Yokogawa Electric Corporation ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation...

Yokogawa Electric Corporation

ISD-MASP-S03018 Rev.2Copyright © Yokogawa Electric CorporationOctober,2003

Solution Marketing GroupInternational Business Headquarters

CENTUM CS3000FIOOctober, 2003

Page.2


R3.04 New Features

CS3000 FIO

What is FIO

FIO means FField network II/OO.FIO is Process I/O modules.A kind of compact, cost-effective, reliable I/O devices, targeted as the industrial standard I/O of next-generation. FIO includes the latest network technologies and field experience.

Page.3


R3.04 New Features

CS3000 FIO

Benefit of FIO

The size of I/O units– Small foot print of cabinet– High density installation

Open architecture– Remote I/O bus of FIO based on Ethernet.

• Generic network instruments can be used.

All FIO modules can be configured duplexCost effective wiring solutionsFull Compatible for V, XL and Micro-XL I/O card

Page.4


R3.04 New Features

CS3000 FIO

CS 3000 R3System Configuration

Page.5


R3.04 New Features

CS3000 FIO

CS3000 System Configuration - OverviewCS3000 System Configuration - Overview

V netV net

EthernetEthernet

ER BusER Bus

FFCFFCSS

KFCKFCSS

(Enhanced Remote Bus)(Enhanced Remote Bus)

HIS/ENGHIS/ENGEnclosed Display Enclosed Display

Style Console Style Console HISHIS

Open Display Open Display Style Console HISStyle Console HIS

Page.6


R3.04 New Features

CS3000 FIO

System Configuration of KFCS

Information Bus (Ethernet)

Field Control Unit (FCU)

Field network I/O (FIO)

Control Bus (Vnet)

HIS

FCS

Page.7


R3.04 New Features

CS3000 FIO

FIO Node Overview

RedundantPower Supply

100V200V24V

ESB or ER Bus Interface

Up to 8 I/O modules

5 units (222.3mm)

19 inches

Page.8


R3.04 New Features

CS3000 FIO

KFCS (Direct connection to FCU type)

RB301CP345

LFCS(for RIO)

Front Rear

KFCS(for FIO)

FIO

FIO

FIO

FIO

FIO

SB301CP345

TB

TB

TB

TB

TB

Front Rear

FIO

FIO

FIO

FIO

FIO

SB301CP345

FIO

FIO

FIO

FIO

FIO

Front Rear

RIO bus

Same configuration and functions except bus I/F card

Please note that CPU card is still used !

( 2 Mbps )

ESB bus( 128 Mbps )( 10m max.

)

Page.9


R3.04 New Features

CS3000 FIO

KFCS (Remote I/O type)

FIO

FIO

FIO

FIO

FIO

SB301CP345

TB

TB

TB

TB

TB

Front Rear

KFCS

<CCR>

FIO

FIO

TB

TB

Front Rear

<Site>

Generic Cabinets

Local node

Remote node

close to site

ESB bus128 Mbps

ER bus( 10 Mbps )( up to 2km ) ER Bus: Enhanced Remote bus

Page.10


R3.04 New Features

CS3000 FIO

FIO System Specification for KFCS

The bus among FCU and local nodes. (ESB bus)– Dedicated Internal Bus– Speed : 128 Mbps (RIO 2Mbps)– Distance in Total : Max. 10m

Remote I/O bus (ER bus)– Based on Ethernet– Speed : 10 Mbps (RIO 2Mbps)– Distance in total :

10base2 ---> max. 185m / 10base5 ---> max. 500m max. 2 km with repeater (Standard of Ethernet)

– Up to 4 series of ER bus are available per FCU.– Up to 14 remote nodes can be installed on a FCU.

Up to 15 nodes can be installed on a FCU.

Page.11


R3.04 New Features

CS3000 FIO

FFCS Overview

Power supply unit

CP401 CPU module

Eight FIO slots

EC401 ESB bus coupler(Note)

Note: Two I/O slots are to be used for NIU extension.

AIP504 Vnet coupler (10BASE2 Vnet cable is used.)

Detachable bottom unit

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R3.04 New Features

CS3000 FIO

FFCS Configuration- Local Node

SB

40

1S

B4

01

SB

40

1S

B4

01

EC

40

1EC

40

1S

B4

01

SB

40

1

FIO: Max. 8

PW

48

xP

W4

8x

V net

CP

40

1C

P4

01

PW

48

xP

W4

8x

CP

40

1C

P4

01

PW

48

xP

W4

8x

PW

48

xP

W4

8x

PW

48

xP

W4

8x

FFCSFFCS

Local node Max. 3

ESB bus

Up to 6-8 ModulesDepending on I/O expansion

Up to 8 Modules

Min. configuration

Max. configuration

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R3.04 New Features

CS3000 FIO

FFCS Configuration – Remote Node

V net

CP

40

1C

P4

01

PW

48

xP

W4

8x

FFCS

EB

50

1EB

50

1

Remote node

PW

48

xP

W4

8x

EB

50

1EB

50

1

Remote node

PW

48

xP

W4

8x

EB

50

1EB

50

1

Remote node

PW

48

xP

W4

8x

EB

401

EB

401

EB

401

EB

401

EB

401

EB

401

Optical repeater can be used.

Expanded node up to 3

ER bus

Max. configuration

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R3.04 New Features

CS3000 FIO

FIO System Specification for FFCS

The bus among FFCS and local nodes. (ESB bus)– Dedicated Internal Bus– Speed : 128 Mbps– Distance in Total : Max. 10m

Remote I/O bus (ER bus)– Based on Ethernet– Speed : 10 Mbps– Distance in total :

10base2 -> max. 185m / 10base5 -> max. 500m max. 2 km with repeater (Standard of Ethernet)

– Up to 3 remote nodes can be installed on a FFCS.

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R3.04 New Features

CS3000 FIO

FIO Specification

Page.16


R3.04 New Features

CS3000 FIO

FIO Specification

Connection type with field wiringIsolation typeInstallation environmentRedundancyReplacement capability for the existing V, XL and Micro-XL systems

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R3.04 New Features

CS3000 FIO

Connection Type with Field Wiring

Variety of Field Connections– Weidmueller (pressure clamp) terminals: Most

popular in Europe and the same as PLCs’ terminals

– Dedicated terminal boards with M4 screw terminals, connected by KS cables: Same as Yokogawa’s traditional style

– MIL connectors: Popular in low-cost installations.

MIL connector

Weidmuller terminals

KS cable adapter

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R3.04 New Features

CS3000 FIO

Isolation Type

System-to-signal isolated, channel-to-channel isolated– Mainstream in Yokogawa’s industrial products

(high noise immunity).

System-to-signal isolated, channel-to-channel non-isolated– Equivalent to the present multi-point I/O

module; suitable for monitoring points.

Non-isolated– Mainstream in competitors’ products (low-

cost solutions for users).

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R3.04 New Features

CS3000 FIO

Installation Environment

FIO can be installed closely near field devices to reduce wiring cost.– High speed remote I/O node can be used.

(10Mbps)

FIO node comforts to NI (Non-incendive) of CSA standard at Class 1, Div. 2 and environmental standard ISA G3.FIO node is complied the Type N of CENELEC Zone2FIO node can install the place with the wide range temperature (-20 deg C to 70 deg C) FIO modules with built-in Barrier.

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R3.04 New Features

CS3000 FIO

FIO Node in Explosive Area

At original, FIO node had been already complied the Non-incendive of CSA standard at Class 1, Div. 2.At R3.03, FIO node is conformed to its compliance with the Type N of CENELEC Zone2.– You can put FIO remote node at Zone2 area.– You can connect Type N devices to FIO nodes

directly.

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R3.04 New Features

CS3000 FIO

Safe area Hazardous area

CENELEC Zone 2 CENELEC Zone 1

Type N Devices

Solution for Explosive Area

Barriers

Before

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R3.04 New Features

CS3000 FIO

Now




Type N Devices

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R3.04 New Features

CS3000 FIO



Type N Devices

Now


ER bus

It is possible to put in Zone2

Page.24


R3.04 New Features

CS3000 FIO

FIO with Built-in Barrier

For the application with Zone1 or Zone0 areas, the intrinsic safety installation is often required.– 3’rd venders’ barriers or BARD have been

adopted for each channels.

At R3.03, we provide the new I/O modules with built-in barrier.– Total installation cost can be reduced.

•External barriers are not needed.•As FIO nodes can be put on Zone2 areas, field wiring

cables can be shorten.

This is the world-first solution of redundant IS.

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R3.04 New Features

CS3000 FIO

Now

Solution for Intrinsic Safety



I.S Devices

IS barriers are built in modules.(Redundancy is available.)

Page.26


R3.04 New Features

CS3000 FIO



Now

Solution for Intrinsic Safety

ER bus

It is possible to put in Zone2

I.S Devices

IS barriers are built in modules.(Redundancy is available.)

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R3.04 New Features

CS3000 FIO

Redundancy

All I/O modules of FIO can be configured duplex.– Duplex configuration of digital module is

available.– Redundant sub-system (serial

communication) is available.– Yokogawa provides world first redundant

FOUNDATION Fieldbus solution.

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R3.04 New Features

CS3000 FIO

Redundancy

“Redundancy” and “Dual” are different.“Redundancy” means much more than “Dual”.– Redundant control means “non-stop control”

mechanism under any hardware troubles.

The essential elements in “Redundancy” include:– Duplex hardware– Real-time abnormality detecting– Seamless switching– Hot swapping modules

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R3.04 New Features

CS3000 FIO

Replacement capability

FIO have two types of digital modules– It is general to supply power outside from

I/O module.– ST cards and RIO digital modules can supply

power from these.

DI

Internal power

DI

External power

DO

Internal power

Load

DO

External power

Load

ST compatibletype

Generaltype

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R3.04 New Features

CS3000 FIO

FIO Module Series

Page.31


R3.04 New Features

CS3000 FIO

Analog Modules

<Non-isolated type>AAI141 16Ch Current input 4-20mA (Transmitter power supply)AAV141 16Ch Voltage input 1-5VAAV142 16Ch Voltage input -10V to +10VAAI841 8Ch Current input/8Ch Current output 4-20mA (Transmitter power

supply)AAB841 8Ch Voltage input/8Ch Current output 1-5V input/4-20mA outputAAV542 16Ch Voltage output -10V to +10VAAP149 16CH Pulse Count 0 to 6kHz (Pulse Input Module Pm1 Compatible)

<Isolated (between system and field)>AAI143 16Ch Current input 4-20mA (Transmitter power supply)AAI543 16Ch Current output 4-20mAAAV144 16Ch Voltage Input -10V to +10VAAV544 16Ch Voltage Output -10V to +10VAAT141 16Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mVAAR181 12Ch RTD JIS Pt100ohum

<Channel Isolated>AAI135 8Ch Current input 4-20mA (Transmitter power supply)AAI835 4Ch Current input/4Ch Current output 4-20mA (Transmitter power

supply)AAT145 16Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mVAAR145 16Ch RTD/POT input RTD JIS Pt100ohum / POT 10kohumAAP135 8Ch 0-10kHz Pulse input Transmitter power supply 12V/24VDC,

(Shunt resistance can be selected)

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R3.04 New Features

CS3000 FIO

Analogue Module with HART

FIO HART Module Lineups– AAI135-H: 8 input, channel isolated– AAI835-H: 4 input / 4 output, channel isolated– AAI141-H: 16 input, non-isolated– AAI841-H: 8 input / 8 output, non-isolated– AAI143-H: 16 input, Isolated– AAI543-H: 16 output, Isolated– ASI133-H: 8 input, IS module– ASI533-H: 8 output, IS module

HART Module

HART Modem

Input Signal from HART Device

Analog Signal + HART SignalAnalog Signal(Current)

HART Variable

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R3.04 New Features

CS3000 FIO

HART Module data

Analog Data– 4 to 20 mA from Device

HART Variable Data– HART device supports Max 4 HART Variable

•PV Primary Value•SV Secondary Value•TV Third Value•FV(4V) Forth Value

– HART Module supports Max 32 HART Variable data

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R3.04 New Features

CS3000 FIO

Digital I/O Modules

<Generic type>ADV151 32Ch24VDC input, Common minus side every 16-channelADV157 32Ch24VDC input, Common minus side every 16-channel, Single and Weidmueller onlyADV161 64Ch24VDC input, Common minus side every 16-channel, MIL type onlyADV551 32Ch24VDC,0.1A, Common minus side every 16-channel ADV557 32Ch24VDC,0.1A, Common minus side every 16-channel, Single and Weidmueller onlyADV561 64Ch24VDC,0.1A, Common minus side every 16-channel, MIL type onlyADV851 16ch Input/16ch Output, 24VDC

<AC input modules>ADV141 16Ch100VAC input, Common minus side every 8-channel ADV142 16Ch220VAC input, Common minus side every 8-channel

<Relay output module>ADR541 16Ch Relay output, Common minus side every 8-channel, 24-100VDC,100-200VAC,

2A/point, Maximum 8A is allowed per common, A type contact, exchange by a module.

<CENTUM-ST compatible type>ADV859 ST2 compatible -16Ch input,16Ch outputADV159 ST3 compatible - 32Ch inputADV559 ST4 compatible - 32Ch outputADV869 ST5 compatible - 32Ch input, 32Ch outputADV169 ST6 compatible - 64Ch inputADV569 ST7 compatible - 64Ch output

Page.38


R3.04 New Features

CS3000 FIO

Communication Modules

Serial Communication Module– ALR111 RS232C

• 2 ports, 1200bps to 115.2k bps

– ALR121 RS422/RS485• 2 ports, 1200bps to 115.2k bps

Ethernet Communication Module– ALE111 Ethernet Communication

Software redundancy is availableInstallable both on Local and Remote Node

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R3.04 New Features

CS3000 FIO

Subsystem Packages List

RS Communication (ALR111/ALR121)– YS Communication– YS Directly Communication– FA-M3– Modbus– SLC500/PLC5– MELSEC

Ethernet Communication (ALE111)– FA-M3– Modbus– SLC500/PLC5– ControlLogix– MELSEC

Page.40


R3.04 New Features

CS3000 FIO

Foundation Fieldbus Module (ALF111)

FF-H1 interface cardRedundancyInstallable both on Local and Remote nodesVCR (Virtual Communications Relationship): 105 per port (one segment)Both pressure clamp and terminal board are available.Link Master

World First

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R3.04 New Features

CS3000 FIO

Redundant Fieldbus Module (ALF111)

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

Field Devices

ALF111Image of Redundant Card

0x14 0x15

ExternalPowerSupply

Page.42


R3.04 New Features

CS3000 FIO

PROFIBUS DPV1 Interface Module (ALP111)

ALP111 Specification– Up to 16 modules can be installed in an KFCS.

• Up to 8 pairs are available

– Yokogawa have a plan to get PNO (PROFIBUS Nutzerorganisation e. V.) official certification of “DP-V1”, as soon as the PNO finishes their preparation

– PNO standard redundancy is available– ALP111 has both Class1 and Class2 master functi

on– ACP71 application compatibility

• ACP71 is RIO based PROFIBUS DP Interface module

Page.43


R3.04 New Features

CS3000 FIO

System configuration

FCSVnet

Zone 1 areaZone 1 area

Non-hazardous Non-hazardous areaarea PROFIBUS-DPPROFIBUS-DP

PROFIBUS-PAPROFIBUS-PA

HIS

DP/PADP/PA

Page.44


R3.04 New Features

CS3000 FIO

ALP111 Redundancy Configuration

ooo

PROFIBUS-DPPROFIBUS-DP

ALP111 modules are in redundant configuration– Module trouble does not affect

slaves

PROFIBUS-DP cable is also dual– More redundant.– No more device is available at this

moment, so this is in phase plan

This redundant mechanism is conformed to PNO standard

Page.45


R3.04 New Features

CS3000 FIO

FIO with built-in Barrier

Highly Reliable Technology

The first redundant solution in Hazardous Area

Concept:Fast, Compact, Open - IS I/O Modulewhich can be made “Redundant”

Intrinsically SafetyTechnology

Page.46


R3.04 New Features

CS3000 FIO

Lineup of FIO with Barrier.

ASI133Analog Input Module(4 to 20mA,8-channnel,Isolated)(with ISA Standard G3 option and temperature(-20 deg C to 70 deg C)

option)

ASI533Analog Output Module(4 to 20mA,8-channnel,Isolated)(with ISA Standard G3 option and temperature(-20 deg C to 70 deg C)

option)

AST143TC/mV Input Module(16-channnel, Isolated)(with ISA Standard G3 option and temperature(-20 deg C to 70 deg C)

option)

ASR133RTD/POT Input Module(8-channnel, Isolated)(with ISA Standard G3 option and temperature(-20 deg C to 70 deg C)

option)

ASD143 Digital Input Module(16-channel, NAMUR compatible, Isolated)

ASD533 Digital Output Module(8-channel, U>12V at I=45mA, Isolated)

Analog

Digital

Page.47


R3.04 New Features

CS3000 FIO

Remote NodeSolution

Page.48


R3.04 New Features

CS3000 FIO

ER bus Specification

ER bus based on EthernetCommunication Speed is 10Mbbs8 Remote Node can connect on one ER busER bus can extend– Fiber Optic (Up to 2km)– Public Line

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R3.04 New Features

CS3000 FIO

Remote Node Connection

Local Node (Master)

Remote Node (Slave)

ER busER bus

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

Com

. C

ard

Com

. C

ard

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

IOM

IOM

To FCU

Max. 8 Remote Node / ER bus

Page.50


R3.04 New Features

CS3000 FIO

Remote Node Connection by Fiber

Local Node (Master)

Remote Node (Slave)

Optical FiberOptical FiberRepeaterRepeater

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

Com

. C

ard

Com

. C

ard

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

IOM

IOM

To FCUExtend ER bus

Page.51


R3.04 New Features

CS3000 FIO

Remote Node Connection by Public Line

Local Node (Master)

Remote Node (Slave)

Public LinePublic LineRouterRouter

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

Com

. C

ard

Com

. C

ard

IOM

IOM

IOM

IOM

IOM

IOM

Com

. C

ard

Com

. C

ard

PS

U

PS

U

IOM

IOM

To FCUExtend ER bus

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R3.04 New Features

CS3000 FIO

True Partnership

We wish to contribute the success of the We wish to contribute the success of the customer.customer.

Yokogawa Electric Corporation ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation...

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Transcript of Yokogawa Electric Corporation ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation...