ZT219 19HP KAI W/52 SIDE DISCHARGE 942233F PARTS MANUAL

PAR

TS M

AN

UA

L

MA

N 4

1637

19R

ev. A

. 10-

2008

942221FZT219 19HP KAI W/52 SIDE DISCHARGE

942233FZT225 25HP KAW W/61 SIDE DISCHARGE


942237FZT227 27HP KLR W/61 SIDE DISCHARGE



OPERATOR’S MANUAL 4163720

27

ZT 200 Series

PARTS SECTION

PARTS SECTION

28

ZT 200 SeriesFIGURE 1

UPPER ENGINE DECK ASSY

43

28

432127

62

18 54

47

2423 16

2619

25

30

59

33

16

26

1413

46

1555

3031

307

56 / 58

39

38

50

29 45

22

12 12

98

3011

1242

4844

6

53

41

20

46

5

37

32

CONNECTIONTO STARTER

2

48

7

4

2

WARNING

34

51

37

BATTERY

3TRAY

36

52

1740

10

35 37

1

48

48

39

49

6566

64

6370

61 / 68

57 / 69 60

29

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

* NOT ILLUSTRATED

1-1 4118340 ENG-KAW FHV 25 HDAC 1 4114746 S-AIR FILTER PRIMARY 1 4114747 S-AIR FILTER SAFETY 1 2722214 FILTER-OIL 1 38666 FILTER-FUEL 1 1-2 4137278 PUMP-HYDROSTATIC 12CC 2 (SEE FIGURE 8 FOR BREAKDOWN)1-3 4163543 S-ENGINE DECK W/LABS 11-4 BATTERY 1 (OBTAIN LOCALLY)1-5 4138859.7 BRACKET-RELAY MNTG 11-6 2186211 S HYD RESERVOIR W/LABS 11-7 64263-013 BLT-FLG HD M10-1.5 X 30 41-8 64197-016 BLT-TDFM 3/8-16X1/2 41-9 64268-03 LOCKNUT-3/8-16 41-10 831861 BOLT,BENT BATT HOOK 21-11 64141-4 NUT-WLF 3/8-16 81-12 64237-03 LOCKNUT-NYLON M10-1.5 81-13 4118430 ARM-PUMP 21-14 38369-02 ROD END BALL JOINT LH 21-15 2188140 TURNBUCKLE 21-16 64205-003 BLT-MET M8-1.25X30 41-17 64229-02 LOCKNUT-NYLON 5/16-18 21-18 2182405.7 BRKT-REVERSE RETURN 21-19 A1104057 BOLT-M10-1.50X25 41-20 64246-03 NUT-WHIZ M10-1.50 41-21 64123-205 BLT-HEX 5/16-24X4 21-22 2188145 BEARING-.75IDSELF-ALIGN 41-23 38020N CLEVIS YOKE, 5/16 PLATE 21-24 64188-02 PIN, CLEVIS 5/16X1 21-25 64168-2 COTTER-HAIRPIN.08X1.19 21-26 64025-03 NUT-HEX 5/16-24 41-27 2188139 SPRING-COMPRESSION 21-28 2722384 DAMPENER 21-29 4112105.7 WLDMT-MOTION CTRL RH 1 * 4112104.7 WLDMT-MOTION CTRL LH 1

1-30 64237-05 LOCKNUT-NYLON M8-1.25 81-31 38369-01 ROD END BALL JOINT RH 21-32 2182427.7 HOLDDOWN-BATTERY 11-33 64192-06 SETSCR SQHD 5/16-18X3/4 21-34 112386 BOOT,BAT TERM POS 11-35 108208 SWITCH DBL POLE 21-36 2188156 SWITCH-NONO DBL POLE 11-37 64197-015 BLT-TDFM 10-32X1/2 TORX 81-38 2188154 MODULE-DELAY 11-39 11060-9016GASKET-MUFFLER 2

(AVAILABLE THROUGH KAWASAKI DEALER)1-40 2308095 COVER-TERMINAL 11-41 4163531.7 PLATE-KICK 11-42 64263-011 BLT-FLG HD M10-1.5 X 20 4

FIGURE 1

UPPER ENGINE DECK ASSY

1-43 64163-55 WASHER .328X.75X14 GA 41-44 2188146 STRIP, WEAR 21-45 64123-15 BOLT-3/8-16X3/4 HEX 81-46 64152-23 1/4-20X3/8 LG SP SCREW 41-47 38304-02 BRG, FLGD PLASTIC 21-48 810149 BUMPER-RUBBER 81-49 69216.7 CAP-RESERVOIR 11-50 64018-23 BLT-CRG 3/8-16X3/4 41-51 4159840 ENGINE-21HP KAW 1 (ITEMS 39, 46, 56 & 59-62 FOR USE WITH

KAWASAKI ENGINES ONLY)

1-52 64152-46 SCREW-SLT HH 10-24X1/2 21-53 64025-15 NUT-HEX #10-24 KEPS 21-54 64229-08 LOCKNUT NYLON 5/16-24 21-55 64025-33 NUT-HEX 5/16-24 LH 21-56 64263-002 BLT-FLG HD M6-1.0 X 16 41-57 4118507.7 BRKT-MUFFLER LH 1 * 4118508.7 BRKT-MUFFLER RH 1

1-58 64263-001 BLT-FLG HD M8-1.25 X 20 41-59 64263-007 BLT-FLG HD M8-1.25 X 20 21-60 64266-02 NUT-FL LOCK M8-1.25 21-61 2188226 ASSY-MUFFLER 11-62 38665 SOLENOID 11-63 4123374 ENGINE-KOHLER CV740S 1 (SERVICE MANUAL KOHLER #TP-2475-A) 4114746 S-AIR FILTER PRIMARY 1 4114747 S-AIR FILTER SAFETY 1 842502 FILTER-OIL 1 38666 FILTER-FUEL 1

1-64 48024-17A NIPPLE-PIPE 3/8 X 5 11-65 2690033-01 ELBOW 3/8 PIPE, 90 DEG 11-66 69051-01 PLUG-PIPE 3/8 11-67 4163085 ENGINE, KAW FX751 1 *4152953 S-AIR FILTER PRIMARY *4152954 s-AIR FILTER SAFETY1-68 4163089 ASSY-MUFFLER 11-69 4163124.7 BRACKET MUFFLER RH 1 *4163123.7 BRACKET MUFFLER LH 1 (ITEMS 58, 68 - 69 USED ON 942249F ONLY)

1-70 4163700 ENGINE-19HP KAI 1 4163715 ELEMENT-AIR FILTER 1 2722214 FILTER-OIL 1 38666 FILTER-FUEL 1

30


LOWER ENGINE DECK ASSY/CLUTCH

ENGINE

TORQUE TO 50 FT/LBS +/-10%

12

26

13

29

11

7

9

27

1

8

283

106

4

5

SUNDSTRANDPUMP

HYDROGEAR

22

20 18

24

27

283

15

21

19

14

1

BELT DETAIL

5

25

1

23

SUNDSTRANDHYDROGEAR

PUMP

1

14

2 2

1731

16

31

ZT 200 Series


FIGURE 2

LOWER ENGINE DECK ASSY/CLUTCH

2-1 4158360 PULLEY-PUMP 22-2 64044-18 SCREW-SET 1/4-20 X 5/16 42-3 64238-03 KEY-MET 5MM SQX28MM 22-4 64164-12 KEY 12-5 4157860 PULLEY-5.25 ENGINE 12-6 2721337 CLUTCH-ELECTRIC 12-7 2721338.7 WLDMT-CLUTCH STOP 12-8 2186147.7 WLDMT-CLUTCH BRACKET 12-9 38304-03 BEARING-FLANGED PLSTC 12-10 64205-001 BLT-MET M8-1.25X20 22-11 64197-005 BLT-TDFM 3/8-16X1-1/4 42-12 64006-06 LCKWSHER-HELICAL 7/16 12-13 64265-04 NUT-FL NYL LOCK M8-1.25 22-14 2308000 PULLEY-IDLER 4.00 EOD 12-15 4128923 S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 16, 18 & 24)

2-16 4127999 SEAL 12-17 64270-01 BOLT-MET HEX M10-1.5X30 12-18 4128004 BEARING 12-19 33148-01 SPACER-0.379X0.750X0.25 12-20 2188131 SPRING-EXTENSION 12-21 64006-03 WSHR, 3/8 HELICAL LOCK 12-22 64123-21 BLT-HEX 3/8-24X1-1/4 12-23 4163543 S-ENGINE DECK W/LABS 12-24 64144-40 SNAP RING 12-25 4162583 BELT-TRACTION DRIVE 12-26 64123-155 BLT-HEX 7/16-20X3 12-27 64205-013 BLT-MET M6-1X12 22-28 64209-09 WASHER-CONICAL SPRING 22-29 2720949 ASSY-CLUTCH WIRE 12-30 * 4121560 KIT-BRAKE POLE RPLCMNT 12-31 4128002 END CAP 1

* NOT ILLUSTRATED

32


BUMPER

4

3

5

55

1

4 5

52

4

6

4

4

33

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY3-1 2722296.7 ARM-BUMPER 2 3-2 4163543 S ENG DECK W/LABS 1 3-3 2721324.7 WLDMT-BUMPER 1 3-4 64263-013 BLT-FLG HD M10-1.5 X 30 10 3-5 64265-05 NUT-FL NYL LOCK M10-1.5 10 3-6 2721932.7 BRACE-VERTICAL 1

FIGURE 3

BUMPER

34


FUEL TANKS/CONTROL PANEL

9

TO ENGINEFUEL LINE 26

12

25

20 21

8

20

21

421

20 8

2312

18

3

1117

28

13 10

14 16

27

25 12

1222

12

23

29

8

23

12

15

6

2

1

6

31

30

34

5

24

7

32

3319

1819

35

35

ZT 200 Series


4-1 4162990 TANK-FUEL LH 1 (INCLUDES ITEMS 18 & 19) 4-2 4162991 TANK-FUEL RH 1 (INCLUDES ITEMS 18 & 19) 4-3 4163546 S-CONTROL PANEL 14-4 4163543 S ENG DECK W/LABS 1 4-5 4160281 S DOC TUBE W/LABEL 1 4-6 4130320 CAP-FUEL GASOLINE 3.5 2 4-7 4110023 PLUG-SWITCH HOLE 1 4-8 64205-007 BLT MET M10-1.50X20 124-9 38061A VINYL CAP 1 4-10 2188178 SWITCH-RETAINER 14-11 64263-001 BLT-FLG HD M6-1.0 X 12 54-12 88042N HOSE CLAMP 64-13 128010 KEY-SWITCH 14-14 118020-17 CONTROL-THROTTLE 48.0 14-15 2721505 SWITCH-PTO 14-16 64025-15 NUT-HEX #10-24 KEPS 24-17 64152-46 SCR.-SLT HH #10-24X1/2 24-18 4132325 GROMMET-FUEL TANK 2 4-19 4162991-001 TUBE-FUEL FEED 24-20 800488 LOCKWASHER M10 8 4-21 64251-004 WASHER-M10 84-22 2188161 VALVE-TANK SELECTOR 14-23 4162977-016 HOSE,.25IDX.50OD X 48" 24-24 4142266 CONNECTOR, 12V RECEPT 14-25 4162977-012 HOSE-.25IDX.50OD X 24" 14-26 38666 FILTER, FUEL B&S 14-27 128010-01 S-KEY SWITCH NYLON NUT 14-28 128010-03 S-COVERED KEY 14-29 4163531.7 PLATE-KICK 14-30 48228-2A CLAMP 14-31 64246-03 NUT-WHIZ M10-1.50 44-32 108009-05 CONTROL-CHOKE 55" 14-33 64025-04 NUT-3/8-24 HEX 14-34 64263-002 BLT-FLG HD M6-1.0 X 16 24-35 4163792 METER-HOUR 1

FIGURE 4

FUEL TANKS/CONTROL PANEL

36


BRAKES/REAR WHEEL

310

17

11

311933 29

26

32

225 FT/LBSTORQUE TO

2423

25

1

22

1614

278

24

17

7

628

13

15

19

12

9

5

18 27

27

30

27

21

20

37

ZT 200 Series


FIGURE 5

BRAKES/REAR WHEEL

5-1 4163543 S-ENGINE DECK W/LABS 15-2 4158803.7 WLDMT-BRAKE ARM LH 15-3 4158801.7 WLDMT-BRAKE ARM RH 15-4 128102 SPRING,EXTENSION 25-5 4159241.7 WLDMT-BRAKE LEVER 15-6 4159701 ROD-BRAKE CONTROL 25-7 2182387.7 GUIDE-SPRING 25-8 38020N CLEVIS YOKE, 5/16 PLATE 25-9 4159281 BRAKE-PARKER 25-9A* 4159281-001 BRAKE-BACK PLATE W/ PADS 15-9B* 4159281-002 BRAKE-DRUM 15-9C* 4159281-003 BRAKE-SCREW 45-9D* 4159281-004 BRAKE-HUB 15-10 64163-06 WSHR,.768/.756X1.25X14 A/R5-11 4159000 BAR-PARKING BRAKE 15-12 4159280 MOTOR-PARKER 2 (INCLUDES ITEMS 32 & 33)

5-13 4158422 ASSY-WHEEL 24 X 12-12 2 1985085-02 TIRE 24X12.00-12NHS 4PLY2 (ITEM 34 USED ON 942233F, 942237F & 942249F)5-14 99-B34 WASHER 15-15 64187-03 WHEEL NUT-1/2-20 85-16 64188-02 PIN, CLEVIS 5/16X1 25-17 64061-25 ROLL PIN-1/4X1-1/4 25-18 2188155 GRIP, 1/4X1X4-1/2 15-19 2183063-01SPACER, 32MM LONG 85-20 4158421 ASSY-WHEEL 23 X 10.5-12 2 (ITEM 34 USED ON 942221F, 942244E & 942248E)

5-21 85010N ZERK, 1/4-28 STR SLFTHRD 15-22 64144-34 SNAP RING.50 15-23 2188145 BEARING-.75ID SELF ALIGN 25-24 64123-15 BOLT-3/8-16X3/4 HEX 45-25 64141-4 NUT-WLF 3/8-16 45-26 64207-07 NUT-HEX M12-1.75 85-27 64168-2 COTTER-HAIRPIN.08X1.19 45-28 64025-03 NUT-HEX 5/16-24 25-29 64006-05 LOCKWSHR-HELICAL 1/2 85-30 4159242 WLDMT-PRK BRAKE ROD 15-31 450767 CAPSCREW 12-1.75X110 85-32 64164-08 S-KEY FOR WHEEL MOTOR 25-33 64025-31 NUT 1-20 UNSLOTTED TRW 2

*NOT ILLUSTRATED

38


OIL COOLER

15

15

14

14

14

1

FRONT

REAR

14

11

13 / 1614

13 / 16

11

15

6

4

125

9

9

9

10

TO PUMPCASE

7A

DRAINS

9

HOSES

7B

1215

15

2 / 17

3

8

14

39

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY6-1 4163543 S ENGINE DECK W/LABS 16-2 4139443.7 BRKT-COOLER FRONT 16-3 64263-002 BLT-FLG HD M6-1.0 X 16 46-4 2720891.7 SCREEN-OIL COOLER 16-5 2188173 COOLER-OIL 16-6 2186211 S HYD RSRVR W/LABS 1

(69053-05 IS A SERVICEABLE LENGTH OF 55")6-7A 69053-05 3/8 HIGH TEMP HOSE 26" 16-7B 69053-05 3/8 HIGH TEMP HOSE 22" 1

6-8 48228-2A CABLE-CLIP 3/4 W/INSTN 26-9 88042-04 CLAMP-3/4 CLIP 46-10 58026-01 3 WAY CONNECTOR 3/8 16-11 2722296.7 ARM-BUMPER 26-12 64237-02 LOCKNUT-NYLON M6-1.00 46-13 4139367.7 BRACKET-REAR COOLER 2 6-14 64265-05 NUT-FL NYL LOCK M10-1.5 96-15 64263-013 BLT-FLG HD M10-1.5 X 30 96-16 4162890.7 BRACKET-REAR COOLER 26-17 4162889.7 BRACKET FRONT COOLER 1 (ITEMS 16 & 17 USED ON 942249F ONLY)

FIGURE 6

OIL COOLER

40


HYDRAULICS

41

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY7-1 2186211 S HYD RESERVOIR W/LAB 1 7-2 2720396 FILTER 25 MICRON 1 7-3 69216.7 CAP-RESERVOIR 1 7-4 4160243 PLUG-HYDRAULIC TANK 1 7-5 158058-04 FTG-90 BRB 9/16-18X.38 2 7-6 108205-03 ELBOW-MALE 45 37-ORB 4

(69053-05 IS A SERVICEABLE LENGTH OF 55") 7-7A 69053-05 3/8 HIGH TEMP HSE 18" 1 7-7B 69053-05 3/8 HIGH TEMP HSE 15" 1 7-7C 69053-05 3/8 HIGH TEMP HSE 19" 1 7-7D 69053-05 3/8 HIGH TEMP HSE 12" 1 7-7E 69053-05 3/8 HIGH TEMP HSE 22" 1 7-7F 69053-05 3/8 HIGH TEMP HSE 26" 17-7G 69053-05 3/8 HIGH TEMP HSE 5" 1 7-8 2188157-01HOSE HYD ORB 37-22.38 2 (USE QTY 1 ON 25HP KAW) (USE QTY 2 ON 27HP KLR)

7-9 2188157-02HOSE HYD ORB 37-25.00 (USE QTY 1 ON 25HP & 27HP KAW) (USE QTY 2 ON 27HP KLR) 7-10 4159280 MOTOR-PARKER 2 7-11 2690030-01FTG 9/16-18 ORB X 3/8 2 7-12 58026-01 3 WAY CONNECTOR 3/8 2 7-13 88042-04 CLAMP-HOSE 5/8 147-14 4137278 PUMP-HYDRO 12cc 2 7-15 2720320-02HOSE-1/2 37/45 37 1 (USE ON LH SIDE OF 27HP KAW ONLY)7-16 2188173 OIL COOLER 17-17 48089-03 FTG-STRGHT 8 ORB X 8 JIC (USE QTY 2 ON 25HP KAW) 7-18 2720320-01HOSE-1/2 37/45 37 26.25 1 (USED ON 25HP & 27HP KAW ONLY) (USE QTY 2 ON 27HP KLR)

7-19 64123-60 BOLT, 1/4-20X2 HEX 27-20 64229-01 LOCKNUT-NYL 1/4-20 2

FIGURE 7

HYDRAULICS

GNIR'O'TROPEAS

TRAPREBMUN EZISDAERHT #865-SA

01-160851 81-61/9 609-

11-160851 61-4/3 809-

21-160851 41-8/7 019-

31-160851 21-61/1-1 219-

41-160851 21-61/5-1 619-

61-160851 21-8/5-1 029-

30-160851 21-8/7-1 429-

42


HYDROGEAR PUMP

43

ZT 200 Series FIGURE 8

HYDROGEAR PUMP

8-1 70516 ----- HOUSING KIT 18-2 70517 ----- END CAP KIT 18-3 50641 ----- STRAIGHT HEADLESS PIN 28-4 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 48-5 51232 2721615-02 HOUSING O-RING 18-6 2513027 38345-06 CHARGE PUMP KIT 18-7 50273 38345-07 STD GEROTOR ASSEMBLY 18-8 9004101-1340 38345-08 O-RING 18-10 50095 38345-10 SOCKET SCREW M6-1.0 x 20 28-15 2513030 ----- BYPASS VALVE KIT (BLANK) 18-18 70521 2721615-07 PUMP SHAFT KIT 18-19 50315 ----- BALL BEARING 17 X 40 X 12 18-20 51161 ----- LIP SEAL 17 x 40 x 12 18-21 50951 ----- SPACER 18-22 50329 ----- RETAINING RING 18-25 70331 38345-12 CYLINDER BLOCK KIT 18-29 2003014 ----- BLOCK SPRING 18-30 2003017 ----- BLOCK THRUST WASHER 18-31 51246 2721615-09 VALVE PLATE 18-32 2003087 188059-11 SWASH PLATE 18-34 50551 2721615-11 BALL THRUST BEARING 18-37 2003005 188059-15 ARM-TRUNION 18-38 2000015 2721615-13 SLOT GUIDE 18-42A 70743 4121354 SHOCK VALVE KIT (.031") 18-42B 70741 4121355 SHOCK VALVE KIT (BLANK) 18-44 70403 2721615-16 CHARGE RELIEF VALVE KIT 18-49 2513043 2721615-17 TRUNNION SEAL/RETAIN KIT 18-56 9005110-4400 ----- STRAIGHT THREAD PLUG 18-66 9005110-3100 ----- 5/16 SAE PLUG 18-100 70525 2721615-18 OVERHAUL SEAL KIT 1

ITEM HYDROGEAR PART NO. CGC, INC. PART NO. DESCRIPTION QTY

44

ZT 200 Series

KOHLER WIRE HARNESS

FIGURE 9

SWITCH

RW

BR

BR

Y

14 GA.

GROUND

BB

MODULEDELAY

BB

E

RW A

CD

BG

YF

BR

Y

GY

B

RW

B

BR

Y

BLADES &TRACTION

RELAY

NO 87

86

87A30

B

85

NC B

BB

NO

DELAYRELAY

87A

NO 87

86

3087

NC 85

WW

BO

B

STARTERRELAY

86

87AN

C30

85 BB

Y

14 GA

.

OBPOOPDB

WB

BRY

YBRWGYBR

YELLOW W/ BLACK STRIPERED W/ WHITE STRIPEGREEN W/ YELLOW STRIPE

BROWN W/ YELLOW STRIPE

ORANGE W/ BLACK STRIPEPURPLE W/ ORANGE STRIPEORANGE W/ PURPLE STRIPEDARK BLUE

YELLOW

BROWN

Y

BLACKGREENRED

BGR

WHITE W/ BLACK STRIPE

WIRE COLORS

PURPLEORANGE

WHITE

PO

W

ELECTRIC

DB

ENGINE

CLUTCH

B

P

G WY

B

R

STARTER

14 GA

.

14 GA

.

YB

BR

BR

BRAKE

KEY

O

OG

Y

SWITCHSEAT O

RP

R

AUXILIARYELECTRICAL CONNECTION

P

SWITCH

14 GA

.

NC

OP

BR

WW

NO

NOW

B

WB

B

WB

TRACTIONCONTROL

14 GA

.

14 GA

.

BP

OB

OP

WB

O

NO

GO

HOURMETER

CONTROL

B

PO

OB

TRACTION

NO

NC

B14 G

A.

RY

14 GA

.W

DBP

OB

OB

O

O

OO

B

B

ADAPTER12V

OD

BO

SWITCHCLUTCH

(BLACK)(RED)3

ENGINE BLOCK(GROUND)

16

BATTERY

SOLENOID

17

BATTERY

7

1312

RELAY SCHEMATIC

87A NC30

8587 NO86

9

9

9

10

4

5

8

18

14

6

14

15

NC

RE

LAY

10-2

0 V

DC

NO

S2

TYP

ICA

L

SW

ITC

HB

LAD

E

OP

TIO

NA

LBA

CE

DF

PO

SIT

IION

), O

R F

OR

AP

PR

OX

. 1/2

SE

CO

ND

AFT

ER

S1

IS O

PE

NE

D.

(BLA

DE

DIS

EN

GA

GE

D) O

R W

HE

N S

1 IS

CLO

SE

D (O

PE

RAT

OR

IN

RE

LAY

IS E

NE

RG

IZE

D (E

NG

INE

OP

ER

ATE

S) W

HE

N S

2 IS

CLO

SE

D

DE

LAY

MO

DU

LE O

PE

RAT

ION

& S

CH

EM

ATIC

MA

GN

ETO

IGN

ITIO

NS

1 TY

PIC

AL

OP

ER

ATO

RP

RE

SE

NC

ES

WIT

CH

2

11

45

ZT 200 Series


FIGURE 9

KOHLER WIRE HARNESS

9-1 4163532 HARNESS-WIRING MAIN 19-2 148082-20 FUSE-20 AMP 29-3 108061-13 CABLE-BATTERY 36 BLACK 19-4 4124009 SWITCH-SEAT, NO 19-5 4143068 JUMPER-SEAT SWITCH 19-6 4136792 METER-HOUR 19-7 2722227-02CABLE-BATT W/CONDUIT 1 (INCLUDES ITEMS 16 & 17)

9-8 128010 KEY-SWITCH 19-9 2722325 RELAY-40AMP SEALED 39-10 2188154 MODULE-DELAY 19-11 2721505 SWITCH-PTO 19-12 2721337 CLUTCH-ELECTRIC 1 (INCLUDES 2720949 WIRE ASSY) 9-13 2720949 ASSY-CLUTCH WIRE 19-14 108208 SWITCH DBL POLE 29-15 2188156 SWITCH-NONO DBL POLE 19-16 112386 BOOT-BAT TERM POS 19-17 2308095 COVER-TERMINAL 19-18 4142266 CONNECTOR-12V 1

46


KAWASAKI WIRE HARNESS

SWITCH

RW

BR

BR

Y

14 GA.

GROUND

BB

MODULEDELAY

BB

E

RW A

CD

BG

YF

BR

Y

GY

B

RW

B

BR

Y

BLADES &TRACTION

RELAY

NO 87

86

87A30

B

85

NC B

BB

NO

DELAYRELAY

87A

NO 87

86

3087

NC 85

WW

BO

B

STARTERRELAY

86

87AN

C30

85 BB

Y

14 GA

.

OBPOOPDB

WB

BRY

YBRWGYBR

YELLOW W/ BLACK STRIPERED W/ WHITE STRIPEGREEN W/ YELLOW STRIPE

BROWN W/ YELLOW STRIPE

ORANGE W/ BLACK STRIPEPURPLE W/ ORANGE STRIPEORANGE W/ PURPLE STRIPEDARK BLUE

YELLOW

BROWN

Y

BLACKGREENRED

BGR

WHITE W/ BLACK STRIPE

WIRE COLORS

PURPLEORANGE

WHITE

PO

W

ELECTRIC

DB

ENGINE

CLUTCH

B

P

G WY

B

R

STARTER

14 GA

.

14 GA

.

YB

BR

BR

BRAKE

KEY

O

OG

Y

SWITCHSEAT O

RP

R

AUXILIARYELECTRICAL CONNECTION

P

SWITCH

14 GA

.

NC

OP

BR

WW

NO

NOW

B

WB

B

WB

TRACTIONCONTROL

14 GA

.

14 GA

.

BP

OB

OP

WB

O

NO

GO

HOURMETER

CONTROL

B

PO

OB

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BATTERY

20

47

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY10-1 4163532 HARNESS-WIRING MAIN 110-2 148082-20 FUSE-20 AMP 210-3 108061-13 CABLE-BATTERY 36 BLACK 110-4 4124009 SWITCH-SEAT, NO 110-5 4143068 JUMPER-SEAT SWITCH 110-6 4136792 METER-HOUR 110-7 2722227-01CABLE-BATT W/CONDUIT 1 (INCLUDES ITEMS 20 & 21)

2722227-02 CABLE-BATT W/CONDUIT 1 (USED ON 942249F ONLY - INCLUDES ITEMS 20 & 21)

10-8 128010 KEY-SWITCH 110-9 2722325 RELAY-40AMP SEALED 310-10 2188154 MODULE-DELAY 110-11 2721505 SWITCH-PTO 110-12 2721337 CLUTCH-ELECTRIC 1 (INCLUDES 2720949 WIRE ASSY) 10-13 2720949 ASSY-CLUTCH WIRE 110-14 108208 SWITCH-DBL POLE 210-15 2188156 SWITCH-NONO DBL POLE 110-16 38665 SOLENOID 110-17 2188224 HARNESS-JUMPER 110-18 108061-04 CABLE-BATTERY 20 RED 110-19 2188225 WIRE-GROUND 110-20 112386 BOOT-BAT TERM POS 110-21 2308095 COVER-TERMINAL 310-22 4142266 CONNECTOR-12V 1

FIGURE 10

KAWASAKI WIRE HARNESS

48


SEAT ASSEMBLY & ROPS

29

49

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY11-1 4122479 SEAT-SUSPENSION 1 (INCLUDES ITEMS 2-15)

11-2 4122479-01CUSHION-SEAT BACK 111-3 4122479-02CUSHION-SEAT BOTTOM 111-4 4122479-03SLIDE RAIL-ADJUSTER 111-5 4122479-04SLIDE RAIL-SLAVE 111-6 4122479-05SKIRT-SEAT ASSY 111-7 4122479-06CLIP-SMALL XMAS TREE 311-8 4122479-07CLIP-LARGE XMAS TREE 411-9 4122479-08ASSY-CABLE 111-10 4122479-09BACK PANEL-SEAT 111-11 4124009 SWITCH-SEAT NO 111-12 4122481 ARMREST-RH 111-13 4122480 ARMREST-LH 111-14 64123-68 BOLT-HEX 5/16-18X1 411-15 64123-54 BOLT, 5/16-18X3/4 HEX 411-16 4121386.7 PLATE-SEAT 111-17 64141-6 NUT-WLF 5/16-18 411-18 4143068 JUMPER-SEAT SWITCH 111-19 33138-09 PIN-CLEVIS 2 11-20 64144-30 SNAP RING 211-21 38371-01 BRG-NYLINER 3/8 211-22 48228A CABLE CLIP-INSULATED 211-23 64152-23 SCREW 1/4-20X3/8 2

OPTIONAL ROPS:11-24 970162 ATT-ROPS (INCLUDES ITEM 22) 11-25 * 2208260 S-SEAT BELT 111-26` 2720975-07 SPACER-NYLON 3/8" 211-27 2720975-09 SPACER-NYLON 1/4" 211-28* 970363 KIT-SPRING & SADDLE 111-29 4163828 SEAT ASSEMBLY 1 (USED ON 942221F ONLY)

* NOT ILLUSTRATED

FIGURE 11

SEAT ASSEMBLY & ROPS

50


FOLDING ROPS KIT (970354)

51

ZT 200 Series


FIGURE 12

FOLDING ROPS KIT (970354)

12-1 4162879 PIN-HITCH 1/2 212-2 64123-31 BOLT-1/2-13 X 3 212-3 64151-7 LOCKNUT- 1/2-13 212-4 4162880 LANYARD-NYLON 212-5 4162882 SEATBELT 112-6 4160347 LABEL-WARNING ROPS 112-7 64163-19 WASHER-FLAT 7/16 212-8 64123-28 BOLT-7/16 X 1-1/4 212-9 64006-06 LOCKWASHER-7/16 212-10 64151-11 LOCKNUT-7/16 212-11 64163-31 WASHER-3/8 1612-12 64006-03 LOCKWASHER-3/8 812-13 64123-16 BOLT-3/8-16 X 1-1/4 812-14 64025-05 NUT-3/8-16 HEX 812-15 64168-1 PIN-COTTER 212-16 4160343 BUMPER RUBBER 212-17 4160344 PLUG 212-18 4160348 WASHER-FORMED 212-19 4162878 WASHER-RUBBER 2

52


STEERING/DECK LIFT

5

1

8

15

24

21

20

18 26

33

2129

31

21

22

23

43

43

38

41

34

15

2536

3617

4215

28

432 40

15

30

39

3

15

377

6

16

16

19

13

12 9

10

1411

27 35

15

4

392

3946

45

44

53

ZT 200 Series


FIGURE 13

STEERING/DECK LIFT

13-1 4163543 S ENGINE DECK W/LABS 1 13-2 4163746 SPRING 1 13-3 2188161 VALVE-TANK SELECTOR 1 13-4 A1104057 BOLT-M10-1.50X25 313-5 4163691.7 LEVER-TRACTION CNTRL 2 13-6 4122173.7 BRKT-TRACTION LEVER 2 13-7 2183074 BRKT-HANDLE 2 13-8 4163690 GRIP-HANDLE 2 13-9 2188145 BEARING-.75ID SELF ALIGN 4 13-10 64123-15 BOLT-3/8-16X3/4 HEX 8 13-11 64141-4 NUT-WLF 3/8-16 8 13-12 4112105.7 WLDMT-MTN CONTRL RH 1 * 4112104.7 WLDMT-MTN CONTRL LH 1 13-13 64205-011 BLT-MET M10-1.50X40 2 13-14 A110406 SCREW,M10X1.5X30 HH 1213-15 64237-03 LOCKNUT-NYLON M10-1.5 2013-16 64263-013 BLT-FLG HD M10-1.5 X 30 813-17 64205-008 BLT-MET M10-1.50X55 113-18 64163-43 WSHR.443/.454X1X11GA 113-19 2183073 SPACER 213-20 4159920.7 WLDMT-CRADLE 1 13-21 64168-2 COTTER-HAIRPIN.08X1.19 413-22 2720551.7 WLDMT-DECK LIFT LEVER 1 13-23 4162904.7 WLDMT-LVR STOP LATCH 1 13-24 4163391.7 BRKT-INNER DECK LIFT 1 13-25 4163390.7 BRKT-OUTER DECK LIFT 1 13-26 4116590.7 BRACKET-LIFT LINK 213-27 2720501.7 HANDLE-LIFT ARM 1 13-28 4159060 ASSY, PIN & LANYARD 1 13-29 64188-53 PIN-CLEVIS 1/2X1.0 1 13-30 64205-052 BLT-MET M10-1.5X50 1 13-31 85010N ZERK, 1/4-28 STR SELF TH 1 13-32 64221-04 E-RING .875 113-33 64175-05 NUT-PUSH 1/2 1 13-34 64188-36 PIN, CLEVIS 7/16X1-1/4 2 13-35 2188143 GRIP 1 13-36 2183071-03 SPACER-15.88X10.32X24 2 13-37 64265-05 NUT-FL NYL LOCK M10-1.5 413-38 2720544 SPRING-COMPRESSION 1 13-39 4159284 ROD-LIFT STOP 113-40 64163-65 WSHR .890X1.375X18GA 613-41 4163666 LBL-ZT200 HT CUT OUTER 113-42 4163667 LBL-ZT200 HT CUT INNER 113-43 64163-29 WASHER-21/64 X 1 X 11GA 213-44 4163692 CAP-END 213-45 64229-02 NUT-NYLON LOCK 5/16-18 213-46 4163446 KNOB 2

* NOT ILLUSTRATED

54


CRADLE ASSEMBLY

55

ZT 200 Series


FIGURE 14

CRADLE ASSEMBLY

14-1 4118843 LABEL-WARNING 114-2 2182356.7 BRACKET-SHAFT HANGER 414-3 2188127 CHAIN-6.35 (.250) 5 LINKS 414-4 4139065 MAT-FOOT PLATE LOWER 114-5 4129955 MAT-FOOT PLATE MIDDLE 114-6 2721861 MAT-FOOT PLATE UPPER 114-7 4157861 LABEL-PROCAT 114-8 4109780 S-FOOT PLATE (BOBCAT) 1 (INCLUDES ITEMS 4-7)

14-9 64163-65 WASHER-.890X1.375X18GA 814-10 64221-04 E-RING.875 414-11 4159283.7 WLDMT-DECK LIFT, FRONT 114-12 2722559.7 WLDMT-DECK LIFT, REAR 114-13 2722630 CLIP-DECK HEIGHT ADJ 414-14 2722719 SPRING-DECK LIFT 214-15 4159920.7 WLDMT-CRADLE 114-16 64265-05 NUT-FL NYLN LCK M10-1.5 1514-17 4109960 WLDMT-DECK LIFT ROD 214-18 * 4111842.7 BRKT-SPRING ANCHOR LH 114-19 4139785 MAT-FOOT LIFT 114-20 4113682 ROD-SPRING MOUNT 214-21 64141-2 NUT-WLF 1/4-20 414-22 64141-4 NUT-WLF 3/8-16 414-23 64197-020 BLT-TDFM 1/4-20X1-1/2 414-24 64205-007 BLT MET M10-1.50X20 214-25 64205-029 BLT-MET M12X1.75X40 414-26 64205-060 BOLT-MET M12-1.75X50 414-27 64263-013 BLT-FLG HD M10-1.5 X 30 1514-28 64246-04 NUT-WHIZ M12-1.75 1614-29 85010N ZERK, 1/4-28 STR SLFTHRD 114-30 85051 ZERK-1/8 PIPE 614-31 64237-03 LOCKNUT-NYLON M10-1.5 2

*NOT ILLUSTRATED

56


CRADLE & CASTER ASSEMBLY

57

ZT 200 Series


FIGURE 15

CRADLE & CASTER ASSEMBLY

15-1 48043-03C CUP, OUTER BEARING 4 15-2 2721306.7 WLDMT-CASTER YOKE 2 15-3 DECK/W LABS 15-4 64123-215 BOLT-HEX 3/4-10X7 1/2 2 15-5 2722228 WHEEL-13X5.00-6 ASSY 2 (INCLUDES ITEMS 6-8) (USED ON 52" DECKS ONLY)

15-6 2720475-01TIRE-13X5.00-6 SMOOTH 1 15-7 2722228-03BEARING 215-8 2722228-01RIM-13"ASSY W/VALVE 1 15-9 2722231 SPACER-END 4 15-10 64163-26 WASHER 2 15-11 64229-07 LOCKNUT-NYLON 3/4-10 2 15-12 85010N ZERK, 1/4-28 STR SLF THD 2 15-13 2722230-02SPANNER-13" WHEEL 2 (USED ON 52" DECKS ONLY) 15-14 2188135 DUST COVER 2 15-15 48043-04C CONE, OUTER BEARING 4 15-16 64205-029 BLT-MET M12X1.75X40 4 15-17 64246-04 NUT-WHIZ M12-1.75 8 15-18 48480 SEAL CR 12411 215-19 64140-5 COTTER PIN 215-20 2722399.7 WLDMT-CSTR ARM 52L 1 (USED WITH 52" DECKS)

15-21 2722398.7 WLDMT-CSTR ARM 52R/61L 115-22 64025-20 NUT-HEX 3/4-16 SLOT U 215-23 4159920.7 WLDMT-CRADLE 115-24 A1105061 BOLT-M12-1.75X30 8 15-25 64237-06 LOCKNUT-NYLON M12-1.75 815-26 4113902.7 WLDMT-CASTER ARM 61R 1 (USED WITH 61" DECKS)

15-27 2722230-03 SPANNER 2 15-28 2722452.22 WLDMT-CASTER YOKE 2 (ITEMS 29-34 USED ON 61" DECKS)

15-29 64123-223 BOLT-3/4-10 X 10 215-30 2722326-02 RIM ASM-W/VALVE STEM 215-31 2722326-01 TIRE-13X6.50-6 SMOOTH 215-33 2722326 ASSY-WHL 13X6.5-6 2 (INCLUDES ITEMS 7, 31 & 32)

58


52" SIDE DISCHARGE

435

5

32

10

2

35 57

35

33

7

36

7

48

35

26

33

55

2221

11

40

22

25

4021

2011

2614

4021

22

643

TORQUE TO70 FT-LBS50

39

21 12

37

79

13

4

1

44

232930

54

22

56

56

58

59

63586061

14

6061

6258

59

5814

11

47

51

41

43

35

49

46

4856

46

56

42

45

34

3828

8

27

666

56

65

35

5352

16

67

35

1524

43

2744

31718

17

7

31

19

69

70

72

71

7273

71

35

59

ZT 200 Series


FIGURE 16

52" SIDE DISCHARGE

16-1 4163756 S-52INCH DECK W/LABELS 116-2 2722574.2 COVER-BELT RH 116-3 2722575.2 COVER-BELT LH 116-4 38524 KNOB-4 PRONG 3/8-16 2 16-5 4147115 CHUTE-RUBBER ASSY 116-6 4149017.7 HINGE-CHUTE_RUBBER 116-7 64229-03 LOCKNUT NYLON 3/8-16 3516-8 64123-173 BLT-HEX 3/8-16X4-1/2 216-9 2721512 ROLLER 616-10 64123-68 BOLT-HEX 5/17-18X1 216-11 2308140 PULLEY ENGINE 316-12 112111-02 BLADE 18.00 OFFST HLFT 316-13 2720685 SPACER-ROLLER 616-14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1816-15 4163028 ASSY-IDLER ARM PTO 116-16 64018-18 BOLT-CARRIAGE 3/8-16X2 116-17 2302125.7 GUIDE-BELT 116-18 48393 PULLEY, V IDLER 116-19 38297 IDLER, 5.0 OD FLNGD 116-20 2228034 PULLEY-5.25 DEEP GRV 1 16-21 64209-03 SPRING WSHR .67 ID 616-22 64164-12 1/4X1/4X1 SQ END KEY 416-23 128169 PULLEY, IDLER 5.50 116-24 4115849 S-ASSYSPNDL ZT200 CNTR 1 (INCLUDES ITEMS 58-62)

16-25 4129075 ASSY-DECK IDLER 48-52 1 (INCLUDES ITEMS 41, 51, 43 & 54)

16-26 4115850 S-ASSYSPNDL ZT200 OUTR 2 (INCLUDES ITEMS 58-61 & 63)

16-27 64270-02 BOLT-HEX M10-1.5x30 ISO CL10.9 216-28 4133155.7 WLDMT-PUSHBAR 216-29 64006-05 LOCKWSHR-HELICAL 1/2 1 16-30 64123-05 BLT-HEX 1/2-20X1-1/2 1 16-31 64163-46 WASHER.383/.393X.88X7 4 16-32 2186125 WLDMT-LOCK, PUSHBAR 216-33 85010N ZERK, 1/4-28 STR SLF THD 516-34 64123-152 BLT-HEX 5/8-11X5 216-35 64123-50 BOLT-HEX 3/8-16X1 1216-36 64229-02 LOCKNUT-NYLON 5/16-18 2 16-37 4118314 SPACER-BLADE 16MM 316-38 64229-06 LOCKNUT, NYLON 5/8-11 216-39 64123-187 BLT-HEX 5/8-18X3.75 3 16-40 64123-208 BLT-HEX 5/8-18X1.5 316-41 4128004 BEARING 316-42 4134343.7 BAFFLE-RT FRT 52-54 116-43 4128002 END CAP 2

16-44 2188131 SPRING-EXTENSION 216-45 64163-73 WSHR-.625IDX1.12ODX.06A/R 16-46 64018-2 BLT-CRG 1/4-20X3/4 416-47 64163-64 WSHR 1.015X1.500X14 116-48 64229-01 LOCKNUT-1/4-20 NYLON 416-49 4134338.7 BAFFLE-FRT CTR 52-54 116-50 4118427.7 BAFFLE-FRONT LH 116-51 4127999 SEAL 116-52 4163155 INNER RING 216-53 4163041 SPACER 116-54 64144-40 SNAP RING 216-55 64018-3 BOLT-3/8-16X1 CARRIAGE 116-56 64268-03 NUT-FL NYLN LOCK 3/8-16 816-57 4115864.7 BAFFLE-DISCHARGE 116-58 38348-01 BEARING-SPINDLE SEALED 616-59 2721096 HOUSING-SPINDLE 6 HOLE 316-60 64144-38 SNAP RING 316-61 38315 NUT-SPINDLE 316-62 2183070-01SHAFT-SPINDLE LONG 1

(USED ON 4115849 CENTER SPINDLE ONLY)

16-63 2183070-02SHAFT-SPINDLE 2(USED ON 4115850 OUTER SPINDLE ONLY)

16-64 64018-30 BOLT-CRG 3/8-16 X 4-1/2 316-65 64018-5 BLT-CRG 3/8-16X1-3/4 116-66 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 216-67 4163030.7 WLDMT-IDLER PIN 116-68 * 64123-217 BLT-HEX 3/8-16X4-1/4 CTR 116-69 4163438.7 EXTENSION-52IN CD, RH 116-70 4163439.7 EXTENSION-52IN CD, LH 116-71 64141-2 NUT-WLF 1/4-20 716-72 64123-114 BLT-HEX 1/4-20X1 716-73 64163-55 WASHER-.328X.75X14 GA 1

* NOT ILLUSTRATED

60


61" SIDE DISCHARGE

4

32

10

2

33 36

3845

34

28

33

63

3

79

13

4

56

5320

7

11

1426

2122

40

23

25

44

3029

5527

7

7

17

18

44

15

31

19

317

16 47

7

TORQUE TO70 FT-LBS

39

21

37

12

35

4853

50

1

35

60

5759

61

57

58

24

1422

11

2122

40

11

5960

26 6257

58

57

11

14

40

2122

51

41

4327

42

4853

53

49

46

42

46

358

53

535

3565

64

5435

66

35

52

7

6

35

69 68

70

67

7170

69

61

ZT 200 Series


FIGURE 17

61" SIDE DISCHARGE

17-1 4163757 S-61INCH DECK W/LABELS 117-2 2182352.2 BELT COVER RH 117-3 2182351.2 BELT COVER LH 117-4 38524 KNOB-4 PRONG 3/8-16 2 17-5 4147399 CHUTE-RUBBER ASSY 117-6 64163-64 WASHER-1.015X1.50X14GA 317-7 64229-03 LOCKNUT NYLON 3/8-16 3417-8 64123-173 BLT-HEX 3/8-16X4-1/2 217-9 2721512 ROLLER-5X2.75 CENTERED 717-10 64123-68 BOLT-HEX 5/16-18X1 217-11 2308140 PULLEY ENGINE 417-12 112111-03 BLADE 21.00 OFFST HLFT 317-13 2720685 SPACER-ROLLER 717-14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1817-15 4163028 ASSY-IDLER ARM PTO 117-16 64018-18 BOLT-CARRIAGE 3/8-16X2 117-17 2302125.7 GUIDE-BELT 117-18 48393 PULLEY, V IDLER 117-19 38297 IDLER, 5.0 OD FLNGD 117-20 4115864.7 BAFFLE-DISCHARGE 1 17-21 64209-03 SPRING WSHR .67 ID 617-22 64164-12 1/4X1/4X1 SQ END KEY 417-23 128169 PULLEY, IDLER 5.50 117-24 4115849 S-ASSYSPNDL ZT200 CNTR 1 (INCLUDES ITEMS 57-61)

17-25 4129076 ASSY-DECK IDLER 61" 1 (INCLUDES ITEMS 41, 43, 51 & 55)

17-26 4115850 S-ASSYSPNDL ZT200 OUT 2 (INCLUDES ITEMS 57-60 & 62)

17-27 64270-02 BOLT-HEX M10-1.5X30 ISO CL10.9 217-28 4133155.7 WLDMT-PUSHBAR 217-29 64006-05 LOCKWSHR-HELICAL 1/2 1 17-30 64123-05 BLT-HEX 1/2-20X1-1/2 1 17-31 64163-46 WSHR.383/.393X.88X7 4 17-32 2186125 WLDMT-LOCK, PUSHBAR 217-33 85010N ZERK, 1/4-28 STR SLF THD 517-34 64123-152 BLT-HEX 5/8-11X5 217-35 64123-50 BOLT-HEX 3/8-16X1 1217-36 64229-02 LOCKNUT-NYLON 5/16-18 2 17-37 4118314 SPACER-BLADE 16MM 317-38 64229-06 LOCKNUT, NYLON 5/8-11 217-39 64123-187 BLT-HEX 5/8-18X3.75 3 17-40 64123-208 BLT-HEX 5/8-18X1.5 317-41 4128004 BEARING 317-42 4134344.7 BAFFLE-RIGHT FRONT 1

17-43 4128002 END CAP 2 17-44 2188131 SPRING-EXTENSION 217-45 64163-73 WSHR-.625IDX1.12ODX.06A/R 17-46 64018-2 BLT-CRG 1/4-20X3/4 417-47 64018-5 BLT-CRG 3/8-16X1-3/4 117-48 64229-01 LOCKNUT-1/4-20 NYLON 417-49 4134340.7 BAFFLE-FRONT CTR 61 117-50 4117663.7 BAFFLE-FRONT LH 117-51 4127999 SEAL 117-52 4163014 SPACER 117-53 64268-03 NUT-FL NYLN LOCK 3/8-16 1017-54 4163155 INNER RING 217-55 64144-40 SNAP RING 217-56 64018-3 BOLT-3/8-16X1 CARRIAGE 117-57 38348-01 BEARING-SPINDLE SEALED 617-58 2721096 HOUSING-SPINDLE 6 HOLE 317-59 64144-38 SNAP RING 317-60 38315 NUT-SPINDLE 317-61 2183070-01 SHAFT-SPINDLE LONG 1

(USED ON 4115849 CENTER SPINDLE ONLY)

17-62 2183070-02 SHAFT-SPINDLE 2(USED ON 4115850 OUTER SPINDLE ONLY)

17-63 64123-217 BLT-HEX 3/8-16X4-1/4 517-64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 217-65 4149017.7 HINGE-CHUTE RUBBER 117-66 4163030.7 WLDMT-IDLER PIN 117-67 4163440.7 EXTENSION-61IN, RH 117-68 4163441.7 EXTENSION-61IN, LH 117-69 64141-2 NUT-WLF 1/4-20 717-70 64123-114 BLT-HEX 1/4-20X1 717-71 64163-55 WASHER-.328X.75X14 GA 1

62


BELTS-CUTTERDECK

63

ZT 200 Series


FIGURE 18

BELTS-CUTTERDECK

18-1 2188176 BELT-CUTTERDECK 54 118-2 2720815 BELT-PTO 54 1 (USED ON 52" SD DECK)

18-3 128003 BELT-CUTTERDECK 61 118-4 2188134 BELT-PTO 61 1 (USED ON 61" SD DECK)

64

ZT 200 SeriesFIGURE19

DECALS-POWER UNIT

BOBCAT

13

12IMPORTANT

ON

15

See Operator's

Manual41

CUTOFHEIGHT

3

11/2

ON

-

ILH TAN

KI

ORH TAN

K

Fuel TankSelector Valve

OFF

2/21

2

32/

45

2/1

starting and e

ngine damage.

Flooding can ca

use hard

-

-

flooding.

Close fuel valve

before

transporting to

prevent

1

3 " &

Antiscalp Roller

Bracket-Topbolt location

1/2

higher

2000699

14 p.s.i. (1kg

/cm )

PressureTire

Height of Cut

2

1-2/1-2/2 "

3 "1

21/

/21 "2 "

9

7

14

ENGINE DECK

6

8BACK OF

10

2

TUBEDOCUMENT

4

3

11

RESERVOIRHYDRAULIC

5

17

16

18

19

20

21

65

ZT 200 Series

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY19-1 4157861 LABEL-PROCAT 1 19-2 4158401 LABEL-BOB-CAT, 10.5" 1 19-3 2000735 LABEL-OPER MAN 1 19-4 2000590 LABEL, WARN BATTERY 1 19-5 2000691 LABEL - HYDR OIL FILL 1 19-6 4156160 LABEL-CONTROL PANEL 119-7 2000693 LABEL - PARK BRAKE 1 19-8 2000698 LABEL(DBL) - FUEL/LEAKS 2 19-9 4114158 LABEL-TIRES 1 19-10 2000700 LABEL - RH TRACTION 1 19-11 2000701 LABEL - LH TRACTION 1 19-12 4163666 LABEL-HT CUT OUTER 119-13 4163667 LABEL-HT CUT INNER 119-14 4118843 LABEL-WARNING 1 19-15 2000706 LABEL-FUEL 1 19-16 4116761 LABEL-MADE IN USA 119-17 340830 DECAL-CAUTION SPANISH 119-18 4163037 LABEL-DURADECK 119-19 4162919 LABEL-19HP 1 4162920 LABEL-21HP 4162921 LABEL-25HP 4162923 LABEL-27HP 19-20 4162915 LABEL-DECK SIZE, 52" 1 4162916 LABEL-DECK SIZE, 61"19-21 4163355 LABEL-BELT ROUTING 1

FIGURE 19

DECALS-POWER UNIT

66


DECALS-CUTTERDECKS

67

ZT 200 Series


FIGURE 20

DECALS-CUTTERDECKS

20-1 2000572 LABEL-WARNING BLADES 1 20-2 2000577 LABEL-WARNING 220-3 2000696 LABEL-BLADE INSTALL 120-4 2000677 LABEL-DANGER/WARNING 2

BOB-CAT BUNTON RYAN STEINER

COMMERCIAL GROUNDS CARE, INC.ONE BOB-CAT LANEP.O. BOX 469JOHNSON CREEK, WI 53038920-699-2000www.cgcequip.com

ZT219 19HP KAI W/52 SIDE DISCHARGE 942233F PARTS MANUAL

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