Company Overview 04 Why Choose us? 02 Product & Services 03 Our Clients 01 Introduction a....

www.turbocontrolsolutions.com

Company Overview

04 Why Choose us?

02 Product & Services

03 Our Clients

01 Introduction

a. Industrial Gas Turbineb. Aero derivative gas turbine


Company Overview

Engineering, Procurement & Construction

Field Services-Gas, Steam Turbine and Turbo generators

Comprehensive training program

Established in 2009, TCS works in projects and areas interested by Oil, Gas & Power industry.

Independent service provider to owners and operators of industrial & aero derivative gas turbines, steam turbine, generators, pumps, compressor and their associated control system across the world.

Services delivered and managed by industry professionals with over 60 man-years OEM experience, bringing strong references, knowledge, and flexibility required by this demanding industry

Providing high quality, cost-effective alternatives to the OEM in the power generation industry

Established sales and support network coverage across the world.

Customer Oriented, Delivering wide array of professional engineering services

System Upgrades

Turbine Installation & Reapplication Services

Canada

Libya

Singapore

Malaysia


Industry we serve

Oil & Gas Services

Supporting international, national and independent oil companies’ critical

rotating equipment onshore and offshore, our services increase asset availability & reliability across the entire process.

Power Generation

For utilities, independent and industrial power generation plants, our operations and maintenance services help operators improve the availability and reliability of gas and steam turbo machinery, including ‐the driven equipment.

Green Energy & Technology

Inspiring Renewable Energy. By that we mean inspiring industry, commercial companies, public sector organizations, charities and community groups to consider using renewable energy as an essential

of their overall energy needs. We operate across all areas of the

renewable energy supply chain from feasibility and resources assessment right through to installation, operation and maintenance of systems

throughout the world.


Solutions & Services

Field Maintenance & Engineering Services

Turbine Installation & Reapplication Service


Experts in Gas and Steam Turbine Controls

Control System Packages & Solution

Components Repair

Spare Parts &Consumables Trading

Power Plant Power Plant Retrofits & Upgrades

Training Courses In house or On site‐

Long Term Service Agreements



MechanicalInstrumentation & ControlsElectrical & GenerationCondition MonitoringScheduled MaintenanceEmergency Breakdown MaintenanceBorescope InspectionsControls TroubleshootingUnit Start Up

Field Maintenance & Engineering Services

Turbine Installation & Reapplication Services

Original plant disassemblyTransportation & logisticNew plant layout and engineeringFuel ConversionElectrical on-line & protection engineeringEmission control & complianceEquipment upgrade and modification

Turbo Control Solution is uniquely positioned with the knowledge and expertise required for successful relocation projects, and our engineering team has the specialized skill set to provide a complete solution. Range of services includes :



Increased Firing TemperatureHoneycomb shroudsBrush SealsHR120 & abradable coating Stg 1 shroudsFrame 6 inlet plenum redesignIGV upgrades


Gearbox design Off base systems – Fuel Skids,Fin fans, Ducting & Filter houses, etc..Vibration Analysis Field BalancingTechnical Consultation ServicesFailure InvestigationsReverse Engineering

Turbo control solution offer industry-leading consulting, design and construction services to owners & operator of industrial & aero derivative gas turbines, steam turbine and other power plant developers world wide. Our multi-disciplinary team provides expertise through all phases of power generation.

Engineering Support

Performance Upgrades



Experts in Gas and Steam Turbine Controls

Conceptual and Detailed EngineeringProcurement of Major Equipment and Balance of PlantProject &Construction ManagementStart up and Commissioning‐Performance TestingFeasibility studies

In country surveys for new projects Planning & scheduling Plant erection estimation Budget preparation Installation & commissioning manuals for OEM equipment High pressure pipe fabrication

Our wide range of EPC services include

Turbo Control Solution has been an industry leader in providing control solution for every aspect of power generation process, including steam and gas turbine. Today, as older machine operate beyond their original life expectancy, more precise and reliable control technology is a necessity.

Woodward Netcon, Micro Net, 500 series, Atlas, 723,Hima Himax PLCSiemens S7 PLCAB Control Logix PLCTriconex TS3000Bailey infi 90 DCS‐iFix, Citect, Wonder ware HMIGE Speedtronic seriesSIEMENS T1000, T2000, T3000Emerson Ovation

Familiar with Controller

Gas Turbine, Steam Turbine, Centrifugal/Axial Compressor, Generator Control System Upgrade & Solution



Sensonics, Machinery Protection System ABB, Excitation System Hima, Turbo machinery Control ComAp, Power management Control Voith I/H, Electro-hydraulic actuation Emerson OvationGE MK VIE

Control System Packages & Solution

Advanced gas turbine control retrofit system PLC based gas turbine control and protection Replaces older technology systems such as Mark II, III & IV Improves control accuracy and operation reliability Optimises gas turbine performance Common spares with other industries utilising similar PLC system

Control Systems



Braze RepairsBlast CleaningMachining - Manual & CNC

Vacuum Heat Treatment

Metallurgical Laboratory Services

MicroscopyMechanical TestingFailure Investigations

Component Repairs

NozzlesShroudsLiners incl DLNTransition PiecesFuel Nozzles incl DLNFlow testing

Stationary Component Repairs FS3002 – FS9001F

Turbine Rotors (FS3002 – FS9, ABB 11D4/5, Siemens, V64.3) Compressor Protective Overlay Coatings

Rotating Equipment Repairs

Air Plasma and HVOFRobotic SystemsThermal Barrier Coatings

Thermal Spray CoatingMCrAlY’sHardface CoatingsAbradable Coatings

EDMComponent Modifications & Upgrades

Research and DevelopmentLife Assessment



Spare Parts & Consumables Trading

Siemens (e.g. V94.2)Westinghouse (e.g. W251)General Electric (e.g. Frame 5, 6,7,9)Solar (e.g. Centaur, Saturn)

Our delivery possibilities include spare parts for the following brand and types:

For operators of gas turbines in the power generation and oil & gas industry, we provide a wide range of spare parts. TCS can revert to its own stock and a worldwide network of well known and certified suppliers. The ‐parts inventory is continually monitored to ensure that the majority of customers spare part requirements are satisfied ex stock for both ‐scheduled and unscheduled maintenance.

We also provide refurbished and used serviceable components, giving cost effective option, aligned with your operational needs and project deadline.

The range of products cover from nozzle, buckets (stator, rotor), various hot gas path parts, to control system. For all supplied parts TCS issues a warrantee same as the warranty given by the original Equipment Manufacturer



Power Plant Retrofits & Upgrades

Frequency ConversionsFuel System ConversionsEmissions Abatement SystemsAuxiliary System ModificationInstrumentation and Control System Modifications

Services includes:

Modernizing or upgrading a gas turbine can lead to the improvement of component durability and its benefits can result in reducing the need to replace or recondition parts and components. The result of the upgrade or modernization efforts can also lead to a reduction in the cost of maintaining the power plant.

Long Term Service Agreement

Dedicated contract management Spares management & inventory control Remote monitoring Technical support Scheduled & unscheduled overhaulsComponent repairs



Training Courses-In house or On Site

Gas Turbine Operations(GE Speedtronic Mark V, VI, Vie Controls)GE Speedtronic Mark V, VI, Vie Control SystemGE Speedtronic Mark V, VI, Vie MaintenanceHMI Operation and maintenanceSiemens Control SystemWoodward Control SystemCustomized Course

We offer the following Courses:

The training courses can be conducted at TCS’s facility centre, or can be provided on site(on the job training).‐ ‐

Introduction to Gas Turbine PlantMechanical MaintenanceHigh Voltage SafetyGenerator Control & Maintenance

We also offer courses on a wide range of topics covering gas turbines and associated equipment, including, but not limited to:

Deliver training to over 1,000 engineering personnel to educate and enhance skills Modular courses by classroom and hands on training Training partnerships Specialist training packages customized to clients needs

Gas & Steam OperationsMedium speed diesel engineGas Turbine Control ReviewPower System Protection



Aero Derivative Gas Turbine

Fuel nozzles, valves, regulators and pumpsBleed air and thrust balance control valvesFuel dividers, manifolds and feed pipesLube oil pumps and valvesHydraulic controllers, pumps and servo’sVSV and IGV actuatorsStarter motorsStaging valvesSensors, cables and harnessesUse Table General Electric, Rolls-Royce, Siemens, Solar

We carry a large stock of parts and rotable exchange units which can be shipped prior to planned shut down and therefore keep downtime to an absolute minimum

We with the support of our alliance partner specialize in overhaul, repair, upgrade, modification, testing and supply of gas turbines, fuel systems, accessories and Control Systems with engineering support and field services.


Our Clients


Why Choose Us?

Latest technical standard

Excellent project references(strong project-handling, MD and TD at your disposal)

TCS

Company Overview 04 Why Choose us? 02 Product & Services 03 Our Clients 01 Introduction a....

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