each Specimen

Standard Tolerance +/- 0.150" (4mm)

Blank Specimens Available

Specimens are Carbon Steel

Custom Specimens Available


13/29

4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027



MT / PT

PRACTICAL EXAM

SPECIMENS

11

Visio Exam MTBroc

CAST FITTINGP001

2.0" to 1.3" reducer, 5" long

MACHINED SPINDLEP002

1.75" diameter x 8"

BOLT & NUTP003

1.25" OD x 6"

FORGED EYE HOOK

P004

6" long with 2" eye

FORGED SHACKLE & PIN

P005

4.25" with 0.75" pin

WELDED PLATE

P007

WELDED PIPING

P008

4.5" OD x 0.25" x 8"

FORGED PIPE FLANGE

P009

6" OD x 0.75" thick

WELDED TEE

P011

0.25" x 8" x 8" x 4"

PIPE to SOCKET WELD

P012

2" SCH160 PIPE to COUPLING

0.25" x 8" x 12"

2.75"

0.25" x 4"

FORMED METAL PLATE

P006

3"

MACHINED GEAR

P010

4.6" diameter x 1.5" bore

Top

ViewP001

End

View

Front

View

12"

4"

6"

2"

8"

Specimen Details: 3 Flaws per specimen

"REAL FLAWS" in each specimen

Each Specimen has Document Package

Standard Tolerance +/- 0.15" (4mm)

Blank Specimens available

Specimens are carbon steel

Custom Specimens Available


14/29

12


15/29

THESE SPECIMENS ARE DESIGNED FOR:TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN

FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.




ADVANCED SPECIMENSPLATES PIPES TEES Ys NODES NOZZLES

PART SPECIMEN DIMENSIONS SPECIMENNUMBER TYPE (INCHES) DETAILS

UA-001 PLATE W/SV 0.5 X 12 X 12UA-002 PLATE W/SV 0.75 X 12 X 12UA-003 PLATE W/SV 1.0 X 12 X 16UA-004 PLATE W/DV 1.25 X 12 X 17UA-005 PIPE W/SV 6 SCH120 X 12UA-006 PIPE W/SV 6 SCHXXH X 12UA-007 PIPE W/SV 8 SCH80 X 12UA-008 PIPE W/SV 12 SCH80s X 12UA-009 PIPE W/SV 12 SCH120 X 12UA-010 TEE W/SV 1.0 X 8 X 8 X 12UA-011 TEE W/DV 1.0 X 8 X 8 X 12UA-012 TEE W/DV 1.25 X 9 X 9 X 12UA-013 Y-JOINT 1.25 X 9 X 9 X 12UA-014 NODE & 10 SCH120 X 10

CARRIER 1.0 X 20 X 20UA-015 NOZZLE & 8 SCH80 X 10

CARRIER 1.0 X 20 X 20

RA-001 PLATE W/SV 0.375 X 12 X 12RA-002 PLATE W/DV 0.625 X 12 X 12RA-003 PLATE W/SV 0.75 X 12 X 12RA-004 PLATE W/SV 1.0 X 12 X 16

RA-005 PLATE W/DV 1.0 X 12 X 16RA-006 PIPE W/SV 2 SCH80 X 12RA-007 PIPE W/SV 6 SCH120 X 12RA-008 PIPE W/SV 12 SCH80 X 12

MA-001 PLATE W/SV 0.375 X 12 X 12MA-002 PIPE W/SV 6 SCH80 X 12MA-003 PIPE W/SV 12 SCH40 X 12MA-004 TEE W/SV 0.375 X 6 X 6 X 12MA-005 Y-JOINT 0.375 X 6 X 6 X 12MA-006 NODE & 10 SCH40 X 10

CARRIER 0.5 X 16 X 16MA-007 NOZZLE & 8 SCH60 X 10

CARRIER 0.5 X 16 X 16

(60)

(set-trough)

(60)

UTUTUT

UTUTUT

RTRTRT

ADVANCEDSPECIMENS

LARGER THAN OURPRACTICAL EXAM

SPECIMENS

ADVANCEDSPECIMENS

TOLERANCE+/- 0.080

3 REAL FLAWSPER SPECIMEN

RANDOMLY PLACED

COMPLETEDOCUMENT PACKAGE

INCLUDED

MATERIALCARBON STEEL

CUSTOM SPECIMENSAVAILABLE UPON REQUEST

13

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VISIT FLAWTECHWEBSITE FOR PRICE

INFORMATION

FLAWTECHTHE GLOBAL

STANDARD

DE

SIGNED

FO R

SHEAR

WAVE

(SET TROUGH)

MT/PT

VT

&

ET-001 PLATE 0.25 X 4 X 12ET-002 PLATE W/SV 0.25 X 4 X 12

(no weld)

(4 flaws)ET


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4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI-UT-1 FLAWED

SPECIMEN KIT

API-UT-1 QUALIFICATION SPECIMENS

API-UT-1KIT CONTAINS:

CUSTOM

AND

LEASE

OPTIONS

AVAILABLE

TOTAL OF

4

SPECIMENS

1 - 1.0 THICK PLATE W/ DOUBLE VEE (1 X 12 X 15)

1 - 0.5 THICK PLATE W/ SINGLE VEE (0.5 X 10 X 12

1 - 8 SCH 80 PIPE (0.5 WALL X 12, 360)

1 - 12 SCH 80 PIPE (0.688 WALL X 12, 180 SEG.)

API KIT

STANDARD

FEATURES

- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS

- 3 REAL FLAWS PER SPECIMEN

- FLAWTECH ADVANCED TOLERANCE +/- 0.080

- SPECIMENS ARE CARBON STEEL

API KITCUSTOM

OPTIONS

10% ID / OD CALIBRATION NOTCHES

0.75 X 4.5 X 6 ASME SEC. V BASIC CAL. BLOCK

8 SCH 80 (0.5 WALL) X 8 PIPE ASME SEC. V ANG

BEAM CALIBRATION BLOCK

RADIOGRAPHS

VISIT FLAWTECH WEBSITE FOR PRICE INFORMATION

API KIT

STANDARD

FEATURES

REAL FLAWSUSED IN KIT SPECIMENS

LACK OF PENETRATION

CENTER LINE CRACKSLAG INCLUSION

LACK OF FUSION

ROOT CRACK

POROSITY

LOCKING STORAGE BOX

AVAILABLE UPON REQUEST

FOR UT EXAMINATION OF FERRITIC WELDS

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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI RP-2X

SPECIMEN KIT

API RP-2X PRACTICE SPECIMENS

CUSTOM AND LEASE OPTIONS AVAILABLE

AS DETAILED IN API RECOMMENDED PRACTICE 2X

1

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90 T CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 x 8 LEG

45 CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 x +8 LEG

60 CONNECTION0.75 (T) x 20 (WELD LENGTH) x 4 X +8 lEG

EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTALAPI LEVEL C CRITERIA USED FOR FLAW DESIGNFLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48ULTRASONICS WILL NOT BE USED TO DETERMINE ACCEPTABILITY

SET OF 3, API RP-2X FLAWED SPECIMENSRECOMMENDED FOR TECHNICIAN PRACTICE

OF UT FOR OFFSHORE STRUCTURES

SPECIMEN SPECIFICATIONS

FLAW SPECIFICATIONS


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4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAWS / CWI VISUAL

SPECIMEN KIT

AWS / CWI VISUAL SPECIMENS

KIT CONTAINS

10 SPECIMENS

4 - TEES 4 X 6 X 2 X 0.25

4 - PLATES 4 X 6 0.25

2 - EDGE & LAP JOINTS

4 X 6 X 0.3125


FLAWS ARE RANDOMLY PLACED

FLAWS ARE BORDER LINE

ACCEPTABLE OR REJECTABLE

CARBON STEEL SPECIMENS

WELDING PROCESS - SMAW

DOCUMENT PACKAGE W/ CAD DRAWINGS

FREE CARRYING CASE

DESIGNED SPECIFICALLY FOR

VISUAL WELD INSPECTION

TRAINING

AWS/CWI KIT

DESIGN

FEATURES


DESIGN SPECIFICATIONS BASED ON AWS D1.1

- UNDERCUT

- CRATER CRACK

- EXCESSIVE CONVEXITY

- UNDERSIZE LEG

- CLUSTER POROSITY

- ARC STRIKE

- OVERLAP

- LONGITUDINAL CRACK

- ALIGNED POROSITY

- INCOMPLETE PENETRATION

- EXCESSIVE REINFORCEMENT

- UNDERFILL

- CONCAVITY

- TRANSVERSE CRACK

- OVERSIZE LEG

AWS / CWI KIT FLAWS

AWS / CWI KIT FLAWS

REALF

LAWS

REAL

FLAWS

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WEBSITE OR CALL

FOR PRICE

INFORMATION

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4486 RACEWAY DR.




AWS / CWI PLUS

PT ENDORSEMENT

KIT

AWS / CWI PENETRANT SPECIMENS

KIT CONTAINS

10 SPECIMENS

2 - PLATES 4 X 6 X 0.25

1 - PIPE 4SCH80 X 6

1 - TEE 4 X 6 X 2 X 0.25

1 - SOCKET WELD 2SCH80 X 6

5 - PLATES 1 X 4 X 0.25

AWS/CWI PLUS

KIT DESIGN

FEATURES


DESIGN SPECIFICATIONS BASED ON AWS D1.1

AWS/CWI CERTIFIED KIT

REALFL

AWS

REAL

FLAWS

1

REV. 10

VISIT FLAWTECH

WEBSITE OR CALL

FOR PRICE

INFORMATION

A

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2+ FLAWS PER SPECIMEN

KIT CONTAINS A TOTAL OF

25 SURFACE BREAKING FLAWS

CARBON STEEL SPECIMENS

WELDING PROCESS - SMAW

FREE CARRYING CASE

DOCUMENT PACKAGE CONTAINS

AS BUILT CAD DRAWINGS

& BLANK TEST SHEETS

DESIGNED SPECIFICALLY FOR

PENETRANT WELD INSPECTION

TRAINING

FLAWTECH WORKED

IN CONJUNCTION WITH

AWS AND EPRI IN THE

DEVELOPMENT OF

THIS KIT.

THE KIT HAS BEEN

DESIGNED TO

INCORPORATE BOTH

BASIC PENETRANT

TRAINING AND

TESTING OF THE CWI.

AWS/CWI CERTIFIED KIT


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4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologySOCKET WELD

SPECIMEN KIT

SOCKET WELD SPECIMENS


PIPE TO FITTING WELD & PIPE TO VESSEL WELD

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SPECIMEN

SPECIFICATIONS

0.75 SCH80

1.0 SCH 80

2.0 SCH 80

3 ALLOY

OPTIONS

304 S/S

316 S/S

106 C/S

PURCHASE OPTIONS

KIT / Set Contains 6 Specimens

INDIVIDUALLY / Purchase 1 or more

CUSTOMIZE YOUR SET / Mix Different Alloys

SET OF 6 SOCKET WELD SPECIMENS

DESIGNED AND RECOMMENDED

FOR TECHNICIAN PRACTICE INSPECTION OF VENT,

DRAIN LINE AND MISCELLANEOUS SOCKET WELDS

2 SPECIMENS

PER PIPE SIZE

(1) PIPE TO

SOCKET

COUPLING

(1) PIPE TO

1.5x6x6

PLATE w/

MACHINED

SOCKET

FLAW

SPECIFICATIONS2 FLAWS EACH

SPECIMEN

TOTAL OF 12

REAL FLAWS

FATIGUE & HAZ

CRACKS and

LACKS OF

FUSION


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4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyBOILER TUBE

DAMAGE KIT

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OFFICIALLY

LICENSED BY

OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,

THE EPRI LICENSED KIT CONTAINS:

19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED

BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED

TUBE SPECIFICATIONS: 18 TUBES AT 2.5OD X 0.25 WALL X 8 LONG AND

1 TUBE AT 1.5 X 0.25 WALL X 8 LONG

MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L

AND THERE IS 1 DISSIMILAR METAL WELD

FLAWS / INDICATIONS

- LONG TERM OVEREATING/CREEP

- FIRE SIDE CORROSION (COAL)

- TOE CRACK, STRESS CORROSION (STAINLESS)

- SOOT BLOWER EROSION

- FATIGUE CRACK (TOE)

- MAINTENANCE DAMAGE

- PITTING

- RUBBING/FRETTING

- CHEMICAL CLEANING DAMAGE (THINNING & PITTING)

- MATERIAL FLAW (FORGING LAP)- CORROSION FATIGUE CRACK

- FLY ASH EROSION, HYDROGEN DAMAGE

- ACID PHOSPHATE CORROSION

- CAUSTIC GOUGING

- SUPERCRITICAL WATERWALL CRACKING (1.5 OD TUBE)

- WELD DEFECTS (LACK OF FUSION & POROSITY)

- GRAPHITIZATION

USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS

TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANT

MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE

KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.


22/29



12"

10"

1.0"

12"

10"

0.5"

4.50"

2.375"

10.75"6.625"

ASME SECTION XIAPPENDIX VII KIT

CONTAINS 20

REAL FLAWS

8 PIECE

SPECIMEN SET

FOR TRAINING &

QUALIFICATION

VISIT FLAWTECHWEBSITE OR

CALL FOR PRICE

INFORMATION

SAMPLE OF FLAW TRUTH DOCUMENTATION

Z

-X +X

0.72"

(18mm)

each grid 0 1" (2 5mm)

FLAW

FLAW

FLAW

FLAW

FLAWTECH HASDESIGNED

THIS KIT TO BEA COST-

EFFECTIVESOLUTIONFOR YOUR

TRAINING ANDQUALIFICATION

KIT SPECIFICATIONSEACH SPECIMEN CONTAINS 2 TO 4 REAL FLAWS DESIGNED TO MEETAPPENDIX VII SPECIFICATIONS.SPECIMENS ARE MANUFACTURED TO FLAWTECHS ADVANCED TOLERANCEOF +/- 0.080.NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONEFOR TESTING.DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCEAND NDT REPORTS.CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THEPURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.

2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPE

1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPE

0.5 X 10 X 12 1.0 X 10 X 12

10 SCH160 X 12

2 SCH160 X 12

6 SCH160 X 124 SCH160 X 12

ONE CARBON STEEL PLATE: #A7 CS 005ONE STAINLESS PLATE: #A7 SS 005

ONE CARBON STEEL PLATE: #A7 CS 010ONE STAINLESS PLATE: #A7 SS 010

ONE STAINLESS PIPE: #A7 SS 020

ONE CARBON STEEL PIPE: #A7 CS 100

(180 SEGMENT)


(180 SEGMENT)


(180 SEGMENT)

ONE STAINLESS PIPE: #A7 SS 060ONE CARBON STEEL PIPE: #A7 CS 040

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ASME SECTION XIAPPENDIX VIII KITS

ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS

2 SCH80 X 24 3604 SCH80 X 24 3606 SCH160 X 24 36012SCH80s X 24 36024SCH80s X 24 120KIT TOTAL - 5 SPECIMENS

1349522

1123310

2 SCH80 X 24 360

4 SCH80 X 24 3606 SCH160 X 24 36012SCH80s X 24 36024SCH80s X 24 120KIT TOTAL - 5 SPECIMENS

1

349522

1

123310

4 SCH80 X 24 3606 SCH160 X 24 3608 SCH80 X 24 36012SCH80s X 24 18024SCH80s X 24 90KIT TOTAL - 5 SPECIMENS

3464421

2234415

PIPE SPECIMENDIMENSIONS

UNFLAWEDUNITS

FLAWEDUNITS

SUPPLEMENT 2KIT FOR

AUSTENITICPIPING

SUPPLEMENT 3KIT FORFERRITICPIPING

SUPPLEMENT 10KIT FOR

DISSIMILARMETAL WELDS

KIT AND FLAW DETAILS:

The KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS OFASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII, OFSUPPLEMENTS 2, 3 & 10.

AT LEAST 50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATEDCONDITIONS, SUCH AS: GROUND & AS-WELDED CROWNS, COUNTERBORES &WELD ROOT CONDITIONS.

FLAW DEPTHS WILL RANGE FROM THE 10 - 30% THROUGH THE 61 - 100%DEPTH RANGES AS SPECIFIED IN ASME SECTION XI, APPENDIX VIII.

ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS,WITH AT LEAST 75% OF THE CRACKS BEING THERMAL FATIGUE.

CONTACT FLAWTECH FOR QUOTESON CUSTOM APPENDIX VIII SPECIMENS

21

REV. 10 08

VISIT FLAWTECHWEBSITE OR

CALL FOR PRICEINFORMATION

CRITICALTOLERANCE

+/- 0.040 (1MM)

AFl

awTec

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EST. 1982


24/29


25/29

4-STEP BLOCK

Thickness and linearity calibration. This 4-Step block comes in thicknessesof .250, .500, .750, and 1.000. Step face measures .750x.750. Inaccordance with ASTM E797. Two metric versions available.(4A and 4B)NOTE: Variations of this block and the 5-Step block below are available ifadditional steps are preferred. Also, larger step faces are offered for usewith large diameter transducers.


4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION

BLOCKS

5-STEP BLOCK

Thickness and linearity calibration. This 5-Step block comes in thicknessesof .100, .200, .300, .400 and .500. Step face measures .750x.750. In

accordance with ASTM E797. Two metric versions available.(5A and 5B).

DSC Block

AWS-type clock used for shear wave distance and sensitivity calibration.Contains a 1.0 radius opposite a 3.0 radius. The 3.0 radius includes a.375 deep x .032 wide radius slot. Also contains a 0 reference point forchecking exit point on wedge, and a .125 diameter through hole andcorresponding markings at 45, 60, and 70 for measuring actual refractedangle. In accordance with ASTM E164 and AWS 6.16.1B. Metric versionavailable. Special DSC blocks with radius scanning surfaces for NPS sizes

also offered. In Stock.Dimensions: 1.000 thick x 4.000 long

AWS Resolution Block (RC Block)

Also called an RC Block, the AWS Resolution Reference Block is used forchecking resolution capabilities of angle beam transducers. Contains threesets of .0625 diameter through-holes for 45, 60, and 70. In accordancewith AWS Welding Highway and Railway Bridges specification D2.0-69, andStructural Welding Code ANSI/AWS D1.1- 92. Metric version available. InStock.Dimensions: 1.0"x3.0"x6.0

DS Block

AWS-type block used for longitudinal distance and sensitivity calibration.Contains a 2.0 high section between two 4.0 sections. In accordance with

AWS requirements.Dimensions: 6.0x4.0x2.0

23

Contact FlawTech for all your Standard and

Custom Calibration Block Needs

*all materials available upon request*


26/29


4486 RACEWAY DR.




BLOCKS

PDI ALTERNATIVE ASME CALIBRATION BLOCKS

The new PDI Alternative ASME blocks meet the requirements of the Performance DemonstrationInitiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic

and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiplecurved cal blocks (pipe sections) in many diameters and wall thicknesses.

The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one inType 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of anyone alloy are also offered.

Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overallblock size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces areintentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each blockis permanently machine-engraved on one edge to include the block description, serial no., alloy,

heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat number-traceable material supplied to FlawTech.

24





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BLOCKS

EPRI CS-4774 Basic Calibration BlockUsed for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHsand two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3

ASME Sec. XI Basic Piping Calibration Block

Complete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential infoincluding alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch

one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and threecirc SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existingblocks to Sec. XI requirements by adding needed holes and notches.

2





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BLOCKS

26

Contact FlawTech for all your Standard andCustom Calibration Block Needs


PDI UT 10 CALIBRATION BLOCK SET

2 CIRC. BLOCK FOR ANGLES


29/29

OVERLAY STEP WEDGE

4486 RACEWAY DR.




BLOCKS

2


STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES

CONTAINS 7 SDHS, 5 FBHS AND 5 EDM NOTCHES

BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER

CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION

FlawTech 2009 Brochure

Documents

Transcript of FlawTech 2009 Brochure