Yokogawa Electric Corporation FFFieldDevicePortfolioMasterApril2006 © Yokogawa Electric Corporation...

Yokogawa Electric Corporation

FFFieldDevicePortfolioMasterApril2006© Yokogawa Electric Corporation

FOUNDATION™ FieldbusField Device Portfolio

>Today's agenda:Impact on CAPEX & OPEXHost system topologiesField device portfolioPRM - Plant Resource Manager


What does FOUNDATION™ fieldbus do?

Integrates sensors & actuators into automation systems– Sensor- and actuator-to-boardroom information integration– Field devices become information servers– Expanding the view on the process

Enables significant TCoO reductions– Plant construction - CAPEX

• Cabling, barriers, cabinets

– Plant operation - OPEX• More information, validation

– Plant maintenance - OPEX• Diagnostics, unified tools

HostAutomation

Control


FOUNDATION™ fieldbus - Impact on CAPEX

Full digital replacement of the 4-20 mA analogue concept– Multiple devices on a single wire pair – less wiring and

terminations– Unlocking the capabilities of multi-variable devices– Unlocking device diagnostics capabilities

All process in- and output functions reside in field devices– Also control and other functions can reside in field devices– Less marshalling and I/O cabinets - smaller footprint

FOUNDATION™ Fieldbus is open - ”Best-in-Class” devices– Open concept is warranted by interoperability test regime– Unified configuration and device management tools


FOUNDATION™ fieldbus - Impact on OPEX

Improved operating profits– Increased plant availability– Faster, tighter control - "Control Anywhere"

– Reduced maintenance effort - "Planned" maintenance– Increased integrity - SAFETY

"Remote" monitoring– Unmanned installations– Device and process diagnostics– "Planned" maintenance– Unified Device Management Tools

• Consistent configuration and calibration


CS3000 system topology

HIS Operations,

Maintenance & Engineering

FFCS

V-net/IP

FFCS

HIS Operations

Plant Resource Manager

~ 120 segments ~ 600 FB’s ~ 400 devices

FF-H1 segment

Segment diagnostics


STARDOM system topology

FCN

TCP/IP

SCADAPlant

Resource Manager

~ 30 segments ~ 175 devices

FF-H1 segment

Segment diagnostics

FF-H1 segment

2 segments ~ 20 devices

FCJ

SCADA

~ 30 segments ~ 175 devices

FF-H1 segment

Segment diagnostics


CS3000/STARDOM device integration

FOUNDATIONTM Fieldbus H1 interface card– Connects up to 32 field devices

• Depending on current draw, # function blocks and execution time

– Quadruple channels• ALF111 (CS3000) and NFLF111 (STARDOM - FCN) - optional

redundancy• 2 directly wired segments (no card) for STARDOM - FCJ• Bus power through separate power supplies

– Intrinsic safety support through isolators• Multi-barrier/repeater concepts - both FISCO and Entity

FF-H1 segmentFF-H1 card


The Yokogawa FieldConnex connection

Full portfolio of physical layer components– Preferred solution for safe as well as hazardous areas– Multi-barier concept solves the segment power limitation

• High current EExe trunk connection

– Safe galvanic isolation between trunk and spurs

Power supply and conditioner (power hub)– Optional redundant power supply and/or conditioner –

passive– Supports 4 segment (redundant) Fieldbus I/O

Advanced segment diagnostics (DTM)– Integrated or stand-alone concepts– Jitter & noise, oscilloscope, earthing,

termination and cable degradation


CS3000/STARDOM fieldbus engineering

Integrated engineering functions– Off-line configuration of field devices and network– Device parameters and function blocks– Optimised function block scheduling– CFF compliant capability files

Integrated device panel– On-line configuration of field devices– Plug & play - automatic address assignment– Detailed device status information

Integrated asset management functions– Plant Resource Manager (PRM) - FieldMate– On-line field device health monitoring– Multi-user concept

FFCS/FCN multifunction

controller

HIS Human Interface

System


Current offering – pressure (EJA)

Complete range of pressure transmitters– Differential pressures from 5 mBar up to 140Bar– Gauge and absolute pressures up to 500 Bar

Silicon resonant sensors– Superior precision: 0.075% of span

Virtually drift free– UNCONDITIONAL 5 year stability guarantee; ±0.1%

Digital signal - true 100:1 rangeability

Capsule with built in over-pressure protection


Current offering – pressure (EJX)

Complete range of pressure transmitters– Differential pressures from 1 mBar up to 160Bar– Gauge and absolute pressures up to 500 Bar

Multi-sensing silicon resonant sensors– Unmatched precision 0.04% of span ("Reference Class"

0.025%)– Static pressure accuracy 0.2% @ 1MPa (d/p only)

Virtually drift free– UNCONDITIONAL 10 year stability guarantee; ±0.1%

Innovative compact capsule design– Fast response < 100msec

Capsule with built in over-pressure protection


Pressure - functionality

Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (3)

• (Differential) pressure, static pressure and temperature

– Arithmetic (AR) and Integrator (IT)• Flow computation and totalisation, level linearisation

– Signal Selector (IS) and Characteriser (SC) Block– PID block (optionally)

Transducer block functionality– Impulse Line Blocking Detection (ILBD)– Capsule temperature monitoring and alarming– Primary measurement exceeds range limits– Static pressure exceeds static pressure limits– Amplifier temperature monitoring and alarming


Current offering – temperature (YTA320)

Universal field mounted transmitter– RTD’s (2-, 3- and 4-wire), thermocouples, mV or -signals

Superior performance; 0.075% of span - typical– Advanced ambient temperature characterisation - stability

Self-calibration using internal reference– Excellent long term stability

Dual sensor capability - sensor back-up– Average and differential temperature

Large informative display


Future offering - temperature (YTA80)

Inhead mounted “hockey-puck transmitter– RTD’s (2-, 3- and 4-wire), thermocouples, mV or -signals

Excellent performance; 0.1% of span – typical

Self-calibration using internal reference– Excellent long term stability

Dual sensor capability - sensor back-up– Average and differential temperature

Compact packaging– Fits in all connection heads– Optional DIN-rail mounting clip


Temperature - functionality

Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (YTA320: 4; YTA:2)

• Sensor 1, sensor 2, difference and average temperature measurement

– Digital Input (DI) Block (YTA320: 4)• Temperature alarms

– PID block (optionally) - (YTA320: 2; YTA80: 1)

Transducer block functionality– Measurement exceeds range limits– Broken sensor - short or open circuit– Amplifier temperature monitoring and alarming– CPU functioning…etc.


Current offering - Magflow

Complete range of electro-magnetic flowmeters– Wafer, flanged or threaded connections; sizes 2.5 - 1000 mm– High grade solid ceramic, rubber or pfa-retained lined

flowtube

Unique dual frequency coil excitation– Superior performance - specifically in noisy applications– Excellent zero stability and speed of response

Superior electrode construction - leak tight

Robust, IP67 waterproof execution– Submersible (IP68) version optionally available

Compact or remote transmitter version


Magflow - functionality


• Volumetric flowrate

– Arithmetic (AR) and Integrator (IT) Block• Flow computation and integration (totaliser)

– Digital Input (DI) Block (2)• Flow alarms

– PID block (optionally)

Transducer block functionality– Amplifier temperature monitoring and alarming– Advanced diagnostic capability

• Electrode adhesion detection• Empty tube zero

– Generic health monitoring - CPU functioning …etc.


Current offering - Vortex

Complete range of vortex flowmeters– Wafer or flanged connections; line sizes 15 - 300 mm– High pressure capability ANSI 2500 / PN 250

Truly universal; liquids, gas or steam

Advanced Spectral Signal Processing (SSP)– Excellent vibration immunity at low flow conditions

Multi-variable - integrated temperature sensor– Mass flow computation for liquids and steam

Excellent "in-situ" performance– On-line k-factor correction– Wide rangeability; up to 20:1 for liquids


Vortex - functionality


• Volumetric or mass flowrate and integral temperature measurement

– Digital Input (DI) Block (2)• Flow and temperature alarms


Transducer block functionality– Amplifier temperature monitoring and alarming– Abnormal flow condition identification

• Excessive flow fluctuations - pulsating flow• Excessive vibration

– Generic health monitoring - CPU functioning …etc.


Current offering - Coriolis

Complete range of compact Coriolis mass flowmeters– Nominal capacity 0.05 - 250 t/h; line sizes 2 - 150 mm– Threaded (small sizes) and flanged connections; ANSI 900 / PN

100

Superior performance– ± 0.1% of reading for liquids (± 0.5% for gases)

Excellent mechanical design - "Box-in-a-Box"– Measuring tubes virtually decoupled form pipe work– Thick walled tubes - torsion mode of movement

High application versatility– Tube material 316L, Hastelloy C22 or Titanium

Multi-variable transmitter – mass, volume, density


Coriolis - functionality

Master Stack (LAS) version only – can be set to Basic Stack– Analogue Input (AI) Block (4 optionally 6)

• Mass and volumetric flowrate, density and temperature measurement• Concentration and net mass flow (optional)

– Integrator (IT) Block (2)• Mass and volumetric flow, optionally net mass flow


Advanced device and process diagnostics– On-line corrosion and abrasion detection– Excessive zero fluctuation– Auto-zero out of range– Slug flow detection– Empty pipe detection


Current offering - conductivity

Contacting and non-contacting versions– complete range of electrodes - ranges 0 - 2 Siemens

Excellent performance; ± 0.5% of reading - typical

Advanced temperature compensation– Pre- and user defined compensation curves

On-line sensor checking– Logbook - event recording

User-friendly menu driven configuration– Pre- and user defined concentration curves


Conductivity - functionality

Basic Stack version– Analogue Input (AI) Block (3)

• Actual, compensated, concentration and/or process temperature

Transducer block functionality– Measurement exceeds range limits– Polarisation detection and reporting– Broken sensor - short or open circuit

• Conductivity and process temperature

– CPU functioning…etc.

Flash memory - future firmware updates


Current offering - pH and redox

Superior performance– Common liquid earth electrode eliminates ground loops– Dual high impedance input amplifier

Advanced sensor diagnostics– Glass and reference electrode fault detection

Advanced temperature compensation

Automatic calibration using buffer tables– NIST, US and IEC/EN 746-2 compatible

User-friendly menu driven configuration– Menu driven step-by-step calibration


pH and redox - functionality


• PH, redox and process temperature

Transducer block functionality– Measurement exceeds range limits– Broken sensor - short or open circuit

• pH and process temperature

– Sensor impedance checking• Detection of fouling, ageing and breakage

– Non immersion detection– CPU functioning…etc.



Current offering – Dissolved oxygen

Compatible with galvanic and polarographic sensors– Measuring range 0-50 ppm, 0-1999 ppb or 0-600% saturation

Excellent performance– Accuracy and repeatability <0.05 ppm and <1 ppb – typical

Unique automatic temperature compensation; 0-100 ºC– Applicable to ppm/ppb and % saturation

Manual salinity and pressure compensation– Salt in water compensation per Uses ISO 5814

User-friendly menu driven configuration– Menu driven step-by-step calibration


Dissolved oxygen - functionality


• Actual DO concentration, % saturation, temperature and/or cell current

Transducer block functionality– Measurement exceeds range limits– Abnormal sensor current

• Zero current out of limits (after calibration)

– Broken process temperature sensor• Short or open circuit

– CPU functioning…etc.



Current offering – Averaging Oxygen Analyser

Multi channel oxygen analyser with up to 8 oxygen sensors– Averaging concept eliminates influence of flue gas stratification– Removes failed or “in calibration” sensors from averaging calculation

Excellent performance – 1% full scale; fast response

Optional automatic calibration– Calibration is initiated based on historical data and system accuracy

Remote sensor validation– Checks zero, span and mid point concentration

Intuitive colour touch screen operation– Average, single or all gas concentrations– Trend graph visualisation


Averaging Oxygen Analyser - functionality


• Average 1, 2 and 3

– Digital Input (DI) Block (2)• Measurement alarms

– Multiple Analogue Input (MAI) Block (1) and Output (MAO) Block (1)• 8 oxygen measurement channels - 8 trend channels

Transducer block functionality– Measurement exceeds range limits– Analyser temperature exceeds range limits– Calibration initiation based on historic data

• Sensor deterioration detection

– Sensor asymmetry alarm• Detects sensor fly-ash filter blocking


Current offering - valve positioner

Mounts both on linear and rotary valves– Direct or reverse, single or double (using reversing relay)

acting– Split range

Auto-tuning function– "Matches" positioner with the valve– Measures non-linearity and dead band of forward elements

Advanced valve control using non-linear PID function

Patented frictionless position sensor– Superior position measurement - reduced variability

Tight shut-off and full open function– Precise control of the tight Shut-Off point


Valve positioner - functionality

Master Stack (LAS) version only – can be set to Basic Stack– Analogue Output (AO) Block

• Output pressure to valve (pneumatic) motor

– Digital Input (DI) Block (2)• Limit switch status feedback

– Output Splitter (OS) Block– PID block (optionally)

Transducer block functionality– Valve motor air supply monitoring– Signature function using ValveNavi– Total cycle count and valve travel accumulation– Accumulation of time nearly open and close


Current offering - DAQSTATION

Local display function for fieldbus devices– Trends data communicated by devices on the bus

Gateway function for analogue measurements– Universal inputs: analogue 4-20mA, RTD, thermocouple etc.

Trending and data logging function - paperless– 2 through 30 channel versions– Mathematical functions and reporting capability– FDA 21CR part 11 compliant batch reporting

Easy network integration

Robust, IP65 waterproof execution


DAQSTATION - functionality

Master Stack (LAS) version only

Function Blocks– Analogue Input (AI) Blocks (8)– Multiple Analogue Input (MAI) Block (1)

• 8 input channels

– Multiple Analogue Output (MAO) Block (1)• 8 trend channels

Can be implemented "Stand-alone"

4-20 mA inputs

RTD sensors

Thermocouple

Digital inputs


DAQSTATION - functionality

Master Stack (LAS) version only

Function Blocks– Analogue Input (AI) Blocks (8)– Multiple Analogue Input (MAI) Block (1)

• 8 input channels

– Multiple Analogue Output (MAO) Block (1)• 8 trend channels

Can be implemented "Stand-alone"

4-20 mA inputs

RTD sensors

Thermocouple

Digital inputs

Segment power


PRM and FieldMate asset management functions

Real-time field device maintenance management– On-line field device data collection and health monitoring– Field device maintenance data server– Configuration, calibration and tuning of field devices– Multi-user concept

Vertical and horizontal integration– Interfaces with PAM/EAM systems - Maximo, SAP– Interfaces with PAS/PIMS - Operations

FDT/DTM and eddl ”Plug-in” support– Device diagnostics through ”Device Viewers”– Helper packages –MV flow computer set-up– ValveNavi valve management software

Automation system


ValveNavi - valve management software

Stand-alone (PC-based) or as PRM plug-in

Auto-tuning function - valve stroking– ”Matches” the positioner with the valve– Characterisation of the valve

• Full open, full close• Travel time• Actuator pressure versus applied force

Valve signature function logs the stroking process– Built history– Comparisons over time– Advanced diagnostics

• Predicts wear, packing box problems• Valve seat problems, actuator problems etc.


Flash memory to preserve investment

Device functionality advances over time …– Advanced Function Blocks – Arithmetic functions etc.– Diagnostics capability - Orifice wear, valve friction,

corrosion

PRM plug-in downloads new firmware– On- or off-line procedures– Re-write check

Yokogawa devices are ready for:– On-line firmware updates– On-line functionality upgrades

• New Function Blocks• New advanced diagnostics

– FISCO Intrinsically Safe compliant

Automation system


~ 120 segments ~ 600 FB’s ~ 400 devices

FF-H1 segment

Segment diagnostics

Complete portfolio by Yokogawa

V-net/IP

FFCS

HIS Operations

Plant Resource Manager

HIS Operations,

Maintenance & Engineering

FFCS

Yokogawa Electric Corporation FFFieldDevicePortfolioMasterApril2006 © Yokogawa Electric Corporation...

Documents

Transcript of Yokogawa Electric Corporation FFFieldDevicePortfolioMasterApril2006 © Yokogawa Electric Corporation...