Welding Consumables 10 - Lincoln Electric
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Transcript of Welding Consumables 10 - Lincoln Electric
www.lincolnelectric.com
2010 C1.10 Product Catalog
CONSUMABLES WELDING
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T H E L I N C O L N E L E C T R I C C O M P A N Y
New ProductsC
ON
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AC
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Stick Electrode Product and Packaging
Flux-Cored Wire
Excalibur® 8018-B2 XF MR, 10018-D2 MR
Pipeliner® LH-D80, LH-D90, LH-D100
Plastic Stick Retail Tubes
SuperArc® L-59
Pipeliner® 80Ni1
Accu-Pak® Boxes
MIG Wire Product and Packaging
Metal-Cored Wire
H4 Metalshield® MC-6, MC-706
UltraCore® 70C, 75C
UltraCore® StainlessFC/FCP 308L, FC/FCP 309L, FC/FCP 316L
Submerged Arc Flux Products and Wire Packaging
Lincolnweld® WTX, SPX80
Wind TowerSlimReel™
Speed-Feed®
Stem
Lincoln Electric’s industry leading Stick (SMAW), TIG (GTAW), MIG (GMAW), Flux-Cored (FCAW-G and FCAW-S) and Submerged Arc (SAW) welding consumables are now offered in redesigned, eco-friendly packaging to help reduce our customer’s overall impact on the environment. All cardboard used in consumable packaging will be non-bleached and bio-degradable. When compared to bleached cardboard alternatives, the non-bleached version reduces the amount of harmful chemicals used in its production and is 100% recyclable.
IMPROVED!
Eco-Friendly Consumable Packaging
www.lincolnelectric.com/green
Eco-Friendly Consumable PackagingNon-Bleached and Bio-Degradable
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W E L D I N G C O N S U M A B L E S C A T A L O G
We are a global manufacturer and the market leader of the highest
quality welding, cutting and joining products. Our enduring passion
for the development and application of our technologies
allows us to create complete solutions that make
our customers more productive and successful.
We will distinguish ourselves through an
unwavering commitment to our
employees and customers.
The Lincoln Electric Company
Table of ContentsIntroduction ......................................... 4Stick Electrodes ................................ 17MIG & TIG ........................................... 97Metal-Cored ..................................... 129Flux-Cored ....................................... 145Submerged Arc................................ 233Stainless & Nickel ........................... 289
Hardfacing ....................................... 363Aluminum & Cast Iron ..................... 461Appendix.......................................... 475Packaging ........................................ 523Equipment ....................................... 539LE Sales Offices ............................... 590
quality welding, cutting and joining products. Our enduring passion
for the development and application of our technologies
allows us to create complete solutions that make
our customers more productive and successful.
We will distinguish ourselves through an
unwavering commitment to our
employees and customers.
Table of ContentsIntroduction......................................... 4 Hardfacing ....................................... 363
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ISO 9001:200014001:2004
Lincoln Electric is focused on helping companies make their welding operations more effective, more efficient and more profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team — with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the world — is the largest in the industry. Lincoln is innovative thinking, a quality-first attitude, fresh approaches to design and worldwide strength.
Industry-Leading ConsistencyConsistency is critical to the strength and appearance of every weld. Lincoln quality starts with superior materials – incoming raw steel slated for use in consumables is analyzed for chemical composition, checking more than 20 different elements before being cleared for production. The result is a line of weld consumables that are reliably uniform in diameter and chemical composition. In fact, Lincoln standards are considerably more restrictive than AWS requirements.
Better Manufacturing SystemsLincoln employs the most technically advanced and carefully monitored manufacturing and quality control systems in the welding industry. The result is a line of weld consumables that are reliably uniform.
introduction
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Industry SolutionsLincoln Electric is committed to developing welding solutions that meet the unique needs of our customers, worldwide. Becoming Lincoln’s global partner provides your company with specialized, industry-tested equipment and consumables created to meet industry specific welding requirements. Whether your company manufactures pipelines, wind towers or offshore oil rigs, choosing Lincoln Electric ensures maximum productivity, quality and profitability for our customers.
introduction
Important Information On Our WebsiteConsumable AWS Certificates: http://www.lincolnelectric.com/products/certificates/
Material Safety Data Sheets (MSDS):http://www.lincolnelectric.com/product/msds/
ANSI Z49.1, E205 Safety Booklet, and other Arc Welding Safety Materials: http://www.lincolnelectric.com/community/safety/
D1.8 Resource Center: http://www.lincolnelectric.com/D1.8
Safe Practices Article: http://www.lincolnelectric.com/knowledge/articles/content/lenstaybl.asp
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Certification to Meet Your NeedsLincoln offers three levels of Q Lot Certification. And while each is indicative of a unique set of tests, traceabilities and records, all Q Lot Certs share a common heritage grounded in chemical composition control and Lincoln’s Six Sigma driven production system. No matter which Q Lot Cert you require – from our standard Q1 Lot® Cert to our comprehensive and exacting Q3 Lot® Cert, you get the peace-of-mind that comes from knowing that you can count on the performance of your welding consumables.
introduction
Q Lot Certifications
Q1 Q2 Q3Lincoln standard ISO manufacturing system
Certificates of conformance
Lincoln Q Lot number on product meets AWS A5.01 lot definition requirements
Link Q Lot number to certificate of conformance
Traceable to Lincoln manufacturing date, shift and operator
Recorded flux/mix chemistry
Items below represent additional agency requirements for testing and traceability
Independent verification of records
Recorded steel chemistry
Lot control number per a specification (ASME code, for instance)
Testing per specification (when required)
Independent verification of all tests
Test results traceable to Lincoln archived records
Certification with test results issued to customer
Certification with test results traceable from Lincoln to customer
Lincoln Electric keeps records on file
Certification issued to customer
Q1 Lot® – Identification for a quantity of consumable material run under one production schedule using Controlled Chemical Composition of materials. Traceable with the Lincoln QA System to date of manufacture, operator, line and shift. Examples: Standard commercial products plus the certificate of conformance.
Q2 Lot® – Q1 Lot® plus archived records of in-process testing and manufacturing as well as any testing of finished product. Examples: Stainless & Pipeliner® Consumables, and AASHTO/FCM certification.
Q3 Lot® – Q2 Lot® plus archived records tying material to a specific shipment and customer. Examples: Military and nuclear certification.
Q LO
T
CERTIFICATION
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INTRODUCTION
Disclaimers
TEST RESULTS
Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levelswere obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature,weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.
CUSTOMER ASSISTANCE POLICY
The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations.On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products.Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
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1. Catalog Section – Refer to the top of each page for a reference to the consumable category.
2. Brand Name – The name of each product appears in the top left or right corner of each page.
3. Product Category within Section –Each consumable section of the catalog has subcategories to further define each product.
4. Classification – AWS or EN classification.
5. Key Features – Top 3 to 5 features of each product.
6. Typical Applications – List of where customers typically use product.
7. Welding Positions – Flat and Horizontal or All Position capability.
8. Conformances – Every specification and conformance to which the product is tested.
9. Shielding Gas – Recommended shielding gas in order of performance and flow rate (where applicable).
10. Diameters & Packaging Chart – Diameters and packaging available foreach product (manufactured to theunit of measurement listed first).
11. Mechanical Properties – Details the AWS mechanical property requirementsand typical test results for each product’s weld deposit.
12. Chemical Composition – Details the AWS chemical content requirements and typical test results for each product or product’s weld deposit.
13. Typical Operating Procedures –Recommended operating ranges and resulting melt-off and/or deposition rates for each product diameter.
Catalog User Guide
INTRODUCTION
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Excalibur®
7018 MR
STICK (SMAW) ELECTRODE
Welding Positions
Typical Applications
All, except vertical down
Mild steel
Power generation
Petrochemical
Pressure vessels
Pressure piping
Premium arc performance
Square coating burn-off
Easy strike and re-strike
Effortless slag removal
Minimal spatter for enhanced operability and clean weld surface
Conformances
Mild Steel, Low HydrogenAWS E7018 H4R
Key Features
E7018 H4RE7018 H4R3Y H53YM H53 YH53YH53YHHHE4918
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube
6 lb (3.6 kg) Carton
10 lb (4.5 kg) EO Can
30 lb (13.6 kg) Carton
50 lb (22.7kg)
Cartonin (mm) in (mm)
3/321/8
5/323/167/321/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED032086ED031468
ED032588ED032589ED032590
ED028280ED028281ED028282ED028283ED028917ED028918
Catalog User Guide
INTRODUCTION
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Excalibur®
7018 MR
STICK (SMAW) ELECTRODE
(AWS E7018 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity
3/32 in
(2.4 mm)
1/8 in
(3.2 mm)
5/32 in
(4.0 mm)
3/16 in
(4.8 mm)
7/32 in
(5.6 mm)
1/4 in
(6.4 mm)
DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400
AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength Elongation
Charpy V-Notch
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements
AWS E7018 H4R 400 (58) min. 490 (70) min. 22 min. 27 (20) min.
Typical Performance(3)
As-Welded 430 - 510 (62 - 74) 510 - 605 (74 - 88) 25 - 37 121 - 332 (89 - 246)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
Requirements
AWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.03 - 0.08 1.01 - 1.55 0.34 - 0.68 0.01 - 0.02 0.01 0.01 - 0.06
%Cr %Mo %V
%Mn + Ni + Cr
+ Mo + V mL/100g weld metal
Requirements
AWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3) 0.02 - 0.07 0.05 0.02 1.04 - 1.75 2 - 3
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Shielding GasShielding Gas 9
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StickSelection Guide .......................................... 18
Stick Electrode
Mild Steel, CellulosicFleetweld® 5P...................................... 22Fleetweld® 5P+ .................................. 24Pipeliner® 6P+ .................................... 26Fleetweld® 180.................................... 28Fleetweld® 35...................................... 30Fleetweld® 35LS.................................. 32
Mild Steel, RutileFleetweld® 37...................................... 34Fleetweld® 22...................................... 36Fleetweld® 47...................................... 37
Mild Steel, High DepositionJetweld® 2 .......................................... 39Jetweld® 1 .......................................... 41
Mild Steel, Low HydrogenPipeliner® 16P ..................................... 43Excalibur® 7018 MR ............................ 45Jetweld® LH-70................................... 47Jet-LH® 78 MR .................................... 49Lincoln® 7018AC ................................. 51Excalibur® 7018-1 MR......................... 53Excalibur® 7028 .................................. 55
Low Alloy, CellulosicShield-Arc® HYP+ ............................... 57Pipeliner®7P+ ..................................... 59Shield-Arc® 85 .................................... 61Shield-Arc® 70+ ................................. 63Pipeliner® 8P+ .................................... 65Shield-Arc® 90 .................................... 67
Stick Electrode
Low Alloy, Low HydrogenExcalibur® 7018-A1 MR....................... 69Excalibur® 8018-B2 MR....................... 71Excalibur® 8018-B2 XF MR.................. 73Excalibur® 8018-C1 MR....................... 75Excalibur® 8018-C3 MR....................... 77Pipeliner® 18P ..................................... 79Excalibur® 9018-B3 MR....................... 81Excalibur® 9018M MR ......................... 83Excalibur® 10018-D2 MR..................... 85Excalibur® 11018M MR ....................... 87Pipeliner® LH-D80 ............................... 89Pipeliner® LH-D90 ............................... 91Pipeliner® 19P ..................................... 93Pipeliner® LH-D100 ............................. 95
MIG & TIGSelection Guide .......................................... 98
MIG Wire
Mild Steel, BareSuperGlide® S3................................... 100SuperGlide® S6................................... 102
Mild Steel, Copper CoatedSuperArc® L-50 .................................. 104SuperArc® L-56 .................................. 107SuperArc® L-59 .................................. 111
Low Alloy, Copper CoatedSuperArc® LA-75................................ 113SuperArc® LA-90................................ 115SuperArc® LA-100.............................. 118
Detailed Table of Contents
INTRODUCTION
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MIG Wire
Mild and Low Alloy Steel PipePipeliner® 70S-G ................................ 121Pipeliner® 80S-G ................................ 123Pipeliner® 80Ni1................................. 125
TIG Cut-Lengths
Mild SteelLincoln® ER70S-2............................... 127Lincoln® ER70S-6............................... 128
Metal-CoredSelection Guide ........................................ 130
Wires
Mild SteelMetalshield® MC-6 ............................. 131Metalshield® MC-706 ......................... 134Metalshield® MC-710XL ..................... 137
Low AlloyMetalshield® MC-900 ......................... 139Metalshield® MC-1100 ....................... 142
Flux-CoredSelection Guide ........................................ 146
Self-Shielded Wire
Mild Steel, Flat and HorizontalInnershield® NR-5............................... 152Innershield® NS-3M............................ 154Innershield® NR-305........................... 156Innershield® NR-311........................... 158Innershield® NR-131........................... 160
Self-Shielded Wire
Mild Steel, All PositionInnershield® NR-152........................... 162Innershield® NR-211-MP .................... 164Innershield® NR-203MP...................... 166Innershield® NR-232........................... 168Innershield® NR-233........................... 170
Low Alloy, Flat and HorizontalInnershield® NR-311 Ni ...................... 172
Low Alloy, All PositionInnershield® NR-212........................... 174Innershield® NR-203 Nickel (1%)........ 176Innershield® NR-207........................... 178Pipeliner® NR-207+ ........................... 180Pipeliner® NR-208-P........................... 182Pipeliner® NR-208-XP......................... 184Innershield® NR-208-H....................... 186
Gas-Shielded Wire
Mild Steel, All PositionUltraCore® 71A85 ............................... 188UltraCore® 71C ................................... 190UltraCore® 71A75 Dual ....................... 192UltraCore® 712C................................. 194UltraCore® 712A80 ............................. 196UltraCore® 712A80-H ......................... 198Outershield® 71 Elite .......................... 200Outershield® 71 Supreme ................... 202Outershield® 71M............................... 204Pipeliner® G70M................................. 207
Mild Steel, Flat and HorizontalUltraCore® 70C ................................... 209UltraCore® 75C ................................... 211Outershield® 70.................................. 213
Detailed Table of Contents
INTRODUCTION
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Gas-Shielded Wire
Low Alloy, All PositionUltraCore® 81Ni1A75-H ...................... 215UltraCore® 81Ni1C-H .......................... 217UltraCore® 81Ni2A75-H ...................... 219UltraCore® 81Ni2C-H .......................... 221UltraCore® 81K2A75-H ....................... 223UltraCore® 81K2C-H ........................... 225Outershield® 91K2-H .......................... 227Pipeliner® G80M................................. 229Pipeliner® G90M................................. 231
Submerged ArcSelection Guide ........................................ 234
Flux
700 Series Active FluxLincolnweld® 760 ............................... 240Lincolnweld® 761 ............................... 241Lincolnweld® 780 ............................... 242Lincolnweld® 781 ............................... 243
800 Series Neutral FluxLincolnweld® 860 ............................... 244Lincolnweld® 865 ............................... 246Lincolnweld® 880 ............................... 247Lincolnweld® 880M ............................ 248Lincolnweld® 882 ............................... 250Lincolnweld® 888 ............................... 252Lincolnweld® 8500 ............................. 254Lincolnweld® MIL800-H...................... 256
Special Neutral FluxLincolnweld® 960 ............................... 258Lincolnweld® 980 ............................... 260Lincolnweld® WTX .............................. 261
Flux
Flux for Seam Welding of PipeLincolnweld® 761-Pipe ....................... 262Lincolnweld® P223 ............................. 263Lincolnweld® SPX80........................... 264Lincolnweld® 995N............................. 266
High Performance / Alloy FluxLincolnweld® AXXX-10........................ 267Lincolnweld® MIL800-HPNi................. 268
Solid Wire
Mild SteelLincolnweld® L-50.............................. 269Lincolnweld® L-56.............................. 270Lincolnweld® L-60.............................. 271Lincolnweld® L-61.............................. 272Lincolnweld® L-S3.............................. 273Lincolnweld® LA-71............................ 274
Low AlloyLincolnweld® L-70.............................. 275Lincolnweld® LA-75............................ 276Lincolnweld® LA-81............................ 277Lincolnweld® LA-82............................ 278Lincolnweld® LA-84............................ 279Lincolnweld® LA-85............................ 280Lincolnweld® LA-90............................ 281Lincolnweld® LA-92............................ 282Lincolnweld® LA-93............................ 283Lincolnweld® LA-100.......................... 284
Cored Wire
Mild SteelLincolnweld® LC-72............................ 285
Detailed Table of Contents
INTRODUCTION
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Cored Wire
Low AlloyLincolnweld® LAC-B2 ......................... 286Lincolnweld® LAC-M2......................... 287Lincolnweld® LAC-Ni2 ........................ 288
Stainless & NickelSelection Guide ........................................ 290
Stick Electrode
Stainless SteelRed Baron® 308/308L-V MR............... 295Red Baron® 308L MR.......................... 297Red Baron® 308/308H MR.................. 299Blue Max® 308/308L AC-DC ............... 301Red Baron® 309/309L-V MR............... 303Red Baron® 309/309L MR .................. 305Blue Max® 309/309L AC-DC ............... 307Red Baron® 316/316L-V MR............... 309Red Baron® 316/316L MR .................. 311Blue Max® 316/316L AC-DC ............... 313Red Baron® 310 MR ........................... 315
MIG Wire
Stainless SteelBlue Max® MIG 308LSi ....................... 317Blue Max® MIG 309LSi ....................... 319Blue Max® MIG 316LSi ....................... 321Blue Max® LNM 307 ........................... 323Blue Max® LNM 347Si ........................ 325
Flux-Cored (FCAW-G) Wire
Stainless SteelUltraCore® FC 308L ............................ 327UltraCore® FCP 308L .......................... 329UltraCore® FC 309L ............................ 331
Flux-Cored (FCAW-G) Wire
Stainless SteelUltraCore® FCP 309L .......................... 333UltraCore® FC 316L ............................ 335UltraCore® FCP 316L .......................... 337
Submerged Arc Wire
Stainless SteelBlue Max® S308/308L ........................ 339Blue Max® S309/309L ........................ 341Blue Max® S316/316L ........................ 343
Submerged Arc Flux
Stainless SteelBlue Max® 2000 ................................. 345Blue Max® 3000 ................................. 346Blue Max® 4000 ................................. 347Lincolnweld® ST-100.......................... 348
TIG Cut Lengths
Stainless SteelLincoln® ER308/308L ......................... 349Lincoln® ER309/309L ......................... 350Lincoln® ER316/316L ......................... 351
Metal-Cored Wire
Stainless SteelOutershield® MC-409 ......................... 352
MIG Wire
Nickel-BasedLNM NiCro 60/20................................ 353LNM NiCroMo 60/16........................... 355
Submerged Arc Wire
Nickel-BasedLNS NiCro 60/20................................. 357
Detailed Table of Contents
INTRODUCTION
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TIG Cut LengthsNickel-Based
LNT NiCro 60/20 ................................. 359LNT NiCroMo 60/16 ............................ 361
HardfacingSelection Guide ........................................ 364
Stick ElectrodeBuild-Up
Wearshield® BU .................................. 372
Metal-to-Metal Wear Wearshield® MI ................................... 374
Severe Impact Wearshield® Mangjet® ........................ 376Wearshield® 15CrMn .......................... 378Wearshield® FROG MANG® ................. 380
Abrasion Plus Impact Wearshield® ABR ................................ 382Wearshield® 44 .................................. 384
Metal-to-Earth Wear Wearshield® ME .................................. 386
Severe Abrasion Wearshield® 60 .................................. 388Wearshield® 70 .................................. 390
Maintenance and Repair Blue Max® 2100 ................................. 392
Flux-Cored (FCAW-G) WireBuild-Up
Lincore® BU-G .................................... 393
Metal-to-Metal Lincore® 55-G .................................... 395
Metal-Cored WireBuild-Up
Lincore® 60-G .................................... 397
Flux-Cored (FCAW-S) WireBuild-Up
Lincore® BU ........................................ 399Lincore® 33 ........................................ 401
Metal-to-Metal Lincore® 40-O .................................... 403Lincore® 55 ........................................ 405Lincore® T & D .................................... 407
Severe Impact Lincore® M ......................................... 409Lincore® 15CrMn ................................ 411Lincore® FROG MANG® ....................... 413
Abrasion Plus Impact Lincore® 50 ........................................ 415
Severe Abrasion Lincore® 60-O .................................... 417Lincore® 65-O .................................... 419
Metal-Cored Submerged Arc WireBuild-Up
Lincore® 30-S ..................................... 421
Detailed Table of Contentsintroduction
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Metal-Cored Submerged Arc Wire
Metal-to-Metal, Build UpLincore® 32-S..................................... 423Lincore® 35-S..................................... 425
Metal-to-MetalLincore® 40-S..................................... 427Lincore® 42-S..................................... 429
Severe AbrasionLincore® 60-S..................................... 431
Roll Rebuilding, Build UpLincore® 20 ........................................ 433Lincore® 8620 .................................... 435Lincore® 4130 .................................... 437
Roll Rebuilding, Metal-to-MetalLincore® 410 ...................................... 439Lincore® 410NiMo .............................. 441Lincore® 423L .................................... 443Lincore® 423Cr................................... 445Lincore® 420 ...................................... 447Lincore® 96S ...................................... 449Lincore® 102W ................................... 451Lincore® 102HC.................................. 453
Submerged Arc Flux
HardfacingLincolnweld® A-96-S .......................... 455Lincolnweld® H-535 ........................... 456Lincolnweld® H-560 ........................... 457
Neutral FluxLincolnweld® 801 ............................... 458Lincolnweld® 802 ............................... 459Lincolnweld® 803 ............................... 460
Aluminum & Cast Iron
Selection Guide ........................................ 462
MIG Wire
AluminumSuperGlaze® 4043 .............................. 464SuperGlaze® 4047 .............................. 465SuperGlaze® 5183 .............................. 466SuperGlaze® 5356 .............................. 467SuperGlaze® 5554 .............................. 468SuperGlaze® 5556 .............................. 469
TIG Cut Lengths
AluminumSuperGlaze® 4043 .............................. 470SuperGlaze® 5356 .............................. 471
Stick Electrode
Cast IronSoftweld® 55Ni................................... 472Softweld® 99Ni................................... 473Ferroweld® ......................................... 474
AppendixAWS Classification System
Stick................................................... 476MIG, TIG & Metal-Cored ...................... 477Flux-Cored.......................................... 478Submerged Arc................................... 480
Detailed Table of Contents
INTRODUCTION
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AppendixGeneral Information
Stick ElectrodeTypes of Coating & Current ................. 482ASME Boiler & Pressure Vessel Code .. 483
Submerged ArcFlux Types & General Characteristics .. 484Selecting Flux/Wire Combinations....... 485
HardfacingCross Checking .................................. 487
AluminumTypical Joint Designs .......................... 488Typical Operating Procedures ............. 489
Innershield®
Wire Selection Guide........................... 491
Pipeliner®
Electrode Selection Guide ................... 493LH-D80/90/100 Welding Guidelines .... 496EN and ISO Classifications .................. 497
Agency Approvals ...................499
Safety Guidelines ....................514
PackagingOptions
Tubes, Cans & Cartons........................ 524Reels & Stem...................................... 526Spools ................................................ 528Coils, Boxes & Bags............................ 530Drums & Pails..................................... 532
Storage and HandlingStick Electrode ................................... 534Metal-Cored & Flux-Cored Wire .......... 536Submerged Arc Flux & Wire ................ 537
EquipmentReference Charts
Stick Welders...................................... 540TIG Welders ........................................ 542MIG Wire feeder Welders..................... 544MIG & FCAW industrial Welders........... 546Multi-Process Welders ........................ 548Advanced Process Welders ................. 550Multi-Operator Welding Systems......... 552Engine Drives: Commercial ................. 554Engine Drives: Industrial ..................... 558Semiautomatic Wire Feeders .............. 562Submerged Arc Equipment ................. 566Automated Solutions........................... 570Environmental Systems ...................... 574Auto-Darkening Welding Helmets........ 578Guns and Torches............................... 580
WarrantyEquipment Warranty Commitment ...... 586
LE Sales Offices
District Sales Offices.............. 590
Detailed Table of Contents
INTRODUCTION
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STICKCONSUMABLES
SMAW
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Selection GuideStick (SMAW) ElEctrodES
(1) Manufactured to 2.5 mm diameter.
Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, Cellulosic 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Fleetweld® 5P(E6010)
•Deep arc penetration•Light slag with minimal arc interference•Excellent vertical and overhead capability
Fleetweld® 5P+(E6010)
•High operator appeal and control•Easy slag removal•Standard in the pipe welding industry
Pipeliner® 6P+(E6010)
•High operator appeal and control•Easy slag removal•Q2 Lot® - Certificate showing actual deposit chemistry
available online
(1)
Fleetweld® 180(E6011)
•AC polarity welding•Performs on low amperages and OCV•Easy to strike arc
Fleetweld® 35(E6011)
•Stable arc performance•High operator appeal•DC and AC welding
Fleetweld® 35LS(E6011)
•Use for tack welds under Innershield® deposits•Light, easy to remove slag•DC and AC welding
Mild Steel, Rutile 5/64(2.0)
3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
Fleetweld® 37(E6013)
•Operable with low amperages on sheet metal•Excellent bead appearance•Slag control accommodates vertical down welding
Fleetweld® 22(E6022)
•Deep penetration•Optimized for burn-through spot welding•Little slag interference in arc
Fleetweld® 47(E7014)
•High deposition rates•Excellent operator appeal•Easy to use
Mild Steel, High Deposition 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Jetweld® 2(E6027)
•High deposition rates•Smooth bead appearance•Shallow penetration for minimal dilution
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(1) Manufactured to 2.5 mm diameter. (2) Manufactured to a 5.0 mm diameter.
Selection GuideStick (SMAW) ElEctrodES
Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, High Deposition 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Jetweld® 1(E7024-1)
•High deposition rates•Smooth bead appearance•Minimal spatter
Mild Steel, Low Hydrogen 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Pipeliner® 16P(E7016 H4)
•Low hydrogen, vertical up capability on X60 grade pipe•Q2 Lot® - Certificate showing actual deposit chemistry
available online
(1)
Excalibur® 7018 MR(E7018 H4R)
•Premium arc performance•Square coating burn-off•Easy strike and re-strike
Jetweld® LH-70(E7018 H4R)
•Low hydrogen•Smooth arc performance
Jet-LH® 78 MR(E7018 H4R)
•Low hydrogen•Smooth arc performance
Lincoln® 7018AC(E7018 H8)
•AC polarity welding•Capable of cold re-strikes•Minimal spatter
Excalibur® 7018-1 MR(E7018-1 H4R)
•Premium arc performance•Square coating burn-off•Effortless slag removal
Excalibur® 7028(E7028 H8)
•High deposition rates•Premium arc performance•High speed
Low Alloy, Cellulosic 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Shield-Arc® HYP+(E7010-P1)
•Light slag for minimal arc interference•Deep penetration•Clean, visible weld puddle
Pipeliner® 7P+(E7010-P1)
•High productivity in vertical down and out-of-position pipe welding •Q2 Lot® - Certificate showing actual deposit chemistry
available online
(2)
Shield-Arc® 85(E7010-A1)
•For welding 0.50% molybdenum steel•Light slag for minimal arc interference•Deep penetration and superior puddle control
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(1) Manufactured to 5.0 mm diameter.
Selection GuideSTICK (SMAW) ELECTRODES
Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, Cellulosic 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Shield-Arc® 70+(E8010-P1)
• Light slag for minimal arc interference• Deep penetration• Clean, visible weld puddle
Pipeliner® 8P+(E8010-P1)
• High productivity in vertical down and out-of-position pipe welding
• Q2 Lot® - Certificate showing actual deposit chemistry available online
(1)
Shield-Arc® 90(E9010-G)
• Light slag for minimal arc interference• Deep penetration• Clean, visible weld puddle
(1)
Low Alloy, Low Hydrogen 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Excalibur® 7018-A1 MR(E7018-A1 H4R)
• Designed for welding 0.50% molybdenum steel• Premium arc performance• Square coating burn-off
Excalibur® 8018-B2 MR(E8018-B2 H4R)
• Designed for welding 1.25% chromium, 0.50% molybdenum steel
• Premium arc performance• Square coating burn-off
Excalibur® 8018-B2 XF MR(E8018-B2 H4R)
• X-Factor < 15 ppm • Premium arc performance and strikeability • Q2 Lot® - Certificate showing actual deposit
chemistry available online
Excalibur® 8018-C1 MR(E8018-C1 H4R)
• Designed to produce a nominal 2-1/4% nickel deposit
• Premium arc performance• Square coating burn-off
Excalibur® 8018-C3 MR(E8018-C3 H4R)
• Designed to produce a 1% nickel deposit• Premium arc performance • Square coating burn-off
Pipeliner® 18P(E8018-G H4)
• Low hydrogen, vertical up capability on X70 grade pipe
• Charpy V-Notch impact toughness tested to -46°C (-50°F)
• Q2 Lot® - Certificate showing actual deposit chemistry available online
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(1) Manufactured to 4.5 mm diameter.
Selection GuideStick (SMAW) ElEctrodES
Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, Low Hydrogen 3/32 (2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
7/32(5.6)
1/4(6.4)
Excalibur® 9018-B3 MR(E9018-B3 H4R)
•Designed for all-position welding of 2.25% chromium, 1% molybdenum low alloy steels•Premium arc performance•Square coating burn-off
Excalibur® 9018M MR(E9018M H4R)
•Designed to produce weld deposits with 620 MPa (90 ksi) tensile strength •Premium arc performance •Square coating burn-off
Excalibur® 10018-D2 MR(E10018-D2 H4R)
•Capable of exceeding 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F)•Premium arc performance•Q2 Lot® - Certificate showing actual deposit
chemistry available online
Excalibur® 11018M MR(E11018M H4R)
•Capable of producing weld deposits with 760 MPa (110 ksi) tensile strength •Premium arc performance •Square coating burn-off
Pipeliner® LH-D80(E8045-P2 H4R)
•Low hydrogen, vertical down capability on up to X70 pipe•High productivity•Q2 Lot® - Certificate showing actual deposit
chemistry available online
(1)
Pipeliner® LH-D90(E9045-P2 H4R)
•Low hydrogen, vertical down capability on up to X80 pipe•High productivity•Q2 Lot® - Certificate showing actual deposit
chemistry available online
(1)
Pipeliner® 19P(E10018-G H4R)
•Low hydrogen, vertical up capability on X80 grade pipe •Charpy V-Notch impact toughness tested to
-46°C (-50°F)•Q2 Lot® - Certificate showing actual deposit
chemistry available online
Pipeliner® LH-D100(E10045-P2 H4R)
•Low hydrogen, vertical down capability on up to X90 pipe•High productivity•Q2 Lot® - Certificate showing actual deposit
chemistry available online
(1)
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Fleetweld ® 5PStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Steel with moderate surface contaminants
�Cross country and in-plant pipe welding
�Square edge butt welds
�Deep arc penetration
�Light slag with minimal arc interference
�Excellent vertical and overhead capability
Mild Steel, CellulosicAWS E6010
Key Features
Conformances
E6010E6010E60103ME4310EN ISO 2560-A: E 42 3 C25
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:CWB/CSA W48-06:TUV:
DIAMETERS / PACKAGING
Diameter Length 5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton
50 lb (22.7kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
121414141414
(300)(350)(350)(350)(350)(350)
ED032402ED032403ED032404
ED032561ED032562ED032563
ED010211ED010203ED010216ED010207ED010219ED010200
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Fleetweld ® 5PSTICK (SMAW) ELECTRODE
(AWS E6010)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
DC+ 40 - 80 70 - 130 90 - 165 140 - 225 200 - 275 220 - 325
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6010
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 420 - 475 (61 - 69) 515 - 570 (75-83) 25 - 31 41 - 68 (30 - 50)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.09 - 0.17 0.40 - 0.63 0.09 - 0.43 0.005 - 0.017 0.005 - 0.014
%Ni %Cr %Mo %V
RequirementsAWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded 0.01 - 0.05 0.01 - 0.05 ≤ 0.03 ≤ 0.01
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Fleetweld ® 5P+ Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Cross country and in-plant pipe welding
�Steel with moderate surface contaminants
�Repair welding
�High operator appeal and control
�Easy slag removal
�Standard in the pipe welding industry
Conformances
Mild Steel, CellulosicAWS E6010
Key Features
E6010E6010E6010E4310EN ISO 2560-A: E 42 3 C25
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:CWB/CSA W48-06:TUV:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton
50 lb (22.7kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED032564ED032565ED032566
ED010283ED010278ED010285ED010281
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Fleetweld ® 5P+ STICK (SMAW) ELECTRODE
(AWS E6010)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.09 - 0.20 0.46 - 0.79 0.10 - 0.32 0.005 - 0.017 0.004 - 0.014
%Ni %Cr %Mo %V
RequirementsAWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded ≤ 0.04 ≤ 0.04 ≤ 0.02 ≤ 0.01
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 50 - 85 75 - 135 100 - 175 140 - 225
DC- 50 - 85 75 - 135 100 - 175 –
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6010
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 415 - 500 (60 - 73) 500 - 610 (73 - 88) 22 - 29 51 - 93 (38 - 69)
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Pipeliner ® 6P+ STICK (SMAW) ELECTRODE
Welding Positions
Typical Applications
All
�Cross country and in-plant pipe welding
�Root pass on up to X80 grade pipe
�Hot, fill and cap pass on up to X60 grade pipe
�High operator appeal and control
�Easy slag removal
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Standard in the pipe welding industryConformances
Mild Steel, CellulosicAWS E6010
Key Features
E6010E6010E6010E4310
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Master Carton
50 lb (22.7 kg) Easy Open Canmm (in) in (mm)
2.53.24.0
(3/32)(1/8)(5/32)
121418
(300)(350)(450)
ED032609ED032610ED032611
ED030848ED030849
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Pipeliner ® 6P+ STICK (SMAW) ELECTRODE
(AWS E6010)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6010 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.11 - 0.20 0.51 - 0.77 0.15 - 0.32 0.006 - 0.016 0.005 - 0.011
%Ni %Cr %Mo %V
RequirementsAWS E6010 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded 0.01 - 0.04 0.01 - 0.04 0.01 - 0.02 ≤ 0.01
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity2.5 mm(3/32)
3.2 mm(1/8)
4.0 mm(5/32)
DC+ 50 - 85 75 - 135 100 - 175
DC- 50 - 85 75 - 135 100 - 175
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6010
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 405 - 515 (59 - 75) 495 - 620 (72 - 90) 22 - 36 27 - 85 (20 - 63)
Preferred polarity is listed first.
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Fleetweld ® 180Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Small AC welders
�Sheet metal
�Edge, corner and butt joints
�AC polarity welding
�Performs on low amperages and OCV
�Easy to strike arc
Conformances
Mild Steel, CellulosicAWS E6011
Key Features
E6011E6011E4311
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (3.6 kg) Carton
5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
50 lb (22.7 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED031152ED031722
ED032448ED032449ED032412
ED010110ED010105ED010114
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Fleetweld ® 180Stick (SMAW) ElEctrodE
(AWS E6011)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6011 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.13 - 0.20 0.44 - 0.71 0.23 - 0.45 0.009 - 0.014 0.005 - 0.008
%Ni %Cr %Mo %V
RequirementsAWS E6011 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded ≤ 0.03 ≤ 0.03 ≤ 0.01 ≤ 0.01
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
AC 40 - 90 65 - 120 115 - 150
DC± 40 - 80 60 - 110 105 - 135
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6011
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 460 - 490 (67 - 71) 570 - 590 (83 - 86) 22 - 32 35 - 72 (26 - 53)
Preferred polarity is listed first.
68281_017_096_ACG.indd 29 3/30/10 2:40 PM
[30 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Fleetweld ® 35Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Sheet metal
� In-plant pipe welding
�Steel with moderate surface contaminants
�Stable arc performance
�High operator appeal
�AC and DC welding
Conformances
Mild Steel, CellulosicAWS E6011
Key Features
E6011E6011E60113M
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Cartonin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED028152 ED028153 ED028154 ED028155 ED032301 ED028157
68281_017_096_ACG.indd 30 3/30/10 2:40 PM
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Fleetweld ® 35Stick (SMAW) ElEctrodE
(AWS E6011)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6011 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.11 - 0.16 0.32 - 0.60 0.09 - 0.28 0.006 - 0.011 0.004 - 0.013
%Ni %Cr %Mo %V
RequirementsAWS E6011 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 ≤ 0.01
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
AC 50 - 85 75 - 120 90 - 160 120 - 200 150 - 260 190 - 300
DC± 40 - 75 70 - 110 80 - 145 110 - 180 135 - 235 170 - 270
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6011
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 385 - 415 (56 - 60) 470 - 510 (68 - 74) 26 - 33 56 - 101 (42 - 75)
Preferred polarity is listed first.
68281_017_096_ACG.indd 31 3/30/10 2:40 PM
[32 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Fleetweld ® 35LSStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Tack welding
�Steel with moderate surface contaminants
�Use for tack welds under Innershield® deposits
�Light, easy to remove slag
�AC and DC welding Conformances
Mild Steel, CellulosicAWS E6011
Key Features
E6011E6011E4311
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Cartonin (mm) in (mm)
1/85/32
(3.2)(4.0)
1414
(350)(350)
ED028158ED028159
68281_017_096_ACG.indd 32 3/30/10 2:40 PM
[33 ]W E L D I N G C O N S U M A B L E S C A T A L O G
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Fleetweld ® 35LSStick (SMAW) ElEctrodE
(AWS E6011)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6011 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.09 - 0.19 0.32 - 0.90 0.03 - 0.13 0.007 - 0.017 0.005 - 0.011
%Ni %Cr %Mo %V
RequirementsAWS E6011 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 0.01 max.
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)
AC 80 - 130 120 - 160
DC± 70 - 120 110 - 150
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6011
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 400 - 435 (58 - 63) 495 - 560 (72 - 81) 22 - 31 29 - 64 (22 - 47)
Preferred polarity is listed first.
68281_017_096_ACG.indd 33 3/30/10 2:40 PM
[34 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Fleetweld ® 37Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Sheet metal
� Irregular short welds that change positions
�Maintenance or repair welding
�For use with small AC welders with low OCV
�Operable with low amperages on sheet metal
�Excellent bead appearance
�Slag control accommodates vertical down welding Conformances
Mild Steel, RutileAWS E6013
Key Features
E6013E6013E60133M111E4313
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (3.6 kg) Carton
5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
50 lb (22.7 kg) Cartonin (mm) in (mm)
5/643/32
1/85/323/16
(2.0)(2.4)(3.2)(4.0)(4.8)
1212141414
(300)(300)(350)(350)(350)
ED031726ED031727
ED032450ED032451ED032422
ED010170ED010161ED010153ED010165ED010156
68281_017_096_ACG.indd 34 3/30/10 2:40 PM
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Fleetweld ® 37Stick (SMAW) ElEctrodE
(AWS E6013)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6013 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.04 - 0.07 0.32 - 0.45 0.16 - 0.24 0.01 - 0.02 0.01 - 0.02
%Ni %Cr %Mo %V
RequirementsAWS E6013 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded ≤ 0.07 0.02 - 0.04 ≤ 0.02 0.01 - 0.02
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity5/64 in
(2.0 mm)3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
AC 50 - 80 75 - 105 110 - 140 160 - 200 205 - 260
DC± 45 - 75 70 - 95 100 - 135 145 - 180 190 - 235
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @-29°C (-20°F)
RequirementsAWS E6013
330 (48) min.
430 (60) min.
17 min.
Not Specified
Typical Performance(3)
As-Welded 400 - 440 (58 - 64) 460 - 515 (67 - 75) 20 - 31 37 - 76 (27 - 56)
Preferred polarity is listed first.
68281_017_096_ACG.indd 35 3/30/10 2:40 PM
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Fleetweld ® 22Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Spot welding floor decking to beams
�Steel with moderate surface contaminants
�Deep penetration
�Optimized for burn-through spot welding
�Little slag interference in arc Conformances
Mild Steel, RutileAWS E6022
Key Features
E6022E6022
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Cartonin (mm) in (mm)
1/85/32
(3.2)(4.0)
1414
(350)(350)
ED021896ED021895
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Tensile Strength Longitudinal BendMPa (ksi) Test
RequirementsAWS E6022
430 (60) min.
Required
Typical Performance(3)
As-Welded 415 - 565 (60 - 82) Pass(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC- 110 - 150 150 - 180
AC 110 - 150 150 - 180
Preferred polarity is listed first.
68281_017_096_ACG.indd 36 3/30/10 2:40 PM
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Fleetweld ® 47Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Maintenance and repair welding
�Sheet metal and fillet welds
�Heavy sections
�High deposition rates
�Excellent operator appeal
�Easy to use
�Operates on low amperages Conformances
Mild Steel, RutileAWS E7014
Key Features
E7014E7014E70141M111E4914
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (3.6 kg) Carton
5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
50 lb (22.7kg)Cartonin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
14141414
(350)(350)(350)(350)
ED031713ED031153
ED030566ED030567ED032430
ED010189ED010183ED010193ED010186
68281_017_096_ACG.indd 37 3/30/10 2:40 PM
[38 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Fleetweld ® 47Stick (SMAW) ElEctrodE
(AWS E7014)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
AC 80 - 100 110 - 155 150 - 225 200 - 285
DC± 75 - 95 100 - 145 135 - 200 185 - 235
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7014
400 (58) min.
490 (70) min.
17 min.
Not Specified
Typical Performance(3)
As-Welded 400 - 510 (58 - 74) 490 - 585 (70 - 85) 17 - 29 45 - 103 (33 - 76)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E7014 0.15 max. 1.25 max. 0.90 max. 0.035 max. 0.035 max.
Typical Performance(3)
As-Welded 0.06 - 0.10 0.25 - 0.67 0.04 - 0.69 0.01 - 0.02 ≤ 0.02
%Ni %Cr %Mo %V%Mn + Ni + Cr +
Mo + V
RequirementsAWS E7014 0.30 max. 0.20 max. 0.30 max. 0.08 max. 1.50 max.
Typical Performance(3)
As-Welded 0.02 - 0.09 0.01 - 0.05 ≤ 0.02 ≤ 0.02 0.37
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
68281_017_096_ACG.indd 38 3/30/10 2:40 PM
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Jetweld ® 2Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Multiple pass welding
�Fast-fill single pass welds
�Fillet and lap welds
�High deposition rates
�Smooth bead appearance
�Shallow penetration for minimal dilution
Conformances
Mild Steel, High DepositionAWS E6027
Key Features
E6027E6027E60273M333E4327
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Cartonin (mm) in (mm)
3/161/4
(3.2)(4.0)
1818
(450)(450)
ED010501ED010500
68281_017_096_ACG.indd 39 3/30/10 2:40 PM
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Jetweld ® 2Stick (SMAW) ElEctrodE
(AWS E6027)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/16 in
(4.8 mm)1/4 in
(6.4 mm)
AC 250 - 300 350 - 450
DC± 230 - 270 315 - 405
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E6027
330 (48) min.
430 (60) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 365 - 395 (53 - 57) 435 - 470 (63 - 68) 26 - 34 53 - 80 (39 - 60)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E6027 0.20 max. 1.20 max. 1.00 max. Not Specified Not Specified
Typical Performance(3)
As-Welded 0.02 - 0.05 0.56 - 0.96 0.12 - 0.41 0.016 - 0.024 0.005 - 0.013
%Ni %Cr %Mo %V
RequirementsAWS E6027 0.30 max. 0.20 max. 0.30 max. 0.08 max.
Typical Performance(3)
As-Welded 0.03 - 0.07 0.02 - 0.05 0.01 - 0.04 ≤ 0.002
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
68281_017_096_ACG.indd 40 3/30/10 2:40 PM
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Jetweld ® 1Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Large welds
�Slightly downhill (15° max) positions
�Multiple pass welding
�High deposition rates
�Smooth bead appearance
�Minimal spatter
�Shallow penetration Conformances
Mild Steel, High DepositionAWS E7024-1
Key Features
E7024-1E7024-1E7024-11M111E4924-1
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Cartonin (mm) in (mm)
1/85/323/167/32
1/4
(3.2)(4.0)(4.8)(5.6)(6.4)
1414181818
(350)(350)(450)(450)(450)
ED010362ED010372ED010366ED010375ED010360
68281_017_096_ACG.indd 41 3/30/10 2:40 PM
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Jetweld ® 1Stick (SMAW) ElEctrodE
(AWS E7024-1)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
AC 115 - 175 180 - 240 240 - 300 300 - 380 340 - 440
DC± 100 - 160 160 - 215 220 - 280 270 - 340 320 - 400
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F)
RequirementsAWS E7024-1
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 455 - 490 (66 - 71) 530 - 565 (77 - 82) 22 - 31 27 - 60 (20 - 44)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S
RequirementsAWS E7024-1 0.15 max. 1.21 max. 0.90 max. 0.035 max. 0.035 max.
Typical Performance(3)
As-Welded 0.03 - 0.06 0.63 - 1.02 0.13 - 0.68 0.010 - 0.022 0.005 - 0.011
%Ni %Cr %Mo %V%Mn + Ni + Cr +
Mo + V
RequirementsAWS E7024-1 0.30 max. 0.20 max. 0.30 max. 0.08 max. 1.50 max.
Typical Performance(3)
As-Welded ≤ 0.06 0.01 - 0.04 ≤ 0.02 0.01 max. 0.75
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
68281_017_096_ACG.indd 42 3/30/10 2:40 PM
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Pipeliner ® 16PStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Root pass welding of up to X100 grade pipe
�Hot, fill and cap pass welding up to X60
�Low hydrogen, vertical up capability on X60 grade pipe
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Charpy V-Notch impact toughness tested to -46°C (-50°F)
Conformances
Mild Steel, Low HydrogenAWS E7016 H4
Key Features
E7016 H4E7016 H4
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Easy Open Canmm (in) in (mm)
2.53.24.0
(3/32)(1/8)(5/32)
141418
(350)(350)(450)
ED030916ED030917ED030918
68281_017_096_ACG.indd 43 3/30/10 2:40 PM
[44 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Pipeliner ® 16PStick (SMAW) ElEctrodE
(AWS E7016 H4)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity2.5 mm(3/32)
3.2 mm(1/8)
4.0 mm(5/32)
DC± 55 - 80 75 - 120 120 - 160
AC 60 - 80 80 - 120 120 - 160
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E7016 H4
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 435 - 545 (63 - 79) 550 - 640 (80 - 93) 23 - 34 84 - 161 (62 - 119) 65 - 129 (48 - 95)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7016 H4 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3)
As-Welded 0.04 - 0.08 1.10 - 1.60 0.39 - 0.67 0.005 - 0.020 0.004 - 0.012 < 0.07
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7016 H4 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3)
As-Welded 0.01 - 0.07 0.01 - 0.03 0.01 - 0.02 1.14 - 1.71 1 - 4
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
68281_017_096_ACG.indd 44 3/30/10 2:40 PM
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Excalibur ® 7018 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Mild steel
�Power generation
�Petrochemical
�Pressure vessels
�Pressure piping
�Premium arc performance
�Square coating burn-off
�Easy strike and re-strike
�Effortless slag removal
�Minimal spatter for enhanced operability and clean weld surface
Conformances
Mild Steel, Low HydrogenAWS E7018 H4R
Key Features
E7018 H4RE7018 H4R3Y H53YM H53 YH53YH53YHHHE4918
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (3.6 kg) Carton
10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton
50 lb (22.7kg)Cartonin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED032086ED031468
ED032588ED032589ED032590
ED028280ED028281ED028282ED028283ED028917ED028918
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[46 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Excalibur ® 7018 MRStick (SMAW) ElEctrodE
(AWS E7018 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400
AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7018 H4R
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 430 - 510 (62 - 74) 510 - 605 (74 - 88) 25 - 37 121 - 332 (89 - 246)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.03 - 0.08 1.01 - 1.55 0.34 - 0.68 0.01 - 0.02 ≤ 0.01 0.01 - 0.06
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3) 0.02 - 0.07 ≤ 0.05 ≤ 0.02 1.04 - 1.75 2 - 3
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Jetweld ® LH-70Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�General fabrication
�Military low hydrogen applications
�Low hydrogen
�Smooth arc performance
Conformances
Mild Steel, Low HydrogenAWS E7018 H4R
Key Features
E7018 H4RE7018 H4RE7018, 3Y3YM H53 Y40H53YH53YHHHE4918-1MIL-7018
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:MIL-E-22200/1:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED010568ED010561ED010575ED010564ED010577ED010558
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Jetweld ® LH-70Stick (SMAW) ElEctrodE
(AWS E7018 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
DC+ 70 - 110 90 - 150 120 - 190 170 - 280 210 - 330 290 - 430
AC 80 - 120 110 - 170 135 - 225 200 - 300 260 - 380 325 - 440
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7018 H4R
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 400 - 485 (58 - 70) 490 - 570 (71- 83) 23 - 36 156 - 334 (115 - 246)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.04 - 0.07 0.95 - 1.17 0.30 - 0.53 0.01 - 0.02 ≤ 0.02 0.01 - 0.05
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3) 0.03 - 0.06 ≤ 0.02 ≤ 0.02 1.05 1 - 2
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Jet-LH ® 78 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�General fabrication
�Low hydrogen
�Smooth arc performance
Conformances
Mild Steel, Low HydrogenAWS E7018 H4R
Key Features
E7018 H4RE7018 H4RE70183YM H53 YH53YH53YHHHE4918-1
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06
DIAMETERS / PACKAGING
Diameter Length 5 lb (2.3 kg) Plastic Tube20 lb (9 kg) Carton
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
1/4
(2.4)(3.2)(4.0)(4.8)(6.4)
1214141418
(300)(350)(350)(350)(450)
ED030174ED030175ED032436
ED015161ED015198ED015141ED015186ED015383
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[50 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Jet-LH ® 78 MRStick (SMAW) ElEctrodE
(AWS E7018 H4R)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7018 H4R
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 415 - 570 (60 - 83) 495 - 640 (72 - 93) 22 - 34 156 - 353 (115 - 260)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)1/4 in
(6.4 mm)
DC+ 65 - 100 110 - 160 130 - 200 180 - 270 300 - 400
AC 70 - 105 120 - 170 140 - 230 210 - 290 325 - 420
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7018 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.04 - 0.07 0.75 - 1.35 0.13 - 0.69 ≤ 0.01 ≤ 0.01 0.02 - 0.04
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7018 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3) 0.02 - 0.06 ≤ 0.03 ≤ 0.03 0.85 1 - 3
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Lincoln ® 7018ACStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�General fabrication
�Tack and skip welds
�Thin sections
�AC polarity welding
�Low open circuit voltage operation
�Minimal spatter
�Capable of cold re-strikes Conformances
Mild Steel, Low HydrogenAWS E7018 H8
Key Features
E7018 H8E7018 H8E4918-H8
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (3.6 kg) Carton
5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
141414
(350)(350)(350)
ED031714ED031715
ED030568ED030569ED032444
ED031732ED031734ED031738
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Lincoln ® 7018ACStick (SMAW) ElEctrodE
(AWS E7018 H8)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
AC 75 - 120 105 - 150 130 - 200
DC+ 70 - 115 100 - 140 120 - 185
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7018 H8
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 435 - 625 (63 - 91) 515 - 685 (75 - 99)
23 - 29 27 - 76 (20 - 56)
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7018 H8 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.04 - 0.06 1.00 - 1.60 0.32 - 0.63 0.01 - 0.02 ≤ 0.01 0.01 - 0.03
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7018 H8 0.20 max. 0.30 max. 0.08 max. 1.75 max. 8.0 max.
Typical Performance(3) 0.03 - 0.08 ≤ 0.01 0.02 - 0.05 1.13 2 - 4
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Excalibur ® 7018-1 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Power generation
�Petrochemical
�Pressure vessels
�Pressure piping
�Fill and cap pass welding of up to X65 grade pipe
�Premium arc performance
�Square coating burn-off
�Effortless slag removal
�Easy strike and re-strike
� Impact toughness tested to -46°C (-50°F)
Conformances
Mild Steel, Low HydrogenAWS E7018-1 H4R
Key Features
E7018-1 H4RE7018-1 H4R3Y H53YM H53 YH53YH53YHHHE4918-1DIN EN ISO 2560-A:E
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:TUV:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can24 lb (11 kg) Carton
10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton
50 lb (22.7kg)Easy Open Canin (mm) in (mm)
3/323/32
1/85/323/167/32
1/4
(2.4)(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
12141414141818
(300)(350)(350)(350)(350)(450)(450)
ED033179ED032591ED032592
ED028700ED028702ED028704ED028706ED028919ED028920
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Excalibur ® 7018-1 MRStick (SMAW) ElEctrodE
(AWS E7018-1 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
DC+ 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400
AC 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 420
Preferred polarity is listed first.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -46°C (-50°F)
RequirementsAWS E7018-1 H4R
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 405 - 515 (59 - 75) 530 - 605 (77 - 88) 22 - 36 56 - 178 (42 - 131)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7018-1 H4R 0.15 max. 1.60 max. 0.75 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.04 - 0.07 0.80 - 1.44 0.28 - 0.51 0.006 - 0.019 0.003 - 0.013 0.01 - 0.07
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7018-1 H4R 0.20 max. 0.30 max. 0.08 max. 1.75 max. 4.0 max.
Typical Performance(3) 0.01 - 0.07 0.11 - 0.28 ≤ 0.01 0.93 - 1.75 2 - 3
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Excalibur ® 7028Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
� Structural
� Heavy fabrication
� Shipbuilding
� Storage tanks
� Bridge fabrication
� High deposition rates
� Premium arc performance
� High travel speed
� H8 diffusible hydrogen levels
� Capable of producing weld deposits with impacttoughnessexceeding84J(60ft•lbf) at -40°C (-40°F)
Conformances
Mild Steel, Low HydrogenAWS E7028 H8
Key Features
E7028 H8E7028 H8E7028, 3Y H10 (Fillet Only)3YM H103 YH10E4928 H8
AWS A5.1/A5.1M: 2004ASME SFA-A5.1:ABS:
Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 50lb (22.7kg)Easy Open Canin (mm) in (mm)
5/323/167/32
(4.0)(4.8)(5.6)
141818
(350)(450)(450)
ED032636ED032790ED032638
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Excalibur ® 7028Stick (SMAW) ElEctrodE
(AWS E7028 H8)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)
AC 130 - 180 190 - 250 250 - 310
DC+ 125 - 175 185 - 245 220 - 280
Preferred polarity is listed first.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.1/A5.1M: 2004
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F)
RequirementsAWS E7028 H8
400 (58) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 450 - 470 (66 - 69) 540 - 560 (79 - 82) 27 - 34 84 - 193 (62 - 142)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.1/A5.1M: 2004
%C %Mn %Si %P %S %Ni
RequirementsAWS E7028 H8 0.15 max. 1.60 max. 0.90 max. 0.035 max. 0.035 max. 0.30 max.
Typical Performance(3) 0.03 - 0.06 1.17 - 1.51 0.44 - 0.77 0.007 - 0.014 0.004 - 0.008 0.02 - 0.04
%Cr %Mo %V%Mn + Ni + Cr
+ Mo + VDiffusible HydrogenmL/100g weld metal
RequirementsAWS E7028 H8 0.20 max. 0.30 max. 0.08 max. 1.75 max. 8.0 max.
Typical Performance(3) 0.02 - 0.05 0.01 - 0.03 0.01 max. 1.25 - 1.62 4 - 5
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Shield-Arc ® HYP+ Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
� Root pass welding of up to X80 grade pipe
� Hot, fill and cap pass of up to X65 grade pipe
� Vertical down welding
� Light slag for minimal arc interference
�Deep penetration
� Clean, visible weld puddle
� Superior puddle control Conformances
Low Alloy, Cellulosic, PipeAWS E7010-P1
Key Features
E7010-P1, E7010-GE7010-P1, E7010-GE7010-P1E4910-P1DIN EN ISO 2560-A:E
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:TUV:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED029511ED029513ED029509
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Shield-Arc ® HYP+ Stick (SMAW) ElEctrodE
(AWS E7010-P1)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 75 - 130 90 - 185 140 - 225
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7010-P1
415 (60) min.
490 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded 435 - 525 (63 - 76) 525 - 635 (76 - 92) 22 - 28 27 - 56 (20 - 41)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E7010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.
Typical Performance(3) 0.13 - 0.17 0.49 - 0.63 0.08 - 0.18 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %V
RequirementsAWS E7010-P1 1.00 max. 0.30 max. 0.50 max. 0.50 max.
Typical Performance(3) 0.01 - 0.02 0.02 0.27 - 0.31 < 0.01
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Pipeliner ®7P+ STICK (SMAW) ELECTRODE
Welding Positions
Typical Applications
All
�Root pass welding of up to X80 grade pipe
�Hot, fill and cap pass of up to X65 grade pipe
�Vertical down welding
�High productivity in vertical down and out-of-position pipe welding
�Deep penetration
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Clean, visible weld puddle
�Superior puddle control
Conformances
Low Alloy, Cellulosic, PipeAWS E7010-P1
Key Features
E7010-P1E7010-P1E7010-P1
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Easy Open Canmm (in) mm (in)
3.24.05.0
(1/8)(5/32)(3/16)
350350350
(14)(14)(14)
ED031611ED031612ED031613
Notes��This product contains micro-alloying elements. Additional information available upon request.
[60 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Pipeliner ® 7P+ Stick (SMAW) ElEctrodE
(AWS E7010-P1)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
5.0 mm(3/16 in)
DC+ 65 - 130 100 - 165 130 - 210
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E7010-P1
415 (60) min.
490 (70) min.
22 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 455 - 515 (66 - 75) 525 - 635 (76 - 92) 23 - 29 49 - 92 (36 - 68) 31 - 85 (23 - 63)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E7010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.
Typical Performance(3)
As-Welded 0.09 - 0.20 0.44 - 0.83 0.06 - 0.31 0.01 - 0.02 0.01 - 0.02
%Ni %Cr %Mo %V
RequirementsAWS E7010-P1 1.00 max. 0.30 max. 0.50 max. 0.10 max.
Typical Performance(3)
As-Welded 0.58 - 0.90 0.02 - 0.05 0.04 - 0.21 ≤ 0.01
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
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Shield-Arc ® 85Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�API 5L X42 through X56 grade pipe
�Cross country and in-plant pipe
�For welding 0.50% molybdenum steel
�Light slag for minimal arc interference
�Deep penetration and superior puddle control
�Clean, visible weld puddle
�Capable of 480 MPa (70 ksi) tensile strength weld deposits
Conformances
Low Alloy, Cellulosic, PipeAWS E7010-A1
Key Features
E7010-A1E7010-A1E7010-A1E4910-A1DIN EN ISO 2560-A:EMIL-7010-A1
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:TUV:MIL-E-22200/7:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED012893ED012885ED012896ED012889
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Shield-Arc ®85Stick (SMAW) ElEctrodE
(AWS E7010-A1)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S %Mo
RequirementsAWS E7010-A1 0.12 max. 0.60 max 0.40 max 0.03 max 0.03 max 0.40 - 0.65
Typical Performance(3) 0.07 - 0.12 0.29 - 0.59 0.08 - 0.26 0.01 - 0.02 ≤ 0.01 0.40 - 0.62
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 50 - 90 75 - 130 90 - 175 140 - 225
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7010-A1
390 (57) min.
490 (70) min.
22 min.
Not Specified
Typical Performance(3)
As-Welded 440 - 510 (64 - 74) 540 - 580 (78 - 84) 25 - 30 35 - 43 (26 - 32)
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Shield-Arc ® 70+ Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Relatively high silicon pipe
�API 5L X56 through X70 grade pipe
�Cross country and in-plant pipe
�Light slag for minimal arc interference
�Deep penetration
�Clean, visible weld puddle
�Superior puddle control Conformances
Low Alloy, Cellulosic, PipeAWS E8010-P1
Key Features
E8010-P1, E8010-GE8010-P1, E8010-GE8010-GE5510-GDIN EN ISO 2560-A:E
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:TUV:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Easy Open Canin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED012841ED012849ED012845
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Shield-Arc ® 70+ Stick (SMAW) ElEctrodE
(AWS E8010-G)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 75 - 130 90 - 185 140 - 225
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E8010-G
460 (67) min.
550 (80) min.
19 min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded 460 - 620 (67 - 90) 585 - 690 (85 - 100)
19 - 31 37 - 81 (27 - 60) 26 - 64 (19 - 47)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
Requirements(4)
AWS E8010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.
Typical Performance(3) 0.13 - 0.17 0.60 - 1.20 0.05 - 0.30 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %V
RequirementsAWS E8010-G 0.50 min. 0.30 min. 0.20 min. 0.10 min.
Typical Performance(3) 0.75 - 0.97 0.01 - 0.20 0.05 - 0.15 0.02 - 0.04
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.
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Pipeliner ® 8P+ STICK (SMAW) ELECTRODE
Welding Positions
Typical Applications
All
�Root pass welding of up to X80 grade pipe
�Hot, fill and cap pass of up to X70 grade pipe
�High productivity in vertical down and out-of-position pipe welding
�Deep penetration
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Clean, visible weld puddle
�Superior puddle control
Conformances
Low Alloy, Cellulosic, PipeAWS E8010-P1
Key Features
E8010-P1, E8010-GE8010-P1, E8010-GE8010-P1E5510-P1
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CSA/CWB W48-06:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Easy Open Canmm (in) in (mm)
3.24.05.0
(1/8)(5/32)(3/16)
141414
(350)(350)(350)
ED030826ED030827ED030828
Notes��This product contains micro-alloying elements. Additional information available upon request.
[66 ] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Pipeliner ® 8P+ Stick (SMAW) ElEctrodE
(AWS E8010-P1)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
5.0 mm(3/16 in)
DC+ 65 - 120 100 - 165 130 - 210
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E8010-P1
460 (67) min.
550 (80) min.
19 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 475 - 545 (69 - 79) 560 - 670 (81 - 97) 19 - 32 49 - 149 (36 - 110) 41 - 119 (30 - 88)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E8010-P1 0.20 max. 1.20 max. 0.60 max. 0.03 max. 0.03 max.
Typical Performance(3) 0.09 - 0.20 0.55 - 0.98 0.07 - 0.27 0.01 - 0.02 0.01 - 0.02
%Ni %Cr %Mo %V
RequirementsAWS E8010-P1 1.00 max. 0.30 max. 0.50 max. 0.10 max.
Typical Performance(3) 0.73 - 1.00 0.02 - 0.05 0.13 - 0.22 0.01 max.
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. NOTE 1: This product contains micro-alloying elements. Additional information available on request.
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Shield-Arc ® 90Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All
�Root and hot pass welding of up to X80 grade pipe, when followed by low hydrogen fill and cap
�API 5L X70 through X80 grade pipe
�Cross country pipe
�Light slag for minimal arc interference
�Deep penetration
�Clean, visible weld puddle
�Superior puddle control Conformances
Low Alloy, Cellulosic, PipeAWS E9010-G
Key Features
E9010-GE9010-G
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg) Easy Open Canin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
EDS01693EDS01694EDS01695
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Shield-Arc ® 90Stick (SMAW) ElEctrodE
(AWS E9010-G)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 75 - 130 80 - 185 140 - 225
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E9010-G
530 (77) min.
620 (90) min.
17 min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded 530 - 605 (77 - 88) 620 - 690 (90 - 100)
17 - 29 45 - 94 (33 - 69) 28 - 62 (21 - 46)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
Requirements(4)
AWS E9010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.
Typical Performance(3) 0.13 - 0.18 0.55 - 0.79 0.08 - 0.22 0.01 - 0.02 ≤ 0.01
%Ni %Cr %Mo %V
RequirementsAWS E9010-G 0.50 min. 0.30 min. 0.20 min. 0.10 min.
Typical Performance(3) 0.66 - 0.77 0.01 - 0.06 0.43 - 0.70 ≤ 0.01
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.
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Excalibur ® 7018-A1 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Fabrication and maintenance welding
�Pressure vessels and pressure piping
�Designed for welding 0.50% molybdenum steel
�Premium arc performance
�Square coating burn-off
�Easy strike, re-strike and slag removal
�Capable of exceeding AWS minimum requirement of 490 MPa (70 ksi) tensile strength after 8 hours of stress-relieving at 620°C (1150°F)
Conformances
Low Alloy, Low HydrogenAWS E7018-A1 H4R
Key Features
E7018-A1 H4RE7018-A1 H4RE7018-A1 H4RE4918-A1
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) EO Can24 lb (10.9 kg) Carton
10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton
25 lb (11.3 kg) Easy Open Can
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED032893ED032873
ED032875ED032876ED032877
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Excalibur ® 7018-A1 MRStick (SMAW) ElEctrodE
(AWS E7018-A1 H4R)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S %MoDiffusible Hydrogen
RequirementsAWS E7018-A1 H4R 0.12 max. 0.90 max. 0.80 max. 0.03 max. 0.03 max. 0.40 - 0.65 4.0 max.
Typical Performance(3) 0.04 - 0.06 0.55 - 0.80 0.35 - 0.55 ≤ 0.01 ≤ 0.01 0.45 - 0.65 2 - 4
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 60 - 110 85 - 160 110 - 210
AC 65 - 120 90 - 170 115 - 220
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E7018-A1 H4R
390 (57) min.
490 (70) min.
22 min.
Not Specified
Typical Performance(3)
As-Welded Stress-Relieved 1 hr @ 620°C (1150°F) 470 - 500 (68 - 72) 565 - 585 (82 - 85) 25 - 32 60 - 130 (46 - 96) Stress-Relieved 8 hrs @ 620°C (1150°F)(4) 450 - 485 (65 - 70) 545 - 570 (79 - 83) 27 - 32 50 - 107 (38 - 79)
Preferred polarity is listed first.
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Excalibur ® 8018-B2 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Power generation
�Petrochemical
�Pressure vessels
�Process piping
�Designed for welding 1.25% chromium, 0.50% molybdenum steel
�Premium arc performance
�Square coating burn-off
�Easy strike, re-strike and slag removal
�Capable of exceeding AWS minimum requirement of 550 MPa (80 ksi) tensile strength after 8 hours of stress-relieving at 690°C (1275°F)
Conformances
Low Alloy, Low HydrogenAWS E8018-B2 H4R
Key Features
E8018-B2 H4RE8018-B2 H4RE5518-B2
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) EO Can24 lb (10.9 kg) Carton
10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton
25 lb (11.3 kg)Easy Open Can
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED032878ED032879
ED032881ED032882ED032883
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Excalibur ® 8018-B2 MRStick (SMAW) ElEctrodE
(AWS E8018-B2 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 60 - 110 85 - 160 110 - 210
AC 65 - 120 90 - 170 115 - 220
Preferred polarity is listed first.
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E8018-B2 H4R
460 (67) min.
550 (80) min.
19 min.
Not Specified
Typical Performance(3)
As-Welded Stress-Relieved 1 hr @ 690°C (1275°F) 540 - 585 (78 - 85) 640 - 685 (93 - 99) 24 - 26 71 - 127 (52 - 94) Stress-Relieved 8 hrs @ 690°C (1275°F)(4) 495 - 540 (72 - 78) 605 - 640 (88 - 93) 25 - 28 64 - 127 (47 - 83)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P
RequirementsAWS E8018-B2 H4R 0.05 - 0.12 0.90 max. 0.80 max. 0.03 max.
Typical Performance(3) 0.08 - 0.11 0.65 - 0.80 0.35 - 0.55 ≤ 0.02
%S %Cr %Mo Diffusible Hydrogen
RequirementsAWS E8018-B2 H4R 0.03 max. 1.00 - 1.50 0.40 - 0.65 4.0 max.
Typical Performance(3) ≤ 0.01 1.05 - 1.30 0.40 - 0.60 2 - 4
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Excalibur ® 8018-B2 XF MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�1.25% chromium, 0.50% molybdenum steels
� High temperature
�Step-cooling
�Petrochemical
�Pressure vessels
�X-Factor < 15 ppm
�Premium arc performance and strikeability
� Q2 Lot® - Certificate showing actual deposit chemistry available online
�Easy strike, re-strike and slag removal
�Square coating burn-off and easy slag removal
Conformances
Low Alloy, Low HydrogenAWS E8018-B2 H4R
Key Features
E8018-B2 H4RE8018-B2 H4RE5518-B2
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can24 lb (10.9 kg) Carton
10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED033165ED033166ED033167
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Excalibur ® 8018-B2 XF MRStick (SMAW) ElEctrodE
(AWS E8018-B2 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 60 - 110 85 - 160 110 - 210
AC 65 - 120 90 - 170 115 - 220
Preferred polarity is listed first.
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Industry specific data, not required by AWS. (5)X = (10 P + 5 Sb + 4 Sn + As) / 100 (elements in ppm).NOTE: Additional test data available upon request.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf) Hardness(4)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) HV10
RequirementsAWS E8018-B2 H4R
460 (67) min.
550 (80) min.
19 min.
Not Specified Not Specified
Typical Performance(3)
As-Welded Stress-Relieved 1 hr @ 690°C (1275°F) 550 - 580 (80 - 84) 650 - 680 (95 - 99) 22 - 26 91 - 131 (67 - 97) 199 - 219 8 hrs @ 690°C (1275°F)(4) 495 - 520 (72 - 76) 600 - 630 (87 - 92) 25 - 27 107 - 127 (79 - 94) 193 - 195
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P
RequirementsAWS E8018-B2 H4R 0.05 - 0.12 0.90 max 0.80 max 0.03 max
Typical Performance(3) 0.08 - 0.11 0.60 - 0.86 0.35 - 0.71 0.0075 - 0.0104
%S %Cr %Mo %Sb
RequirementsAWS E8018-B2 H4R 0.03 max 1.00 - 1.50 0.40 - 0.65 Not Specified
Typical Performance(3) ≤0.01 1.25 - 1.42 0.49 - 0.57 0.0005 - 0.0008
%Sn %AsDiffusible Hydrogen
(mL/100g weld deposit) X-Factor(4,5)
RequirementsAWS E8018-B2 H4R Not Specified Not Specified 4.0 max ≤15
Typical Performance(3) 0.0005 - 0.0036 0.0029 - 0.0040 1 - 2 9 - 12
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Excalibur ® 8018-C1 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Low temperature applications
�Refrigerated ammonia tanks
�Liquefied gas storage, piping and transportation
�Weathering steels
�Designed to produce a nominal 2 1/4% nickel deposit
�Premium arc performance
�Square coating burn-off
�Easy strike, re-strike and slag removal
�Capable of exceeding AWS minimum requirement of 550 MPa (80 ksi) tensile strength after 1 hour of stress-relieving at 610°C (1125°F)
Conformances
Low Alloy, Low HydrogenAWS E8018-C1 H4R
Key Features
E8018-C1 H4RE8018-C1 H4RE5518-C1
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED030876ED030877ED030878ED030879ED030881ED030880
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Excalibur ® 8018-C1 MRStick (SMAW) ElEctrodE
(AWS E8018-C1 H4R)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P
RequirementsAWS E8018-C1 H4R 0.12 max. 1.25 max. 0.80 max. 0.03 max.
Typical Performance(3)
As-Welded 0.05 - 0.09 0.89 - 1.25 0.17 - 0.53 ≤ 0.02
%S %Ni Diffusible Hydrogen (mL/100g weld deposit)
RequirementsAWS E8018-C1 H4R 0.03 max. 2.00 - 2.75 4.0 max.
Typical Performance(3)
As-Welded ≤ 0.01 2.00 - 2.58 1 - 3
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
AC 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400
DC+ 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 430
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -59°C (-75°F)
RequirementsAWS E8018-C1 H4R
460 (67) min.
550 (80) min.
19 min.
20 (27) min.
Typical Performance(3)
Stress-Relieved 1 hr @ 610°C (1125°F)(4) 460 - 525 (67 - 76) 565 - 615 (82 - 89) 24 - 32 79 - 129 (58 - 95)
Preferred polarity is listed first.
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).
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Excalibur ® 8018-C3 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Shipbuilding
�Piping and gas storage tanks
�Weathering steels
�Cross country pipe repair
�Designed to produce a 1% nickel deposit
� Premium arc performance
�Square coating burn-off
�Easy strike and re-strike
�Effortless slag removal
Conformances
Low Alloy, Low HydrogenAWS E8018-C3 H4R
Key Features
E8018-C3 H4RE8018-C3 H4RE8018-C3 H4RE5518-C3
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/167/32
1/4
(2.4)(3.2)(4.0)(4.8)(5.6)(6.4)
141414141818
(350)(350)(350)(350)(450)(450)
ED032599ED032600
ED030892ED030893ED030894ED030895ED030897ED030896
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Excalibur ® 8018-C3 MRStick (SMAW) ElEctrodE
(AWS E8018-C3 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)7/32 in
(5.6 mm)1/4 in
(6.4 mm)
AC 70 - 110 90 - 160 130 - 210 180 - 300 250 - 330 300 - 400
DC± 80 - 120 100 - 160 140 - 210 200 - 300 270 - 370 325 - 425
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F)
RequirementsAWS E8018-C3 H4R
470 - 550 (68 - 80)
550 (80) min.
24 min.
27 (20) min.
Typical Performance(3)
As-Welded 505 - 590 (73 - 86) 550 - 675 (80 - 98) 24 - 32 81 - 163 (60 - 120)
Preferred polarity is listed first.
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E8018-C3 H4R 0.12 max. 0.40 - 1.25 0.80 max. 0.03 max. 0.03 max.
Typical Performance(3) 0.04 - 0.07 0.40 - 1.25 0.23 - 0.46 ≤ 0.01 ≤ 0.009
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E8018-C3 H4R 0.80 - 1.10 0.15 max. 0.35 max. 0.05 max. 4.0 max.
Typical Performance(3) 0.81 - 1.09 0.04 - 0.06 0.07 - 0.27 ≤ 0.01 1 - 2
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Pipeliner ® 18PStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Fill and cap pass welding of up to X70 grade pipe
�Low hydrogen, vertical up capability on X70 grade pipe
�Charpy V-Notch impact toughness tested to -46°C (-50°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
Conformances
Low Alloy, Low Hydrogen, PipeAWS E8018-G H4
Key Features
E8018-G H4E8018-G H4E8018-G
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) in (mm)
3.24.0
(1/8)(5/32)
1414
(350)(350)
ED032620ED032621
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Pipeliner ® 18PStick (SMAW) ElEctrodE
(AWS E8018-G H4)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
DC+ 80 - 145 120 - 185
AC 90 - 155 130 - 195
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E8018-G H4
460 (67) min.
550 (80) min.
19 min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded 515 - 655 (75 - 95) 620 - 710 (90 - 103) 24 - 32 96 - 167 (71 - 123) 50 - 121 (37 - 89)
Preferred polarity is listed first.
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” Designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S %Ni(4)
RequirementsAWS E8018-G H4 Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max. 0.50 min.
Typical Performance(3) 0.04 - 0.06 1.28 - 1.42 0.44 - 0.58 0.01 - 0.02 ≤ 0.01 0.76 - 0.85
%Cr(4) %Mo(4) %V(4) %Cu(4)
Diffusible Hydrogen(mL/100g weld deposit)
RequirementsAWS E8018-G H4 0.30 min. 0.20 min. 0.10 min. 0.20 min. 4.0 max.
Typical Performance(3) 0.04 - 0.06 0.17 - 0.39 < 0.01 < 0.02 1 - 4
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Excalibur ® 9018-B3 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�2.25% chromium, 1% molybdenum steels
�Power generation
�Petrochemical
�Pressure vessels
�Process piping
�Designed for all-position welding of 2.25% chromium, 1% molybdenum low alloy steels
�Premium arc performance
�Square coating burn-off
�Easy strike, re-strike and slag removal
�Capable of exceeding AWS minimum requirements of 620 MPa (90 ksi) tensile strength after 8 hours of stress-relieving at 690°C (1275°F)
Conformances
Low Alloy, Low HydrogenAWS E9018-B3 H4R
Key Features
E9018-B3 H4RE9018-B3 H4RE6218-B3
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) EO Can24 lb (10.9 kg) Carton
10 lb (4.5 kg) EO Can30 lb (13.6 kg) Carton
25 lb (11.3 kg) Easy Open Can
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED032884ED032885
ED032887ED032888ED032889
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Excalibur ® 9018-B3 MRSTICK (SMAW) ELECTRODE
(AWS E9018-B3 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 60 - 110 85 - 160 110 - 210
AC 65 - 120 90 - 170 115 - 220
Preferred polarity is listed first.
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) Industry Specific Data (Not AWS Requirement).
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F)
RequirementsAWS E9018-B3 H4R
530 (77) min.
620 (90) min.
17 min.
Not Specified
Typical Performance(3)
As-Welded Stress-Relieved 1 hr @ 690°C (1275°F) 595 - 605 (86 - 88) 705 - 715 (102 - 104) 20 - 23 57 - 72 (42 - 53) Stress-Relieved 8 hrs @ 690°C (1275°F)(4) 530 - 580 (77 - 84) 650 - 685 (94 - 99) 20 - 24 43 - 107 (32 - 79)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P
RequirementsAWS E9018-B3 H4R 0.05 - 0.12 0.90 max. 0.80 max. 0.03 max.
Typical Performance(3) 0.07 - 0.08 0.65 - 0.79 0.39 - 0.49 ≤0.01
%S %Cr %Mo Diffusible Hydrogen
RequirementsAWS E9018-B3 H4R 0.03 max. 2.00 - 2.50 0.90 - 1.20 4.0 max.
Typical Performance(3) ≤0.01 2.21 - 2.46 1.03 - 1.13 2 - 4
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Excalibur ® 9018M MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�High strength steel, such as HY-80, HY-90 and ASTM A514
�Cross country pipe repair
�DC welding
�Designed to produce weld deposits with 620 MPa (90 ksi) tensile strength
�Premium arc performance
�Square coating burn-off
�Easy strike and re-strike
�Effortless slag removal
Conformances
Low Alloy, Low HydrogenAWS E9018M H4R
Key Features
E9018M H4RE9018M H4RE9018M H4RE6218-M H4R (9018M H4R)
AWS A5.5/A5.5M: 2006ASME SFA-A5.5: ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
14141414
(350)(350)(350)(350)
ED032602ED032603
ED030868ED030869ED030870ED030871
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Excalibur ® 9018M MRStick (SMAW) ElEctrodE
(AWS E9018M H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 70 - 110 90 - 160 130 - 210 180 - 300
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -50°C (-60°F)
RequirementsAWS E9018M H4R
540 - 620 (78 - 90) min.
620 (90) min.
24 min.
27 (20) min.
Typical Performance(3)
As-Welded 540 - 620 (78 - 90) 620 - 705 (90 - 102) 24 - 37 27 - 122 (20 - 90)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E9018M H4R 0.10 max. 0.60 - 1.25 0.80 max. 0.03 max. 0.03 max.
Typical Performance(3) 0.04 - 0.07 0.90 - 1.10 0.30 - 0.50 0.01 - 0.02 ≤ 0.01
%Ni %Cr %MoDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E9018M H4R 1.40 - 1.80 0.15 max. 0.35 max. 4.0 max.
Typical Performance(3) 1.50 - 1.80 0.05 - 0.12 0.25 - 0.35 1 - 3
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Excalibur ® 10018-D2 MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Chromium-molybdenum and other low alloy steels, including AISI 4130, 4140, 8630 and ASTM A182 and A336 Grades F22
�Carbon-manganese and other low alloy steels
�Offshore and subsea components
�Process piping
�Meets NACE MR0175/ISO15156-2
�Capable of producing weld deposits that exceed 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F)
�Premium arc performance
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Easy strike and re-strike
�Effortless slag removal
Conformances
Low Alloy, Low HydrogenAWS E10018-D2 H4R
Key Features
E10018-D2 H4RE10018-D2 H4R3YQ620 H53Y62 H53Y62 H5E6918-D2
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 25 lb (11.3 kg)Easy Open Can
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
121414
(300)(350)(350)
ED033162ED033163ED033164
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Excalibur ® 10018-D2 MRStick (SMAW) ElEctrodE
(AWS E10018-D2 H4R)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Industry specific data, not required by AWS. NOTE: Additional test data available upon request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P
RequirementsAWS E10018-D2 H4R 0.15 max. 1.65 - 2.00 0.80 max. 0.03 max.
Typical Performance(3) 0.08 - 0.12 1.69 - 1.91 0.35 - 0.49 0.01 - 0.02
%S %Ni %MoDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E10018-D2 H4R 0.03 max. 0.90 max. 0.25 - 0.45 4.0 max.
Typical Performance(3) ≤0.01 0.68 - 0.77 0.34 - 0.39 2 - 3
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 60 - 110 85 - 160 110 - 210
AC 65 - 120 90 - 170 115 - 220
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf) Hardness(4)
MPa (ksi) MPa (ksi) % @ -51°C (-60°F) HV10
RequirementsAWS E10018-D2 H4R
600 (87) min.
690 (100) min.
16 min.
27 (20) min.
Not Specified
Typical Performance(3)
Stress-Relieved 1 hr @ 620°C (1150°F) 650 - 715 (94 - 104) 725 - 780 (105 - 113) 22 - 25 56 - 69 (41 - 51) 219 - 242
Welded on AISI 4130 SteelTypical Performance(3)
Stress-Relieved 12 hrs @ 620°C (1150°F)(4) 560 - 580 (81 - 84) 650 - 675 (94 - 98) 24 - 25 47 - 68 (35 - 50) 210 - 214
Preferred polarity is listed first.
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Excalibur ® 11018M MRStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Quenched and tempered steels, such as A514, A517 and A709
�General fabrication of high strength steels
�Crane booms
�Trailer frames
�Capable of producing weld deposits with 760 MPa (110 ksi) tensile strength
�Premium arc performance
�Square coating burn-off
�Easy strike and re-strike
�Effortless slag removal
Conformances
Low Alloy, Low HydrogenAWS E11018M H4R
Key Features
E11018M H4RE11018M H4R4YQ690 H54 YM69 H5E7618-M H4R
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:ABS:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Carton
50 lb (22.7 kg)Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
14141414
(350)(350)(350)(350)
ED032607ED032608
ED031975ED031976ED031977ED031978
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Excalibur ® 11018M MRStick (SMAW) ElEctrodE
(AWS E11018M H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 70 - 110 90 - 160 130 - 210 180 - 300
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -50°C (-60°F)
RequirementsAWS E11018M H4R
680 - 760 (98 - 110) min.
760 (110) min.
20 min.
27 (20) min.
Typical Performance(3)
As-Welded 690 - 758 (100 - 110) 765 - 807 (111 - 117) 20 - 26 76 - 103 (56 - 76)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E11018M H4R 0.10 max. 1.30 - 1.80 0.60 max. 0.03 max. 0.03 max.
Typical Performance(3) 0.04 - 0.05 1.55 - 1.80 0.40 - 0.55 ≤ 0.02 0.01 - 0.03
%Ni %Cr %MoDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E11018M H4R 1.25 - 2.50 0.40 max. 0.25 - 0.50 4.0 max.
Typical Performance(3) 0.35 - 0.50 1.90 - 2.50 0.01 - 0.02 1 - 4
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Pipeliner ® LH-D80Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Vertical Down
�Fill and cap pass welding on up to X70 grade pipe
�Pipe repair
�Hot tapping
�Low hydrogen, vertical down capability on up to X70 pipe
�High productivity
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Touch start tapered tip
�Meets H4R diffusible hydrogen level and moisture resistance
Conformances
Low Alloy, Low Hydrogen, PipeAWS E8045-P2 H4R
Key Features
E8045-P2 H4RE8045-P2 H4RE8045-P2 H4R
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) mm (in)
3.24.04.5
(1/8)(5/32)(11/64)
350350350
(14)(14)(14)
ED032626ED032627ED032628
Notes �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® LH-D80Stick (SMAW) ElEctrodE
(AWS E8045-P2 H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
4.5 mm(11/64 in)
DC+ 120 - 170 170 - 250 200 - 300
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E8045-P2 H4R
460 (67) min.
550 (80) min.
19 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 485 - 515 (70 - 75) 570 - 600 (83 - 87) 26 - 31 75 - 125 (55 - 92) 50 - 95 (37 - 70)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. NOTE: This product contains micro-alloying elements. Additional information available on request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E8045-P2 H4R 0.12 max. 0.90 - 1.70 0.80 max. 0.03 max. 0.03 max.
Typical Performance(3)
As-Welded 0.04 - 0.06 1.10 - 1.25 0.35 - 0.50 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E8045-P2 H4R 1.00 max. 0.20 max. 0.50 max. 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded ≤ 0.04 ≤ 0.05 ≤ 0.02 ≤ 0.01 2 - 4
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Pipeliner ® LH-D90Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Vertical Down
�Fill and cap pass welding of up to X80 grade pipe
�Pipe repair
�Hot tapping
�Low hydrogen, vertical down capability on up to X80 pipe
�High productivity
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Touch start tapered tip
�Meets H4R diffusible hydrogen level and moisture resistance
Conformances
Low Alloy, Low Hydrogen, PipeAWS E9045-P2 H4R
Key Features
E9045-P2 H4RE9045-P2 H4RE9045-P2 H4R
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) in (mm)
3.24.04.5
(1/8)(5/32)(11/64)
141414
(350)(350)(350)
ED032629ED032630ED032631
Notes �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® LH-D90Stick (SMAW) ElEctrodE
(AWS E9045-P2 H4R)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E9045-P2 H4R
530 (77) min.
620 (90) min.
17 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 550 - 600 (80 - 87) 625 - 670 (91 - 97) 26 - 31 75 - 125 (55 - 92) 50 - 95 (37 - 70)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
4.5 mm(11/64 in)
DC+ 120 - 170 170 - 250 200 - 300
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Range for 3.2 mm (1/8 in) size only. (5)Range for 4.0 mm (5/32 in) and 4.5 mm (11/64 in) sizes. NOTE: This product contains micro-alloying elements. Additional information available on request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E9045-P2 H4R 0.12 max. 0.90 - 1.70 0.80 max. 0.03 max. 0.03 max.
Typical Performance(3)
As-Welded 0.04 - 0.06 1.15 - 1.35 0.35 - 0.55 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E9045-P2 H4R 1.00 max. 0.20 max. 0.50 max. 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded 0.25 - 0.30(4)
0.80 - 1.00(5)≤ 0.05 0.15 - 0.25 ≤ 0.01 2 - 4
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Pipeliner ® 19PStick (SMAW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Fill and cap pass welding of up to X80 grade pipe
�Low hydrogen, vertical up capability on X80 grade pipe
�Charpy V-Notch impact toughness tested to -46°C (-50°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
Conformances
Low Alloy, Low Hydrogen, PipeAWS E10018-G H4R
Key Features
E10018-G H4RE10018-G H4R
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) in (mm)
3.24.0
(1/8)(5/32)
1414
(350)(350)
ED032622ED032623
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Pipeliner ® 19PStick (SMAW) ElEctrodE
(AWS E10018-G H4R)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
DC+ 80 - 155 130 - 210
AC 80 - 160 140 - 215
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E10018-G H4R
600 (87) min.
690 (100) min.
15 min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded 660 - 740 (96 - 107) 740 - 825 (107 - 120) 20 - 26 91 - 129 (69 - 95) 81 - 111 (60 - 82)
Preferred polarity is listed first.
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4) In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have the minimum of at least one of the elements listed.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S %Ni(4)
RequirementsAWS E10018-G H4R Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max. 0.50 min.
Typical Performance(3)
As-Welded 0.03 - 0.05 1.44 - 1.78 0.34 - 0.57 0.01 - 0.02 ≤ 0.01 1.92 - 2.36
%Cr(4) %Mo(4) %V(4) %Cu(4)
Diffusible Hydrogen(mL/100g weld deposit)
RequirementsAWS E10018-G H4R 0.30 min. 0.20 min. 0.10 min. 0.20 min. 4.0 max.
Typical Performance(3)
As-Welded 0.02 - 0.07 0.37 - 0.47 0.01 - 0.02 0.01 - 0.07 2 - 3
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Pipeliner ® LH-D100Stick (SMAW) ElEctrodE
Welding Positions
Typical Applications
Vertical Down
�Fill and cap pass welding of up to X90 grade pipe
�Pipe repair
�Hot tapping
�Low hydrogen, vertical down capability on up to X90 pipe
�High productivity
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Touch start tapered tip
�Meets H4R diffusible hydrogen level and moisture resistance
Conformances
Low Alloy, Low Hydrogen, PipeAWS E10045-P2 H4R
Key Features
E10045-P2 H4RE10045-P2 H4RE10045-P2 H4R
AWS A5.5/A5.5M: 2006ASME SFA-A5.5:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonmm (in) in (mm)
3.24.04.5
(1/8)(5/32)(11/64)
141414
(350)(350)(350)
ED032632ED032633ED032634
Notes �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® LH-D100Stick (SMAW) ElEctrodE
(AWS E10045-P2 H4R)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M: 2006
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)
RequirementsAWS E10045-P2 H4R
600 (87) min.
690 (100) min.
16 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded 620 - 690 (90 - 100) 705 - 750 (102 - 109) 21 - 28 75 - 110 (55 - 81) 56 - 85 (41 - 63)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
4.5 mm(11/64 in)
DC+ 120 - 170 170 - 250 200 - 300
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. NOTE: This product contains micro-alloying elements. Additional information available on request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M: 2006
%C %Mn %Si %P %S
RequirementsAWS E10045-P2 H4R 0.12 max. 0.90 - 1.70 0.80 max. 0.03 max. 0.03 max.
Typical Performance(3)
As-Welded 0.04 - 0.06 1.25 - 1.65 0.35 - 0.55 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E10045-P2 H4R 1.00 max. 0.20 max. 0.50 max. 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded 0.70 - 1.00 ≤ 0.08 0.40 - 0.50 ≤ 0.01 2 - 4
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[97 ]W E L D I N G C O N S U M A B L E S C A T A L O G
MIG & TIGCONSUMABLES
GMAW/GTAW
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Selection GuideMIG (GMAW) WIre
MIG (GMAW) Solid WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, Bare 0.025(0.6)
0.030(0.8)
0.035(0.9)
0.040(1.0)
0.045(1.1)
0.052(1.3)
1/16(1.6)
SuperGlide® S3(ER70S-3)
•Deoxidizers tolerate light mill scale•Microguard® Ultra provides excellent feeding and
arc stability•Bare wire reduces copper fumes
SuperGlide® S6(ER70S-6)
•Deoxidizers tolerate medium to heavy mill scale•Microguard® Ultra provides excellent feeding and
arc stability•Bare wire reduces copper fumes
Mild Steel, Copper Coated 0.025(0.6)
0.030(0.8)
0.035(0.9)
0.040(1.0)
0.045(1.1)
0.052(1.3)
1/16(1.6)
SuperArc® L-50(ER70S-3 & EM13K)
•Moderate levels of manganese and silicon for deoxidization of light mill scale surfaces•Superior feeding and arc stability•Copper coated for long contact tip life
SuperArc® L-56(ER70S-6 & EH11K)
•High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces•Excellent toe-wetting provides optimal bead
appearance•Copper coated for long contact tip life
SuperArc® L-59(ER70S-6)
•High deposition rates similar to metal-cored wire•Minimal spatter•Engineered alloy system enhances silicon island
management
Low Alloy, Copper Coated 0.025(0.6)
0.030(0.8)
0.035(0.9)
0.040(1.0)
0.045(1.1)
0.052(1.3)
1/16(1.6)
SuperArc® LA-75(ER80S-Ni1 & ENi1K)
•Capable of producing weld deposits with 552 MPa (80 ksi) tensile strength •Suitable for use in applications requiring less than
1% Ni weld deposits •Microguard® Ultra provides superior feeding and
arc stability
SuperArc® LA-90(ER80S-D2, ER90S-D2 & EA3K)
•Capable of producing weld deposits with 552 - 620 MPa (80 - 90 ksi) tensile strength •Contains 0.50% molybdenum for strength after
stress-relief •Microguard® Ultra provides superior feeding
and arc stability
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MIG (GMAW) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, Copper Coated 0.035(0.9)
0.040(1.0)
0.045(1.1)
0.052(1.3)
1/16(1.6)
SuperArc® LA-100(ER100S-G, ER110S-G & EM2)
•Capable of producing welds with 690 MPa (100 ksi) tensile strength•Excellent for welding quenched and tempered steels and
HY-80 base materials •Microguard® Ultra provides superior feeding and arc stability
Mild & Low Alloy Steel Pipe 0.035(0.9)
0.040(1.0)
0.045(1.1)
0.052(1.3)
1/16(1.6)
Pipeliner® 70S-G(ER70S-G)
•Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe•Good back bead shape on STT® root passes •Q2 Lot® - Certificate showing actual deposit chemistry
available online
Pipeliner® 80S-G(ER80S-G)
•Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe•Impact toughness tested to -29°C (-20°F) •Q2 Lot® - Certificate showing actual deposit chemistry
available online
Pipeliner® 80Ni1(ER80S-G)
•Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe •Impact toughness capable of exceeding 69 -95 J (51-70ft•lbf)at-50°C(-58°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
(1)
TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, Copper Coated 1/16(1.6)
3/32(2.4)
1/8(3.2)
Lincoln® ER70S-2(ER70S-2)
•Contains zirconium, titanium, and aluminum in addition to silicon and manganese•Produces x-ray quality welds over most surface conditions•Recommended for TIG welding on all grades of steel
Lincoln® ER70S-6(ER70S-6)
•High levels of silicon and manganese for use on slightly contaminated base materials•Better puddle fluidity•Excellent wetting action
Selection GuideMIG (GMAW) WIre
(1) Manufactured to 1.2 mm (0.047 in) diameter.
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SuperGlide ® S3MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Clean to light mill scale base material
�Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield strength material
�Pipeline
�Pressure vessels
�Structural steel
�Deoxidizers tolerate light mill scale
�Microguard® Ultra provides superior feeding and arc stability
�Bare wire reduces copper fumes
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH
Mild Steel, Bare WireAWS ER70S-3
Key Features
ER70S-3ER70S-3ER49S-3
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 44 lb (20 kg)Fiber Spool
500 lb (227 kg)Accu-Trak® Drum
1000 lb (453 kg)Accu-Trak® Drumin (mm)
0.0350.045
(0.9)(1.1)
ED028621 ED028622 ED030773 ED029087
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
RequirementsAWS ER70S-3As-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Not Specified
Test Results(3)
As-Welded with 100% CO2 405 (59) 510 (74) 26 100 (74) 87 (64)
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WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P
RequirementsAWS ER70S-3 0.006 - 0.15 0.90 - 1.40 0.45 - 0.75 0.035 max. 0.025 max.
Typical Performance(3) 0.07 - 0.10 1.15 - 1.27 0.52 - 0.59 0.002 - 0.008 0.005 - 0.013
%Cr %Mo %Ni %V %Cu
RequirementsAWS ER70S-3 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.
Typical Performance(3) ≤ 0.03 ≤ 0.01 ≤ 0.04 < 0.01 0.02 - 0.04
SuperGlide ® S3MIG (GMAW) WIre
(AWS ER70S-3)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in these areas are procedures for short circuiting mode using 100% CO
2. When using 75% Argon, 25% CO
2 for short circuit transfer, reduce voltage by 1 to 2 volts.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
100% CO2(5)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
100% CO2
(5)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.4
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
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SuperGlide ® S6MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Medium to heavy mill scale base material
�Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield strength material
�Automotive repair
�Deoxidizers tolerate medium to heavy mill scale
�Microguard® Ultra provides superior feeding and arc stability
�Bare wire reduces copper fumes
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas
100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH
Mild Steel, Bare WireAWS ER70S-6
Key Features
ER70S-6ER70S-6ER49S-6MIL-70S-6
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:CWB/CSA W48-06:MIL-E-23765/1:
DIAMETERS / PACKAGING
Diameter 44 lb (20 kg)Fiber Spool
1000 lb (453 kg)Accu-Trak® Drumin (mm)
0.0350.045
(0.9)(1.1)
ED028635 ED028636
ED029089 ED029090
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements(4)
AWS ER70S-6As-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Test Results(3)
As-Welded with 100% CO2 430 (62) 540 (78) 28 71 (52)
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SuperGlide ® S6MIG (GMAW) WIre
(AWS ER70S-6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in these areas are procedures for short circuiting mode using 100% CO
2. When using 75% Argon, 25% CO
2 for short circuit transfer, reduce voltage by 1 to 2 volts.
WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P
RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85 0.80 - 1.15 0.035 max. 0.025 max.
Typical Performance(3) 0.08 - 0.09 1.42 - 1.65 0.81 - 0.87 0.006 - 0.010 0.004 - 0.010
%Cr %Ni %Mo %V %Cu (Total)
RequirementsAWS ER70S-6 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.
Typical Performance(3) 0.01 - 0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.01 - 0.04
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
100% CO2 (5)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
100% CO2
(5)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.4
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
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SuperArc ® L-50MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Clean to light mill scale base material
�Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield strength material
�Pipeline
�Pressure vessels
�Structural steel
�Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces
�Superior feeding and arc stability
�Copper coated for long contact tip life
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas100% CO2
75 - 95% Argon/Balance CO2
95 - 98% Argon/Balance O2
Flow Rate: 30 - 50 CFH
Mild Steel, Copper CoatedAWS ER70S-3 & EM13K
Key Features
ER70S-3EM13K3YSA3YS H15III YMSER49S-3MIL-70S-3
AWS A5.18/A5.18M: 2005 & ASME SFA-A5.18:AWS A5.17/A5.17M: 1997ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:MIL-E-23765/1:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Plastic Spool
33 lb (15 kg)Steel Spool
44 lb (20 kg)Steel Spool
44 lb (20 kg)Fiber Spool
60 lb (27 kg)Fiber Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0300.0350.0450.0521/16
(0.8)(0.9)(1.1)(1.3)(1.6)
ED032923ED032924ED032925
ED031407 ED031408 ED031409
ED031914ED031915ED031916
ED021268 ED021270
ED021269 ED021271 ED021273 ED027274
ED029223 ED021052 ED020526 ED020527
Diameter500 lb (227 kg)
Accu-Pak® Box
600 lb (272 kg)Speed-Feed®
Drum
1000 lb (453 kg)Accu-Trak®
Drum
900 lb (408 kg)Accu-Pak®
Box1000 lb (453 kg)Accu-Pak® Boxin (mm)
0.0300.0350.0450.0521/16
(0.8)(0.9)(1.1)(1.3)(1.6)
ED032899 ED032901 ED032902 ED032903 ED011316
ED028825 ED028826 ED029082 ED029083
ED032842 EDO32844 EDO32845 EDO32846
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MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
RequirementsAWS ER70S-3As-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Not Specified
MIL-70S-3 per MIL-E-23765/1As-Welded with CO2 and 98% Ar/2% O2 380 - 485 (55 - 70) 485 (70) min. 22 min. Not Specified Not Specified
Test Results(3)
As-Welded with 100% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)415365
(60)(53)
515475
(75)(69)
2634
95118
(70)(87)
88100
(65)(74)
As-Welded with 75% Ar/25% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)420365
(61)(53)
525490
(76)(71)
2833
106165
(78)(122)
102163
(75)(120)
As-Welded with 90% Ar/10% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)450365
(65)(53)
545485
(79)(70)
3035
142–
(105)–
122214
(90)(158)
As-Welded with 98% Ar/2% O2
Stress Relieved 1 hr. @ 621°C (1150°F)425350
(62)(51)
540475
(78)(69)
2733
108–
(80)–
95339
(70)(250)
SuperArc ® L-50MIG (GMAW) WIre
(AWS ER70S-3)
WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P
RequirementsAWS ER70S-3 0.006 - 0.15 0.90 - 1.40 0.45 - 0.75 0.035 max. 0.025 max.
Typical Performance(3) 0.08 - 0.11 1.14 - 1.23 0.53 - 0.59 0.003 - 0.009 0.003 - 0.013
%Cr %Mo %Ni %V %Cu (Total)(4)
RequirementsAWS ER70S-3 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.
Typical Performance(3) ≤ 0.04 ≤ 0.02 ≤ 0.03 < 0.01 0.15 - 0.25
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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO
2. When using 75% Argon, 25% CO
2 for short circuit transfer, reduce voltage by 1 to 2 volts.
SuperArc ® L-50MIG (GMAW) WIre
(AWS ER70S-3)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.030 in (0.8 mm), DC+
Short Circuit Transfer
100% CO2
9-12 (3/8-1/2)1.93.87.6
(75)(150)(300)
171822
3570130
0.40.81.6
(0.9)(1.8)(3.6)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
100% CO2
(6)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
100% CO2 (6)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.5
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
0.052 in (1.3 mm), DC+
Spray Transfer100% CO2 12-19 (1/2-3/4)
7.68.1
12.3
(300)(320)(485)
303032
300320430
4.85.27.8
(10.6)(11.5)(17.1)
1/16 in (1.6 mm), DC+
Spray Transfer100% CO2 12-25 (1/2-1)
5.36.07.4
(210)(235)(290)
252728
325350430
4.85.46.7
(10.7)(12.0)(14.8)
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SuperArc ® L-56MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Medium to heavy mill scale base material
�Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield strength material
�Automotive repair
�Robotic or hard automation
�Structural steel
�High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces
�Excellent toe-wetting provides optimal bead appearance
�Copper coated for long contact tip life
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas
100% CO2
75 - 95% Argon/Balance CO2
95 - 98% Argon/Balance O2
Flow Rate: 30 - 50 CFH
Mild Steel, Copper CoatedAWS ER70S-6 & EH11K
Key Features
ER70S-6EH11K3YSA3YS H15III YMSER49S-6EN 440 G3Si1 EN 440 G3Si1MIL-70S-6
AWS A5.18/A5.18M: 2005 & ASME SFA-A5.18:AWS A5.17/A5.17M: 1997ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:DB:TUV:MIL-E-23765/1:
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SuperArc ® L-56MIG (GMAW) WIre
(AWS ER70S-6)
DIAMETERS / PACKAGING
Diameter2 lb (1 kg)
Plastic Spool 10 lb (4.5 kg) Carton
12.5 lb (6 kg)Plastic Spool
33 lb (15 kg)Plastic Spool
33 lb (15 kg)Steel Spool
44 lb (20 kg)Fiber Spoolin (mm)
0.0250.0300.0350.0400.0450.0521/16
(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)
ED030583 ED030631 ED030632
ED015790 ED023334 ED028676
ED032926ED032927ED032928
ED031411
ED031412
ED021274 ED027384 ED021276 ED021278
Diameter 44 lb (20 kg)Steel Spool
60 lb (27 kg)Fiber Spool
250 lb (113 kg)Accu-Trak® Drum
500 lb (227 kg)Accu-Trak® Drum
500 lb (227 kg)Accu-Pak® Boxin (mm)
0.0250.0300.0350.0400.0450.0521/16
(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)
ED025945
ED025946
EDO21275
EDO21277 EDO21279
ED029914
ED029915 ED029916
ED021056
ED020532 ED020533 ED029225
ED032904
ED032906ED032907
Diameter 900 lb (408 kg)Accu-Pak® Box
1000 lb (453 kg)Accu-Trak® Drum
1000 lb (453 kg)Accu-Pak® Boxin (mm)
0.0250.0300.0350.0400.0450.0521/16
(0.6)(0.8)(0.9)(1.0)(1.1)(1.3)(1.6)
ED032847 EDO28827 EDO31032 EDO28828 EDO29084 EDO29085
ED032849ED032850ED032851
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SuperArc ® L-56MIG (GMAW) WIre
(AWS ER70S-6)
WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P
RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85 0.80 - 1.15 0.035 max. 0.025 max.
Typical Performance(3) 0.08 - 0.09 1.42 - 1.65 0.81 - 0.87 0.006 - 0.010 0.004 - 0.010
%Cr %Ni %Mo %V %Cu (Total)(4)
RequirementsAWS ER70S-6 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.
Typical Performance(3) 0.01 - 0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.17 - 0.22
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS ER70S-6As-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Not Specified
MIL-70S-6 per MIL-E-23765/1As-Welded with CO2 and 98% Ar/2% O2 380 - 550 (55 - 80) 485 (70) min. 22 min. Not Specified Not Specified
MIL-70S-6 per MIL-E-23765/1Stress Relieved 1 hr. @ 621°C (1150° F) With CO2 and 98% Ar/2% O2 360 (52) min. 485 (70) min. 26 min. 27 (20) min. Not Specified
Typical Performance(3)
As-Welded with 100% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)440395
(64)(57)
560510
(81)(74)
2929
7195
(52)(70)
6168
(45)(50)
As-Welded with 75% Ar/25% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)460415
(67)(60)
565540
(82)(78)
2731
82140
(60)(103)
72122
(53)(90)
As-Welded with 90% Ar/10% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)470440
(68)(64)
580550
(84)(80)
2832
119183
(88)(135)
78156
(57)(115)
As-Welded with 98% Ar/2% O2
Stress Relieved 1 hr. @ 621°C (1150°F)455415
(66)(60)
565545
(82)(79)
2734
122190
(90)(140)
108176
(80)(130)
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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO
2. When using 75% Argon, 25% CO
2 for short circuit transfer, reduce voltage by 1 to 2 volts.
SuperArc ® L-56MIG (GMAW) WIre
(AWS ER70S-6)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.025 in (0.6 mm), DC+
Short Circuit Transfer100% CO2
9-12 (3/8-1/2)
2.56.4
(100)(250)
1719
3580
0.40.9
(0.9)(2.0)
0.030 in (0.8 mm), DC+
Short Circuit Transfer
100% CO2
9-12 (3/8-1/2)1.93.87.6
(75)(150)(300)
171822
3570130
0.40.81.6
(0.9)(1.8)(3.6)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
100% CO2 (6)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
100% CO2 (6)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.5
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
0.052 in (1.3 mm), DC+
Spray Transfer
100% CO2
12-19 (1/2-3/4)7.68.1
12.3
(300)(320)(485)
303032
300320430
4.85.27.8
(10.7)(11.5)(17.1)
1/16 in (1.6 mm), DC+
Spray Transfer
100% CO2
12-25 (1/2-1)5.36.07.4
(210)(235)(290)
252728
325350430
4.85.46.7
(10.7)(12.0)(14.8)
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SuperArc ® L-59MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Robotic or hard automation
�Automotive
�Pipeline & Offshore
�Pressure vessels
�Alternative to metal-cored wire
�High deposition rates similar to metal-cored wire
�Minimal spatter
�Engineered alloy system enhances silicon island management
�Copper coated for long contact tip life
�Fast travel speeds
Conformances
Shielding Gas
100% CO275 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH
Mild Steel, Copper CoatedAWS ER70S-6
Key Features
ER70S-6ER70S-63YSA (100 C02 & Mixed)III YMS H5 (Mixed)SA3YHHH (Mixed)ER49S-6
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:ABS:DNV Grade:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 44 lb (20 kg)Fiber Spool
44 lb (20 kg)Steel Spool
60 lb (27 kg)Fiber Spool
500 lb (227 kg)Accu-Pak® Box
900 lb (409 kg)Accu-Pak® Box
1000 lb (453 kg)Accu-Pak® Boxin (mm)
0.0350.0400.0450.0521/16
(0.9)(1.0)(1.1)(1.3)(1.6)
ED033033 ED032366
ED032367ED032368ED032968
ED032814
ED032894ED032895ED032896ED032897
ED032861ED032862ED032863ED032864ED032865
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS ER70S-6As-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Not Specified
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
As-Welded with 90% Ar/10% CO2
455485460
(66)(70)(67)
565595570
(82)(86)(83)
282525
715675
(52)(41)(55)
535365
(39)(39)(48)
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WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P
RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85
0.80 - 1.15
0.035 max. 0.025 max.
%Cu(4) %Ni %Cr %Mo %V
RequirementsAWS ER70S-6 0.50 max.
0.15 max.
0.15 max. 0.15 max. 0.03 max.
SuperArc ® L-59MIG (GMAW) WIre
(AWS ER70S-6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO
2.
NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2 (6)
12 (1/2)2.53.86.4
(100)(150)(250)
171820
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
19 (3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2 (6)
12 (1/2)3.23.85.1
(125)(150)(200)
181920
145165200
1.51.82.4
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
19 (3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
0.052 in (1.3 mm), DC+
Spray Transfer
90% Ar/10% CO2
19 (3/4)7.68.1
12.3
(300)(320)(485)
303032
300320430
4.85.27.8
(10.6)(11.5)(17.1)
1/16 in (1.6 mm), DC+
Spray Transfer
90% Ar/10% CO2
19 (3/4)5.36.07.4
(210)(235)(290)
252728
325350430
4.85.46.7
(10.7)(12.0)(14.8)
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SuperArc ® LA-75MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�ASTM A588 weathering steel requiring good atmospheric corrosion resistance
�NACE applications
�Capable of producing weld deposits with 550 MPa (80 ksi) tensile strength
�Suitable for use in applications requiring less than 1% Ni weld deposits
�Microguard® Ultra provides superior feeding and arc stability
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas
75 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH
Low Alloy, Copper CoatedAWS ER80S-Ni1 & ENi1K
Key Features
ER80S-Ni1ENi1KER80S-Ni1ER55S-Ni1 (ER80S-Ni1)
AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:AWS A5.17/A5.17M: 1997ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.0350.045
(0.9)(1.1)
ED031415ED031416
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -45°C (-50°F) @ -62°C (-80°F)
RequirementsAWS ER80S-Ni1As-Welded with 98% Ar/2% O2
470 (68)
min.
550 (80)
min.
24
min.
Not
Specified
27 (20)
min.
Not
Specified
Test Results(3)
As-Welded with 90% Ar/10% CO2
Stress Relieved 1 hr. @ 621°C (1150° F)475450
(69)(65)
580565
(84)(82)
2832
119-
(88)-
82127
(60)(93)
35112
(26)(82)
As-Welded with 75% Ar/25% CO2
Stress Relieved 1 hr. @ 621°C (1150° F)495440
(72)(64)
595560
(86)(81)
2731
49127
(36)(94)
54114
(40)(84)
- 54
-(40)
As-Welded with 98% Ar/2% O2
Stress Relieved 1 hr. @ 621°C (1150° F)490420
(71)(61)
580540
(84)(78)
3031
- -
--
172230
(127)(170)
- 165
-(122)
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SuperArc ® LA-75MIG (GMAW) WIre
(AWS ER80S-Ni1 & ENi1K)
WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %Ni %Cr
RequirementsAWS ER80S-Ni1 0.12 max. 1.25 max. 0.40 - 0.80 0.80 - 1.10 0.15 max.
Typical Performance(3) 0.07 - 0.08 0.94 - 1.04 0.54 - 0.58 0.88 - 0.98 ≤ 0.04
%Mo %S %P %V %Cu (Total)(4)
RequirementsAWS ER80S-Ni1 0.35 max. 0.025 max. 0.025 max. 0.05 max. 0.35 max.
Typical Performance(3) ≤ 0.02 0.007 - 0.010 0.005 - 0.010 < 0.01 0.16 - 0.21
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in the shaded areas are procedures for short circuiting mode using 75% Argon, 25% CO
2.
NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2 (6)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
171822
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2
(6)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.4
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
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SuperArc ® LA-90MIG (GMAW) WIRE
Welding Positions
Typical Applications
All
�Requirements for strength after stress relieving
�ASTM A182, A217, A234 and A335 high temperature service pipe, fittings, flanges and valves
�ASTM A336 pressure vessel forgings
�Capable of producing weld deposits with 550 - 620 MPa (80 - 90 ksi) tensile strength
� Contains 0.50% molybdenum for strength after stress-relief
�Microguard® Ultra provides superior feeding and arc stability
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas
100% CO2
75 - 95% Argon/Balance CO2
95 - 98% Argon/Balance O2
Flow Rate: 30 - 50 CFH
Low Alloy, Copper CoatedAWS ER80S-D2, ER90S-D2 & EA3K
Key Features
ER80S-D2 (100% CO2), ER90S-D2 (Mixed)EA3KER55S-D2 (ER80S-D2),ER62S-D2 (ER90S-D2)MIL-80S-3
AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:
AWS A5.23/A5.23M: 2007CWB/CSA W48-06:
MIL-E-23765/2:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
44 lb (20 kg)Steel Spool
44 lb (20 kg)Fiber Spool
60 lb (27 kg)Fiber Spoolin (mm)
0.0350.0450.0521/16
(0.9)(1.1)(1.3)(1.6)
ED031413 ED031414
EDS30775 EDS30776 EDS30777
ED029546 EDS01380
Diameter 500 lb (227 kg)Accu-Trak® Drum
1000 lb (453 kg)Accu-Trak® Drum
1000 lb (453 kg) Speed-Feed® Reelin (mm)
0.0350.0450.0521/16
(0.9)(1.1)(1.3)(1.6)
EDS01372EDO01378
EDS29590ED029591ED029592
ED014828EDS01383
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SuperArc ® LA-90MIG (GMAW) WIre
(AWS ER80S-D2, ER90S-D2 & EA3K)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS ER80S-D2As-Welded with 100% CO2
470 (68) min.
550 (80) min.
17 min.
27 (20) min.
Not Specified
AWS ER90S-D2As-Welded with 95-99% Ar/Balance O2 540 (78) min. 620 (90) min. 17 min. 27 (20) min. Not Specified
Test Results(3)
As-Welded with 100% CO2
As-Welded with 95% Ar/5% O2
As-Welded with 75% Ar/25% CO2
560650620
(81)(94)(90)
655730705
(95)(106)(102)
232526
36125124
(26)(92)(91)
--
122
--
(90)
WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %Ni
RequirementsAWS ER80S-D2 & ER90S-D2 0.07 - 0.12 1.60 - 2.10 0.50 - 0.80 0.15 max.
Typical Performance(3) 0.09 - 0.11 1.63 - 1.74 0.56 - 0.64 ≤ 0.04
%Mo %S %P %Cu (Total)(4)
RequirementsAWS ER80S-D2 & ER90S-D2 0.40 - 0.60 0.025 max. 0.025 max. 0.50 max.
Typical Performance(3) 0.43 - 0.46 ≤ 0.010 0.007 - 0.016 0.16 - 0.22
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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO
2.
NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.
SuperArc ® LA-90MIG (GMAW) WIre
(AWS ER80S-D2, ER90S-D2 & EA3K)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2 (6)
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Short Circuit Transfer
75% Ar/25% CO2 (6)
12-19 (1/2-3/4)3.23.85.1
(125)(150)(200)
192021
145165200
1.51.82.5
(3.4)(4.0)(5.4)
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
0.052 in (1.3 mm), DC+
Spray Transfer
90% Ar/10% CO2
12-19 (1/2-3/4)7.68.1
12.3
(300)(320)(485)
303032
300320430
4.85.27.8
(10.6)(11.5)(17.1)
1/16 in (1.6 mm), DC+
Spray Transfer
90% Ar/10% CO2
12-25 (1/2-1)5.36.07.4
(210)(235)(290)
252728
325350430
4.85.46.7
(10.7)(12.0)(14.8)
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SuperArc ® LA-100MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�HY-80 base material
�ASTM A514, A543, A724 and A782 quenched and tempered plate
�Various heat input conditions
�Military low alloy applications
�Capable of producing welds with 690 MPa (100 ksi) tensile strength
�Excellent for welding quenched and tempered steels and HY-80 base materials
�Microguard® Ultra provides superior feeding and arc stability
�Supports short-circuiting, globular, axial spray and pulsed spray transfer
Conformances
Shielding Gas
90 - 95% Argon/Balance CO295 - 98% Argon/Balance O2Flow Rate: 30 - 50 CFH
Low Alloy, Copper CoatedAWS ER100S-G, ER110S-G & EM2
Key Features
ER100S-G, ER110S-G EM24YQ550SAER69S-G (ER100S-G)EN 12534 T 69 5 Mn3Ni1, 5 Mo EN 12534 T 69 5 Mn3Ni1, 5 MoMIL-100S-1
AWS A5.28/A5.28M: 2005 & ASME SFA-A5.28:AWS A5.23/A5.23M: 2007ABS:CWB/CSA W48-06:DB:
TUV:
MIL-E-23765/2:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
44 lb (20 kg)Steel Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0350.0451/16
(0.9)(1.1)(1.6)
ED031417EDS30778EDS30779
ED031445EDS01162
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SuperArc ® LA-100MIG (GMAW) WIre
(AWS ER100S-G, ER110S-G & EM2)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51°C (-60°F)
RequirementsAWS ER100S-GAs-Welded - Gas Not Specified
Not Specified
690 (100) min.
Not Specified
Not Specified
Not Specified
AWS ER110S-GAs-Welded - Gas Not Specified Not Specified 760 (110) min. Not Specified Not Specified Not Specified
MIL-100S-1 per MIL-E-23765/2C, 2D, 2E & T9074-BC-G1B-010/0200 As-Welded with 98% Ar /2% O2 565 - 825 (82 - 120) Not Specified 16 min. 81 (60) min. 47 (35) min.
Test Results(3)
As-Welded at 30 kJ/in with 95% Ar/5% CO2
As-Welded at 45 kJ/in with 98% Ar/2% O2
750730
(109)(106)
790780
(115)(114)
2220
164-
(121)-
138118
(102)(87)
Pulse As-Welded at 110 kJ/in with 95% Ar/5% CO2 580 (84) 745 (108) 25 138 (102) 70 (52)
CV As-Welded at 110 kJ/in with 95% Ar/5% CO2 620 (90) 740 (107) 25 170 (125) 106 (78)
As-Welded at 45 kJ/in with 95% Ar/5% CO2 682 (99) 765 (111) 20 - - 117 (86)
WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %Ni %Mo %Cr %S
RequirementsAWS ER100S-G, ER110S-G - - - (A) (A) (A) -
Typical Performance(3) 0.05 - 0.06 1.63 - 1.69 0.46 - 0.50 1.88 - 1.96 0.43 - 0.45 0.04 - 0.06 0.002 - 0.005
%P %V %Al %Ti %Zr %Cu
RequirementsAWS ER100S-G, ER110S-G - - - - - -
Typical Performance(3) 0.005 - 0.009 ≤ 0.01 ≤ 0.01 0.03 - 0.04 ≤ 0.01 0.11 - 0.14
(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.
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SuperArc ® LA-100MIG (GMAW) WIre
(AWS ER100S-G, ER110S-G & EM2)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (5)Procedures in this area are for pulse MIG mode for welding in the vertical up and overhead welding positions. Actual results are dependent on joint, material thickness, as well as wave shape and pulse frequency.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer
90% Ar/25% CO2
9-12 (3/8-1/2)2.53.86.4
(100)(150)(250)
181922
80120175
0.71.11.8
(1.6)(2.4)(4.0)
Spray Transfer
90% Ar/10% CO2
9-12 (3/8-1/2)9.5
12.715.2
(375)(500)(600)
232930
195230275
2.73.64.4
(6.0)(8.0)(9.6)
0.045 in (1.1 mm), DC+
Pulsed Spray Transfer(5)
12-19 (1/2-3/4)
5.16.4
(200)(250)
19-2120-23
130140
2.43.0
(5.4)(6.7)
Spray Transfer98% Ar/2% O2
95% Ar/5% CO2
12-19 (1/2-3/4)8.9
12.112.7
(350)(475)(500)
273030
285335340
4.25.76.0
(9.2)(12.5)(13.2)
0.052 in (1.3 mm), DC+
Spray Transfer98% Ar/2% O2
95% Ar/5% CO2
12-25 (1/2-1)12-25 (1/2-1)
5.36.07.4
(210)(235)(290)
252728
325350430
4.85.46.7
(10.7)(12.0)(14.8)
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Pipeliner ® 70S-GMIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Root pass welding of up to X100 grade pipe
�Hot, fill and cap pass welding of up to X70 grade pipe
�Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe
�Good back bead shape on STT® root passes
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Low silicon level for minimal clean-up
�ProTech® packaging system
Conformances
Shielding Gas
100% CO275 - 95% Argon/Balance CO2Flow Rate: 30 - 50 CFH
Mild & Low Alloy Steel PipeAWS ER70S-G
Key Features
ER70S-GER70S-G
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool (Vacuum Sealed Foil Bag)
25 lb (11.3 kg) Plastic Spool (Vacuum Sealed Foil Bag)in (mm)
0.045 (1.1) ED030904 ED030905
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WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P %Cu
RequirementsAWS ER70S-G Not Specified
Typical Performance(3) 0.05 - 0.15 0.80 - 1.40 0.30 - 0.60 ≤0.02 ≤0.02 ≤0.02
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS ER70S-GAs-Welded with 100% CO2
400 (58) min.
485 (70) min.
22 min.
Not Specified
Typical Performance(3)
As-Welded with 100% CO2 405 - 425 (59 - 62) 510 - 540 (74 - 78) 24 - 26 54 - 81 (40 - 60)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
1.1 mm (0.045 in)DC+
12 - 19 (1/2 - 3/4) 3.2 - 12.7 (125 - 500) 19 - 30 145 - 340 1.5 - 6.0 (3.4 - 13.2)
Pipeliner ® 70S-GMIG (GMAW) WIre
(AWS ER70S-G)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate Electrical Stickout.
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Pipeliner ® 80S-GMIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Root pass welding of up to X100 grade pipe
�Hot, fill and cap pass welding of up to X80 grade pipe
�Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe
� Impact toughness tested to -29°C (-20°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Microguard® Ultra provides superior feeding and arc stability
�ProTech® packaging system
Conformances
Shielding Gas
100% CO275 - 95% Argon/Balance CO2Flow Rate: 30 - 50 CFH
Mild & Low Alloy Steel PipeAWS ER80S-G
Key Features
ER80S-GER80S-G
AWS A5.28/A5.28M: 2005ASME SFA-A5.28:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool (Vacuum Sealed Foil Bag)
30 lb (13.6 kg) Plastic Spool (Vacuum Sealed Foil Bag)in (mm)
0.045 (1.1) ED031493 ED031494
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WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %S %P %Cu
RequirementsAWS ER80S-G Not Specified
Typical Performance(3) 0.05 - 0.15 1.40 - 1.60 0.40 - 0.70 ≤0.02 ≤0.02 ≤0.02
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS ER80S-GAs-Welded with 100% CO2
Not Specified
550 (80) min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded with 100% CO2
As-Welded with 80% Ar/20% CO2
585 - 620620 - 690
(85 - 90)(90 - 100)
620 - 690690 - 760
(90 - 100)(100 - 110)
22 - 2420 - 24
27 - 54110 - 150
(20 - 40)(80 - 110)
Pipeliner ® 80S-GMIG (GMAW) WIre
(AWS ER80S-G)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
1.1 mm (0.045 in)DC+
12 - 19 (1/2 - 3/4) 3.2 - 12.7 (125 - 500) 19 - 30 145 - 340 1.5 - 6.0 (3.4 - 13.2)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
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Pipeliner ® 80Ni1MIG (GMAW) WIre
Welding Positions
Typical Applications
All
�Root pass welding on up to X100 grade pipe
� Hot, fill and cap pass welding on up to X80 grade pipe
�Pipeline
�Offshore
�Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe
� Impact toughness capable of exceeding 69-95J(51-70ft•lbf)at-50°C(-58°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�Excellent wire placement for narrow groove welding
� ProTech® packaging system
Conformances
Shielding Gas
75 - 95% Argon/Balance CO2100% CO2
Mild & Low Alloy Steel PipeAWS ER80S-G
Key Features
ER80S-GER80S-G14341-A-G 3Ni1
AWS A5.28/A5.28M: 2005ASME SFA-5.28:EN ISO:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool (Vacuum Sealed Foil Bag)
33 lb (15 kg) Plastic Spool (Vacuum Sealed Foil Bag)mm (in)
1.11.2
(0.040)(0.047)
ED033121ED033122
ED033119ED033120
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Pipeliner ® 80Ni1MIG (GMAW) WIre
(AWS ER80S-G)
WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %Ni(4) %Ti %S
RequirementsAWS ER80S-G(4)
EN ISO 14341-A-G 3Ni1
Not Specified
0.06 - 0.14
Not Specified
1.00 - 1.60
Not Specified
0.50 - 0.90
≥0.50
0.80 - 1.50
Not Specified
≤0.15
Not Specified
≤0.020
Typical Performance(3) 0.07 - 0.08 1.50 - 1.60 0.65 - 0.75 0.85 - 0.95 ≤0.10 ≤0.015
%P %Cu %Cr %Mo %V %Al
RequirementsAWS ER80S-GEN ISO 14341-A-G 3Ni1
Not Specified
≤0.020
Not Specified
≤0.35
Not Specified
≤0.15
Not Specified
≤0.15
Not Specified
≤0.03
Not Specified
≤0.02
Typical Performance(3) ≤0.015 ≤0.20 ≤0.05 ≤0.01 ≤0.01 ≤0.01
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -50°C (-58°F)
RequirementsAWS ER80S-GAs-Welded with 100% CO2
Not Specified
550 (80) min.
Not Specified
Not Specified Not Specified
Typical Performance(3)
As-Welded 100% CO2
80% Ar/20% CO2
585 - 620620 - 690
(85 - 90)(90 - 100)
620 - 690690 - 760
(90 - 100)(100 - 110)
22 - 2420 - 24
27 - 54110 - 150
(20 - 40)(80 - 110)
69 - 95 (51 - 70)34 - 61 (25 - 45)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
1.0 mm (0.040 in), DC+75-95% Ar/Balance CO2
12-19 (1/2-3/4) 2.5-14.0 (100-550) 19-31 105-320 1.0-5.2 (2.1-11.5)
1.2 mm (0.047 in), DC+75-95% Ar/Balance CO2
12-19 (1/2-3/4) 3.2-12.7 (125-500) 19-31 145-360 1.7-6.5 (3.7-14.3)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To meet the ER80S-G classification, weld deposit must have minimum of 1 or more of the following: 0.50% Ni, 0.30% Cr or 0.20% Mo. (5)For Electrical Stickout (ESO) subtract 6.4 mm (0.25 in.) from CTWD. (6)For 100% C0
2 shielding gas add 1 - 2 volts to recommended procedures.
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Lincoln ® ER70S-2TIG (GTAW) CuT LenGThs
Welding Positions
Typical Applications
All
�Repairs on a variety of mild and low alloy steel
�Small diameter pipe and tubing
�Sheet metal applications
�Root pass pipe welding
�Contains zirconium, titanium, and aluminum in addition to silicon and manganese
�Produces x-ray quality welds over most surface conditions
�Recommended for TIG welding on all grades of steel
�Embossed on each end for easy alloy identification
Conformances
Mild Steel Cut LengthAWS ER70S-2
Key Features
ER70S-2ER70S-2
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:
DIAMETERS / PACKAGING
Diameter 5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
10 lb (4.5 kg)Carton
50 lb (22.7 kg) Cartonin (mm)
1/163/32
1/8
(1.6)(1.8)(3.2)
ED025880ED025881ED025882
ED025439ED025442ED025445
ED026649ED026650ED026651
WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %S %Si %P %Cu %Cr
RequirementsAWS ER70S-2 0.07 max. 0.90 - 1.40 0.035 max. 0.40 - 0.70 0.0025 max. 0.50 max. (1)
Test Results(2) 0.04 1.08 0.005 0.55 0.0003 0.20 0.08
%Ni %Mo %V %Al %Ti %Zr
RequirementsAWS ER70S-2 (1) (1) (1) 0.05 - 0.15 0.05 - 0.15 0.02 - 0.12
Test Results(2) 0.08 0.08 < 0.002 0.08 0.10 0.07(1)Total 0.50% maximum, combined. (2)See test results disclaimer on pg. 9.
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Lincoln ® ER70S-6TIG (GTAW) CuT LenGThs
Welding Positions
Typical Applications
All
�Repairs on a variety of mild and low alloy steel
�Small diameter pipe and tubing
�Sheet metal applications
�Root pass pipe welding
�High levels of silicon and manganese for use on slightly contaminated base materials
�Better puddle fluidity
�Excellent wetting action
�Embossed on each end for easy alloy identification Conformances
Mild Steel Cut LengthAWS ER70S-6
Key Features
ER70S-6ER70S-6
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:
DIAMETERS / PACKAGING
Diameter 5 lb (2.3 kg) Plastic Tube20 lb (9.1 kg) Carton
10 lb (4.5 kg)Carton
50 lb (22.7 kg) Cartonin (mm)
1/163/32
1/8
(1.6)(1.8)(3.2)
ED025877ED025878ED025879
ED025448ED025451ED025454
ED026652ED026653ED026654
WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %S %Si %P
RequirementsAWS ER70S-6 0.06 - 0.15 1.40 - 1.85 0.035 max. 0.80 - 1.15 0.025 max.
Test Results(2) 0.09 1.63 0.007 0.90 0.007
%Cu %Cr %Ni %Mo %V
RequirementsAWS ER70S-6 0.50 max. (1) (1) (1) (1)
Test Results(2) 0.20 0.05 0.05 0.05 0.05(1)Total 0.50% maximum, combined. (2)See test results disclaimer on pg. 9.
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METAL-COREDCONSUMABLESGMAW-C
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Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel 0.045(1.1)
0.052(1.3)
1/16(1.6)
Metalshield® MC-6(E70C-6M H4)
•Excellent performance in fast follow, high travel speed applications•Optimal wetting action, even at low voltages•H4 diffusible hydrogen level
Metalshield® MC-706(E70C-6M H4)
•High deposition rates and travel speed•Enhanced silicon island management•H4 diffusible hydrogen level
Metalshield® MC-710XL(E70C-6M H8)
•High column strength for excellent feedability•Tolerates moderate amounts of surface contaminants
Low Alloy 0.045(1.1)
0.052(1.3)
1/16(1.6)
Metalshield® MC-900(E90C-G H4)
•Tensile strength of 620 MPa (90 ksi)•Produces welds with Charpy V-Notch toughness tested
to -50°C (-58°F)•Tolerates moderate amounts of surface contaminants
Metalshield® MC-1100(E110C-G H4)
•Capable of producing 760 MPa (110 ksi) tensile strength•Can be used to weld HSLA and quenched and tempered
steels•Tolerates moderate amounts of surface contaminants
Selection Guidemetal-cored (GmaW-c) Wire
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Metalshield ® MC-6metal-cored (GmaW-c) Wire
Welding Positions
Typical Applications
All
�Robotics/Hard automation
�Automotive
�Structural fabrication
�Process piping and pressure vessels
�General fabrication
�Excellent performance in fast follow, high travel speed applications
�Optimal wetting action, even at low voltages
�H4 diffusible hydrogen level
�Use with Rapid-Arc® Waveform Control Technology®
�Deoxidizing arc action minimizes pre-weld work
Conformances
Shielding Gas
75 - 95% Argon/Balance CO2Flow Rate: 40 - 60 CFH
Mild SteelAWS E70C-6M H4
Key Features
E70C-6M H4E70C-6M H4E491C-6MJ-H4
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
50 lb (23 kg)Fiber Spool
60 lb (27 kg)Coil
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED030392ED030393ED030394
ED030554ED030556ED030555
ED030549ED030550ED030577
ED031011ED030946ED030947
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Metalshield ® MC-6metal-cored (GmaW-c) Wire
(AWS E70C-6M H4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P %Cu
Requirements AWS E70C-6M H4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
90% Argon / 10% CO2
0.03 - 0.050.03 - 0.05
1.25 - 1.601.25 - 1.70
0.40 - 0.600.40 - 0.70
0.01 - 0.020.01 - 0.02
0.01 - 0.020.01 - 0.02
0.01 - 0.050.01 - 0.05
%Ni %Cr %Mo %V
%Ni + %Cr + %Mo+ %V
Diffusible Hydrogen (mL/100g)
Requirements AWS E70C-6M H4 0.50 max. 0.20 max. 0.30 max. 0.08 max. 0.50 max. ≤ 4
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
90% Argon / 10% CO2
0.02 - 0.050.02 - 0.05
0.01 - 0.040.01 - 0.04
0.01 - 0.020.01 - 0.02
0.01 - 0.020.01 - 0.02
0.05 - 0.100.05 - 0.10
2 - 4
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E70C-6M H4
400 (58) min.
480 (70) min.
22 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
with 90% Argon / 10% CO2
450 - 510480 - 550
(65 - 75)(70 - 80)
510 - 590550 - 620
(75 - 85)(80 - 90)
24 - 2824 - 28
81 - 12275 - 102
(60 - 90)(55 - 75)
47 - 7561 - 81
(35 - 55)(45 - 60)
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Metalshield ® MC-6metal-cored (GmaW-c) Wire
(AWS E70C-6M H4)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing. (5)To estimate ESO, subtract 3/16 in
(4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage(6)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
90% Argon / 10% CO2
19-25 (3/4-1)
5.16.47.68.9
10.212.715.217.8
(200)(250)(300)(350)(400)(500)(600)(700)
21-2322-2522-2622-2723-2723-2825-2926-30
170190210245265300335370
2.52.93.54.14.65.77.08.1
(5.6)(6.4)(7.8)(9.1)(10.2)(12.6)(15.4)(17.8)
2.32.73.23.94.55.66.97.9
(5.2)(6.1)(7.1)(8.7)(9.9)(12.4)(15.3)(17.5)
9295929597989998
0.052 in (1.3 mm) DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
5.16.47.68.9
10.212.715.2
(200)(250)(300)(350)(400)(500)(600)
22-2422-2622-2723-2724-2827-3027-31
220260300335360410455
3.24.04.95.66.37.99.5
(7.0)(8.7)(10.7)(12.3)(13.9)(17.4)(21.1)
2.93.84.75.56.37.89.4
(6.4)(8.3)(10.3)(12.0)(13.8)(17.3)(20.8)
92959698999999
1/16 in (1.6 mm)DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
2.53.85.16.47.6
10.212.7
(100)(150)(200)(250)(300)(400)(500)
21-2422-2522-2622-2823-2926-3127-32
175235290345360425485
2.13.24.35.46.48.5
10.8
(4.7)(7.1)(9.5)(11.9)(14.2)(18.7)(23.8)
2.02.94.05.26.38.4
10.7
(4.4)(6.4)(8.9)(11.4)(13.9)(18.5)(23.5)
93909496989999
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Metalshield ® MC-706metal-cored (GmaW-c) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Robotics/hard automation
�Structural fabrication
�Process piping and pressure vessels
�Shipbuilding
�Heavy fabrication
�High deposition rates and travel speed
�Enhanced silicon island management
�H4 diffusible hydrogen level
�Tolerates high amounts of surface contaminants
�Superior arc wetting and bead appearance
Conformances
Shielding Gas75 - 95% Argon/Balance CO2Flow Rate: 40 - 60 CFHNot recommended for use with 100% CO2
Mild SteelAWS E70C-6M H4
Key Features
E70C-6M H4E70C-6M H4E70C-6M H4E492C-6MJ-H4
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
50 lb (23 kg)Fiber Spool
50 lb (23 kg)Coil
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED031583ED031584ED031585
ED031586ED031587ED031588
ED031589ED031590ED031591
ED031592ED031593ED031594
Notes �This product contains micro-alloying elements. Additional information available upon request.
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Metalshield ® MC-706metal-cored (GmaW-c) Wire
(AWS E70C-6M H4)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E70C-6M H4
400 (58) min.
480 (70) min.
22 min.
27 (20) min.
Not Specified
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
with 90% Argon / 10% CO2
450 - 510480 - 550
(65 - 75)(70 - 80)
510 - 590550 - 620
(75 - 85)(80 - 90)
24 - 2824 - 28
96 - 13757 - 108
(71 - 101)(42 - 80)
81 - 11141 - 94
(60 - 82)(30 - 69)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P %Cu
Requirements AWS E70C-6M H4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
90% Argon / 10% CO2
0.03 - 0.05 0.03 - 0.05
1.25 - 1.60 1.25 - 1.70
0.50 - 0.80 0.60 - 0.85
0.02 - 0.030.02 - 0.03
0.01 - 0.02 0.01 - 0.02
0.01 - 0.05 0.01 - 0.05
%Ni %Cr %Mo %V%Ni + %Cr
+ %Mo + %VDiffusible Hydrogen
(mL/100g)
Requirements AWS E70C-6M H4 0.50 max. 0.20 max. 0.30 max. 0.08 max. 0.50 max. ≤ 4
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(3)
90% Argon / 10% CO2
0.01 - 0.03 0.01 - 0.03
0.01 - 0.04 0.01 - 0.05
0.01 - 0.02 0.01 - 0.02
0.01 - 0.02 0.01 - 0.02
0.05 - 0.10 0.05 - 0.10
2 - 4
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Metalshield ® MC-706metal-cored (GmaW-c) Wire
(AWS E70C-6M H4)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage(6)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
90% Argon / 10% CO2
19-25 (3/4-1)
5.16.47.68.9
10.211.412.714.015.216.517.8
(200)(250)(300)(350)(400)(450)(500)(550)(600)(650)(700)
21-23 22-2422-2622-2723-2723-2823-2924-2925-3026-3026-30
155185220245260280305315325355360
2.32.83.54.04.65.25.76.36.87.58.0
(5.0)(6.2)(7.7)(8.9)(10.1)(11.4)(12.6)(13.9)(15.1)(16.5)(17.7)
2.12.63.23.74.34.95.56.26.77.47.9
((4.6)(5.8)(7.0)(8.2)(9.4)(10.7)(12.2)(13.6)(14.8)(16.3)(17.5)
9294919393949798989899
0.052 in (1.3 mm) DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
5.16.47.68.9
10.211.412.714.0
(200)(250)(300)(350)(400)(450)(500)(550)
22-2422-2622-2723-2724-2825-2827-2927-30
210260290315350370390420
3.03.94.65.46.36.97.78.4
(6.7)(8.5)(10.2)(11.8)(13.8)(15.2)(16.9)(18.5)
2.93.54.35.26.16.87.68.3
(6.3)(7.8)(9.5)(11.4)(13.4)(15.1)(16.8)(18.3)
9492949797999999
1/16 in (1.6 mm)DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
3.85.16.47.68.9
10.211.4
(150)(200)(250)(300)(350)(400)(450)
22-2422-2523-2824-2926-3026-3127-31
230280310370400450480
3.24.35.36.37.48.39.5
(7.0)(9.4)(11.6)(13.9)(16.3)(18.4)(21.0)
2.83.95.06.37.28.39.3
(6.2)(8.7)(11.0)(13.8)(15.9)(18.4)(20.6)
89939499989998
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing. (5)To estimate ESO, subtract 3/16 in
(4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
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Metalshield ® MC-710XLmetal-cored (GmaW-c) Wire
Welding Positions
Typical Applications
All
�Automotive
�Structural fabrication
�Shipbuilding
�General fabrication
�High column strength for excellent feedability
�Tolerates moderate amounts of surface contaminants
Conformances
Shielding Gas75 - 95% Argon/Balance CO2
Flow Rate: 40 - 60 CFH
Mild SteelAWS E70C-6M H8
Key Features
E70C-6M H8, E70C-G H8E70C-6M H8, E70C-G H8E491C-6M-H8
AWS A5.18/A5.18M: 2005ASME SFA-A5.18:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
60 lb (27 kg)Coil
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED030592 ED030593 ED030594
ED028526 ED028527 ED028528
ED029524 ED028451 ED028450
MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.18M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E70C-6M H8
400 (58) min.
480 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
with 90% Argon / 10% CO2
450 - 510480 - 550
(65 - 75)(70 - 80)
510 - 590550 - 620
(75 - 85)(80 - 90)
24 - 2824 - 28
54 - 14954 - 149
(40 - 110)(40 - 110)
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Metalshield ® MC-710XLmetal-cored (GmaW-c) Wire
(AWS E70C-6M H8)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage(6)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
90% Argon / 10% CO2
19-25 (3/4-1)
5.16.48.9
11.414.016.5
(200)(250)(350)(450)(550)(650)
24-25 25-26 28-29 30-31 32-33 35-36
165 200 230 310 355 385
2.32.94.15.26.47.6
(5.1)(6.4)(9.0)(11.5)(14.1)(16.7)
2.22.83.95.06.27.4
(4.8)(6.1)(8.6)(11.1)(13.7)(16.2)
949595969797
0.052 in (1.3 mm) DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
4.46.48.9
11.414.0
(175)(250)(350)(450)(550)
23-25 25-27 28-30 31-33 34-36
195 260 330 390 430
2.73.95.47.08.5
(6.0)(8.6)(11.9)(15.4)(18.8)
2.53.65.16.68.1
(5.5)(8.0)(11.2)(14.5)(17.8)
9293949495
1/16 in (1.6 mm)DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
3.86.48.9
11.4
(150)(250)(350)(450)
24-26 28-30 33-35 35-37
235 330 410 460
3.15.27.49.4
(6.9)(11.4)(16.3)(20.7)
2.94.97.09.0
(6.5)(10.8)(15.5)(19.8)
94959596
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing. (5)To estimate ESO, subtract 3/16 in
(4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.18/A5.18M: 2005
%C %Mn %Si %S %P %Cu
Requirements AWS E70C-6M H8 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 0.50 max.
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
90% Argon / 10% CO2
0.02 - 0.05 0.02 - 0.05
1.20 - 1.65 1.40 - 1.85
0.50 - 0.75 0.50 - 0.90
0.01 - 0.02 0.01 - 0.02
0.01 - 0.02 0.01 - 0.02
0.01 - 0.05 0.01 - 0.05
%Ni %Cr %Mo %V%Ni + %C
+ %Mo + %VDiffusible Hydrogen
(mL/100g)
Requirements AWS E70C-6M H8 0.50 max. 0.20 max. 0.30 max. 0.08 max. 0.50 max. ≤ 16
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
(4)
90% Argon / 10% CO2
0.02 - 0.04 0.02 - 0.05
0.01 - 0.04 0.01 - 0.04
0.01 - 0.02 0.01 - 0.02
0.01 - 0.02 0.01 - 0.02
0.05 - 0.10 0.05 - 0.10
6 - 10
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Metalshield ® MC-900metal-cored (GmaW-c) Wire
Welding Positions
Typical Applications
All
�HSLA steels (i.e. HY-80 and ASTM 710)
�Undermatching 690 MPa (100 ksi) steels
�Cranes
�Offshore and shipbuilding
�Pressure vessels
�Tensile strength of 620 MPa (90 ksi)
�Produces welds with Charpy V-Notch toughness tested to -50°C (-58°F)
�Tolerates moderate amounts of surface contaminants
�High column strength for excellent feedability
Conformances
Shielding Gas
75 - 90% Argon/Balance CO2
Flow Rate: 40 - 60 CFH
Low AlloyAWS E90C-G H4
Key Features
E90C-G H4E90C-G H4
AWS A5.28/A5.28M: 2005ASME SFA-A5.28:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032838ED032839ED032840
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Metalshield ® MC-900metal-cored (GmaW-c) Wire
(AWS E90C-G H4)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
RequirementsAWS E90C-G H4
Not Specified
620 (90) min.
Not Specified
Not Specified
Not Specified
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
with 90% Argon / 10% CO2
550 - 620580 - 750
(80 - 90)(85 - 110)
630 - 690620 - 790
(92 - 100)(90 - 115)
20 - 2220 - 24
33 - 3933 - 59
(24 - 36)(24 - 45)
33 - 3833 - 38
(24 - 28)(24 - 28)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %S %P %Cu
Requirements AWS E90C-G H4 Not Specified(4)
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
90% Argon / 10% CO2
0.04 - 0.06 0.04 - 0.06
1.20 - 1.75 1.20 - 1.75
0.25 - 0.45 0.25 - 0.45
0.01 - 0.02 0.01 - 0.02
0.01 - 0.02 0.01 - 0.02
0.01 - 0.05 0.01 - 0.05
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g)
Requirements AWS E90C-G H4 Not Specified(4) ≤ 4
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
90% Argon / 10% CO2
1.70 - 1.901.70 - 1.90
0.01 - 0.100.01 - 0.10
0.35 - 0.400.35 - 0.40
0.01 - 0.02 0.01 - 0.02
3 - 4
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TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage(6)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
85-95% Argon / Balance CO2
19-25 (3/4-1)
5.16.47.68.9
10.212.715.217.8
(200)(250)(300)(350)(400)(500)(600)(700)
21-2322-2522-2622-2723-2723-2825-2926-30
170190210245265300335370
2.52.93.54.14.65.77.08.1
(5.6)(6.4)(7.8)(9.1)(10.2)(12.6)(15.4)(17.8)
2.32.73.23.94.55.66.97.9
(5.2)(6.1)(7.1)(8.7)(9.9)(12.4)(15.3)(17.5)
9295929597989998
0.052 in (1.3 mm) DC+
90% Argon / 10% CO2
25-32(1-1 1/4)
5.16.48.9
11.414.0
(200)(250)(350)(450)(550)
22-2523-2624-2826-2927-30
195225280340390
3.13.95.57.18.6
(6.9)(8.7)(12.1)(15.6)(19.0)
2.93.75.36.98.5
(6.3)(8.1)(11.6)(15.2)(18.7)
9193969798
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium or 0.20% Molybdenum. (5)To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO
2 shielding gas, increase voltage by 1-2 volts.
PREHEAT / INTERPASS
Up to 19 mm(3/4 in)
19 - 38 mm(3/4 in to 1-1/2 in)
38 - 64 mm(1-1/2 to 2-1/2 in)
Over 64 mm(2-2/2 in)
Recommended Minimum Preheat Temperature 66°C (150°F) 66°C (150°F) 79°C (175°F) 107°C (225°F)
Recommended MinimumInterpass Temperature 66°C (150°F) 66°C (150°F) 107°C (225°F) 149°C (300°F)
NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.
Metalshield ® MC-900metal-cored (GmaW-c) Wire
(AWS E90C-G H4)
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Metalshield ® MC-1100metal-cored (GmaW-c) Wire
Welding Positions
Typical Applications
All
�HSLA steels (i.e. HY-100 and ASTM 514)
�Quenched and tempered steels
�Cranes
�Offshore and shipbuilding
�Pressure vessels
�Capable of producing 760 MPa (110 ksi) tensile strength
�Can be used to weld HSLA and quenched and tempered steels
�Tolerates moderate amounts of surface contaminants
�High column strength for excellent feedability
Conformances
Shielding Gas75 - 90% Argon/Balance CO2Flow Rate: 40 - 60 CFH
Low AlloyAWS E110C-G H4
Key Features
E110C-G H4E110C-G H4E76C-G-H4 (E110C-G-H4)
AWS A5.28/A5.28M: 2005ASME SFA-A5.28:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.045 (1.1) ED032841
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Metalshield ® MC-1100metal-cored (GmaW-c) Wire
(AWS E110C-G H4)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
RequirementsAWS E110C-G H4
Not Specified
690 (100) min.
Not Specified
Not Specified
Not Specified
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
with 90% Argon / 10% CO2
720 - 760720 - 820
(105 - 110)(105 - 120)
750 - 790790 - 860
(110 - 115)(115 - 125)
20 - 2320 - 23
47 - 6543 - 57
(35 - 48)(32 - 42)
43 - 5741 - 54
(32 - 42)(30 - 40)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.28/A5.28M: 2005
%C %Mn %Si %S %P %Cu
Requirements AWS E110C-G H4 Not Specified(4)
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
90% Argon / 10% CO2
0.04 - 0.06 0.04 - 0.06
1.75 - 1.85 1.85 - 1.95
0.55 - 0.65 0.60 - 0.68
0.01 - 0.02 0.01 - 0.02
0.01 - 0.02 0.01 - 0.02
0.01 - 0.05 0.01 - 0.05
%Ni(4) %Cr(4) %Mo(4) %VDiffusible Hydrogen
(mL/100g)
Requirements AWS E110C-G H4 Not Specified(4) ≤ 4
Typical Performance(3)
As-Welded with 75% Argon / 25% CO2
90% Argon / 10% CO2
1.70 - 1.901.70 - 1.90
0.01 - 0.100.01 - 0.10
0.35 - 0.400.35 - 0.40
0.01 - 0.02 0.01 - 0.02 3 - 4
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Metalshield ® MC-1100metal-cored (GmaW-c) Wire
(AWS E110C-G H4)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage(6)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
90% Argon / 10% CO2
19-25 (3/4-1)
6.48.9
11.414.016.5
(250)(350)(450)(550)(650)
24-2625-2826-2927-3028-31
180225270310345
2.94.15.26.47.5
(6.4)(9.0)(11.5)(14.1)(16.6)
2.83.95.16.27.4
(6.1)(8.6)(11.2)(13.7)(16.2)
9596979798
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium or 0.20% Molybdenum. (5)To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO
2 shielding gas, increase voltage by 1-2 volts.
PREHEAT / INTERPASS
Up to 19 mm(3/4 in)
19 - 38 mm(3/4 in to 1-1/2 in)
38 - 64 mm(1-1/2 to 2-1/2 in)
Over 64 mm(2-2/2 in)
Recommended Minimum Preheat Temperature 66°C (150°F) 66°C (150°F) 79°C (175°F) 107°C (225°F)
Recommended MinimumInterpass Temperature 66°C (150°F) 66°C (150°F) 107°C (225°F) 149°C (300°F)
NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.
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[145]W E L D I N G C O N S U M A B L E S C A T A L O G
FLUX-COREDCONSUMABLES
FCAW-S/FCAW-G
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Selection GuideFlux-cored
Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features
Mild Steel, Flat & Horizontal 0.045(1.1)
1/16(1.6)
0.068(1.7)
5/64(2.0)
3/32(2.4)
7/64(2.8)
0.120(3.0)
Innershield® NR-5(E70T-3)
•Fast travel speeds•Increased resistance to porosity•Consistent bead appearance
Innershield® NS-3M(E70T-4)
•Very high deposition rates •Increased resistance to hydrogen cracking
and porosity •Soft, low penetrating arc for minimal base
material admixture
Innershield NR-305(E70T-6)
•High deposition rates in the flat and horizontal positions •Smooth arc and low spatter levels •Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at -29°C (-20°F)
Innershield® NR-311(E70T-7)
•High deposition rates and fast travels speeds•Easy slag removal•Optimal toe wash-in
Innershield® NR-131(E70T-10)
•Fast travel speeds and high deposition rates•Maximum penetration•Flat bead profile on butt welds
Mild Steel, All Position 0.030(0.8)
0.035(0.9)
0.045(1.1)
1/16(1.6)
0.068(1.7)
5/64(2.0)
3/32(2.4)
Innershield® NR-152(E71T-14)
•Designed for high speed welding of specially coated steels•Soft, consistent arc•Porosity resistant
Innershield® NR-211-MP(E71T-11)
•Versatile welding capability on a variety of base materials•High operator appeal and good bead appearance•Easy slag removal
Innershield® NR-203MP(E71T-8-J)
•Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset•Fast freezing slag with excellent wash-in•Root bead capability without back-up bars
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Selection GuideFlux-cored
Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, All Position 0.045(1.1)
1/16(1.6)
0.068(1.7)
0.072(1.8)
5/64(2.0)
Innershield® NR-232(E71T-8)
•High deposition rates for out-of-position welding•Penetrating arc•Fast freezing, easy to remove slag system
Innershield® NR-233(E71T-8)
•High deposition rates for out-of-position welding•Welder-friendly, easy to use and great bead appearance•Minimal gas marking
Low Alloy, Flat & Horizontal 0.045(1.1)
0.068(1.7)
5/64(2.0)
3/32(2.4)
7/64(2.8)
Innershield® NR-311 Ni(E70T7-K2, E80TG-K2)
•Designed to provide a nominal 1.5% nickel weld deposit•High deposition rates and fast travel speeds •Capable of producing weld deposits with impact properties exceeding27J(20ft•lbf)at-29°C(-20°F)
Low Alloy, All Position 0.045(1.1)
0.068(1.7)
5/64(2.0)
3/32(2.4)
7/64(2.8)
Innershield® NR-212(E71TG-G)
•Accommodates a wide range of mild steels•Fast freeze characteristics accommodate poor fit-up•Smooth arc performance
Innershield® NR-203 Nickel (1%)(E71T8-Ni1)
•Designed to produce a nickel bearing weld deposit•Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-29°C(-20°F)•Color match on weathering steels
Innershield® NR-207(E71T8-K6)
•Vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe•Recommended for API grades X42 up to undermatching X70•High deposition rates
Pipeliner® NR-207+(E71T8-K6)
•Vertical down hot, fill and cap pass welding of up to X70 grade pipe •Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
Pipeliner® NR-208-P(E81T8-G)
•Vertical down hot, fill and cap pass welding of up to X80 grade pipe •Capable of producing weld deposits with impact toughness exceeding83-133J(61-98ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, All Position 0.045(1.1)
0.052(1.3)
1/16(1.6)
UltraCore® 71A85(E71T-1M-H8, E71T-9M-H8)
•Fast freezing slag for out-of-position welding •Designed for welding with 75 - 85% Argon/balance CO2
shielding gas •Premium arc performance and bead appearance
UltraCore® 71C(E71T-1C-H8, E71T-9C-H8)
•Fast freezing slag for out-of-position welding •Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance
UltraCore® 71A75 Dual(E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)
•Fast freezing slag for out-of-position welding •Designed for welding with either 100% CO2 or 75%
Argon/25% CO2 shielding gases •Premium arc performance and bead appearance
UltraCore® 712C(E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)
•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance
UltraCore® 712A80(E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)
•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Designed for welding with 75-80% Argon/balance CO2
shielding gas •Premium arc performance and bead appearance
Flux-Cored Self-Shielded (FCAW-S) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, All Position 5/64(2.0)
Pipeliner® NR-208-XP(E81T8-G)
•Vertical down hot, fill and cap pass welding of up to X80 grade pipe •Capable of producing weld deposits with impact toughness exceeding153-302J(113-223ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
Innershield® NR-208-H(E91T8-G-H8)
•Designed to create high strength weld deposits•Recommended for API grade X80 •High deposition rates
Selection GuideFlux-cored
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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel, All Position 0.035(0.9)
0.045(1.1)
0.052(1.3)
1/16(1.6)
UltraCore® 712A80-H(E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)
•Capable of producing low hydrogen weld deposits withimpacttoughnessexceeding27J(20ft•lbf)at-40°C (-40°F) •Designed for welding with 75-80% Argon/balance CO2
gas •Premium arc performance and bead appearance
Outershield® 71 Elite(E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)
•Smooth arc transfer and low spatter •Designed for welding with either 100% CO2 or
75-82% Argon/balance CO2 shielding gases •Good bead appearance
Outershield® 71 Supreme(1)
(E491T-9C-H8, E491T-9M-H8)•Designed to be used with either 100% CO2 or
75% Argon/25% CO2 gas.•Smooth, consistent arc performance•The finished weld exhibits an extremely smooth bead
appearance, even on out-of-position welds
Outershield® 71M(E71T-1C, E71T-9C)
•High travel speeds •Designed for welding with 100% CO2 shielding gas•Spray like transfer with minimal spatter
Pipeliner® G70M(E71T-1M-JH8, E71T-9M-JH8)
•Hot, fill and cap pass welding on up to X70 grade pipe•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-40°C(-40°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
Mild Steel, Flat & Horizontal 0.052(1.3)
1/16(1.6)
5/64(2.0)
3/32(2.4)
UltraCore® 70C(E70T-1C-H8, E70T-9C-H8)
•High deposition in the flat and horizontal positions•Low fume generation rates •Designed for welding with 100% CO2 shielding gas
UltraCore® 75C(E70T-5C-JH4)
•High deposition in the flat and horizontal positions•H4 diffusible hydrogen levels •Designed for welding with 100% CO2 shielding gas
Outershield® 70(E70T-1C, E70T-9C)
•High deposition in the flat and horizontal positions•Designed for welding with 100% CO2 shielding gas•Excellent bead wetting and low spatter
Selection GuideFlux-cored
(1) Made for Canada only.
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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, All Position 0.045(1.1)
0.052(1.3)
1/16(1.6)
UltraCore® 81Ni1A75-H(E81T1-Ni1M-JH4)
•Capable of producing weld deposits with impact toughnessexceeding88-123J(65-91ft•lbf)at -40°C (-40°F) •Designed for welding with 75-85% Argon/Balance CO2
shielding gas •Premium arc performance and bead appearance
UltraCore® 81Ni1C-H(E81T1-Ni1C-JH4)
•Capable of producing weld deposits with impact toughnessexceeding84-130J(62-96ft•lbf)at -40°C (-40°F) •Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance
UltraCore® 81Ni2A75-H(E81T1-Ni2M-JH4)
•Capable of producing weld deposits with impact toughnessexceeding41-89J(30-66ft•lbf)at -51°C (-60°F)•Designed for welding with 75-85% Argon/Balance CO2
shielding gas •Premium arc performance and bead appearance
UltraCore® 81Ni2C-H(E81T1-Ni2C-JH4)
•Capable of producing weld deposits with impact toughnessexceeding54-84J(40-62ft•lbf)at -51°C (-60°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance
UltraCore® 81K2A75-H(E81T1-K2M-JH4)
•Capable of producing weld deposits with impact toughness89-127J(66-94ft•lbf)at-40°C(-40°F)•Designed for welding with 75-85% Argon/Balance CO2
shielding gas •Premium arc performance and bead appearance
UltraCore® 81K2C-H(E81T1-K2C-JH4)
•Capable of producing weld deposits with impact toughness111-141J(82-104ft•lbf)at-40°C(-40°F)•Designed for welding with 100% CO2 shielding gas•Premium arc performance and bead appearance
Selection GuideFlux-cored
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Flux-Cored Gas-Shielded (FCAW-G) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy, All Position 0.045(1.1)
0.052(1.3)
1/16(1.6)
Outershield® 91K2-H(E91T1-K2M-H8)
•Designed for welding with 75-95% Argon/Balance CO2 shielding gas •Capable of producing weld deposits with tensile
strength exceeding 620 MPa (90 ksi) •Use on high strength, low alloy steel applications
Pipeliner® G80M(E101T1-GM-H8)
•Hot, fill and cap pass welding of up to X80 grade pipe•Charpy V-Notch impact toughness tested to
-40°C (-40°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
Pipeliner® G90M(E111T1-K3M-JH4
•Hot, fill and cap pass welding of up to X80 grade pipe•Capable of producing weld deposits with impact toughnessexceeding27J(20ft•lbf)at-29°C(-20°F)•Q2 Lot® - Certificate showing actual deposit chemistry
available online
(1)
(1) Manufactured to 1.2 mm diameter.
Selection GuideFlux-cored
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Innershield ® NR-5Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Single pass welding on up to 48 mm (3/16 in) thicknesses
�3 o’clock welding positions
�Welds with copper back-up
�Propane cylinders
�Robotics/hard automation
�Fast travel speeds
� Increased resistance to porosity
�Consistent bead appearance
Conformances
Mild Steel, Flat & HorizontalAWS E70T-3
Key Features
E70T-3E70T-3
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:
Warning �NR-5 is NOT recommended for welding multiple passes.
Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)
3/320.120
(2.4)(3.0)
3/163/16
(4.8)(4.8)
DIAMETERS / PACKAGING
Diameter 600 lb (272.2 kg)Speed-Feed® Drum
600 lb (272.2 kg)Speed-Feed® Reelin (mm)
3/320.120
(2.4)(3.0)
ED012699ED012698
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Innershield ® NR-5Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E70T-3)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al %Ti
RequirementsAWS E70T-3
Not Specified
Typical Performance(2) 0.17 - 0.22 0.95 - 1.11 0.34 - 0.40 0.008 - 0.02 0.01 - 0.02 0.07 - 0.12 0.40 - 0.49
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Transverse Tensile Strength Longitudinal HardnessMPa (ksi) Bend Test Rockwell B
RequirementsAWS E70T-3
480 (70) min. 180° over 3/4 in Radius
No openings exceeding 1/8 in
–
Typical Performance(2) 505 - 560 (75 - 80) Passed 99
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter,Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
3/32 in (2.4 mm)DC+
32 (1-1/4)
2.53.85.16.4
(100)(150)(200)(250)
22-2323-2424-2525-26
500435510575
4.56.79.0
11.2
(9.9)(14.8)(19.8)(24.7)
3.55.67.79.7
(7.8)(12.3)(16.9)(21.4)
77838587
0.120 in (3.0 mm)DC+
32 (1-1/4)
3.34.26.56.5
(130)(165)(205)(255)
22-2323-2424-2525-26
500600700800
8.210.412.916.1
(18.0)(23.0)(28.5)(35.5)
7.69.5
11.614.3
(16.7)(20.9)(25.6)(31.5)
93919090
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Innershield ® NS-3MFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Open groove welds
�Machinery bases and heavy equipment repair
� Installing wear plates
�6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds
�Very high deposition rates
� Increased resistance to hydrogen cracking and porosity
�Soft, low penetrating arc for minimal base material admixture
Conformances
Mild Steel, Flat & HorizontalAWS E70T-4
Key Features
E70T-4E70T-4E492T-4 H16EN 758 T38 Z W N 3
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:CWB/CSA W48-06:DB:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
50 lb (22.6 kg)Coil
600 lb (272.2 kg)Speed-Feed® Drumin (mm)
5/643/32
0.120
(2.0)(2.4)(3.0)
ED012739 ED012740ED012736ED012732
ED012735ED012731
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Innershield ® NS-3MFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E70T-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E70T-4 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.21 - 0.25 0.37 - 0.53 0.25 - 0.29 ≤0.01 ≤0.01 1.3 - 1.6
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC+ 54
(2 1/4)
5.16.16.67.6
(200)(240)(260)(300)
29-3130-3230-3231-33
280315330350
5.56.77.38.4
(12.2)(14.8)(16.0)(18.6)
4.65.56.06.9
(10.1)(12.1)(13.2)(15.2)
83828382
3/32 in (2.4 mm)DC+
76 (3)
2.83.84.75.87.0
(110)(150)(185)(230)(275)
28-3029-3130-3231-3332-34
250300350400450
4.66.47.99.8
11.8
(10.1)(14.0)(17.4)(21.6)(26.0)
3.75.36.68.3
10.0
(8.2)(11.7)(14.6)(18.3)(22.0)
8184848585
0.120 in (3.0 mm)DC+
Electrical Stickout:2 - 3/4 in (70 mm)
76 (3)
3.54.45.17.6
(140)(175)(200)(225)
28-3029-3130-3231-33
380450500550
9.011.212.714.2
(19.8)(24.6)(28.0)(31.4)
7.09.1
10.511.9
(15.5)(20.0)(23.2)(26.2)
78818383
0.120 in (3.0 mm)DC+
Electrical Stickout:3 - 3/4 in (95 mm)
102 (4)
5.36.47.69.0
(210)(250)(300)(355)
35-3736-3837-3938-40
450500550600
13.215.618.822.2
(29.0)(34.5)(41.5)(49.0)
11.313.215.418.0
(25.0)(29.0)(34.0)(39.5)
86848281
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B
RequirementsAWS E70T-4 400 (58) min. 480 - 655 (70 -95) 22 min. –
Typical Performance(3)
As-Welded 415 - 450 (60 - 65) 580 - 620 (84 - 90) 25 - 28 87 - 91
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Innershield ® NR-305Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�General plate fabrication
�Structural fabrication, including those subject to seismic requirements [3/32 in (2.4 mm) diameter only]
�Shipyards, stiffener welding on barges
�Bridges and offshore rigs
�Welding over tack welds made with stick electrode
�High deposition rates in the flat and horizontal positions
�Smooth arc and low spatter levels
�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at -29°C (-20°F)
�Welds on lightly rusted or primed plate
Conformances
Mild Steel, Flat & HorizontalAWS E70T-6
Key Features
E70T-6 H16E70T-6 H162YSA, E70T-6 H16II YMSEN 758 T42 O W N 3EN 758 T42 O W N 33/32 in (2.4 mm) only3/32 in (2.4 mm) only
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:DNV Grade:DB:TUV:FEMA 353:AWS D1.8:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
25 lb (11.3 kg)Plastic Spool
(Vacuum Sealed Foil Bag)50 lb (22.6 kg)
Coil
50 lb (22.6 kg)Plastic Spool
(Vacuum Sealed Foil Bag)in (mm)
5/643/32
(2.0)(2.4)
ED030648ED030971 ED012593 ED030005
Note �FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
Structural Welding Code Seismic Supplement
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Innershield ® NR-305FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE
(AWS E70T-6)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E70T-6 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.06 - 0.09 1.08 - 1.57 0.20 - 0.27 ≤0.01 ≤0.01 0.9 - 1.1
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC+
35-51 (1 3/8-2)
4.45.66.67.17.68.3
(175)(220)(260)(280)(300)(325)
21-2322-2423-2524-2625-2725-27
295345385404420435
8.56.07.17.78.28.9
(10.5)(13.3)(15.7)(16.9)(18.1)(19.7)
4.05.05.96.46.97.4
(8.8)(11.1)(13.1)(14.2)(15.2)(16.4)
848383848483
3/32 in (2.4 mm)DC+
54 (2 1/4)
4.16.17.6
10.2
(160)(240)(300)(400)
21-2324-2627-2933-35
330425475525
6.09.1
11.315.2
(13.3)(20.0)(25.0)(33.4)
5.07.69.5
12.7
(11.0)(16.7)(21.0)(28.0)
82838483
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E70T-6 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.
Typical Performance(3)
As-Welded 465 - 535 (68 - 77) 565 - 620 (82 - 90) 24 - 28 88 - 93 27 - 41 (20 - 30)
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Innershield ® NR-311Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Recommended for fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel, including some low alloy steels
�Horizontal butt welds, such as column-to-column structural connections
�General fabrication
�Assembly welding
�High deposition rates and fast travel speeds
�Easy slag removal
�Optimal toe wash-in
�Deep penetration
�High resistance to cracking
Conformances
Mild Steel, Flat & HorizontalAWS E70T-7
Key Features
E70T-7E70T-7E70T-7E492T-7
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
25 lb (11.3 kg)Steel Spool
50 lb (22.6 kg)Coil
600 lb (272.2 kg)Speed-Feed® Reel
600 lb (272.2 kg)Speed-Feed®Drumin (mm)
5/643/327/64
(2.0)(2.4)(2.8)
ED014464 ED030649 ED014459ED012629ED012632 ED012633
ED012628
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Innershield ® NR-311Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E70T-7)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E70T-7 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.25 - 0.29 0.44 - 0.51 0.09 - 0.12 ≤0.01 ≤0.01 1.4 - 1.7
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B
RequirementsAWS E70T-7 400 (58) min. 480 - 655 (70 -95) 22 min. –
Typical Performance(3)
As-Welded 420 - 475 (61 - 69) 600 - 645 (87 - 93) 23 - 26 88 - 92
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC-
38 (1 1/2)
2.54.16.17.6
(100)(160)(240)(300)
20-2324-2825-2927-31
190275355410
2.94.77.08.8
(6.4)(10.3)(15.4)(19.3)
2.33.65.67.2
(5.0)(8.0)(12.4)(15.8)
78788082
3/32 in (2.4 mm)DC-
45 (1 3/4)
1.93.43.85.36.9
(75)(135)(150)(210)(270)
20-2323-2624-2726-2828-30
200300325400450
3.25.96.69.3
11.9
(7.0)(13.1)(14.6)(20.4)(26.2)
2.54.65.27.5
10.0
(5.4)(10.2)(11.4)(16.5)(22.0)
7778788184
7/64 in (2.8 mm)DC-
45 (1 3/4)
2.53.74.46.17.6
(100)(145)(175)(240)(300)
23-2625-2726-2830-3232-34
325400450550625
5.48.19.8
13.416.7
(12.0)(17.8)(21.5)(29.5)(36.9)
4.56.68.2
11.615.0
(10.0)(14.5)(18.0)(25.5)(33.0)
8382838689
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Innershield ® NR-131Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Single pass welding on up to 2.8 mm (0.110 in) thicknesses
�Sheet metal
�Automotive
�Fast travel speeds and high deposition rates
�Maximum penetration
�Flat bead profile on butt welds
�Join dissimilar plate thicknesses with even heat distribution
Conformances
Mild Steel, Flat & HorizontalAWS E70T-10
Key Features
E70T-10E70T-10
AWS A5.20/A5.20M: 2005ASME SFA-A5.20
DIAMETERS / PACKAGING
Diameter 600 lb (272.2 kg)Speed-Feed® Reelin (mm)
3/32 (2.4) ED012163
Warning �NR-131 is NOT recommended for welding multiple passes.
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Innershield ® NR-131Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E70T-10)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E70T-10
Not Specified
Typical Performance(3) 0.22 - 0.26 0.42 - 0.65 0.20 - 0.27 0.005 - 0.007 0.007 - 0.02 1.18 - 1.49
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Transverse Tensile Strength Longitudinal HardnessMPa (ksi) Bend Test Rockwell B
RequirementsAWS E70T-10
480 (70) min. 180° over 3/4 in Radius
No openings exceeding 1/8 in
–
Typical Performance(3) 505 - 560 (75 - 80) Passed 99
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter,Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
3/32 in (2.4 mm)Single Arc, DC-
38 (1-1/2)
3.85.16.48.9
10.8
(150)(200)(250)(350)(425)
25-2625-2726-2726-2827-28
390490570720810
6.58.6
10.815.018.2
(14.3)(19.0)(23.7)(33.1)(40.1)
5.37.18.9
33.615.2
(11.6)(15.6)(19.6)(27.6)(33.6)
8182828383
3/32 in (2.4 mm)Twinarc, DC-
44 (1-3/4)
3.34.45.77.08.3
(130)(175)(225)(275)(325)
25-2626-2726-2827-2928-30
55074091010301090
11.115.019.323.527.9
(24.5)(33.0)(42.5)(51.9)(61.4)
8.112.015.819.121.9
(17.9)(26.4)(34.8)(42.0)(48.2)
7279818078
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Innershield ® NR-152Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 in - 3/16 in)
�Spot or short intermittent welds
�Continuous welding on galvanized or zinc coated carbon steel
�Automotive
�Transportation
�Designed for high speed welding of specially coated steels
�Soft, consistent arc
�Porosity resistant
�Excellent overlapping capabilities
� Ideal for robotic applications
Conformances
Mild Steel, All PositionAWS E71T-14
Key Features
E71T-14E71T-14
AWS A5.20/A5.20M: 2005ASME SFA-A5.20
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coil
500 lb (227 kg)Speed-Feed® Reelin (mm)
1/160.068
(1.6)(1.7)
ED012185ED012186
ED024301
WarningNR-152 is NOT recommended for welding multiple passes.
Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)
1/160.068
(1.6)(1.7)
3/163/16
(4.8)(4.8)
Note �The preferred drag angle is 15°, however, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications.
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Innershield ® NR-152Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T-14)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E71T-14
Not Specified
Typical Performance(2) 0.25 - 0.30 0.83 - 1.04 0.20 - 0.23 0.006 - 0.01 0.005 - 0.02 1.08 - 1.38
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Transverse Tensile Strength Longitudinal HardnessMPa (ksi) Bend Test Rockwell B
RequirementsAWS E71T-14
480 (70) min. 180° over 3/4 in Radius
No openings exceeding 1/8 in
–
Typical Performance(2) 480 - 550 (70 - 80) Passed 93
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter,Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
1/16 in (1.6 mm)DC-
16 (5/8)
0.81.01.31.82.8
(30)(40)(50)(70)(110)
13-1414-1515-1616-1719-20
90115140185265
0.50.80.91.42.1
(1.3)(1.8)(2.2)(3.1)(4.8)
0.50.70.91.32.0
(1.2)(1.6)(2.0)(2.8)(4.4)
9288909091
0.068 in (1.7 mm)Twinarc, DC-
19 (3/4)
0.81.01.31.52.02.8
(30)(40)(50)(60)(80)(110)
13-1413-1414-1515-1616-1720-21
6895120145190240
0.70.91.21.41.92.7
(1.6)(2.2)(2.7)(3.3)(4.4)(6.0)
0.60.91.11.31.82.4
(1.4)(1.9)(2.4)(2.9)(3.9)(5.4)
878688878890
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Innershield ® NR-211-MPFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE
Welding Positions
Typical Applications
All, except 3/32 in (2.4 mm) diameter
�Plate thicknesses in the range of 7.9 mm (5/16 in) to 12.7 mm (1/2 in)
�Applications with copper back-up
�Sheet or thin gauge metal
�Propane cylinders
�Robotics/hard automation
�Versatile welding capability on a variety of base materials
�High operator appeal and good bead appearance
�Easy slag removal
�Fast freezing characteristics accommodate poor fit-up
Conformances
Mild Steel, All PositionAWS E71T-11
Key Features
E71T-11E71T-11E71T-11* E491T-11-H16 EN 758 T42 Z S N 1 EN 758 T42 Z S N 1
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:CWB/CSA W48-06: DB: TUV:
DIAMETERS / PACKAGING
Diameter
1 lb (0.5 kg)Plastic Spool5 lb (2.3 kg)
Carton
1 lb (0.5 kg)Plastic Spool10 lb (4.5 kg)
Carton10 lb (4.5 kg)Plastic Spool
14 lb (6.4 kg)Coil
56 lb (25.4 kg) Carton
25 lb (11.3 kg)Steel Spool
50 lb (22.6 kg)Coilin (mm)
0.0300.0350.0450.0685/643/32
(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)
ED031448ED027641
ED033130ED016354ED016363
ED012506ED012508
ED030637ED030638ED030641ED030645
ED012507ED012509ED013869
Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)
0.0300.0350.0450.0685/643/32
(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)
5/165/165/16
1/21/21/2
(7.9)(7.9)(7.9)(12.7)(12.7)(12.7)
*Except 0.030 in (0.8 mm) and 0.035 in (0.9 mm) diameters
[165]W E L D I N G C O N S U M A B L E S C A T A L O G
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Innershield ® NR-211-MPFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T-11)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E71T-11 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.23 - 0.26 0.57 - 0.66 0.17 - 0.26 ≤0.01 ≤0.01 1.3 - 1.6
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.030 in (0.8 mm)DC-
13 (1/2)
1.32.53.85.16.47.6
(50)(100)(150)(200)(250)(300)
13-1413-1414-1514-1515-1618-19
306080100130140
0.20.50.71.01.21.4
(0.5)(1.1)(1.6)(2.1)(2.6)(3.2)
0.20.40.60.81.01.2
(0.4)(0.8)(1.2)(1.7)(2.1)(2.6)
817578818081
0.035 in (0.9 mm)DC-
13-16 (1/2-5/8)
1.31.82.83.85.1
(50)(70)(110)(150)(200)
14-1515-1616-1717-1818-19
3060115130155
0.40.50.71.01.4
(0.8)(1.2)(1.6)(2.2)(3.0)
0.30.50.60.81.1
(0.7)(1.0)(1.3)(1.7)(2.5)
8183787884
0.045 in (1.1 mm)DC-
16 (5/8)
1.82.32.83.3
(70)(90)(110)(130)
15-1616-1717-1818-19
120140160170
0.71.01.21.5
(1.6)(2.2)(2.7)(3.2)
0.50.81.01.2
(1.1)(1.7)(2.3)(2.7)
69778584
0.068 in (1.7 mm)DC-
19-32(3/4-1 1/4)
1.01.93.34.4
(40)(75)(130)(175)
15-1618-1920-2123-24
125190270300
1.01.83.24.3
(2.1)(4.0)(7.0)(9.4)
0.81.52.83.8
(1.7)(3.4)(6.1)(8.4)
81858889
5/64 in (2.0 mm)DC-
19-32 (3/4-1 1/4)
1.31.93.04.1
(50)(75)(120)(160)
16-1718-1920-2122-23
180235290325
1.62.43.85.1
(3.5)(5.3)(8.4)(11.2)
1.32.03.44.5
(2.9)(4.5)(7.4)(10.0)
83858889
3/32 in (2.4 mm)DC-
19-32 (3/4-1 1/4)
1.31.92.53.3
(50)(75)(100)(130)
16-1719-2020-2122-23
245305365400
2.33.44.55.9
(5.0)(7.5)(10.0)(12.9)
1.92.93.95.1
(4.2)(6.4)(8.7)(11.3)
84858788
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B
RequirementsAWS E71T-11 400 (58) min. 480 - 655 (70 - 95) 20 min. –
Typical Performance(3) 435 - 475 (63 - 69) 605 - 645 (88 - 94) 22 - 25 89 - 92
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Innershield ® NR-203MPFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�General plate fabrication, including bridge fabrication, hull plate and stiffener welding on ships and barges
�Storage tanks
�Structural welding
�Offshore welding in TKY joints
�Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset
�Fast freezing slag with excellent wash-in
�Root bead capability without back-up barsConformances
Mild Steel, All PositionAWS E71T-8-J
Key Features
E71T-8-JH16E71T-8-JH163YSA3YS H15III YMS H103YH15SSA3YMHE491T-8 H16
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
25 lb (11.3 kg)Steel Spoolin (mm)
0.0685/64
(1.7)(2.0) ED021604
ED030640
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Innershield ® NR-203MPFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T-8-J)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E71T-8-J 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.04 - 0.07 1.35 - 1.47 0.22 - 0.32 ≤0.01 ≤0.01 0.8 - 1.0
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation Hardness
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F) @-40°C (-40°F)
RequirementsAWS E71T-8-J 400 (58) min. 480 - 655 (70 - 95) 22 min. – Not Specified 27 (20) min.
Typical Performance(3) 415 - 440 (60 - 64) 510 - 545 (74 - 79) 29 - 33 82 - 87 75 - 203 (55 - 150) 68 - 224 (50 - 165)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.068 in (1.7 mm)DC-
25 (1)
1.82.33.03.53.8
(70)(90)(120)(140)(150)
16-1718-1920-2121-2223-24
145180225255265
1.51.92.52.93.1
(3.3)(4.2)(5.6)(6.4)(6.8)
1.01.52.02.22.3
(2.3)(3.2)(4.3)(4.8)(5.1)
6976767575
5/64 in (2.0 mm)DC-
25 (1)
1.31.82.32.83.03.5
(50)(70)(90)(110)(120)(140)
16-1718-1919-2020-2121-2222-23
130180220260280310
1.42.02.53.13.43.9
(3.1)(4.3)(5.6)(6.8)(7.4)(8.7)
0.91.31.92.42.73.1
(1.9)(2.9)(4.2)(5.3)(5.9)(6.8)
616775777979
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[168] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Innershield ® NR-232Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Structural fabrication, including those subject to seismic requirements
�General plate fabrication
�Hull plate and stiffener welding on ships and barges
�Machinery parts, tanks, hoppers, racks and scaffolding
�High deposition rates for out-of-position welding
�Penetrating arc
�Fast freezing, easy to remove slag system
�Meets AWS D.18 seismic lot waiver requirements
Conformances
Mild Steel, All PositionAWS E71T-8
Key Features
E71T-8-H16E71T-8-H163YSA3YS H15III YMS H153YH10SSA3YMHE491T-8 H16EN 758 T42 3 Y N 2EN 758 T42 3 Y N 2MIL-71T-8AS
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: Lloyd’s Register: DNV Grade:GL:BV Grade:CWB/CSA W48-06: DB: TUV:MIL-E-24403/1:*FEMA 353AWS D1.8
DIAMETERS / PACKAGING
Diameter 13.5 lb (6.1 kg) Coil54 lb (24.5 kg) Carton
13.5 lb (6.1 kg) Coil54 lb (24.5 kg)
Hermetically Sealed Pail25 lb (11.3 kg)
Steel Spool
25 lb (11.3 kg)Plastic Spool (Vacuum
Sealed Foil Bag)50 lb (22.6 kg)
Coilin (mm)
0.0680.0725/64
(1.7)(1.8)(2.0)
ED012518ED012522ED012525
ED030232ED030643ED030644ED030647
ED030949ED012519ED012523ED012526
*Military Grade Classification of MIL-71T-8AS for 0.068 in (1.7 mm) and 0.072 in (1.8 mm) diameters only.
Note �FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
Structural Welding Code Seismic Supplement
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Innershield ® NR-232Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T-8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.16 - 0.18 0.61 - 0.72 0.26 - 0.33 ≤0.01 ≤0.01 0.5 - 0.8
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E71T-8 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.
Typical Performance(3)
As-Welded 460 - 520 (66 - 75) 575 - 615 (83 - 89) 25 - 31 87 - 90 47 - 75 (35 - 55)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(6)
mm (in)Wire Feed Speed Voltage(7)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.068 in (1.7 mm)DC-
19-32 (3/4-1 1/4)
2.83.33.84.35.06.47.4
(110)(130)(150)(170)(195)(250)(320)
18-1919-2119-2120-2223-2423-2425-27
195225250270300350400
2.32.83.23.54.35.46.9
(5.0)(6.2)(7.1)(7.8)(9.4)(11.8)(15.2)
1.82.02.42.83.24.05.2
(3.9)(4.6)(5.3)(6.1)(7.0)(9.0)(11.4)
78747578747675
0.072 in (1.8 mm)DC-
19-32 (3/4-1 1/4)
2.03.53.94.36.47.4
(80)(140)(155)(170)(250)(290)
16-1818-2119-2220-2322-2423-25
130225240255315350
1.83.13.33.65.36.2
(4.0)(6.8)(7.2)(8.0)(11.7)(13.6)
1.52.52.72.94.35.0
(3.3)(5.5)(6.0)(6.5)(9.6)(11.0)
838183818281
5/64 in (2.0 mm)DC-
19-32 (3/4-1 1/4)
1.52.93.03.34.6
(60)(115)(120)(130)(180)
16-1719-2019-2020-2122-23
145260270285365
1.73.23.33.55.0
(3.7)(7.0)(7.3)(7.8)(10.9)
1.22.52.62.83.9
(2.7)(5.5)(5.7)(6.2)(8.7)
7378787980
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Innershield ® NR-233Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Structural fabrication, including those subject to seismic requirements
�General plate fabrication
�Ship and barge fabrication
�Vertical up and overhead fillets and groove welds
�High deposition rates for out-of-position welding
�Welder-friendly, easy to use and great bead appearance
�Minimal gas marking
�Meets AWS D.18 seismic lot waiver requirements
Conformances
Mild Steel, All PositionAWS E71T-8
Key Features
E71T-8-H16E71T-8-H16E71T-8-H16
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:ABS: FEMA 353 AWS D1.8
DIAMETERS / PACKAGING
Diameter 12.5 lb (5.7 kg) Plastic Spool50 lb (22.6 kg) Carton
25 lb (11.3 kg)Plastic Spool
25 lb (11.3 kg)Plastic Spool (Vacuum Sealed Foil Bag)in (mm)
1/160.0725/64
(1.6)(1.8)(2.0)
ED030933 ED030934ED031030ED033039
ED031576
ED033024
Notes � Innershield® K126 Gun Assembly requires one of the following gun tube assemblies for better wire feeding - KP2454-1 (62°, 7.5 in), KP2455-1 (45°, 6 in), KP2456-1 (30°, 12 in)
�FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
Structural Welding Code Seismic Supplement
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Innershield ® NR-233Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T-8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %Al
RequirementsAWS E71T-8 0.30 max. 1.75 max. 0.60 max. 0.03 max. 0.03 max. 1.8 max.
Typical Performance(3) 0.15 - 0.20 0.61 - 0.65 0.17 - 0.21 ≤0.03 ≤0.01 0.5 - 0.6
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)CTWD for 5/64 in (2.0 mm) for 5.1 and 6.1 m/min (200 and 240 in/min.) is 25-32 mm (1-1 1/4 in). (5)For horizontal welding, subtract 1 volt.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(4)
mm (in)Wire Feed Speed Voltage(5)
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
1/16 in (1.6 mm)DC-
25 (1)
3.85.16.47.68.9
(150)(200)(250)(300)(350)
17-1919-2121-2323-2525-27
220245270295315
2.43.24.04.75.6
(5.3)(7.1)(8.9)(10.4)(12.3)
1.92.53.03.54.3
(4.2)(5.4)(6.6)(7.7)(9.4)
8076747577
0.072 in (1.8 mm)DC-
19-25(3/4-1)
2.53.85.16.47.6
(100)(150)(200)(250)(300)
17-1818-1920-2122-2323-24
184250295330355
2.03.14.05.16.1
(4.5)(6.7)(8.9)(11.2)(13.4)
1.62.53.24.04.8
(3.6)(5.4)(7.1)(8.9)(10.6)
8080817979
5/64 in (2.0 mm)DC-
19-25 (3/4-1)(4)
2.33.23.85.16.1
(90)(125)(150)(200)(240)
18-1919-2020-2121-2222-23
210260300340380
4.97.08.4
11.213.3
(2.2)(3.2)(3.8)(5.1)(6.1)
4.15.66.79.0
10.8
(1.8)(2.6)(3.0)(4.1)(4.9)
8281808181
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E71T-8 400 (58) min. 480 - 655 (70 - 95) 22 min. – 27 (20) min.
Typical Performance(3)
As-Welded 435 - 455 (63 - 66) 575 - 595 (83 - 86) 26 - 29 87 - 89 34 - 54 (25 - 40)
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Innershield ® NR-311 NiFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Fillet and lap welds
�Horizontal and square edge butt welds, such as column-to-column structural connections
�Deep groove welds
�Structural fabrication
�Weathering steels
�Designed to provide a nominal 1.5% nickel weld deposit
�High deposition rates and fast travel speeds
� Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf)at-29°C (-20°F)
�Color match on weathering steel applications
� 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D.18 seismic lot waiver requirements
Conformances
Low Alloy, Flat & HorizontalAWS E70T7-K2, E80TG-K2
Key Features
E70T7-K2-H16, E80TG-K22YSA2YSII YMS2YSSA2YMEN 758 T42 2 1, 5Ni W N 53/32 in (2.4 mm) only3/32 in (2.4 mm) only
AWS A5.29/A5.29M: 2005 & ASME SFA-A5.29:
ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:DB:
FEMA 353:AWS D1.8:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.6 kg)Coil
50 lb (22.6 kg) Coil (Vacuum Sealed Foil Bag)in (mm)
5/643/327/64
(2.0)(2.4)(2.8)
ED030650ED017822ED017824
ED032530
Note �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
Structural Welding Code Seismic Supplement
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Innershield ® NR-311 NiFLUX-CORED SELF-SHIELDED (FCAW-S) WIRE
(AWS E70T7-K2, E80TG-K2)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
RequirementsAWS E70T7-K2 / E80TG-K2 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.06 - 0.08 1.25 - 1.40 0.18 - 0.22 ≤0.003 0.005 - 0.008
%Ni %Cr %Mo %V %Al
RequirementsAWS E70T7-K2 / E80TG-K2 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 1.8 max.
Typical Performance(3) 1.29 - 1.56 0.03 - 0.04 ≤0.03 – 1.0 - 1.3
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC-
32 (1 1/4)
2.53.34.15.16.1
(100)(130)(160)(200)(240)
21-2324-2625-2726-2827-29
170205235270295
2.53.34.05.06.1
(5.5)(7.2)(8.8)(11.0)(13.3)
1.82.42.93.84.5
(3.9)(5.2)(6.5)(8.3)(10.0)
7072737575
3/32 in (2.4 mm)DC-
38 (1 1/2)
1.92.53.13.84.45.1
(75)(100)(125)(150)(175)(200)
20-2221-2323-2525-2726-2827-29
200245285330365390
2.83.84.75.76.67.6
(6.2)(8.3)(10.4)(12.5)(14.5)(16.6)
1.92.73.44.14.95.6
(4.2)(5.9)(7.5)(9.1)(10.8)(12.3)
677172727474
7/64 in (2.8 mm)DC-
44.5 (1 3/4)
2.53.54.35.16.1
(100)(140)(170)(200)(240)
22-2424-2626-2828-3029-31
310370430470520
5.27.28.9
10.412.4
(11.4)(15.8)(19.5)(22.8)(27.2)
3.85.46.67.79.2
(8.4)(11.8)(14.5)(17.0)(20.4)
7374747475
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E70T7-K2AWS E80TG-K2
400 (58) min.470 (68) min.
480 - 620 (70 - 90)550 - 690 (80 - 100)
20 min.19 min.
– 27 (20) min.Not Specified
Typical Performance(3)
As-Welded 470 - 515 (68 - 75) 575 - 615 (83 - 89) 27 - 30 88 - 93 41 - 87 (30 - 65)
[174] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Innershield ® NR-212Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Single or multiple pass welding on up to 19 mm (3/4 in) thicknesses
�Truck bodies, tanks, hoppers, racks and scaffolding
�General fabrication
�Robotics
�Accommodates a wide range of mild steels
�Fast freeze characteristics accommodate poor fit-up
�Smooth arc performance
�Ease of useConformances
Low Alloy, All PositionAWS E71TG-G
Key Features
E71TG-GE71TG-GE491TG-G-H16 (E71TG-G H16)
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)Plastic Spool
14 lb (6.4 kg) Coil56 lb (25.4 kg)
Carton25 lb (11.3 kg)
Steel Spool50 lb (22.6 kg)
Coilin (mm)
0.0450.0685/64
(1.1)(1.7)(2.0)
ED026090ED027803ED027794
ED030639ED030642ED030646 ED026858
Maximum Plate ThicknessDiameter Maximum Plate Thicknessin (mm) in (mm)
0.0450.0685/64
(1.1)(1.7)(2.0)
3/43/43/4
(19.1)(19.1)(19.1)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessMPa (ksi) MPa (ksi) % Rockwell B
RequirementsAWS E71TG-G 400 (58) min. 480 - 655 (70 - 95) 20 min. –
Typical Performance(3) 440 - 505 (64 - 74) 575 - 605 (84 - 88) 24 - 28 89 - 92
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Innershield ® NR-212Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71TG-G)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of these elements.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn(4) %Si %S %P
RequirementsAWS E71TG-G Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.06 - 0.11 0.84 - 1.55 0.20 - 0.33 ≤0.003 0.006 - 0.009
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al
RequirementsAWS E71TG-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.
Typical Performance(3) 1.02 - 1.15 0.02 - 0.04 ≤0.02 – 1.3 - 1.6
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC-
16 (5/8)
1.41.82.32.83.34.1
(55)(70)(90)(110)(130)(160)
14-1515-1616-1717-1818-1919-20
7590115135155170
0.50.71.01.21.41.6
(1.3)(1.6)(2.1)(2.6)(3.1)(3.5)
0.50.60.81.01.21.4
(1.1)(1.4)(1.8)(2.2)(2.6)(3.0)
848785848385
0.068 in (1.7 mm)DC-
25 (1)
1.51.92.33.03.84.4
(60)(75)(90)(120)(150)(175)
16-1717-1818-1919-2020-2122-23
145180200230255275
1.41.72.02.73.33.9
(3.1)(3.8)(4.5)(6.0)(7.4)(8.7)
1.11.41.72.32.93.4
(2.4)(3.2)(3.8)(5.2)(6.4)(7.5)
778484868686
5/64 in (2.0 mm)DC-
25 (1)
1.51.92.32.83.33.8
(60)(75)(90)(110)(130)(150)
16-1718-1919-2020-2121-2322-23
200225245275300325
1.72.12.63.23.74.3
(3.8)(4.7)(5.7)(7.1)(8.3)(9.6)
1.51.82.32.83.33.8
(3.3)(4.1)(5.0)(6.2)(7.3)(8.4)
868787878787
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Innershield®
NR-203 Nickel (1%)Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Roundabout groove welds on heavy wall tubular construction
�Offshore
�Bridges and other structural components made from weathering steels
�Structural fabrication
�NACE applications
�Designed to produce a nickel bearing weld deposit
�Capable of producing weld deposits with impact toughness capable of exceeding 27 J (20ft•lbf)at-29°C(-20°F)
�Color match on weathering steels
�Handles poor fit-up
�Root bead capability
Conformances
Low Alloy, All PositionAWS E71T8-Ni1
Key Features
E71T8-Ni1-H16E71T8-Ni1-H163YSA3YS H15III YMS H10E491T8-Ni1 H16 (E71TG-G-H16)EN 758 T42 3 1Ni Y NEN 758 T42 3 1Ni Y N
AWS A5.29/A5.29M: 2005ASME SFA-5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DB:TUV:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
50 lb (22.7 kg)Coilin (mm)
5/64 (2.0) ED012385 ED012386
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Innershield ® NR-203 Nickel (1%) Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T8-Ni1)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E71T8-Ni1 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.
Typical Performance(3)
As-Welded 450 - 480 (65 - 70) 545 - 575 (79 - 83) 27 - 32 86 - 90 81 - 156 (60 - 115)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
CHEMICAL COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
RequirementsAWS E71T8-Ni1 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.05 - 0.07 1.10 - 1.22 0.30 - 0.33 ≤0.010 0.005 - 0.008
%Ni %Cr %Mo %V %Al
RequirementsAWS E71T8-Ni1 0.80 - 1.10 0.15 max. 0.35 max. 0.05 max. 1.8 min.
Typical Performance(3) 0.89 - 1.05 0.02 - 0.03 0.01 - 0.02 ≤0.01 0.8 - 1.0
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC-
25 (1)
1.31.82.32.83.03.5
(50)(70)(90)(110)(120)(140)
16-1718-1919-2020-2121-2222-23
145195240275290310
1.42.02.53.03.33.9
(3.0)(4.3)(5.5)(6.7)(7.3)(8.5)
1.01.52.02.42.63.0
(2.3)(3.3)(4.3)(5.3)(5.8)(6.9)
767678797981
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Innershield ® NR-207Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All
�Standard cross-country pipelines
�Arctic grade pipe up to undermatched X70
�Vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe
�Recommended for API grades X42 up to undermatching X70
�High deposition rates
Conformances
Low Alloy, All PositionAWS E71T8-K6
Key Features
E71T8-K6-H16E71T8-K6-H16E71T-8-K6III YMS H15 3YH15S SA3YMH
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:DNV Grade:GL:BV Grade:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Hermetically Sealed Pailin (mm)
0.0685/64
(1.7)(2.0)
ED016312ED012438
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Innershield ® NR-207Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T8-K6)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
Requirements(4)
AWS E71T8-K6 400 (58) min. 480 - 620 (70 - 90) 20 min. – 27 (20) min.
Typical Performance(3) 415 - 445 (60 - 64) 520 - 545 (75 - 79) 29 - 33 84 - 87 81 - 237 (60 - 175)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
RequirementsAWS E71T8-K6 0.15 max. 0.50 - 1.50 0.80 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.05 - 0.07 0.87 - 0.96 0.23 - 0.27 ≤0.003 0.004 - 0.008
%Ni %Cr %Mo %V %Al
RequirementsAWS E71T8-K6 0.40 - 1.00 0.20 max. 0.15 max. 0.05 max. 1.8 max.
Typical Performance(3) 0.73 - 0.83 0.02 - 0.03 0.02 - 0.03 ≤0.01 0.9 - 1.1
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.068 in (1.7 mm)DC-
25 (1)2.02.63.03.54.4
(80)(105)(120)(140)(175)
17-1818-1919-2021-2221-22
190230245275295
1.72.22.53.03.6
(3.8)(5.3)(5.7)(6.8)(8.0)
1.31.82.02.42.9
(3.0)(4.0)(4.5)(5.5)(6.4)
7980798180
5/64 in (2.0 mm)DC-
25 (1)1.72.02.22.73.3
(70)(80)(90)(110)(130)
17-1818-1918-1920-2120-21
205225240275300
2.02.32.63.13.7
(4.5)(5.1)(5.8)(7.0)(8.3)
1.51.72.02.42.9
(3.4)(3.9)(4.5)(5.5)(6.5)
7676787978
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Pipeliner ® NR-207+ Flux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All, except vertical up
�Hot, fill and cap pass welding of up to X70 grade pipe
�Vertical down hot, fill and cap pass welding of up to X70 grade pipe
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -29°C (-20°F)
� Q2 Lot® - Certificate showing actual deposit chemistry available online
�High deposition rates
�ProTech® hermetically sealed packaging
Conformances
Low Alloy, All PositionAWS E71T8-K6
Key Features
E71T8-K6E71T8-K6
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Hermetically Sealed Pailin (mm)
5/64 (2.0) ED030924
Note �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® NR-207+ Flux-cored SelF-Shielded (FcAW-S) Wire
(AWS E71T8-K6)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityCTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
5/64 in (2.0 mm), DC- 19 (3/4) 1.7-3.3 (70 -130) 18-21 210-305 2.0-3.7 (4.3-8.1)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).
DEPOSIT COMPOSITION(1) - As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %P %S
RequirementsAWS E71T8-K6 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.04 - 0.06 1.18 - 1.33 0.24 - 0.28 ≤ 0.01 ≤ 0.01
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)
RequirementsAWS E71T8-K6 1.25 - 2.60 0.15 max. 0.25 -0.65 0.05 max. 8.0 max.
Typical Performance(3) 0.78 - 0.93 0.02 - 0.03 0.01 - 0.02 < 0.01 0.9 - 1.2
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E71T8-K6 400 (58) min. 485 - 620 (70 - 90) 20 min. 27 (20) min.
Typical Performance(3)
As-Welded 425 - 470 (62 - 68) 540 - 565 (78 - 82) 29 - 31 119 - 205 (88 - 151)
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Pipeliner ® NR-208-PFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All, except vertical up
�Hot, fill and cap pass welding of up to X80 grade pipe
�Warm weather cross country pipe welding applications
�Vertical down hot, fill and cap pass welding of up to X80 grade pipe
�Capable of producing weld deposits with impact toughness exceeding 83 - 133 J (61-98ft•lbf)@-29°C(-20°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
�High operator appeal
�ProTech® hermetically sealed packaging
Conformances
Low Alloy, All PositionAWS E81T8-G
Key Features
E81T8-GE81T8-G
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
DIAMETERS / PACKAGING
Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)
2.0 (5/64) ED032890
Note �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® NR-208-PFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E81T8-G)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E81T8-G
470 (68) min.
550 - 690 (80 - 100)
21 min.
Not Specified
Typical Performance(3)
As-Welded 490 - 515 (71- 75) 595 - 622 (86 - 90) 26 - 31 83 - 133 (61 - 98)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 18-21 210-305 1.6-3.0 (3.6-6.7)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %P %S
RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.
Typical Performance(3) 0.04 - 0.08 1.74 - 1.96 0.32 - 0.37 0.012 - 0.019 0.004 - 0.009
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)
RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.
Typical Performance(3) 0.94 - 1.11 ≤ 0.01 0.01 - 0.02 ≤0.03 1.0 - 1.2
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Pipeliner ® NR-208-XPFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All, except vertical up
�Hot, fill and cap pass welding of up to X80 grade pipe
�Cold temperature cross country pipe applications
�Vertical down hot, fill and cap pass welding of up to X80 grade pipe
�Capable of producing weld deposits with impact toughness exceeding 153 - 302 J (113-223ft•lbf)@-29°C(-20°F)
�Q2 Lot® - Certificate showing actual deposit chemistry available online
� ProTech® hermetically sealed packaging
Conformances
Low Alloy, All PositionAWS E81T8-G
Key Features
E81T8-GE81T8-G
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
Note �This product contains micro-alloying elements. Additional information available upon request.
DIAMETERS / PACKAGING
Diameter 6.3 kg (14 lb) Coil25.4 kg (56 lb) Hermetically Sealed Pailmm (in)
2.0 (5/64) ED031968
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Pipeliner ® NR-208-XPFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E81T8-G)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E81T8-G
470 (68) min.
550 - 690 (80 - 100)
19 min.
Not Specified
Typical Performance(3)
As-Welded 485 - 515 (70 - 75) 550 - 585 (80 - 85) 27 - 29 153 - 302 (113 - 223)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
2.0 mm (5/64 in), DC- 19 (3/4) 1.7-3.3 (70-130) 17-20 195-295 1.8-3.5 (4.0-7.6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn(4) %Si %P %S
RequirementsAWS E81T8-G Not Specified 0.50 min 1.00 max. 0.030 max. 0.030 max.
Typical Performance(3) ≤ 0.02 2.10 - 2.20 0.12 - 0.13 0.004 - 0.007 < 0.003
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)
RequirementsAWS E81T8-G 0.50 min. 0.30 min. 0.20 min. 0.10 min. 1.8 max.
Typical Performance(3) 0.74 - 0.80 0.04 - 0.05 0.01 - 0.03 < 0.004 0.9 - 1.1
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Innershield ® NR-208-HFlux-cored SelF-Shielded (FcAW-S) Wire
Welding Positions
Typical Applications
All, except vertical up
�Standard cross-country pipelines
�Undermatched X80 grade pipe
�Designed to create high strength weld deposits
� Recommended for API grade X80
�High deposition rates Conformances
Low Alloy, All PositionAWS E91T8-G-H8
Key Features
E91T8-G-H8E91T8-G-H8
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Hermetically Sealed Pailin (mm)
5/64 (2.0) ED023366
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Innershield ® NR-208-HFlux-cored SelF-Shielded (FcAW-S) Wire
(AWS E91T8-G-H8)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5/64 in (2.0 mm)DC-
25 (1)1.72.02.22.73.3
(70)(80)(90)(110)(130)
16-1717-1818-1919-2019-20
195220235270295
1.82.12.52.93.5
(4.0)(4.6)(5.4)(6.5)(7.6)
1.41.72.02.42.9
(3.2)(3.9)(4.5)(5.5)(6.5)
8184848585
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked.
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength Elongation HardnessCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
RequirementsAWS E91T8-G-H8 540 (78) min. 620 - 760 (90 - 110) 17 min. – Not Specified
Typical Performance(3)
As-Welded 555 - 600 (81 - 87) 630 - 670 (91 - 97) 24 - 27 91 - 95 54 - 129 (40 - 95)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P %Ni(4)
RequirementsAWS E91T8-G-H8 Not Specified 0.50 min. 1.00 max. 0.030 max. 0.030 max. 0.50 min.
Typical Performance(3) 0.04 - 0.07 1.48 - 2.02 0.11 - 0.31 ≤0.003 0.004 - 0.010 0.71 - 0.98
%Cr(4) %Mo(4) %V(4) %Al(4)
Diffusible Hydrogen(mL/100g)
RequirementsAWS E91T8-G-H8 0.30 min. 0.20 max. 0.10 min. 1.8 min. 8.0 max.
Typical Performance(3) 0.02 - 0.03 ≤0.04 ≤0.01 0.9 - 1.2 ≤8
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UltraCore ® 71A85Flux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Shipbuilding
�Seismic structural fabrication
�General fabrication
�Fast freezing slag for out-of-position welding
� Designed for welding with 75 - 85% Argon/ balance CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
�Meets AWS D1.8 seismic lot waiver requirements
Conformances
Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1M-H8, E71T-9M-H8
Key Features
E71T-1M-H8, E71T-9M-H83YSA H103YS H10III YMS H10E491T-9M H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS: Lloyd’s Register:DNV Grade: CWB/CSA W48-06: FEMA 353 & AWS D1.8
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)
50 lb (23 kg)Fiber Spool
500 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED031885ED031886ED031887
ED031663ED031664ED031665
ED031847ED031848ED031849
ED032047ED032048ED032049
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements(4)
AWS E71T-1M-H8,AWS E71T-9M-H8
400 (58)
min.
480 - 655 (70 - 95)
22
min.
27 (20) min.
Not Specified
Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with75%-85% Ar/balance CO2 550 - 600 (80 - 88) 600 - 650 (87 - 94) 24 - 26 64 - 115 (47 - 85) 43 - 95 (32 - 70)
Structural Welding Code Seismic Supplement
Notes �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
�This product contains micro-alloying elements. Additional information available upon request.
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UltraCore ® 71A85Flux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1M-H8, E71T-9M-H8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)
Requirements(4)
AWS E71T-1M-H8,AWS E71T-9M-H8
0.12 max.
1.75 max.
0.90 max.
0.03 max.
0.03 max.
8.0 max.
Typical Performance(3)
As-Welded with75%-85% Ar/balance CO2
0.04 1.43 - 1.56 0.52 - 0.59 <0.01 0.01 6 - 8
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
4.46.47.68.9
10.211.4
(175)(250)(300)(350)(400)(450)
21-2622-2723-2823-2925-3026-31
115-135135-165150-180175-205190-220215-235
1.82.63.13.64.14.7
(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)
1.62.32.73.23.64.1
(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)
Flat & Horizontal
12.714.015.2
(500)(550)(600)
27-3228-3328-34
230-260250-280265-295
5.25.76.2
(11.4)(12.5)(13.7)
4.55.05.4
(10.0)(10.9)(11.9)
0.052 in (1.3 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.85.16.47.68.99.5
(150)(200)(250)(300)(350)(375)
21-2621-2722-2723-2824-2925-30
135-165150-180175-205200-230220-250240-270
2.02.73.44.14.75.1
(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)
1.82.42.93.54.14.4
(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)
Flat & Horizontal
10.812.112.7
(425)(475)(500)
26-3127-3227-33
260-290280-310300-330
5.86.46.8
(12.7)(14.2)(15.0)
5.05.65.9
(11.1)(12.4)(13.0)
1/16 in (1.6 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.24.45.15.76.47.6
(125)(175)(200)(225)(250)(300)
20-2521-2622-2723-2824-2925-30
170-200200-230220-250250-280270-300300-330
2.43.33.84.34.85.7
(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)
2.12.93.33.74.25.0
(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)
Flat & Horizontal
8.38.9
10.2
(325)(350)(400)
26-3127-3228-33
320-350350-380370-400
6.26.77.6
(13.7)(14.7)(16.8)
5.45.86.6
(11.9)(12.8)(14.6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75%-85% Argon/Balance CO2
(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
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UltraCore ® 71CFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Shipbuilding
�Seismic structural fabrication
�General fabrication
�Barge and railcar fabrication
�Fast freezing slag for out-of-position welding
� Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
�Meets AWS D1.8 seismic lot waiver requirements
Conformances
Shielding Gas100% CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8
Key Features
E71T-1C-H8,E71T-9C-H8E71T-1C-H8, E71T-9C-H83YS H10III YMS H10E491T-9 H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS:
Lloyd’s Register: DNV Grade:CWB/CSA W48-06: FEMA 353 & AWS D1.8
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)
50 lb (23 kg)Fiber Spool
500 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED031818ED031819ED031820
ED031666ED031667ED031668
ED031822ED031823ED031824
ED031876ED031877ED031878
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements(4)
AWS E71T-1C-H8AWS E71T-9C-H8
400 (58)
min.
480 - 655 (70 - 95)
22
min.
27 (20) min.
Not Specified
Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 515 - 560 (74 - 81) 570 - 605 (82 - 84) 25 - 27 56 - 115 (41 - 85) 34 - 72 (25 - 53)
Structural Welding Code Seismic Supplement
Note �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
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UltraCore ® 71CFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1C-H8, E71T-9C-H8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P Diffusible Hydrogen (mL/100g weld deposit)
Requirements(4)
AWS E71T-1C-H8AWS E71T-9C-H8
0.12 max.
1.75 max.
0.90 max.
0.03 max.
0.03 max.
8.0 max.
Typical Performance(3)
As-Welded with 100% CO20.03 - 0.04 1.31 - 1.41 0.43 - 0.49 0.01 0.01 4 - 7
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
100% CO2
25 (1)
All Position
86-88
4.46.47.68.9
10.211.4
(175)(250)(300)(350)(400)(450)
21-2622-2723-2824-2925-3026-31
110-140135-175150-180175-205190-220215-245
1.82.63.13.64.14.7
(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)
1.62.32.73.23.64.1
(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)
Flat & Horizontal
12.714.015.2
(500)(550)(600)
27-3228-3329-34
230-260250-280260-290
5.25.76.2
(11.4)(12.5)(13.7)
4.55.05.4
(10.0)(10.9)(11.9)
0.052 in (1.3 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.85.16.47.68.99.5
(150)(200)(250)(300)(350)(375)
21-2622-2723-2824-2925-3026-31
135-165150-180175-205200-230220-250240-270
2.02.73.44.14.75.1
(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)
1.82.42.93.54.14.4
(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)
Flat & Horizontal
10.812.112.7
(425)(475)(500)
28-3329-3430-36
260-290280-310300-330
5.86.46.8
(12.7)(14.2)(15.0)
5.05.65.9
(11.1)(12.4)(13.0)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.24.45.15.76.47.6
(125)(175)(200)(225)(250)(300)
21-2622-2723-2824-2925-3027-31
170-200200-230220-250250-280270-300300-330
2.43.33.84.34.85.7
(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)
2.12.93.33.74.25.0
(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)
Flat & Horizontal
8.38.9
10.2
(325)(350)(400)
26-3329-3430-36
320-350350-380380-410
6.26.77.6
(13.7)(14.7)(16.8)
5.45.86.6
(11.9)(12.8)(14.6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 191 3/30/10 2:29 PM
[192] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 71A75 DualFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All
�General fabrication
�Fast freezing slag for out-of-position welding
� Designed for welding with either 100% CO2 or 75% Argon/25% CO2 shielding gases
� Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO275% Argon/25% CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8
Key Features
E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8E491T-9 H8, E491T-9M H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)
50 lb (23 kg)Fiber Spool (Foil Bag)
500 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED031882 ED031669ED031670ED031671
ED031844ED031845ED031846
ED032044
ED032046
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements(4)
AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8
400 (58)
min.
480 - 655 (70 - 95)
22
min.
27 (20) min.
Not Specified
Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with: 100% CO2
75% Ar/25% CO2
510 - 550 (73 - 79)570 - 610 (82 - 88)
570 - 600 (82 - 87)620 - 660 (89 - 95)
26 - 2824 - 26
38 - 95 (28 - 70)62 - 111 (46 - 82)
27 - 65 (20 - 48)39 - 85 (29 - 63)
Note��This product contains micro-alloying elements. Additional information available upon request.
[193]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 71A75 DualFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %PDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E71T-1C-H8, E71T-1M-H8 AWS E71T-9C-H8, E71T-9M-H8
0.12 max.
1.75 max.
0.90 max.
0.03 max.
0.03 max.
8.0 max.
Typical Performance(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.03 - 0.040.03 - 0.04
1.28 - 1.411.45 - 1.60
0.42 - 0.490.54 - 0.62
0.010.01
0.01 - 0.020.01 - 0.02
3 - 84 - 8
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75% Ar/25% CO2
25 (1)
All Position
86-88
4.46.47.68.9
10.211.4
(175)(250)(300)(350)(400)(450)
20-2521-2622-2723-2824-2925-30
120-150135-165150-180175-205190-220215-235
1.82.63.13.64.14.7
(4.0)(5.7)(6.8)(8.0)(9.1)(10.3)
1.62.32.73.23.64.1
(3.5)(5.0)(6.0)(7.0)(8.0)(9.0)
Flat & Horizontal
12.714.015.2
(500)(550)(600)
26-3127-3227-33
230-260250-280270-300
5.25.76.2
(11.4)(12.5)(13.7)
4.55.05.4
(10.0)(10.9)(11.9)
0.052 in (1.3 mm), DC+
75% Ar/25% CO2
25 (1)
All Position
86-88
3.85.16.47.68.99.5
(150)(200)(250)(300)(350)(375)
20-2521-2622-2723-2824-2925-30
140-170150-180175-205200-230220-250240-270
2.02.73.44.14.75.1
(4.5)(6.0)(7.5)(9.0)(10.5)(11.2)
1.82.42.93.54.14.4
(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)
Flat & Horizontal
10.812.112.7
(425)(475)(500)
27-3128-3329-35
260-290280-310310-340
5.86.46.8
(12.7)(14.2)(15.0)
5.05.65.9
(11.1)(12.4)(13.0)
1/16 in (1.6 mm), DC+
75% Ar/25% CO2
25 (1)
All Position
86-88
3.24.45.15.76.47.6
(125)(175)(200)(225)(250)(300)
20-2521-2622-2723-2824-2925-31
180-210200-230220-250250-280270-300300-330
2.43.33.84.34.85.7
(5.3)(7.4)(8.4)(9.5)(10.5)(12.6)
2.12.93.33.74.25.0
(4.6)(6.4)(7.3)(8.2)(9.2)(11.0)
Flat & Horizontal
8.38.9
10.2
(325)(350)(400)
25-3226-3328-35
320-350350-380390-420
6.26.77.6
(13.7)(14.7)(16.8)
5.45.86.6
(11.9)(12.8)(14.6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2 & As-Welded 75% Argon / 25% CO
2.
(5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. (6)When welding under CO2, increase voltage by 1 Volt.
68281_145_232_ACG.indd 193 3/30/10 2:29 PM
[194] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 712CFlux-cored GAS-Shielded (FcAW-G) Wire
Welding PositionsTypical Applications
All�Bridge fabrication
�Pressure vessels
�Shipbuilding
�Offshore
�ASME related applications
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -40°C (-40°F)
�Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 40-50 CFH
Mild Steel, All PositionAWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8
Key Features
E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH83YSA H103YS H10III YMS H10E491T-12J H8, E491T-9J H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS: Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)
50 lb (23 kg)Fiber Spool (Foil Bag)
500 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6) ED031896
ED031672ED031673ED031674
ED031839ED031840
ED031681
ED031799
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E71T-1C-JH8 AWS E71T-9C-JH8AWS E71T-12C-JH8
400 (58) min.480 - 655 (70 - 95)
22 min.27 (20) min. Not Specified
27 (20) min.Not Specified 27 (20) min.
480 - 620(70 - 90)
Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 485 - 535(70 - 77)
540 - 585 (78 - 84)
25 - 28 135 - 193 (100 - 143)
91 - 164 (67 - 121)
57 - 133 (42 - 98)
Note �This product contains micro-alloying elements. Additional information available upon request.
68281_145_232_ACG.indd 194 3/30/10 2:29 PM
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UltraCore ® 712CFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %NiDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E71T-1C-JH8, E71T-9C-JH8AWS E71T-12C-JH8
0.12 max.
1.75 max. 0.90 max.
0.03 max.
0.03 max.
0.50 max.
8.0 max.1.60 max.
Typical Performance(3)
As-Welded with 100% CO2 0.03 1.34 - 1.49 0.26 - 0.32 0.01 0.01 - 0.02 0.33 - 0.41 3 - 8
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
100% CO2
25 (1)
All Position
86-88
4.45.77.08.38.9
10.2
(175)(225)(275)(325)(350)(400)
20-2521-2622-2723-2824-2925-30
120-150135-165150-180175-205190-220215-245
1.82.32.83.43.64.1
(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)
1.62.02.52.93.23.6
(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)
Flat & Horizontal
11.412.113.3
(450)(475)(525)
26-3127-3228-33
230-260250-280270-300
4.74.95.4
(10.3)(10.8)(12.0)
4.14.34.7
(9.1)(9.5)(10.4)
0.052 in (1.3 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.85.16.47.68.99.5
(150)(200)(250)(300)(350)(375)
22-2723-2824-2926-3127-3228-33
145-175150-180175-205200-230220-250240-270
2.02.73.44.14.75.1
(4.5)(6.0)(7.5)(9.1)(10.5)(11.2)
1.82.42.93.54.14.4
(3.9)(5.2)(6.5)(7.8)(9.1)(9.8)
Flat & Horizontal
10.812.112.7
(425)(475)(500)
30-3531-3632-37
260-290280-310325-355
5.86.46.8
(12.7)(14.2)(15.0)
5.05.65.9
(11.1)(12.4)(13.0)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.84.45.15.76.47.6
(150)(175)(200)(225)(250)(300)
21-2723-2824-2925-3127-3429-36
200-230235-265275-305300-330315-345350-380
2.93.33.84.34.85.7
(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)
2.52.93.33.74.25.0
(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)
Flat & Horizontal
8.38.9
11.4
(325)(350)(450)
31-3832-3934-39
375-405405-435430-460
6.26.78.6
(13.7)(14.7)(18.9)
5.45.87.5
(11.9)(12.8)(16.5)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 195 3/30/10 2:29 PM
[196] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 712A80Flux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Offshore
�Pressure vessels
�Shipbuilding
�Heavy equipment
�ASME related applications
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -40°C (-40°F)
�Designed for welding with 75-80% Argon/ balance CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas75% - 80% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8
Key Features
E71T-1M-JH8E71T-9M-JH8 E71T-12M-JH84YSA H104YS H10IV YMS H10 E491T-12MJ-H8, E491T-9MJ-H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)
50 lb (23 kg)Fiber Spool (Foil Bag)
500 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6) ED031890
ED031675ED031676ED031677
ED031850ED031851ED031852
ED032050ED032051ED032052
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E71T-1M-JH8AWS E71T-9M-JH8AWS E71T-12M-JH8
400 (58) min.480 - 655 (70 - 95)
22 min.
27 (20) min. Not Specified
27 (20) min.Not Specified 27 (20) min.
480 - 620 (70 - 90) Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with 75%-80% Ar/balance CO2 505 - 555
(73 - 80)565 - 610 (82 - 88)
25 - 27 166 - 186 (123 - 137)
100 - 160 (74 - 118)
72 - 142 (53 - 105)
Note �This product contains micro-alloying elements. Additional information available upon request.
68281_145_232_ACG.indd 196 3/30/10 2:29 PM
[197]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 712A80Flux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %NiDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E71T-1M-JH8, E71T-9M-JH8AWS E71T-12M-JH8
0.12 max.
1.75 max. 0.90 max.
0.03 max.
0.03 max.
0.50 max.
8.0 max.1.60 max.
Typical Performance(3)
As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.40 - 1.53 0.31 - 0.36 0.01 0.01 0.32 - 0.38 4 - 8
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.77.08.38.9
10.2
(175)(225)(275)(325)(350)(400)
20-2521-2622-2722-2723-2824-29
125-155135-165150-180175-205190-220215-245
1.82.32.83.43.64.1
(4.0)(5.1)(6.3)(7.4)(8.0)(9.1)
1.62.02.52.93.23.6
(3.5)(4.5)(5.5)(6.5)(7.0)(8.0)
Flat & Horizontal
11.412.113.3
(450)(475)(525)
25-3126-3227-33
230-255250-280265-395
4.74.95.4
(10.3)(10.8)(12.0)
4.14.34.7
(9.0)(9.5)(10.4)
0.052 in (1.3 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.47.68.3
(150)(175)(200)(225)(250)(300)(325)
20-2521-2622-2723-2824-2925-3027-31
135-165150-180175-205200-230220-250240-270260-290
2.02.42.73.13.44.14.4
(4.5)(5.2)(6.0)(6.7)(7.5)(9.0)(9.7)
1.82.12.42.72.93.53.8
(3.9)(4.6)(5.2)(5.9)(6.5)(7.8)(8.5)
Flat & Horizontal
8.911.4
(350)(450)
28-3229-34
280-310315-345
4.76.1
(10.5)(13.5)
4.15.3
(9.1)(11.7)
1/16 in (1.6 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.47.6
(150)(175)(200)(225)(250)(300)
21-2622-2722-2824-2925-3026-31
185-215200-230220-250250-280270-300300-330
2.93.33.84.34.85.7
(6.3)(7.4)(8.4)(9.5)(10.5)(12.6)
2.52.93.33.74.25.0
(5.5)(6.4)(7.3)(8.2)(9.2)(11.0)
Flat & Horizontal
8.38.9
10.2
(325)(350)(400)
27-3228-3329-34
320-350350-380400-430
6.26.77.6
(13.7)(14.7)(16.8)
5.45.86.6
(11.9)(12.8)(14.6)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 197 3/30/10 2:29 PM
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UltraCore ® 712A80-HFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Offshore
�Heavy equipment
�Shipbuilding
�Pressure vessels
�Capable of producing low hydrogen weld deposits with impact toughness exceeding 27J(20ft•lbf)at-40°C(-40°F)
�Designed for welding with 75-80% Argon/ balance CO2 gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas75% - 80% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4
Key Features
E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH44YSA H54YS H5IV YMS H5E491T-12MJ H4, E491T-9MJ H4
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg) Plastic Spool (Foil Bag)in (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED031891
ED031893
ED031678ED031679ED031680
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E71T-1M-JH4AWS E71T-9M-JH4AWS E71T-12M-JH4
400 (58) min.480 - 655 (70 - 95)
22 min.
27 (20) min. Not Specified
27 (20) min.Not Specified 27 (20) min.
480 - 620(70 - 90)
Not Specified 27 (20) min.
Typical Performance(3)
As-Welded with 75%-80% Ar/balance CO2 490 - 570
(71 - 83)550 - 615 (80 - 89)
27 - 28 149 - 180 (111 - 133)
56 - 164 (41 - 121)
27 - 98 (20 - 72)
Note �This product contains micro-alloying elements. Additional information available upon request.
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UltraCore ® 712A80-HFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P %NiDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E71T-1M-JH4, E71T-9M-JH4AWS E71T-12M-JH4
0.12 max.
1.75 max. 0.90 max.
0.03 max.
0.03 max.
0.50 max.
4.0 max.1.60 max.
Typical Performance(3)
As-Welded with 75%-80% Ar/balance CO2 0.03 - 0.04 1.25 - 1.37 0.28 - 0.33 0.01 0.01 0.35 - 0.41 2 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
(175)(200)(250)(300)(350)(375)
21-2522-2623-2723-2824-2925-30
125-155135-165150-180175-205190-220215-235
1.82.12.63.13.63.9
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)
1.61.82.32.73.23.4
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)
Flat & Horizontal
10.812.112.7
(425)(475)(500)
26-3127-3228-33
230-260250-280260-290
4.44.95.2
(9.7)(10.8)(11.4)
3.84.34.5
(8.5)(9.5)(10.0)
0.052 in (1.3 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.75.76.46.97.6
(150)(185)(225)(250)(275)(300)
21-2522-2623-2724-2824-2924-30
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal
8.59.5
10.2
(335)(375)(400)
25-3126-3226-33
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.46.9
(150)(175)(200)(225)(250)(275)
22-2623-2724-2924-2924-3026-31
185-215195-225220-250250-280270-300300-330
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
27-3228-33
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
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[200] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Outershield ® 71 EliteFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Shipbuilding, barges and offshore platforms
�Heavy equipment
�Structural fabrication
�General fabrication
�Smooth arc transfer and low spatter
� Designed for welding with either 100% CO2 or 75-82% Argon/balance CO2 shielding gases
� Good bead appearance
�Fast freezing slag for out-of-position welding
�Meets AWS D1.8 seismic lot waiver requirements
Conformances
Shielding Gas100% CO275 - 82% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8
Key Features
E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
FEMA 353AWS D1.8
DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool60 lb (28 kg) Carton
33 lb (15 kg)Steel Spool
60 lb (27 kg)Coil
600 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED029418 ED029419
ED029201 ED029204 ED029206
ED029202 ED029205 ED029207 ED029387
Structural Welding Code Seismic Supplement
Note �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
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Outershield ® 71 EliteFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P
RequirementsAWS E71T-1C-H8, E71T-9C-H8 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.
Typical Performance(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.016 - 0.040 0.021 - 0.040
1.41 - 1.50 1.55 - 1.65
0.440 - 0.600 0.560 - 0.750
0.008 - 0.013 0.009 - 0.013
0.009 - 0.014 0.008 - 0.014
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
RequirementsAWS E71T-1C-H8AWS E71T-9C-H8
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
–
– 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
545 - 565585 - 595
(79 - 82)(85 - 87)
585 - 615625 - 630
(85 - 90)(91 - 92)
2825 - 28
74 - 8392 - 99
(55 - 61)(68 - 73)
58 - 6470 - 83
(43 - 47)(52 - 61)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(6)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
100% CO2 19 (3/4)
4.5 6.4 7.6 8.9
10.2 12.8 15.3
(175)(250)(300)(350)(400)(500)(600)
22-25 24-27 25-28 26-29 27-30 28-31 29-32
130 155 180 205 230 260 290
1.7 2.42.93.4 4.0 5.0 6.0
(3.8)(5.4)(6.4)(7.6)(8.7)(10.9)(13.1)
1.52.1 2.5 3.0 3.5 4.3 5.2
(3.3)(4.7)(5.6)(6.6)(7.6)(9.5)(11.4)
87 87 87 87 87 87 87
0.052 in (1.3 mm)DC+
100% CO2
19 (3/4)
3.8 5.1 6.4 7.6
10.2 12.8
(150)(200)(250)(300)(400)(500)
22-25 23-26 24-27 25-28 27-29 29-32
150 180 210 240 315 335
2.1 2.83.4 4.8 6.2 6.9
(4.6)(6.1)(7.6)(10.6)(13.7)(15.2)
1.8 2.4 3.0 4.1 5.4 6.0
(3.9)(5.2)(6.5)(9.1)(11.8)(13.1)
86 86 86 86 86 86
3/32 (2.4 mm) DC+
100% CO2
19 (3/4)
3.23.85.1 6.4 7.6
10.2
(125)(150)(200)(250)(300)(400)
22-25 23-26 23-27 24-28 25-29 28-32
190 205 240 290 325 400
2.42.8 3.84.7 5.6 7.5
(5.2)(6.2)(8.3)(10.3)(12.4)(16.5)
2.0 2.43.2 4.0 4.86.4
(4.4)(5.3)(7.0)(8.8)(10.5)(14.0)
85 85 85 85 85 85
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Outershield ® 71 SupremeFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Mining
�Offshore
�Bridge fabrication
�High strength fabrication
�Structural steel
�Designed to be used with either 100% CO2 or 75% Argon/25% CO2 gas
�Smooth, consistent arc performance
�The finished weld exhibits an extremely smooth bead appearance, even on out-of-position welds
Conformances
Shielding Gas75% Argon/25% CO2100% CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E491T-9C-H8, E491T-9M-H8
Key Features
E491T-9C-H8, E491T-9M-H8E491T-9-H8, E491T-9M-H8
AWS A5.20/A5.20M: 2005
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Spool
60 lb (27 kg)Coil
500 lb (227 kg)Accu-Trak® Drum
600 lb (272 kg)Accu-Trak® Drumin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED503040ED503041ED503042
ED503043ED503044ED503045
ED503046ED503047
ED503048
Note �This product is only sold in Canada.
�This product contains micro-alloying elements. Additional information available upon request.
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Outershield ® 71 SupremeFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E491T-9C-H8, E491T-9M-H8)
TYPICAL OPERATING PROCEDURES – All Position
Diameter, PolarityShielding Gas
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
100% CO2
22 (7/8) 4.4-12.7 (175-500) 22-28 125-260 2.0-5.2 (4.5-11.3) 1.8-4.6 (4.0-10.05) 89
0.052 in (1.3 mm), DC+
100% CO2
22 (7/8) 3.8-10.2 (150-400) 22-31 135-295 2.1-5.4 (4.6-12.0) 1.8-4.9 (4.0-10.07) 89
1/16 in (1.6 mm), DC+
100% CO2
22 (7/8) 3.8-8.9 (150-350) 23-31 135-365 2.9-6.7 (6.4-14.7) 2.5-5.9 (5.6-13.1) 89
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
MECHANICAL PROPERTIES(1) – As Required per CSA W48.06
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsCWB E491T-9-H8, E491T-9M-H8
400 (58) min. 490 (71) min.
22 min.
27 (20) min.
Test Results(3)
100% CO2
75%Ar/25% CO2
595 645
(86)(94)
640700
(93)(102)
2625
98119
(72)(88)
DEPOSIT COMPOSITION(1) – As Required per CSA W48.06
%C %Mn %Si %S %P %Ni
RequirementsCWB E491T-9-H8, E491T-9M-H8 0.18 max. 1.75 max. 0.90 max. 0.03 max. 0.80 max. 0.50 max.
Test Results(3)
100% CO2
75%Ar/25% CO2
0.040.03
1.431.64
0.430.68
0.010.01
0.010.01
0.020.02
%Cr %Mo %V %CuDiffusible Hydrogen
(mL/100g)
RequirementsCWB E491T-9-H8, E491T-9M-H8 0.20 max. 0.30 max. 0.08 max. 0.35 max. 8.0 max.
Test Results(3)
100% CO2
75%Ar/25% CO2
0.040.04
0.020.02
0.030.03
0.040.04
8.04.8
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Outershield ® 71MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All, except vertical down
�Bridge, ship, barge or offshore drilling rig construction
�General fabrication
�Machinery fabrication
�Structural fabrication
�Dual classified for both 100% CO2 and mixed gas
�Charpy V-Notch impact toughness tested to -40°C (-40°F)
�High travel speeds
�Spray like transfer with minimal spatter
�Rod based manufacturing for industry leading wire stiffness and feedability
Conformances
Shielding Gas100% CO275% Argon / 25% CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1C, E71T-9C
Key Features
E71T-1C-H16, E71T-9C-H163YSA H153YS H15III YMS H10SA3YH (CO2 only)E491T-9 H16, E491T-9M H16MIL-71T-1C, MIL-71T-1M
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS:Lloyd’s Register:DNV Grade:BV Grade:CWB/CSA W48-06:
MIL-E-24403/1:
Note��This product contains micro-alloying elements. Additional information available upon request.
[205]W E L D I N G C O N S U M A B L E S C A T A L O G
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Outershield ® 71MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E71T-1C, E71T-9C)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J
400 (58)
min.
485 (70)
min.
22
min.
27 (20) min.
–
27 (20) min.(a)
– 27 (20) min. 27 (20) min.(a)
Typical Performance(3)
As-Welded with 100% CO2 and 75% Ar/25% CO2
500 - 570 (72 - 83)
560 - 630 (81 - 91)
27 - 29
176 - 190
(130 - 140)
176 - 190
(130 - 140)130 - 163 (96 - 120)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P
RequirementsAWS E71T-1C-J / E71T-1M-J AWS E71T-9C-J / E71T-9M-J
0.18 max.
1.75 max.
0.90 max.
0.03 max.
0.03max.
Typical Performance(3)
As-Welded with 100% CO2 and 75% Ar/25% CO2 0.05-0.07 1.04-1.60 0.25-0.50 ≤ 0.01 < 0.01
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)Plastic Spool
25 lb (11 kg)Plastic Spool
33 lb (15 kg)Steel Spool
50 lb (23 kg)Coilin (mm)
0.0350.0450.0521/16
(0.9)(1.1)(1.3)(1.6)
ED026804 ED020836
ED026805 ED022659 ED022660 ED022661
ED030007 ED030008 ED030009
ED020844 ED020845 ED020846
Diameter 300 lb (136 kg)Speed-Feed® Reel
500 lb (227 kg)Accu-Trak® Drum
600 lb (272 kg)Speed-Feed® Reelin (mm)
0.0350.0450.0521/16
(0.9)(1.1)(1.3)(1.6) ED020848
ED027364 ED029778 ED029779 ED020851
(a)Electrodes with the optional supplemental designator “J” shall meet the minimum Charpy V-Notch impact energy requirement for its classification at a test temperature of 10*C lower than the test temperature for its classification.
[206] T H E L I N C O L N E L E C T R I C C O M P A N Y
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(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(6)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.035 in (0.9 mm)DC+
100% CO2 and75% Argon/25% CO2
19 (3/4)
5.1 6.4 7.6 8.9
10.2 12.7 15.2 17.8
(200) (250) (300) (350)(400) (500) (600) (700)
20-23 21-24 22-25 23-26 24-27 26-30 28-32 30-34
85100115130145170190210
1.31.61.92.2 2.5 3.13.8 4.4
(2.8)(3.5)(4.2)(4.9)(5.6)(6.9)(8.4)(9.8)
1.1 1.4 1.6 1.9 2.2 2.7 3.3 3.8
(2.4)(2.8)(3.4)(4.0)(4.6)(5.7)(7.1)(8.2)
8585868686868686
0.045 in (1.1 mm)DC+
100% CO2 and75% Argon/25% CO2
19 (3/4)
5.1 6.4 7.6 8.9
10.2 12.7 15.2 17.8
(200) (250) (300) (350) (400) (500) (600) (700)
23-26 24-27 25-28 26-29 27-30 28-31 30-33 32-35
155175190210225255285 315
2.12.6 3.1 3.6 4.2 5.2 6.37.3
(4.6)(5.8)(6.9)(8.0)(9.2)(11.5)(13.8)(16.0)
1.8 2.3 2.7 3.1 3.6 4.55.46.3
(4.0)(5.0)(5.9)(6.9)(7.9)(9.9)(11.9)(13.9)
83 84 84 84 84 84 85 85
0.052 in (1.3 mm) DC+
100% CO2 and75% Argon/25% CO2
19 (3/4)
3.8 5.1 6.4 7.6 8.9
11.4 12.7 15.2
(150) (200) (250) (300) (350) (450) (500) (600)
23-26 24-27 25-28 26-29 27-30 28-31 30-33 31-34
175205235260285330350390
2.12.8 3.4 4.1 4.8 6.26.9 8.3
(4.6)(6.1)(7.6)(9.1)(10.6)(13.7)(15.2)(18.2)
1.8 2.4 3.0 3.6 4.2 5.4 6.0 7.2
(3.9)(5.2)(6.5)(7.9)(9.2)(11.8)(13.2)(15.8)
81 83 83 84 84 85 85 85
1/16 in (1.6 mm) DC+
100% CO2 and75% Argon/25% CO2
19 (3/4)
3.2 3.8 5.1 6.4 7.6
10.2 12.7
(125) (150) (200) (250) (300) (400) (500)
24-27 24-27 25-28 26-29 27-30 30-33 34-37
195 215 250 290 320 385 440
2.4 3.0 3.94.95.97.99.8
(5.4)(6.5)(8.6)(10.8)(13.0)(17.3)(21.6)
2.1 2.5 3.3 4.2 5.0 6.7 8.4
(4.6)(5.5)(7.3)(9.2)(11.0)(14.7)(18.4)
82 82 83 83 84 84 84
Outershield ® 71MFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E71T-1C, E71T-9C)
[207]W E L D I N G C O N S U M A B L E S C A T A L O G
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Pipeliner ® G70MFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Hot, fill and cap pass welding on up to X70 grade pipe
�Hot, fill and cap pass welding on up to X70 grade pipe
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -40°C (-40°F)
�Q2 Lot® - Certificate showing actual depositchemistry available online
�High deposition rates
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas75 - 80% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Mild Steel, All PositionAWS E71T-1M-JH8, E71T-9M-JH8
Key Features
E71T-1M-JH8, E71T-9M-JH8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic SpoolVacuum Sealed Foil Bag
25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)
0.045 (1.1) ED030926 ED030927
Note �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® G70MFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E71T-1M-JH8, E71T-9M-JH8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %P
RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.18 max. 1.75 max. 0.90 max. 0.03 max.
Typical Performance(3)
As-Welded with 75-80% Ar/balance CO20.04 - 0.06 1.43 - 1.50 0.35 - 0.40 0.009 - 0.02
%S %NiDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E71T-1M-JH8, E71T-9M-JH8 0.03 max. 0.50 max. 8.0 max.
Typical Performance(3)
As-Welded with 75-80% Ar/balance CO20.01 - 0.02 0.34 - 0.36 4 - 8
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F)
RequirementsAWS E71T-1M-JH8, E71T-9M-JH8
400 (58) min.
485 (70) min.
22 min.
27 (20) min.
Typical Performance(3)
As-Welded with 75-80% Ar/balance CO2 550 - 580 (80 - 84) 635 - 655 (92 - 95) 25 - 27 119 -130 (88 - 96)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75-80% Ar/balance CO2 25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-5.4 (3.9-11.9)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9.
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UltraCore ® 70CFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
Flat & Horizontal
�Structural fabrication
�Heavy equipment
�Shipbuilding
�High deposition in the flat and horizontal positions
�Low fume generation rates
�Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 40-55 CFH
Mild Steel, Flat & HorizontalAWS E70T-1C-H8, E70T-9C-H8
Key Features
E70T-1C-H8, E70T-9C, E70T-9C-H8E492T-9 H8
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
CWB/CSA W48-06:FEMA 353:AWS D1.8:
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)
500 lb (226.8 kg)Accu-Trak® Drum
500 lb (226.8 kg)Speed-Feed® Drumin (mm)
1/165/643/32
(1.6)(2.0)(2.4)
ED032978ED032977ED032941
ED033064ED033065ED033066
Structural Welding Code Seismic Supplement
Note��This product contains micro-alloying elements. Additional information available upon request.
[210] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 70CFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E70T-1C-H8, E70T-9C-H8)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %PDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E70T-1C-H8AWS E70T-9C-H8
0.12 max.
1.75 max.
0.90 max.
0.03 max.
0.03 max.
8.0 max.
Typical Performance(3)
As-Welded with 100% CO2 0.04 - 0.05 1.46 - 1.59 0.54 - 0.59 ≤ 0.01 ≤ 0.01 5 - 8
TYPICAL OPERATING PROCEDURES – Flat & Horizontal
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
3.25.16.47.69.5
(125)(200)(250)(300)(375)
23-2724-2825-3027-3128-32
160-180215-235250-270270-290310-330
2.43.84.85.77.1
(5.3)(8.4)(10.5)(12.6)(15.7)
2.13.24.14.96.1
(4.7)(7.1)(9.0)(10.8)(13.5)
84 - 89
5/64 in (2.0 mm), DC+
100% CO2
25 (1)
3.24.45.76.47.68.3
(125)(175)(225)(250)(300)(325)
23-2724-2925-3026-3227-3329-34
220-240295-315355-375375-395410-430440-460
3.85.46.87.79.09.9
(8.4)(11.8)(15.0)(16.9)(19.8)(21.7)
3.24.65.96.57.88.7
(7.1)(10.1)(13.0)(14.3)(17.2)(19.0)
84 - 88
3/32 in (2.4 mm),DC+
100% CO2
25 (1)3.25.1
(125)(200)
26-3327-34
340-360490-510
5.48.6
(11.9)(19.0)
4.77.6
(10.3)(16.7)
87 - 89
31 (1 1/4)6.47.68.3
(250)(300)(325)
29-3531-3732-38
560-580620-640710-730
10.613.114.3
(23.3)(28.8)(31.5)
9.411.412.4
(20.8)(25.1)(27.2)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -40°C (-40°F)
Requirements(4)
AWS E70T-1C-H8AWS E70T-9C-H8
400 (58)
min.480 - 655 (70 - 95)
22
min.
27 (20)
min.27 (20)
min.
Typical Performance(3)
As-Welded with 100% CO2 485 - 520 (70 - 75) 555 - 590 (81 - 86) 28 - 30 47 - 72 (35 - 53) 28 - 47 (21 - 35)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
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UltraCore ® 75CFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Highly restrained joints
�Hard to weld base metals
�Thick steel sections in structural fabrication
�Heaving equipment
�Mining
�High deposition in the flat and horizontal positions
�H4 diffusible hydrogen levels
� Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 40-55 CFH
Mild Steel, Flat & HorizontalAWS E70T-5C-JH4
Key Features
E70T-5C-JH4E70T-5C-JH4E492T-5J H4
AWS A5.20/A5.20M: 2005ASME SFA-A5.20:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil (Vacuum Sealed Foil Bag)in (mm)
1/165/643/32
(1.6)(2.0)(2.4)
ED032974ED032975ED032940
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UltraCore ® 75CFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E70T-5C-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %PDiffusible Hydrogen
(mL/100g weld deposit)
Requirements(4)
AWS E70T-5C-JH4 0.12 max. 1.75 max. 0.90 max. 0.03 max. 0.03 max. 4.0 max.
Typical Performance(3)
As-Welded with 100% CO2 0.06 - 0.08 1.51 - 1.66 0.44 - 0.53 0.01 0.01 2 - 4
TYPICAL OPERATING PROCEDURES – Flat & Horizontal
Diameter, Polarity
Shielding GasCTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
1/16 in (1.6 mm), DC+
100% CO2
19-25(3/4-1)
5.16.4
7.628.89
10.1611.43
12.7
(200)(250)(300)(350)(400)(450)(500)
29-3431-3632-3733-3833-3834-3935-40
220-240260-280285-305325-345350-370375-395405-425
3.6-4.54.5-5.45.4-6.36.3-7.27.2-8.18.6-9.5
9.5-10.4
(8-10)(10-12)(12-14)(14-16)(16-18)(19-21)(21-23)
2.7-3.63.6-4.54.1-5.05.0-5.95.9-6.86.8-7.78.2-9.1
(6-8)(8-10)(9-11)(11-13)(13-15)(15-17)(18-20)
76-86
5/64 in (2.0 mm), DC+
100% CO2
25-32 (1-1 1/4)
5.16.4
7.628.89
10.16
(200)(250)(300)(350)(400)
29-3430-3532-3733-3834-39
285-305335-355380-400415-435455-475
5.4-6.36.8-7.78.2-9.1
9.5-10.410.9-11.8
(12 - 14)(15 - 17)(18 - 20)(21 - 23)(24 - 26)
4.5-5.45.4-6.46.8-7.78.2-9.1
9.5-10.4
(10-12)(12-14)(15-17)(18-20)(21-23)
82-86
3/32 in (2.4 mm),DC+
100% CO2
32 (1-3/8)
3.25.16.4
7.628.3
(125)(200)(250)(300)(325)
23-2827-3229-3431-3632-37
320-350435-455490-510580-600595-615
5.0-5.98.2-9.1
10.4-11.312.7-13.613.6-14.5
(11 - 13)(18 - 20)(23 - 25)(28 - 30)(30 - 32)
4.5-5.47.3-8.2
9.1-10.011.3-12.212.2-13.2
(10-12)(16-18)(20-22)(25-27)(27-29)
87-90
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E70T-5C-JH4
400 (58) min. 480 - 655 (70 - 95)
22 min.
27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 465 - 510 (68 - 74) 545 - 580 (79 - 84) 29 - 32 91 - 142 (67 - 105) 53 - 113 (39 - 83)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
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Outershield ® 70Flux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�Structural fabrication
�Barge fabrication
�Heavy fabrication
�Construction equipment
�High deposition in the flat and horizontal positions
�Designed for welding with 100% CO2 shielding gas
�Excellent bead wetting and low spatter
�Tolerates mild levels of surface contaminants
� Stiff wire for easy breaking
Conformances
Shielding Gas100% CO2
Flow Rate: 40-50 CFH
Mild Steel, Flat & HorizontalAWS E70T-1C, E70T-9C
Key Features
E70T-1C-H16, E70T-9C-H162YSAII YMS H15E492T-9 H16EN 758 T 46 0 R C3 / M3 H10MIL-70T-1C
AWS A5.20/A5.20M: 2005 & ASME SFA-A5.20:
ABS:DNV Grade:CWB/CSA W48-06:TUV:
MIL-E-24403/1:
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coil
600 lb (272 kg)Speed-Feed® Reel
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/165/643/32
(1.6)(2.0)(2.4)
ED012782 ED012785 ED012784
ED014588
ED014120 ED030262
Note �This product contains micro-alloying elements. Additional information available upon request.
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Outershield ® 70Flux-cored GAS-Shielded (FcAW-G) Wire
(AWS E70T-1C, E70T-9C)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.20/A5.20M: 2005
%C %Mn %Si %S %P
RequirementsAWS E70T-1C, E70T-9C 0.180 max. 1.75 max. 0.900 max. 0.030 max. 0.030 max.
Typical Performance(3)
As-Welded with 100% CO20.080 - 0.084 1.41 - 1.43 0.640 - 0.730 0.010 - 0.011 0.009 - 0.010
MECHANICAL PROPERTIES(1) – As Required per AWS A5.20/A5.20M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
RequirementsAWS E70T-1CAWS E70T-9C
400 (58)
min.
485 (70)
min.
22
min.
27 (20) min.
–
– 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 525 - 575 (76 - 83) 620 - 635 (90 - 92) 27 - 28 39 - 42 (29 - 31) 31 -34 (21 - 25)
Stress Relieved with 100% CO2
for1hr@621°C(1150°F) 525 (76) 555 (80) 27 - 28 27 (20) 24 (18)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
Shielding GasCTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
3.25.16.47.69.5
(125)(200)(250)(300)(375)
23-25 25-27 25-28 27-29 29-31
170 235 275 310 365
2.43.84.85.8 7.2
(5.3) (8.5)(10.6)(2.7)(15.9)
2.13.44.25.06.4
(4.6)(7.6)(9.2)(11.1) (14.0)
87 87 878788
5/64 in (2.0 mm), DC+
100% CO2
28 (1-1/8)
3.24.45.76.4 7.6 8.3
(125)(175)(225)(250)(300)(325)
23-26 26-28 27-29 29-31 30-32 31-33
250 350 375 400 450 470
3.85.46.97.7 9.2 9.9
(8.4)(11.8)(15.2)(16.9)(20.2)(21.9)
3.24.55.96.5 7.98.5
(7.0)(10.0)(13.0)(14.4)(17.4)(18.8)
83 85 86 86 86 86
3/32 in (2.4 mm),DC+
100% CO2
32 (1-1/4)
3.2 5.1 6.4 7.6 8.3
(125)(200)(250)(300)(325)
24-27 28-31 30-32 31-34 33-35
335 455 530 590 615
5.38.5
10.612.7 13.7
(11.7)(18.6)(23.3)(28.0)(30.3)
4.47.39.2
11.012.0
(9.8)(16.0)(20.2)(24.3)(26.4)
84 86 87 87 87
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 214 3/30/10 2:29 PM
[215]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 81Ni1A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All
�Bridge fabrication
�Weathering steels
�Offshore
��Structural fabrication
��NACE applications
�Capable of producing weld deposits with impact toughness exceeding 88 - 123 J (65 - 91 ft•lbf) at -40°C (-40°F)
� Designed for welding with 75-85% Argon/ balance CO2 shielding gas
�Premium arc performance and bead appearance
�Meets AWS D1.8 seismic lot waiver requirements
�ProTech® foil bag packaging
Conformances
Shielding Gas75% - 85% Argon/Balance CO2
Flow Rate: 40-50 CFH
Low Alloy, All PositionAWS E81T1-Ni1M-JH4
Key Features
E81T1-Ni1M-JH4E81T1-Ni1M-JH44YQ460SA H54Y46S H5IV 46MS H5E551T1-Ni1M-JH4 (E81T1-Ni1M-JH4)
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
FEMA 353 & AWS D1.8
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Plastic Spool (Foil Bag)in (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032206ED032279ED032207
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E81T1-Ni1M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2 545 - 595 (79 - 86) 595 - 640 (86 - 93) 24 - 28 107 - 142 (79 - 105) 88 - 123 (65 - 91)
Structural Welding Code Seismic Supplement
Notes��FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
��This product contains micro-alloying elements. Additional information available upon request.
[216] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 81Ni1A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E81T1-Ni1M-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
Requirements(4)
AWS E81T1-Ni1M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)
As-Welded with 75% Ar/25% CO20.04 - 0.05 1.26 - 1.36 0.25 - 0.29 0.006 - 0.009 0.005 - 0.008
%Ni %Mo %Cr %VDiffusible Hydrogen
(mL/100g weld deposit)
Requirements (4)
AWS E81T1-Ni1M-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO20.86 - 0.96 0.01 0.04 - 0.05 0.02 - 0.03 2 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
(175)(200)(250)(300)(350)(375)
22-2723-2824-2924-2925-3025-30
125-155135-165150-180175-205190-220215-235
1.82.12.63.13.63.9
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)
1.61.82.32.73.23.4
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)
Flat & Horizontal10.812.112.7
(425)(475)(500)
26-3127-3228-33
230-260250-280260-290
4.44.95.2
(9.7)(10.8)(11.4)
3.84.34.5
(8.5)(9.5)(10.0)
0.052 in (1.3 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.75.76.47.07.6
(150)(185)(225)(250)(275)(300)
22-2723-2823-2824-2924-2925-30
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
25-3126-3226-33
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.57.0
(150)(175)(200)(225)(250)(275)
22-2723-2824-2924-2925-3025-31
185-215195-225220-250250-280270-300300-330
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
26-3227-33
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
[217]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 81Ni1C-HFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�Bridge fabrication
�Weathering steels
�Offshore
�Structural fabrication
�NACE applications
�Capable of producing weld deposits with impact toughness exceeding 84 - 130 J (62-96ft•lbf)at-40°C(-40°F)
�Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�Meets AWS D1.8 seismic lot waiver requirements
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 40-50 CFH
Low Alloy, All PositionAWS E81T1-Ni1C-JH4
Key Features
E81T1-Ni1C-JH4E81T1-Ni1C-JH44YQ460SA H54Y46S H5IV Y46MS H5E551T1-Ni1C-JH4 (E81T1-Ni1C-JH4)
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
FEMA 353 & AWS D1.8
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Plastic Spool (Foil Bag)in (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032204ED032280ED032205
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E81T1-Ni1C-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 540 - 585 (78 - 84) 595 - 635 (86 - 91) 25 - 28 111 - 152 (82 - 112) 84 - 130 (62 - 96)
Structural Welding Code Seismic Supplement
Notes �FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.
�This product contains micro-alloying elements. Additional information available upon request.
68281_145_232_ACG.indd 217 3/30/10 2:29 PM
[218] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 81Ni1C-HFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E81T1-Ni1C-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
Requirements(4)
AWS E81T1-Ni1C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)
As-Welded with 100% CO20.04 - 0.05 1.24 - 1.34 0.27 - 0.31 0.006 - 0.007 0.007 - 0.009
%Ni %Mo %Cr %V Diffusible Hydrogen (mL/100g weld deposit)
Requirements (4)
AWS E81T1-Ni1C-JH4 0.80 - 1.10 0.35 max. 0.15 max. 0.05 max. 4.0max.
Typical Performance(3)
As-Welded with 100% CO20.88 - 0.99 0.01 0.04 - 0.05 0.02 - 0.03 3 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
(175)(200)(250)(300)(350)(375)
23-2824-2925-3025-3026-3126-31
125-155135-165150-180175-205190-220215-235
1.82.12.63.13.63.9
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)
1.61.82.32.73.23.4
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)
Flat & Horizontal10.812.112.7
(425)(475)(500)
27-3228-3329-34
230-260250-280260-290
4.44.95.2
(9.7)(10.8)(11.4)
3.84.34.5
(8.5)(9.5)(10.0)
0.052 in (1.3 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.75.76.47.07.6
(150)(185)(225)(250)(275)(300)
23-2824-2924-2925-3025-3026-31
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
26-3127-3227-34
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
75%-80% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.47.0
(150)(175)(200)(225)(250)(275)
24-2924-3025-3025-3126-3126-32
185-215195-225220-250250-280270-300290-320
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
27-3228-34
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 218 3/30/10 2:29 PM
[219]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 81Ni2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All
�Mining
�Offshore
��Bridge fabrication
��High strength fabrication
�Capable of producing weld deposits with impact toughness exceeding 41 - 89 J (30 - 66 ft•lbf) at -51°C (-60°F)
�Designed for welding with 75-85% Argon/ balance CO2 shielding gas
�Premium arc performance and bead appearance
�H4 diffusible hydrogen levels
�ProTech® foil bag packaging
Conformances
Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 40-55 CFH
Low Alloy, All PositionAWS E81T1-Ni2M-JH4
Key Features
E81T1-Ni2M-JH4E81T1-Ni2M-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4)
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:
ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Plastic Spool (Foil Bag)in (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032217ED032277ED032216
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
Requirements(4)
AWS E81T-1Ni2M-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with: 75% Ar/25% CO2 555 - 580 (80 - 84) 615 - 635 (89 - 92) 25 - 28 69 - 115 (51 - 85) 41 - 89 (30 - 66)
Note��This product contains micro-alloying elements. Additional information available upon request.
[220] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 81Ni2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E81T1-Ni2M-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S
Requirements(4)
AWS E81T1-Ni2M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO20.04 - 0.05 0.93 - 1.05 0.25 - 0.28 0.005 - 0.006
%P %Ni Diffusible Hydrogen (mL/100g weld deposit)
Requirements (4)
AWS E81T1-Ni2M-JH4 0.030 max. 1.75 - 2.75 4.0 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO20.006 - 0.008 2.01 - 2.13 3 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
(175)(200)(250)(300)(350)(375)
21-2622-2722-2723-2824-2924-29
125-155135-165150-180175-205190-220215-235
1.82.12.63.13.63.9
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)
1.61.82.32.73.23.4
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)
Flat & Horizontal10.812.112.7
(425)(475)(500)
25-3026-3127-32
230-260250-280260-290
4.44.95.2
(9.7)(10.8)(11.4)
3.84.34.5
(8.5)(9.5)(10.0)
0.052 in (1.3 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.75.76.47.07.6
(150)(185)(225)(250)(275)(300)
21-2622-2722-2723-2823-2824-29
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
24-3025-3125-32
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.47.0
(150)(175)(200)(225)(250)(275)
21-2721-2822-2923-3024-3124-32
185-215195-225220-250250-280270-300300-330
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
24-3225-33
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
[221]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 81Ni2C-HFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All, except vertical down
�Mining
�Offshore
�Bridge fabrication
�High strength fabrication
�Capable of producing weld deposits with impact toughness exceeding 54 - 84 J (40-62ft•lbf)at-51°C(-60°F)
� Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�H4 diffusible hydrogen levels
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 40-50 CFH
Low Alloy, All PositionAWS E81T1-Ni2C-JH4
Key Features
E81T1-Ni2C-JH4E81T1-Ni2C-JH43YSA H53YS H5III Y40MS H5E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4)
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Spoolin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032215ED032278ED032214
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
Requirements(4)
AWS E81T1-Ni2C-JH4 470 (68) min. 550-670 (80 - 100) 19 min. 27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with 100% CO2 555 - 600 (80 - 86) 615 - 650 (89 - 94) 26 - 28 76 - 111 (56 - 82) 54 - 84 (40 - 62)
Note �This product contains micro-alloying elements. Additional information available upon request.
68281_145_232_ACG.indd 221 3/30/10 2:29 PM
[222] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 81Ni2C-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E81T1-Ni2C-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S
Requirements(4)
AWS E81T1-Ni2C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max.Typical Performance(3)
As-Welded with 100% CO20.04 - 0.05 1.14 - 1.24 0.27 - 0.32 0.006 - 0.007
%P %Ni Diffusible Hydrogen (mL/100g weld deposit)
Requirements (4)
AWS E81T1-Ni2C-JH4 0.030 max. 1.75 - 2.75 4.0 max.Typical Performance(3)
As-Welded with 100% CO20.006 - 0.007 1.86 - 2.19 2 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
100% CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
10.8
(175)(200)(250)(300)(350)(375)(425)
23-2824-2925-3025-3026-3126-3127-32
125-155135-165150-180175-205190-220215-235230-260
1.82.12.63.13.63.94.4
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)
1.61.82.32.73.23.43.8
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)
Flat & Horizontal12.112.7
(475)(500)
28-3329-34
250-280260-290
4.95.2
(10.8)(11.4)
4.34.5
(9.5)(10.0)
0.052 in (1.3 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.84.75.76.47.07.6
(150)(185)(225)(250)(275)(300)
23-2824-2924-2925-3025-3026-31
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
26-3127-3227-34
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.84.45.15.76.4
(150)(175)(200)(225)(250)
24-2924-3025-3025-3126-31
185-215195-225220-250250-280290-320
2.93.33.84.34.8
(6.3)(7.4)(8.4)(9.5)(10.5)
2.52.93.33.74.2
(5.5)(6.4)(7.3)(8.2)(9.2)
Flat & Horizontal7.08.38.9
(275)(325)(350)
26-3227-3228-34
290-320320-350350-380
5.36.26.7
(11.6)(13.7)(14.7)
4.65.45.8
(10.1)(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
[223]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All, except vertical down
��High strength steels with 550 MPa (80 ksi) tensile strength
��Offshore
��Shipbuilding
�Capable of producing weld deposits with impact toughness exceeding 89 - 127 J (66 - 94 ft•lbf) at -40°C (-40°F)
�Designed for welding with 75-85% Argon/ balance CO2 shielding gas
�Premium arc performance and bead appearance
�H4 diffusible hydrogen levels
�ProTech® foil bag packaging
Conformances
Shielding Gas75% - 85% Argon/Balance CO2Flow Rate: 35 - 45 CFH
Low Alloy, All PositionAWS E81T1-K2M-JH4
Key Features
E81T1-K2M-JH4E81T1-K2M-JH44YQ460SA H54Y46S H5IV 46MS H5
AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Plastic Spoolin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032385ED032386ED032387
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2)
Tensile Strength Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS E81T1-K2M-JH4 470 (68) min. 550 - 690 (80 - 100) 19 min. 27 (20) min. 27 (20) min.
Typical Performance(3)
As-Welded with 75% Argon/25% CO2 535 - 550 (78 - 80) 585 - 605 (85 - 88) 26 - 27 117 -155 (86 - 114) 89 - 127 (66 - 94)
[224] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® 81K2A75-HFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E81T1-K2M-JH4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
Requirements(4)
AWS E81T1-K2M-JH4 0.15 max. 0.50 - 1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)
As-Welded with 75% Ar/25% CO2 0.04 - 0.05 0.98 - 1.09 0.25 - 0.28 0.006 - 0.009 0.005 - 0.008
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
Requirements (4)
AWS E81T1-K2M-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4 max.Typical Performance(3)
As-Welded with 75% Ar/25% CO2 1.40 - 1.63 0.03 - 0.04 0.01 - 0.02 0.02 - 0.03 2 - 4
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
(175)(200)(250)(300)(350)(375)
22-2723-2824-2924-2925-3025-30
125-155135-165150-180175-205190-220215-235
1.82.12.63.13.63.9
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)
1.61.82.32.73.23.4
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)
Flat & Horizontal10.812.112.7
(425)(475)(500)
26-3127-3228-33
230-260250-280260-290
4.44.95.2
(9.7)(10.8)(11.4)
3.84.34.5
(8.5)(9.5)(10.0)
0.052 in (1.3 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.75.76.46.97.6
(150)(185)(225)(250)(275)(300)
22-2723-2823-2824-2924-2925-30
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
25-3126-3226-33
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
75%-85% Ar/ balance CO2
25 (1)
All Position
86-88
3.84.45.15.76.46.9
(150)(175)(200)(225)(250)(275)
22-2723-2824-2924-2925-3025-31
185-215195-225220-250250-280270-300300-330
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
26-3227-33
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 75% Argon/25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
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UltraCore® 81K2C-HFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All
�High strength steels with 550 MPa (80 ksi) tensile strength
�Offshore
�Shipbuilding
�Capable of producing weld deposits with impact toughness exceeding 111 - 141 J (82-104ft•lbf)at-40°C(-40°F)
�Designed for welding with 100% CO2 shielding gas
�Premium arc performance and bead appearance
�H4 diffusible hydrogen levels
�ProTech® foil bag packaging
Conformances
Shielding Gas100% CO2Flow Rate: 35 - 45 CFH
Low Alloy, All PositionAWS E81T1-K2C-JH4
Key Features
E81T1-K2C-JH4E81T1-K2C-JH44YQ460SA H54Y46S H5IV 46MS H5
AWS A5.29/A5.29: 2005ASME SFA-A5.29:ABS:Lloyd’s Register:DNV Grade:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) Plastic Spoolin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED032388ED032389ED032390
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40° C (-40° F)
RequirementsAWS E81T1-K2C-J H4As-Welded with 100% CO2
470 (68)
min.
550 - 690 (80 - 100)
19
min.
27 (20)
min.
27 (20)
min.
Typical Performance(3)
As-Welded with 100% CO2 530 - 555 (77 - 80) 580 - 610 (84 - 88) 27 - 29 127 - 157 (94 - 116) 111 - 141 (82 - 104)
68281_145_232_ACG.indd 225 3/30/10 2:29 PM
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DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %S %P
Requirements(4)
AWS E81T1-K2C-JH4 0.15 max. 0.50-1.75 0.80 max. 0.030 max. 0.030 max.Typical Performance(3)
As-Welded with 100% CO2 0.04 1.08 - 1.15 0.23 - 0.31 0.005 - 0.009 0.005 - 0.009
%Ni %Cr %Mo %V Diffusible Hydrogen (mL/100g weld deposit)
Requirements (4)
AWS E81T1-K2C-JH4 1.00 - 2.00 0.15 max. 0.35 max. 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded with 100% CO2 1.30 - 1.62 0.03 - 0.05 0.01 - 0.02 0.01 - 0.02 2 - 3
UltraCore ® 81K2C-HFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E81T1-K2C-JH4)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(volts)Approx. Current
(amps)Melt-Off Rate Deposition Rate Efficiency
(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+
100% CO2
25 (1)
All Position
86-88
4.45.16.47.68.99.5
10.8
(175)(200)(250)(300)(350)(375)(425)
23-2824-2925-3025-3026-3126-3127-32
125-155135-165150-180175-205190-220215-235230-260
1.82.12.63.13.63.94.4
(4.0)(4.6)(5.7)(6.8)(8.0)(8.6)(9.7)
1.61.82.32.73.23.43.8
(3.5)(4.0)(5.0)(6.0)(7.0)(7.5)(8.5)
Flat & Horizontal12.112.7
(475)(500)
28-3329-34
250-280260-290
4.95.2
(10.8)(11.4)
4.34.5
(9.5)(10.0)
0.052 in (1.3 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.84.75.76.46.97.6
(150)(185)(225)(250)(275)(300)
23-2824-2924-2925-3025-3026-31
135-165150-180175-205200-230220-250240-270
2.02.53.13.43.74.1
(4.5)(5.5)(6.7)(7.5)(8.2)(9.0)
1.82.22.72.93.23.5
(3.9)(4.8)(5.9)(6.5)(7.2)(7.8)
Flat & Horizontal8.59.5
10.2
(335)(375)(400)
26-3127-3227-34
260-290280-310295-325
4.55.15.4
(10.0)(11.2)(12.0)
4.04.44.7
(8.7)(9.8)(10.4)
1/16 in (1.6 mm), DC+
100% CO2
25 (1)
All Position
86-88
3.84.45.15.76.46.9
(150)(175)(200)(225)(250)(275)
24-2924-3025-3025-3126-3126-32
185-215195-225220-250250-280270-300290-320
2.93.33.84.34.85.3
(6.3)(7.4)(8.4)(9.5)(10.5)(11.6)
2.52.93.33.74.24.6
(5.5)(6.4)(7.3)(8.2)(9.2)(10.1)
Flat & Horizontal8.38.9
(325)(350)
27-3228-34
320-350350-380
6.26.7
(13.7)(14.7)
5.45.8
(11.9)(12.8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
68281_145_232_ACG.indd 226 3/30/10 2:29 PM
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Outershield ® 91K2-HFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All, except vertical down
�For applications requiring high strength weld metal, such as HY-80, HSLA 80 and ASTM A710 steels
�Designed for welding with 75-95% Argon/ balance CO2 shielding gas
�Capable of producing weld deposits with tensile strength exceeding 620 MPa (90 ksi)
� Use on high strength, low alloy steel applications
�H8 diffusible hydrogen levels
Conformances
Shielding Gas75 - 95% Argon/Balance CO2Flow Rate: 35 - 45 CFH
Low Alloy, All PositionAWS E91T1-K2M-H8
Key Features
E91T1-K2M-H8E91T1-K2M-H8E91T1-K2M-H8
AWS A5.29/A5.29M: 2005ASME SFA-A5.29:ABS:
DIAMETERS / PACKAGING
Diameter 25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)
0.0450.0521/16
(1.1)(1.3)(1.6)
ED030975 ED030976 ED030977
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51° C (-60° F)
RequirementsAWS E91T1-K2M-H8
540 (78)
min.
620 - 760 (90 - 110)
17
min.
27 (20) min.
–
– 27 (20) min.
Typical Performance(3)
As-Welded with:
75% Ar/25% CO2 565 - 605 (82 - 88) 620 - 690 (90 - 100) 22 - 28 81 - 149 (60 - 110) 47 - 95 (35 - 70)
95% Ar/5% CO2 650 (94) 660 (96) 27 108 (80) 79 (58)
68281_145_232_ACG.indd 227 3/30/10 2:29 PM
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Outershield ® 91K2-HFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E91T1-K2M-H8)
TYPICAL OPERATING PROCEDURES
Diameter, Polarity
Shielding GasCTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.2 mm) DC+
75-95% Ar/ balance CO2
25 (1)
4.47.09.5
12.7 15.9
(175)(275)(375)(500)(625)
20-22 23-25 25-27 27-29 30-32
130 180 220 265 305
2.03.04.1 5.2 6.9
(4.3)(6.7)(9.1)(12.2)(15.2)
1.5 2.4 3.44.35.8
(3.4)(5.4)(7.4)(10.0)(12.7)
79 81 81 82 84
1/16 in (1.6 mm) DC+
75-95% Ar/ balance CO2
25 (1)
3.25.1 6.4 7.68.9
10.210.8
(125)(200)(250)(300)(350)(400)(425)
21-23 22-24 24-25 25-27 27-29 28-30 30-31
170 235 275 310 350 385 400
2.43.84.85.76.67.6 8.1
(5.3)(8.4)(10.5)(12.5)(14.6)(16.7)(17.8)
2.03.2 4.0 4.8 5.66.56.9
(4.3)(7.0)(8.8)(10.6)(12.4)(14.2)(15.2)
81 83 84 85 85 85 85
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Ni %Si %Mo
RequirementsAWS E91T1-K2M-H8 0.150 max. 0.500 -1.750 1.00 -2.00 0.800 max. 0.350 max.
Typical Results(3)
As-Welded with 75% Ar/25% CO2
As-Welded with 95% Ar/5% CO2
0.060 0.060
1.350 1.450
1.80 1.80
0.300 0.320
0.020 0.020
%P %S %Cr %V
RequirementsAWS E91T1-K2M-H8 0.030 max. 0.030 max. 0.150 max. 0.050 max.
Typical Results(3)
As-Welded with 75% Ar/25% CO2
As-Welded with 95% Ar/5% CO2
0.005 0.005
0.010 0.010
0.030 0.030
0.005 0.005
68281_145_232_ACG.indd 228 3/30/10 2:29 PM
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Pipeliner ® G80MFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All, except vertical down
�Hot, fill and cap pass welding of up to X80 grade pipe
�Hot, fill and cap pass welding of up to X80 grade pipe
�Charpy V-Notch impact toughness tested to -40°C (-40°F)
� Q2 Lot® - Certificate showing actual depositchemistry available online
�High deposition rates
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas75 - 80% Argon/Balance CO2Flow Rate: 40 - 50 CFH
Low Alloy, All PositionAWS E101T1-GM-H8
Key Features
E101T1-GM-H8E101T1-GM-H8
AWS A5.29/A5.29M: 2005ASME SFA-A5.29
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic SpoolVacuum Sealed Foil Bag
25 lb (11 kg) Plastic SpoolVacuum Sealed Foil Bagin (mm)
0.045 (1.1) ED031107 ED031486
Note �This product contains micro-alloying elements. Additional information available upon request.
68281_145_232_ACG.indd 229 3/30/10 2:30 PM
[230] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Pipeliner ® G80MFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E101T-GM-H8)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the elements listed. NOTE: This product contains micro-alloying elements. Additional information available upon request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %P %S
RequirementsAWS E101T1-GM-H8 Not Specified 1.75 min. 0.80 min. 0.03 max. 0.03 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2
0.03 - 0.04 1.70 - 1.79 0.37 - 0.41 0.015 - 0.017 0.008 - 0.012
%Ni(4) %Cr(4) %Mo(4) %V(4)
Diffusible Hydrogen(mL/100g weld deposit)
RequirementsAWS E101T1-GM-H8 0.50 min. 0.30 min. 0.20 min. 0.10 min. 8.0 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2 0.90 - 0.98 0.07 - 0.11 0.24 - 0.27 0.022 - 0.023 4 -7
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWDmm (in)
Wire Feed Speed Voltage (volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75-80% Ar/ balance CO2
25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (4.0-9.0)
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength(4) ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
RequirementsAWS E101T1-GM-H8
605 (88) min.
690 - 825 (100 - 120)
16 min.
Not Specified
Not Specified
Typical Performance(3)
As-Welded with 75% Ar/25% CO2 660 - 700 (95 - 102) 700 - 740 (102 - 107) 21 - 26 52 - 58 (44 - 64) 46 - 49 (34 - 36)
68281_145_232_ACG.indd 230 3/30/10 2:30 PM
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Pipeliner ® G90MFlux-cored GAS-Shielded (FcAW-G) Wire
Welding Positions
Typical Applications
All, except vertical down
�Hot, fill and cap pass welding of up to X80 grade pipe
�Hot, fill and cap pass welding of up to X80 grade pipe
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at -29°C (-20°F)
�Q2 Lot® - Certificate showing actual depositchemistry available online
�High stacking efficiency
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas75 - 80% Argon/Balance CO2
Flow Rate: 40 - 50 CFH
Low Alloy, All PositionAWS E111T1-K3M-JH4
Key Features
E111T1-K3M-JH4E111T1-K3M-JH4E111T1-K3MJ-H4
AWS A5.29/A5.29M: 2005ASME SFA-A5.29ABS:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic SpoolVacuum Sealed Foil Bag
33 lb (15 kg) Plastic SpoolVacuum Sealed Foil Bagmm (in)
1.21.3
(0.047)(0.052)
ED032860 ED032664
ED031931
MECHANICAL PROPERTIES(1) – As Required per AWS A5.29/A5.29M: 2005
Yield Strength(2) Tensile Strength ElongationCharpy V-Notch
J (ft•lbf)MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
RequirementsAWS E111T1-K3M-JH4
675 (98) min.
760 - 860 (110 - 125)
15 min.
27 (20) min.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2 760 - 825 (110 - 120) 795 - 860 (115 - 125) 19 - 22 56 - 85 (41 - 63)
Note �This product contains micro-alloying elements. Additional information available upon request.
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Pipeliner ® G90MFlux-cored GAS-Shielded (FcAW-G) Wire
(AWS E111T1-K3M-JH4)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD). NOTE: This product contains micro-alloying elements. Additional information available upon request.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.29/A5.29M: 2005
%C %Mn %Si %P %S
RequirementsAWS E111T1-K3M-JH4 0.15 max. 0.75 - 2.25 0.80 max. 0.030 max. 0.030 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2
0.05 - 0.07 1.45 - 1.70 0.21 - 0.28 0.01 - 0.02 0.01 - 0.02
%Ni %Cr %Mo %VDiffusible Hydrogen
(mL/100g weld deposit)
RequirementsAWS E111T1-K3M-JH4 1.25 - 2.60 0.15 max. 0.25 - 0.65 0.05 max. 4.0 max.
Typical Performance(3)
As-Welded with 75% Ar/25% CO2 1.80 - 2.22 0.03 - 0.06 0.50 - 0.61 0.02 2 - 3
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(4)
mm (in)Wire Feed Speed Voltage
(volts)
Approx. Current(amps)
Melt-Off Ratem/min (in/min) kg/hr (lb/hr)
1.2 mm (0.045 in)DC+
75-80% Ar/ balance CO2
25 (1) 4.4-10.2 (175-400) 23-30 130-275 1.8-4.1 (3.9-9.0)
1.3 mm (0.052)DC+
75-80% Ar/balance CO2
25 (1) 4.4-9.5 (175-375) 23-30 130-275 2.5-5.0 (5.5-11.0)
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SUBMERGED ARC
CONSUMABLESSAW
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Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available
700 Series Active Flux PaperBag
PlasticBag
SteelDrum
Lincolnweld® 760(EN 760 – S A MS 1; EN 760 – S A CS 1)
•Highly active flux for handling rust and mill scale•Helps resist porosity caused by arc blow•Slow freezing slag for good weld appearance
Lincolnweld® 761(EN 760 – S A MS 1; EN 760 – S A CS 1)
•Manganese alloying and carbon reducing flux designed to provide superior crack resistance•Slow freezing slag for a wide, flat weld•Excellent resistance to cracking in single pass applications
Lincolnweld® 780(EN 760 – S A AB 1; EN 760 – S A AR 1)
•Industry standard for submerged arc welding applications•Fast freezing slag for easy removal and minimized spilling
on circumferential welds•When paired with Lincolnweld® L-61 it is recommended
for up to three pass welding applications
Lincolnweld® 781(EN 760 – S A ZS 1)
•Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids•Recommended for high speed, limited pass welding on
clean plate and sheet steel
800 Series Neutral Flux PaperBag
PlasticBag
SteelDrum
Lincolnweld® 860(EN 760 – S A AB 1)
•Industry standard for submerged arc welding applications•Excellent operating characteristics in a variety of general
welding applications •Capable of producing weld deposits with impact toughness exceeding27J(20ft•lbf)at-40°C(-40°F)with Lincolnweld® L-61
Lincolnweld® 865(EN 760 – S A AR 1; EN 760 – S A AB 1)
•General purpose flux designed to weld butt joints and flat and horizontal fillets•When used with Lincolnweld® L-50 or L-61, it is capable of producing480MPa(70ksi)tensilestrengthafterstressrelief•Small loss of strength when used in the stress-relieved
condition
Lincolnweld® 880(EN 760 – S A AS 1; EN 760 – S A FB 1)
•Can be used for both joining and hardfacing welding•Optimal bead appearance when used with solid low alloy
steel electrodes with a minimum of 0.20% silicon•Use with both solid and flux cored wires
Lincolnweld® 880M(EN 760 – S A FB 1)
•A basic flux which features industry proven results in multiple pass applications•Recommended for welding with solid mild steel and low
alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes•Good deep groove slag removal
Selection Guidesubmerged arc
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Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available
800 Series Neutral Flux PaperBag
PlasticBag
Hermetically Sealed Pail
Lincolnweld® 882(EN 760 – S A AS 1; EN 760 – S A AS 2)
•Designed for a variety of welding applications and is known for providing consistent mechanical properties•Recommended for stainless steel welding and can be
paired with both mild and low alloy steel electrodes
Lincolnweld® 888(EN 760 – S A FB 1)
•Designed for use in critical applications•Recommended for joining mild steel and low alloy
steels in as-welded and stress-relieved applications•LowH4diffusiblehydrogenlevels
Lincolnweld® 8500(EN 760 - S A FB 1)
•Capable of providing impact properties necessary for thick weld joints from root to cap pass •Operates well on AC and multiple arcs with good
resistance to nitrogen porosity •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)
Lincolnweld® MIL800-H(EN 760 - S A CS 1; EN 760 - S A FB 1)
•Capable of providing industry leading H2 diffusible hydrogen levels•Designed for low temperature applications•Recommended for both single and multiple arc
welding of both butt and fillet welds
Special Neutral Flux PaperBag
PlasticBag
Hermetically Sealed Pail
Lincolnweld® 960(EN 760 - S A AB 1)
•Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets•Recommended for automatic and semiautomatic
submerged arc welding•A versatile, cost-effective flux that can be used with
many alloy systems
Lincolnweld® 980(EN 760 - S A AB 1; EN 60 - S A AR 1)
•Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding•Exceptional resistance to flash-through and porosity
caused by arc blow in a variety of applications•Especially high productivity when used with
Lincolnweld® LC-72 wire
Lincolnweld® WTX(EN 760 SA AB 1)
•Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications •Recommended for use with Lincolnweld® L-61
electrode on both longitudinal and circumferential seam welds •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)
Selection Guidesubmerged arc
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Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available
Flux for Seam Welding of Pipe PaperBag
PlasticBag
Hermetically Sealed Pail
Bulk Bag
Lincolnweld® 761-Pipe(EN 760 S A MS 1; EN 760 S A CS 1)
•Features the chemical composition of 761 with a particle size optimized for seam welding•Low-melting slag system produces wide flat welds
with superior resistance to cracks and pockmarking•Can handle up to 5 arcs or 5,000 amps
Lincolnweld® P223(EN 760 - S A AB 1)
•Industry standard for pipe welding on up to X80 grade pipe•Fast freezing and easily removable slag for excellent
bead profile•Can be used for welding with up to three arcs
Lincolnweld® SPX80(EN 760 SA AB 1)
•Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe •High speed welding capability for increased productivity•Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-51°C(-60°F)with Lincolnweld® LA-81
Lincolnweld® 995N(EN 760 - S A AB 1)
•A nitrogen limiting flux designed for seam welding of pipe•Recommended for automatic single pass welding
with up to five arcs•Produces welds with minimal buildup and good
penetration
High Performance / Alloy Flux PaperBag
PlasticBag
Hermetically Sealed Pail
Bulk Bag
Lincolnweld® AXXX-10 •An alloy flux designed to produce a 1% nickel-bearing weld deposit•Recommended for use on ASTM A533 Class 1 and
A588 weathering steels when combined with Lincolnweld® L-61
Lincolnweld® MIL800-HPNi(EN 760 - S A CS 1; EN 760 - S A FB 1)
•When used with Lincolnweld® LA-85 the nickel content will increase from a nominal 1% to a minimum 1%•Use on high performance steel applications, including
HPS70W or HPS100W•Capable of producing ultra low H2 diffusible hydrogen
levels on HPS steels
Selection Guidesubmerged arc
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Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel 1/16(1.6)
5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Lincolnweld® L-50(EM13K)
•A low carbon, medium manganese, medium silicon wire•Pair it with Lincolnweld® 980 flux for the best flux/wire
combination when semiautomatic submerged arc welding
Lincolnweld® L-56(EH11K)
•A low carbon, high manganese, very high silicon wire•Can be used with Lincolnweld® 800 series fluxes on weldsrequiring480MPa(70ksi)tensilestrengthinstress relieved conditions
Lincolnweld® L-60(EL12; EN 756: S 1)
•A low carbon, low manganese, low silicon general purpose electrode•Provides the lowest hardness and is best suited for
use with the Lincolnweld® 700 series of active fluxes
Lincolnweld® L-61(EM12K; EN 756: S 2Si)
•Industry standard for submerged arc welding applications•A low carbon, medium manganese, low silicon general
purpose submerged arc electrode
Lincolnweld® L-S3(EH12K; EN 756: S 3Si)
•A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld® 800 series of neutral fluxes •Capable of producing weld deposits with impact propertiesexceeding27J(20ft•lbf)at-62°C(-80°F)when used with Lincolnweld® 888, 8500, and MIL800-H neutral fluxes
Lincolnweld® LA-71(EM14K)
•A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium•Small addition of titanium allows deposits to be
stress-relieved with little loss of strength, even with extended stress relief times
Low Alloy 1/16(1.6)
5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Lincolnweld® L-70(EA1; EN 756: S 2Mo)
•A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds•A standard choice for pipe fabrication and other limited
pass applications
Lincolnweld® LA-75(ENi1K)
•A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes•Suitable for use in applications requiring less than
1% Ni wire composition
Selection Guidesubmerged arc
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Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Low Alloy 1/16(1.6)
5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Lincolnweld® LA-81(EG)
• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness
• Generally used in two run applications for arctic grade line pipe
Lincolnweld® LA-82(EF2)
• Designed especially for high strength applications• Recommended when over 620 MPa (90 ksi) tensile
strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition
Lincolnweld® LA-84(EF3; EN 756: S3 Ni1Mo)
• A nickel-bearing electrode with 1/2% molybdenum• Can be used for higher strength weldments where
impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) are required
Lincolnweld® LA-85(ENi5)
• A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels
• Capable of producing weld deposits exceeding 480-550 MPa (70-80 ksi) tensile strength in the as-welded and stress-relieved conditions
Lincolnweld® LA-90(EA3K)
• A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire
• Recommended for seam welding of pipe and for the general welding of high strength plate
Lincolnweld® LA-92(EB2R; EN 12070: Cr Mo1)
• Designed for welding 1 1/4% chromium, 1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping
• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)
Lincolnweld® LA-93(EB3R; EN 12070: Cr Mo2)
• Designed for high temperature applications such as pressure vessels and piping for 2 1/4% chromium, 1% molybdenum steels
• The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)
Lincolnweld® LA-100(EM2)
• A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80
• Delivers yield strength greater than 690 MPa (100 ksi)
Selection GuideSUBMERGED ARC
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Submerged Arc (SAW) Cored WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Mild Steel 5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincolnweld® LC-72(EC1)
•A cored wire designed to increase deposition rates 10-30% when used with 980 flux•Designed to provide optimal bead shape, penetration, and
slag removal in semiautomatic submerged arc welding
Low Alloy 5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincolnweld® LAC-B2(ECB2)
•A cored wire designed to weld with either single or tandem arcs using a neutral flux•Acost-effectivechoicewhenwelding11/4%chromium,
1/2% molybdenum steels where a low Bruscato factor (X-factor)isnotrequired
Lincolnweld® LAC-M2(ECM2)
•Capableofdelivering690MPa(100ksi)yieldstrengthwhenwelded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes
Lincolnweld® LAC-Ni2(ECNi2)
•A 2% nickel electrode used primarily in weathering steel applications •When used with 888 flux, it can produce impact properties exceeding27J(20ft•lbf)at-73ºC(-100°F)
Selection Guidesubmerged arc
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Lincolnweld ® 760submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-60, and L-61
�Single pass welding of mild steel
�Flat fillet welds with constant voltage power source
�Highly active flux for handling rust and mill scale
�Helps resist porosity caused by arc blow
�Slow freezing slag for good weld appearance
Product Information
Basicity Index: 0.8Density: 1.2 g/cm3
700 Series Active FluxEN 760 – S A MS 1; EN 760 – S A CS 1
Key Features
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys
Lincolnweld® 760 47 33 17 5 2 2 1 6 max.
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-60L-61
As-weldedAs-weldedAs-welded
440390410
(64)(57)(59)
550490530
(80)(71)(77)
303028
539869
(39)(72)(51)
-18-29-29
(0)(-20)(-20)
F7A0-EM13KF6A2-EL12
F7A2-EM12K
Packaging
50lb(22.7kg)PlasticBag ED032799
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submerged arc (saW) Flux
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Lincolnweld ® 761
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-60, and L-61For Low Alloy Steel Lincolnweld® L-70
�Single pass welding of mild steel
�Large fillets with constant current power sources
�Manganese alloying and carbon reducing flux designed to provide superior crack resistance
�Slow freezing slag for a wide, flat weld
�Excellent resistance to cracking in single pass applications
Product Information
Basicity Index: 0.8Density: 1.2 g/cm3
700 Series Active FluxEN 760 – S A MS 1; EN 760 – S A CS 1
Key Features
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 %FeO % Metal Alloys
Lincolnweld® 761 45 19 22 5 2 2 2 1 6 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-60L-61L-70
As-weldedAs-weldedAs-weldedAs-welded
480440480550
(69)(64)(70)(80)
590530590640
(85)(75)(85)(93)
29292824
45645458
(33)(47)(40)(43)
-29-29-29-18
(-20)(-20)(-20)(0)
F7A2-EM13K-H8F7A2-EL12
F7A2-EM12K-H8F9A0-EA1-G
Packaging
50lb(22.7kg)PlasticBag ED032765
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Lincolnweld ® 780submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-60 and L-61
�Single pass welding of mild steel
�Roundabouts with minimal spillage
�Horizontal position welding
� Industry standard for submerged arc welding applications
�Fast freezing slag for easy removal and minimized spilling on circumferential welds
�When paired with Lincolnweld® L-61 it is recommended for up to three pass welding applications
�Excellent bead shape and slag removal
�Good resistance to moisture contamination for reduced porosity
Product Information
Basicity Index: 0.7Density: 1.4g/cm3
700 Series Active FluxEN 760 – S A AB 1; EN 760 – S A AR 1
Key Features
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys
Lincolnweld® 780 9 16 2 11 2 45 1 9 6 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-60L-61
As-weldedAs-weldedAs-welded
520440530
(75)(64)(77)
600520600
(87)(76)(87)
273027
658846
(48)(65)(34)
-18-18-29
(0)(0)(-20)
F7A0-EM13KF7A0-EL12-H8
F7A2-EM12K-H8(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Packaging
50lb(22.7kg)Bag550lb(249.5kg)SteelDrum
ED019586ED032007
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Lincolnweld ® 781submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-60, and L-61For Low Alloy Steel Lincolnweld® L-70
�Single pass welding – on clean plate and sheetmetalupto48mm(3/16in)inthickness
�Hot water tanks, metal buildings and other applications requiring high speed welds
�Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids
�Recommended for high speed, limited pass welding on clean plate and sheet steel
�Good wetting action
Product InformationBasicity Index: 0.8Density: 1.5 g/cm3
700 Series Active FluxEN 760 – S A ZS 1
Key Features
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 %CaO % Metal Alloys
Lincolnweld® 781 21 17 14 5 2 4 21 12 1 3 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-60L-61L-70
As-weldedAs-weldedAs-weldedAs-welded
530460530590
(77)(67)(77)(85)
610550610660
(89)(80)(89)(96)
29292825
38423135
(28)(31)(23)(26)
-18-18-18-18
(0)(0)(0)(0)
F7A0-EM13KF7A0-EL12
F7A0-EM12KF9A0-EA1-G
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Packaging
50lb(22.7kg)Bag ED019587
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[244] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 860submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-56, L-60, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-75, LA-82, LA-85
�AASHTO Fracture Critical applications with Lincolnweld® L-61 wire
�Pipe and other double ending applications
�General purpose structural and multiple pass welds
�Storage tanks using L-61 or LA-85
�May be used in as-welded or stress-relieved applications
� Industry standard for submerged arc welding applications
�Excellent operating characteristics in a variety of general welding applications
�Capable of producing weld deposits with impacttoughnessexceeding27J(20ft•lbf) at-40°C(-40°F)withLincolnweld® L-61
Product Information
Basicity Index: 1.1Density: 1.4g/cm3
800 Series Neutral FluxEN 760 – S A AB 1
Key Features
Packaging
50lb(22.7kg)Bag ED019589
68281_233_288_ACG.indd 244 3/30/10 2:20 PM
[245]W E L D I N G C O N S U M A B L E S C A T A L O G
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Lincolnweld ® 860submerged arc (saW) Flux
(EN 760 – S A AB 1)
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-56L-56L-60L-61L-61L-S3LA-71LA-71L-70L-70LA-75LA-75LA-82LA-85
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-welded
Stress relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
430470440370410340500450400450430460410660520
(62)(68)(64)(54)(59)(49)(73)(65)(58)(65)(62)(66)(60)(96)(75)
520590570450500440590540520550520550540740600
(75)(86)(82)(65)(72)(64)(86)(78)(75)(80)(76)(80)(79)(107)(87)
302829343137283032283132302426
846180
13858
22252
1101195447
107995038
(62)(45)(59)(102)(43)(164)(38)(81)(88)(40)(35)(79)(73)(37)(28)
-29-29-29-29-40-46-29-29-29-29-29-29-29-40-40
(-20)(-20)(-20)(-20)(-40)(-50)(-20)(-20)(-20)(-20)(-20)(-20)(-20)(-40)(-40)
F7A2-EM13K-H8F7A2-EH11KF7P2-EH11K
F6A2-EL12-H8F7A4-EM12K-H8F6P5-EM12K-H8
F7A2-EH12KF7A2-EM14K-H8F7P2-EM14K-H8F7A2-EA1-A2-H8F7P2-EA1-A2-H8
F7A2-ENi1K-Ni1-H8F7P2-ENi1K-Ni1-H8F9A4-EF2-F2-H8E8A4-ENi5-Ni5-H8
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys
Lincolnweld® 860 19 11 17 12 2 32 2 2 3 max.
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[246] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 865submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-61, LA-71For Low Alloy Steel Lincolnweld® LA-75
�Butt joints and flat and horizontal fillets
�Pair with Lincolnweld® L-61 on A516 steels
�General purpose flux designed to weld butt joints and flat and horizontal fillets
�When used with Lincolnweld® L-50 or L-61, itiscapableofproducing480MPa(70ksi)tensile strength after stress relief
�Small loss of strength when used in the stress-relieved condition Product Information
Basicity Index: 1.0Density: 1.3 g/cm3
800 Series Neutral FluxEN 760 – S A AR 1; EN 760 – S A AB 1
Key Features
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys
Lincolnweld® 865 11 1 14 19 2 37 12 3 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-50L-61L-61LA-71LA-75LA-75
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
500440480450540520500
(72)(64)(70)(65)(78)(76)(73)
580550570550630600610
(84)(80)(83)(80)(91)(87)(88)
27302230262327
532885
117737779
(39)(21)(63)(86)(54)(57)(58)
-29-46-29-29-29-29-29
(-20)(-50)(-20)(-20)(-20)(-20)(-20)
F7A2-EM13K-H8F7P5-EM13K-H8F7A2-EM12K-H8F7P2-EM12K-H8F7A2-EM14K-H8F8A2-ENi1K-G-H8F8P2-ENi1K-G-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Packaging
50lb(22.7kg)Bag EDS27857
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submerged arc (saW) Flux
Lincolnweld ® 880
Recommended Wires
Typical Applications
For Low Alloy Steel Lincolnweld® LA-75, LA-90, LA-100, LAC-B2, LAC-M2, LAC-Ni2
�Applications requiring smooth bead appearance
�Hardfacing applications
�Can be used for both joining and hardfacing welding
�Optimal bead appearance when used with solid low alloy steel electrodes with a minimum of 0.20% silicon
�Use with both solid and flux cored wires Product Information
Basicity Index: 2.0Density: 1.4g/cm3
800 Series Neutral FluxEN 760 – S A AS 1; EN 760 – S A FB 1
Key Features
Packaging
50lb(22.7kg)Bag550lb(249.5kg)SteelDrum
ED027866 ED028322
FLUX COMPOSITION(1)
%SiO2 %MnO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys
Lincolnweld® 880 17 27 27 2 16 2 7 5 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
LA-75LA-90LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2
As-weldedAs-weldedAs-welded
Stress relieved(4)
As-weldedAs-welded
Stress relieved(3)
430540630480730460430
(62)(79)(92)(70)(106)(66)(63)
530640700590820540540
(77)(93)(101)(85)(119)(79)(78)
30282826182930
986153
13572140
95
(72)(45)(39)(100)(53)(103)(70)
-62-40-40-29-51-51-73
(-80)(-40)(-40)(-20)(-60)(-60) (-100)
F7A8-ENi1K-Ni1-H8F8A4-EA2K-A4-H8F9A4-EM2-M2-H8F8P2-ECB2-B2-H8
F11A6-ECM2-M2-H8F7A6-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
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[248] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 880Msubmerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-56, LA-71, L-S3For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-90, LA-92, LA-93, LA-100, LAC-B2, LAC-M2, LAC-Ni2
�Tandem arc applications for offshore fabrication
�Jobsrequiring480MPa(70ksi)tensilestrength after stress relief when used with L-56, L-S3, or LA-71
�A basic flux which features industry proven results in multiple pass applications
�Recommended for welding with solid mild steel and low alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes
�Good deep groove slag removal
�Excellent choice for single arc AC submerged arc welding
Product Information
Basicity Index: 3.3Density: 1.2 g/cm3
800 Series Neutral FluxEN 760 – S A FB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED031853
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[249]W E L D I N G C O N S U M A B L E S C A T A L O G
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Lincolnweld ® 880Msubmerged arc (saW) Flux
(EN 760 – S A FB 1)
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys
Lincolnweld® 880M 12 1 29 29 1 18 8 1 1 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-56L-56L-S3LA-71LA-71LA-75LA-85LA-85LA-90LA-90LA-92LA-93LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
Stress-relieved(4)
Stress-relieved(4)
As-weldedStress-relieved(4)
As-weldedAs-welded
Stress-relieved(3)
410480400400480430440520490580520460510680500760510480
(59)(69)(58)(58)(70)(63)(64)(76)(71)(84)(75)(66)(74)(98)(72)(110)(73)(69)
510580540510570550550610590680630570610730600820600570
(74)(85)(78)(74)(82)(80)(80)(88)(85)(99)(91)(82)(88)(106)(87)(119)(87)(83)
323132322931312427262828262525232228
263121158264143164167
57145
68145178214129144
8377
103
(194)(89)(116)(195)(105)(121)(123)(42)(107)(50)(107)(131)(158)(95)(106)(61)(57)(76)
-62-51-51-51-62-62-62-51-62-51-62-29-18-51-29-51-73-73
(-80)(-60)(-60)(-60)(-80)(-80)(-80)(-60)(-80)(-60)(-80)(-20)(0)(-60)(-20)(-60)(-100)(-100)
F7A8-EM13K-H8F7A6-EH11K-H8F7P6-EH11K-H8F7A6-EH12K-H8F7A8-EM14K-H8F7P8-EM14K-H8
F7A8-ENi1K-Ni1-H8F7A6-ENi5-Ni5-H8F7P8-ENi5-Ni5-H8F9A6-EA3K-A3-H8F8P8-EA3K-A3-H8F7P2-EB2R-B2-H8F7P0-EB3R-B3-H8F9A6-EM2-M2-H8F8P2-ECB2-B2-H8
F11A6-ECM2-M2-H8F7A10-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
68281_233_288_ACG.indd 249 3/30/10 2:20 PM
[250] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 882submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-56, L-60, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-75, LA-82, LA-85, LA-92, LA-93, LAC-Ni2
�Single wire or tandem welding
�Used for welding of stainless, mild and low alloy steel
�Excellent for multiple pass fillet welds
�Designed for a variety of welding applications and is known for providing consistent mechanical properties
�Recommended for stainless steel welding and can be paired with both mild and low alloy steel electrodes
�Smooth bead appearance
Product InformationBasicity Index: 1.6Density: 1.2 g/cm3
800 Series Neutral FluxEN 760 – S A AS 1; EN 760 – S A AS 2
Key Features
Packaging
50lb(22.7kg)Bag ED027859
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[251]W E L D I N G C O N S U M A B L E S C A T A L O G
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Lincolnweld ® 882submerged arc (saW) Flux
(EN 760 – S A AS 1; EN 760 – S A AS 2)
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys
Lincolnweld® 882 16 1 22 24 2 24 1 7 3 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-56L-56L-60L-61L-S3L-S3LA-71LA-71L-70LA-75LA-82LA-85LA-85LA-92LA-93LAC-Ni2LAC-Ni2
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
Stress-relieved(3)
As-weldedAs-weldedAs-welded
Stress-relieved(3)
Stress-relieved(4)
Stress-relieved(4)
As-weldedStress-relieved(3)
420500420370400410410480430450430660510500520610570500
(61)(73)(61)(54)(58)(60)(59)(69)(62)(65)(62)(95)(74)(73)(75)(88)(83)(73)
520600560460500520510570550550540740610590610700660600
(76)(87)(81)(67)(72)(76)(78)(82)(80)(80)(79)(108)(88)(86)(89)(101)(95)(87)
292830323128323132303226252627232025
1309247
207190130115
617076
1335688
10283214
72100
(96)(68)(35)(153)(140)(96)(85)(45)(52)(56)(98)(41)(65)(75)(61)(158)(53)(74)
-51-40-46-51-51-51-62-51-51-40-40-51-40-40-29-18-40-40
(-60)(-40)(-50)(-60)(-60)(-60)(-80)(-60)(-60)(-40)(-40)(-60)(-40)(-40)(-20)(0)(-40)(-40)
F7A6-EM13K-H8F7A4-EH11K-H8F7P5-EH11K-H8F6A6-EL12-H8
F7A6-EM12K-H8F7A6-EH12K-H8F7P8-EH12K-H8F7A6-EM14K-H8F7P6-EM14K-H8F7P4-EA1-A2-H8F7A4-ENi1K-Ni1-H8F10A6-EF2-F2-H8F7A4-ENi5-Ni5-H8F7P4-ENi5-Ni5-H8F7P2-EB2R-B2-H8F9P0-EB3R-B3-H8F8A4-ECNi2-Ni2-H8F7P4-ECNi2-Ni2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
68281_233_288_ACG.indd 251 3/30/10 2:20 PM
[252] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 888submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-56, L-S3, L-61, LA-71For Low Alloy Steel Lincolnweld®L-70,LA-75,LA-82,LA-84, LA-85, LA-90, LA-100, LAC-Ni2, LAC-M2, LAC-B2
�Excellent operation with multiple arcs
�Offshore
�Structural fabrication
�Shipbuilding
�Designed for deep groove slag removal in critical applications
�Recommended for joining mild steel and low alloy steels in as-welded and stress-relieved applications
�LowH4diffusiblehydrogenlevels
�Moisture resistant packaging
�Charpy V-Notch and CTOD test results available for most alloy systems Product Information
Basicity Index: 2.2Density: 1.3 g/cm3
800 Series Neutral FluxEN 760 – S A FB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED031596
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Lincolnweld ® 888Submerged Arc (SAW) Flux
(EN 760 – S A FB 1)
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %FeO %K2O % Metal Alloys
Lincolnweld® 888 18 1 27 25 2 19 5 1 2 3 max.
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-50L-56L-56L-61L-S3L-S3LA-71LA-71L-70L-70LA-75LA-82LA-82LA-84LA-84LA-85LA-85LA-90LA-100LAC-B2LAC-M2LAC-Ni2LAC-Ni2
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(4)
As-weldedAs-welded
Stress-relieved(3)
430370510410420480370520410510470470690600630580540500610690520860540480
(62)(53)(74)(59)(61)(70)(54)(75)(60)(74)(69)(68)(99)(87)(92)(84)(78)(72)(89)(100)(76)(124)(78)(70)
540510610540520570510610540600570580780700720670640590700760620930630580
(78)(74)(88)(79)(75)(83)(74)(89)(78)(87)(83)(84)(113)(102)(105)(98)(92)(86)(102)(111)(90)(135)(92)(84)
313229323133332832293131232523262627262524152027
122187
71118121
70165
68134
60126122
707977347976566182635664
(90)(138)(52)(87)(89)(52)(122)(50)(99)(45)(93)(90)(52)(58)(57)(25)(58)(56)(41)(45)(60)(46)(42)(47)
-62-62-51-62-51-62-62-51-62-40-40-62-62-51-62-51-51-51-51-40-40-62-62-73
(-80)(-80)(-60)(-80)(-60)(-80)(-80)(-60)(-80)(-40)(-40)(-80)(-80)(-60)(-80)(-60)(-60)(-60)(-60)(-40)(-40)(-80)(-80)(-100)
F7A8-EM13K-H4F6P8-EM13K-H4F8A6-EH11K-H4F7P8-EH11K-H4F7A6-EM12K-H4F7A8-EH12K-H4F6P8-EH12K-H4F7A6-EM14K-H4F7P8-EM14K-H4F7A4-EA1-A2-H4F7P4-EA1-A2-H4
F7A8-ENi1K-Ni1-H4F10A8-EF2-F2-H4F9P6-EF2-F2-H4F9A8-EF3-F3-H4F8P6-EF3-F3-H4
F8A6-ENi5-Ni5-H4F7P6-ENi5-Ni5-H4F9A6-EA3K-A3-H4F10A4-EM2-M2-H4F8P4-ECB2-B2-H8F12A8-ECG-G-H8
F8A8-ECNi2-Ni2-H8F7P10-ECNi2-Ni2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
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[254] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® 8500submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-56, L-61, L-S3, LA-71For Low Alloy Steel Lincolnweld® LA-82, LA-85, LA-90, LA-92
�Fabrication of offshore drilling platforms
�Multiple pass welding
�Single and multiple arc welding
�Capable of providing impact properties necessary for thick weld joints from root to cap pass
�Operates well on AC and multiple arcs with good resistance to nitrogen porosity
�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)
�CTOD data available for this flux with many alloy systems
Product Information
Basicity Index: 2.9Density: 1.3 g/cm3
800 Series Neutral FluxEN 760 - S A FB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED031854
Note �This product contains micro-alloying elements. Additional information available upon request.
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Lincolnweld ® 8500submerged arc (saW) Flux
(EN 760 - S A FB 1)
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-56L-56L-61L-S3LA-71LA-71LA-82LA-82LA-85LA-85LA-90LA-92
As-weldedAs-welded
Stress-relieved(3)
As-weldedAs-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(4)
430470430400460450420660610510500670550
(63)(68)(62)(58)(67)(66)(61)(95)(89)(74)(72)(97)(80)
520570540480570550520740700590590590640
(76)(82)(79)(70)(82)(80)(75)(108)(102)(86)(85)(85)(93)
32313331293032222429282426
129132151168
91155220
8783
15513484
209
(95)(97)(111)(124)(67)(115)(162)(64)(61)(114)(99)(62)(154)
-62-62-62-51-62-62-62-51-51-62-51-29-18
(-80)(-80)(-80)(-60)(-80)(-80)(-80)(-60)(-60)(-80)(-60)(-20)(0)
F7A8-EM13K-H8F7A8-EH11KF7P8-EH11K
F7A6-EM12K-H8F7A8-EH12K-H8F7A8-EM14K-H8F7P8-EM14K-H8F9A6-EF2-F2-H8F9P6-EF2-F2-H8
F8A8-ENi5-Ni5-H8F7P6-ENi5-Ni5-H8F9A2-EA3K-A3-H8F8P0-EB2-B2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O %TiO2 % Metal Alloys
Lincolnweld® 8500 13 1 30 24 2 19 8 1 1 1 max.
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Lincolnweld ® MIL800-Hsubmerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-S3, LA-71For Low Alloy Steel Lincolnweld® LA-75, LA-82, LA-85, LA-90, LA-93, LA-100
�HY-80 and HSLA-80 steels with Lincolnweld® LA-100 wire
�Horizontal and flat fillet welds
�Single and multiple arc welding
�High strength or highly restrained weldments where delayed cracking is a concern
�Capable of providing industry leading H2 diffusible hydrogen levels
�Designed for low temperature applications
�Recommended for both single and multiple arc welding of both butt and fillet welds
Product InformationBasicity Index: 3.2Density: 1.3 g/cm3
800 Series Neutral FluxEN 760 - S A CS 1; EN 760 - S A FB 1
Key Features
Packaging
50lb(22.7kg) Hermetically Sealed Pail ED020925
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Lincolnweld ® MIL800-Hsubmerged arc (saW) Flux
(EN 760 - S A CS 1; EN 760 - S A FB 1)
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-S3L-S3LA-71LA-71LA-75LA-82LA-82LA-85LA-85LA-90LA-90LA-93LA-100
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
Stress-relieved(4)
As-welded
500570570540560800740660630710690690780
(73)(64)(68)(61)(67)(102)(95)(82)(78)(90)(86)(84)(97)
610570570540560800740660630710690690780
(88)(82)(82)(79)(82)(116)(108)(95)(92)(103)(100)(99)(112)
27303032302125252626262325
76118163193156
9176
10883778434
107
(56)(87)(120)(140)(115)(67)(56)(80)(61)(57)(62)(25)(79)
-62-62-51-51-62-51-51-62-62-51-51-29-51
(-80)(-80)(-60)(-60)(-80)(-60)(-60)(-80)(-80)(-60)(-60)(-20)(-60)
F7A8-EH12K-H2F7P8-EH12K-H2F7A6-EM14K-H2F7P6-EM14K-H2
F7A8-ENi1K-Ni1-H2F10A6-EF2-F2-H2F10P6-EF2-F2-H2F8A8-ENi5-Ni5-H2F8P8-ENi5-Ni5-H2F9A6-EA3K-A3-H2F9P6-EA3K-A3-H2F9P2-EB3R-B3-H2F10A6-EM2-M2-H2
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys
Lincolnweld® MIL800-H 13 1 34 23 1 16 8 1 1 max.
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Lincolnweld ® 960submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-61, LA-71For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-93, LA-100
�Single and multiple pass welding
�Fillet and butt welds with unlimited plate thickness
�Can weld steel with heavy scale or rust when used with Lincolnweld® L-50 wire
�Weathering steels when used with Lincolnweld® LA-75 wire
�Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets
�Recommended for automatic and semiautomatic submerged arc welding
�A versatile, cost-effective flux that can be used with many alloy systems
�Can be used on A588 weathering steels when combined with Lincolnweld® LA-75
Product InformationBasicity Index: 1.1Density: 1.4g/cm3
Special Neutral FluxEN 760 - S A AB 1
Key Features
Packaging
50lb(22.7kg)Bag ED022412
AWS D1.8 and FEMA 353Approved when paired with the following wires:• 1/8in(3.2mm)Lincolnweld® L-61• 1/8in(3.2mm)Lincolnweld®LA-84• 1/8in(3.2mm)Lincolnweld® LA-85
Structural Welding Code Seismic Supplement
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Lincolnweld ® 960submerged arc (saW) Flux
(EN 760 - S A AB 1)
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-61LA-71LA-71LA-75LA-75LA-85LA-85LA-93LA-100
As-weldedAs-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedStress-relieved(3)
Stress-relieved(4)
As-welded
460420460420480420520500580680
(66)(61)(66)(61)(69)(61)(76)(73)(84)(99)
570520570540600550640610680740
(83)(75)(82)(79)(87)(80)(93)(88)(98)(108)
27322931302924252225
581254489765357396533
(43)(92)(32)(66)(56)(39)(42)(29)(48)(24)
-29-29-29-29-29-51-29-46-18-40
(-20)(-20)(-20)(-20)(-20)(-60)(-20)(-50)(0)(-40)
F7A2-EM13K-H8F7A2-EM12K-H8F7A2-EM14K-H8F7P2-EM14K-H8
F8A2-ENi1K-Ni1-H8F7P6-ENi1K-Ni1-H8
F8A2-ENi5-G-H8F7P5-ENi5-G-H8F9P0-EB3R-G-H8F10A4-EM2-G-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys
Lincolnweld® 960 21 10 21 10 2 31 1 1 3 max.
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Lincolnweld ® 980submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-50, L-61, LC-72For Low Alloy Steel Lincolnweld® LA-75, LAC-Ni2
�Semiautomatic, single and multiple pass submerged arc welding
�General purpose fabrication
�Fillet welds
�Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding
�Exceptional resistance to flash-through and porosity caused by arc blow in a variety of applications
�Especially high productivity when used with Lincolnweld® LC-72 wire
Product Information
Basicity Index: 0.6Density: 1.4g/cm3
Special Neutral FluxEN 760 - S A AB 1; EN 760 - S A AR 1
Key Features
Packaging
50lb(22.7kg)Bag ED027861
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-50L-61LC-72LA-75LAC-Ni2
As-weldedAs-weldedAs-weldedAs-weldedAs-welded
430430450510540
(63)(63)(65)(74)(79)
540530540600630
(78)(77)(78)(87)(91)
3131282825
43374361
110
(32)(27)(32)(45)(81)
-29-29-29-29-29
(-20)(-20)(-20)(-20)(-20)
F7A2-EM13K-H8F7A2-EM12K-H8
F7A2-EC1-H8F7A2-ENi1K-Ni1-H8F8A2-ECNi2-Ni2-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys
Lincolnweld® 980 11 14 2 12 2 47 7 4max.
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submerged arc (saW) Flux
Lincolnweld ® WTX
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70
�Wind tower base
�Wind tower door frame
�Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications
�Recommended for use with Lincolnweld® L-61 electrode on both longitudinal and circumferential seam welds
�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)
�Smooth bead profile to achieve excellent toe angles, tie-in, and bead appearance on interior and exterior applications
Product Information
BasicityIndex: 1.4Density: 1.2 g/cm3
Special Neutral FluxEN 760 SA AB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED032990
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61L-70
As-weldedAs-welded
430500
(63)(73)
540610
(78)(88)
3125
8446(62)(34)
-62-40
(-80)(-40)
F7A8-EM12K-H8F8A4-EA1-A3-H8
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %K2O %TiO2
Lincolnweld® WTX 21 9 23 13 2 25 5 1 2 1 1
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Lincolnweld ® 761-Pipesubmerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70
�Single and multiple arc welding
�Longitudinal seam welding of API grade pipe
�Spiral seam welding of API grade or water pipe
�Features the chemical composition of 761 with a particle size optimized for seam welding
�Low-melting slag system produces wide flat welds with superior resistance to cracks and pockmarking
�Can handle up to 5 arcs or 5,000 amps Product Information
Basicity Index: 0.8Density: 1.2 g/cm3
Flux for Seam Welding of PipeEN 760 S A MS 1; EN 760 S A CS 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED032797
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61L-70
As-weldedAs-welded
490550
(70)(80)
580640
(85)(93)
2824
5458(40)(43)
-29-18
(-20)(0)
F7A2-EM12K-H8F9A0-EA1-G
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %TiO2 %FeO % Metal Alloys
Lincolnweld® 761-Pipe 45 19 22 5 2 2 2 1 6 max.
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submerged arc (saW) Flux
Lincolnweld ® P223
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-56, L-61, LA-71, L-S3For Low Alloy Steel Lincolnweld® L-70, LA-90
�Pipe welding up to X80 grade pipe
�Two run welding applications for pipe fabrication
�Multiple pass welding for general construction
� Industry standard for pipe welding on up to X80 grade pipe
�Fast freezing and easily removable slag for excellent bead profile
�Can be used for welding with up to three arcsProduct Information
Basicity Index: 1.5Density: 1.2 g/cm3
Flux for Seam Welding of Pipe EN 760 - S A AB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag2600lb(1179kg)BulkBag
ED032764ED032767
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-56L-56L-61LA-71LA-71L-S3L-S3L-70LA-90
As-weldedStress-relieved(3)
As-weldedAs-welded
Stress-relieved(3)
As-weldedStress-relieved(3)
As-weldedAs-welded
500540430480410460410550630
(73)(65)(63)(69)(60)(67)(60)(80)(91)
620580530570540570540650720
(90)(84)(77)(83)(78)(82)(78)(94)(105)
303031293230322525
6866
126947688
1035360
(50)(49)(93)(69)(56)(65)(76)(39)(44)
-51-51-40-40-51-62-62-29-18
(-60)(-60)(-40)(-40)(-60)(-80)(-80)(-20)(0)
F7A6-EH11K-H8F7P6-EH11K-H8F7A4-EM12KF7A4-EM14K-H8F7P6-EM14K-H8F7A8-EH12K-H8F7P8-EH12K-H8
F8A2-EA1-A2F9A0-EA3K-G
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys
Lincolnweld® P223 23 4 21 21 2 20 4 2 1 1 3 max.
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[264] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® SPX80submerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-61
For Low Alloy Steel Lincolnweld® L-70, LA-81, LA-90
�Spiral pipe mills
�Two run welding applications
�Weld up to API X80 pipe
�Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe
�High speed welding capability for increased productivity
�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-51°C(-60°F)withLincolnweld® LA-81
� Smooth bead profile achieves optimal appearance on both inner and outer diameter welds
� Self-peeling slag allows for clean and easy slag removal for reliable non-destructive testing results
Product Information
Basicity Index: 1.3Density: 1.2 g/cm3
Flux for Seam Welding of PipeEN 760 SA AB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED032960
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[265]W E L D I N G C O N S U M A B L E S C A T A L O G
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Lincolnweld ® SPX80submerged arc (saW) Flux
(EN 760 SA AB 1)
AWS TEST RESULTS(1) - MULTI-PASS
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61L-70LA-90
As-WeldedAs-WeldedAs-Welded
430530610
(62)(77)(89)
543620720
(79)(89)(105)
312525
946839
(69)(50)(29)
-46-40-40
(-50)(-40)(-40)
F7A5-EM12K-H8F8A4-EA1-A4-H8F8A4-EA1-A4-H8
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %TiO2
Lincolnweld® SPX80 23 9 21 14 2 25 2 2 1 1
AWS TEST RESULTS(1) - TWO RUN
Flux/Wire Combination
SteelType
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61L-70L-70LA-81LA-81LA-90LA-90LA-90
A131A131X65X65X80X65X70X80
As-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-weldedAs-welded
460500560580630590580630
(67)(72)(82)(84)(92)(86)(85)(93)
600620650680690690700690
(87)(89)(94)(98)(101)(101)(102)(100)
3027262526242727
4538884311437
11372
(33)(28)(65)(32)(84)(27)(83)(53)
-18-40-40-40-51-51-40-40
(0)(-40)(-40)(-40)(-60)(-60)(-40)(-40)
F7TA0-EM12KF7TA4-EA1F8TA4G-EA1F9TA4G-EGF9TA6G-EG
F9TA6G-EA3KF9TA4G-EA3KF9TA4G-EA3K
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
68281_233_288_ACG.indd 265 3/30/10 2:20 PM
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Lincolnweld ® 995Nsubmerged arc (saW) Flux
Recommended Wires
Typical Applications
For Mild Steel Lincolnweld® L-61For Low Alloy Steel Lincolnweld® L-70, LA-81, LA-90
�Automatic, single pass welding
�Single or multiple arc welding
�High speed longitudinal seam welding on a range of pipe steels
�One side welding requiring impact properties
�A nitrogen limiting flux designed for seam welding of pipe
�Recommended for automatic single pass welding with up to five arcs
�Produces welds with minimal buildup and good penetration
�Capable of producing Charpy V-Notch test results required for arctic grade service
Product Information
Basicity Index: 1.3Density: 1.0 g/cm3
Flux for Seam Welding of PipeEN 760 - S A AB 1
Key Features
Packaging
50lb(22.7kg)PlasticBag ED032831
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61L-70LA-81LA-90
As-weldedAs-weldedAs-weldedAs-welded
430510590600
(63)(74)(96)(87)
540610660700
(79)(88)(96)(102)
29242625
83735854
(61)(54)(43)(40)
-40-29-29-29
(-40)(-20)(-20)(-20)
F7A4-EM12K-H8F8A2-EA1-A4F9A2-EG-G
F9A2-EA3K-G
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 %FeO %TiO2 % Metal Alloys
Lincolnweld® 995N 19 11 16 14 3 27 5 2 1 1 3 max.
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
68281_233_288_ACG.indd 266 3/30/10 2:20 PM
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submerged arc (saW) Flux
Lincolnweld ® AXXX-10
Recommended Wires
Typical Applications
For Low Alloy Lincolnweld® L-61
�Welding of A588 weathering steels and ASTM A533-Class 1
�An alloy flux designed to produce a 1% nickel-bearing weld deposit
�Recommended for use on ASTM A533 Class 1 and A588 weathering steels when combined with Lincolnweld® L-61
Product Information
Basicity Index: 1.0Density: 1.4g/cm3
High Performance / Alloy Flux
Key Features
Packaging
50lb(22.7kg)Bag ED027862
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
L-61 As-welded 460 (67) 570 (83) 30 85 (63) -40 (-40) F7A4-EM12K-Ni1-H8
FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 % Metal Alloys
Lincolnweld® AXXX-10 18 5 22 11 2 19 22 1 5 max.
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
Notes
�Since the alloy level in the weld deposit depends upon the arc voltage, and thus the arc length, always maintain a consistent arc voltage. If more flexibility in procedure is necessary, use 960 flux and LA-75 electrode.
68281_233_288_ACG.indd 267 3/30/10 2:20 PM
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Lincolnweld ® MIL800-HPNisubmerged arc (saW) Flux
Recommended Wires
Typical Applications
For Low Alloy Steel Lincolnweld® LA-75, LA-85, LA-100
�Bridge fabrication with HPS70W steel, when used with LA-85 wire
�Single or multiple wire arc welding
�Butt and fillet welds on low alloy steels
�When used with Lincolnweld® LA-85 the nickel content will increase from a nominal 1% to a minimum 1%
�Use on high performance steel applications, including HPS70W or HPS100W
�Capable of producing ultra low H2 diffusible hydrogen levels on HPS steels
Product Information
Basicity Index: 3.1Density: 1.3 g/cm3
High Performance / Alloy FluxEN 760 - S A CS 1; EN 760 - S A FB 1
Key Features
Packaging
50lb(22.7kg) Hermetically Sealed Pail ED028657
AWS TEST RESULTS(1)
Flux/Wire Combination
Weld Condition
Yield Strength(2)
Tensile Strength Elongation
(%)Charpy V-Notch
AWS Classification (A5.17/A5.23)MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F)
LA-75LA-85LA-100
As-weldedAs-weldedAs-welded
560600800
(81)(88)(116)
640690850
(93)(100)(123)
282523
145143
91
(107)(105)(67)
-51-40-40
(-60)(-40)(-40)
F8A6-ENi1K-G-H2F9A4-ENi5-G-H2F11A4-EM2-G-H2
FLUX COMPOSITION(1)
%SiO2 %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys
Lincolnweld® MIL800-HPNi 13 34 22 1 16 8 2 1 1 3 max.
(1)See test results disclaimer on pg. 9. (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
68281_233_288_ACG.indd 268 3/30/10 2:20 PM
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submerged arc (saW) electrode
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-50 0.06 - 0.16 0.90-1.40 0.35 - 0.75 0.030 0.030 0.35
Lincolnweld ® L-50
Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 865, 880M, 882, 888™, 8500, 960, 980, P223
�A low carbon, medium manganese, medium silicon wire
�Pair it with Lincolnweld® 980 flux for the best flux/wire combination when semiautomatic submerged arc welding
Mild Steel Solid ElectrodeAWS EM13K
Key Features
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
600 lb (272 kg)Speed Feed® Drum
1000 lb (453 kg)Speed Feed® Drum
1000 lb (453 kg)Accu-Trak® Drum
2200 lb (998 kg)Speed Feed® Stemin. (mm)
1/165/643/32
1/85/32
(1.6)(2.0)(2.4)(3.2)(4.0)
ED011317ED011335ED011328ED011323ED011332
ED011316ED011334ED011327ED011322ED011331
ED029083
ED032997
ConformancesEM13KMIL-70S-3
AWS A5.17/A5.17M: 1997MIL-E-23765/1D &1E:
(1)Single values are maximums.
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[270] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® L-56submerged arc (saW) electrode
Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, P223
�A low carbon, high manganese, very high silicon wire
�Can be used with Lincolnweld® 800 series fluxesforweldsrequiring480MPa(70ksi)tensile strength in stress relieved conditions
Mild Steel Solid ElectrodeAWS EH11K
Key Features ConformancesEH11KMIL-70S-6
AWS A5.17/A5.17M: 1997MIL-E-23765/1D & 1E:
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-56 0.06 - 0.15 1.40-1.85 0.80 - 1.15 0.030 0.030 0.35
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
500 lb (227 kg)Accu-Trak®
Drum
1000 lb (453 kg)
Speed Feed® Reel
1000 lb (453 kg)
Speed Feed® Drum
1000 lb (453 kg)
Accu-Trak® Drum
2200 lb (998 kg)
Speed Feed® Stemin. (mm)
1/165/643/32
1/85/32
(1.6)(2.0)(2.4)(3.2)(4.0)
ED011666ED011678ED011674ED011671EDS11677
ED029225EDS01631
ED030425ED030426ED028264
ED029085
ED032998ED032999
(1)Single values are maximums.
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[271]W E L D I N G C O N S U M A B L E S C A T A L O G
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submerged arc (saW) electrode
Lincolnweld ® L-60
Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 882
�A low carbon, low manganese, low silicon general purpose electrode
�Provides the lowest hardness and is best suited for use with the Lincolnweld® 700 series of active fluxes
Mild Steel Solid ElectrodeAWS EL12; EN 756: S 1
Key Features ConformancesEL12S 1MIL-EL12
AWS A5.17/A5.17M: 1997EN 756:MIL-E-23765/4:
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-60 0.04-0.14 0.25 - 0.60 0.10 0.030 0.030 0.35
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
600 lb (272 kg)Speed Feed® Drum
1000 lb (453 kg)Speed Feed® Drumin. (mm)
1/165/643/32
1/85/32
(1.6)(2.0)(2.4)(3.2)(4.0)
ED011762ED011752ED011743ED011758ED011749
EDS11760
EDS11741
ED011761ED011751ED011742ED011757ED011748
(1)Single values are maximums.
68281_233_288_ACG.indd 271 3/30/10 2:20 PM
[272] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® L-61submerged arc (saW) electrode
Recommended FluxesLincolnweld® 760, 761, 780, 781, 860, 865, 882, 888, 761-Pipe, P223, 960, 980, WTX, AXXX-10, 995N, SPX80
� Industry standard for submerged arc welding applications
�A low carbon, medium manganese, low silicon general purpose submerged arc electrode
�A good choice for a wide range of applications with single or multiple pass subarc welding
Mild Steel Solid ElectrodeAWS EM12K; EN 756: S 2Si
Key Features ConformancesEM12KS 2SiMIL-EM12K
AWS A5.17/A5.17M: 1997EN 756:MIL-E-23765/4:
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-61 0.05 - 0.15 0.80 - 1.25 0.10 - 0.35 0.030 0.030 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
300 lb (136 kg)Speed Feed® Reel
300 lb (136 kg)Speed Feed® Drum
600 lb (272 kg)Speed Feed® Drumin. (mm)
1/16 5/64 3/32 1/8 5/32 3/16
(1.6)(2.0)(2.4)(3.2)(4.0)(4.8)
ED011803ED011825ED011815ED011807ED011821ED011812
ED030412 ED030628
EDS11823EDS11813EDS11805EDS11819
Diameter 750 lb (340 kg)Speed Feed® Reel
1000 lb (453 kg)Speed Feed® Drum
2200 lb (998 kg)Speed Feed® Stemin. (mm)
1/16 5/64 3/32 1/8 5/32 3/16
(1.6)(2.0)(2.4)(3.2)(4.0)(4.8)
ED011826EDS11817EDS11809ED030012
ED011824ED011814ED011806ED011820ED011811
ED032973ED032972ED032994
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submerged arc (saW) electrode
Lincolnweld ® L-S3
�A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld® 800 series of neutral fluxes
�Capable of producing weld deposits with impactpropertiesexceeding27J(20ft•lbf) at-62°C(-80°F)whenusedwithLincolnweld® 888, 8500, and MIL800-H neutral fluxes
Mild Steel Solid ElectrodeAWS EH12K; EN 756: S 3Si
Key Features
Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, MIL800-H, P223
ConformancesEH12KS 3Si
AWS A5.17/A5.17M: 1997EN 756:
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %S %P %Cu
Lincolnweld® L-S3 0.06 - 0.15 1.50 - 2.0 0.25 - 0.65 0.025 0.025 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coilin. (mm)
1/85/32
(3.2)(4.0)
ED016767ED016248
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Lincolnweld ® LA-71submerged arc (saW) electrode
�A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium
�Small addition of titanium allows deposits to be stress-relieved with little loss of strength, even with extended stress relief times
�Widely used with neutral basic fluxes in both as-welded and post-weld heat treated conditions
Mild Steel Solid ElectrodeAWS EM14K
Key Features
Recommended FluxesLincolnweld® 860, 865, 880M, 882, 888, 8500, MIL800-H, 960, P223
ConformancesEM14KAWS A5.17/A5.17M: 1997
WIRE COMPOSITION(1) - As Required per AWS A5.17/A5.17M:1997
%C %Mn %Si %Ti %S %P %Cu
Lincolnweld® LA-71 0.06 - 0.19 0.90-1.40 0.35 - 0.75 0.03 - 0.17 0.025 0.025 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drumin. (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
ED011052ED011051ED011053
EDS30781EDS30782
68281_233_288_ACG.indd 274 3/30/10 2:20 PM
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submerged arc (saW) electrode
Lincolnweld ® L-70
�A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds
�A standard choice for pipe fabrication and other limited pass applications
Low Alloy Solid ElectrodeAWS EA1; EN 756: S 2Mo
Key Features
Recommended FluxesLincolnweld® 761, 781, 860, 882, 888, 995N, 761-Pipe, P223, SPX80
ConformancesEA1S 2MoMIL-EA1
AWS A5.23/A5.23M: 2007EN 756:MIL-E-23765/4:
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Mo %S %P %Cu
Lincolnweld® L-70 0.05 - 0.15 0.65 - 1.00 0.20 0.45-0.65 0.025 0.025 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drum
2200 lb (998 kg)Speed Feed® Stemin. (mm)
5/641/8
5/323/16
(2.0)(3.2)(4.0)(4.8)
ED012054ED012051ED012053ED012052
ED021192ED021193EDS21194
ED032971ED032970ED032996
68281_233_288_ACG.indd 275 3/30/10 2:20 PM
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Lincolnweld ® LA-75submerged arc (saW) electrode
�A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes
�Suitable for use in applications requiring less than 1% Ni wire composition
Low Alloy Solid ElectrodeAWS ENi1K
Key Features
Recommended FluxesLincolnweld® 860, 865, 880, 880M, 882, 888, MIL800-H, MIL800-HPNi, 960, 980
ConformancesENi1KAWS A5.23/A5.23M: 2007
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %S %P %Cu
Lincolnweld® LA-75 0.12 0.80-1.40 0.40-0.80 0.75 - 1.25 0.020 0.020 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drumin. (mm)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
ED011066ED011064ED011062ED011065
ED027225
ED027224
68281_233_288_ACG.indd 276 3/30/10 2:20 PM
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submerged arc (saW) electrode
Lincolnweld ® LA-81
�A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness
�Generally used in two run applications for arctic grade line pipe
� It can be used to weld up to API X90 grade pipe
Low Alloy Solid ElectrodeAWS EG
Key Features
Recommended FluxesLincolnweld® 995N, SPX80
ConformancesEGAWS A5.23/A5.23M: 2007
WIRE COMPOSITION - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Mo %Ti %B %Cu
Lincolnweld® LA-81(1) 0.05 1.2 0.2 0.50 0.1 0.01 0.20
(1)No AWS limits. Values are typical.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drum
2200 lb (998 kg)Speed Feed® Stemin. (mm)
1/85/323/16
(3.2)(4.0)(4.8)
ED023163 EDS31060ED032993ED032992ED032995
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[278] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Lincolnweld ® LA-82submerged arc (saW) electrode
�Designed especially for high strength applications
�Recommendedwhenover620MPa(90ksi)tensile strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition
Low Alloy Solid ElectrodeAWS EF2
Key Features
Recommended FluxesLincolnweld® 860, 882, 888, 8500, MIL800-H
Conformances
EF2AWS A5.23/A5.23M: 2007
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %Mo %S %P %Cu
Lincolnweld® LA-82 0.10 - 0.18 1.70-2.40 0.2 0.40-0.80 0.40-0.65 0.025 0.025 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coilin. (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
EDS30785ED026958ED026959
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submerged arc (saW) electrode
Lincolnweld ® LA-84
�A nickel-bearing electrode with 1/2% molybdenum
�Can be used for higher strength weldments where impact properties exceeding 27 J (20ft•lbf)at-62°C(-80°F)arerequired
�Suitable for use where consumables with less than 1% Ni are required
Low Alloy Solid ElectrodeAWS EF3; EN 756: S3 Ni1Mo
Key Features
Recommended FluxesLincolnweld® 860, 880M, 882, 888, P223, MIL800-H, MIL800-HPNi
Conformances
EF3S3 Ni1Mo
AWS A5.23/A5.23M: 2007EN 756:
DEPOSIT COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %Mo %S %P %Cu
Lincolnweld®LA-84 0.10 - 0.18 1.75 - 2.20 0.2 0.80 - 1.0 0.45-0.60 0.010 - 0.020 0.010 - 0.020 0.05 - 0.15
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drumin. (mm)
3/32 (2.4) ED031871 ED031872
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Lincolnweld ® LA-85submerged arc (saW) electrode
�A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels
�Capable of producing weld deposits with 480-550MPa(70-80ksi)tensilestrengthinthe as-welded and stress-relieved conditions
Low Alloy Solid ElectrodeAWS ENi5
Key Features
Recommended FluxesLincolnweld® 860, 880M, 882, 888, 8500, MIL800-H, MIL800-HPNi, 960
Conformances
ENi5AWS A5.23/A5.23M: 2007
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Ni %Mo %S %P %Cu
Lincolnweld® LA-85 0.12 1.20 - 1.60 0.05 - 0.30 0.75 - 1.25 0.10 - 0.30 0.025 0.020 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drumin. (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
ED023166ED023167ED023168ED023169
ED029965
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submerged arc (saW) electrode
Lincolnweld ® LA-90
�A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire
�Recommended for seam welding of pipe and for the general welding of high strength plate
Low Alloy Solid ElectrodeAWS EA3K
Key Features
Recommended FluxesLincolnweld® 880, 880M, 888, 8500, MIL800-H, 995N, P223, SPX80
Conformances
EA3KAWS A5.23/A5.23M: 2007
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Mo %S %P %Cu
Lincolnweld® LA-90 0.05 - 0.15 1.60 - 2.10 0.50 - 0.80 0.40-0.60 0.025 0.025 0.35
(1)Single values are maximums.
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
750 lb (340 kg)Speed Feed® Reel
1000 lb (453 kg)Speed Feed® Drumin. (mm)
1/165/643/32
1/85/32
(1.6)(2.0)(2.4)(3.2)(4.0)
ED013999ED011086ED011084EDS11083EDS11085 EDS01154 EDS01152
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Lincolnweld ® LA-92submerged arc (saW) electrode
�Designedforwelding11/4%chromium,1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping
�The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor(X-factor)
Low Alloy Solid ElectrodeAWS EB2R; EN 12070: Cr Mo1
Key Features
Recommended FluxesLincolnweld® 880M, 882, MIL800-H, 960
Conformances
EB2RCr Mo1
AWS A5.23/A5.23M: 2007EN 12070:
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coilin. (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
EDS30783EDS26960EDS26961
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Cr %Mo %S %P %Cu
Lincolnweld® LA-92 0.07 - 0.15 0.45-1.00 0.05 - 0.30 1.00 - 1.75 0.45-0.65 0.025 0.025 0.35
(1)Single values are maximums.
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submerged arc (saW) electrode
Lincolnweld ® LA-93
�Designed for high temperature applications such as pressure vessels and piping for 21/4%chromium,1%molybdenumsteels
�The AWS R designator denotes ultra low residuals which will result in a low Bruscatofactor(X-factor)
Low Alloy Solid ElectrodeAWS EB3R; EN 12070: Cr Mo2
Key Features
Recommended FluxesLincolnweld® 880M, 882, MIL800-H, 960
Conformances
EB3RCr Mo2
AWS A5.23/A5.23M: 2007EN 12070:
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coil
1000 lb (453 kg)Speed Feed® Drumin. (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
EDS30784EDS26962EDS26963
ED032185
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Cr %Mo %S %P %Cu
Lincolnweld® LA-93 0.05 - 0.15 0.40-0.80 0.05 - 0.30 2.25 - 3.00 0.90 - 1.10 0.025 0.025 0.35
(1)Single values are maximums.
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Lincolnweld ® LA-100submerged arc (saW) electrode
�A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80
� Delivers yield strength greater than 690MPa(100ksi)
�Low H2 hydrogen levels can be achieved when used with MIL800-H flux
Low Alloy Solid ElectrodeAWS EM2 & ER100S-G & ER110S-G
Key Features
Recommended FluxesLincolnweld® 880, 880M, 888, MIL800-H, MIL800-HPNi, 960
ConformancesEM2MIL-100S-1 or MIL-100S-2 (withMIL800-H)
AWS A5.23/A5.23M: 2007MIL-E-23765/2D & /2E:*
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)Coilin. (mm)
1/165/643/32
1/85/32
(1.6)(2.0)(2.4)(3.2)(4.0)
ED010996ED011002ED010999ED010998EDS11001
WIRE COMPOSITION(1) - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %Cr %Ni %Mo %Ti
Lincolnweld® LA-100 0.10 1.25 - 1.80 0.20 - 0.60 0.30 1.40-2.10 0.25 - 0.55 0.10
%Zr %Al %V %S %P %Cu
Lincolnweld® LA-100 0.10 0.10 0.05 0.015 0.010 0.25
(1)Single values are maximums.
*NAVSEATechnicalPublicationT9074-BC-GIB-010/0200
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submerged arc (saW) electrode
Lincolnweld ® LC-72
�A cored wire designed to increase deposition rates 10-30% when used with 980 flux
�Designed to provide optimal bead shape, penetration, and slag removal in semiautomatic submerged arc welding
Mild Steel Cored ElectrodeAWS EC1
Key Features
Recommended FluxesLincolnweld® 980
Conformances
EC1AWS A5.17/A5.17M: 1997
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coil
300 lb (136 kg)Speed Feed® Reel
600 lb (272 kg)Speed Feed® Reel
600 lb (272 kg)Speed Feed® Drumin. (mm)
5/643/32
(2.0)(2.4)
ED011099ED011098 EDS01186 EDS27184 EDS01187
DEPOSIT COMPOSITION - As Required per AWS A5.23/A5.23M:2007
%C %Mn %Si %S %P %Cu
Lincolnweld® LC-72(1) 0.15 1.8 0.9 0.035 0.035 0.35
(1)Limits are for weld metal deposited with a particular flux (Lincolnweld® 980 flux).
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Lincolnweld ® LAC-B2submerged arc (saW) electrode
�Designed to weld with either single or tandem arcs using a neutral flux
�Acost-effectivechoicewhenwelding11/4%chromium, 1/2% molybdenum steels where a lowBruscatofactor(X-factor)isnotrequired
Low Alloy Cored ElectrodeAWS ECB2
Key Features
Recommended FluxesLincolnweld® 880, 880M, 888
Conformances
ECB2AWS A5.23/A5.23M: 2007
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coil
600 lb (272 kg)Speed Feed® Drumin. (mm)
3/325/32
(2.4)(4.0)
ED010954ED010955
ED019581ED019582
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submerged arc (saW) electrode
Lincolnweld ® LAC-M2
�Capableofdelivering690MPa(100ksi) yield strength when welded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes
Low Alloy Cored ElectrodeAWS ECM2
Key Features
Recommended FluxesLincolnweld® 880, 880M, 888, MIL800-H
Conformances
ECM2AWS A5.23/A5.23M: 2007
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coilin. (mm)
3/325/32
(2.4)(4.0)
ED010981ED010982
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Lincolnweld ® LAC-Ni2submerged arc (saW) electrode
�A 2% nickel electrode used primarily in weathering steel applications
�When used with 888 flux, it can produce impactpropertiesexceeding27J(20ft•lbf) at-73ºC(-100°F)
Low Alloy Cored ElectrodeAWS ECNi2
Key Features
Recommended FluxesLincolnweld® 880, 880M, 882, 888, 980
Conformances
ECNi2AWS A5.23/A5.23M: 2007
DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)Coilin. (mm)
3/32 (2.4) ED010986
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STAINLESS &NICKEL
CONSUMABLES
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Stainless Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Red Baron® 308/308L-V MR(E308-15, E308L-15)
•Designed specifically for vertical down welding•Contains 20% chromium, 10% nickel•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 308L MR(E308L-16)
•Contains 20% chromium, 10% nickel•Resistance to intergranular corrosion•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 308/308H MR(E308-16, E308H-16)
•Contains 20% chromium, 10% nickel•Provides improved high temperature strength•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Blue Max® 308/308L AC-DC(E308-17, E308L-17)
•Spray type metal transfer •Low spatter •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 309/309L-V MR(E309-15, E309L-15)
•Contains 24% chromium, 13% nickel •High chromium level provides resistance to corrosion
and oxidation •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 309/309L MR(E309-16, E309L-16)
•Contains 24% chromium, 13% nickel•High chromium level provides resistance to corrosion
and oxidation•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Blue Max® 309/309L AC-DC(E309-17, E309L-17)
•Spray type metal transfer •Low spatter •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 316/316L-V MR(E316-15, E316L-15)
•Designed for vertical down welding of molybdenum bearing austenitic stainless steels •Contains 19% chromium, 12% nickel and over 2%
molybdenum •Controlled ferrite content for maximum crack resistance
Red Baron® 316/316L MR(E316-16, E316L-16)
•Contains 19% chromium, 12% nickel and over 2% molybdenum •Controlled ferrite content for maximum crack resistance•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Selection GuideStainleSS & nickel
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Stainless Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Blue Max® 316/316L AC-DC(E316-17, E316L-17)
•Substantial ferrite content for crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Red Baron® 310 MR(E310-16)
•Contains 25% chromium, 20% nickel •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Stainless MIG (GMAW) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 0.030(0.8)
0.035(0.9)
0.045(1.1)
1/16(1.6)
Blue Max® MIG 308LSi(ER308Si, ER308LSi)
•Superior corrosion and crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Blue Max® MIG 309LSi(ER309Si, ER309LSi)
•Superior corrosion and crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Blue Max® MIG 316LSi(ER316Si, ER316LSi)
•Undiluted weld metal is designed to contain considerable ferrite for high crack resistance •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
Blue Max® LNM 307 •Designed for joining dissimilar steels •7% Mn increases resistance to hot cracking •Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
(1)
Blue Max® LNM 347Si(ER347-Si)
•Designed for joining Ti or Nb (Cb) stabilized CrNi steels•Excellent resistance to intergranular corrosion and
oxidizing environments•Q2 Lot® - Certificate showing actual deposit chemistry
and calculated ferrite number (FN) available online
(1)
(1) Manufactured to 1.2 mm diameter.
Selection GuideStainleSS & nickel
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Stainless Gas-Shielded Flux-Cored (FCAW-G) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 0.045(1.1)
1/16(1.6)
UltraCore® FC 308L(E308LT0-1, E308LT0-4, E308T0-1, E308T0-4)
•Designed for flat and horizontal welding positions •For welding 304L and other common 18/8 stainless steels •Superior weld performance and enhanced operator appeal
UltraCore® FCP 308L(E308LT1-1, E308LT1-4, E308T1-1, E308T1-4)
•Designed for all-position welding •For welding 304L and other common 18/8 stainless steels •Superior weld performance and enhanced operator appeal
UltraCore® FC 309L(E309LT0-1, E309LT0-4, E309T0-1, E309T0-4)
•Designed for flat and horizontal welding positions•For welding dissimilar metals - stainless and mild or low alloy•Superior weld performance and enhanced operator appeal
UltraCore® FCP 309L(E309LT1-1, E309LT1-4, E309T1-1, E309T1-4)
•Designed for all-position welding •For welding dissimilar metals - stainless and mild or low alloy•Superior weld performance and enhanced operator appeal
UltraCore® FC 316L(E316LT0-1, E316LT0-4, E316T0-1, E316T0-4)
•Designed for flat and horizontal welding positions •For welding 1.5 – 3% Mo austenitic stainless steels•Superior weld performance and enhanced operator appeal
UltraCore® FCP 316L(E316LT1-1, E316LT1-4, E316T1-1, E316T1-4)
•Designed for all-position welding •For welding 1.5 – 3% Mo austenitic stainless steels•Superior weld performance and enhanced operator appeal
Stainless Submerged Arc (SAW) Solid WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 5/64(2.0)
3/32(2.4)
1/8(3.2)
5/32(4.0)
Blue Max® S308/308L(ER308, ER308L)
•Designed to be used primarily with basic fluxes•Balanced chromium and nickel levels provide enough
ferrite in the weld metal for high resistance to hot cracking
Blue Max® S309/309L(ER309, ER309L)
•Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit•Provides good resistance to hot cracking
Blue Max® S316/316L(ER316, ER316L)
•Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit•Provides good resistance to hot cracking
Selection GuideStainleSS & nickel
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Stainless Submerged Arc (SAW) FluxProduct Name& AWS Class Key Features Packaging Available
Stainless Steel PlasticBag
Hermetically Sealed Pail
Steel Drum
Blue Max® 2000 •Neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys•Produces sound welds with excellent slag removal and
bead appearance•Exhibits superior resistance to moisture pickup
Blue Max® 3000 •A chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer•Low dilution into the base material being surfaced•Achieves high alloy and low carbon content deposit even
in the first layer of cladding
Blue Max® 4000 •A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes
Lincolnweld® ST-100 •An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit•Formulated to compensate for the chromium in the wire
that is not recovered in the weld deposit•Slag removal characteristics are exceptionally good, even
on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal
Stainless TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 1/16(1.6)
3/32(2.4)
1/8(3.2)
Lincoln® ER308/308L(ER308, ER308L)
•Use on base metals of similar composition•Dual classification ensures the maximum carbon content is 0.03%
Lincoln® ER309/309L(ER309, ER309L)
•Use for welding similar alloys in wrought or cast form•Occasionally used for welding “18-8” base metals when severe
corrosion conditions exist or dissimilar metals
Lincoln® ER316/316L(ER316, ER316L)
•Use for welding similar alloys containing approximately 2% molybdenum•Use for high temperature service applications
Selection GuideStainleSS & nickel
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Stainless Metal-Cored (GMAW-C) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Stainless Steel 0.045(1.1)
Outershield® MC-409(EC-409)
•Designed for joining 409 stainless steel•Improved wetting action•Low spatter and minimal slag
(1) Manufactured to 1.2 mm diameter.
Selection GuideStainleSS & nickel
Nickel-Based ConsumablesProduct Name& AWS Class Key Features
Diameters Availablein (mm)
MIG (GMAW) Wire 0.040(1.0)
0.045(1.1)
1/16(1.6)
LNM NiCro 60/20(ERNiCrMo-3)
•Designed for joining nickel-based alloys for applications with both high and low temperatures
(1)
LNM NiCroMo 60/16(ERNiCrMo-4)
•Designed for welding CrMoW nickel alloys, such as C276•Weld deposits are extremely resistant to corrosive
environments including exposure to sulfuric acid and chlorides•For high temperature surfacing applications up to
1200°C (2192°F)
(1
Submerged Arc (SAW) Solid Wire 1/16(1.6)
3/32(2.4)
1/8(3.2)
LNS NiCro 60/20(ERNiCrMo-3)
•Designed for joining nickel-based alloys•Depending on the application, it is also suitable for
welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints
TIG (GTAW) Cut Lengths 1/16(1.6)
3/32(2.4)
1/8(3.2)
LNT NiCro 60/20(ERNiCrMo-3)
•Designed for joining nickel-based alloys for applications with both high and low temperatures
LNT NiCroMo 60/16(ERNiCrMo-4)
•Designed for welding CrMoW and nickel alloys•Weld deposits are extremely resistant to corrosive
environments including exposure to sulfuric acid and chlorides
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Red Baron ® 308/308L-V MRStick (SMaW) electrode
Welding Positions
Typical Applications
All
�304 and 304L stainless steels
�Common austenitic stainless steels referred to as “18-8” steels
�Designed specifically for vertical down welding
�Contains 20% chromium, 10% nickel
�Excellent for thin gauge materials and pipe
�Resistance to intergranular corrosion
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E308-15, E308L-15
Key Features
E308-15, E308L-15E308-15, E308L-15E308-15, E308L-15
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg)Easy Open Canin (mm) in (mm)
3/321/8
(2.4)(3.2)
1212
(300)(300)
ED025079ED025080
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308-15AWS E308L-15
Not SpecifiedNot Specified
550 (80) min.520 (75) min.
35 min.35 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded 455 (66) 625 (91) 44 8 - 10
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[296] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 308/308L-V MRStick (SMaW) electrode
(AWS E308-15, E308L-15)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E308L-15 0.04 max. 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.03 19.9 9.9 - 10.2 0.05 - 0.09 0.7 - 0.8
%Si %P %S %Cu
RequirementsAWS E308L-15 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.69 - 0.73 0.02 0.01 0.08
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)
DC+ 60 - 70 90 - 100
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E308-15 is 0.08% max. carbon.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[297]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 308L MRStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Type 302, 304 and 308 stainless steels
�A743 and A744 Type CF-8 cast material
�Contains 20% chromium, 10% nickel
�Controlled ferrite content for maximum crack resistance
�Resistance to intergranular corrosion
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E308L-16
Key Features
E308L-16E308L-16E308L-16E308L-16MIL-308L-16
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:MIL-E-22200/2:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED020388ED020389ED020390ED020391
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308L-16 Not Specified 520 (75) min. 35 min. Not Specified
Typical Performance(3)
As-Welded 370 - 420 (54 - 61) 540 - 595 (78 - 86) 50 - 55 8 - 9
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[298] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 308L MRStick (SMaW) electrode
(AWS E308L-16)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 70 60 - 100 90 - 140 120 - 185
AC 40 - 70 60 - 100 90 - 140 120 - 185
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E308-16 is 0.08% max. carbon.
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E308L-16 0.04 max. 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.02 - 0.03 19.5 - 19.8 9.7 - 10.3 0.04 - 0.13 0.6 - 0.9
%Si %P %S %Cu
RequirementsAWS E308L-16 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.29 - 0.36 0.03 0.02 0.10
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[299]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 308/308H MRStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
� 304H stainless steel
� A743 and A744 Type CF-8 cast materials
�Contains 20% chromium, 10% nickel
�Provides improved high temperature strength
�Resistance to intergranular corrosion
�Controlled ferrite content for maximum crack resistance
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E308-16, E308H-16
Key Features
E308-16, E308H-16E308-16, E308H-16 E308-16, E308H-16 E308-16, E308H-16MIL-308-16
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:MIL-E-22200/2:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED020397ED020398ED020399ED020400
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308-16AWS E308H-16
Not SpecifiedNot Specified
550 (80) min.550 (80) min.
35 min.35 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded 435 - 545 (63 - 79) 595 - 640 (86 - 93) 41 - 48 2 - 4
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[300] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 308/308H MRStick (SMaW) electrode
(AWS E308-16, E308H-16)
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 70 60 - 100 90 - 140 120 - 185
AC 40 - 70 60 - 100 90 - 140 120 - 185
(1Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9
Preferred polarity is listed first.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E308H-16 0.04 - 0.08 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.05 - 0.06 19.7 - 20.3 9.9 - 10.1 0.03 - 0.07 0.7 - 0.8
%Si %P %S %Cu
RequirementsAWS E308H-16 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.30 - 0.40 0.03 0.02 0.17
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[301]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® 308/308L AC-DCStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Common austenitic steels referred to as “18-8”
�304 and 304L stainless steel
�ASTM A743 or A744 Types CF-8 and CF-3
�Spray type metal transfer
�Low spatter
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E308-17, E308L-17
Key Features
E308-17, E308L-17E308-17, E308L-17E308-17, E308L-17
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube6 lb (2.7 kg) Carton
8 lb (3.6 kg) Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED031472ED025089
ED025090ED025091ED025092
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308-17AWS E308L-17
Not SpecifiedNot Specified
550 (80) min.520 (75) min.
35 min.35 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded 425 - 470 (62 - 68) 585 - 635 (85 - 92) 42 - 50 6 - 11
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[302] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® 308/308L AC-DCStick (SMaW) electrode
(AWS E308-17, E308L-17)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E308L-17 0.04 max. 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.03 20.0 - 20.5 9.7 - 9.9 0.20 0.6 - 0.7
%Si %P %S %Cu
RequirementsAWS E308L-17 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.56 - 0.77 0.03 0.02 0.22
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 80 75 - 110 95 - 150 130 - 200
AC 40 - 80 75 - 110 95 - 150 130 - 200
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E308-17 is 0.08% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[303]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 309/309L-V MRStick (SMaW) electrode
Welding Positions
Typical Applications
All
�Joining stainless steel to mild or low alloy steel
� Thin gauge materials and pipe
�Contains 24% chromium, 13% nickel
�High chromium level provides resistance to corrosion and oxidation
�Controlled ferrite content for maximum crack resistance
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E309-15, E309L-15
Key Features
E309-15, E309L-15E309-15, E309L-15E309-15, E309L-15
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Canin (mm) in (mm)
3/321/8
(2.4)(3.2)
1214
(300)(350)
ED025081ED025082
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E309-15AWS E309L-15
Not SpecifiedNot Specified
550 (80) min.520 (75) min.
30 min.30 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded 490 (71) 640 (93) 38 6 - 8
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[304] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 309/309L-V MRStick (SMaW) electrode
(AWS E309-15, E309L-15)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E309L-15 0.04 max. 22.0 - 25.0 12.0 - 14.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.03 23.6 - 23.9 13.6 - 13.8 0.03 - 0.05 0.7 - 1.0
%Si %P %S %Cu
RequirementsAWS E309L-15 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.74 - 0.82 0.02 0.01 0.06
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)
DC+ 60 - 70 90 - 100
AC 60 - 70 90 - 100
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E309-15 is 0.15% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 304 3/30/10 2:12 PM
[305]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 309/309L MRStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Joining stainless steel to mild or low alloy steel
�Contains 24% chromium, 13% nickel
�High chromium level provides resistance to corrosion and oxidation
�Controlled ferrite content for maximum crack resistance
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E309-16, E309L-16
Key Features
E309-16, E309L-16E309-16, E309L-16E309-16, E309L-16 E309-16, E309L-16MIL-309-16, MIL-309L-16
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:MIL-E-22200/2:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg)Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED020401ED020402ED020403ED020404
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E309-16AWS E309L-16
Not SpecifiedNot Specified
550 (80) min.520 (75) min.
30 min.30 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded 455 - 470 (66 - 68) 580 - 585 (84 - 85) 38 - 47 10 - 18
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[306] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 309/309L MRStick (SMaW) electrode
(AWS E309-16, E309L-16)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E309L-16 0.04 max. 22.0 - 25.0 12.0 - 14.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.02 - 0.04 23.9 - 24.5 12.6 - 13.2 0.05 - 0.09 1.0 - 1.5
%Si %P %S %Cu
RequirementsAWS E309L-16 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.33 - 0.38 0.03 0.02 0.09
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 70 60 - 100 90 - 140 120 - 185
AC 40 - 70 60 - 100 90 - 140 120 - 185
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E309-16 is 0.15% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[307]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® 309/309L AC-DCStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Joining stainless steel to mild or low alloy steel
�ASTM A240 Type 309S
�ASTM A743 or A744 Type CG-12
�Spray type metal transfer
�Low spatter
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E309-17, E309L-17
Key Features
E309-17, E309L-17E309-17, E309L-17E309-17, E309L-17E309-17, E309L-17
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED025093ED025094ED025095ED025096
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E309-17AWS E309L-17
Not SpecifiedNot Specified
550 (80) min.520 (75) min.
30 min.30 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded 455 - 490 (66 - 71) 585 - 620 (85 - 90) 37 - 45 7 - 11
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[308] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® 309/309L AC-DCStick (SMaW) electrode
(AWS E309-17, E309L-17)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E309L-17 0.04 max. 22.0 - 25.0 12.0 - 14.0 0.75 max. 0.5 - 2.5
Typical Performance(3) 0.02 - 0.04 23.5 - 24.0 13.0 - 13.5 0.05 - 0.09 0.7 - 0.9
%Si %P %S %Cu
RequirementsAWS E309L-17 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.72 - 0.77 0.03 0.01 0.17
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 80 75 - 110 95 - 150 130 - 200
AC 40 - 80 75 - 110 95 - 150 130 - 200
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E309-17 is 0.15% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 308 3/30/10 2:12 PM
[309]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 316/316L-V MRStick (SMaW) electrode
Welding Positions
Typical Applications
All
�Molybdenum bearing austenitic stainless steels
�Type 316 and 316L
�Designed for vertical down welding of molybdenum bearing austenitic stainless steels
� Contains 19% chromium, 12% nickel and over 2% molybdenum
�Controlled ferrite content for maximum crack resistance
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E316-15, E316L-15
Key Features
E316-15, E316L-15E316-15, E316L-15E316-15, E316L-15E316-15, E316L-15
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Canin (mm) in (mm)
3/321/8
(2.4)(3.2)
1214
(300)(350)
ED025087ED025088
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E316-15AWS E316L-15
Not SpecifiedNot Specified
520 (75) min.490 (70) min.
30 min.30 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded 470 (68) 620 (90) 38 4 - 12
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[310] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 316/316L-V MRStick (SMaW) electrode
(AWS E316-15, E316L-15)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E316L-15 0.04 max. 17.0 - 20.0 11.0 - 14.0 2.0 - 3.0 0.05 - 2.5
Typical Performance(3) 0.02 18.6 - 19.3 12.0 - 12.4 2.2 - 2.6 0.7
%Si %P %S %Cu
RequirementsAWS E316L-15 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.72 - 0.74 0.02 0.01 0.24
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)
DC+ 60 - 70 90 - 100
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E316-15 is 0.08% max. carbon.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[311]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 316/316L MRStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Molybdenum bearing austenitic stainless steels
�Type 316 and 316L
�Contains 19% chromium, 12% nickel and over 2% molybdenum
�Controlled ferrite content for maximum crack resistance
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E316-16, E316L-16
Key Features
E316-16, E316L-16E316-16, E316L-16E316-16, E316L-16 E316L-16MIL-316-16MIL-316L-16
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:ABS:CWB/CSA W48-06:MIL-E-22200/2:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg)Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED025083ED025084ED025085ED025086
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E316-16AWS E316L-16
Not SpecifiedNot Specified
520 (75) min.490 (70) min.
30 min.30 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded 425 - 450 (62 - 65) 560 - 585 (81 - 85) 40 - 54 8 - 13
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[312] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 316/316L MRStick (SMaW) electrode
(AWS E316-16, E316L-16)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E316L-16 0.04 max. 17.0 - 20.0 11.0 - 14.0 2.0 - 3.0 0.05 - 2.5
Typical Performance(3) 0.03 - 0.04 18.7 - 19.2 11.4 - 12.1 2.2 - 2.4 0.7 - 0.9
%Si %P %S %Cu
RequirementsAWS E316L-16 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.29 - 0.39 0.02 0.02 0.26
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 70 60 - 100 90 - 140 120 - 185
AC 40 - 70 60 - 100 90 - 140 120 - 185
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E316-16 is 0.08% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[313]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® 316/316L AC-DCStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�316 and 316L stainless steel
�ASTM A240 Type 316 and 316L
�ASTM A743 or A744 Types CF-8M and CF-3M
� For joining extra low carbon molybdenum bearing austenitic stainless steels
�Substantial ferrite content for crack resistance
� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E316-17, E316L-17
Key Features
E316-17, E316L-17E316-17, E316L-17E316-17, E316L-17
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
5/323/16
(2.4)(3.2)(4.0)(4.8)
12141414
(300)(350)(350)(350)
ED025097ED025098ED025099ED025100
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E316-17AWS E316L-17
Not SpecifiedNot Specified
520 (75) min.490 (70) min.
30 min.30 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded 469 (68) 586 (85) 45 13
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[314] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® 316/316L AC-DCStick (SMaW) electrode
(AWS E316-17, E316L-17)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C(4) %Cr %Ni %Mo %Mn
RequirementsAWS E316L-17 0.04 max. 17.0 - 20.0 11.0 - 14.0 2.0 - 3.0 0.05 - 2.5
Typical Performance(3) 0.03 19.1 - 19.7 11.6 - 12.7 2.1 - 2.4 0.8 - 1.0
%Si %P %S %Cu
RequirementsAWS E316L-17 1.00 max. 0.04 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.61 - 0.72 0.02 0.01 0.26
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 80 75 - 110 95 - 150 130 - 200
AC 40 - 80 75 - 110 95 - 150 130 - 200
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for E316-17 is 0.08% max. carbon.
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[315]W E L D I N G C O N S U M A B L E S C A T A L O G
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Red Baron ® 310 MRStick (SMaW) electrode
Welding Positions
Typical Applications
All, except vertical down
�Types 310S and 310H wrought materials
�A743 type CK-20 cast materials
�Buffer layers and dissimilar steels
�Contains 25% chromium, 20% nickel
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
StainlessAWS E310-16
Key Features
E310-16E310-16E310-16
AWS A5.4/A5.4M: 2006ASME SFA-A5.4:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg)Easy Open Can
10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
(2.4)(3.2)
1214
(300)(350)
ED020410ED020411
MECHANICAL PROPERTIES(1) – As Required per AWS A5.4/A5.4M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E310-16 Not Specified 550 (80) min. 30 min. Not Specified
Typical Performance(3)
As-Welded 420 - 435 (61 - 63) 620 - 640 (90 - 93) 39 - 46 0
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[316] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Red Baron ® 310 MRStick (SMaW) electrode
(AWS E310-16)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.4/A5.4M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS E310-16 0.08 - 0.20 25.0 - 28.0 20.0 - 22.5 0.75 max. 1.0 - 2.5
Typical Performance(3) 0.12 - 0.14 25.9 - 26.6 21.4 - 22.0 0.05 - 0.07 2.0 - 2.1
%Si %P %S %Cu
RequirementsAWS E310-16 0.75 max. 0.03 max. 0.03 max. 0.75 max.
Typical Performance(3) 0.45 - 0.54 0.02 <0.01 0.06
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3/32 in
(2.4 mm)1/8 in
(3.2 mm)
DC+ 40 - 70 60 - 100
AC 40 - 70 60 - 100
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9
Preferred polarity is listed first.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 316 3/30/10 2:12 PM
[317]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® MIG 308LSiMiG (GMaW) Wire
Welding Positions
Typical Applications
All
�For joining 304 or 304L and other common “18-8” austenitic stainless steel grades
� ASTM A743, A744 Types CF-8 & CF-3
�Superior corrosion and crack resistance
� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding GasShort Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / 2% Oxygen
StainlessAWS ER308Si, ER308LSi
Key Features
ER308Si, ER308LSi ER308Si, ER308LSi ER308Si, ER308LSiER308LSi
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0300.0350.0451/16
(0.8)(0.9)(1.1)(1.6)
ED023961ED019292ED019293ED019294
ED029768ED029769
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER308Si, ER308LSi Not Specified
Test Results(3)
As-Welded 455 (66) 635 (92) 46 13
WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(3) %Cr %Ni %Mo %Mn %Si %P %S %N(4) %Cu
RequirementsAWS ER308LSi 0.03 max. 19.5 - 22.0 9.0 - 11.0 0.75 max. 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.
Test Results(3) 0.01 19.9 10.0 0.16 2.1 0.88 0.02 0.01 0.05 0.17
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[318] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® MIG 308LSiMiG (GMaW) Wire
(AWS ER308Si, ER308LSi)
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 (3)AWS Requirement for ER308Si is 0.08% max. carbon. (4)Included in 0.50% max. for other elements not specified. (5)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5) Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratemm (in) m/min (in/min) kg/hr (lb/hr)
Short Circuit Transfer
0.035 in (0.9 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO
2
131313131313131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
3.03.84.65.25.86.97.68.38.99.5
10.210.8
(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)
19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23
55758595105110125130140150160170
0.91.21.41.61.82.12.32.52.72.93.13.3
(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)
0.045 in (1.1 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO2
13131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
2.53.23.84.45.66.47.0
(100)(125)(150)(175)(220)(250)(275)
19-2019-20
212122
22-2322-23
100120135140170175185
1.11.51.72.02.62.93.2
(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)
Axial Spray Transfer
0.035 in (0.9 mm)DC+
98% Ar/2% O2
13131313
(1/2)(1/2)(1/2)(1/2)
10.210.811.412.1
(400)(425)(450)(475)
22232323
180190200210
3.13.33.53.7
(6.7)(7.1)(7.5)(8.0)
0.045 in (1.1 mm)DC+
98% Ar/2% O2
1313131313
(1/2)(1/2)(1/2)(1/2)(1/2)
6.16.67.68.39.1
(240)(260)(300)(325)(360)
2324242525
195230240250260
2.83.03.53.84.2
(6.6)(7.2)(8.3)(9.0)(10.0)
1/16 in (1.6 mm)DC+
98% Ar/2% O2
1919191919
(3/4)(3/4)(3/4)(3/4)(3/4)
4.45.16.47.07.6
(175)(200)(250)(275)(300)
2526262728
260310330360390
4.34.96.26.87.4
(9.2)(10.5)(13.1)(14.4)(15.8)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 318 3/30/10 2:12 PM
[319]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® MIG 309LSiMiG (GMaW) Wire
Welding Positions
Typical Applications
All
�Joins carbon steels and low alloy steels to austenitic stainless steels
�“18-8” steels if the weldment will not be exposed to temperatures of 538°C to 927°C (1000°F to 1700°F)
�ASTM A240 Type 309S
�ASTM A743, A744 Type CG-12
�Superior corrosion and crack resistance
� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding GasShort Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / Balance Oxygen
StainlessAWS ER309Si, ER309LSi
Key Features
ER309Si, ER309LSi ER309Si, ER309LSiER309Si, ER309LSiER309LSi
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0300.0350.0451/16
(0.8)(0.9)(1.1)(1.6)
ED023962 ED019295ED019296ED019297
ED029770ED029771
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER309Si, ER309LSi Not Specified
Test Results(3)
As-Welded 450 (65) 595 (86) 42 14
WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(3) %Cr %Ni %Mo %Mn %Si %P %S %N(4) %Cu
RequirementsAWS ER309LSi 0.03 max. 23.0 - 25.0 12.0 - 14.0 0.75 max. 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.
Test Results(3) 0.03 23.5 13.7 0.28 2.0 0.89 0.02 0.01 0.06 0.22
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[320] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® MIG 309LSiMiG (GMaW) Wire
(AWS ER309Si, ER309LSi)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5) Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratemm (in) m/min (in/min) kg/hr (lb/hr)
Short Circuit Transfer
0.035 in (0.9 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO2
131313131313131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
3.03.84.65.25.86.97.68.38.99.5
10.210.8
(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)
19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23
55758595105110125130140150160170
0.91.21.41.61.82.12.32.52.72.93.13.3
(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)
0.045 in (1.1 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO2
13131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
2.53.23.84.45.66.47.0
(100)(125)(150)(175)(220)(250)(275)
19-2019-20
212122
22-2322-23
100120135140170175185
1.11.51.72.02.62.93.2
(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)
Axial Spray Transfer
0.035 in (0.9 mm)DC+
98% Ar/2% O2
13131313
(1/2)(1/2)(1/2)(1/2)
10.210.811.412.1
(400)(425)(450)(475)
22232323
180190200210
3.13.33.53.7
(6.7)(7.1)(7.5)(8.0)
0.045 in (1.1 mm)DC+
98% Ar/2% O2
1313131313
(1/2)(1/2)(1/2)(1/2)(1/2)
6.16.67.68.39.1
(240)(260)(300)(325)(360)
2324242525
195230240250260
2.83.03.53.84.2
(6.6)(7.2)(8.3)(9.0)(10.0)
1/16 in (1.6 mm)DC+
98% Ar/2% O2
1919191919
(3/4)(3/4)(3/4)(3/4)(3/4)
4.45.16.47.07.6
(175)(200)(250)(275)(300)
2526262728
260310330360390
4.34.96.26.87.4
(9.2)(10.5)(13.1)(14.4)(15.8)
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 (3)AWS Requirement for ER309Si is 0.12% max. carbon. (4)Included in 0.50% max. for other elements not specified. (5)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[321]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® MIG 316LSiMiG (GMaW) Wire
Welding Positions
Typical Applications
All
� For joining and cladding 316L joints and overlays
� “18-8” steels
� ASTM A240 types 316 and 316L
� ASTM A743, A744 types CF-8M & CF-3M
� For joining extra low carbon molybdenum bearing austenitic stainless steels
�Undiluted weld metal is designed to contain considerable ferrite for high crack resistance
� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding GasShort Circuiting Transfer 90% Helium/7-1/2% Argon/2-1/2% CO2
Axial Spray Transfer 98% Argon/2% Oxygen
StainlessAWS ER316Si, ER316LSi
Key Features
ER316Si, ER316LSiER316Si, ER316LSiER316Si, ER316LSiER316LSi
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0300.0350.0451/16
(0.8)(0.9)(1.1)(1.6)
ED023963ED019298ED019299ED019300
ED029772ED029773
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER316Si, ER316LSi Not Specified
Test Results(3)
As-Welded 405 (59) 560 (81) 40 10
WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(3) %Cr %Ni %Mo %Mn %Si %P %S %N(4) %Cu
RequirementsAWS ER316LSi 0.03 max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.65 - 1.00 0.03 max. 0.03 max. Not Specified 0.75 max.
Test Results(3) 0.02 18.9 11.8 2.2 2.1 0.81 0.02 0.01 0.05 0.23
68281_289_362_ACG.indd 321 3/30/10 2:12 PM
[322] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® MIG 316LSiMiG (GMaW) Wire
(AWS ER316Si, ER316LSi)
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5) Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratemm (in) m/min (in/min) kg/hr (lb/hr)
Short Circuit Transfer
0.035 in (0.9 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO
2
131313131313131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
3.03.84.65.25.86.97.68.38.99.5
10.210.8
(120)(150)(180)(205)(230)(275)(300)(325)(350)(375)(400)(425)
19-20 19-20 19-20 19-20 20-21 20-21 20-21 20-21 21-22 21-22 22-23 22-23
55758595105110125130140150160170
0.91.21.41.61.82.12.32.52.72.93.13.3
(2.0)(2.5)(3.0)(3.4)(3.9)(4.6)(5.0)(5.4)(5.9)(6.3)(6.7)(7.1)
0.045 in (1.1 mm)DC+
90% He / 7-1/2% Ar / 2-1/2% CO2
13131313131313
(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)(1/2)
2.53.23.84.45.66.47.0
(100)(125)(150)(175)(220)(250)(275)
19-2019-20
212122
22-2322-23
100120135140170175185
1.11.51.72.02.62.93.2
(2.8)(3.5)(4.2)(4.8)(6.1)(6.9)(7.6)
Axial Spray Transfer
0.035 in (0.9 mm)DC+
98% Ar/2% O2
13131313
(1/2)(1/2)(1/2)(1/2)
10.210.811.412.1
(400)(425)(450)(475)
22232323
180190200210
3.13.33.53.7
(6.7)(7.1)(7.5)(8.0)
0.045 in (1.1 mm)DC+
98% Ar/2% O2
1313131313
(1/2)(1/2)(1/2)(1/2)(1/2)
6.16.67.68.39.1
(240)(260)(300)(325)(360)
2324242525
195230240250260
2.83.03.53.84.2
(6.6)(7.2)(8.3)(9.0)(10.0)
1/16 in (1.6 mm)DC+
98% Ar/2% O2
1919191919
(3/4)(3/4)(3/4)(3/4)(3/4)
4.45.16.47.07.6
(175)(200)(250)(275)(300)
2526262728
260310330360390
4.34.96.26.87.4
(9.2)(10.5)(13.1)(14.4)(15.8)
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 (3)AWS Requirement for ER316Si is 0.08% max. carbon. (4)Included in 0.50% max. for other elements not specified. (5)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 322 3/30/10 2:12 PM
[323]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® LNM 307MiG (GMaW) Wire
Welding Positions
Typical Applications
All
� Armor plate
� Hardenable steel
�Non-magnetic austenitic steel
�Work hardening manganese steel
�Designed for joining dissimilar steels
�7% Mn increases resistance to hot cracking
� Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas95% Argon/5% CO2
StainlessSimilar to AWS ER307
Key Features
ER307G 18 8 Mn
Similar to AWS A5.9/A5.9M: 2006EN 12072-99:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
500 lb (226.7 kg)Drumin (mm)
0.045 (1.2) ED031326 ED032662
MECHANICAL PROPERTIES(1) – As Required per AWS Similar to AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%
Charpy V-NotchJ (ft•lbf)
@ 20°C (68°F) @ -120°C (-184°F)
RequirementsAWS ER307(4) Not Specified
Test Results(3)
As-Welded 400 (58) 630 (91) 40 80 (59) 50 (37)
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[324] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® LNM 307MiG (GMaW) Wire
(AWS ER307)
DEPOSIT COMPOSITION(1) – As Required per AWS Similar to AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS ER307(4) 0.04 - 0.14 19.5 - 22.0 8.0 - 10.7 0.5 - 1.5 3.3 - 4.75
Test Results(3) 0.08 19.2 9.0 0.3 7.1
%Si %P %S %Cu
RequirementsAWS ER307(4) 0.30 - 0.65 0.03 0.03 0.75
Test Results(3) 0.80 0.03 0.03 0.30
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Nearest classification.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[325]W E L D I N G C O N S U M A B L E S C A T A L O G
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Blue Max ® LNM 347SiMiG (GMaW) Wire
Welding Positions
Typical Applications
All
�AISI 321, 321H, 347, 347H
�CR-8C
�UNS S32100, S32109, S34700, S34709, J92710
�Designed for joining Ti or Nb (Cb) stabilized CrNi steels
�Excellent resistance to intergranular corrosion and oxidizing environments
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas95% Argon/Balance CO2
97% Argon/Balance O2
StainlessAWS ER347-Si
Key Features
ER347SiG 19 9 NbSi / W 19 9 NbSi
AWS A5.9/A5.9M:2006EN 12072-99:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.045 (1.2) ED031352
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%
Charpy V-NotchJ (ft•lbf)
@ 20°C (68°F)
RequirementsAWS ER347Si Not Specified
Test Results(3)
As-Welded 460 (68) 650 (94) 35 100 (74)
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[326] T H E L I N C O L N E L E C T R I C C O M P A N Y
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Blue Max ® LNM 347SiMiG (GMaW) Wire
(AWS ER347-Si)
WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS ER347Si 0.08 max. 19.0 - 21.5 9.0 - 11.0 0.75 max. 1.0 - 2.5
Test Results(3) 0.04 19.2 9.9 0.3 1.3
%Si %P %S %Cu Nb(4)
RequirementsAWS ER347Si 0.65 - 1.00 0.03max. 0.03max. 0.75max. 10 X C min. / 1.0 max.
Test Results(3) 0.90 0.03 0.02 0.30 0.6
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Included in 0.50% max. for other elements not specified.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 326 3/30/10 2:12 PM
[327]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® FC 308LFlux-cored GaS-Shielded (FcaW-G) Wire
Welding Positions
Typical Applications
Flat & Horizontal
�304L and other common 18/8 stainless steels
�Nitrogen bearing 304LN and titanium stabilized 321
�General fabrication including piping, tanks, and pressure vessels
�Designed for flat and horizontal welding positions
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas100% CO2
75% Argon/25% CO2
StainlessAWS E308T0-1, E308T0-4, E308LT0-1, E308LT0-4
Key Features
E308LT0-1, E308LT0-4, E308T0-1, E308T0-4E308LT0-1, E308LT0-4, E308T0-1, E308T0-4E308LT0-1, E308LT0-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED033004ED033005
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308T0-1, E308T0-4AWS E308LT0-1, E308LT0-4
Not SpecifiedNot Specified
520 (75) min.550 (80) min.
35 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded with 100% CO2As-Welded with 75% Ar/25% CO2
405 (59)440 (64)
580 (84)605 (88)
4337
89
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[328] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® FC 308LFlux-cored GaS-Shielded (FcaW-G) Wire
(AWS E308T0-1, E308T0-4, E308LT0-1, E308LT0-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E308LT0-1 & E308LT0-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.020.02
1.31.4
0.60.7
0.010.01
0.030.03
%Ni %Cr %Mo %Cu
RequirementsAWS E308LT0-1 & E308LT0-4 9.0 - 11.0 18.0 - 21.0 0.5 max. 0.5 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
9.69.6
18.519.1
0.30.3
0.30.3
(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9. (4)Requirement for E308T0-1 and E308T0-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
6.48.9
11.4
(250)(350)(450)
23-2624-2725-28
145170205
2.73.74.8
(5.9)(8.3)(10.6)
2.33.34.2
(5.2)(7.3)(9.3)
888888
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.66.47.6
(140)(250)(300)
23-2624-2725-28
175260285
2.85.19.1
(6.3)(11.1)(20.0)
2.54.47.9
(5.4)(9.7)(17.4)
868787
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
68281_289_362_ACG.indd 328 3/30/10 2:12 PM
[329]W E L D I N G C O N S U M A B L E S C A T A L O G
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UltraCore ® FCP 308LFlux-cored GaS-Shielded (FcaW-G) Wire
Welding Positions
Typical Applications
All
�304L and other common 18/8 stainless steels
�Nitrogen bearing 304LN and titanium stabilized 321
�General fabrication including piping, tanks, and pressure vessels
�Designed for all-position welding
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas100% CO2
75% Argon/25% CO2
StainlessAWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4
Key Features
E308LT1-1, E308LT1-4, E308T1-1, E308T1-4E308LT1-1, E308LT1-4, E308T1-1, E308T1-4E308LT1-1, E308LT1-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED027949ED027950
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E308LT1-1, E308LT1-4 AWS E308T1-1, E308T1-4
Not SpecifiedNot Specified
520 (75) min. 550 (80) min.
35 min.
Not SpecifiedNot Specified
Typical Performance(3)
As-Welded with 100% CO2 and 75% Ar/25% CO2 400 - 430 (58 - 62) 560 - 595 (81 - 86) 38 - 44 4 - 11
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[330] T H E L I N C O L N E L E C T R I C C O M P A N Y
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UltraCore ® FCP 308LFlux-cored GaS-Shielded (FcaW-G) Wire
(AWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E308LT1-1 & E308LT1-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2 and 75% Ar/25% CO20.02 - 0.04 1.3 - 1.6 0.6 - 0.7 0.01 - 0.02 0.03
%Ni %Cr %Mo %Cu
RequirementsAWS E308LT1-1 & E308LT1-4 9.0 - 11.0 18.0 - 21.0 0.5 max. 0.5 max.
Test Results(3)
As-Welded with 100% CO2 and 75% Ar/25% CO29.5 - 10.0 18.3 - 19.3 0.3 0.3 - 0.4
(1) Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E308T0-1 and E308T0-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
5.17.6
10.2
(200)(300)(400)
23-2625-2827-30
120155185
2.13.24.3
(4.7)(7.0)(9.4)
1.82.73.6
(4.0)(6.0)(7.9)
858684
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.65.18.9
(140)(200)(350)
23-2624-2726-29
175210290
2.84.07.0
(6.2)(8.9)(15.5)
2.43.45.9
(5.3)(7.4)(13.0)
858384
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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UltraCore ® FC 309LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
Flat & Horizontal
�Buffer layers and clad steels – overlays on CMn, mild steel or low alloy steels
�Dissimilar joints – stainless types 410, 304L, 321, and 316L to mild and low alloy steels
�Designed for flat and horizontal welding positions
�For welding dissimilar metals - stainless and mild or low alloy
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas100% CO2
75% Argon/25% CO2
StainlessAWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4
Key Features
E309T0-1, E309T0-4E309LT0-1, E309LT0-4E309T0-1, E309T0-4E309LT0-1, E309LT0-4, E309LT0-1, E309LT0-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED033006ED033007
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E309LT0-1, E309LT0-4 AWS E309T0-1, E309T0-4
Not SpecifiedNot Specified
520 (75) min.550 (80) min.
30 min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
440 (64)435 (63)
570 (83)580 (84)
3637
1617
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UltraCore ® FC 309LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
(AWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E309LTO-1 & E309LTO-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.020.02
1.51.6
0.80.9
0.010.01
0.020.02
%Ni %Cr %Mo %Cu
RequirementsAWS E309LTO-1 & E309LTO-4 12.0 - 14.0 22.0 - 25.0 0.5 max. 0.5 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
12.712.7
23.123.3
0.30.3
0.30.3
(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E309T1-1 and E309T1-4 is 0.10% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
6.48.9
11.4
(250)(350)(450)
24-2725-2826-29
145180200
2.73.84.9
(5.9)(8.3)(10.7)
2.43.34.3
(5.2)(7.3)(9.4)
888888
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.66.47.6
(140)(250)(300)
22-2524-2726-29
170245270
2.85.16.1
(6.3)(11.2)(13.4)
2.54.45.3
(5.5)(9.7)(11.6)
878787
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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UltraCore® FCP 309LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All
�Buffer layers and clad steels - overlays on CMn, mild steel or low alloy steels
�Dissimilar joints - stainless types 410, 304L, 321, and 316L to mild and low alloy steels
�Designed for all-position welding
�For welding dissimilar metals - stainless and mild or low alloy
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
StainlessAWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4
Key Features
E309LT1-1, E309LT1-4, E309T1-1, E309T1-4E309LT1-1, E309LT1-4, E309T1-1, E309T1-4E309LT1-1, E309LT1-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED033010ED033011
Shielding Gas100% CO2
75% Argon/25% CO2
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E309LT1-1, E309LT1-4AWS E309T1-1, E309T1-4
Not SpecifiedNot Specified
520 (75) min.550 (80) min.
30min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
440 (64)450 (65)
570 (83)580 (84)
3435
11.014.6
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UltraCore ® FCP 309LFlux-cored GaS-Shielded (FcaW-G) Wire
(AWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E309LT1-1 & E309LT1-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.020.02
0.91.1
0.60.7
0.010.01
0.020.02
%Ni %Cr %Mo %Cu
RequirementsAWS E309LT1-1 & E309LT1-4 12.0 - 14.0 22.0 - 25.0 0.5 max. 0.5 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
13.613.6
23.623.6
0.20.2
0.30.3
(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E309T1-1 and E309T1-4 is 0.10% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
5.17.6
10.2
(200)(300)(400)
24-2725-2826-29
130155190
2.13.24.2
(4.6)(7.0)(9.3)
1.82.63.5
(3.9)(5.8)(7.8)
858384
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.65.18.9
(140)(200)(350)
23-2625-2826-29
170210290
2.83.96.9
(6.1)(8.7)(15.1)
2.33.25.7
(5.0)(7.1)(12.5)
828283
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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UltraCore ® FC 316LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
Flat & Horizontal
�1.5 – 3% Mo austenitic stainless steel
�Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above alloys
�Applications requiring good resistance to pitting and general corrosion
�Designed for flat and horizontal welding positions
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas100% CO2
75% Argon/25% CO2
StainlessAWS E316T0-1, E316T0-4, E316LT0-1, E316LT0-4
Key Features
E316LT0-1, E316LT0-4, E316T0-1, E316T0-4E316LT0-1, E316LT0-4, E316T0-1, E316T0-4E316LT0-1, E316LT0-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED033008ED033009
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E316T0-1, E316T0-4AWS E316LT0-1, E316LT0-4
Not SpecifiedNot Specified
520 (75) min.550 (80) min.
30min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded with 100% CO2As-Welded with 75% Ar/25% CO2
435 (63)430 (62)
570 (83)580 (84)
3237
77
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UltraCore ® FC 316LFlux-cored GaS-Shielded (FcaW-G) Wire
(AWS E316T0-1, E316T0-4, E316LT0-1, E316LT0-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E316LT0-1 & E316LT0-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.020.02
1.21.4
0.60.7
0.010.01
0.030.03
%Ni %Cr %Mo %Cu
RequirementsAWS E316LT0-1 & E316LT0-4 11.0 - 14.0 17.0 - 20.0 2.0 - 3.0 0.5 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
11.911.8
17.718.0
2.82.6
0.30.3
(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
6.48.9
11.4
(250)(350)(450)
23-2624-2725-28
140170200
2.73.84.8
(5.9)(8.3)(10.7)
2.33.24.2
(5.1)(7.1)(9.3)
868687
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.66.47.6
(140)(250)(300)
25-2927-3128-32
155250285
2.85.06.0
(6.2)(11.0)(13.2)
2.44.25.2
(5.3)(9.3)(11.4)
858586
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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UltraCore ® FCP 316LFLUX-CORED GAS-SHIELDED (FCAW-G) WIRE
Welding Positions
Typical Applications
All
�1.5 - 3% Mo austenitic stainless steel
�Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above alloys
�Applications requiring good resistance to pitting and general corrosion
�Designed for all-position welding
�Superior weld performance and enhanced operator appeal
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
�ProTech® hermetically sealed packaging
Conformances
Shielding Gas100% CO2
75% Argon/25% CO2
StainlessAWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4
Key Features
E316LT1-1, E316LT1-4, E316T1-1, E316T1-4E316LT1-1, E316LT1-4, E316T1-1, E316T1-4E316LT1-1, E316LT1-4
AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22:
ABS:
CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool in Foil Bagin (mm)
0.0451/16
(1.1)(1.6)
ED033012ED033013
MECHANICAL PROPERTIES(1) – As Required per AWS A5.22/A5.22M: 1995
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS E316LT1-1, E316LT1-4AWS E316T1-1, E316T1-4
Not SpecifiedNot Specified
520 (75) min.550 (80) min.
30min.
Not SpecifiedNot Specified
Test Results(3)
As-Welded with 100% CO2As-Welded with 75% Ar/25% CO2
435 (63)450 (65)
565 (82)585 (85)
3939
88
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UltraCore ® FCP 316LFlux-cored GaS-Shielded (FcaW-G) Wire
(AWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.22/A5.22M: 1995
%C(4) %Mn %Si %S %P
RequirementsAWS E316LT1-1 & E316LT1-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
0.040.02
1.01.1
0.60.7
0.020.02
0.030.03
%Ni %Cr %Mo %Cu
RequirementsAWS E316LT1-1 & E316LT1-4 11.0 - 14.0 17.0 - 20.0 2.0 - 3.0 0.5 max.
Test Results(3)
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2
12.612.5
18.619.1
2.72.7
0.30.3
(1)Typical all weld metal, DC+. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO
2
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(5)
mm (in)Wire Feed Speed Voltage
(Volts)
Approx. Current(Amps)
Melt-Off Rate Deposition Rate Efficiency(%)m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
75% Ar/25% CO2
3/4 (19)3/4 (19)3/4 (19)
5.17.6
10.2
(200)(300)(400)
22-2523-2624-27
130165190
2.13.24.3
(4.7)(7.1)(9.4)
1.82.73.6
(4.0)(5.9)(7.9)
858384
1/16 in (1.6 mm)DC+
75% Ar/25% CO2
1 (25)1 (25)1 (25)
3.65.18.9
(140)(200)(350)
23-2624-2725-28
170205290
2.84.07.0
(6.2)(8.8)(15.3)
2.33.35.6
(5.1)(7.2)(12.4)
828281
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Blue Max ® S308/308LSubMerGed arc (SaW) electrode
Typical Applications�For joining the more common austenitic
stainless steel grades referred to as “18-8” steels
�ASTM A240 Types 302, 304, 304L
�ASTM A743, A744 Types CF-8 and CF-3
�Designed to be used primarily with basic fluxes
�Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Recommended FluxesLincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000
StainlessAWS ER308, ER308L
Key FeaturesER308, ER308LER308, ER308LER308, ER308LER308L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 60 lb (27 kg)Coilin (mm)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
ED021437ED021438ED021439ED021440
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER308, ER308L Not Specified
Test Results(3, 5)
As-Welded 380 (55) 565 (82) 42 15
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Blue Max ® S308/308LSubMerGed arc (SaW) electrode
(AWS ER308, ER308L)
WIRE & DEPOSIT COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(4) %Cr %Ni %Mo %Mn %Si
RequirementsAWS ER308L 0.03 max. 19.5 - 22.0 9.0 - 11.0 0.75 max. 1.0 - 2.5 0.30 - 0.65
Typical Performance(3)
Wire Composition 0.02 20.1 9.8 0.1 1.8 0.50
All Weld Metal Composition(5) 0.02 19.0 - 19.5 9.8 0.1 1.5 - 1.9 0.50 - 0.80
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for ER308 is 0.08% max. carbon. (5)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
TYPICAL OPERATING PROCEDURES
Diameter Wire Feed Speed Voltage(volts)
Current(amps)in (mm) m/min (in/min)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
2.0-6.11.5-5.30.9-2.80.8-1.9
(80-240)(60-210)(35-110)(30-75)
24-3026-3228-3430-36
190-500195-575200-700320-775
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Blue Max ® S309/309LSubMerGed arc (SaW) electrode
Typical Applications �For joining carbon or low alloy steel to austenitic stainless steels
�Can also be used on “18-8” steels, since it overmatches the corrosion resistance, if the weldment will not be exposed to temperatures of 538°C to 927°C (1000°F to 1700°F)
�ASTM A240 Type 309S
�ASTM A743, A744 Types CF-8, CF-3
�Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit
�Provides good resistance to hot cracking
�Q2 Lot® - Certificate showing actual depositchemistry and calculated ferrite number (FN) available online
Conformances
Recommended FluxesLincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000
StainlessAWS ER309, ER309L
Key Features
ER309, ER309LER309, ER309LER309, ER309LER309L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 60 lb (27 kg)Coilin (mm)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
ED021445ED021446ED021447ED021448
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER309, ER309L Not Specified
Test Results(3, 5)
As-Welded 400 (58) 575 (83) 35 8
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Blue Max ® S309/309LSubMerGed arc (SaW) electrode
(AWS ER309, ER309L)
WIRE & DEPOSIT COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(4) %Cr %Ni %Mo %Mn %Si
RequirementsAWS ER309L 0.03 max. 23.0 - 25.0 12.0 - 14.0 0.75 max. 1.0 - 2.5 0.30 - 0.65
Typical Performance(3)
Wire Composition 0.02 23.9 13.0 0.15 1.8 0.50
All Weld Metal Composition(5) 0.03 23.1 - 23.6 13.0 0.15 1.5 - 2.0 0.50 - 0.80
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for ER309 is 0.12% max. carbon. (5)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
TYPICAL OPERATING PROCEDURES
Diameter Wire Feed Speed Voltage(volts)
Current(amps)in (mm) m/min (in/min)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
2.0-6.11.5-5.30.9-2.80.8-1.9
(80-240)(60-210)(35-110)(30-75)
24-3026-3228-3430-36
190-500195-575200-700320-775
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Blue Max ® S316/316LSubMerGed arc (SaW) electrode
Typical Applications�ASTM A240 Type 316 or 316L
�ASTM A743, A744 Types CF-8, CF-3
�Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit
�Provides good resistance to hot cracking
�Q2 Lot® - Certificate showing actual depositchemistry and calculated ferrite number (FN) available online
Conformances
Recommended Fluxes
Lincolnweld® 801, 802, 880, 880M, 882, ST-100, Blue Max® 2000
StainlessAWS ER316, ER316L
Key Features
ER316, ER316LER316, ER316LER316, ER316LER316L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:ABS:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 60 lb (27 kg)Coilin (mm)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
ED021453ED021454ED021455ED021456
MECHANICAL PROPERTIES(1) – As Required per AWS A5.9/A5.9M: 2006
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
RequirementsAWS ER316, ER316L Not Specified
Test Results(3, 5)
As-Welded 380 (55) 550 (80) 42 9
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Blue Max ® S316/316LSubMerGed arc (SaW) electrode
(AWS ER316, ER316L)
DEPOSIT COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C(4) %Cr %Ni %Mo %Mn %Si
RequirementsAWS ER316L 0.03 max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.30 - 0.65
Typical Performance(3)
As-Welded 0.02 19.0 11.9 2.2 1.8 0.50
All Weld Metal Composition(5) 0.02 17.8 - 18.4 11.9 2.2 1.6 - 2.0 0.50 - 0.80
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)AWS Requirement for ER316 is 0.08% max. carbon. (5)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
TYPICAL OPERATING PROCEDURES
Diameter Wire Feed Speed Voltage(volts)
Current(amps)in (mm) m/min (in/min)
5/643/32
1/85/32
(2.0)(2.4)(3.2)(4.0)
2.0-6.11.5-5.30.9-2.80.8-1.9
(80-240)(60-210)(35-110)(30-75)
24-3026-3228-3430-36
190-500195-575200-700320-775
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Blue Max ® 2000SubMerGed arc (SaW) Flux
Typical Applications �For submerged arc welding of the 300 and 400 series stainless steels, and similar alloy filler metal
�Neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys
�Produces sound welds with excellent slag removal and bead appearance
�Exhibits superior resistance to moisture pickup
�Designed for maximum toughness and ductility with duplex stainless steels
Stainless
Key Features
DIAMETERS / PACKAGING
50 lb (22.6 kg)Plastic Bag
ED031857
MECHANICAL PROPERTIES(1)
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
With Blue Max® 2000(3)
S308/308L S309/309LS316/316L
380 (55)400 (58)380 (55)
565 (82)570 (83) 550 (80)
423542
1089
DEPOSIT COMPOSITION(1)
%C %Mn %P %S %Si %Cr %Ni %Mo
With Blue Max® 2000(3)
S308/308L 0.015 1.52 0.022 0.012 0.63 18.83 9.67 0.13
S309/309L 0.026 1.71 0.022 0.009 0.59 23.58 13.35 0.09
S316/316L 0.017 1.36 0.019 0.012 0.58 18.04 11.50 2.14
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits.
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Blue Max ® 3000SubMerGed arc (SaW) Flux
Typical Applications �Austenitic stainless strips including EQ308, EQ309, EQ347 and EQ309Cb
�Low carbon steels including EQ308L, EQ309L and EQ316L
�A chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer
�Low dilution into the base material being surfaced
�Achieves high alloy and low carbon content deposit even in the first layer of cladding
�High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer
Stainless
Key Features
DIAMETERS / PACKAGING
44 lb (20 kg)Hermetically Sealed Pail
ED029474
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %MoFerrite
Number
AWS Strip Requirements, EQ309L(2)
Strip Composition
0.03 max.
0.01
1.0 - 2.5
1.8
0.30 - 0.65
0.35
23.0 - 25.0
23.8
12.0 - 14.0
13.7
0.75 max.
0.10
Not Specified
14
One Layer Cladding on A516-70 0.06 0.9 0.90 21 12.1 0.10 5
Second Layer Cladding 0.02 0.9 1.10 23.2 13.6 0.10 9
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single layer welds.
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Blue Max ® 4000SubMerGed arc (SaW) Flux
Typical Applications �For strip cladding using the electroslag process
�A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes
Stainless
Key Features
DIAMETERS / PACKAGING
44 lb (20 kg)Hermetically Sealed Pail
ED025014
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9 NOTE: There are no AWS requirements for submerged arc stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single layer welds.
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
AWS Strip Requirements, EQ309L(2)
Strip Composition
0.03 max.
0.01
1.0 - 2.5
1.7
0.30 - 0.65
0.35
23.0 - 25.0
23.9
One Layer Cladding on A516-70 0.03 - 0.40 1.3 - 1.4 0.50 19.9 - 21.9
%Ni %Mo Ferrite Number
AWS Strip Requirements, EQ309L(2)
Strip Composition
12.0 - 14.0
12.8
0.75 max.
0.10
Not Specified
18
One Layer Cladding on A516-70 10.9 - 12.5 0.10 4 - 9
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Lincolnweld ® ST-100SubMerGed arc (SaW) Flux
Typical Applications �General submerged arc welding of common austenitic stainless steels such as 304, 304L, 316, 316L, 309 and 347
�An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit
�Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal
�Good performance on seamer applications
Stainless
Key Features
DIAMETERS / PACKAGING
60 lb (27.2 kg)Plastic Bag
600 lb (272 kg)Steel Drum
ED031856 ED012924
MECHANICAL PROPERTIES(1)
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
With Lincolnweld® ST-100(3)
S308/308L S309/309LS316/316L
405 (59)415 (60)415 (60)
600 (87)585 (85)585 (85)
383740
101410
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo
With Lincolnweld® ST-100(3, 4)
S308/308L Groove Weld
0.01 0.02
1.9 2.1
0.50 0.70
19.6 19.6
9.8 9.7
0.10 0.10
S309/309LGroove Weld
0.02 0.03
2.1 2.3
0.40 0.60
23.8 24.1
13.7 13.6
0.10 0.10
S316/316L Groove Weld
0.02 0.02
1.7 1.7
0.45 0.65
19.0 18.8
11.9 11.8
2.20 2.20
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Results shown are typical wire compositions for the Blue Max® subarc wires listed, and typical weld deposit composition for 1 in groove welds on matching plate. NOTE: There are no AWS requirements for submerged arc stainless steel deposits.
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Lincoln ® ER308/308LtiG (GtaW) cut lenGthS
Welding Positions
Typical Applications
All
�Sheet metal on the corresponding stainless steel base metals
�High pressure piping and tubing
�Use on base metals of similar composition
� Dual classification ensures the maximum carbon content is 0.03%
�Low carbon content increases resistance to intergranular corrosion
�Embossed on each end for easy identification after use
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas100% Argon
StainlessAWS ER308, ER308L
Key Features
ER308, ER308LER308, ER308L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube10 lb (4.5 kg) Carton
10 lb (4.5 kg)Carton
50 lb (22.7 kg)Cartonin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED025410 ED025413 ED025416
ED025412 ED025415 ED025418
ED026655 ED026656 ED026657
WIRE COMPOSITION – As Required per AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS ER308L
0.03(2) max. 19.5 - 22.0 9.0 -11.0 0.75 max.
1.0 - 2.5
Test Results(1) 0.02 20.2 9.2 0.03 1.6
%Si %P %S %Cu Total Others
RequirementsAWS ER308L 0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.
Test Results(1) 0.44 0.02 0.02 0.11 0.03(1)See test results disclaimer on pg. 9 (2)Requirements for ER308 is 0.08% max. carbon.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincoln ® ER309/309LtiG (GtaW) cut lenGthS
Welding Positions
Typical Applications
All
�Sheet metal on the corresponding stainless steel base metals
�High pressure piping and tubing
�Use for welding similar alloys in wrought or cast form
�Occasionally used for welding “18-8” base metals when severe corrosion conditions exist or dissimilar metals
�0.03% carbon content increases resistance to intergranular corrosion
�Embossed on each end for easy identification after use
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas100% Argon
StainlessAWS ER309, ER309L
Key Features
ER309, ER309LER309, ER309L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube10 lb (4.5 kg) Carton
10 lb (4.5 kg)Carton
50 lb (22.7 kg)Cartonin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED025419 ED025422 ED025425
ED025421 ED025424 ED025427
ED026658 ED026659 ED026660
WIRE COMPOSITION – As Required per AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS ER309L
0.03(2) max. 23.0 - 25.0 12.0 - 14.0 0.75 max.
1.0 - 2.5
Test Results(1) 0.02 23.7 13.9 0.04 1.8
%Si %P %S %Cu Total Others
RequirementsAWS ER309L
0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.
Test Results(1) 0.51 0.02 0.01 0.05 0.06(1)See test results disclaimer on pg. 9 (2)Requirements for ER309 is 0.12% max. carbon.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincoln ® ER316/316LtiG (GtaW) cut lenGthS
Welding Positions
Typical Applications
All
�Sheet metal on the corresponding stainless steel base metals
�High pressure piping and tubing
�Use for welding similar alloys containing approximately 2% molybdenum
�Use for high temperature service applications
� 0.03% carbon content increases resistance to intergranular corrosion
�Embossed on each end for easy identification after use
�Q2 Lot® - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas100% Argon
StainlessAWS ER316, ER316L
Key Features
ER316, ER316LER316, ER316L
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube10 lb (4.5 kg) Carton
10 lb (4.5 kg)Carton
50 lb (22.7 kg)Cartonin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED025428 ED025431 ED025434
ED025430 ED025433 ED025436
ED026661 ED026662 ED026663
WIRE COMPOSITION – As Required per AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %Mn
RequirementsAWS ER316L
0.03(2) max. 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Test Results(1) 0.01 23.7 13.9 0.04 1.7
%Si %P %S %Cu Total Others
RequirementsAWS ER316L 0.30 - 0.65 0.03 max. 0.03 max. 0.75 max. 0.50 max.
Test Results(1) 0.49 0.01 0.01 0.08 0.04(1) See test results disclaimer on pg. 9 (2) Requirements for ER316 is 0.08% max. carbon.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Outershield ® MC-409Metal-cored (GMaW-c) Wire
Welding Positions
Typical Applications
All, except vertical down
�Stainless steel exhaust systems in the automotive industry
�Designed for joining 409 stainless steel
� Improved wetting action
�Low spatter and minimal slag
�Q2 Lot® - Certificate showing actual depositchemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas
98% Argon/Balance O2
StainlessAWS EC409
Key Features
EC409EC409EC409
AWS A5.9/A5.9M: 2006ASME SFA-A5.9:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 33 lb (51 kg)Steel Spool
400 lb (181 kg)Accu-Trak® Drumin (mm)
0.045 (1.1) ED031419 ED023400
WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2006
%C %Cr %Ni %Mo %MnRequirementsAWS EC409 0.08 max. 10.5 - 13.5 0.6 max. 0.50 max. 0.80 max.Typical Performance(2) 0.03 11.6 - 12.0 0.04 < 0.02 0.6
%Si %P %S %Cu %TiRequirementsAWS EC409 0.80 max. 0.03 max. 0.03 max. 0.75 max. 10 X C min. / 1.5 max.Typical Performance(2) 0.50 - 0.53 0.01 0.01 < 0.04 1.0
(1)Typical All Weld Metal. (2)See test results disclaimer on pg. 9(3)To estimate ESO, subtract 1/8 in (3 mm) from CTWD.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityShielding Gas
CTWD(3)
mm (in)Wire Feed Speed Voltage
(Volts)Approx. Current
(Amps)Deposition Rate
m/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm)DC+
98% Ar/balance O2
16 (5/8)16 (5/8)16 (5/8)
4.66.68.1
(180)(260)(320)
19 - 2121 - 2322 - 24
145205230
1.82.83.5
(4.2)(6.1)(7.6)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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LNM NiCro 60/20MiG (GMaW) Wire
Welding Positions
Typical Applications
All
�Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
�254 SMo, UNS S31254
�A353 - 9% nickel steel
�Dissimilar joints that require a postweld heat treatment
�Designed for joining nickel-based alloys for applications with both high and low temperatures
Conformances
Shielding Gas0 - 95% He/Balance Argon
Nickel-BasedAWS ERNiCrMo-3
Key Features
ERNiCrMo-3ERNiCrMo-3
AWS A5.14/A5.14M: 2009ASME SFA-A5.14:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.0400.045
(1.0)(1.1)
ED032159ED032160
MECHANICAL PROPERTIES(1) – As Required per AWS A5.14/A5.14M: 2009
Yield Strength(2)
Tensile Strength
Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -196°C (-320°F)
RequirementsAWS ERNiCrMo-3 Not Specified
Test Results(2)
As-Welded 475 (69) 760 (110) 50 161 (119) 139 (103)
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[354] T H E L I N C O L N E L E C T R I C C O M P A N Y
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LNM NiCro 60/20MiG (GMaW) Wire
(AWS ERNiCrMo-3)
WIRE COMPOSITION(1) – As Required per AWS A5.14/A5.14M: 2009
%C %Mn %Fe %P %S
RequirementsAWS ERNiCrMo-3 0.10 max. 0.50 max. 5.0 max. 0.02 max. 0.015 max.
Test Results(2) 0.01 0.04 0.4 0.01 0.001
%Si %Cu %Ni %Al %Ti
RequirementsAWS ERNiCrMo-3 0.50 max. 0.50 max. 58.0 max. 0.40 max. 0.40 max.
Test Results(2) 0.06 0.05 64.4 0.14 0.20
%Cr %Nb(Cb) +Ta %Mo %Other
RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.
Test Results(2) 22.2 3.66 8.8 0.07
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[355]W E L D I N G C O N S U M A B L E S C A T A L O G
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LNM NiCroMo 60/16MiG (GMaW) Wire
Welding Positions
Typical Applications
All
�CrMoW nickel alloys such as C276
�High temperature surfacing applications up to 1200°C (2192°F)
�C-22 and C-4 (depending on corrosion requirements)
�A353 - 9% nickel steel
�Designed for welding CrMoW nickel alloys, such as C276
�Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides
Conformances
Shielding Gas0 - 95% He / Balance Argon
Nickel-BasedAWS ERNiCrMo-4
Key Features
ERNiCrMo-4ERNiCrMo-4
AWS A5.14/A5.14M: 2009ASME SFA-A5.14:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spoolin (mm)
0.0400.045
(1.0)(1.1)
ED032150ED032151
MECHANICAL PROPERTIES(1) – As Required per AWS A5.14/A5.14M: 2009
Yield Strength(2)
Tensile Strength
Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -196°C (-320°F)
RequirementsAWS ERNiCrMo-4 Not Specified
Test Results(2)
As-Welded 460 (67) 725 (105) 46 157 (116) 142 (105)
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[356] T H E L I N C O L N E L E C T R I C C O M P A N Y
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LNM NiCroMo 60/16MiG (GMaW) Wire
(AWS ERNiCrMo-4)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9
WIRE COMPOSITION(1) – As Required per AWS A5.14/A5.14M: 2009
%C %Mn %Fe %P %S
RequirementsAWS ERNiCrMo-4 0.02 max. 1.00 max. 4.0 - 7.0 0.04 max. 0.03 max.
Test Results(2) 0.01 0.5 5.7 0.010 0.01
%Si %Cu %Ni %Co %Cr
RequirementsAWS ERNiCrMo-4 0.08 max. 0.50 max. Balance 2.5 max. 14.5 - 16.5
Test Results(2) 0.05 0.02 57.9 0.1 16.0
%Mo %V %W %Other
RequirementsAWS ERNiCrMo-4 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max.
Test Results(2) 16.0 0.04 3.7 0.01
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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LNS NiCro 60/20SubMerGed arc (SaW) electrode
Welding Positions
Typical Applications
Flat & Horizontal
�Alloy 625, UNS N06625
�Alloy 825, UNS N08825
�254 SMo, UNS S31254
�A353 - 9% nickel steels
�Dissimilar joints that require postweld heat treatment
�Designed for joining nickel-based alloys
�Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints
�Composition is controlled to produce consistent mechanical properties
Conformances
Recommended FluxesBlue Max® 2000
Nickel-BasedAWS ERNiCrMo-3
Key Features
ERNiCrMo-3ERNiCrMo-3
AWS A5.14/A5.14M: 2009ASME SFA-A5.14:
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)Steel Spool
55 lb (25 kg)Coilin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED032189ED032165ED032166
MECHANICAL PROPERTIES(1) – As Required per AWS A5.14/A5.14M: 2009
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%
RequirementsAWS ERNiCrMo-3 Not Specified
Test Results(3, 4)
As-Welded 520 (75) 780 (113) 40
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[358] T H E L I N C O L N E L E C T R I C C O M P A N Y
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LNS NiCro 60/20SubMerGed arc (SaW) electrode
(AWS ERNiCrMo-3)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9 (4)Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-2006.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.14/A5.14M: 2009
%C %Mn %Si %Ni
RequirementsAWS ERNiCrMo-3 0.10 max. 0.50 max. 0.50 max. 58.0 max.
Test Results(3)
Wire Composition 0.02 0.06 0.07 64.0
All Weld Metal Composition(4) 0.01 0.10 0.40 64.5
%Cr %Nb(Cb) +Ta %Mo
RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0
Test Results(3)
Wire Composition 21.9 3.5 9.0
All Weld Metal Composition(4) 21.5 3.8 8.7
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[359]W E L D I N G C O N S U M A B L E S C A T A L O G
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LNT NiCro 60/20tiG (GtaW) cut lenGthS
Welding Positions
Typical Applications
All
�Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
�254 SMo, UNS S31254
�A353 - 9% nickel steel
�Dissimilar joints that require a postweld heat treatment
�Designed for joining nickel-based alloys for applications with both high and low temperatures Conformances
Shielding Gas
100% Argon
Nickel-BasedAWS ERNiCrMo-3
Key Features
ERNiCrMo-3ERNiCrMo-3
AWS A5.14/A5.14M: 2009ASME SFA-A5.14:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)Cartonin (mm)
3/321/8
(2.4)(3.2)
ED032162ED032163
MECHANICAL PROPERTIES(1) – As Required per AWS A5.14/A5.14M: 2009
Yield Strength(2)
Tensile Strength
Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -196°C (-320°F)
RequirementsAWS ERNiCrMo-3 Not Specified
Test Results(3)
As-Welded 540 (78) 815 (118) 38 182 (134) 129 (95)
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[360] T H E L I N C O L N E L E C T R I C C O M P A N Y
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LNT NiCro 60/20tiG (GtaW) cut lenGthS
(AWS ERNiCrMo-3)
(1)Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 9
WIRE COMPOSITION(1) – As Required per AWS A5.14/A5.14M: 2009
%C %Mn %Fe %P %S
RequirementsAWS ERNiCrMo-3 0.10 max. 0.50 max. 5.0 max. 0.02 max. 0.015 max.
Test Results(3) 0.02 0.04 0.3 0.01 0.002
%Si %Cu %Ni %Al %Ti
RequirementsAWS ERNiCrMo-3 0.50 max. 0.50 max. 58.0 max. 0.40 max. 0.40 max.
Test Results(3) 0.04 0.01 64.3 0.26 0.30
%Cr %Nb + Ta %Mo %Other
RequirementsAWS ERNiCrMo-3 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max.
Test Results(3) 22.2 3.51 9.0 0.11
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[361]W E L D I N G C O N S U M A B L E S C A T A L O G
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LNT NiCroMo 60/16tiG (GtaW) cut lenGthS
Welding Positions
Typical Applications
All
�CrMoW nickel alloys such as C276
�High temperature surfacing applications up to 1200°C (2192°F)
�C-22 and C-4 (depending on corrosion requirements)
�A353 - 9% nickel steel
�Designed for welding CrMoW and nickel alloys
�Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides
�For high temperature surfacing applications up to 1200°C (2192°F)
�Q2 Lot® - Certificate showing actual depositchemistry and calculated ferrite number (FN) available online
Conformances
Shielding Gas100% Argon
Nickel -BasedAWS ERNiCrMo-4
Key Features
ERNiCrMo-4ERNiCrMo-4
AWS A5.14/A5.14M: 2009ASME SFA-A5.14:
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)Cartonin (mm)
3/321/8
(2.4)(3.2)
ED032156ED032157
MECHANICAL PROPERTIES(1) – As Required per AWS A5.14/A5.14M: 2009
Yield Strength(2)
Tensile Strength
Elongation
Charpy V-NotchJ (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -196°C (-320°F)
RequirementsAWS ERNiCrMo-4 Not Specified
Test Results(3)
As-Welded 535 (78) 780 (113) 44 196 (145) 160 (118)
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[362] T H E L I N C O L N E L E C T R I C C O M P A N Y
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LNT NiCroMo 60/16tiG (GtaW) cut lenGthS
(AWS ERNiCrMo-4)
(1)Typical all weld metal. (2)Measured with 0.2% offset.(3)See test results disclaimer on pg. 9
WIRE COMPOSITION(1) – As Required per AWS A5.14/A5.14M: 2009
%C %Mn %Fe %P %S
RequirementsAWS ERNiCrMo-4 0.02 max. 1.00 max. 4.0 - 7.0 0.04 max. 0.03 max.
Test Results(3) 0.01 0.5 5.9 0.01 0.01
%Si %Cu %Ni %Co %Cr
RequirementsAWS ERNiCrMo-4 0.08 max. 0.50 max. Balance 2.5 max. 14.5 - 16.5
Test Results(3) 0.03 0.03 57.8 0.1 16.0
%Mo %V %W %Other
RequirementsAWS ERNiCrMo-4 15.0 - 17.0 0.35 max. 3.0 - 4.5 0.50 max.
Test Results(3) 16.1 0.12 3.4 0.05
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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[363]W E L D I N G C O N S U M A B L E S C A T A L O G
HARDFACINGCONSUMABLES
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Hardfacing Stick (SMAW) Electrode
Product Name Key FeaturesDiameters Available
in (mm)
Build-Up 1/8(3.2)
5/32(4.0)
3/16(4.8)
1/4(6.4)
Wearshield® BU •Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding•Can be used as underbase for other hardfacing deposits or
as final overlay on parts to be machined or forged•Unlimited layers with proper preheat, interpass temperatures
and procedures
Metal-to-Metal Wear 1/8(3.2)
5/32(4.0)
3/16(4.8)
1/4(6.4)
Wearshield® MI •Provides a martensitic deposit with considerable retained austenite•General purpose electrode, a good compromise for
metal-to-metal wear, moderate impact and mild abrasion•Can be used on carbon and low alloy steel parts
Severe Impact 1/8(3.2)
5/32(4.0)
3/16(4.8)
1/4(6.4)
Wearshield® Mangjet® •For building up austenitic manganese steel and cladding carbon steels•Produces an austenitic manganese deposit that will work
harden in service•Unlimited layers with proper preheat, interpass temperatures
and procedures
Wearshield® 15CrMn •Provides a premium austenitic chromium manganese deposit•Resists severe impact or gouging even in a single layer over
carbon steel•Used to join Hadfield manganese steel to itself or to carbon
steel
Wearshield® FROG MANG®
•Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry•Provides a high strength high alloy austenitic manganese
deposit to handle the increased loading of railroad cars•Unlimited layers with proper preheat, interpass temperatures
and procedures
Abrasion Plus Impact 1/8(3.2)
5/32(4.0)
3/16(4.8)
1/4(6.4)
Wearshield® ABR •Provides good resistance to abrasion, impact and some metal-to-metal wear•Good hot forging properties•Use on carbon, stainless and manganese steels
Selection GuideHardfacing
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Hardfacing Stick (SMAW) Electrode
Product Name Key FeaturesDiameters Available
in (mm)
Abrasion Plus Impact 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Wearshield® 44 •Moderate hardness to resist abrasion with impact up to 600°C (1100°F)•Higher alloy results in improved spalling resistance than
Wearshield® ABR•Can be used on carbon steels, low alloy steels, cast irons,
austenitic manganese steels and austenitic stainless steels
Metal-to-Earth Wear 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Wearshield® ME •High alloy produces chrome carbides and austenite•Provides greater abrasion resistance than Wearshield® ABR
or Wearshield 44•Low dilution weld metal provides eutectic mix of chromium
carbides and austenite, with limited primary carbides.
Severe Abrasion 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Wearshield® 60 •Designed to resist severe abrasion•It exhibits higher alloy and higher abrasion resistance than
Wearshield® ABR, Wearshield® 44 or Wearshield® ME•Can be used on carbon, low alloy, stainless, and manganese
steels
Wearshield® 70 •Premium complex carbide deposit resists very severe abrasion at temperatures up to 760°C (1400°F)•Exhibits the highest abrasion resistance of the Wearshield
stick electrodes•Can be used with mild steel, low alloy steel, stainless steels
and austenitic manganese steels
Maintenance and Repair 3/32(2.4)
1/8(3.2)
5/32(4.0)
3/16(4.8)
Blue Max® 2100 •High resistance to cracking•High strength•Designed for joining difficult to weld steel
(1)
(1) Manufactured to 2.5 mm diameter.
Selection GuideHardfacing
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Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire
Product Name Key FeaturesDiameters Available
in (mm)
Build-Up 0.045(1.1)
1/16(1.6)
Lincore® BU-G •Delivers deposits with moderate hardness for build-up or as final overlay•Provides some resistance to metal-to-metal wear and
moderate impact•Can be used for the matrix with the Bulk Tungsten Carbide process
Metal-to-Metal 0.045(1.1)
1/16(1.6)
Lincore® 55-G •Produces a deposit which resists metal-to-metal wear and mild abrasion•The deposit results in an even harder material when used
with the Bulk Tungsten Carbide process•To be used on carbon steel, and low alloy steel
Hardfacing Metal-Cored (GMAW-C) Wire
Product Name Key FeaturesDiameters Available
in (mm)
Abrasion 0.045(1.1)
Lincore® 60-G •Deposits feature higher alloy levels than to resist both abrasion and moderate impact•Can be used at temperatures up to 704°C (1300°F)•To be used on carbon, low alloy, manganese and stainless steels
and cast iron
Selection GuideHardfacing
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[367]W E L D I N G C O N S U M A B L E S C A T A L O G
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Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire
Product Name Key FeaturesDiameters Available
in (mm)
Build-Up 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® BU •Provides a tough machinable deposit for build-up or final overlay•Delivers non-severe metal-to-metal wear with outstanding crack
resistance•Ideal for rebuilding worn parts to near final dimensions before
applying final hardfacing layers which are more wear resistant
Lincore® 33 •Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear•Use for build-up of steel mill parts such as rougher couplings•Build-up deposit on carbon steel and low alloy steel base metals
Metal-to-Metal 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® 40-O •Higher hardness for metal-to-metal wear and mild abrasion•Used on transfer rollers and guides, crane wheels and shafts•Can be used on low carbon, and low alloy steels
Lincore® 55 •Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion•To be used on carbon steel, low alloy steel and manganese steel•Unlimited layers with proper preheat and interpass temperatures
and procedures
Lincore® T & D •Delivers a deposit similar to H12 tool steel•For build-up of tool steel dies and edges, or applying wear
resistance surface on carbon or low alloy steels•To be used on carbon steel, low alloy steel or tool steel
Severe Impact 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® M •Deposit resists severe impact as well as moderate abrasion•Produces an austenitic manganese deposit that work-hardens•Recommended for build-up and repair of Hadfield-type austenitic
manganese materials as well as carbon and low alloy steels
Lincore® 15CrMn •Provides an austenitic manganese deposit which exhibits very good crack resistance•Work-hardens for overlay or joining austenitic manganese steel to
itself or to carbon steel•Can be used as a build-up layer before capping with abrasion
resistant alloys
Selection GuideHardfacing
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Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire
Product Name Key FeaturesDiameters Available
in (mm)
Severe Impact 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® FROG MANG®
•Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry•High alloy austenitic manganese deposit•Can easily handle the increased loading of railroad cars, therefore
reducing the frequency of repairs
Abrasion Plus Impact 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® 50 •Delivers an abrasion resistant deposit, even under conditions of moderate impact•Larger wire diameter sizes may be used for the submerged arc
process•Can be used on low carbon, medium carbon, low alloy, manganese
and stainless steels
Severe Abrasion 0.045(1.1)
1/16(1.6)
5/64(2.0)
7/64(2.8)
Lincore® 60-O •Deposits feature higher alloy levels than to resist both abrasion and moderate impact•Can be used at temperatures up to 704°C (1300°F)•To be used on carbon, low alloy, manganese and stainless steels
and cast iron
Lincore® 65-O •Highest abrasion resistance and hardness of all the Lincore® flux-cored line•Deposits include higher carbon and chrome levels than
Lincore® 60-O•Recommended for use on wear plate, coal pulverizer rolls, earth
engaging tools, and on slurry pipe and elbows
Hardfacing Metal-Cored Submerged Arc (SAW) Wire
Product Name Key FeaturesDiameters Available
in (mm)
Build-Up 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 30-S •Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact•For automatic and semiautomatic operation on mild and low
alloy steels•Good resistance to cross checking
Selection GuideHardfacing
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Hardfacing Metal-Cored Submerged Arc (SAW) Wire
Product Name Key FeaturesDiameters Available
in (mm)
Metal-to-Metal, Build-Up 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 32-S •Designed for build-up on 4140 drill stems in the deep hole drilling industry•For automatic and semiautomatic operation on mild and low
alloy steels•Good resistance to cross checking
Lincore® 35-S •Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion•For automatic and semiautomatic operation on mild and low
alloy steels•Recommended as final overlay where medium hardness and
good machinability are required
Metal-to-Metal 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 40-S •Designed for rebuilding heavy equipment undercarriages•Deposit is machinable and hot forgeable and resists rolling and
sliding metal-to-metal wear•Full automatic is recommended with Lincolnweld® 801, 802
and 880
Lincore® 42-S •Designed for rebuilding heavy equipment undercarriages•The deposit exhibits enhanced crack resistance and toughness
compared to Lincore® 40-S•Intended to resist rolling and sliding metal-to-metal wear
Severe Abrasion 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 60-S •Resists severe abrasion with mild impact•Can be used on carbon, low alloy, manganese and stainless
steels as well as cast iron•Many layers can be applied using high travel speeds and small
bead sizes, to promote close spaced cross check cracks
Roll Rebuilding - Build-Up 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 20 •Metal-cored wire with moderate hardness for build-up before stainless overlay•Good crack resistance and high compressive strength•Recommended flux is Lincolnweld® 801, 802 and 880
Lincore® 8620 •Metal-cored wire for build-up on worn rolls•A little softer than Lincore® 20 for easier machining•Recommended flux is Lincolnweld® 801, 802 and 880
Selection GuideHardfacing
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Hardfacing Metal-Cored Submerged Arc (SAW) Wire
Product Name Key FeaturesDiameters Available
in (mm)
Roll Rebuilding - Build-Up 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 4130 •Metal-cored wire for general build-up•Can be flame hardened to 38 Rockwell C (RC)•Used on mining components such as cable drums, sheaves, gears
and shafts
Roll Rebuilding - Metal-to-Metal 3/32(2.4)
1/8(3.2)
5/32(4.0)
Lincore® 410 •Metal-cored wire with a 410 martensitic stainless steel deposit•Low carbon content and high corrosion resistance•Soft and easily machined
Lincore® 410NiMo •Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys•Recommended flux is Lincolnweld® 801 and 802
Lincore® 423L •Metal-cored wire, provides a softer “as-welded” deposit than Lincore® 420•More resistance to softening during tempering above 482°C (900°F)•Recommended flux is Lincolnweld® 802
Lincore® 423Cr •Metal-cored wire with a higher chrome deposit than Lincore® 423L for improved corrosion resistance•Recommended flux is Lincolnweld® 802
Lincore® 420 •Metal-cored wire that is most widely used for caster roll rebuilding•Flux recommendation is Lincolnweld® 801 and 802
Lincore® 96S •Metal-cored wire which produces a high carbon, 420 stainless steel deposit•Use where a higher hardness is required•Can be used on work rolls and backup rolls when water spray
causes pitting on tool steel deposits
Lincore® 102W •Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures•Used for guide rolls, and work rolls
Lincore® 102HC •Metal-cored wire with a higher carbon content than Lincore® 102W•Will give a higher hardness tool steel deposit•Deposit is “hot” [above 204°C (400°F)] machinable, for easy sizing
after welding
Selection GuideHardfacing
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Hardfacing and Neutral Submerged Arc (SAW) Flux
Product Name Key Features Packaging Available
Hardfacing Flux Paper Bag
PlasticBag
Steel Drum
Bulk Bag
Lincolnweld® A-96-S •Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness•Carbon will be about 0.23%, with about 13% chromium,
with proper procedures
Metal-to-Metal Paper Bag
PlasticBag
Steel Drum
Bulk Bag
Lincolnweld® H-535 •Produces a deposit with good abrasion resistance, allows some machinability•Low carbon martensitic deposit•Hardness range is 24-45 Rockwell C (RC), depending upon
the actual welding procedure used
Severe Abrasion Paper Bag
PlasticBag
Steel Drum
Bulk Bag
Lincolnweld® H-560 •High alloy flux depositing primary carbides in a martensitic matrix•Excellent material for severe abrasion applications•Resistance to abrasion is 50 to 60 times that of plain
carbon steel
Neutral Flux Paper Bag
PlasticBag
Steel Drum
Bulk Bag
Lincolnweld® 801 •Provides smooth beads and excellent slag removal•Fast-freezing•Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130,
8620, 410, 410NiMo, 420 and 96S
Lincolnweld® 802 •Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels•Use with Lincore 102W, 423L, 423Cr and 102HC
Lincolnweld® 803 •Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers
Selection GuideHardfacing
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Wearshield ® BUHardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
For Build-Up �Shovel and bucket lips
�Pump impellers and housings
�Pulverizer plows
�Mill hammers
For Hardfacing �Trunnions, tractor rolls, cranes and gears
�Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding
�Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged
�Unlimited layers with proper preheat, interpass temperatures and procedures
�Use on mild and low alloy steels
Build-Up
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
5/323/16
(4.0)(4.8)
1414
(350)(350)
ED021991ED021993
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 3 Layers
15 - 20 18 - 23 23 - 28
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Wearshield ® BUHardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity5/32 in
(4.0 mm)3/16 in
(4.8 mm)1/4 in
(6.4 mm)
DC+ 145 - 210 180 - 280 230 - 360
AC 155 - 225 200 - 290 255 - 375Preferred polarity is listed first.
NOTE: Using a short arc with a slight weave motion, deposit beads about 1/2 in - 3/4 in (13-19 mm) wide with the 5/32 in and 3/16 in (4.0-4.8 mm) electrode diameters, and about 1 in (25 mm) wide with the 1/4 in (6.4 mm) diameter. However, on edges and corners, fast-moving stringer beads or very narrow weaved beads are usually preferred. The exact width and thickness of the bead will depend on the mass of the piece being welded.Work-hardened base or weld metal should be removed before applying Wearshield® BU, since such areas are more prone to embrittlement and possible cracking. The part should be preheated to at least 21°C (70°F). Preheating above 40°C (100°F) is usually not required. Preheating depends largely on the base metal composition. On large, complex, or restrained parts, a preheat of 150°- 260°C (300°- 500°F) may be necessary.
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %S %P
2 or more layers 0.14 1.15 0.60 1.40 0.025 0.015
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® MIHardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Boom heels
�Conveyor screws
�Dipper lips
�Tractor grousers
�Ditcher teeth
�Lumber equipment
�Hammer mills
�Provides a martensitic deposit with considerable retained austenite
�General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion
�Can be used on carbon and low alloy steel parts
�Deposits tend to cross check and are usually best limited to two layers
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED022003ED022005ED022007
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 or More Layers
50 54
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Wearshield ® MIHardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 70 - 120 110 - 150 150 - 200
AC 70 - 120 110 - 150 150 - 200
Preferred polarity is listed first.
NOTE: In welding with Wearshield® MI, a short arc or a long arc may be used. The short arc will give greater build-up with each bead. The long arc is ideal for depositing thin layers, though alloy recovery may be reduced. In depositing Wearshield® MI, preheat and interpass temperatures of 200°C (400°F) minimum are helpful, as well as limiting deposit to two layers, to reduce cracking and avoid chipping and fragmentation. Weld deposit cannot be cut with oxy-fuel process. Plasma arc and air-carbon arc processes can cut or gouge the weld deposit successfully. Grinding is usually best if the deposit needs to be shaped.
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo
2 or More Layers 0.9 0.4 0.4 9.5 0.6
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® Mangjet ®
Hardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Dragline pins
�Dipper teeth
�Crusher screens and rolls
�Chain hooks
�Hammers
�Bucket teeth
�For building up austenitic manganese steel and cladding carbon steels
�Produces an austenitic manganese deposit that will work harden in service
�Unlimited layers with proper preheat, interpass temperatures and procedures
Severe Impact
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Carton
50 lb (22.7kg)Cartonin (mm) in (mm)
5/323/16
1/4
(4.0)(4.8)(6.4)
141418
(350)(350)(450)
ED021975ED021977
ED021976ED021978ED021979
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded (2 Layers) Work Hardened (2 Layers)
18 47
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Wearshield ® Mangjet ®
Hardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity5/32 in
(4.0 mm)3/16 in
(4.8 mm)1/4 in
(6.4 mm)
DC+ 120 - 180 160 - 260 200 - 350
AC 125 - 210 175 - 275 225 - 375Preferred polarity is listed first.
NOTE: Work-hardened base metal or previously deposited weld metal should be ground off before applying a new deposit, since such areas are more prone to embrittlement and possible cracking. Areas that cannot be easily indented with a center punch should be removed.
When joining manganese steel, the joint should be prepared for 100% penetration. A cutting torch may be used to bevel the edges of the plate which can crack if care is not taken to prevent overheating the base metal.
Preheat is not necessary unless work is below room temperature, or if the part is unusually massive or complex in design. In such cases, heating the piece to about room temperature, or 38° - 66°C (100° - 150°F) at the most, should be sufficient.
As with all austenitic manganese welding products, interpass temperatures should be limited to 260ºC (500ºF) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Mo %S
2 or More Layers 0.65 14.5 0.14 1.15 0.01
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® 15CrMnHardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�Crusher hammers
�Rebuilding and joining of austenitic
�Manganese plates and parts
�Earth moving equipment
�Provides a premium austenitic chromium manganese deposit
�Resists severe impact or gouging even in a single layer over carbon steel
�Used to join Hadfield manganese steel to itself or to carbon steel
�Excellent for build-up on carbon steel prior to chromium carbide hardfacing deposit with an electrode such as Wearshield® 60
�Unlimited layers
Severe Impact
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED021980ED021982ED021984
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)(Single or Multiple Layers)
As-Welded Work Hardened
18 - 24 40 - 50
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Wearshield ® 15CrMnHardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 140 - 160 190 - 210 220 - 250
AC 140 - 160 190 - 210 220 - 250
Preferred polarity is listed first.
NOTE: In welding with Wearshield® 15CrMn, a short arc is preferred. The electrode can easily be dragged without fear of snuffing out the arc. For situations involving severe impact and abrasion, a build-up of Wearshield® 15CrMn capped with a single layer of Wearshield® 60 or Lincore® 60-O can provide excellent service. In depositing Wearshield® 15CrMn on itself or on austenitic manganese steel, preheat is generally unnecessary unless the metal is below 16°C (60°F). However, highly hardenable carbon or low alloy steel base metals may require preheat in the 150°C - 204°C (300° - 400°F) range to avoid heat affected zone cracking.
Wearshield® 15CrMn deposits work harden rapidly, which makes them difficult to machine. Best results are obtained with carbide or ceramic tool bits. Avoid superficial cuts, and maintain a sharp cutting edge. Grinding can also be done successfully. Because of the high chromium content, Wearshield®15CrMn cannot be cut with oxy-fuel processes. Plasma arc and air carbon arc processes can cut or gouge the weld deposit successfully. Limit interpass temperature to 260°C (500°F) to avoid embrittlement.
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr
2 or More Layers 0.35 14.0 0.6 15.0
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® FROG MANG ®
Hardfacing Stick (SMaW) ElEctrodE
Typical Applications �Manganese crossing diamonds
�Manganese railroad frogs
�Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry
�Provides a high strength, high alloy austenitic manganese deposit to handle the increased loading of railroad cars
�Unlimited layers with proper preheat, interpass temperatures and procedures
�Resistant to deformation and the resultant metal flow
Severe Impact
Key Features
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work Hardened
20 - 30 40 - 50
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 30 lb (13.6 kg) Cartonin (mm) in (mm)
5/323/16
1/4
(4.0)(4.8)(6.4)
141418
(350)(350)(450)
ED033134ED033135ED033136
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr
6 Layers 1.20 21.0 0.4 5.3
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity5/32 in
(4.0 mm)3/16 in
(4.8 mm)1/4 in
(6.4 mm)
DC+ 140 - 175 175 - 215 235 - 280
AC 150 - 180 185 - 215 235 - 280Preferred polarity is listed first.
Wearshield ® FROG MANG ®
Hardfacing Stick (SMaW) ElEctrodE
NOTE: Weld Preparation Remove all damaged and foreign material by air-carbon arc gouging or grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 3.2mm (1/8 in) E308 stainless electrode, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracks. This will avoid hot cracking during the build-up process. Apply only thin layers and do not build-up with E308 stainless. This is for emergency situations where no other alternative is available to repair flangeway cracks.
Use DC+ to avoid excessive spatter. When possible, weld at alternate locations (skip weld) to avoid overheating of metal in a localized area. Do not exceed interpass temperature of 260°C (500°F). Use a temperature marker 13 mm (1/2 in) from the welded area at frequent intervals to ensure that interpass temperature does not exceed 260°C (500°F).
Use a short arc and a stringer bead width of 10 to 13 mm (3/8 to 1/2 in).
Finish the casting by grinding to a safe contour. Leave enough weld metal during the welding process to allow a level and even contour after grinding. Make sure all areas are finished and the casting has no further visible defects. Check with straight edge so that the casting is free of low spots. As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® ABRHardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
All
�Crusher hammers
�Dozer blades
�Dipper teeth and lips
�Coal mining cutters
�Truck chain and gears
�Provides good resistance to abrasion, impact and some metal-to-metal wear
�Good hot forging properties
�Use on carbon, stainless and manganese steels
�Deposits limited to two layers
�Can be forged readily without affecting its mechanical properties
Abrasion & Impact
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED021996ED021998ED022000
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers
24 - 53 28 - 53
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo
2 Layers 2.1 1.1 0.75 6.5 0.40
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Wearshield ® ABRHardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 40 - 150 75 - 200 110 - 250
AC 50 - 165 80 - 220 120 - 275Preferred polarity is listed first.
NOTE: Wearshield® ABR can be forged readily without affecting its mechanical properties. As deposited, Wearshield® ABR weld metal is not machinable, although the deposit can be shaped by grinding.
To obtain a deposit that is machinable with carbide tools, heat to about 749ºC (1380ºF) and hold for one hour per inch of thickness.
Air cool to room temperature.
For maximum machinability, heat to 870° - 900°C (1600° - 1650°F) and hold for one hour per inch of thickness. Furnace cool to 650°C (1200°F) at a rate not exceeding 10°C (50°F) per hour, and air or furnace cool to room temperature. Variation in welding procedures will have little affect on abrasion resistance.
The abrasion resistance can be restored by heating to about 790°C (1450°F), quenching and tempering at 200°C (400°F).
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® 44Hardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Buckets
�Chain links
�Rolling mill guides
�Pulleys
� Ingot tongs
�Moderate hardness to resist abrasion with impact up to 600°C (1100°F)
�Higher alloy results in improved spalling resistance than Wearshield® ABR
�Can be used on carbon steels, low alloy steels, cast irons, austenitic manganese steels and austenitic stainless steels
Abrasion & Impact
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/32
(3.2)(4.0)
1414
(350)(350)
ED024940ED024941
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo
1 Layer 1.56 0.17 0.77 19.5 1.92
2 Layers 1.96 0.16 0.87 24.2 2.48
4 Layers 2.21 0.18 0.93 27.1 2.86
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 4 Layers
42 47 48
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Wearshield ® 44Hardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)
DC+ 120 - 160 150 - 220
AC 130 - 160 180 - 220
Preferred polarity is listed first.
NOTE: Wearshield® 44 electrodes form a deep cup, which permits light dragging of the electrode during welding. The arc is steady with little spatter in the DC+ mode. During AC welding, the arc is also steady, but the usable current range is reduced, and the melt-off rates are reduced at any current. Since the amount of dilution does not affect the microstructure, the impact properties and abrasion resistance will be similar from the first layer to the last.
On cast irons, Wearshield® 44 deposits usually check crack. These check cracks should be closely spaced to prevent spalling. This is obtained by using stringer beads.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® MEHardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Muller tires
�Augers
�Bucket teeth
�Dozer blades
�High alloy produces chrome carbides and austenite
�Provides greater abrasion resistance than Wearshield® ABR or Wearshield® 44
�Low dilution weld metal provides eutectic mix of chromium carbides and austenite, with limited primary carbides.
�To be used on carbon and low alloy, austenitic manganese and austenitic stainless steels
Metal-to-Earth
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED023323ED023324ED023325
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr
1 Layer 2.5 0.17 0.8 27.0
2 Layers 3.0 0.17 1.0 30.5
3 Layers 3.3 0.16 1.1 32.6
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 3 Layers
49 59 59
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Wearshield ® MEHardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 125 - 175 175 - 250 220 - 330
AC 130 - 170 180 - 220 230 - 270
Preferred polarity is listed first.
NOTE: Wearshield® ME is a heavily coated electrode which forms a deep cup that permits light dragging of the stick during welding. Deposits generally check crack except for single layers on thin base metal. Stringer beads produce a consistent crack spacing of about 13-25 mm (1/2-1 in).
Wide weaves may produce very widely spaced check cracks which can lead to deposit spalling in multiple layers. Weaving is not recommended. For maximum spalling resistance on carbon and low alloy steels, especially in multiple layers, apply a butter layer of Wearshield® 15CrMn, Lincore® 15CrMn or an austenitic stainless steel electrode such as Blue Max® 309/309L AC-DC, before applying Wearshield® ME.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® 60Hardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Conveyor screws
�Grader blades
�Crusher rolls, plates and jaws
�Sleeves
�Brick and coke machinery
�Designed to resist severe abrasion
� It exhibits higher alloy and higher abrasion resistance than Wearshield® ABR, Wearshield® 44 or Wearshield® ME
�Can be used on carbon, low alloy, stainless, and manganese steels
�Deposits consist of primary carbides in a matrix of austenite-carbide eutectic
�Deposits should be limited to two layers
Severe Abrasion
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/323/16
(3.2)(4.0)(4.8)
141414
(350)(350)(350)
ED022010ED022011ED022012
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers
57 - 60 60 - 62
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo %V
2 Layers 5.0 0.80 1.0 23.0 2.3 0.6
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Wearshield ® 60Hardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity1/8 in
(3.2 mm)5/32 in
(4.0 mm)3/16 in
(4.8 mm)
DC+ 100 - 140 130 - 180 210 - 250
AC 110 - 150 140 - 200 230 - 270
Preferred polarity is listed first.
NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check.
If more than two-layer build-up is required, use Wearshield® 15CrMn (preferred), Wearshield® BU or Wearshield® BU30 for the preliminary layer or layers under Wearshield® 60. On manganese steel, use Wearshield® Mangjet® or Wearshield® 15CrMn as build-up. Preheat is not generally necessary except to be sure that work is in room temperature range 25° - 45ºC (75° - 100ºF). However, preheat of 120° - 200ºC (250° - 400ºF) may be necessary to prevent heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be used, or if cross checks must be eliminated, preheat to 650ºC (1200ºF).
Prolonged or repeated heating of manganese steel base metal over 260ºC (500ºF) can cause embrittlement and spalling. Avoid base metal embrittlement by:
• Limiting the temperature 260ºC (500ºF) at distances of 13 mm (1/2 in) away from the weld.
• Minimizing the time at elevated temperatures.
The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter and smooth bead.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Wearshield ® 70Hardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
Flat & Horizontal
�Augers
�Cement crushers
�Sinter crushers
�Furnace chains
�Screw conveyors
�Premium complex carbide deposit resists very severe abrasion at temperatures up to 760°C (1400°F)
�Exhibits the highest abrasion resistance of the Wearshield® stick electrodes
�Can be used with mild steel, low alloy steel, stainless steels and austenitic manganese steels
�Deposits consist of primary chromium carbides along with extra hard premium carbides in a matrix of austenite-carbide eutectic
�Deposits limited to two layers
Severe Abrasion
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can40 lb (18.1 kg) Cartonin (mm) in (mm)
1/85/32
(3.2)(4.0)
1414
(350)(350)
ED024951ED024952
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer
65 - 70
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Cr %Mo %Cb(Nb) %W %V
1 Layer 5.5 20.0 6.5 6.5 2.5 1.0
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Wearshield ® 70Hardfacing Stick (SMaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity3.2 mm (1/8 in)
4.0 mm (5/32 in)
DC+ 125 - 165 160 - 230
AC 120 - 160 160 - 210Preferred polarity is listed first.
NOTE: Maintain a short arc length. A drag technique is not recommended. Deposit rates are higher using DC+ polarity as compared to AC. Deposit is not slag covered; only a few slag islands, which are easily removed.
Under extremely abrasive conditions or abrasion at high temperatures, two layers of Wearshield® 70 will significantly out-perform deposits of a standard primary chromium carbide electrode, such as Wearshield® 60. However, under low stress abrasion conditions, two layers of Wearshield® 70 or Wearshield® 60 will give similar results. But one layer of Wearshield® 70 will out-perform one layer of Wearshield® 60.
Both stringer and weave welding techniques will result in closely spaced check cracks. A stringer or narrow weave produces more closely spaced check cracks and provides excellent resistance to spalling.
Spalling resistance is enhanced when the deposit, immediately under the Wearshield® 70 deposit, is austenitic such as Lincore® M. For service at temperatures below 260ºC (500ºF), austenitic manganese steel base metal or weld build-up is very suitable. For a single layer of build-up on carbon or low alloy steel, Wearshield® 15CrMn is preferred over the lower alloyed Wearshield® Mangjet®, because of the austenite stability. For service at higher temperatures, austenitic manganese is generally not advisable for build-up due to its embrittlement at high temperatures. An austenitic stainless steel, such as type 309 or 310, provide a better service as a build-up under Wearshield® 70.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Blue Max ® 2100Hardfacing Stick (SMaW) ElEctrodE
Welding Positions
Typical Applications
All, except vertical down
�High carbon, low alloy, high strength, manganese steels
�Base for hardfacing or stainless steel cladding
�High resistance to cracking
�High strength
�Designed for joining difficult to weld steel
Maintenance & Repair
Key Features
DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Canin (mm) in (mm)
3/321/8
(2.4)(3.2)
1414
(350)(350)
ED032298ED032299
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity2.4 mm(3/32 in)
3.2 mm(1/8 in)
DC+ 40 -80 75 - 110
AC 40 -80 75 - 110
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
Preferred polarity is listed first.
MECHANICAL PROPERTIES(1)
Yield Strength(2)
MPa (ksi)Tensile Strength
MPa (ksi)Elongation
%Ferrite
Number
Test Results 670 (97) 805 (117) 22 > 50
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Lincore ® BU-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Rolls
�Shafts
�Pump and shovel parts
�Pulverizer
�Plows
�Delivers deposits with moderate hardness for build-up or as final overlay
�Provides some resistance to metal-to-metal wear and moderate impact
�Can be used for the matrix with the Bulk Tungsten Carbide process
�Unlimited layers
Build-Up
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spoolin (mm)
0.0451/16
(1.1)(1.6)
ED029079ED029080
Shielding Gas75% Argon/Balance CO2
98% Argon/Balance CO2
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
21 - 33 40 - 42
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo
4 Layers 0.08 1.60 0.50 0.90 0.30
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® BU-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)Shielding Gas
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+ 5/8 (16)
75% Ar/25% CO2
5.17.6
10.2
(200)(300)(400)
293032
175240300
1.72.83.9
(3.7)(6.1)(8.6)
0.045 in (1.1 mm), DC+ 3/4 (20)
90% Ar/10% CO2
5.17.6
10.2
(200)(300)(400)
252729
215250285
2.13.14.1
(4.7)(6.9)(9.1)
0.045 in (1.1 mm), DC+ 3/4 (20)
98% Ar/2% O2
5.17.6
10.2
(200)(300)(400)
252628
210280315
2.03.24.4
(4.5)(7.1)(9.7)
1/16 in (1.6 mm), DC+ 5/8 (16)
75% Ar/25% CO2
3.86.48.9
(150)(250)(350)
272931
280370460
2.64.76.8
(5.8)(10.4)(15.1)
1/16 in (1.6 mm), DC+ 3/4 (20)
90% Ar/10% CO2
3.86.48.9
(150)(250)(350)
252729
270375470
2.64.97.2
(5.7)(10.8)(15.9)
1/16 in (1.6 mm), DC+ 3/4 (20)
98% Ar/2% O2
3.86.48.9
(150)(250)(350)
242628
290390490
2.85.07.3
(6.1)(11.1)(16.1)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 55-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE
Welding Positions
Typical Applications
All, except overhead
�Crane wheels
�Blower blades
�Bucket lips
�Dredge parts
�Tillage tools
�Produces a deposit which resists metal-to-metal wear and mild abrasion
�The deposit results in an even harder material when used with the Bulk Tungsten Carbide process
�To be used on carbon steel and low alloy steel
�Unlimited layers with proper preheat and interpass temperatures and procedures
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Plastic Spool
500 lb (227 kg)Accu-Trak® Drumin (mm)
0.0451/16
(1.1)(1.6)
ED028176ED028177
ED031475ED031476
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
Shielding Gas 1 Layer 2 Layer 4 Layers
75%Ar/25%CO2
98%Ar/2%O2
50 - 5154 - 55
53 - 5455 - 56
54 - 5556 - 57
Shielding Gas75% Argon/Balance CO2
DEPOSIT COMPOSITION(1)
On Carbon Steel (2 Layers) %C %Mn %Si %Cr %Mo
0.045 in (1.1 mm) - Ar/CO2
0.045 in (1.1 mm) - Ar/O2
1/16 in (1.6 mm) - Ar/CO2
1/16 in (1.6 mm) - Ar/O2
0.390.470.410.45
1.241.301.241.25
0.931.180.951.10
5.616.445.695.81
0.550.650.570.58
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® 55-GHardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)Shielding Gas
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+ 5/8 (16)
75% Ar/25% CO2
5.17.6
10.2
(200)(300)(400)
272931
165225290
2.03.04.2
(4.3)(6.7)(9.2)
0.045 in (1.1 mm), DC+ 3/4 (20)
90% Ar/10% CO2
5.17.6
10.2
(200)(300)(400)
252830
145195245
2.13.34.4
(4.7)(7.2)(9.7)
0.045 in (1.1 mm), DC+ 3/4 (20)
98% Ar/2% O2
5.17.68.9
10.2
(200)(300)(350)(400)
25272829
145200225250
2.33.43.94.4
(5.1)(7.5)(8.7)(9.8)
1/16 in (1.6 mm), DC+ 5/8 (16)
75% Ar/25% CO2
3.86.48.9
(150)(250)(350)
283032
260340420
2.64.76.8
(5.8)(10.4)(15.1)
1/16 in (1.6 mm), DC+ 3/4 (20)
90% Ar/10% CO2
3.86.48.9
(150)(250)(350)
252729
230315400
2.74.97.0
(6.0)(10.7)(15.4)
1/16 in (1.6 mm), DC+ 3/4 (20)
98% Ar/2% O2
3.86.48.9
(150)(250)(350)
242628
220315410
2.95.07.1
(6.4)(11.0)(15.7)
NOTE: Work area should be clean, with any previous hardfacing deposit removed, and cracks properly repaired. Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150° - 260ºC (300° - 500°F) on thick parts or heavy sections.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 60-GHardfacing MEtal-corEd (gMaW-c) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Augers
�Bucket lips and sides
�Loaders
�Brushing and grinding equipment
�Shaper sides and blades
�Deposits feature higher alloy levels than to resist both abrasion and moderate impact
�Can be used at temperatures up to 704°C (1300°F)
�To be used on carbon, low alloy, manganese and stainless steels and cast iron
�Deposit is limited to two layers
Abrasion
Key Features
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)Plastic Spool
25 lb (11.3 kg)Plastic Spoolin (mm)
0.045 (1.1) ED029937 ED029936
Shielding Gas75% Argon/Balance CO2
DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr
1 Layer2 Layers
4.65.5
1.21.3
0.50.6
13.817.3
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layer
58 60
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Lincore ® 60-GHardfacing MEtal-corEd (gMaW-c) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)Shielding Gas
Wire Feed Speed Voltage(Volts)m/min (in/min)
0.045 in (1.1 mm), DC+ 3/4 (20)
75% Ar/25% CO2
5.17.6
10.2
(200)(300)(400)
23 - 24 25 - 26 27 - 28
0.045 in (1.1 mm), DC+ 3/4 (20)
90% Ar/10% CO2
5.17.6
10.2
(200)(300)(400)
22 - 23 24 - 25 26 - 27
0.045 in (1.1 mm), DC+ 3/4 (20)
98% Ar/2% O2
5.17.6
10.2
(200)(300)(400)
22 - 23 24 - 25 26 - 27
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® BUHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Cable sheaves
�Crane wheels
�Drums and pulleys
�Provides a tough machinable deposit for build-up or final overlay
�Delivers non-severe metal-to-metal wear with outstanding crack resistance
� Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant
�Can also be used as the final hardfacing layer for non-severe metal-to-metal wear applications
�Unlimited layers
Build-Up
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg)Coil
125 lb (56.7 kg)Speed-Feed® Drumin (mm)
5/647/64
(2.0)(2.8)
ED031115 ED022064ED022065 ED022069
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al
6 Layers 0.24 0.50 0.25 1.50
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
78 - 90 86 - 98
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Lincore ® BUHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
5/64 in (2.0 mm), DC+ 2 (50)
5.16.16.67.6
(200)(240)(260)(300)
29303031
280315330350
4.65.56.16.9
(10.1)(12.1)(13.2)(15.2)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
3.43.84.45.15.9
(135)(150)(175)(200)(235)
2627282930
360385420450470
5.76.37.38.29.6
(12.6)(13.9)(16.0)(18.1)(21.1)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 33Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Tractor rolls and idlers
�Shovel parts
�Mill and crusher hammers
�Mine car wheels
�Dredge pumps
�Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear
�Use for build-up of steel mill parts such as rougher couplings
�Build-up deposit on carbon steel and low alloy steel base metals
� It is ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant
�Unlimited layers
Build-Up
Key Features
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg)Coil
125 lb (56.7 kg)Speed-Feed® Drumin (mm)
0.0451/16
5/647/64
(1.2)(1.6)(2.0)(2.8)
ED011237
ED031116ED031117ED031118 ED011238
ED011240 ED011239
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
No. of Layers As-Welded Work-Hardened Flame-Hardened / Water Quenched
123
14 - 3026 - 3225 - 34
28 - 3432 - 3635 - 38
–38 - 42
–
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Lincore ® 33Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+ 1-3/4 (45)
5.18.9
12.7
(200)(350)(500)
252831
80130150
1.52.73.9
(3.3)(6.0)(8.7)
1/16 in (1.6 mm), DC+ 1-3/4 (45)
3.86.48.9
(150)(250)(350)
262932
125180225
2.13.55.0
(4.6)(7.8)(11.1)
5/64 in (2.0 mm), DC+ 2 (50)
3.25.16.4
(125)(200)(250)
232729
200290325
3.14.96.1
(6.9)(10.8)(21.1)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
3.44.46.0
(135)(175)(235)
262830
360420470
5.77.39.6
(12.6)(16.0)(21.1)
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al
3 Layers (0.045 in & 1/16 in)3 Layers (5/64 in & 7/64 in)
0.11 - 0.180.13 - 0.15
1.8 - 2.12.1 - 2.3
0.50 - 0.750.45 - 0.60
1.6 - 1.91.45 - 1.70
%Cr %S %P
3 Layers (0.045 in & 1/16 in)3 Layers (5/64 in & 7/64 in)
1.2 - 1.41.1 - 1.4
0.002 - 0.0050.002 - 0.005
0.004 - 0.0120.004 - 0.008
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 40-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Tractor rolls
�Mine car wheels
�Bucket links and bases
�Guide rollers
�Actuating cams
�Higher hardness for metal-to-metal wear and mild abrasion
�Used on transfer rollers and guides, crane wheels and shafts
�Can be used on low carbon and low alloy steels
�Unlimited layers with proper preheat and interpass temperatures and procedures
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg)Coilin (mm)
5/64 (2.0) ED031119 ED025907
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo
1 Layer2 Layers3 Layers
0.180.200.21
1.251.461.55
0.530.670.76
1.341.721.97
2.513.253.52
0.320.420.46
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 3 Layers
36 41 38
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Lincore ® 40-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
5/64 in (2.0 mm), DC+ 1-3/4 (45)
3.25.16.4
(125)(200)(250)
242730
218282327
3.25.06.3
(7.0)(11.1)(13.9)
NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired.
Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections. Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 55 significantly.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 55Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Crane wheels
�Blower blades
�Rail ends
�Skip guides
�Cams and transfer tables
�Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion
�To be used on carbon steel, low alloy steel and manganese steel
�Unlimited layers with proper preheat and interpass temperatures and procedures
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil56 lb (25.4 kg) Carton
25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg)Coilin (mm)
0.0451/16
5/647/64
(1.2)(1.6)(2.0)(2.8)
ED011277
ED031120ED031121ED031122 ED011278
ED011280
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
No. of Layers As-Welded Work-Hardened 180°C (350°F) Interpass Temp Flame-Hardened / Water Quenched
12
50 - 5950 - 60
53 - 6256 - 62
50 - 5555 - 59
–52 - 54
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo %S %P
0.045 in & 1/16 in5/64 in & 7/64 in
0.450.45
1.31.4
0.530.60
1.41.4
5.35.3
0.800.80
0.0040.004
0.0100.010
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® 55Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+ 1-3/4 (45)
5.18.9
12.7
(200)(350)(500)
252831
85125165
1.63.04.3
(3.6)(6.6)(9.4)
1/16 in (1.6 mm), DC+ 1-3/4 (45)
3.86.48.9
(150)(250)(350)
262932
125195245
2.23.85.5
(4.8)(8.4)(12.1)
5/64 in (2.0 mm), DC+ 1-3/4 (45)
3.25.16.4
(125)(200)(250)
242730
190295330
3.25.06.2
(7.0)(11.0)(13.7)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
2.33.24.4
(90)(125)(175)
252730
280350420
3.85.27.3
(8.4)(11.5)(16.0)
NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired.
Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections. Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 55 significantly.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® T & DHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Punch dies
�Shear blades
�Delivers a deposit similar to H12 tool steel
� For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels
�To be used on carbon steel, low alloy steel or tool steel
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spoolin (mm)
1/16 (1.6) ED031134
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Tempered at 540°C (1000°F)
48 - 55 55 - 65
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo %W
6 Layers Open Arc6 Layers w/ 802 Flux
0.650.50
1.51.9
0.81.0
1.81.0
7.07.0
1.41.4
1.61.6
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® T & DHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/16 in (1.6 mm), DC+ 1-1/4 (32)
3.85.16.47.68.9
(150)(200)(250)(300)(350)
2223242526
170210250270300
2.43.64.14.95.4
(5.4)(7.9)(8.9)(10.8)(12.0)
NOTE: Minimum preheat and interpass temperatures of 315°C (600°F) are essential for crack-free welding on mild steel or low alloy steel. For crack-free welding on tool steel parts, preheat of 538°C (1000°F) or higher may be necessary. After welding, very slow cooling to 121°C (250°F) is usually required. This can be followed by post-weld heat treating at 538° - 593°C (1000° - 1100°F) to develop maximum hardness.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® MHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat
�Hammers
�Dredge parts
�Crushers
�Breaker bars
�Buckets
�Deposit resists severe impact as well as moderate abrasion
�Produces an austenitic manganese deposit that work-hardens
�Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels
�Unlimited layers with proper preheat and interpass temperatures and procedures
Severe Impact
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg) Coilin (mm)
0.0451/165/647/64
(1.1)(1.6)(2.0)(2.8)
ED031128ED031129ED031130 ED011160
ED011164
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni
Open Arcw/ 803 Flux
0.600.50
13.013.0
0.40.4
4.94.3
0.50.5
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Tempered at 540°C (1000°F)
18 - 28 30 - 48
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Lincore ® MHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1 mm), DC+ 1 (25)
5.18.9
12.7
(200)(350)(500)
222426
80145185
1.52.73.9
(3.3)(6.0)(8.7)
1/16 in (1.6 mm), DC+1-1/8 (30)
3.86.48.9
(150)(250)(350)
232527
130200250
2.13.55.0
(4.6)(7.8)(11.1)
5/64 in (2.0 mm), DC+1-1/4 (32)
3.24.46.4
(125)(175)(150)
242729
240300360
3.14.96.1
(6.9)(10.8)(21.1)
7/64 in (2.8 mm), DC+1-3/4 (45)
1.93.23.8
(75)(125)(150)
252728
240360395
5.77.39.6
(12.6)(16.0)(21.1)
7/64 in (2.8 mm), DC+2-1/2 (64)
1.94.45.7
(75)(175)(225)
253032
240400455
3.68.8
11.6
(8.0)(19.5)(25.6)
NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 15CrMnHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Spreader cones
�Crusher hammers
�Austenitic manganese parts
�Provides an austenitic manganese deposit which exhibits very good crack resistance
�Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel
�Can be used as a build-up layer before capping with abrasion resistant alloys
�Can be used in open arc mode for joining austenitic manganese steel to carbon steel, low alloy steel, austenitic manganese steel, or stainless steel
�Unlimited layers with proper preheat and interpass temperatures and procedures
Severe Impact
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg) Coil
125 lb (56.7 kg)Speed-Feed® Drumin (mm)
5/647/64
(2.0)(2.8)
ED031126 ED022060ED022061 ED022068
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
Six Layers Open ArcSix Layers w/ 801 Flux
0.40.4
15.015.0
0.250.6
16.016.0
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
18 - 22 40 - 50
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Lincore ® 15CrMnHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
5/64 in (2.0 mm), DC+1-1/4 (32)
3.25.16.48.9
(125)(200)(250)(350)
26293032
210280320380
3.35.36.89.7
(7.3)(11.7)(15.1)(21.3)
7/64 in (2.8 mm), DC+1-3/4 (45)
1.93.23.84.4
(75)(125)(150)(175)
26282930
250320350380
2.55.16.67.5
(5.5)(11.3)(14.6)(16.4)
7/64 in (2.8 mm), DC+2-1/2 (64)
3.85.15.76.4
(150)(200)(225)(250)
30333435
320390410425
6.78.79.8
11.4
(14.9)(19.2)(21.7)(25.1)
NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® FROG MANG ®
Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Typical Applications �Manganese crossing diamonds
�Manganese railroad frogs
�Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry
�High alloy austenitic manganese deposit
� Unlimited layers with proper preheat and interpass temperatures and procedures
Severe Impact
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spoolin (mm)
1/165/647/64
(1.6)(2.0)(2.8)
ED026106ED026105ED026103
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
20 - 30 40 - 50
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
6 Layers 1.07 25.5 4.59 0.17
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® FROG MANG ®
Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/16 in (1.6 mm), DC+1 (25)
5.16.48.3
(200)(250)(325)
272932
220250300
3.04.05.3
(6.7)(8.7)(11.6)
5/64 in (2.0 mm), DC+2 (50)
3.85.16.4
(150)(200)(250)
272931
240290340
3.44.96.4
(7.4)(10.7)(14.0)
3/32 in (2.4 mm), DC+1-1/2 (38)
2.53.85.1
(100)(150)(200)
252729
240310380
3.45.37.1
(7.5)(11.6)(15.6)
7/64 in (2.8 mm), DC+2-1/2 (64)
1.93.23.8
(75)(125)(150)
252728
255350400
3.15.56.7
(6.9)(12.2)(14.8)
NOTE: Remove all damaged and foreign material by the air-carbon arc gouging process and grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 1/8 in diameter E308 stainless product, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracks and avoid hot cracking during the buildup process. Use only light amounts and do not build-up with E308 stainless. It is for use in emergency situations where no other alternative is available to repair flangeway cracks. As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 50Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Crusher rolls
�Dredge cutter teeth
�Ore chute baffles
�Muller plows and tires
�Coal mining cutting teeth
�Delivers an abrasion resistant deposit, even under conditions of moderate impact
�Larger wire diameter sizes may be used for the submerged arc process
�Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels
�Limited to 4 layers
Abrasion & Impact
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg) Coil
125 lb (56.7 kg)Speed-Feed® Drumin (mm)
0.0451/165/647/64
(1.1)(1.6)(2.0)(2.8)
ED031123ED031124ED031125
ED020829ED017825ED011275 ED011274
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)1 Layer 2 Layers 3 Layers
On Mild SteelOn 0.50% Carbon SteelOn Austenitic Mn Steelwith 801 Flux
34 - 3741 - 43
-38 - 43
44 - 4847 - 5043 - 4547 - 52
48 - 5250 - 5348 - 5048 - 56
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo
Open Arc 0.045 in & 1/16 in 5/64 in & 7/64 in
2.42.0
1.30.9
1.01.0
0.60.6
11.49.2
–0.5
5/64 in & 7/64 in w/ 801 Flux w/ 803 Flux w/ 860 Flux
2.52.52.5
1.11.82.0
1.31.21.7
0.40.20.2
10.111.111.0
0.50.50.5
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® 50Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1mm), DC+ 1 (25)
5.110.215.2
(200)(400)(600)
19-2123-2527-29
120190250
1.93.95.8
(4.2)(8.5)(12.8)
1/16 in (1.6 mm), DC+ 1 (25)
3.88.4
11.4
(150)(350)(450)
22-2429-3132-34
175325365
2.76.27.9
(5.9)(13.6)(17.5)
5/64 in (2.0 mm), DC+ 1-1/4 (32)
3.25.16.4
(125)(200)(250)
273133
210325380
3.45.46.8
(7.4)(11.9)(14.9)
7/64 in (2.8 mm), DC+ 1-1/4 (32)
2.02.53.3
(80)(100)(130)
262729
315375450
3.94.96.4
(8.6)(10.7)(14.0)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
2.53.34.4
(100)(130)(175)
272931
315370450
4.96.48.6
(10.7)(14.0)(19.0)
With Recommended Neutral Fluxes
7/64 in (2.8 mm), DC+ 1-1/4 (32)
2.53.04.4
(100)(120)(175)
293033
400450540
5.26.29.1
(11.4)(13.7)(20.0)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 60-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Bucket lips
�Crusher hammers
�Ore chutes
�Dozer blades
�Ripper teeth
�Deposits feature higher alloy levels than to resist both abrasion and moderate impact
�Can be used at temperatures up to 704°C (1300°F)
�To be used on carbon, low alloy, manganese and stainless steels and cast iron
�Deposit is limited to two layers
Severe Abrasion
Key Features
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)Steel Spool
50 lb (22.7 kg) Coil
125 lb (56.7 kg)Speed-Feed® Drumin (mm)
0.0451/165/647/64
(1.1)(1.6)(2.0)(2.8)
ED031131ED031132ED031133 ED019887
ED019888ED020803
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
55 - 60
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr
2 Layers Open Arc2 Layers w/ 803 Flux
4.24.8
1.64.1
1.31.2
0.60.2
25.425.8
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® 60-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
0.045 in (1.1mm), DC+ 1 (25)
5.110.212.7
(200)(400)(500)
212527
125185210
1.93.74.7
(4.1)(8.2)(10.3)
1/16 in (1.6 mm), DC+ 7/8 (22)
5.17.6
11.4
(200)(300)(450)
283133
240300350
3.45.17.5
(7.6)(11.2)(16.6)
5/64 in (2.0 mm), DC+ 1-1/4 (32)
3.25.16.4
(125)(200)(250)
263032
250350400
3.45.46.9
(7.4)(12.0)(15.1)
7/64 in (2.8 mm), DC+ 1-1/8 (30)
1.93.24.4
(75)(125)(175)
273032
250340420
3.45.47.5
(7.4)(11.9)(16.5)
With Recommended Neutral Fluxes
7/64 in (2.8 mm), DC+ 1-1/8 (30)
2.53.24.4
(100)(125)(175)
303234
295340420
4.45.47.5
(9.6)(11.9)(16.5)
NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high travel speed and small bead sizes to ensure close-spaced check cracks. Lincore® 60-0 deposit cross cracks (commonly called cross-checking) on cooling. This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 65-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Welding Positions
Typical Applications
Flat & Horizontal
�Screw augers
�Ore chutes and wearplates
�Crusher rolls
�Ripper teeth
�Highest abrasion resistance and hardness of all the Lincore® flux-cored line
�Deposits include higher carbon and chrome levels than Lincore® 60-O
�Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows
�To be used on carbon, low alloy, manganese, stainless steels and cast iron
�Limited to four layers
Severe Abrasion
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
500 lb (226.8 kg)Speed-Feed® Drumin (mm)
7/64 (2.8) ED026077 ED026083
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 4 Layers
57 60 64
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
1 Layer2 Layers4 Layers
3.74.95.7
1.31.61.8
0.71.01.1
19.926.230.8
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
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Lincore ® 65-OHardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
7/64 in (2.8 mm), DC+ 1-1/8 (30)
1.92.53.85.16.47.6
(75)(100)(150)(200)(250)(300)
272830313233
225280360420480500
3.24.47.58.9
11.113.5
(7.0)(9.6)(16.6)(19.7)(24.4)(29.8)
NOTE: Postweld heat treatment up to 1400°F (760°C) will not affect abrasion resistance very significantly, but will affect hardness to some extent. Typical results are shown below:
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
4 layers of Lincore 65-OCondition Rockwell Hardness C
As-Welded
Aged at 1200°F (650°C) for 2 hours
Aged at 1400°F (760°C) for 2 hours
63
56
54
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Lincore ® 30-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
For Build-up �Tractor rollers
�Trunnions
� Idlers
�Crane wheels
For Hardfacing�Shafts
�Track rails
� Idlers
� Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact
�For automatic and semiautomatic operation on mild and low alloy steels
�Good resistance to cross checking
�Unlimited deposit thickness
Build-Up
Key Features
Recommended Flux
Primary Flux801
Secondary Flux(1)
802, 806
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
(2.4)(3.2)
ED011200ED015889
ED011199ED015891
(1) 802 and 806 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative.
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Mo
6 Layers - Under 801 or 8026 Layers - Under 860
0.110.11
2.52.7
0.400.60
0.500.50
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
6 Layers - Under 801 or 802 Flux 6 Layers - Under 860 Flux
27 27
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Lincore ® 30-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+ 1-1/2 (38)
1.53.04.6
(60)(120)(180)
262728
220360500
2.75.27.7
(6.0)(11.5)(17.0)
1/8 in (3.2 mm), DC+ 1-5/8 (40)
1.32.02.8
(50)(80)(110)
272828
310450600
3.46.49.1
(7.5)(14.0)(20.0)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 32-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Drill stems
�Designed for build-up on 4140 drill stems in the deep hole drilling industry
�For automatic and semiautomatic operation on mild and low alloy steels
�Good resistance to cross checking
�Unlimited deposit thickness
Metal-to-Metal, Build-Up
Key Features
DIAMETERS / PACKAGING
Diameter 300 lb (136 kg)Speed-Feed® Drum
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
(2.4)(3.2)
ED025656ED025131
Recommended Flux
Primary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
2 Layers 2 Layers on 4140 Steel
Under 802 Flux Under 803 Flux Under 802 Flux Under 803 Flux
28 24 33 32
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Lincore ® 32-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo %Ni
2 Layers w/ 802 2 Layers w/ 803
0.050.04
2.202.50
0.600.33
1.801.80
0.330.35
0.070.08
On 4140 Steel 2 Layers w/ 802 2 Layers w/ 803
0.130.11
2.112.31
0.510.24
1.631.57
0.300.29
0.090.10
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+ 1-1/2 (38)
1.92.53.34.2
(75)(100)(130)(165)
25252525
350400460510
3.44.55.97.5
(7.5)(10.0)(13.0)(16.5)
1/8 in (3.2 mm), DC+ 1-5/8 (40)
1.32.53.23.8
(50)(100)(125)(150)
28282828
370540630720
3.97.99.6
11.8
(8.5)(17.5)(21.1)(26.0)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 35-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
For Build-up �Tractor rollers
� Idlers
�Trunnions
�Crane wheels
�Caster rolls
For Hardfacing�Mine car wheels
�Track rails
�Shafts
�Bearing journals
� Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion
�For automatic and semiautomatic operation on mild and low alloy steels
�Recommended as final overlay where medium hardness and good machinability are required
�Unlimited deposit thickness
Metal-to-Metal, Build-Up
Key Features
Recommended Fluxes
Primary Flux801
Secondary Fluxes802, 880
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/8 (3.2) ED019881 ED019884
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
39
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Lincore ® 35-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo
With Recommended Neutral Flux 0.19 1.7 0.60 2.0 0.50
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+ 1-5/8 (40)
1.32.53.8
(50)(100)(150)
282828
340500660
3.67.5
11.3
(8.0)(16.5)(25.0)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 40-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
� Idlers
�Drive sprockets
�Mine car wheels
�Designed for rebuilding heavy equipment undercarriages
�Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear
�Use on carbon and low alloy steels for good puddle control on roundabout welding
�Limited to 4 layers
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/8 (3.2) ED015892 ED015909
Recommended Fluxes
Primary Flux801
Secondary Fluxes802, 880
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo
With Recommended Neutral Flux 0.12 2.75 3.30 0.50 0.85
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
3 or More Layers After 2 Hours Post Weld Heat Treat
39 - 42
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Lincore ® 40-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+1-1/4 (32)
1.72.33.0
(65)(90)(120)
272829
330425525
4.45.97.8
(9.6)(12.9)(17.3)
1/8 in (3.2 mm), DC+2-1/2 (65)
2.02.83.7
(80)(110)(145)
293031
345425500
5.27.39.4
(11.5)(16.0)(20.8)
1/8 in (3.2 mm), DC+3-1/2 (90)
2.53.34.6
(100)(130)(180)
313233
375435520
6.58.6
11.9
(14.3)(18.9)(26.1)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 42-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Tractor rollers
�Tractor idlers
�Track pads
�Designed for rebuilding heavy equipment undercarriages
�The deposit exhibits enhanced crack resistance and toughness compared to Lincore® 40-S
� Intended to resist rolling and sliding metal-to-metal wear
�For automatic and semiautomatic operation
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 300 lb (136 kg)Speed-Feed® Drum
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/8 (3.2) ED029264 ED029161
Recommended Fluxes
Primary Flux801
Secondary Fluxes802, 880
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer
40
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Lincore ® 42-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux %C %Mn %Si %Cr %Mo
1/8 in Diameter (3/4 in ESO)
1 Layer 2 Layers 4 Layers 6 Layers
0.140.120.110.10
2.132.703.333.51
0.340.390.440.46
1.452.222.953.20
0.430.660.840.80
1/8 in Diameter (1-5/8 in ESO)
1 Layer 2 Layers 4 Layers 6 Layers
0.140.130.130.13
2.493.053.413.55
0.330.420.470.51
2.022.963.153.31
0.600.840.991.06
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+3/4 (20)
1.32.53.2
(50)(100)(125)
272829
350565675
3.87.59.3
(8.4)(16.5)(20.5)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.32.53.2
(50)(100)(125)
272829
325510605
3.87.59.4
(8.3)(16.6)(20.8)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 60-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Crusher hammers
�Coal crusher rolls
�Pump casings and impellers
�Blast furnace bells and hoppers
�Resists severe abrasion with mild impact
�Can be used on carbon, low alloy, manganese and stainless steels as well as cast iron
�Many layers can be applied using high travel speeds and small bead sizes, to promote close spaced cross check cracks
�For automatic and semiautomatic operation
Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)Speed-Feed® Drumin (mm)
1/85/32
(3.2)(4.0) ED016884
Recommended Fluxes
Primary Flux803
Secondary Fluxes802
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux %C %Mn %Si %Cr
2 Layers4 Layers6 Layers
4.04.55.0
1.71.902.1
0.50.50.5
22.026.027.0
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
55 - 60
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Lincore ® 60-SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+3/4 (20)
1.52.02.3
(60)(80)(90)
262830
350400450
3.44.55.2
(7.5)(10.0)(11.4)
5/32 in (4.0 mm), DC+1-1/2 (38)
1.01.41.7
(40)(55)(65)
262830
375450500
3.54.85.8
(7.8)(10.6)(12.8)
NOTE: Lincore® 60-S/803 deposit cross checks on cooling. This is desirable, since cross checking of the deposit relieves cooling stresses and prevents spalling.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 20Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire with moderate hardness for build-up before stainless overlay
�Good crack resistance and high compressive strength
Recommended Flux
Roll Rebuilding - Build Up
Key Features
Primary Flux801
Secondary Fluxes802, 880
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
EDS18565EDS18566 ED018569
EDS18570
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo
0.05 0.60 0.40 1.40 2.40 0.40
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
23 - 28
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Lincore ® 20Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+3/4 (20)
1.73.04.4
(65)(120)(175)
242831
270400500
3.05.68.2
(6.7)(12.4)(18.1)
1/8 in (3.2 mm), DC+3/4 (20)
1.52.53.6
(60)(100)(140)
262830
400550680
4.77.8
11.0
(10.4)(17.3)(24.2)
5/32 in (4.0 mm), DC+1-1/2 (38)
1.42.22.9
(55)(85)(115)
273032
520725880
6.610.213.8
(14.6)(22.5)(30.4)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 8620Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire for build-up on worn rolls
�A little softer than Lincore® 20 for easier machining
Recommended Flux
Roll Rebuilding - Build Up
Key Features
Primary Flux801
Secondary Fluxes802, 880
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/8 (3.2) ED020788 ED020791
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
16 - 20
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Lincore ® 8620Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo
0.09 0.80 0.30 0.45 0.55 0.15
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+3/4 (20)
1.52.53.6
(60)(100)(140)
262830
400550680
4.77.8
11.0
(10.4)(17.3)(24.2)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 4130Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire for general build-up
�Can be flame hardened to 38 Rockwell C (RC)
�Used on mining components such as cable drums, sheaves, gears and shafts
Roll Rebuilding - Build Up, Flame Hardenable
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
(2.4)(3.2)
ED015265ED015266
ED015532ED015405
Recommended Flux
Primary Flux801
Secondary Fluxes802, 880
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
17 - 21
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Lincore ® 4130Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Mo
0.12 1.10 0.30 0.80 0.20
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+3/4 (20)
1.73.04.4
(65)(120)(175)
242831
300410520
2.95.47.9
(6.5)(12.0)(17.5)
1/8 in (3.2 mm), DC+3/4 (20)
1.52.53.6
(60)(100)(140)
262830
350465590
3.97.2
10.6
(8.5)(16.0)(23.5)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 410Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire with a 410 martensitic stainless steel deposit
�Low carbon content and high corrosion resistance
�Soft and easily machined
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/325/32
(2.4)(4.0)
ED018583 ED018586ED018588
Recommended Flux
Primary Flux801
Secondary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
27 - 32
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Lincore ® 410Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr
0.08 0.80 0.40 12.50
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+3/4 (20)
1.73.04.4
(65)(120)(175)
242831
250375450
2.95.47.9
(6.5)(12.0)(17.5)
5/32 in (4.0 mm), DC+1-1/2 (38)
1.42.22.9
(55)(85)(115)
273032
475650800
5.99.2
12.4
(13.1)(20.2)(27.3)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 410NiMoHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
ED018589ED018590EDS18591
ED018593
Recommended Flux
Primary Flux801
Secondary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
32 - 40
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Lincore ® 410NiMoHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo
0.05 0.80 0.50 13.00 2.00 1.00
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+1-1/2 (38)
1.73.04.4
(65)(120)(175)
242831
250325425
2.64.97.1
(5.8)(10.7)(15.6)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.53.6
(60)(140)
2630
325575
4.39.9
(9.4)(21.8)
5/32 in (4.0 mm), DC+1-5/8 (40 mm)
1.42.22.9
(55)(85)(115)
273032
440575700
5.89.0
12.2
(12.8)(19.8)(26.8)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 423LHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
� Caster rolls
�Metal-cored wire, provides a softer “as-welded” deposit than Lincore® 420
�More resistance to softening during tempering above 482°C (900°F)
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/8 (3.2) ED018548 ED018551
Recommended Flux
Primary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
41 - 47
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Lincore ® 423LHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo %V
0.15 1.20 0.40 11.50 2.00 1.00 0.15
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
350500610
4.27.09.8
(9.3)(15.5)(21.7)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 423CrHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire with a higher chrome deposit than Lincore® 423L for improved corrosion resistance
Recommended Flux
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
(2.4)(3.2)
EDS18553EDS18554 ED018557
Primary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
41 - 47
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Lincore ® 423CrHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo %V
0.15 1.20 0.40 13.50 2.00 1.00 0.15
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+1-1/2 (38)
1.73.04.4
(65)(120)(175)
242831
250350450
2.75.07.3
(6.0)(11.0)(16.0)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
375540640
4.57.5
10.5
(9.9)(16.5)(23.1)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 420Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire that is most widely used for caster roll rebuilding
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
ED015260ED015262EDS15263
ED015261ED015268ED015264
Recommended Flux
Primary Flux801
Secondary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
46 - 50
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Lincore ® 420Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr
0.20 1.20 0.50 12.00
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+1-1/2 (38)
1.73.04.4
(65)(120)(175)
242831
250375450
2.95.47.9
(6.5)(12.0)(17.5)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
350500625
4.37.2
10.0
(9.5)(15.8)(22.1)
5/32 in (4.0 mm), DC+1-5/8 (40)
1.42.22.9
(55)(85)(115)
273032
475650800
5.99.2
12.4
(13.1)(20.2)(27.3)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 96SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire which produces a high carbon, 420 stainless steel deposit
�Use where a higher hardness is required
�Can be used on work rolls and backup rolls when water spray causes pitting on tool steel deposits
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
5/32
(2.4)(3.2)(4.0)
ED018574ED018575ED018576
Recommended Flux
Primary Flux801
Secondary Flux802
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
48 - 54
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Lincore ® 96SHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni
0.23 1.20 0.40 13.00 0.20
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+1-1/2 (38)
1.72.54.4
(65)(100)(175)
242831
250525450
2.67.17.0
(5.7)(15.7)(15.5)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
360525635
4.37.1
10.0
(9.4)(15.7)(22.0)
5/32 in (4.0 mm), DC+1-5/8 (40)
1.42.22.9
(55)(85)(115)
273032
450650775
5.99.1
12.3
(12.9)(20.0)(27.1)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 102WHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures
�Used for guide rolls, and work rolls
�Can also be used as the seat on blast furnace bells and hoppers
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
1/85/32
(3.2)(4.0)
ED018578 ED018581ED018582
Recommended Flux
Primary Flux802
Secondary Flux801
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
48 -54
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Lincore ® 102WHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Mo %V %W
0.28 1.50 0.40 6.50 1.00 0.15 1.00
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
390540680
4.47.4
10.4
(9.8)(16.4)(23.0)
5/32 in (4.0 mm), DC+1-5/8 (40)
1.42.22.9
(55)(85)(115)
273032
500685850
6.49.9
13.4
(14.2)(21.9)(29.6)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Lincore ® 102HCHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Caster rolls
�Metal-cored wire with a higher carbon content than Lincore® 102W
�Will give a higher hardness tool steel deposit
�Deposit is “hot” [above 204°C (400°F)] machinable, for easy sizing after welding
Roll Rebuilding - Metal-to-Metal
Key Features
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) Coil
600 lb (272 kg)Speed-Feed® Drumin (mm)
3/321/8
(2.4)(3.2) ED026085
ED026086ED026087
Recommended Flux
Primary Flux802
Secondary Flux801
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
54 - 60
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Lincore ® 102HCHardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Mo %V %W
0.40 2.10 1.60 6.70 1.60 0.20 1.30
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES
Diameter, PolarityESO - in (mm)
Wire Feed Speed Voltage(Volts)
Approx. Current(Amps)
Deposition Ratem/min (in/min) kg/hr (lb/hr)
3/32 in (2.4 mm), DC+1-1/2 (38)
1.73.04.4
(65)(120)(175)
242831
240400500
2.85.27.6
(6.2)(11.5)(16.8)
1/8 in (3.2 mm), DC+1-5/8 (40)
1.52.53.6
(60)(100)(140)
262830
390540680
4.47.4
10.4
(9.8)(16.4)(23.0)
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
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Packaging
60 lb (27.2 kg) Plastic Bag ED031860
Lincolnweld ® A-96-SHardfacing SubMErgEd arc (SaW) flux
Alloy Flux
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Use with Lincolnweld® L-60 mild steel wire for hardfacing
�Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness
�Designed to produce a weld deposit with 13% chromium, 0.23% carbon when proper procedures are followed
Key Features
NotesDeposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
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Lincolnweld ® H-535Hardfacing SubMErgEd arc (SaW) flux
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Use with Lincolnweld® L-60 mild steel wire for hardfacing
�Produces a deposit with good abrasion resistance, allows some machinability
�Low carbon martensitic deposit
�Hardness range is 24-45 Rockwell C (RC), depending upon the actual welding procedure used
Alloy Flux
Key Features
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
Packaging
50 lb (22.7 kg) Paper Bag ED027865
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Lincolnweld ® H-560Hardfacing SubMErgEd arc (SaW) flux
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Use with Lincolnweld® L-60 mild steel wire for hardfacing
�High alloy flux depositing primary carbides in a martensitic matrix
�Excellent material for severe abrasion applications
�Resistance to abrasion is 50 to 60 times that of plain carbon steel
Alloy Flux
Key Features
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
Packaging
100 lb (45.4 kg) Paper Bag ED010345
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Lincolnweld ® 801Hardfacing SubMErgEd arc (SaW) flux
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Hardfacing
�Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S
�Provides smooth beads and excellent slag removal
�Fast-freezing
Neutral Flux
Key Features
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
Packaging
50 lb (22.7 kg) Paper Bag
550 lb (249.5 kg) Drum
3000 lb (1360.8 kg) Bulk Bag
ED019588
ED023403
EDS30786
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Welding PositionsFlat, Horizontal & Circumferential
Typical Applications�Hardfacing
�Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels
�Use with Lincore® 102W, 423L, 423Cr and 102HC
Neutral Flux
Key Features
Lincolnweld ® 802Hardfacing SubMErgEd arc (SaW) flux
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
Packaging
50 lb (22.7 kg) Paper Bag
450 lb (204 kg) Drum
2700 lb (1224.7 kg) Bulk Bag
ED032800
ED023403
EDS30787
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Lincolnweld ® 803Hardfacing SubMErgEd arc (SaW) flux
Welding Positions
Typical Applications
Flat, Horizontal & Circumferential
�Hardfacing with Lincore® 60-S
�Specially designed for high speed welding applications, such as the resurfacing of coal crusher rolls or blast furnace bells and hoppers
Neutral Flux
Key Features
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
Packaging
50 lb (22.7 kg) Plastic Bag ED032796
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[461]W E L D I N G C O N S U M A B L E S C A T A L O G
ALUMINUM &CAST-IRON
CONSUMABLES
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Aluminum MIG (GMAW) WireProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Aluminum 0.030(0.8)
0.035(0.9)
3/64(1.2)
1/16(1.6)
SuperGlaze® 4043(ER4043)
•Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys•Lower melting point and more fluidity than the 5XXX series
filler alloys•Low sensitivity to weld cracking with 6XXX series
base alloys
SuperGlaze® 4047(ER4047)
•Lower melting point and higher fluidity than 4043 wires•Can be used as a substitute for 4043 wires to increase silicon
in the weld metal, minimize hot cracking and produce higher fillet weld shear strength
SuperGlaze® 5183(ER5183)
•Designed to meet the tensile strength requirements of high magnesium alloys •For 5083 and 5654 base materials
SuperGlaze® 5356(ER5356)
•General purpose filler alloy for 5XXX series alloys SuperGlaze® 5554(ER5554)
•Matching filler alloy for welding 5454 base alloys•Low magnesium content to closely match the base material
chemistry
SuperGlaze® 5556(ER5556)
•Provide matching tensile strengths for 5XXX alloys•Increased amounts of magnesium and manganese
Selection GuideAluminum & CAst iron
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Aluminum TIG (GTAW) Cut LengthsProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Aluminum 1/16(1.6)
3/32(2.4)
1/8(3.2)
SuperGlaze® 4043(ER4043)
•Use on many weldable cast and wrought aluminum alloys•Generally recommended for welding 5052, any 6XXX series
alloys and castings•Embossed on each end for easy identification after use
SuperGlaze® 5356(ER5356)
•Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys•Generally recommended for welding any 5XXX or 6XXX
series aluminum alloys•Excellent for color matching after anodizing
(1) Manufactured to 2.5 mm diameter.
Selection GuideAluminum & CAst iron
Aluminum, Cast Iron Stick (SMAW) ElectrodeProduct Name& AWS Class Key Features
Diameters Availablein (mm)
Cast Iron 3/32(2.4)
1/8(3.2)
Softweld® 55Ni(ENiFe-CI)
•Designed for repairing and reclaiming gray cast iron•Creates strong and ductile weld deposits•Multiple pass welds are typically machinable
(1)
Softweld® 99Ni(ENi-CI)
•Provides machinable weld deposits (1)
Ferroweld®
(ESt)•Deposits may be finished by grinding•Cost effective option for repairing cast iron
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SuperGlaze ® 4043miG (GmAW) Wire
Welding Positions
Typical Applications
All
�For welding 6XXX alloys, and most casting alloys
�Automotive components such as frame and drive shafts
�Bicycle frames
�Designed for welding heat-treatable base alloys and more specifically 6XXX series alloys
�Lower melting point and more fluidity than 5XXX series filler alloys
�Low sensitivity to weld cracking with 6XXX series base alloys
�Suitable for sustained elevated temperature service, i.e. above 65°C (150°F)
Conformances
Shielding Gas100% ArgonArgon/Helium MixturesFlow Rate: 30 - 50 CFH
AluminumAWS ER4043
Key Features
ER4043ER4043ER4043
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 1 lb (0.4 kg) Plastic Spool20 lb (9.1 kg) Carton
16 lb (7.3 kg)Plastic Spool
20 lb (9.1 kg)Plastic Spool
275 lb (125 kg)Accu-Pak® Boxin (mm)
0.0300.0353/641/16
(0.8)(0.9)(1.2)(1.6)
ED030307 ED030308 ED030310
ED028395 ED029234 ED030281
ED030982(1) ED030983(2)
(1)Wire payoff kit K2858-1 sold separately. (2)Wire payoff kit K2859-1 sold separately.
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER4043 Remainder 4.50 - 6.00 0.80 max. 0.30 max. 0.05 max.
Typical Performance(2) Remainder 5.26 0.15 0.01 0.01
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER4043 0.05 max. — 0.10 max. 0.20 max. 0.0008 max.
Typical Performance(2) 0.03 — 0.001 0.01 <0.0002
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 4047miG (GmAW) Wire
Welding Positions
Typical Applications
All
�Automotive components
�Heat exchangers
�Body panels
�Lower melting point and higher fluidity than 4043 wires
�Can be used as a substitute for 4043 wires to increase silicon in the weld metal, minimize hot cracking and produce higher fillet weld shear strength
Conformances
Shielding Gas100% ArgonArgon/Helium MixturesFlow Rate: 30 - 50 CFH
AluminumAWS ER4047
Key Features
ER4047ER4047
AWS A5.10/A5.10M: 1999ASME SFA-A5.10
DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) Plastic Spoolin (mm)
3/641/16
(1.2)(1.6)
EDS28417 EDS28418
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER4047 Remainder 11.00 - 13.00 0.80 max. 0.30 max. 0.15 max.
Typical Performance(2) As Reported per AWS Requirements
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER4047 0.10 max. — 0.20 max. — 0.0008 max.
Typical Performance(2) As Reported per AWS Requirements
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 5183miG (GmAW) Wire
Welding Positions
Typical Applications
All
�Marine fabrication and repair
�Cryogenic tanks
�Shipbuilding and other high strength structural aluminum applications
�Bicycle frames
�Designed to meet the tensile strength requirements of high magnesium alloys
�For 5083 and 5654 base materials
Conformances
Shielding Gas100% ArgonArgon/Helium MixturesFlow Rate: 30 - 50 CFH
AluminumAWS ER5183
Key FeaturesER5183ER5183IACS W26 Grade WCWC/I-1 S5183RAIMg4,5WCER5183
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg)Plastic Spoolin (mm)
3/641/16
(1.2)(1.6)
EDS28437 EDS28438
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER5183 Remainder 0.40 max. 0.40 max. 0.10 max. 0.50 - 1.00
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER5183 4.30 - 5.20 0.05 - 0.25 0.25 max. 0.15 max. 0.0008 max.
Typical Performance(2) 4.99 0.10 0.02 0.07 0.0006
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 5356miG (GmAW) Wire
Welding Positions
Typical Applications
All
�Automotive bumpers and supports
�Structural frames in the shipbuilding industry
�Bicycle frames
�Formed truck panels
�General purpose filler alloy for welding 5XXX series alloys
Conformances
Shielding Gas100% ArgonArgon/Helium Mixtures
Flow Rate: 30 - 50 CFH
AluminumAWS ER5356
Key FeaturesER5356ER5356IACS W26 Grade WBWB/I-1 S5356RAIMg4WBER5356
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:ABS:Lloyd’s Register:DNV Grade:GL:BV Grade:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 1 lb (0.4 kg) Plastic Spool20 lb (9.1 kg) Carton
16 lb (7.3 kg)Platic Spool
20 lb (9.1 kg)Plastic Spool
300 lb (135 kg)Accu-Pak® Boxin (mm)
0.0353/641/16
(0.9)(1.2)(1.6)
ED030312 ED030314
ED028385 ED030282 ED030283
ED031826(1) ED030985(1)
(1)Wire payoff kit K2860-1 sold separately.
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 0.05 0.09 0.03 0.12
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance(2) 4.56 0.08 < 0.01 0.15 0.0007
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 5554miG (GmAW) Wire
Welding Positions
Typical Applications
All
�5454 base alloys
�Automotive wheels
�Transportation applications such as over-the-road trailers and rail tank cars
�Chemical storage tanks
�Matching filler alloy for welding 5454 base alloys
�Low magnesium content to closely match the base material chemistry
Conformances
Shielding Gas100% ArgonArgon/Helium Mixtures
Flow Rate: 30 - 50 CFH
AluminumAWS ER5554
Key Features
ER5554ER5554ER5554
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:CWB/CSA W48-06:
DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg)Plastic Spoolin (mm)
3/641/16
(1.2)(1.6)
ED029573 ED029574
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER5554 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
Typical Performance(2) Remainder 0.06 0.13 0.03 0.51
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER5554 2.40 - 3.00 0.05 - 0.20 0.25 max. 0.06 - 0.20 0.008 max.
Typical Performance(2) 2.41 0.06 < 0.01 0.09 0.0006
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 5556miG (GmAW) Wire
Welding Positions
Typical Applications
All
�5XXX alloys, such as 5083 and 5654
�Pressure vessels
�Storage tanks
�Provide matching tensile strengths for 5XXX alloys
� Increased amounts of magnesium and manganese
Conformances
Shielding Gas100% Argon Argon/Helium Mixtures Flow Rate: 30 - 50 CFH
AluminumAWS ER5556
Key FeaturesER5556ER5556IACS W26 Grade WC
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:ABS:
DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg)Plastic Spoolin (mm)
3/641/16
(1.2)(1.6)
EDS29581EDS29582
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER5556 Remainder 0.25 max. 0.40 max. 0.10 max. 0.50 - 1.00
Typical Performance(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER5556 4.70 - 5.50 0.05 - 0.20 0.25 max. 0.05 - 0.20 0.0008 max.
Typical Performance(2) 5.00 0.10 0.02 0.07 0.0006
Note �Typical Operating Procedures on pg. 498-499
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SuperGlaze ® 4043tiG (GtAW) Cut lenGths
Welding Positions
Typical Applications
All
�Bicycle frames
�Pressure vessels
�Electrical bus bars
�Use on many weldable cast and wrought aluminum alloys
�Generally recommended for welding 5052, any 6XXX series alloys and castings
�Embossed on each end for easy identification after use
Conformances
AluminumAWS ER4043
Key Features
ER4043ER4043
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:
DIAMETERS / PACKAGING
Diameter10 lb (4.5 kg) Cartonin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED031111ED031112ED031113
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER4043 Remainder 4.50 - 6.00 0.80 max. 0.30 max. 0.05 max.
Typical Performance(2) Remainder 5.01 0.13 0.008 0.009
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER4043 0.05 max. Not Specified 0.10 max. 0.20 max. 0.0008 max.
Typical Performance(2) 0.03 — 0.002 0.007 0.0002
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SuperGlaze ® 5356tiG (GtAW) Cut lenGths
Welding Positions
Typical Applications
All
�Architectural structures
�Armored vehicles
�Gun mount bases
�Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys
�Generally recommended for welding any 5XXX or 6XXX series aluminum alloys
�Excellent for color matching after anodizing
�Embossed on each end for easy identification after use
Conformances
AluminumAWS ER5356
Key Features
ER5356ER5356
AWS A5.10/A5.10M: 1999ASME SFA-A5.10:
DIAMETERS / PACKAGING
Diameter10 lb (4.5 kg) Cartonin (mm)
1/163/32
1/8
(1.6)(2.4)(3.2)
ED031108ED031109ED031110
(1)Typical all weld metal. (2)See test results disclaimer on pg. 9.
DEPOSIT COMPOSITION(1) – As Required per AWS A5.10/A5.10M: 1999
%Al %Si %Fe %Cu %Mn
RequirementsAWS ER5356 Remainder 0.25 max. 0.40 max. 0.10 max. 0.05 - 0.20
Typical Performance(2) Remainder 0.06 0.09 0.02 0.12
%Mg %Cr %Zn %Ti %Be
RequirementsAWS ER5356 4.05 - 5.5 0.05 - 0.20 0.10 max. 0.06 - 0.20 0.0008 max.
Typical Performance(2) 4.84 0.12 0.001 0.09 0.0002
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Softweld ® 55NiSTICK (SMAW) ELECTRODE
Welding Positions
Typical Applications
All
�Repairing or reclaiming gray cast iron
�Repairing heavy sections
�Phosphorous bearing castings
�Single and multi-pass welds
�Designed for repairing and reclaiming gray cast iron
�Creates strong and ductile weld deposits
�Multiple pass welds are typically machinable Conformances
Cast IronAWS ENiFe-CI
Key Features
ENiFe-CIENiFe-CI
AWS A5.15/A5.15M: 1990ASME SFA-A5.15
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube6 lb (2.7 kg) Carton
10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm)
1/8 (3.2) ED031540 ED032363
TYPICAL OPERATING PROCEDURES
Electrode Electrode Polarity Current (Amps)
Softweld® 55 Ni DC+AC
70 - 9580 - 95
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Softweld ® 99NistiCk (smAW) eleCtrode
Welding Positions
Typical Applications
All
�Machinable welds
�Surfacing
�Repairing small casting repair defects
�Provides machinable weld deposits
Conformances
Cast IronAWS ENi-CI
Key Features
ENi-CIENi-CI
AWS A5.15/A5.15M: 1990ASME SFA-A5.15
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube6 lb (2.7 kg) Carton
10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm)
1/8 (3.2) ED032288 ED032290
TYPICAL OPERATING PROCEDURES
Electrode Electrode Polarity Current (Amps)
Softweld® 99Ni DC+AC
80 - 11085 - 120
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Ferroweld ®
stiCk (smAW) eleCtrode
Welding Positions
Typical Applications
All
�Repairing pits and small cracks in castings
�Deposits may be finished by grinding
�Cost effective option for repairing cast iron
Conformances
Cast IronAWS ESt
Key Features
EStESt
AWS A5.15/A5.15M: 1990ASME SFA-A5.15
DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube6 lb (2.7 kg) Carton
10 lb (4.5 kg) Easy Open Can30 lb (13.6 kg) Cartonin (mm)
1/8 (3.2) ED031542 ED010098
TYPICAL OPERATING PROCEDURES
Electrode Electrode Polarity Current (Amps)
Ferroweld® DC+/AC 80 - 120
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APPENDIXfor CONSUMABLES
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AWS Classification SystemAppendix
Classification Designators per AWS A5.1 & A5.5Designates an electrode.
Designates the minimum tensile strength in ksi of the weld metal when produced with the test assembly preparation procedure of this specification.
Designates the welding position in which electrodes are usable, the type of coating, and the polarity to operate.
Military requirements such as: greater toughness, lower moisture content and mandatory diffusible hydrogen limits for weld metal.
Stick (SMAW)Mild & Low Alloy Steel per AWS A5.1/A5.1M: 2004 and AWS A5.5/A5.5M: 2006
E X X X X
E X X X X M
E X X X X - 1 H Z R
Designates that the electrode meets the requirements of the absorbed moisture test.
Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.
Designates that the electrode meets the requirements for improved toughness – ductility in the case of E7024.
Classification Designators per AWS A5.5 OnlyDesignates the chemical composition of the undiluted weld metal produced by the electrode using shielded metal arc welding.E X X X X - X X H Z R
AWS A5.1
AWS A5.5
Additional Classifications
Stainless Steel - Per AWS A5.4EXXX-15 The three digits that follow the “E” indicate the American Iron and Steel Institute type of
stainless steel. The last two digits indicate the current and the welding position in which it is used: -15 fast freezing slag for out-of-position welding, -16 stable arc and out-of-positionwelding capability, -17 smooth arc transfer in the flat and horizontal welding positions.
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AWS Classification SystemAppendix
Classification Designators per AWS A5.18 & A5.28Designates an electrode (E) or rod (ER).
Designates the minimum tensile strength in ksi of the weld metal when produced with the test assembly preparation procedure of this specification.
Indicates whether the filler metal is solid (S) or composite (C).
Indicates the chemical composition of a solid electrode or the chemical composition of the weld metal produced by a composite electrode. The use of the “GS” suffix designates filler metals intended for single pass applications only.
Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.
MIG (GMAW), TIG (GTAW) & Metal-Cored (GMAW-C)Mild & Low Alloy Steel per AWS A5.18 /A5.18M: 2005 and AWS A5.28/A5.28M: 2005
E R X X X - X H ZR E X X X - X H Z
Additional Classifications
Aluminum – Per AWS A5.10/A5.10MERXXXX The first digit following “E” or “ER” indicates the principle alloying element or elements
(4 – Silicon, 5 – Magnesium). If the second digit following “E” or “ER” is different from zero, it denotes a modification to the original alloy. The last two digits are used to identify the specific alloy.
Stainless – Per AWS A5.9/A5.9MERXXXLSi The three digits following “E” or “ER” specify the chemical composition of the filler metal
with a series of numbers. In some cases, chemical symbols or the letter L (low carbon) or H (high carbon) will follow to designate modifications of basic alloy types.
Nickel Alloy – Per AWS A5.14/A5.14MERXXXX-X The chemical symbol “Ni” appears in the designations immediately after “E” or “ER” to
identify the filler metal as a nickel-based alloy. Other symbols such as Cr and Mo in the designation are intended to group the filler metals according to their principal alloying elements. The number at the end of the designation separates one composition from another within a group.
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AWS Classification SystemAppendix
Classification Designators per AWS A5.20 & A5.29Designates an electrode.
Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal when produced with the test assembly preparation procedure of this specification.
Designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1” for all positions.
Designates the electrode as tubular.
Designates the usability of the electrode with some number from 1 through 14 or the letter “G” (or “GS”). An “S” is used after the “G” to indicate that the electrode is suitable only for single pass welding.
Designates the type of shielding gas used for classification: “C” indicates 100% CO2. “M” indicates 75-80% Argon/balance CO2 shielding gas. When no designator appears in this position, it indicates that the electrode being classified is self-shielded and that no external shielding gas was used.
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.
The letter “D” or “Q” in this position indicates that the weld metal meets supplemental mechanical property requirements when welding with low heat input, fast cooling rate procedures or using high heat input, slow cooling rate procedures.
The letter “J” in this position designates that the electrode meets the requirements for improved toughness and will deposit weld metal with Charpy V-Notch properties of at least 27 J (20 ft•lbf) at -40°C (-40°F).
Flux-Cored (FCAW)Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005
E X X T X - X X - J X H X
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AWS Classification SystemAppendix
Flux-Cored (FCAW)Mild & Low Alloy Steel per AWS A5.20/A5.20M: 2005 and AWS A5.29/A5.29M: 2005
Additional ClassificationsStainless Steel - Per AWS A5.22/A5.22M EXXXTX-X The three digits that follow “E” designate the chemical composition of the weld metal.
The digit following “T” designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1” for all positions.
E X X T X - X X - J X H X
Designates the usability of the electrode with the number 1, 4, 5, 6, 7, 8, or 11. The letter “G” in this position indicates that the polarity and general operating characteristics are not specified.
Two, three or four digits are used to designate the chemical composition of the deposited weld metal. The letter “G” indicates that the chemical composition is not specified.
Classification Designators per AWS A5.29 Only
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AWS Classification SystemAppendix
Submerged Arc (SAW) Flux & ElectrodeMild & Low Alloy Steel - Per AWS A5.17/A5.17M: 1997 and AWS A5.23/A5.23M: 2007
Classification Designators per AWS A5.17 & A5.23Designates a flux. If followed by the letter “S,” the flux is a crushed slag or a blend of crushed slag with unused (virgin) flux.
Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal deposited with the flux and some classification of electrode.
Designates the condition of heat treatment in which the tests were conducted: “A” is for as-welding and “P” is for postweld heat treated.
Indicates the temperature in °F at or above which the weld metal meets the requirement for Charpy V-Notch impact toughness of 27 J (20 ft•lbf). Two digits are used for test temperatures of -100°F or lower.
The letter “E” at the beginning of each classification stands for electrode. The letter “C” will follow the “E” if it is a composite electrode.
Indicates whether the electrode is L – low manganese, M – medium manganese or H – high manganese.
The classification is based upon low dilution weld metal obtained with a particular flux. The numerical suffix refers to the approximate carbon content in hundredths of one percent.
Indicates that the electrode is made from a heat of silicon-killed steel.
Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal.
Classification Designators per AWS A5.23 OnlyIndicates the chemical composition of a solid electrode or the undiluted weld metal obtained with a composite electrode and particular flux. Usually a combination of letters, numbers and elements (see next page).
F X P X - E C M X X K - H ZF X P X - E C X X X - H Z
MILD STEEL EXAMPLESF7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition,will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K electrode under the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux. F7P4-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated as well. It refers to a virgin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification.
LOW ALLOY STEEL EXAMPLESF9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3 electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.
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The electrode classification identifies the chemical composition of the electrode. The following paragraphshighlight the differences between these electrodes and electrode groups and indicate typical applications.
Mild Steel Electrodes
EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K, EM14K, EM15K, EH10K, EH11K, EH12K and EH14 - Carbon steel electrodes which vary from one another in their carbon, manganese, and silicon contents. EM14K electrodes also contain small additions of titanium, although they are considered carbon steel electrodes.
Low Alloy Electrodes
EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) - Similar to the medium manganese and high manganese carbon steel electrodes shown above except that 0.5% molybdenum is added.
EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and EB9 (Cr-Mo Steel) - Produce weld metal containing between 0.5% and 10% chromium and between 0.5% and 1% molybdenum.
The letter “R” when added as a suffix to the EB2 or EB3 electrode classification or to the B2 or B3 weld metal designation is an optional supplemental designator indicating that the electrode will meet the reduced residual limits necessary to meet “X” factor requirements for step cooling applications.
Since all Cr-Mo weld deposits will air harden in still air, both preheat and postweld heat treatment (PWHT) are required for most applications.
EB9 is a 9% Cr-I % Mo electrode modified with niobium (columbium) and vanadium designed to provide improved creep strength, and oxidation and corrosion resistance at elevated temperatures.
ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) - Designed to produce weld metal with increased strength without being hardenable or with increased notch toughness at temperatures as low as -100°F (-73°C) or lower. They have been specified with nickel contents which fall into three nominal levels of 1 % Ni, 2.5% Ni, and 3.5% Ni.
ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) - Contain between 0.5% and 2% nickel and between 0.25% and 0.5% molybdenum.
EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A combination of Cr, Ni, and Mo develop the strength levels and notch toughness required for a number of high-strength, low-alloy or micro-alloyed structural steels.
EM2, EM3, and EM4 (High-Strength, Low Alloy Steel) - May contain a combination of Cr, Ni, Mo, Ti, Zr and Al.
EW (Weathering Steel) - Designed to produce weld metal that matches the corrosion resistance and the coloring of the ASTM weathering-type structural steels. These special properties are achieved by the addition of about 0.5% copper to the weld metal.
EG (General Low-Alloy Steel) - Indicates that the electrode is of a general classification. It is general because not all of the particular requirements specified for each of the other classifications are specified for this classification.
AWS Classification SystemAppendix
Submerged Arc (SAW) ElectrodeClassification Descriptions for AWS A5.17 & A5.23
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Stick ElectrodesAppendix
Types of Coating & Current
Types of CoaTing & CurrenT
Digit Types of Coating Current
012345678
High cellulose sodiumHigh cellulose potassium
High titania sodiumHigh titania potassium
Iron powder, titaniaLow-hydrogen sodium
Low-hydrogen potassiumHigh iron oxide, iron powder
Low-hydrogen potassium, iron powder
DC+AC, DC±AC, DC-AC, DC+AC, DC±
DC+AC, DC+AC, DC±AC, DC±
Types of CoaTing & CurrenT
Suffix %C %Mn %Si %P %S %Ni %Cr %Mo %V
A1B2B3C1C3D2G(1)
P1P2
0.120.05 - 0.120.05 - 0.12
0.120.120.15
0.200.12
0.600.900.901.25
0.40 - 1.251.65 - 2.001.00 min.
1.200.90 - 1.70
0.400.800.800.800.800.80
0.80 min.0.600.80
0.030.030.030.030.030.030.030.030.03
0.030.030.030.030.030.030.030.030.03
2.00 - 2.750.80 - 1.10
0.900.50 min.
1.001.00
1.00 - 1.502.00 - 2.50
0.15
0.30 min.0.300.30
0.40 - 0.650.40 - 0.650.90 - 1.20
0.350.25 - 0.450.20 min.
0.500.50
0.05
0.10 min.0.100.05
(1) Only one of the listed elements is required.
NOTE 1: Joining Electrodes, Non-Charpy V-Notch RatedThese electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
Fleetweld® 22 Fleetweld® 37 Fleetweld® 47
NOTE 2: Joining Electrodes, Non-Low HydrogenThese electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal that is low in diffusible hydrogen. Therefore, these electrodes should not be used in applications where the hydrogen content of the weld metal is required to be controlled, such as applications that involve steels with higher carbon and alloy content, and higher strength.
Fleetweld® 5PFleetweld® 5P+Fleetweld® 35Fleetweld® 35LSFleetweld® 180Fleetweld® 37
Fleetweld® 22Shield-Arc® 85Shield-Arc® 90Shield-Arc® HYP+Fleetweld® 47 Jetweld® 1
Jetweld® 2Shield-Arc® 70+Pipeliner® 6P+Pipeliner® 7P+Piperliner® 8P+
Mild Steel per AWS A5.1
Low Alloy Steel per AWS A5.5
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Stick ElectrodesAppendix
ASME Boiler & Pressure Vessel Code
asMe BoiLer & pressure VesseL CoDesection iX - f and a no.’s for stick electrode
F Number(per ASME Section IX
and AWS D1.1) AWS Classifications Product
Weld Metal Analysis Classification
(per ASME Section IX)
F-1EXX20, EXX24, EXX27, EXX28,
EXX20-X, EXX27-X
Fleetweld® 22Jetweld® 2Jetweld® 1
Excalibur® 7028
–A1A1A1
F-2 EXX12, EXX13, EXX14, EXX13-X
Fleetweld® 37Fleetweld® 47
A1A1
F-3 EXX10, EXX11,EXX10-X, EXX11-X
Fleetweld® 5PFleetweld® 5P+Fleetweld® 35
Fleetweld® 35LSFleetweld® 180Shield-Arc® 85
Shield-Arc® 70+Shield-Arc® 90
Shield-Arc® HYP+Pipeliner® 7P+Pipeliner® 8P+
A1A1A1A1A1A2–
A11–––
F-4EXX15, EXX16, EXX18,
EXX45-X, EXX15-X, EXX16-X, EXX18-X
Jetweld® LH-70Jet-LH® 78
Lincoln® 7018ACExcalibur® 7018 MR
Excalibur® 7018-1 MRExcalibur® 7018-A1 MRExcalibur® 8018-B2 MR
Excalibur® 8018-B2 XF MRExcalibur® 8018-C1 MRExcalibur® 8018-C3 MRExcalibur® 9018-B3 MRExcalibur® 9018M MR
Excalibur® 10018-D2 MRExcalibur® 11018M MR
Pipeliner® 16PPipeliner® 17PPipeliner® 18PPipeliner® 19P
Pipeliner® LH-D80Pipeliner® LH-D90Pipeliner® LH-D100
A1A1A1A1–A2A3A3A10A10A4A10A11–A1–
A10A10A1––
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Submerged Arc FluxesAppendix
Flux Types and General Characteristics
The Lincoln Electric Company manufactures three general types of submerged arc fluxes:
• Active fluxes
• Neutral fluxes
• Alloy fluxes
With all submerged arc fluxes, variations in arc voltage change flux consumption. Higher arc voltages and the resulting longer arc length increase the amount of flux melted or consumed. Consequently, when a flux contains an alloy as an ingredient, increasing the arc voltage increases the amount of alloy recovered in the weld deposit.
Types and General Characteristics
Active Fluxes
American Welding Society (AWS) defines active fluxes as those which contain small amounts of manganese, silicon, or both. These deoxidizers are added to the flux to provide improved resistance to porosity and weld cracking caused by contaminants on or in the base metal.
The primary use for active fluxes is to make single pass welds, especially on oxidized base metal.
Alloy in the weld deposit will vary with changes in the arc voltage. An increase in deposit alloy increases the strength level of the weld metal, but might lower the impact properties. For this reason, voltage must be more tightly controlled for multiple pass welding with active fluxes than when using neutral fluxes. Because of this, Lincoln Electric does not recommend using active fluxes (our 700 series) for multiple pass welding of plates over 25 mm (1 in) thick.
Neutral Fluxes
AWS defines neutral fluxes as those which will not produce any significant change in the all-weld metal composition as a result of a large change in the arc voltage, and thus, the arc length.
Neutral fluxes are used in multiple pass welding, especially when the base plate exceeds 25 mm (1 in) in thickness. They are also used for general welding on clean steel. Note the following considerations concerning neutral fluxes:
1. Since neutral fluxes contain little or no alloy, they have little resistance to cracking and/or porosity caused by contaminants, especially on single pass welds. For this reason, active fluxes are usually the best choice for single pass welding.
2. Even when a neutral flux is used to maintain the weld metal composition through a range of welding voltage, weld properties, such as strength level and impact properties, can change because of changes in cooling rate, penetration, heat input and number of passes.
Alloy Fluxes
AWS defines alloy fluxes as those which can be used with a plain carbon steel electrode to make an alloy weld deposit. The alloys for the weld deposit are added as ingredients in flux.
The primary use of alloy fluxes is hardfacing applications.
Since the alloy level in the weld deposit is dependent upon the correct arc voltage, and thus arc length, it is very important that the voltage is carefully controlled to ensure that the intended alloy is reached in the deposit.
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Submerged Arc Flux/WireAppendix
Selecting Flux/Wire CombinationsGuidelines for Selecting a Submerged Arc Flux/Wire Combination
Lincolnweld® submerged arc electrode and flux combinations come with certificates of conformance. To access these certificates, follow the directions below.
1. Go to the Lincoln Electric home page at www.lincolnelectric.com.
2. Click on “Quick Links” and select “AWS & Lot Test Certs” from the top of the screen. (Image 1)
3. Under “Certificates of Conformance,” you can choose a Product or a Flux Combination. This will bring up the most recent Certificate of Conformance. (Image 2)
How to look for flux/wire combinations that meet your required mechanical properties:Tensile Strength
1. In the second box under “Certificates of Conformance,” you can “Search by Name/ Cert # / Classification.”
2. Enter F#P or F#A. Where # is 10X the required Tensile Strength in ksi. P= Stress Relieved, A= As-Welded.a. For example, entering F7P would
mean you are looking for a flux/wire combination with 70 ksi Tensile Strength in the Stress Relieved Condition.
Impact Requirements
1. In the list of matches for your required Tensile Strength, you can see which Flux/Wire Combinations also meet your Impact Property Requirements.
2. If you need to meet Impact Requirements at a certain value, note that the digit following the “A” or “P” in the classifications shows the temperature at which the weld metal achieves a minimum of 27 J (20 ft•lbf).a. For example, a classification beginning
with F7P2 would mean that the flux/wire combination meets 70 ksi Tensile Strength in the Stress Relieved Condition and Impact Requirements of 27 J (20 ft•lbf) @ -29°C (-20°F).
In general, if you are familiar with one of the listed fluxes, you might want to choose that option. From an operator’s standpoint, it is easier to change electrodes than to reset procedures for a new flux.
If you are welding high strength or highly restrained steel, you might want to choose a Flux/Wire Combination with a lower diffusible hydrogen level, which is designated by the number following -H in the flux/wire classification.
If you have limits on the compositions of the electrode or the weld metal, click on a Flux/Wire Combination to see the test results. Remember that these results represent undiluted weld metal from a standardized test and may be different from your application, especially if variations in base metal, heat input or pass sequence are present.
Your Lincoln Electric Technical Sales Representatives are there to help you make the best flux/wire selection for your application. Please contact them with any questions.
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Submerged Arc Flux/WireAppendix
Selecting Flux/Wire CombinationsGuidelines for Selecting a Submerged Arc Flux/Wire Combination
Image 1:
At the Lincoln Electric home page select “AWS & Lot Test Certs” from the Quick Links drop down menu.
Image 2:
At the Certificate Center, enter a product name or search by Name, Cert #, or Classification. Search results will appear below.
Image 1
Image 2
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HardfacingAppendix
Cross CheckingSpecial Precautions
Special precautions should be taken with any build-up or hardfacing product on applications that are inherently crack sensitive, such as high carbon or alloy steels, previously hardfaced parts, highly stressed parts, and work hardened parts. The hardfacing of heavy cylinders, massive parts and parts having complex shapes are all examples of applications exhibiting high internal stresses that may result in delayed cracking.
These applications may require one or more of the following:
• Higher preheat temperatures
• Higher interpass temperatures
• Controlled slow cooling between passes and/or layers
• Stress relieving
• Minimizing layer thickness
The table below will help determine if special precautions need to be taken with specific Lincore® wires:
speCiaL preCauTions
Product
Lincore® Products
55 55-G 65-O 60-O 30-S 32-S 35-S 40-S 42-S 60-S
Higher Preheat Temp.(1)
150°C - 260ºC (300°F - 500ºF)200°C - 260ºC (400°F - 500ºF)
Higher Interpass Temp.200°C - 320ºC (400°F-600ºF)
Controlled Cooling Between Passes/Layers
Stress Relieving 430°C - 480ºC (800°F - 900ºF)(2)
Every 6.4 mm (1/4 in) Thickness of DepositEvery 10-13 mm (3/8 - 1/2 in) Thickness of Deposit
Minimize Layer Thickness
(1)Preheat depends on the base material chemistry and thickness, as well as the weld metal chemistry.(2)Stress relieving in temperatures in excess of 482°C (900°F) will result in a “softening” of the deposit.
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AluminumAppendix
Typical Joint Designsfor Aluminum MIG Welding
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TypiCaL operaTing proCeDures for grooVe WeLDing
Metal Thickness
(in)Weld
Position(1)
Edge Preparation(2)
JointSpacing
(in)Weld
Passes
ElectrodeDiameter
(in)
DC+Current(3)
(Amps)
Arc Votlage(3)
(Volts)
ArgonGas Flow(cfh)
Arc TravelSpeed
(ipm/pass)
Approx.ElectrodeConsump.(lb/100 ft)
1/16 FF
AG
None3/32
11
0.0300.030
70 - 11070 - 110
15 - 2015 - 20
2525
25 - 4525 - 45
1.52
1/8 F, V, HF, V, H, O
AG
0 - 3/323/16
11
0.030 - 3/640.030 - 3/64
120 - 150110 - 135
20 - 2419 - 23
3030
24 - 3018 - 28
23
3/16 F, V, HF, V, H
OF, VH, O
BFFHH
0 - 1/160 - 1/160 - 1/16
3/32 - 3/163/16
1F, 1R12F23
0.030 - 3/643/643/64
3/64 - 1/163/64
130 - 175140 - 180140 - 175140 - 185130 - 175
22 - 2623- 2 723 - 2723 - 2723 - 27
3535603560
24 - 3024 - 3024 - 3024 - 3025 - 35
455810
1/4 FF
V, HO
F, VO, H
C-90°FFFHH
0 - 3/320 - 3/320 - 3/320 - 3/321/8 - 1/4
1/4
1F, 1R2
3F, 1R3F, 1R2 - 34 - 6
3/64 - 1/163/64 - 1/16
3/643/64 - 1/163/64 - 1/163/64 - 1/16
175 - 200185 - 225165 - 190180 - 200175 - 225170 - 200
24 - 2824 - 2925 - 2925 - 2925 - 2925 - 29
404045604060
24 - 3024 - 3025 - 3525 - 3524 - 3025 - 40
6810101212
3/8 FF
V, HO
F, VO, H
C-90°FFFHH
0 - 3/320 - 3/320 - 3/320 - 3/321/4 - 3/8
3/8
1F, 1R2F, 1R3F, 1R5F, 1R
48 - 10
1/161/161/161/161/161/16
225 - 290210 - 275190 - 220200 - 250210 - 290190 - 260
26 - 2926 - 2926 - 2926 - 2926 - 2926 - 29
505055805080
20 - 3024 - 3524 - 3025 - 4024 - 3025 - 40
161820203550
3/4 FF
V, H, OF
V, H, O
C-60°FFEE
0 - 3/320 - 1/80 - 1/160 - 1/160 - 1/16
3F, 1R4F, 1R8F, 1R3F, 3R6F, 6R
3/323/321/161/161/16
340 - 400325 - 375240 - 300270 - 330230 - 280
26 - 3126 - 3126 - 3026 - 3026 - 30
6060806080
14 - 2016 - 2024 - 3016 - 2416 - 24
5070757075
AluminumAppendix
Typical Operating Proceduresfor Aluminum MIG Welding
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Typical Operating Proceduresfor Aluminum MIG Welding
TypiCaL operaTing proCeDures for grooVe WeLDing
Metal Thickness(4)
(in)Weld
Position(1)
WeldPasses(5)
ElectrodeDiameter
(in)
DC+Current(3)
(Amps)
Arc Votlage(3)
(Volts)
Argon Gas Flow(cfh)
Arc TravelSpeed
(ipm/pass)
Approx.Electrode
Consump.(5)
(lb/100 ft)
1/8 F, V, HO
111
0.030 - 3/640.030
0.030 - 3/64
125 - 150110 - 130115 - 140
20 - 2419 - 2320 - 24
303040
24 - 3024 - 3024 - 30
222
3/16 FV, HO
111
3/640.030 - 3/640.030 - 3/64
180 - 210130 - 175130 - 190
22 - 2621 - 2522 - 26
303545
24 - 3024 - 3024 - 30
4.54.54.5
1/4 FV, HO
111
3/64 - 1/163/64
3/64 - 1/16
170 - 240170 - 210190 - 220
24 - 2823 - 2724 - 28
404560
24 - 3024 - 3024 - 30
777
3/8 FV, HO
133
1/161/161/16
240 - 300190 - 240200 - 240
26 - 2924 - 2725 - 28
506085
18 - 2524 - 3024 - 30
171717
3/4 FV, HO
44-610
3/321/161/16
360 - 380260 - 310275 - 310
26 - 3025 - 2025 - 29
607085
18 - 2524 - 3024 - 30
666666
(1)F - Flat, V = Vertical, H = Horizontal, O = Overhead. (2)See joint designs on page 490. (3)For 5XXX series wires, use a welding current on the high side of the range and an arc voltage in the lower portion of the range. For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4)Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included vee with 3/32 in to 1/8 in land thickness on the abutting member. (5)Number of weld passes and electrode consumption given for weld on one side only.
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Innershield ®
Appendix
Wire Selection Guide
LoW TeMperaTure iMpaCT properTies
NameAWS
ClassificationsDiameterin (mm)
All PositionNR -203MP
NR-203 Nickel (1%)NR-232
NR-233
E71T-8J
E71T8-Ni1E71T-8
E71T-8
0.0685/645/64
0.0680.0725/641/16
0.0725/64
(1.7)(2.0)(2.0)(1.7)(1.8)(2.0)(1.6)(1.8)(2.0)
Flat and HorizontalNR-305
NR-311 Ni
E70T-6
E70T-7-K2
5/643/32
5/643/327/64
(2.0)(2.4)
(2.0)(2.4)(2.8)
HigH DeposiTion WiTH no LoW TeMperaTure iMpaCT properTies
NameAWS
ClassificationsDiameterin (mm)
Flat and HorizontalNR-311
NS-3M
E70T-7
E70T-4
5/643/327/64
5/643/32
0.120
(2.0)(2.4)(2.8)
(2.0)(2.4)(2.8)
singLe pass onLy WiTH no LoW TeMperaTure iMpaCT properTies
NameAWS
ClassificationsDiameterin (mm)
Flat and HorizontalNR-5
NR-131NR-152
E70T-3
E70T-10E71T-14
3/320.0120
3/321/16
0.068
(2.4)(3.0)(2.4)(1.6)(1.7)
pipe faBriCaTion
NameAWS
ClassificationsDiameterin (mm)
All PositionNR-207
NR-208-H
E71T8-K6
E91T8-G-H8
0.0685/645/64
(1.7)(2.0)(2.0)
generaL faBriCaTion WiTH no LoW TeMperaTure iMpaCT properTies
NameAWS
ClassificationsDiameterin (mm)
All PositionNR-211-MP
NR-212
E71T-11
E71TG-G
0.0300.0350.0450.0685/643/32
0.0450.0685/64
(0.8)(0.9)(1.1)(1.7)(2.0)(2.4)
(1.1)(1.7)(2.0)
feMa 353 anD aWs D1.8 CoMpLianT
NameAWS
ClassificationsDiameterin (mm)
Flat and HorizontalNR-311 NiNR-305
E70T-7-K2E70T-6
3/323/32
(2.4)(2.4)
All PositionNR-232
NR-233
E71T-8
E71T-8
0.0680.0725/64
1/160.0725/64
(1.7)(1.8)(2.0)
(1.6)(1.8)(2.0)
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posiTion of WeLDing, poLariTy anD appLiCaTion requireMenTs
AWS Classifications
Welding Position(1) Current Application(2)
E70T-3 H and F DC+ S
E70T-4 H and F DC+ M
E70T-6 H and F DC+ M
E70T-7 H and F DC- M
E71T-8 H, F, VU, OH DC- M
E70T-10 H and F DC- S
E71T-11 H, F, VD, OH DC- M
E71T-14 H, F, VD, OH DC- S
E71T-G VU, OH Not Specified M
(1) H = Horizontal positionF = Flat position
OH = Overhead position VU = Vertical-Up position
VD = Vertical-Down position(2) S = Single pass only
M = Single or Multiple pass
Innershield ®
Appendix
Wire Selection Guide
Structural Welding Code Seismic Supplement
For everything you need to know about welding in seismic zones
To assist structural fabricators, erectors, inspectors and specifying engineers, Lincoln Electric created this D1.8 Resource Center with tools to understand seismic welding guidelines and links to Lincoln Electric consumables tested to meet the AWS D1.8 and FEMA 353 requirements. The development of Lincoln Electric’s D1.8 Resource Center is just one more way Lincoln sets the standard for the welding industry, worldwide.
www.lincolnelectric.com/d1.8
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Pipeliner ®
Appendix
Electrode Selection Guide
api specification 5L, 44th editionRequirements for the Results of Tensile Tests for PSL 1 Pipe
Grade
Yield StrengthMinimum
Ultimate Tensile StrengthMinimum
MPa ksi MPa ksi
A25A25P
AB
X42X46X52X56X60X65X70
175175210245290320360390415450485
2525313642465257606570
310310335415415435460490520535570
4545496060636771757883
api specification 5L, 44th editionRequirements for the Results of Tensile Tests for PSL 2 Pipe
Grade
Yield StrengthMinimum
Yield StrengthMaximum
Ultimate Tensile StrengthMinimum
Ultimate Tensile StrengthMaximum
MPa ksi MPa ksi MPa ksi MPa ksi
BX42X46X52X56X60X65X70X80X90
X100X120
245290320360390415450485555625690830
36424652576065708191100120
4504955255305455656006357057758401050
6572767779828792102112122152
415415435460490520535570625695760915
606063677175788391101110133
7607607607607607607607608259159901145
110110110110110110110110120133144166
Pipe Grades
Pipe grades are classified in accordance with API 5L specification. The specification established requirements for two product specification levels – PSL 1 and PSL 2. Reference API 5L for full specifications.
PSL 1: Includes requirements for chemistry, ductility, minimum yield strength, and minimum tensile strength.
PSL 2: Adds requirements for maximum yield strength, and maximum tensile strength.
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Electrode Selection Guide
Common Pipe Joint Designs
60˚
3/64-1/16 in.(1.0-1.6 mm)
1/16-5/64 in.(1.6-2.0 mm)
1/16 in.(1.6 mm)
1/3 T
2/3 T
1/16-5/64 in.(1.6-2.0 mm)
20˚
30˚T
A common weld joint for thinner walled pipe is the “API” fitup with a 60 degree included angle, a 1.6 mm (1/16 in) and 1.6 mm (1/16 in).
As an alternative, for thicker-walled pipe [>20 mm (>3/4 in)], a compound bevel can be used. The amount of material required to fill a compound bevel joint is less than that for a 60 degree included angle preparation, so productivity may be increased.
Wall thickness <3/4 in (<20 mm) Wall thickness >3/4 in (>20 mm)
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Pipeliner ®
Appendix
Electrode Selection Guide
eLeCTroDe seLeCTion guiDe
Products AWS ClassificationLow Strength High Strength
<X60 X60 X65 X70 X80 X90 X100
Manual ElEctrodES
Stick (SMAW) Electrodes - Cellulosic
Pipeliner® 6P+ E6010 R+F R+F R R R
Pipeliner® 7P+ E7010-P1 R+F R+F R R
Pipeliner® 8P+ E8010-P1 R+F R+F R+F R
Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up
Pipeliner® 16P E7016 H4 R R R R R R R
Pipeliner® 17P E7018-1 H4R F F F
Pipeliner® 18P E8018-G H4R F F F
Pipeliner® 19P E10018-G H4R F F F F
Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down
Pipeliner® LH-D80 E8045-P2 H4R F F F
Pipeliner® LH-D90 E9045-P2 H4R F F F
Pipeliner® LH-D100 E10045-P2 H4R F F F
SEMiautoMatic / autoMatic
MIG (GMAW) Wires - Solid
Pipeliner® 70S-G ER70S-G R+F R+F R+F R+F R R R
Pipeliner® 80S-G ER80S-G R+F R+F R+F R+F R R
Pipeliner® 80Ni1 ER80S-G R+F R+F R+F R+F R R
Flux-Cored (FCAW-S) Wires - Self-Shielded
Pipeliner® NR-207+ E71T8-K6 F F F
Pipeliner® NR-208-P E81T8-G F F F
Pipeliner® NR-208-XP E81T8-G F F F
Flux-Cored (FCAW-G) Wires - Gas-Shielded
Pipeliner® G70M E71T-1M-JH8/E71T-9M-JH8 F F F F
Pipeliner® G80M E101T1-GM-H8 F F F F
Pipeliner® G90M E111T1-K3M-JH8 F F
R = Root Pass Only R+F = Root & Fill Passes F = Fill Pass Only
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Appendix
LH-D80/90/100 Welding GuidelinesPipeliner® LH-D Welding - Helpful Hints
Pipeliner® LH-D80, LH-D90 and LH-D100 are low hydrogen, high deposition electrodes specially designed for the vertical down welding of pipe. They are recommended for fill and cap pass welding of up to X70, X80 and X90 pipe, as well as pipe repair and hot tapping applications. For low diffusible hydrogen, high productivity and operator appeal — choose Pipeliner® LH-D electrodes.
Use Recommended Starting and Stopping Techniques Porosity can be the result of incorrect starting or stopping techniques. Refer to Diagram #2 and #5 below.
Make Sure Operating Procedures are Correct Pipeliner® LH-D electrodes recommended operating ranges are in the table below.
Do Not Re-Strike Electrode If arc does not initiate on first try, discard electrode and start with a new one.
Technique Tips for Weld Positions12 o’clock Decreased current and rod
angle will reduce spatter. 3 o’clock Increased current will help
hold weld puddle up. 6 o’clock A push angle and weave will
help flatten bead.
Use the Recommended Weaving TechniqueWeaving too wide can cause undercutting and slag entrapment. Use a maximum weave width of approximately 2 times electrode diameter. Refer to Diagram #3 below for directions.
TypiCaL operaTing proCeDures
Current (Amps)
Polarity3.2 mm(1/8 in)
4.0 mm(5/32 in)
4.5 mm(11/64 in)
DC+ 120 - 170 170 - 250 200 - 300
BREAKING THE ARCBEAD CONTOUR
STARTING THE ARC32
54
Recommended maximum weave widthis 2X diameter of electrode.
Electrode diameter
WRONGNarrow gap
Touch start taperedtip in weld crater.0-10°
0-10°
0-10°
12 o’ clock
3o’ clock
6o’ clock
0-10°
0-10°
1.6mm (1⁄16”) Max. Arc Length
Direct
ion of Travel
Incr
ease
Cur
rent
Decrease Current
RIGHTCorrect gap
WEAVE WIDTH
RIGHT WRONG
0-10°
Switch to Push Angle
Welding Guidelines Diagram
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Pipeliner ®
Appendix
EN and ISO Classifications
NOTE 1: This table indicates common welding electrodes by API 5L pipe grade. Final product selection should be project specific. The specific electrode recommendation depends on project specifications, including strength overmatch and minimum toughness requirements. For help in selecting the appropriate consumables and other technical questions, please contact our Pipe Welding Application Group at +1.866.635.4709 or email [email protected].
NOTE 2: Please note that the welding consumable recommendations in this table are based on weld metal strength matching the nominal pipe strength based upon API 5L minimum requirements. Recommended consumables in this chart are based upon these standards and not actual strength of pipe.
eLeCTroDe seLeCTion guiDe
Products EN Classification ISO Classification
Stick (SMAW) Electrodes - Cellulosic
Pipeliner® 6P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 38 3 C 2 5ISO 2560-B-E 43 10 C 2 5
ISO 2560-A-E 38 3 C 2 5ISO 2560-B-E 43 10 C 2 5
Pipeliner® 7P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 3 Z C 2 5ISO 2560-B-E 49 10-G A U
ISO 2560-A-E 42 3 Z C 2 5ISO 2560-B-E 49 10-G A U
Pipeliner® 8P+ EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 46 4 Z C 25ISO 2560-B-E 55 10-G A U
ISO 2560-A-E 46 4 Z C 2 5ISO 2560-B-E 55 10-G A U
Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up
Pipeliner® 16P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 4 B 1 2 H5ISO 2560-B-E 49 16 A U H5
ISO 2560-A-E 42 4 B 1 2 H5ISO 2560-B-E 49 16 A U H5
Pipeliner® 17P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 42 5 B 3 2 H5ISO 2560-B-E 49 18-1 A U H5
ISO 2560-A-E 42 5 B 3 2 H5ISO 2560-B-E 49 18-1 A U H5
Pipeliner® 18P EN ISO 2560: 2005 ISO 2560: 2002ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5ISO 2560-B-E 57 18-G A H5
ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5ISO 2560-B-E 57 18-G A H5
Pipeliner® 19P EN 757: 1997 ISO 18275: 2005EN 757 - E 69 5 Mn2NiMo B 3 2 H5 ISO 18275-A-E 69 5 Mn2NiMo B 3 2 H5
ISO 18275-A-E 83 18-G A H5
NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.
continued from previous page . . .
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Appendix
eLeCTroDe seLeCTion guiDe
Products EN Classification ISO Classification
Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down
Pipeliner® LH-D80 EN ISO 2560: 2005 ISO 2560: 2005ISO 2560-A-E 46 4 B 4 5 H5ISO 2560-B-E 55 15 G A H5
ISO 2560-A-E 46 4 B 4 5 H5ISO 2560-B-E 55 15 G A H5
Pipeliner® LH-D90 EN 757: 1997 ISO 18275: 2005EN 757 - E 55 4 Z B 45 H5 ISO 18275-A-E 55 4 Z B 4 5 H5
ISO 18275-B-E 62 15 G A H5
Pipeliner® LH-D100 EN 757: 1997 ISO 18275: 2005EN 757 - E 62 4 Mn1NiMo B 45 H5 ISO 18275-A-E 62 4 Mn1NiMo B 4 5 H5
ISO 18275-B-E 69 15 G A H5
MIG (GMAW) Wires - Solid
Pipeliner® 70S-G EN ISO 14341: 2008 ISO 14341: 2002ISO 14341-A-G 38A 3 M G2SiISO 14341-B-G 49A 3U M G6
ISO 14341-A-G 38A 3 M G2SiISO 14341-B-G 49A 3U M G6
Pipeliner® 80S-G EN ISO 14341: 2008 ISO 14341: 2002ISO 14341-A-G 50A 3 M G4MoISO 14341-B-G 57A 3U M G4M31
ISO 14341-A-G 50A 3 M G4MoISO 14341-B-G 57A 3U M G4M31
Pipeliner® 80Ni1 EN ISO 14341:2004 ISO 14341: 2002ISO 14341-A-G 3Ni1 ISO 14341-A-G 3Ni1
Flux-Cored (FCAW-S) Wires - Self-Shielded
Pipeliner® NR-207+ EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-42 3 1Ni Y N 5 H15ISO 17632-B-49 3 Ni1 T8 N 1 U H15
ISO 17632-A-42 3 1Ni Y N 5 H15ISO 17632-B-49 3 Ni1 T8 N 1 U H15
Pipeliner® NR-208-P EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N 1 U H15
ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N 1 U H15
Pipeliner® NR-208-XP EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N1 U H15
ISO 17632-A-46 3 Z Y N 5 H15ISO 17632-B-55 3 G T8 N1 U H15
Flux-Cored (FCAW-G) Wires - Gas-Shielded
Pipeliner® G70M EN ISO 17632: 2008 ISO 17632: 2006ISO 17632-A-T 46 4 O M 2 H10ISO 17632-B-T 55 4 T1-1MA-U H10
ISO 17632-A-T 46 4 P M 2 H10ISO 17632-B-T 55 4 T1-1MA-U H10
Pipeliner® G80M EN ISO 18276: 2006 ISO 18276: 2005ISO 18276-A-T 62 2 Mn1Ni P M 2 H10ISO 18276-B-T 69 2 T1-1 MA-N2M1 H10
ISO 18276-A-T 62 2 Mn1Ni P M 2 H10ISO 18276-B-T 69 2 T1-1 MA-N2M1 H10
Pipeliner® G90M EN ISO 18276: 2006 ISO 18276: 2005ISO 18276-A-T 69 3 MN2NiMo P M 2 H10ISO 18276-B-T 76 3 T1-1MA-N4M2 H10
ISO 18276-A-T 69 3 Mn2NiMo P M 2 H10ISO 18276-B-T 76 3 T1-1MA-N4M2 H10
NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.
Pipeliner ®
EN and ISO Classifictions
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Agency ApprovalsAppendix
Consumables Qualifications Guide
The notes and codes listed below are also repeated throughout the catalog where applicable.
• American Bureau of Shipping (ABS) approvals are issued subject to the Bureau’s Rule requirement for Materials and Welding Part 2. Tests are conducted in the company’s plant, under supervision of an ABS surveyor to determine if electrodes conform to ABS grades or AWS specifications previously judged satisfactory by ABS for welding vessels. The Bureau publishes a list of approved electrodes giving their class and approved operating positions for each size. Sometimes, where there is no approved specification, approval may be given on the basis that each individual shipyard or contractor will qualify the procedure and electrode subject to Part 2, Section 3, paragraph 2/3C.3.2.c.
• American Society of Mechanical Engineers (ASME) has issued specifications covering construction of nuclear facilities. Each lot of welding consumables to be used must be individually tested to ASME SFA specifications.
• American Welding Society (AWS) specifications and classifications are established by the Society to provide standards for different types of electrodes throughout the industry. AWS does not test or approve any electrodes. The manufacturer certifies that their electrode conforms to a certain class.
• Canadian Welding Bureau (CWB) approvals are based on tests witnessed by a CWB representative. Approvals listed in this booklet are for products manufactured in the USA. Products manufactured in Canada are approved separately. In general, CWB specifications are similar to AWS specifications. Copies of approvals are maintained in Cleveland and are available upon request.
• Lloyd’s Register (LR), Det Norske Veritas (DNV), Germanischer Lloyd (GL), Bureau Veritas (BV), Controlas, and Nippon Kaiji Kyokai (NKK) issue approvals for electrodes used worldwide in shipbuilding,offshore structures and pressure vessels. Products approved under the rules of these classification societies require annual requalification under the supervision of their surveyors.
• TÜV (TUV) is a German agency very similar to ASME. Projects manufactured under TUV rules must be welded with consumable approved by TUV. Initial approvals are obtained based on testing completed under TUV supervision. Approvals are maintained subject to Quality Assurance audits completed every two years.
• Deutche Bahn (DB) is the approval agency for German railroads. Approvals are based on tests specified by DB, and witnessed by an authorized third party.
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PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade GL
Stick ElectrodeFleetweld® 5P A5.1/A5.1M: 2004 E6010 E6010 3M - -
Fleetweld® 5P+ A5.1/A5.1M: 2004 E6010 E6010 - - -
Pipeliner® 6P+ A5.1/A5.1M: 2004 E6010 E6010 - - -
Fleetweld® 180 A5.1/A5.1M: 2004 E6011 - - - -
Fleetweld® 35 A5.1/A5.1M: 2004 E6011 E6011 3M - -
Fleetweld® 35LS A5.1/A5.1M: 2004 E6011 - - - -
Fleetweld® 37 A5.1/A5.1M: 2004 E6013 E6013 3M 1 1
Fleetweld® 22 A5.1/A5.1M: 2004 E6022 - - - -
Fleetweld® 47 A5.1/A5.1M: 2004 E7014 E7014 1M 1 1
Jetweld® 2 A5.1/A5.1M: 2004 E6027 E6027 3M 3 3
Jetweld® 1 A5.1/A5.1M: 2004 E7024-1 E7024-1 1M 1 1
Pipeliner® 16P A5.1/A5.1M: 2004 E7016 H4 - - - -
Excalibur® 7018 MR A5.1/A5.1M: 2004 E7018, E7018 H4R 3Y H5 3YM H5 3 YH5 3YH5
Jetweld® LH-70 A5.1/A5.1M: 2004 E7018 H4R E7018, 3Y 3YM H5 3 Y40H5 3YH5
Jet-LH® 78 MR A5.1/A5.1M: 2004 E7018 H4R E7018 3YM H5 3 YH5 3YH5
Lincoln® 7018AC A5.1/A5.1M: 2004 E7018 H8 - - - -
Excalibur® 7018-1 MR A5.1/A5.1M: 2004 E7018-1, E7018-1 H4R 3Y H5 3YM H5 3 YH5 3YH5
Excalibur® 7028 A5.1/A5.1M: 2004 E7028 H8 E7028, 3Y H10 (Fillet Only)
3YM H10 3 YH10 -
Shield-Arc® HYP+ A5.5/A5.5M: 2006 E7010-P1, E7010-G E7010-P1 - - -
Pipeliner® 7P+ A5.5/A5.5M: 2006 E7010-P1 E7010-P1 - - -
Shield-Arc® 85 A5.5/A5.5M: 2006 E7010-A1 E7010-A1 - - -
Shield-Arc® 70+ A5.5/A5.5M: 2006 E8010-G, E8010-P1 E8010-G - - -
Pipeliner® 8P+ A5.5/A5.5M: 2006 E8010-P1, E8010-G E8010-P1 - - -
Shield-Arc® 90 A5.5/A5.5M: 2006 E9010-G - - - -
Excalibur® 7018-A1 MR A5.5/A5.5M: 2006 E7018-A1 H4R E7018-A1 H4R - - -
Excalibur® 8018-B2 MR A5.5/A5.5M: 2006 E8018-B2 H4R - - - -
Excalibur® 8018-B2 XF MR A5.5/A5.5M: 2006 E8018-B2 H4R - - - -
Excalibur® 8018-C1 MR A5.5/A5.5M: 2006 E8018-C1 H4R - - - -
Excalibur® 8018-C3 MR A5.5/A5.5M: 2006 E8018-C3 H4R E8018-C3 H4R - - -
Pipeliner® 18P A5.5/A5.5M: 2006 E8018-G, E8018-G H4 E8018-G - - -
Excalibur® 9018-B3 MR A5.5/A5.5M: 2006 E9018-B3 H4R - - - -
Excalibur® 9018M MR A5.5/A5.5M: 2006 E9018M H4R E9018M H4R - - -
Agency ApprovalsAPPENDIX
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
[501]W E L D I N G C O N S U M A B L E S C A T A L O G
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BV Grade CWB/CSA DB TUV Military
Stick Electrode- E4310 - EN ISO 2560-A: E 42 3 C25 -
- E4310 - EN ISO 2560-A: E 42 3 C25 -
- E4310 - - -
- E4311 - - -
- - - - -
- E4311 - - -
1 E4313 - - -
- - - - -
1 E4914 - - -
3 E4327 - - -
1 E4924-1 - - -
- - - - -
3YHHH E4918 - - -
3YHHH E4918-1 - - MIL-E-22200/1: MIL-7018
3YHHH E4918-1 - - -
- E4918-H8 - - -
3YHHH E4918-1 - DIN EN ISO 2560-A:E -
- E4928 H8 - - -
- E4910-P1 - DIN EN ISO 2560-A:E -
- - - - -
- E4910-A1 - DIN EN ISO 2560-A:E MIL-E-22200/7: MIL-7010-A1
- E5510-G - DIN EN ISO 2560-A:E -
- E5510-P1 - - -
- - - - -
- E4918-A1 - - -
- E5518-B2 - - -
- E5518-B2 - - -
- E5518-C1 - - -
- E5518-C3 - - -
- - - - -
- E6218-B3 - - -
- E6218-M H4R (9018M H4R) - - -
Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade GL
Stick ElectrodeExcalibur® 10018-D2 MR A5.5/A5.5M: 2006 E10018-D2 H4R 3YQ620 H5 3Y62 H5 3Y62 H5 -
Excalibur® 11018M MR A5.5/A5.5M: 2006 E11018M H4R 4YQ690 H5 - 4 YM69 H5 -
Pipeliner® LH-D80 A5.5/A5.5M: 2006 E8045-P2 H4R - - - -
Pipeliner® LH-D90 A5.5/A5.5M: 2006 E9045-P2 H4R - - - -
Pipeliner® 19P A5.5/A5.5M: 2006 E10018-G H4R - - - -
Pipeliner® LH-D100 A5.5/A5.5M: 2006 E10045-P2 H4R - - - -
MIG & TIG SuperGlide® S3 A5.18/A5.18M: 2005 ER70S-3 - - - -
SuperGlide® S6 A5.18/A5.18M: 2005 ER70S-6 - - - -
SuperArc® L-50 A5.18/A5.18M: 2005 ER70S-3 3YSA 3YS H15 III YMS -
SuperArc® L-56 A5.18/A5.18M: 2005 ER70S-6 3YSA 3YS H15 III YMS -
SuperArc® L-59 A5.18/A5.18M: 2005 ER70S-6 3YSA (100% C02 & Mixed)
- III YMS H5 (Mixed)
SuperArc® LA-75 A5.28/A5.28M: 2005 ER80S-Ni1 ER80S-Ni1 - - -
SuperArc® LA-90 A5.28/A5.28M: 2005 ER80S-D2 (100% CO2)ER90S-D2 (Mixed)
- - - -
SuperArc® LA-100 A5.28/A5.28M: 2005 ER100S-G (ER110S-G)
4YQ550SA - - -
Pipeliner® 70S-G A5.18/A5.18M: 2005 ER70S-G - - - -
Pipeliner® 80S-G A5.28/A5.28M: 2005 ER80S-G - - - -
Pipeliner® 80Ni1 A5.28/A5.28M: 2005 ER80S-G - - - -
Lincoln® ER70S-2 A5.18/A5.18M: 2005 ER70S-2 - - - -
Lincoln® ER70S-6 A5.18/A5.18M: 2005 ER70S-6 - - - -
Metal-Cored Wire Metalshield® MC-6 A5.18/A5.18M: 2005 E70C-6M-H4 - - - -
Metalshield® MC-706 A5.18/A5.18M: 2005 E70C-6M-H4 E70C-6M H8 - - -
Metalshield® MC-710XL A5.18/A5.18M: 2005 E70C-6M-H8, E70C-G-H8 - - - -
Metalshield® MC-900 A5.28/A5.28M: 2005 E90C-G-H4 - - - -
Metalshield® MC-1100 A5.28/A5.28M: 2005 E110C-G-H4 - - - -
Flux-Cored Wire (Self-Shielded)Innershield® NR-5 A5.20/A5.20M: 2005 E70T-3 - - - -
Innershield® NS-3M A5.20/A5.20M: 2005 E70T-4 - - - -
Innershield® NR-305 A5.20/A5.20M: 2005 E70T-6-H16 2YSA, E70T-6 H16 - II YMS -
Innershield® NR-311 A5.20/A5.20M: 2005 E70T-7 E70T-7 - - -
Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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BV Grade CWB/CSA DB TUV Military
Stick Electrode- E6918-D2 - - -
- E7618-M H4R - - -
- E8045-P2 H4R - - -
- E9045-P2 H4R - - -
- - - - -
- E10045-P2 H4R - - -
MIG & TIG- ER49S-3 - - -
- ER49S-6 - - MIL-E-23765/1: MIL-70S-6
- ER49S-3 - - MIL-E-23765/1: MIL-70S-3
- ER49S-6 EN 440 G3Si1 EN 440 G3Si1 MIL-E-23765/1: MIL-70S-6
SA3YHHH (Mixed)
ER49S-6 - - -
- ER55S-Ni1 (ER80S-Ni1) - - -
- ER55S-D2 (ER80S-D2), ER62S-D2 (ER90S-D2)
- - MIL-E-23765/2: MIL-80S-3
- ER69S-G (ER100S-G) EN 12534 T 69 5 Mn3Ni1, 5 Mo
EN 12534 T 69 5 Mn3Ni1, 5 Mo
MIL-E-23765/2: MIL-100S-1
- - - - -
- - - - -
- - - - -
- - - - -
- - - - -
Metal-Cored Wire- E491C-6MJ-H4 - - -
- E492C-6MJ-H4 - - -
- E491C-6M-H8 - - -
- - - - -
- E76C-G-H4 (E110C-G-H4) - - -
Flux-Cored Wire (Self-Shielded)- - - - -
- E492T-4-H16 EN 758 T38 Z W N 3 - -
- - EN 758 T42 O W N 3 EN 758 T42 O W N 3 -
- E492T-7 - - -
Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade
Flux-Cored Wire (Self-Shielded)Innershield® NR-131 A5.20/A5.20M: 2005 E70T-10 - - -
Innershield® NR-152 A5.20/A5.20M: 2005 E71T-14 - - -
Innershield® NR-211-MP A5.20/A5.20M: 2005 E71T-11 E71T-11 - -
Innershield® NR-203MP A5.20/A5.20M: 2005 E71T-8-JH16 3YSA 3YS H15 III YMS H10
Innershield® NR-232 A5.20/A5.20M: 2005 E71T-8-H16 3YSA 3YS H15 III YMS H15
Innershield® NR-233 A5.20/A5.20M: 2005 E71T-8-H16 E71T-8-H16 - -
Innershield® NR-311 Ni A5.29/A5.29M: 2005 E70T7-K2-H16 (E80T-G-K2)
2YSA 2YS II YMS
Innershield® NR-212 A5.29/A5.29M: 2005 E71TG-G - - -
Innershield® NR-203 Nickel (1%)
A5.29/A5.29M: 2005 E71T8-Ni1-H16 3YSA 3YS H15 III YMS H10
Innershield® NR-207 A5.29/A5.29M: 2005 E71T8-K6-H16 E71T-8-K6 - III YMS H15
Pipeliner® NR-207+ A5.29/A5.29M: 2005 E71T8-K6 - - -
Pipeliner® NR-208-P A5.29/A5.29M: 2005 E81T8-G - - -
Pipeliner® NR-208-XP A5.29/A5.29M: 2005 E81T8-G - - -
Innershield® NR-208-H A5.29/A5.29M: 2005 E91T8-G-H8 - - -
Flux-Cored Wire (Gas-Shielded)UltraCore® 71A85 A5.20/A5.20M: 2005 E71T-1M-H8, E71T-9M-H8 3YSA H10 3YS H10 III YMS H10
UltraCore® 71C A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8
E71T-1C-H8, E71T-9C-H8
3YS H10 III YMS H10
UltraCore® 71A75 Dual A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8
- - -
UltraCore® 712C A5.20/A5.20M: 2005 E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8
3YSA H10 3YS H10 III YMS H10
UltraCore® 712A80 A5.20/A5.20M: 2005 E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8
4YSA H10 4YS H10 IV YMS H10
UltraCore® 712A80-H A5.20/A5.20M: 2005 E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8
4YSA H5 4YS H5 IV YMS H5
Outershield® 71 Elite A5.20/A5.20M: 2005 E71T-1C-H8, E71T-9C-H8, E71T-1M-H8, E71T-9M-H8
- - -
Outershield® 71 Supreme A5.20/A5.20M: 205 E491T-9C-H8, E491T-9M-H8
- - -
Outershield® 71M A5.20/A5.20M: 2005 E71T-1C-H16, E71T-9C-H16
3YSA H15 3YS H15 III YMS H10
Pipeliner® G70M A5.20/A5.20M: 2005 E71T-1M-JH8,E71T-9M-JH8
- - -
Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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Grade CWB/CSA DB TUV Military
Flux-Cored Wire (Self-Shielded)- - - - - -
- - - - - -
- - E491T-11-H16 EN 758 T42 Z S N 1 EN 758 T42 A S N 1 -
3YH15S SA3YMH E491T-8 H16 - - -
3YH10S SA3YMH E491T-8 H16 EN 758 T42 3 Y N 2 EN 758 T42 3 Y N 2 MIL-E-24403/1: MIL-71T-8AS
- - - - - -
2YS SA2YM - EN 758 T42 2 1, 5Ni W N 5
- -
- - E491TG-G-H16 (E71TG-G H16)
- - -
- - E491T8-Ni1 H16 (E71TG-G-H16)
EN 758 T42 3 1 Ni Y N EN 758 T42 3 1 Ni Y N -
3YH15S SA3YMH - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
Flux-Cored Wire (Gas-Shielded)- - E491T-9M H8 - - -
- - E491T-9 H8 - - -
- - E491T-9 H8, E491T-9M H8
- - -
- - E491T-12J H8, E491T-9J H8
- - -
- - E491T-12MJ-H8, E491T-9MJ-H8
- - -
- - E491T-12MJ H4, E491T-9MJ H4
- - -
- - - - - -
- - E491T-9-H8, E491T-9M-H8
- - -
- SA3YH (CO
2 only)E491T-9 H16,
E491T-9M H16- - MIL-E-24403/1: MIL-71T-1C,
MIL-71T-1M
- - - - - -
Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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Agency ApprovalsAPPENDIX
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade GL
Flux-Cored Wire (Gas-Shielded)UltraCore® 70C A5.20/A5.20M: 2005 E70T-1C, E70T-1C-H8,
E70T-9C, E70T-9C-H8- - -
UltraCore® 75C A5.20/A5.20M: 2005 E70T-5C-JH4 - - II YMS H15 -
Outershield® 70 A5.20/A5.20M: 2005 E70T-1C-H16, E70T-9C-H16
2YSA - II YMS H15 -
UltraCore® 81Ni1A75-H A5.29/A5.29M: 2005 E81T1-Ni1M-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -
UltraCore® 81Ni1C-H A5.29/A5.29M: 2005 E81T1-Ni1C-JH4 4YQ460SA H5 4Y46S H5 IV Y46MS H5 -
UltraCore® 81Ni2A75-H A5.29/A5.29M: 2005 E81T1-Ni2M-JH4 3YSA H5 3YS H5 III Y40MS H5 -
UltraCore® 81Ni2C-H A5.29/A5.29M: 2005 E81T1-Ni2C-JH4 3YSA H5 3YS H5 III Y40MS H5 -
UltraCore® 81K2A75-H A5.29/A5.29M: 2005 E81T1-K2M-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -
UltraCore® 81K2C-H A5.29/A5.29M: 2005 E81T1-K2C-JH4 4YQ460SA H5 4Y46S H5 IV 46MS H5 -
Outershield® 91K2-H A5.29/A5.29M: 2005 E91T1-K2M-H8 E91T1-K2M-H8 - - -
Pipeliner® G80M A5.29/A5.29M: 2005 E101T1-GM-H8 - - - -
Pipeliner® G90M A5.29/A5.29M: 2005 E111T1-K3M-JH4 E111T1-K3MJ-H4 - - -
Submerged Arc760 / L-61 A5.17/A5.17M: 1997 F7A2-EM12K - - - -
761 / L-60 A5.17/A5.17M: 1997 F7A2-EL12 - - - -
761 / L-61 A5.17/A5.17M: 1998 F7A2-EM12K-H8 F7A2-EM12K-H8 3YM III YM 3YM
761 / L-70 A5.23/A5.23M: 2007 F9A0-EA1-G 3YM, 3YT - III YM, III YTM
-
761/ L-50 A5.17/A5.17M: 1997 F7A0-EL12 F7A2-EL12 2YM - -
780 / L-60 A5.17/A5.17M: 1997 F7A2-EM12K-H8 F7A2-EM12K-H8 2YM II YM, II YTM
2YM, 2YTM
780 / L-61 A5.17/A5.17M: 1997 F6A2-EL12-H8 - - - -
781/ L-50 A5.17/A5.17M: 1997 F7A2-EM12K-H8 - 3YM III YM (II YT)
3YM, 2YT
781/ L-61 A5.17/A5.17M: 1997 F7A2-EA1-A2-H8
8500 / L-61 A5.17/A5.17M: 1997 F7A6-EM12K-H8 4YM 4YM IV YM 4YM
8500 / LA-85 A5.23/A5.23M: 2007 F8A8-ENi5-Ni5-H8 4YM 4YM IV YM 4YM
8500 / L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H8 4YM 4YM IV YM 4YM
860 / L-60 A5.17/A5.17M: 1997 F6A2-EL12-H8 F6A2-EL12-H8* - - -
860 / L-61 A5.17/A5.17M: 1997 F7A4-EM12K-H8 F7A2-EM12K-H8* 3M-3YM III YM (II YT)
3YM, 2YT
860 / L-70 A5.17/A5.17M: 1997 F7A2-EA1-A2-H8 - - - -
880 / LAC-Ni2 A5.23/A5.23M: 2007 F7A6-ECNi2-Ni2-H8 F7P10-ECNi2-Ni2-H8* - - -
*ABS to AWS Classification
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Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
BV Grade CWB/CSA DB TUV Military
Flux-Cored Wire (Gas-Shielded)- E492T-9 H8 - - -
- E492T-5J H4 - - -
- E492T-9 H16 - EN 758 T 46 0 R C3 / M3 H10
MIL-E-24403/1: MIL-70T-1C
- E551T1-Ni1M-JH4 (E81T1-Ni1M-JH4) - - -
- E551T1-Ni1C-JH4 (E81T1-Ni1C-JH4) - - -
- E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4) - - -
- E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4) - - -
- - - - -
- - - - -
- - - - -
- - - - -
- - - - -
Submerged Arc- F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K
- F49A3-EL12 - - -
A3YM F49A3-EM12K-H8 - - MIL-E-23765/4: MIL-F7A2-EM12K
- F62A2-EA1-G - - -
- F49A3-EM13K-H8 - - -
- F49A2-EL12 - - MIL-E-23765/4: MIL-F7A0-EL12
A2YTM F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K
F49A2-EM13K - - -
- F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1) - - -
- - - - -
- - - - -
- - - - -
- - - - MIL-E-23765/4: MIL-F6A2-EL12
A3YM, A3YT
F49A4-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K
- - - - MIL-E-23765/4: MIL-F7A2-EA1-A2
- - - - -
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Agency ApprovalsAPPENDIX
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade
Submerged Arc880M / L-50 A5.17/A5.17M: 1997 F7A8-EM13K-H8 3YM 3M-3YM V YM
880M / LAC-M2 A5.23/A5.23M: 2007 F11A6-ECM2-M2-H8 F11A6-ECM2-M2-H8* - -
882 / L-61 A5.17/A5.17M: 1997 F7A6-EM12K-H8 F7A6-EM12K-H8* - -
888/ LA-90 A5.23/A5.23M: 2007 F9A6-EA3K-A3-H4
888 / LA-82 A5.23/A5.23M: 2007 F10A8-EF2-F2-H4 4YQM620 - -
888 / LA-84 A5.23/A5.23M: 2007 F9A8-EF3-F3-H4 4YQ550 4Y550 IV Y55
888 / LAC-M2 A5.23/A5.23M: 2007 F12A8-ECG-G-H8 4YQ690M - IV YM69
888 / L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H4 4YQM420 - IV YM42
960 / L-50 A5.17/A5.17M: 1997 F7A2-EM13K-H8 F7A2-EM13K-H8* - -
960 / L-61 A5.17/A5.17M: 1997 F7A2-EM12K-H8 F7A2-EM12K-H8* - -
960/ LA-75 A5.23/A5.23M: 2007 F8A2-ENi1K-Ni1-H8 - - -
980/ L-50 A5.17/A5.17M: 1997 F7A2-EM13K-H8
980/ L-61 A5.17/A5.17M: 1997 F7A2-EM12K-H8 - - -
980/ LA-75 A5.23/A5.23M: 2007 F7A2-ENi1K-Ni1-H8
980/ LC-72 A5.17/A5.17M: 1997 F7A2-EC1-H8 - - -
P223/ L-S3 A5.17/A5.17M: 1997 F7A8-EH12K-H8 - - -
WTX/ L-61 A5.17/A5.17M: 1997 F7A8-EM12K-H8 - - -
Lincolnweld® 980 - - - - -
Lincolnweld® L-50 A5.17/A5.17M: 1997 EM13K - - -
Lincolnweld® L-56 A5.17/A5.17M: 1997 EH11K - - -
Lincolnweld® L-60 A5.17/A5.17M: 1997 EL12 - - -
Lincolnweld® L-61 A5.17/A5.17M: 1997 EM12K - - -
Lincolnweld® L-70 A5.23/A5.23M: 2007 EA1 - - -
Lincolnweld® LA-100 A5.23/A5.23M: 2007 EM2 - - -
Lincolnweld® MIL800-H - - - - -
*ABS to AWS Classification
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Agency ApprovalsAPPENDIX
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
GLBV
Grade CWB/CSA DB TUV Military
Submerged Arc- - F49A5-EM13K - - -
- - - - - -
- - F49A6-EM12K - - -
- - F62A5-EA3K-A3-H4 (F9A6-EA3K-A3-H4)
- - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - F49A3-EM12K - - MIL-E-23765/4: MIL-F7A2-EM12K
- - F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1)
- - -
F49A3-EM13K - - -
- - F49A3-EM12K - - -
F55A3-ENi1K-Ni1 (F8A2-ENi1K-Ni1)
- - -
- - F49A3-EC1 - - -
F49A6-EH12K-H8 - - -
- - F49A6-EM12K-H8 - - -
- - - - - MIL-E-23765/1E: MIL-70S-3F
- - - - - MIL-E-23765/1D &1E: MIL-70S-3
- - - - - MIL-E-23765/1D & 1E: MIL-70S-6
- - - - - MIL-E-23765/4: MIL-EL12
- - - - - MIL-E-23765/4: MIL-EM12K
- - - - - MIL-E-23765/4: MIL-EA1
- - - - - MIL-E-23765/2D and /2E: MIL-100S-1 or MIL-100S-2 (with MIL800-H)NAVSEA Technical Publication
T9074-BC-GIB-010/0200
- - - - - MIL-E-23765/2D & 2E: MIL-100S-2F or MIL-100S-1F
NAVSEA Technical Publication T9074-BC-GIB-010/0200
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Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade
Stainless Red Baron® 308/308L-V MR A5.4/A5.4M: 2006 E308-15, E308L-15 E308-15, E308L-15 - -
Red Baron® 308L MR A5.4/A5.4M: 2006 E308L-16 E308L-16 - -
Red Baron® 308/308H MR A5.4/A5.4M: 2006 E308-16, E308H-16 E308-16, E308H-16 - -
Blue Max® 308/308L AC-DC A5.4/A5.4M: 2006 E308-17, E308L-17 - - -
Red Baron® 309/309L-V MR A5.4/A5.4M: 2006 E309-15, E309L-15 E309-15, E309L-15 - -
Red Baron® 309/309L MR A5.4/A5.4M: 2006 E309-16, E309L-16 E309-16, E309L-16 - -
Blue Max® 309/309L AC-DC A5.4/A5.4M: 2006 E309-17 / E309L-17 E309-17 / E309L-17 - -
Red Baron® 316/316L-V MR A5.4/A5.4M: 2006 E316-15, E316L-15 E316-15, E316L-15 - -
Red Baron® 316/316L MR A5.4/A5.4M: 2006 E316-16, E316L-16 E316-16, E316L-16 - -
Blue Max® 316/316L AC-DC A5.4/A5.4M: 2006 E316-17, E316L-17 - - -
Red Baron® 310 MR A5.4/A5.4M: 2006 E310-16 - - -
Blue Max® MIG 308LSi A5.9/A5.9M: 2006 ER308Si/ ER308LSi ER308Si/ ER308LSi - -
Blue Max® MIG 309LSi A5.9/A5.9M: 2006 ER309Si/ ER309LSi ER309Si/ ER309LSi - -
Blue Max® MIG 316LSi A5.9/A5.9M: 2006 ER316Si/ ER316LSi ER316Si/ ER316LSi - -
Blue Max® LNM 307 - - - - -
Blue Max® LNM 347Si A5.9/A5.9M: 2006 ER347Si - -
UltraCore® FC 308L A5.22/A5.22M: 1995 E308LT0-1, E308LT0-4, E308T0-1, E308T0-4
E308LT0-1, E308LT0-4, E308T0-1, E308T0-4
- -
UltraCore® FCP 308L A5.22/A5.22M: 1995 E308LT1-1, E308LT1-4, E308T1-1, E308T1-4
E308LT1-1, E308LT1-4, E308T1-1, E308T1-4
- -
UltraCore® FC 309L A5.22/A5.22M: 1995 E309LT0-1, E309LT0-4, E309T0-1, E309T0-4
E309LT0-1, E309LT0-4, E309T0-1, E309T0-4
- -
UltraCore® FCP 309L A5.22/A5.22M: 1995 E309LT1-1, E309LT1-4, E309T1-1, E309T1-4
E309LT1-1, E309LT1-4, E309T1-1, E309T1-4
- -
UltraCore® FC 316L A5.22/A5.22M: 1995 E316LT0-1, E316LT0-4, E316T0-1, E316T0-4
E316LT0-1, E316LT0-4, E316T0-1, E316T0-4
- -
UltraCore® FCP 316L A5.22/A5.22M: 1995 E316LT1-1, E316LT1-4, E316T1-1, E316T1-4
E316LT1-1, E316LT1-4, E316T1-1, E316T1-4
- -
Blue Max® S308/308L A5.9/A5.9M: 2006 ER308, ER308L ER308, ER308L - -
Blue Max® S309/309L A5.9/A5.9M: 2006 ER309, ER309L ER309, ER309L - -
Blue Max® S316/316L A5.9/A5.9M: 2006 ER316, ER316L ER316, ER316L - -
Lincoln® ER308/308L A5.9/A5.9M: 2006 ER308, ER308L - - -
Lincoln® ER309/309L A5.9/A5.9M: 2006 ER309, ER309L - - -
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Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
GLBV
Grade CWB/CSA DB TUV Military
Stainless- - - - - -
- - E308L-16 - - MIL-E-22200/2: MIL-308L-16
- - E308-16, E308H-16 - - MIL-E-22200/2: MIL-308-16
- - E308-17, E308L-17 - - -
- - - - - -
- - E309-16, E309L-16 - - MIL-E-22200/2: MIL-309-16, MIL-309L-16
- - E309-17, E309L-17 - - -
- - E316-15, E316L-15 - - -
- - E316L-16 - - MIL-E-22200/2: MIL-316-16, MIL-316L-16
- - E316-17, E316L-17 - - -
- - E310-16 - - -
- - ER308LSi - - -
- - ER309LSi - - -
- - ER316LSi - - -
- - - - - -
- - - - - -
- - E308LT0-1, E308LT0-4
- - -
- - E308LT1-1, E308LT1-4
- - -
- - E309LT0-1, E309LT0-4
- - -
- - E309LT1-1, E309LT1-4
- - -
- - E316LT0-1, E316LT0-4
- - -
- - E316LT1-1, E316LT1-4
- - -
- - ER308L - - -
- - ER309L - - -
- - ER316L - - -
- - - - - -
- - - - - -
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PRODUCTAWS Code
AWS/ASME CLASS
ABS Grade
Lloyd's Register
GradeDNV
Grade
Stainless Lincoln® ER316/316L A5.9/A5.9M: 2006 ER316, ER316L - - -
Outershield® MC-409 A5.9/A5.9M: 2006 EC 409 - - -
LNM NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -
LNM NiCroMo 60/16 A5.14/A5.14M: 2009 ERNiCrMo-4 - - -
LNS NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -
LNT NiCro 60/20 A5.14/A5.14M: 2009 ERNiCrMo-3 - - -
LNT NiCroMo 60/16 A5.14/A5.14M: 2009 ERNiCrMo-4 - - -
AluminumSuperGlaze® 4043 A5.10/A5.10M: 1999 ER4043 - - -
SuperGlaze® 4047 A5.10/A5.10M: 1999 ER4047 - - -
SuperGlaze® 5183 A5.10/A5.10M: 1999 ER5183 IACS W26 Grade WC WC/I-1 S 5183
SuperGlaze® 5356 A5.10/A5.10M: 1999 ER5356 IACS W26 Grade WB WB/I-1 S 5356
SuperGlaze® 5554 A5.10/A5.10M: 1999 ER5554 - - -
SuperGlaze® 5556 A5.10/A5.10M: 1999 ER5556 IACS W26 Grade WC - -
SuperGlaze® 4043 A5.10/A5.10M: 1999 ER4043 - - -
SuperGlaze® 5356 A5.10/A5.10M: 1999 ER5356 - - -
Softweld® 55Ni A5.15: 1990 ENiFe-CI - - -
Softweld® 99Ni A5.15: 1990 ENi-CI - - -
Ferroweld® A5.15: 1990 ESt - - -
Agency ApprovalsAPPENDIX
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
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Agency ApprovalsAppendix
NOTE: Approvals are updated periodically. Consult your Lincoln Electric representative or the latest Approval/Grade revisions.
GLBV
Grade CWB/CSA DB TUV Military
Stainless- - - - - -
- - EC409 - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
Aluminum- - ER4043 - - -
- - - - - -
RAIMg4,5 WC ER5183 - - -
RAIMg4 WB ER5356 - - -
- - ER5554 - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
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Safety GuidelinesAppendix
WarninGCALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
For Diesel Engines For Gasoline Engines
1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.
1.d. Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.
1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.
1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.
1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.
1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.
FOR ENGINE powered equipment.
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Appendix
Safety Guidelines
2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines
2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.
2.c. Exposure to EMF fields in welding may have other health effects which are now not known.
2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
ELECTRIC AND MAGNETIC FIELDS may be dangerous
3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment: • Semiautomatic DC Constant Voltage (Wire) Welder. • DC Manual (Stick) Welder. • AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
ELECTRIC SHOCK can kill.
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5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.
5.b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and
application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
Appendix
Safety Guidelines
4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.
ARC RAYS can burn.
FUMES AND GASES can be dangerous.
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Safety Guidelines
6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting
of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
WELDING and CUTTING SPARKS can cause fire or explosion.
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7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:• Away from areas where they may be struck or
subjected to physical damage.• A safe distance from arc welding or cutting
operations and any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.
CYLINDER may explode if damaged.
8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.
FOR ELECTRICALLY powered equipment.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
Appendix
Safety Guidelines
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Fumes and GasesBecause of the variables involved in fume and gas generation from arc welding, cutting and allied processes (such as the welding process and electrode, the base metal, coatings on the base metal, and other possible contaminantsin the air), we’ll have to treat the subject in a rather general way, lumping all but the more hazardous situations together. The precautions we describe will hold true for all arc welding processes.
The fume plume contains solid particles from the consumables, base metal, and base metal coating. For common mild steel arc welding, depending on the amount and length of exposure to these fumes, most immediate or short term effects are temporary, and include symptoms of burning eyes and skin, dizziness, nausea, and fever. For example, zinc fumes can cause metal fume fever, a temporary illness that is similar to the flu.
Long-term exposure to welding fumes can lead to siderosis (iron deposits in the lungs) and may affect pulmonary function. Bronchitis and some lung fibrosis have been reported.
Some consumables contain certain compounds in amounts which may require special ventilation and/or exhaust. These Special Ventilation products can be identified by reading the labels on the package. If Special Ventilation products are used indoors, use local exhaust. If Special Ventilation products are used outdoors, a respirator may be required. Various compounds, some of which may be in welding fume, and reported health effects, in summary, are:
Barium: Soluble barium compounds may cause severe stomach pain, slow pulse rate, irregular heart beat, ringing of the ears, convulsions and muscle spasms. In extreme cases can cause death.
Cadmium also requires extra precautions. This toxic metal can be found on some steel and steel fasteners as a plating,
or in silver solder. Cadmium fumes can be fatal even under brief overexposures, with symptoms much like those of metal fume fever. These two conditions should not be confused. Overexposure to cadmium can be enough to cause fatalities, with symptoms appearing quickly, and, in some circumstances, death a few days later.
Chromium: Chromium is on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists chromium as posing a carcinogenic risk to humans. Fumes from the use of stainless steel, hardfacing and other types of consumables contain chromium and/or nickel. Some forms of these metals are known or suspected to cause lung cancer in processes other than welding and asthma has been reported. Therefore, it is recommended that precautions be taken to keep exposures as low as possible. OSHA recently adopted a lower PEL (Permissible Exposure Limit) for chromium (see Supplement 3). The use of local exhaust and/or an approved respirator may be required to avoid overexposure.
Coatings on the metal to be welded, such as paint, may also contain toxic substances, such as lead, chromium and zinc. In general, it is always best to remove coatings from the base metal before welding or cutting.
Cobalt: Exposure to cobalt can cause respiratory disease and pulmonary sensitization. Cobalt in metallic form has been reported to cause lung damage.
Copper: Prolonged exposure to copper fume may cause skin irritation or discoloration of the skin and hair.
Manganese: Manganese overexposure may affect the central nervous system, resulting in poor coordination, difficulty in speaking, and tremor of arms or legs. This condition is considered irreversible.
Nickel: Nickel and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a carcinogenic risk to humans.
Silica: Crystalline silica is present in respirable dust form submerged arc flux. Overexposure can cause severe lung damage (silicosis).
Zinc: Overexposure to zinc (from galvanized metals) may cause metal fume fever with symptoms similar to the common flu.
FuMES & GaSES can be dangerous to your health• Keep fumes and gases from your
breathing zone and general area.• Keep your head out of the fumes.• Use enough ventilation or exhaust
at the arc, or both, to keep fumes and gases from your breathing zone and general area.
Appendix
Safety Guidelines
WarninG
Safety Practices in Welding
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The gases that result from an arc welding process also present potential hazard. Most of the shielding gases (argon, helium, and carbon dioxide) are non-toxic, but, as they are released, they displace oxygen in your breathing air, causing dizziness, unconsciousness, and death, the longer your brain is denied the oxygen it needs. Carbon monoxide can also be developed and may pose a hazard if excessive levels are present.
The heat and UV radiation can cause irritation to the eyes and lungs. Some degreasing compounds such as trichlorethylene and perchlorethylene can decompose from the heat and ultraviolet radiation of an arc. Because of the chemical breakdown of vapor-degreasing materials under ultraviolet radiation, arc welding should not be done in the vicinity of a vapor-degreasing operation. Carbon-arc welding, gas tungsten-arc welding and gas metal arc welding should be especially avoided in such areas, because they emit more ultraviolet radiation than other processes. Also, keep in mind that ozone and nitrogen oxides are formed when UV radiation passes through the air. These gases cause headaches, chest pains, irritation of the eyes, and an itchiness in the nose and throat.
There is one easy way to reduce the risk of exposure to hazardous fumes and gases: keep your head out of the fume plume! As obvious as this sounds, the failure to follow this advice is a common cause of fume and gas overexposure because the concentration of fume and gases is greatest in the plume. Keep fumes and gases from your breathing zone and general area using natural ventilation, mechanical ventilation, fixed or moveable exhaust hoods or local exhaust at the arc. Finally, it may be necessary to wear an approved respirator if adequate ventilation cannot be provided.
As a rule of thumb, for many mild steel electrode, if the air is visibly clear and you are comfortable, then the ventilation is generally adequate for your work. The most accurate way to determine if the worker exposure does not exceed the applicable exposure limit for compounds in the fumes and gases is to have an industrial hygienist take and analyze a sample of the air you are breathing. This is particularly important if you are welding with stainless, hardfacing or Special Ventilation products. All Lincoln MSDS have a maximumfume guideline number. If exposure to total fume is kept below that number, exposure to all fume from the electrode (not coatings or plating on the work) will be below the TLV.
There are also steps that you can take to identify hazardous substances in your welding environment. First, read the product label and material safety data sheet for the electrode posted in the work place or in the electrode or flux container to see what fumes can be reasonably expected from use of the product and to determine if special ventilation is needed. Secondly, know what the base metal is, and determine if there is any paint, plating, or coating that could expose you to toxic fumes and/or gases. Remove it from the metal being welded, if possible. If you start to feel uncomfortable, dizzy or nauseous, there is a possibility that you are being overexposed to fumes and gases, or suffering from oxygen deficiency. Stop welding and get some fresh air immediately. Notify your supervisor and co-workers so the situation can be corrected and other workers can avoid the hazard. Be sure you are following these safe practices, the consumable labeling and MSDS and improve the ventilation in your area. Do not continue welding until the situation has been corrected.
NOTE: The MSDS for all Lincoln consumables is availableon Lincoln’s website: www.lincolnelectric.com
Before we turn to the methods available to control welding fume exposure, you should understand a few basic terms:
Natural Ventilation is the movement of air through the workplace caused by natural forces. Outside, this is usually the wind. Inside, this may be the flow of air through open windows and doors.
Mechanical Ventilation is the movement of air through the workplace caused by an electrical device such as a portable fan or permanently mounted fan in the ceiling or wall.
Source Extraction (Local Exhaust) is a mechanical device used to capture welding fume at or near the arc and filter contaminants out of the air.
The ventilation or exhaust needed for your application depends upon many factors such as:
Appendix
Safety GuidelinesSafety Practices in Welding
• Workspace volume• Workspace configuration• Number of welders• Welding process and current• Consumables used
(mild steel, hardfacing, stainless, etc.)
• Allowable levels (TLV, PEL, etc.)
• Material welded (including paint or plating)
• Natural airflow
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Appendix
Safety GuidelinesSafety Practices in Welding
VentilationThere are many methods which can be selected by the user to provide adequate ventilation for the specific application. The following section provides general information which may be helpful in evaluating what type of ventilation equipment may be suitable for your application. When ventilation equipment is installed, you should confirm worker exposure is controlled within applicable OSHA PEL and/or ACGIH TLV. According to OSHA regulations, when welding and cutting (mild steels), natural ventilation is usually considered sufficient to meet requirements, provided that:
1. The room or welding area contains at least 10,000 cubic feet (about 22 in x 22 in x 22 in) for each welder.
2. The ceiling height is not less than 16 feet.
3. Cross ventilation is not blocked by partitions, equipment, or other structural barriers.
4. Welding is not done in a confined space.
Your work area has adequate ventilation when there is enough ventilation and/or exhaust to control worker exposure to hazardous materials in the welding fumes and gases so the applicable limits for those materials is not exceeded. See the MSDS for the legal limits, the OSHA PEL (Permissible Exposure Limit), and the recommended guideline, the ACGIH TLV (Threshold Limit Value), for many compounds found in welding fume.
Important Safety Note:When welding with electrodes which require special ventilation such as stainless or hardfacing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce hazardous fumes, keep exposure as low as possible and below exposure limit values (PEL and TLV) for materials in the fume using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, for example outdoors, a respirator may be required if exposure cannot be controlled to the PEL or TLV. (See MSDS) Additional precautions are also required when welding on galvanized steel.
Spaces that do not meet these requirements should be equipped with mechanical ventilating equipment that exhausts at least 2000 CFM of air for each welder, except where local exhaust hoods or booths, or air-line respirators are used.
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PACKAGINGfor CONSUMABLES
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Tubes, Cans & Cartons
PACKAGING
TUBES, CANS & CARTONS
Package Type Weight (lbs) Width (in) / Diameter (in) Height (in)
Tubes
Tubes 0.5 1.16 8.3
1 1.16 8.3
5 2.18 14.45
Hermetic Cans
Easy Open (EO) Cans 8 3 12.62
10 3 14.62
25 5 12.62
50 5 14.62
Carton
Cardboard Carton 5 1.25 14.25
10 2.25 14.25
50 4.75 14.56
Notes: Electrodes come in 12, 14 & 18 inches (255, 305, 355 & 460 mm) lengths. 7018 H4R
OPTIONAL SUPPLEMENTALDESIGNATOR
AWS CLASS (OR NAME)ON EACH ELECTRODE
LOOK FOR LINCOLN'SSYMBOL OF DEPENDABILITY
5 lb Plastic Tube
Easy Open (EO) Hermetic Cans
5, 10, 50 lb Cardboard Carton
25 & 50 lb EO Can 8 & 10 lb EO Can
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Easy Open Cans10 lb & 50 lb
Plastic Tubes5 lb
Cardboard Carton5, 10, 50 lb
Plastic Tube1 lb
Tubes, Cans & Cartonspackaging
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Reels & Stem
PACKAGING
REELS
Wire
Type
Weight
(lbs)
Wire Diameter
Specifications
"D" Outer
Diameter
(in)
"W" Outer
Width
(in)
"D1"
Arbor Hole
(in)
"D2" Pin Hole
Diameter
(in)
"A" Pin Hole
Distance from
Axis (in)
Speed-Feed® Reels
Solid 300 - 23.75 8.5 1.31 0.68 2.5
750 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
750 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
1000 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
1000 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
Flux-Cored 300 - 23.75 11.25 1.31 0.68 2.5
600 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
600 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
900 - 30 12.75 1.31 0.68 2.5
Accu-Trak® Reel
Solid 1000 - 30 19.5 1.31 0.68 2.5
Speed-Feed® SlimReel
Solid 250 - 29.75 6.18 1.31 1.31 8.75
STEM
Wire Type Weight (lbs) Base Stem Height (in)
Wire Stack (in)
Inner Diameter Outer Diameter
Speed-Feed® Stem
Solid 2200 27.4 x 27.4 54 16 32 - 34
D1 D2
A
W
D
Reels Stem
Height
Base
Outer Diameter
InnerDiameter
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MReels & Stems
packaging
Accu-Trak® Reel with Rotary Dispenser
Vertical Speed-Feed®(1) Reel left: Flux-Cored, right: Solid
Speed-Feed®(1) Reel left: Flux-Cored, right: Solid
Speed-Feed®(1) SlimReel™
Solid
Speed-Feed®(1) StemSolid
(1) Needs de-reeler or rotating device to payoff wire
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Spools
PACKAGING
SPOOLS
Wire
Type
Weight
(lbs)
"D" Outer
Diameter
(in)
"D1" Inner
Diameter
(in)
"W" Wound Reel
Outer Width
(in)
"D2" Arbor
Hole
(in)
Pin Hole
Diameter
(in)
Pin Hole
Distance from
Axis (in)
Steel Spools
Solid or
Flux-Cored
25 11.81 2.05 4.25 - - -
33 11.81 2.05 4.25 - - -
44 11.81 2.05 4.25 - - -
Plastic Spools
Solid (Mild Steel) 2 4.00 - 1.75 0.63 - -
10 8.00 - 2.16 2.03 0.44 1.75
12.5 8.00 - 2.16 2.03 0.44 1.75
33 12.00 - 4.19 2.03 0.44 1.75
Solid (Aluminum) 1 4.00 - 1.75 0.28 - -
16 11.88 - 4.00 2.00 0.47 1.75
20 11.88 - 4.00 2.00 0.47 1.75
Flux-Cored 10 8.00 - 2.16 2.03 0.44 1.75
15 8.00 - 3.00 2.03 0.44 1.75
25 12.00 - 4.00 2.03 0.44 1.75
33 12.00 - 4.00 2.03 0.44 1.75
Fiber Spools
Solid 44 12.00 - 4.3 2.03 0.44 1.75
60 14.00 - 4.30 2.03 0.44 1.75
Flux-Cored 50 14.00 - 4.30 2.03 0.44 1.75
D2 D1
A
W
D
Plastic/Fiber Spools Steel Spools
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Spoolspackaging
SP
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LS
Steel SpoolSolid & Flux-Cored - 33 lb
Plastic Spool Flux-Cored - 25 lb, 1 lb
Plastic SpoolSolid, Mild Steel - 33 lb, 12.5 lb, 2 lb
Plastic Spool Solid, Aluminum - 16 lb, 1 lb
Fiber SpoolSolid, Mild Steel - 60 lb, Flux-Cored - 50 lb
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Coils, Boxes & BagsPACKAGING
BOXES
Wire Type Weight (lbs)Outside Dimensions
L x W x H (in)Core Dimensions
(in)
Accu-Pak® Box Solid 275, 300 & 500 21 x 21 x 28 12.4
900 & 1000 24 x 24 x 32 14
BAGS
Wire Type Weight (lbs)
Paper Bag / Plastic Bag Flux 50
Bulk Bag Flux 2600 - 3000
COILS
Wire Type Weight (lbs)Wire Diameter Specifications
"D" Outer Diameter
(in)
"D1" Inner Diameter
(in)
"W" Wound Reel Outer Width
(in)
CoilsSolid 60 ≤ 1/16 in 16.50 12.00 4.40
60 ≥ 5/64 in 16.50 12.00 4.60
Flux-Cored 13.5 & 14 - 9.50 6.70 3.00
14 (56 lb HS Pail) - 9.50 6.70 3.00
50 & 60 - 16.50 12.00 4.60
D1 D
W
Coils Boxes
Height
Width
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BA
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Flux-Cored 13.5 lb. Coil (54 lb HS Pail)
Flux-Cored60 lb
Solid Wire60 lb
Paper Bag Plastic Bag Bulk Bag
BO
XE
S
Accu-Pak® Boxes1000 & 500 lb
Coils, Boxes & Bagspackaging
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Drums & Pails
PACKAGING
DRUMS
Wire Type Weight (lbs)
Outer Diameter
(in)
Outer Height
(in)
Core Inside
Diameter Core Height
Speed-Feed® Drum
Solid 300 23.4 17.8 16 17
600 23.4 34.8 16 34
1000 23.4 34.8 16 34
Flux-Cored 125 23.4 11.1 16 10
300 23.4 17.8 16 17
500 and 600 23.4 34.8 16 17
Accu-Trak® Drum
Solid 250 23.4 19.7 6.25 19
500 20.4 32.6 8.4 31.5
1000 23.4 34.8 6.25 34
Flux-Cored 300, 400 and 500 20.4 32.6 8.4 31.5
500 and 600 23.4 34.8 8.4 34
Steel Drum
Flux 550 22.75 33.50 – –
PAILS
Wire Type Weight (lbs)
Outer Diameter
(in)
Outer Height
(in)
Core Inside
Diameter Core Height
Hermetically Sealed Pail
Flux 50 12 14.75 – –
D
H
Drums
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SP
AIL
Drums & Pailspackaging
Accu-Trak®/Speed-Feed®(1) Drums(1) Needs de-reeler or rotating device to payoff wire
Steel Drum
Hermetically Sealed Pail Pail as Master
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Storage & Handling
PACKAGING
Stick Electrodes
Storing Low Hydrogen Electrodes
Low hydrogen electrodes must be dry to perform properly. Unopened hermetically sealed containers provide excellent protection in good storage conditions. Opened cans or electrodes should be stored in a cabinet at 120° - 150°C (250° - 300°F).
Moisture resistant electrodes with an “R” suffix have a high resistance to coating moisture pick-up.
However, all low hydrogen electrodes should be stored properly, even those with an “R” suffix. Standard EXX18 electrodes should be supplied to welders twice per shift. Moisture resistant types may be exposed for up to 9 hours. Specific code requirements may indicate exposure limits different from these guidelines.
Depending on the amount of moisture absorbed and other factors, moisture pickup can degrade weld quality in various ways:
1. Moisture in low hydrogen electrodes may cause porosity. This porosity could be completely subsurface and require x-ray inspection or destructive testing. The porosity could also be visible, external porosity.
2. High moisture can also lead to excessive slag fluidity, a rough weld surface, and difficult slag removal.
3. Excessive moisture in low hydrogen electrodes will lead to elevated levels of diffusible hydrogen which, in turn, can lead to hydrogen-induced weld cracking and/or underbead cracking.
Re-drying Low Hydrogen Electrodes
Re-drying, when done correctly, restores the electrodes’ ability to deposit quality welds. Proper re-drying temperature depends upon the electrode type and its condition. One hour at the listed final temperature is satisfactory. DO NOT dry electrodesat higher temperatures. Several hours at lower temperatures is not equivalent to using the specified requirements.
Electrodes of the E8018 and higher strength clas-sifications should be given no more than three 1-hour re-dries in the 370° - 430°C (700 - 800°F) range.
This minimizes the possibility of oxidation of alloys in the coating which would result in lower than normal tensile or impact properties.
Any low hydrogen electrode should be discarded if excessive re-drying causes the coating to become fragile and flake or break off while welding, or if there is a noticeable difference in handling or arc characteristics, such as insufficient arc force.
Electrodes to be re-dried should be removed from the can and spread out in the oven because each electrode must reach the drying temperature.
Storing Cellulosic Electrodes
Electrodes in unopened Lincoln cans or cartons retain the proper moisture content indefinitely when stored in good condition.
If exposed to humid air for long periods of time, electrodes from opened containers may pick up enough moisture to affect operating characteristics or weld quality. If moisture appears to be a problem,store electrodes from the opened containers in heated cabinets at 40° to 50°C (100° to 120°F).
Storing and Re-drying Non-Low Hydrogen Electrodes
Electrodes in unopened Lincoln cans or cartons retain the proper moisture content indefinitely when stored in good condition.
If exposed to humid air for long periods of time, electrodes from opened containers may pick up enough moisture to affect operating characteristics or weld quality. If moisture appears to be a problem,store electrodes from the opened containers in heated cabinets at 40° to 50°C (100° to 120°F). DO NOT use higher temperatures.
Some electrodes from wet containers or long exposure to high humidity can be re-dried. Follow the procedures below for each type.
Using longer drying times or higher temperatures
can easily damage the electrodes.
For drying, remove the electrodes from the container and spread them out in the furnace because each electrode must reach the drying temperature.
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Storage & Handling
PACKAGING
Stick Electrodes
RE-DRYING CONDITIONS - LOW HYDROGEN
Condition
Pre-drying
Temperature(1)
Final Re-drying Temperature
Electrodes exposed to air for less than one week; no direct contact with water. —
370° - 430°C(700° - 800°F)
Electrodes which have come in direct contact with water or which have been exposed to high humidity.
80 - 105°C(180° - 220°F)
370° - 430°C(700° - 800°F)
RE-DRYING CONDITIONS - NON-LOW HYDROGEN
Electrode Electrode Group
Final Re-drying
Temperature Time
E6010: E6011: E7010-A1(1): E7010-G(1):E8010-G(1):E9010-G(1):
Excessive moisture is indicated by a noisy arc and high spatter, rusty core wire at the hold end or objectionable coating blisters while welding.
Rebaking of this group of electrods in not recommended.
NotRecommended —
E7024:E6027:
Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (200°F to 230°F) before final drying to minimize cracking of the coating.
200° - 260°C(400° - 500°F)
30 - 45minutes
E6013:E7014:E6022:
Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (200°F to 230°F) before final drying to minimize cracking of the coating.
150° - 180°C(300° - 350°F)
20 - 30minutes
(1)Pre-dry for 1-2 hours.
Storing Stainless Steel Electrodes
Blue Max® stainless steel covered electrodes should be handled and stored as if they were low hydrogen electrodes for welding low steels. They should be protected from moisture pickup. The consequences of moisture pickup with Blue Max®
electrodes do not include cold cracking, as would be the case with low alloy steels, unless they are used for dissimilar metal joining. But if Blue Max®
electrodes are exposed for extended periods a
humid environment, the coating can pick up enough moisture to cause starting porosity and/or centerline porosity. The electrodes should be stored in sealed cans, or stored in an oven at about 120°C (250°F). If they are exposed to the point that porosity occurs, they can be restored to like-new condition by baking one hour at 345 to 425°C (650 to 800°F)
Stainless Steel
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Storage & Handling
PACKAGING
Metal-Cored & Flux-Cored Wire
Lincoln Electric metal and flux-cored wire perform best when kept dry and stored properly. Wire should be used directly from the original, undamagedpackage, and when stored in accordance to the conditions listed below.
When proper procedures are not followed, consumables may show signs of moisture. These include porosity, a rough bead surface or slag that is unusually difficult to remove.
The following minimum precautions should be taken to safeguard the wire after opening the original package:
1. It is recommended to use wires within one week of opening the original package.
2. Open wires should not be exposed to damp moisture conditions or extremes in temperature and/or humidity where surface condensation can occur.
3. When not in use, wires should be placed in original packaging and sealed as best as possible.
4. If exposed to moisture conditions, discard any rusty wire.
5. For applications in which the weld metal hydrogen must be controlled (usually 8 mL or lower), or where shipping and storage conditions are not controlled or known, only hermetically sealed packaging is recommended.
6. After exposure, hydrogen levels can be reduced by conditioning the wire. Wires may be conditioned at a temperature of 100°C ± 14°C (250°F ± 25°F) for a period of 6 to 12 hours, cooled and then stored in seal poly bags (4 mL minimum thickness) or equivalent. Wire on plastic spools should not be heated at temperatures in excess of 65°C (150°F).
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Storage & Handling
PACKAGING
Submerged Arc Flux and Wire
Re-Drying Flux
To re-dry fluxes other than
MIL800-H & MIL800-HPNi
Remove flux from its original packaging and place in a clean oven set between 260° - 480°C (500° - 900°F).
Leave in oven long enough to raise the temperature of the entire bulk of flux to your set temperature for a minimum of one hour.
For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the rods exceed 480°C (900°F).
For MIL800-H and MIL800-HPNi fluxes
Follow all previous procedures, with the following changes:
Set temperature between 120° - 205°C (250° - 400°F).
For ovens in which heating rods are inserted into the flux, do not let the temperature of flux adjacent to the rods exceed 205°C (400°F).
For all other fluxes requiring diffusible
hydrogen control
Follow all previous procedures, with the following changes:
Set temperature at approximately 425°C (800°F).
Lincoln Electric submerged arc welding flux can be used directly from its original, undamaged package, if it has been stored according to the conditions listed in the chart below. Flux may be stored for up to two (2) years under these conditions.
When proper procedures are not followed, flux may show signs of moisture. These can include porosity, a rough bead surface or slag that is unusually difficult to remove. In many instances these fluxes can be re-dryed in general welding applications.
Recycling Flux
Remove slag, metal, mill scale, and any other contaminants from the flux.
Prevent damage to the flux from heavy impingement in flux transport systems.
Avoid the separation of different sized particles in cyclones or “dead” corners.
Remove excess fines from recycled fluxes.
For optimal welding characteristics, it is recommended to add at least 20% new flux by weight to recycled flux.
Non-consumed flux may be collected from the finished weld and recycled.
To do so, please follow these procedures:
Re-Drying & Recycling Flux
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Storage & Handling
PACKAGING
STORAGE FOR MILD AND LOW ALLOY STEELMIG AND SUBARC WIRES
Wire Package Type(1) Wire Storage Conditions for All Welding Applications
Any Type Protect from rain or snow. Protect from condensation. Do not use wire with visible signs of rust.
STORAGE FOR SUBMERGED ARC FLUX
Flux Package Type(1)
Flux Storage Conditions for
General Welding Applications
Flux Storage for Applications
Requiring Diffusible Hydrogen Control
Plastic or Multi-WallPlastic/Paper Bag
Store indoors at < 90% RHProtect from condensation
Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).Protect from condensation
Bulk Bag with Liner
Store indoors at < 90% RHProtect from condensation
Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).Protect from condensation
Steel Drum Protect from rain or snow Protect from rain or snow
Plastic Pail Protect from rain or snow Protect from rain or snow
(1)For other package types, consult your Technical Representative.
Submerged Arc Flux / Wire and MIG Wire
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[539]W E L D I N G C O N S U M A B L E S C A T A L O G
EQUIPMENT
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STICKWELDERS
Versatile Stick Welders for Shop or Field
•WeldaWideRangeofMaterialsandThicknesses
• ConventionalorInverterModels
CO
MM
ER
CIA
LIN
DU
ST
RIA
L
Invertec® V155-SPortable.Professional.Rugged.Affordable.
AC-225ACGeneralPurposeWelding
AC/DC 225/125TacklemoretaskswithAC/DC
Invertec® V275-SWeather-ResistantStickandTIGWelder
Idealarc® 250BasicIndustrialStickWelding
Idealarc® R3R-400 & R3R-500HeavyDutyStickWeldingandArcGouging
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STICKEquipmEnt
Welders
1-Phase Transformer Inverter
3-Phase Transformer
AC-225AC/DC
225/125Idealarc®
250Invertec®
V155-SInvertec®
V275-SIdealarc®
R3R-400Idealarc®
R3R-500
OUTPUTMode CC CC CC CC CC CC CC
Polarity AC AC/DC AC/DC DC DC DC DC
CurrentRange(Amps)
40-225AC 30-125DC40-225AC
40-250DC35-300AC
5-155DC 5-275DC 60-500DC 75-625DC
PROCeSSStick TIGScratch TouchStartTIG® TIGHi-Freq™ ArcGouge InPUTPhase 1 1 1 1 1/3 3 3
Hertz 50,60 50,60 60 50,60 50/60 60 60
feATUReSCompact 115/230VoltAuto-Sensing HotStart ArcForce Meters 7-Yr.Warranty(onPowerRectifier) PolaritySwitch KEY: Excellent Good Optional
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Lincoln TIG Welders Give You the Power to Perform!SM
• PrecisionArcControl• CodeQualityResults• ConvenientHighValueFeatures
RE
CT
IfIE
RT
EC
HN
OL
OG
YIN
vE
RT
ER
T
EC
HN
OL
OG
Y
Precision TIG® 225GreatforMotorsportsandCustomFabricators
Precision TIG® 275SeriousTIGPerformance
Precision TIG® 375PrecisionArc—MaximumControl
Invertec® V155-SPortable.Professional.Rugged.Affordable.
Invertec® V160-TSeriousDCTIGArc–
ExtremelySmallPackage
Invertec® V205-T DC
CodeQualityDCTIGWelding
Invertec® V205-T AC/DC
CodeQualityAC/DCTIGWelding
TIGWELDERS
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TIGEquipmEnt
Welders
ConventionalRectifier Inverter
Precision TIG® 225
Precision TIG® 275
Precision TIG® 375
Invertec® V155-S
Invertec® V160-T
Invertec® V205-T DC
Invertec® V205-T AC/DC
OUTPUTMode CC CC CC CC CC CC CC
Polarity AC/DC AC/DC AC/DC DC DC DC AC/DC
CurrentRange(Amps)
5-230 2-340 2-420 5-155 5-160 6-200 6-200
PROCeSSStick TouchStartTIG® TIGHi-Freq™ TIGPulse InPUTPhase 1 1 1 1 1 1 1
Hertz 50,60 50,60 50,60 50,60 50,60 50,60 50,60
feATUReSMicro-Start™II Auto-Balance® Auto-Reconnect™ VariableACFrequency Ready-Pak® One-Pak® KEY: Excellent Good Optional
Add To Your Invertec® V205-T Purchase
TIG-Mate™ Starter KitsGet everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case.
TIG-Mate™9Air-CooledTIGTorchStarterKit
TIG-Mate™17Air-CooledTIGTorchStarterKit
TIG-Mate™20Water-CooledTIGTorchStarterPack
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POWER MIG® – The Professional’s Choice!SM
• Typicalapplicationsinclude–home,farm,autobody,maintenanceorfabrication
• DiamondCoreTechnology™deliversasuperiorarc
• ProfessionalDriveSystem• SpoolGunReady• ThreeYearWarranty
pO
RT
Ab
LE
MO
bIL
E
SP-140T120VoltInputWireWelderwithTappedControls
SP-180T230VoltInputWireWelderwithTappedControls
POWeR MIG® 140CPremium120VoltInputWireWelderwithContinuousControls
POWeR MIG® 180CPremium230VoltInputWireWelderwithContinuousControls
POWeR MIG® 216TheProfessional’sChoice.SMforAutobody
andSheetmetalWelding
POWeR MIG® 255XTMorePowerforJobShopFabrication
POWeR MIG® 350MPStick,TIG,MIG,Flux-CoredandAdvanced
ProcesswithPowerModeandPulse-on-Pulse
MIGWIRE fEEDER WELDERS
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MIGEquipmEnt
Welders
120 Volt Input
208-230 Volt Input
SP-140T
POWER MIG® 140C
SP-180T
POWER MIG® 180C
POWER MIG® 216
POWER MIG® 255XT
POWER MIG®
350MP
OUTPUTCurrentRange(Amps)
30-140 30-140 30-180 30-180 30-250 30-300 5-350
WireFeedSpeedRangeipm(m/min)
50-500(1.3-12.7)
50-500(1.3-12.7)
50-500(1.3-12.7)
50-500(1.3-12.7)
50-700(1.3-17.7)
50-700(1.3-17.7)
50-700(1.3-17.7)
SolidWireSizeRange-in.(mm)
.023-.035(0.6-0.9)
.023-.035(0.6-0.9)
.023-.035(0.6-0.9)
.023-.035(0.6-0.9)
.023-.045(0.6-1.2)
.023-.045(0.6-0.9)
.023-.045(0.6-1.2)
CoredWireSizeRange-in.(mm)
.035(0.9)
.035(0.9)
.035-.045(0.9-1.2)
.035-.045(0.9-1.2)
.035-.045(0.9-1.2)
.035-.045(0.9-1.2)
.035-.045(0.9-1.2)
PROCeSSMIG MIGPulsed Flux-Cored Stick TouchStartTIG® InPUTPhase 1 1 1 1 1 1 1
Hertz 60 60 60 60 50,60 60 50,60
feATUReSPortable LockingToolStorage Meters SynergicControl Push-PullModel DiamondCoreTechnology™ ChopperTechnology® KEY: Excellent Good Optional
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• Recommendedforindustrialjobshopsandmanufacturingapplications
• OptimizedforCVprocesses• Designedforusewithavarietyofwirefeeders
• 100%DutyCycle
MIG & fCAWInDuSTRIAL WELDERS
CV-655650Amps@100DutyCycle-Dependable
HighOutputMIGWelding
CV-305315Amps@100DutyCycleforAllDayLongMIGWelding
CV-400400Amps@100DutyCycle
forWireWelding
MIG
& f
CA
W
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CV-305 CV-400 CV-655
OUTPUTCurrentRange(Amps)
50-400 60-500 70-815
Mode CV CV CV
Polarity DC DC DC
PROCeSSMIG Flux-Cored SubmergedArc ArcGouging InPUTPhase 3 3 3
Hertz 60 60 50,60
feATUReSDigitalDisplay
Optional
Stackable 7-Yr.Warranty(OnPowerRectifier)
KEY: Excellent Good Optional
MIG & fCAWEquipmEnt
Industrial Welders
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• ForHeavyManufacturingandFabrication
• OneMachineForStick,TIG,WireWeldingandArcGouging
• RuggedlyBuiltForToughEnvironments
MuLTI PROCESSWELDERS
INv
ER
TE
R
TE
CH
NO
LO
GY
CO
Nv
EN
TIO
NA
LR
EC
TIf
IER
Invertec® V350-PRO350Amps@60%DutyCycle.DesignedSmart.BuiltTough.
Invertec® V450-PROSmartPerformance.RuggedReliability.
SubstantialOutput—450Amps@100DutyCycle
Idealarc® DC-400400Amps@100DutyCycle
Idealarc® DC-600600Amps@100DutyCycleforIndustrialManufacturing
Idealarc® DC-655Efficientlydelivers650Amps
@100%DutyCycle
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MUlTI PROCeSSEquipmEnt
Welders
Invertec® V350-PRO
Invertec® V450-PRO
Idealarc® DC-400
Idealarc® DC-600
Idealarc® DC-655
OUTPUTCurrentRange(Amps)
5-425 5-570 60-500
70-850
50-815
Mode CCCV
CCCV
CCCV
CCCV
CCCV
Polarity DC DC DC DC DC
PROCeSSStick TIG MIG MIGPulsed Flux-Cored SubmergedArc ArcGouge InPUTPhase 1/3 3 3 3 3
Hertz 50,60 50,60 50,60 50,60 50,60
feATUReSStackable Inverter 7-Yr.WarrantyonPowerRectifier
KEY: Excellent Good Optional
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• AWideVarietyofWeldingWaveformsforEveryApplication
• Fast,ReliableDigitalCommunication• ExpandorUpdateWithLincoln’sLatestWeldingProcesses
• Multi-ProcessWeldingOnAVarietyofMaterials
INC
LU
DE
S S
TT
®
pR
OC
ES
S
MU
LTI-
pR
OC
ES
S
Invertec® STT® IIDedicatedSurfaceTensionTransfer®(STT®)ProcessWelder.
225Amps@60%DutyCycle.
Power Wave® 455M/STT®
350Amps@60%DutyCycle.DesignedSmart.BuiltTough.
Power Wave® C300Portable,Powerful,CompactWireFeeder/Welder.300Amps
@40%DutyCycle.
Power Wave® 355MCompact,Multi-ProcessInverter.350Amps@60%DutyCycle.
Power Wave® S350LatestIndustrialInverterPowerSource.350Amps@40%Duty
CycleforWireWelding.
Power Wave® 455MPowerfulMulti-Process
PowerSource.450Amps@100%DutyCycle.
ADVAnCEDPROCESS WELDERS
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ADVAnCeDEquipmEnt
Process Welders
STT® MULTI-PROCESS
Invertec® STT® II
Power Wave® 455M/STT®
Power Wave® C300
Power Wave® S350
Power Wave® 355M
Power Wave® 455M
OUTPUTMode STT® CC/CV CC/CV CC/CV CC/CV CC/CV
Polarity DC DC DC DC DC DC
CurrentRange(Amps)
0-450PEAK0-125BKGRND
5-570 5-300 5-530 5-425 5-570
PROCeSSStick TIG MIG MIG/STT® Pulsed Flux-Cored ArcGouge InPUTPhase 3 3 1,3 1,3 1,3 3
Hertz 50,60 50,60 50,60 50,60 50,60 50,60
feATUReSWaveformControlTechnology® ArcLink®DigitalCommunication InverterEfficiency KEY: Excellent Good Optional
Production Monitoring™ 2 Software Advanced weld data collection and monitoring allows fabricators to analyze and improve their welding operations and processes.
Visitthedemositeforatestdrive:www.lincolnproductionmonitoring.com
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• GreatForFieldorShopApplications• MultipleArcs• SimultaneousWeldingwitha
NumberofOperators
MULTI OPERATORWELDING SYSTEMS
MU
LTI-
AR
C
SY
ST
EM
SP
OW
ER
SO
UR
CE
RA
CK
SY
ST
EM
S
Multi-Weld ™ 350ConnectSeveralDC+Weldersto
OnePowerSupply
Invertec® V275-SCompactStick/TIGWelding.
Select4or8Pack.
Invertec ® V350-PROCompactmulti-processwelding.
Select4or6Pack.
[553]W E L D I N G C O N S U M A B L E S C A T A L O G
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MUlTI OPeRATOREquipmEnt
Welding Systems
Multi-Arc Racks
Multi-Weld™ 350
Invertec® V275-S
Invertec® V350-PRO
OUTPUTMode CC/CV CC CC/CV
Polarity DC+Only DC DC
CurrentRange(Amps) 30-350 5-275 5-425
PROCeSSStick TIG MIG Pulsed Flux-Cored ArcGouge InPUTPhase – 1,3 1,3
Hertz – 50,60 50,60
feATUReSDC+WeldingOnly Touch-StartTIG® OneDisconnectSwitch KEY: Excellent Good Optional
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• ForFarm,Contractors,andMaintenance
• OutstandingArcForStick,TIGandWireWelding
• PlentyofACGeneratorPower• RuggedReliability
EnGInEDRIVESCOMMERCIAL
14
0-2
25
AM
p
MO
DE
LS
25
0-3
00
AM
p
MO
DE
LS
Bulldog™ 140PortableACWelder/ACGenerator
Outback® 145SmoothDCWelding/AC
Generator
Outback® 185WeldThickerMaterialUsingDCWelding/ACGenerator
Ranger® 225225AmpsDCStickWelding
@40%DutyCycle
Ranger® 250 GXT
250AmpsAC/DC@100%DutyCycle
Ranger® 250250AmpsDCStick/Pipe/TouchStartTIG®/WireWelding/ACGenerator.Gasoline
Powered.
Ranger® 250 lPGLiquidpropanegasfuelforenvironmentswheregasoline
anddieselemissionsarenotacceptable.
Ranger® 305 G300AmpsformoreDCStick/Pipe/TouchStartTIG®/WireWelding/ACGenerator.Gasoline
Powered.
Ranger® 305 D300AmpsformoreDCStick/Pipe/TouchStartTIG®/
WireWelding/ACGenerator.
DieselPowered.
68281_539_592_ACG_4_C.indd 554 3/31/10 5:49 PM
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enGIne DRIVeSEquipmEnt
Commercial
•Multi-Process• PlentyofACGeneratorPower
www.lincolnelectric.com
THE LINCOLN ELECTRIC COMPANY
GREAT fOR
COnTRACTORS
68281_539_592_ACG_4_C.indd 555 3/31/10 5:49 PM
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enGIne DRIVeSEquipmEnt
Commercial
Gasoline
Bulldog™ 140
Outback® 145
Outback® 185
Ranger® 225
Ranger® 250 GXT
OUTPUTMode CC CC CC CC/CV CC/CV
Polarity AC DC DC DC AC/DC
CurrentRange(Amps)
70-140AC 50-145DC 50-185DC 50-225DC 50-250DC50-250AC
ACGeneratorPower(InWatts)
5,500(S)4,000(C)
4,750(P)4,250(C)
5,700(P)5,200(C)
10,500(P)9,000(C)
11,000(P)10,000(C)
PROCeSSStick Pipe
DCTIGScratchStart DCTouchStartTIG®
ACTIG MIG Flux-Cored ArcGougein.(mm)
5/32(4.0)
3/16(4.8)
feATUReSReactorTechnology ChopperTechnology® TubeFrame EnclosedCase ElectricFuelGauge RemoteCapable DownhillPipeMode ArcForceControl
HotStart
DigitalMeters
KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge
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KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge
Gasoline LPG Diesel
Ranger® 250
Ranger® 305 G
Ranger® 250 LPG
Ranger® 305 D
OUTPUTMode CC/CV CC/CV CC/CV CC/CV
Polarity DC DC DC DC
CurrentRange(Amps)
20-250DC40-250DCPipe20-250DCTIG
20-305DC40-300DCPipe20-250DCTIG
20-250DC40-250DCPipe20-250DCTIG
20-305DC40-300DCPipe20-250DCTIG
ACGeneratorPower(InWatts)
10,500(P)9,500(C)
10,500(P)9,500(C)
10,000(P)9,000(C)
10,000(P)9,500(C)
PROCeSSStick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG
MIG Flux-Cored ArcGougein.(mm)
3/16(4.8)
3/16(4.8)
3/16(4.8)
3/16(4.8)
feATUReSReactorTechnology ChopperTechnology® TubeFrame
EnclosedCase ElectricFuelGauge RemoteCapable DownhillPipeMode ArcForceControl HotStart DigitalMeters
68281_539_592_ACG_4_C.indd 557 3/31/10 5:49 PM
[558] T H E L I N C O L N E L E C T R I C C O M P A N Y
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•World’sMostRespectedProductsAmongPipeWelders
• BuiltToughforExtremeEnvironments• StrongArc GougingCapability
EnGInEDRIVESInDuSTRIAL
20
0-4
00
AM
pM
OD
EL
S5
00
AM
p
MO
DE
LS
Pipeliner® 200DCross-CountryPipeDC200AmpDieselEngineDrivenWelder
Classic® 300DExcellentforPipe,Construction
andMaintenance
Vantage® 300Compact,Multi-Process
Vantage® 400Compact,Multi-Process,HighOutputACGenerator
SAe-500™
HeavyDutyPipeandConstructionWelding
SAe-500™ Severe Duty™
OffshoreandOtherCorrosiveEnvironments
Big Red ™ 500SimpleandRugged.Stick,TIGandArcGouging.
Vantage® 500 (Compact Case)Vantage® 500
HighOutputMulti-ProcessPowerhouseforWeldingandACGeneratorPower
Air Vantage® 500ThreeinOne–Welder,GeneratorandAirCompressor
68281_539_592_ACG_4_C.indd 558 3/31/10 5:49 PM
[559]W E L D I N G C O N S U M A B L E S C A T A L O G
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enGIne DRIVeSEquipmEnt
Industrial
www.lincolnelectric.com
Big Red™ 500
DESERT DuTY ™ RATEDuP TO 55°C
THE LINCOLN ELECTRIC COMPANY
68281_539_592_ACG_4_C.indd 559 3/31/10 5:49 PM
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enGIne DRIVeSEquipmEnt
Industrial
Diesel
Pipeliner® 200D
Classic® 300D
Vantage® 300
Vantage® 400 SAE-500™
OUTPUTMode CC CC CC/CV CC/CV CC
Polarity DC DC DC DC DC
CurrentRange(Amps)
40-300DC 40-350DC 30-400DC40-300DCPipe20-250DCTIG
30-500DC40-300DCPipe20-250DCTIG
80-575DC
ACGeneratorPower(InWatts)
1,750DC 1-Phase:3,000(C) 3-Phase:12,500(P)11,000(C)
1-Phase:11,500(P)10,000(C)
3-Phase:19,000(P)17,000(C)
1-Phase:12,000(P)11,000(C)
1-Phase:3,000(C)
PROCeSSStick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG MIG Flux-Cored ArcGougein.(mm)
5/32(4.0)
3/16(4.8)
1/4(6.3)
5/16(8.0)
3/8(10)
feATUReSReactorTechnology PureDCGenerator ChopperTechnology® StainlessSteelCase CorrosiveEnvironments WeldMeters VoltageReductionDevice(VRD) AirCompressor
KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge
68281_539_592_ACG_4_C.indd 560 3/31/10 5:49 PM
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enGIne DRIVeSEquipmEnt
Industrial
Diesel
SAE-500™ Severe Duty™
Big Red™ 500
Vantage® 500
Vantage® 500 (Compact Case)
Air Vantage® 500
OUTPUT
Mode CC CC CC/CV CC/CV CC/CVPolarity DC DC DC DC DCCurrentRange(Amps)
80-575DC 60-500DC 30-575DC40-300DCPipe20-250DCTIG
30-575DC40-300DCPipe20-250DCTIG
30-575DC40-300DCPipe20-250DCTIG
ACGeneratorPower(InWatts)
1-Phase:3,000(C)
1-Phase:3,600(C)
3-Phase:22,000(P)20,000(C)1-Phase:13,000(P)12,000(C)
3-Phase:22,000(P)20,000(C)1-Phase:13,000(P)12,000(C)
3-Phase:20,000(C)1-Phase:12,000(C)
PROCeSS
Stick Pipe DCTIGScratchStart DCTouchStartTIG® ACTIG MIG Flux-Cored ArcGougein.(mm)
3/8(10)
5/16(8.0)
3/8(10)
3/8(10)
3/8(10)
feATUReS
ReactorTechnology PureDCGenerator ChopperTechnology® StainlessSteelCase CorrosiveEnvironments WeldMeters
Optional VoltageReductionDevice(VRD) AirCompressor KEY: Excellent Good Optional (C)=Continuous(P)=Peak(S)=Surge
68281_539_592_ACG_4_C.indd 561 3/31/10 5:49 PM
[562] T H E L I N C O L N E L E C T R I C C O M P A N Y
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SEMIAuTOMATICWIRE fEEDERS
AN
AL
OG
S
HO
p M
OD
EL
S
lf-72 and lf-742or4RollMAXTRAC®Drives,HeavyDutyIndustrialApplications
ln-8 and ln-9 HeavyDuty
RecommendedforLargerWireSizes
ln-10EnhancedControl,Single4RollDrive,BenchorBoom
DH-10 EnhancedControl,Dual4RollDrives,BenchorBoom
STT ®-10 SpecificallyforSTT®IIControl,Single4RollDrive
fIE
LD
C
ON
ST
RU
CT
ION ln-15
Compact,for8in.(203mm)spools,AcrossArcorControlcables
ln-23PLightweight,intendedfor
erection&pipe.
ln-25 PROForconstruction,ship,rental.
SelectStandardorExtraTorque.
DIG
ITA
L A
RC
LIN
k®
CO
Mp
ON
EN
T
CO
MM
UN
ICA
TIO
N Power feed™ 25MPortable,ShoporField,Push-PullCapable,WaveformControl
Technology®
Power feed ™ 10MWaveformControlTechnology®Single4RollMAXTRAC®Drive,
BenchorBoom
Power feed ™ 10M DualWaveformControlTechnology®Dual4RollMAXTRAC®Drive,
BenchorBoom
68281_539_592_ACG_4_C.indd 562 3/31/10 5:50 PM
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SeMIAUTOMATICEquipmEnt
Wire Feeders
• Control all Power Wave® functionality via Arclink® digital communication
• Access multiple Waveforms for any application
• Store your repeating procedures for each feed head
• Review True Energy™ Heat Input calculations for critical welds
LF-72 LF-72 LF-72 Bench Model, LF-72 Bench Model, LF-74 LF-74 Bench Model,Model Base Model Base Model Heavy Duty Heavy Duty Base Model Heavy Duty
Product Number K2327-4 K2327-5 K2327-6 K2327-7 K2426-4 K2426-5
Application Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool Boom or Bulk Pack General, 60 lb (27 kg) spool
Drive Roll & Wire Guide Kit • • • • • •.035/.045 in. (0.9/1.2 mm)
Control Cable, • • • • •10 ft. (3.0 m)
Magnum® PRO 350 Gun • •
Wire Reel Stand, •45 lb. (20.4 kg)
Wire Reel Stand, • • •60 lb. (27 kg)
LF-72 / LF-74
68281_539_592_ACG_4_C.indd 563 3/31/10 5:50 PM
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[564] T H E L I N C O L N E L E C T R I C C O M P A N Y
SeMIAUTOMATICEquipmEnt
Wire Feeders
Analog
LF-72 LF-74
LF-74 Extra
TorqueLN-8 and
LN-9 LN-10 DH-10 STT®-10
WIRe feeD SPeeD RAnGe IPM (M/MIn)
HighSpeedLowSpeed
50-800(1.3-20.3)
100-800(2.5-20.3)
50-400(1.3-10.1)
50-600(1.3-15.2)
55-1250(1.3-31.7)35-750(0.8-19.0)
55-1250(1.3-31.7)35-750(0.8-19.0)
35-500(0.8-12.7)
WIRe SIze RAnGe In. (MM)
HighSpeedSolidLowSpeedSolid
.023-1/16(0.6-1.6)
.023-1/16(0.6-1.6)
.023-1/16(0.6-1.6)
.040-3/32(1.0-2.4)
.023-1/16(0.6-1.6).023-5/64(0.6-2.0)
.023-1/16(0.6-1.6).023-3/32(0.6-2.4)
.023-.052(0.6-1.4)
HighSpeedCoredLowSpeedCored
.030-5/64(0.8-2.0)
.030-5/64(0.8-2.0)
.030-3/32(0.8-2.4)
.045-.120(1.2-3.0)
.035-5/64(0.9-2.0).035-1/8(0.9-3.2)
.035-5/64(0.9-2.0).030-1/8(0.8-3.2)
–
PROCeSS
MIG PulsedMIG MIG-STT® Flux-Cored SubmergedArc
[ [ [feATUReS
ArcLink® 2-RollDrive 4-RollDrive
DigitalDisplay LN-9
KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 564 3/31/10 5:50 PM
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SeMIAUTOMATICEquipmEnt
Wire Feeders
Field Digital
LN-15 LN-23P LN-25 Pro
LN-25 Pro Extra Torque
LN-25 Pro Dual Power
Power Feed™ 25M
Power Feed™ 10M
Power Feed™
10M Dual
WIRe feeD SPeeD RAnGe IPM (M/MIn)
HighSpeedLowSpeed
50-700(1.3-17.8)
30-170(0.76-4.3)
50-700(1.3-17.7)
30-400(0.8-10.1)
50-700(1.3-17.7)
50-800(1.3-20.3)30-400(0.76-10.1)
75-1200(2.0-30.5)50-800(1.27-20.3)
75-1200(2.0-30.5)50-800(1.27-20.3)
WIRe SIze RAnGe In. (MM)
HighSpeedSolidLowSpeedSolid
– .023-.052(0.6-1.3)
.023-1/16(0.6-1.6)
.023-1/16(0.6-1.6)
.023-1/16(0.6-1.6)
.023-1/16(0.6-1.6)
.025-1/16(0.6-1.6).025-3/32(0.6-2.4)
.025-1/16(0.6-1.6).025-3/32(0.6-2.4)
HighSpeedCoredLowSpeedCored
.035-1/16(0.9-1.6)
.068-5/64(1.7-2.0)
.030-5/64(0.8-2.0)
.030-3/32(0.8-2.4)
.030-5/64(0.8-2.0)
.030-3/32(0.8-2.4).030-5/64(0.8-2.0)
.035-5/64(0.9-2.0).035-.120(0.9-3.0)
.035-5/64(0.9-2.0).035-.120(0.9-3.0)
PROCeSS
MIG PulsedMIG MIG-STT® Flux-Cored SubmergedArc
[ [ [ [ [feATUReS
ArcLink® 2-RollDrive 4-RollDrive DigitalDisplay KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 565 3/31/10 5:50 PM
[566] T H E L I N C O L N E L E C T R I C C O M P A N Y
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SuBMERGED ARCEquIPMEnT
AD
vA
NC
ED
p
RO
CE
SS
DIG
ITA
L
Eq
UIp
ME
NT
Cruiser™ TractorSelf-propelled,mechanized
tractorspecificallydesignedforthePowerWave®AC/DC
1000®SD.
MAXsa™ 10 Controller & MAXsa™ 22
feed HeadFullcontroloverhardautomationapplications
MAXsa™ 19 Controller & MAXsa™
29 feed HeadRecommendedforintegratororroboticSAWapplications
Power Wave® AC/DC 1000® SDMaximumcontroloverdepositionandpenetrationinsingleormulti-arcenvironments
fE
ED
ER
/ H
EA
DS
/
DR
IvE
S
ln-8 and ln-9 Semiautomatic,ShoporField,FabricationorHardfacing
lT-7 TractorSelf-Propelled,Mechanized
TrackCapable
nA-3, nA-4 & nA-5 Control & HeadsAutomatic,HighDeposition,
BeamMountable.
pO
WE
RS
OU
RC
ES
Idealarc® DC-600
600Amps@100DutyCycleforindustrialmanufacturing
Idealarc® DC-655
Efficientlydelivers650amps@100%dutycycle
Idealarc® DC-10001000amps@100%dutycycle
Idealarc® DC-1500
1500amps@100%dutycycle
Idealarc® AC-1200Specifically
designedforNA-4equipment.1200amps@
100%dutycycle.
68281_539_592_ACG_4_C.indd 566 3/31/10 5:50 PM
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SUBMeRGeD ARCEquipmEnt
Equipment
www.lincolnelectric.com
THE LINCOLN ELECTRIC COMPANY
Typical Applications
• ‘Set-itandforgetit’automaticwelding
• Depositmoremetalatfastertravelspeedscomparedtosemiautomaticequipment
• Designedtohelpyouincreaseproduction,eliminateopeationalbottlenecksandcutcosts.
Automatic Welding Systems
Shipbuilding
pipe
OffShOre
Wind TOWer
68281_539_592_ACG_4_C.indd 567 3/31/10 5:51 PM
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[568] T H E L I N C O L N E L E C T R I C C O M P A N Y
SUBMeRGeD ARCEquipmEnt
Equipment
WIRE FEEDER MODEL
Semi-automatic
(Hand-held)Mechanized
(Tractors) Automatic
LN-8 Feeder
LN-9 Feeder
LT-7 Tractor
Cruiser™ Tractor
NA-3 Control & Heads
NA-4 Control & Heads
NA-5 Control & Heads
MAXsa™ 10 Controller & 2 2 Feed
Head
MAXsa™ 19 Controller & 29 Feed
Head
OUTPUTPowerSourceRequired
DC-600,DC-655
DC-600,DC-655
DC-600,DC-655,DC-1000
PowerWave®
AC/DC1000®SD
DC-600,DC-655,DC-1000,DC-1500
AC-1200 DC-600,DC-655,DC-1000,DC-1500
PowerWave®
AC/DC1000®SD
PowerWave®
AC/DC1000®SD
WireFeedSpeedRangeipm(m/min)
50-600(1.3-15.2)
50-600(1.3-15.2)
100-400(2.5-10.2)
15-200(0.4-5.0)
25-600(0.6-15.2)
Subjecttoarcvoltageused
25-775(0.6-19.7)
10-500(0.25-12.7)
10-500(0.25-12.7)
SolidWireSizeRangein.(mm)
.040-3/32(1.0-2.4)
.040-3/32(1.0-2.4)
3/32-3/16(2.4-4.8)
1/16-7/32(1.6-5.6)
1/16-7/32(0.8-5.6)
1/16-7/32(0.8-5.6)
.035-7/32(0.9-5.6)
.045-7/32(1.1-5.6)
.045-7/32(1.1-5.6)
CoredWireSizeRangein.(mm)
.045-.120(1.2-3.0)
.045-.120(1.2-3.0)
— — .045-5/32(1.2-4.0)
— .045-5/32(1.2-4.0)
— —
PROCeSSMIG Flux-Cored SubmergedArc InPUTPower 115VAC 115VAC 115VAC 40VDC 115VAC 115VAC 115VAC 40VDC 40VDC
feATUReSWaveformControlTechnology®
DigitalDisplay KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 568 3/31/10 5:51 PM
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EquipmEnt
SUBMeRGeD ARCEquipment
WELDER MODEL
Analog Digital
Idealarc® DC-600
Idealarc® DC-655
Idealarc® DC-1000
Idealarc® DC-1500
Idealarc® AC-1200
Power Wave® AC/DC 1000® SD
OUTPUTMode CC/CV CC/CV CC/CV CC/CV CC/CV CC/CV
Polarity DC DC DC DC AC AC/DC
CurrentRange(Amps)
70-680 50-815 150-1300 200-1500 200-1500 100-1000
PROCeSSStick TIG MIG Pulsed Flux-Cored SubmergedArc ArcGouge InPUTPhase 3 3 3 3 1 3
Hertz 50,60 50,60 50,60 50,60 50,60 50,60
feATUReSWaveformControlTechnology® DigitalCommunication ProductionMonitoring™ Stackable 7-Yr.WarrantyonPowerRectifier KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 569 3/31/10 5:51 PM
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• Drop-In-PlacePre-EngineeredSolutions
• CustomSystemsAvailableforUniqueNeeds
• ResolveQuality,ProductivityorSkilledLaborIssues
• BackedbyLincolnAutomationService,SupportandTraining
AuTOMATEDSOLuTIOnS
pO
SIT
ION
ING
S
YS
TE
MS
fIx
ED
TA
bL
E
SY
ST
EM
S
System 30HSDualheadstock/Fixedtable.Smalltomediumsizedparts.
System 50HPDualheadstock.Mediumsizedparts.
System 55Dualheadstock.Largesizedparts.
eCell™ lRCompactfloorfootprint.Smalltomediumsized
parts.
System 10Smalltomediumsizedparts.
System 20 Turntable.Smalltomediumsizedparts.
System 30Mediumsizedparts.
System 35Mediumtolargesizedparts.
68281_539_592_ACG_4_C.indd 570 3/31/10 5:52 PM
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AUTOMATeDEquipmEnt
Solutions
TheLincolnElectricAutomationDivisiondeliversproductivity,qualityandaward-winningservicesolutionsforfabricationoperationsofanysize.
Visitustodaytosee:• RoboticWeldingSolutions• Pre-engineeredRoboticSystems• CustomEngineeredRoboticSystems• AFullLineofPositioningProducts
www.lincolnelectric.com/[email protected]
fOR WORlD ClASS ROBOTIC WelDInG SOlUTIOnS.
THE LINCOLN ELECTRIC COMPANY
Custom Systems
System 20
Ready for Shipping
68281_539_592_ACG_4_C.indd 571 3/31/10 5:52 PM
[572] T H E L I N C O L N E L E C T R I C C O M P A N Y
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AUTOMATeDEquipmEnt
Solutions
KEY: Excellent Good Optional
Power Wave® i400Power Wave® 455M Robotic
Power Wave® 455M/STT®
RoboticPower Wave® 655 Robotic
Power Wave® AC/DC 1000® SD
OUTPUTMode CC
CVCCCV
CCCV
CCCV
CCCV
Polarity DC DC DC DC DC
CurrentRange(Amps) 5-420 5-570 5-570 20-880 100-1000
PROCeSSMIG Pulsed Flux-Cored STT® SubmergedArc InPUTPhase 3 3 3 3 3
Hertz 50/60 50/60 50/60 50/60 50/60
feATUReSWaveformControlTechnology® ArcLink® ProductionMonitoring™
68281_539_592_ACG_4_C.indd 572 3/31/10 5:52 PM
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AUTOMATeDEquipmEnt
Solutions
Auto-Drive® 4R220
Auto-Drive® 4R90
Power Feed™ 10R
OUTPUT
SolidWireFeedSpeedRangeipm(m/min)
50-1200(1.3-30.5) 50-800(1.3-20.3) 75-1200(2.0-30.5)50-800(1.3-20.3)
CoredWireFeedSpeedRangeipm(m/min)
50-1200(1.3-30.5) 50-800(1.3-20.3) 75-1200(2.0-30.5)50-800(1.3-20.3)
SolidWireSizeRangein.(mm)
.023-1/16(0.6-1.6) .023-.045(0.6-1.2) .025-1/16(0.6-1.6).025-3/32(0.6-2.4)
CoredWireSizeRangein.(mm)
.035-5/64(0.9-2.0) .035-.045(0.9-1.2) .035-5/64(0.9-2.0).035-.120(0.9-3.0)
PROCeSS
MIG Pulsed FLUX-CORED STT® Metal-Cored feATUReS
MAXTRAC® ArcLink® 2-RollDrive
4-RollDrive KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 573 3/31/10 5:52 PM
[574] T H E L I N C O L N E L E C T R I C C O M P A N Y
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• ReducesWeldingFumeandDustinTheWorkplace
• EngineeringSolutiontoHelpMeetOSHARequirements
• Portable,WallMountedorShop-WideSystems
• Visitwww.lincolnelectric.com/safetyforMoreInformation
EnVIROnMEnTALSYSTEMS
pO
RT
Ab
LE
S
YS
TE
MS
ST
AT
ION
AR
Y
SY
ST
EM
S
Miniflex® Portablelightdutyhigh
vacuum/lowvolumesystemextractsupto135CFM.
Mobiflex® 100-nfPortablelowvacuum/highvolumeexhaust-onlysystemhandlesupto
765CFM
Mobiflex® 200-MLighttomediumdutylowvacuum/high
volumesystemsmoveupto735CFM.
Downflex™ 100-nf, 200-M & 400-MS/A
Workbench/Downdraftextractionsystems–moveupto1750CFM.
Statiflex® 200-MWallmountedlowvacuum/highvolume
systemsextractupto735CFM.
Modular extraction Hood Idealforrobotic,hardautomationand
manualapplications–moveupto44CFMpersquarefootofhood.
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enVIROnMenTAlEquipmEnt
Systems
fume extraction SystemsEngineered solutions customized to meet your individual needs.
LincolnElectricAutomationofferscompletehoodsystemsforroboticcellstoextractandfilterweldingfume.There’samodelforeachofourpre-engineeredcellsoronecanbecustomizedtofitanon-standardcell.Optionsincludelightingandpreventive maintenancecontracts.Literature:E10.295
extraction Hoods for Robotic Systems
For Welding and Fabrication FacilitiesFumeandmetalparticulatefrommetalworkingoperationssuchaswelding,plasmacutting,arcgougingandgrindingcanbuild-upasalayerintheairofafacility.Eventually,theparticulatemaysettlebacktothefloor.ThePush/PullSystemcanremovethislayerinacontrolledmanner,filteritandcirculatethefilteredairbackintothefacility.Literature:MC08-88
Push/Pull Systems
For Welding, Cutting and GrindingHighvacuum,lowvolumecentralsystemsareacosteffectivechoice.Thesesystemsuseacentralturbineandfilter,andsupplysuctionthroughouttheplant.Sincetheairflowisone-tenththevolumeoflowvacuumsystems,andthevacuumpressurearetentimehigher,thesesystemsusesmallerductworkandlessCFM.Headerductsarefrequentlyonesizethroughthewholesystem.Literature:MC09-89
High Vacuum Central Systems
For Schools and IndustryLincolnElectricofferslowvacuum,highvolumeexhaustsystemsforsourcecaptureapplications.Theyareanidealsolutiontoaddressweldingfumeremovalineducationalenvironmentsandmanufacturingplantsthatrequiremultiplestationdrops.Literature:MC09-89
low Vacuum Central Systems
System 20 shown with extraction hood, Statiflex® Filter Bank and optional Power REAM®
Push/Pull System installed at Elgin Sweeper Company
for further information, contact the environmental Team at: [email protected] or call 216.383.2667
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Mobile
Miniflex® Mobiflex®
100-NFMobiflex®
200-MMobiflex® 400-MS
fIlTeRSystem Disposable Non-Filtration Disposable Self-Cleaning
Size 130ft2
(12m2)– 538ft2
(50m2)325ft2
(30m2)
InPUT115V/1/60
115V/1/60
115V/1/60
115V/1/60
PROCeSSStick TIG MIG Flux-Cored feATUReSMobile Start/StopSensor FilterIndicatorGauge SingleArmSystem DualArmSystem
KEY: Excellent Good Optional
enVIROnMenTAlEquipmEnt
SyStEmS
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enVIROnMenTAlEquipmEnt
SyStEmS
Stationary
DownFlex™ 100-NF
DownFlex™ 200-M
DownFlex™ 400-MS/A
Statiflex® 200-M
Statiflex® 400-MS
Modular Extraction Hood
fIlTeRSystem Non-Filtration Disposable Self-Cleaning Disposable Self-Cleaning Self-Cleaning
Size – 560ft2
(52m2)560ft22
(52m2)538ft2
(50m2)325ft2
(30m2)–
InPUTCentralSystem
208/230/460/3/60
208/230/460/3/60
– – 208/230/460/3/60
PROCeSSStick TIG MIG Flux-Cored feATUReSMobile Start/StopSensor FilterIndicatorGauge SingleArmSystem DualArmSystem KEY: Excellent Good Optional
Theoperationofweldingfumecontrolequipmentisaffectedbyvariousfactorsincludingproperuseandpositioningoftheequipment,maintenanceoftheequipmentandthespecificweldingprocedureandapplicationinvolved.Workerexposurelevelshouldbecheckeduponinstallationandperiodicallythereaftertobecertainitis
withinapplicableOSHAPELandACGIHTLVlimits.
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AuTO-DARKEnInG WELDInG
HELMETS7
00
G S
ER
IES
75
0S
SE
RIE
S
Black Solarpowered,external9-13shade
control,DINS90x110mmcartridgesize
Tribal™
Solarpowered,external9-13shadecontrol,DINS90x110mm
cartridgesize
SlowRider™
Solarpowered,external9-13shadecontrol,DINS90x110mmcartridgesize
Black Solarpowered,internal9-13shadecontrol,
4.5x5.25in.cartridgesize
Red Rod™
Solarpowered,internal9-13shadecontrol,
4.5x5.25in.cartridgesize
Cruzin Sticks™
Solarpowered,internal9-13shadecontrol,
4.5x5.25in.cartridgesize
68281_539_592_ACG_4_C.indd 578 3/31/10 5:53 PM
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HelMeTS
EquipmEnt
Auto-DArkEnIng WElDIng
Viking™ 700G Series Viking™ 750S SeriesShade 9-13External 9-13Internal
ArcSensors 2 2
CartridgeSizein.(mm)
DIN4.33x3.54(90x100)
US4.5x5.25(114x133)
ViewSizein.(mm)
3.78x1.85(96x47)
3.78x1.85(96x47)
TIGAmpRating DC<3amp;AC<5amp
DC<3amp;AC<5amp
feATUReSGrindMode BonusPak CheaterLenscapable Standard4.5x5.25Lens
68281_539_592_ACG_4_C.indd 579 3/31/10 5:54 PM
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GunSAnD TORCHES
MIG
f
LU
x-C
OR
ED
G
UN
S
AL
UM
INU
M
WE
LD
ING
G
UN
S
Sp
EC
IAL
p
RO
CE
SS
/
Ap
pL
ICA
TIO
NS
PRO-TORCHLightandeasytouse.
Magnum® Semiautomatic
StandardDuty,60%DutyCycle,100–550Amps
Magnum® PRO Semiautomatic
HeavyDuty100%DutyCycle,250–550Amps
Spool Guns Self-Contained
SmallSpoolAluminumWeldingDriveSystems
Push-Pull GunsPremiumAluminumWeldingPerformance
Self-Shielded flux-Cored Guns ProvenInnershield®GunsforConstruuction,Erection,Shipbuilding
Submerged Arc GunsHand-Held
SemiautomaticGuns
fume extraction GunsRemoveweldingfumeat
thesource
68281_539_592_ACG_4_C.indd 580 3/31/10 5:54 PM
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Magnum®PROSemiautomaticGuns
SpoolGuns
Innershield®Guns(FCAW-S)
SubmergedArcGuns
GUnSEquipmEnt
AnD torChES
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Gas-Shielded
Magnum® 100 Amp Gun
Magnum® 200 Amp Gun
Magnum® 250 Amp Gun
Magnum® 300 Amp Gun
Magnum® 400 Amp Gun
Magnum® 550 Amp Gun
OUTPUTCurrentRange(Amps)
100 200 250 300 400 550
DutyCycle 60% 60% 60% 60% 60% 60%
WireDiameterRange-in.(mm)
.025-.045(0.6-1.2)
.025-.045(0.6-1.2)
.025-.045(0.6-1.2)
.035-.045(0.9-1.2)
.035-5/64(0.9-2.0)
.035-1/8(1.3-3.2)
PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc
feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional
GUnSEquipmEnt
AnD torChES
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GUnSEquipmEnt
AnD torChES
Gas-Shielded
Magnum® 450WC Amp Gun
Magnum® PRO 250 Gun
Magnum® PRO 350 Gun
Magnum® PRO 450 Gun
Magnum® PRO 550 Gun
OUTPUTCurrentRange(Amps)
450 250 350 450 550
DutyCycle 100% 100% 100% 100% 100%
WireDiameterRange-in.(mm)
.035-5/64(0.9-2.0)
.025-.045(0.6-1.2)
.035-5/64(1.3-2.0)
.035-3/32(1.3-2.4)
.052-1/8(1.3-3.2)
PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc
feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional
68281_539_592_ACG_4_C.indd 583 3/31/10 5:54 PM
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EquipmEnt
Self-Shielded Push-Pull
250 Amp Gun
350 Amp Gun
450 Amp Gun
600 Amp Gun
Panther™
Air-CooledPanther™
Water-CooledCougar™
Air-Cooled
OUTPUTCurrentRange(Amps)
250 350 450 600 300 400 300
DutyCycle 60% 60% 60% 60% 60% 100% 30%
WireDiameterRange-in.(mm)
.062-3/32(1.6-2.4)
.062-3/32(1.6-2.4)
3/32-.120(2.4-3.0)
7/64-.120(2.8-3.0)
.035-1/16(0.9-1.6)
.035-1/16(0.9-1.6)
.035-1/16(0.9-1.6)
PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded
Flux-Cored,Self-Shielded SubmergedArc
feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional
GUnSAnD torChES
[584] T H E L I N C O L N E L E C T R I C C O M P A N Y
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EquipmEnt
Spool Guns SubArc
FumeExtraction
Magnum® 100SG Spool Gun
Magnum® SG Spool Gun
Magnum® 250LX Spool Gun
600 Amp Gun
Magnum® Pro 350XA Gun
Magnum® Pro 550XA Gun
OUTPUTCurrentRange(Amps)
130 250 300 600 350 550
DutyCycle 30% 60% 60% 60% 100% 100%
WireDiameterRange-in.(mm)
.030-.035(0.8-0.9)
.023-3/64(0.6-1.2)
.023-3/64(0.6-1.2)
5/64-3/32(2.0-2.4)
.035-3/32(0.9-2.4)
.052-1/8(1.3-3.2)
PROCeSSMIG AluminumMIG Flux-Cored,Gas-Shielded Flux-Cored,Self-Shielded SubmergedArc feATUReSDualSchedule DualProcedure Water-Cooled FumeExtraction KEY: Excellent Good Optional
GUnSAnD torChES
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Warranty CommitmentEquipmEnt
Youhavearighttoexpectthattheweldingandcuttingequipment,electrodeandfluxyoupurchasewillbefreeofdefectsinworkmanshipandmaterial.Standingbehindthehighqualityofourproducts,LincolnElectric’swarrantycommitmenttoitscustomersleadstheindustryinbreadthandscope.
Forexample,ourlimitedwarrantyextendsto7Yearsonmanofourmainpowerrectifiers.Withfewexceptions,allindustrialweldersandpowersourcescarryafull3YearLincolnwarranty.Electrode,wireandfluxarewarrantedfor1fullYear,asareenvironmentalsystems.
Extended Warranty AvailableIfyouchoose,youcanextendthedurationoftheLincolnWarrantyonyourLincolnwelderorpowersourcebytwoyearswiththeLincolnElectricExtendedWarranty.AvailableonlyintheUnitedStatesandCanada.Visitourwebsiteformoreinformation.
Quality SystemsChooseweldingsupplierswisely…lookforthirdpartycertificationsonthecompaniesandproductsyouselect.Infact,someofyourprojectsorcustomersmayrequireit.ManyLincolnmanufacturingsiteshavebeeninspectedandregisteredtotheworld’sISOstandards.Infact,LincolnElectricwasthefirstweldingmanufacturertoberegisteredtothetoughISO9001and14001standards.
However,there’smore.EquipmentdestinedforharshenvironmentsisoftentestedtoIP21,IP23andIP23Sstandards.ProductsintendedfortheCanadianmarketmeetstringentCSA(CanadianStandardsAssociation)standards.ElectrodeistestedtocomplywithAWS(AmericanWeldingSociety)andoftenASMEBoilerPressurecodes,ABS(AmericanBureauofShipping),CWB/CSA(CanadianWeldingBureau)andMILqualifications.CertificatesofConformanceareavailableatourwebsite.
LINCOLN ELECTRIC
ISO 9001:200014001:2004
68281_539_592_ACG_4_C.indd 586 3/31/10 5:54 PM
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Warranty CommitmentEquipmEnt
Equipment Specification SheetsToorderproductliterature,visitusonthewebatwww.lincolnelectric.com.
Viewordownloadspecificationsheetsforeverypowersource,feeder,automatedsystemfumeextractionunitorweldingconsumable.Singlecopiesmaybeorderedfordeliverytoyourdoor(limit1pieceofeachliteratureupto10).Deliveryisusually5to7businessdays.
Environmental Chamber
Drop Test
Power Wave® S350 in the testing chamber
PANTHER™
THE LINCOLN ELECTRIC COMPANY22801 St. Clair Avenue • Cleveland, OH U.S.A. • 44117-1199
PH: +1.216-481-8100 • www.lincolnelectric.comPublication E12.15 | Issue Date 8/09© Lincoln Global, Inc. All Rights Reserved.
Panther ™ Push-Pull GunsACCESSORIES
ProcessesMIG, Pulsed MIG
Product NumberK2874-1 Air Cooled, 15 ft. (4.5 m)K2874-2 Air Cooled, 25 ft. (7.6 m)K2874-3 Air Cooled, 50 ft. (15.2 m)K2875-2 Water Cooled, 25 ft. (7.6 m)
Air-Cooled Amperage Rating @60% Duty Cycle
Argon: 300A
Water Cooled Amperage Rating @100% Duty Cycle
Argon: 400A
Wire Diameter Range in. (mm).035 - 1/16 (0.9 - 1.6) Aluminum
Premium SemiautomaticGooseneck Guns forAluminum Welding.Select Panther™ gooseneck-style push-pullguns for demanding aluminum fabrication orproduction welding environments.
FEATURES� Smooth Wire Feeding Performance
- Exclusive Dual Driven Rolls – Addpulling power without damaging wire.
- Full Length Internal Wire Conduit -Minimizes aluminum wire shaving.
� Fatigue-Reducing Comfort, MoreControl- Innovative Ball & Socket Strain Relief –
Makes the gun feel like an extension ofyour hand.
- Sure-Grip™ Handle – Features a snag-proof rear-mounted trigger.
- Multi-turn potentiometer – Allowsoperators to make precise wire feedspeed changes.
� Greater Peace of Mind- Electrically Isolated Gearbox & Motor -
Ensures long life and prevents drive rollmicro-arcing.
- Tough Leather Cable Cover – Preventspower cable chafing.
� Fast Changeovers and Easy Repairs -- Quick-Mate™ Gun Cables - Reduce
downtime or upgrade to differentlengths or water-cooled operation.
- Tool-less Drive Roll Changes – Our dual-groove D-contour drive rolls preventunwanted spinning.
- Lincoln Copper Plus™ Contact Tips –Larger tip diameter and mass improvesheat dissipation to increase tip life.
- Posi-Seat™ Gun Barrel Locking Nut –Seats snugly to prevent gas leaks.
- Interchangeable Expendables – Sharedwith Magnum® PRO and Cougar™ gunsto minimize parts stocking.
WHAT’S INCLUDED� .035 in. (0.9 mm) Contact Tip (Qty. 1)� 3/64 in. (1.2 mm) Contact Tip (Qty. 1)� 0.625(5/8) in. (15.9 mm) Thread-On Gas
Nozzle with 1/8 in. (3.2 mm) recess� Thread-On Diffuser� .035 - 3/64 Drive Roll� .035 - 1/16 Wire Conduit
COMPATIBLE WIRE FEEDERS� POWER MIG® 350MP� Power Wave® C300� Power Feed™ 10M� Power Feed™ 25M
APPLICATIONS� Aluminum Fabrication� Aluminum Production� Shipbuilding
EN / IEC 60974-7
1
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[588] T H E L I N C O L N E L E C T R I C C O M P A N Y
Notes
NOTES
68281_539_592_ACG.indd 588 3/30/10 1:32 PM
[589]W E L D I N G C O N S U M A B L E S C A T A L O G
Notes
NOTES
68281_539_592_ACG.indd 589 3/30/10 1:32 PM
[590] T H E L I N C O L N E L E C T R I C C O M P A N Y
District Sales OfficesSALES OFFICES
ALABAMA BIRMINGHAM 35124-1133 (205) 988-8232 DOTHAN 36303-5533 (334) 782-1074 JACKSON 39212-9635 (601) 506-4598 MOBILE 36527-5323 (251) 377-8574
ALASKA Contact VANCOUVER, WA (360) 693-4712
ARIZONA PHOENIX 85260-1745 (480) 348-2004
ARKANSAS LITTLE ROCK 72032-4371 (501) 764-0480
CALIFORNIA FRESNO 93722-5268 (559) 647-7580 LOS ANGELES 90670-4062 (562) 906-7700 N. CALIFORNIA 95762-5706 (916) 939-8788 WALNUT CREEK 94596-4625 (916) 452-1425
COLORADO DENVER 80112-5115 (303) 792-2418 CEDAREDGE 81413-8266 (970) 856-4581
CONNECTICUT NORTH HAVEN 06238-1090 (860) 742-8887
DELAWARE Contact PHILADELPHIA, PA (610) 543-9462
FLORIDA JACKSONVILLE 32216-4634 (904) 642-3177 MEDLEY 33178-1155 (305) 888-3203 MIAMI 33178-1175 (305) 888-3203 ORLANDO 32714-1954 (407) 788-8557 TAMPA 33606-2661 (888) 935-3860
GEORGIA ATLANTA 30122-3811 (888) 935-3860 SAVANNAH 31324-6525 (912) 656-1978
HAWAII Contact LOS ANGELES, CA (562) 906-7700
IDAHO Contact SALT LAKE CITY, UT (801) 233-9353
ILLINOIS CHICAGO 60440-3538 (630) 783-3600 BLOOMINGTON 61704-1510 (309) 838-3717
INDIANA FT. WAYNE 46825-1551 (260) 484-4422 INDIANAPOLIS 46250-5536 (317) 845-8445 EVANSVILLE 47711-2340 (216) 287-0227 SOUTH BEND 46530-7384 (574) 271-3473
IOWA CEDAR RAPIDS 52402-3160 (319) 362-6804 DAVENPORT 52806-1344 (563) 386-6522 DES MOINES 50021-6835 (563) 386-6522
KANSAS KANSAS CITY 66214-1629 (913) 894-0888 WICHITA 67235-9261 (316) 789-5954 OMAHA 68046-7031 (402) 203-6401
KENTUCKY LOUISVILLE 47112-7025 (502) 727-7335
LOUISIANA BATON ROUGE 70808-3150 (225) 922-5151 HOUMA 70364-2516 (225) 773-5614 LAFAYETTE 70507-3126 (337) 886-1090
LOUISIANA (cont)NEW ORLEANS 70124-3906 (504) 432-4717 SHREVEPORT 75692-9313 (318) 518-4099
MAINE Contact BOSTON MA (508) 788-9353
MARYLAND BALTIMORE 21044-5675 (410) 443-1091
MASSACHUSETTS BOSTON 01581-2658 (508) 788-9353
MICHIGAN DETROIT 48393-4700 (248) 348-2575 GRAND RAPIDS 49512-3924 (616) 942-8780
MINNESOTA MINNEAPOLIS 55369-5455 (763) 391-8384
MISSISSIPPI JACKSON 39212-9635 (601) 372-7679
MISSOURI ST. LOUIS 63038-0069 (563) 386-6522 SPRINGFIELD 65804-2309 (417) 773-2657
MONTANA Contact VANCOUVER, WA (360) 693-4712
NEBRASKA OMAHA 68046-7031 (402) 203-6401
NEW HAMPSHIRE Contact BOSTON MA (508) 788-9353
NEW MEXICO ALBUQUERQUE 87120-5360 (505) 890-6347
NEW YORK NEW YORK 07740-5428 (732) 841-6951 SYRACUSE 13090-3600 (315) 432-0281
NORTH CAROLINA CHARLOTTE 28273-3552 (704) 588-3251 RALEIGH 27540-9649 (704) 301-0565
NORTH DAKOTA Contact MINNEAPOLIS, MN (763) 391-8384
OHIO BEDFORD 44146-3455 (216) 407-9538 AKRON (216) 383-2662 CINCINNATI 45242-3706 (513) 554-4440 CLEVELAND 44117-2525 (216) 383-2662 COLUMBUS 43221-4073 (614) 488-7913 TOLEDO 43551-1914 (419) 874-6331
OKLAHOMA OKLAHOMA CITY 73139-2432 (405) 616-1751 TULSA 74146-1622 (918) 622-9353
OREGON Contact VANCOUVER, WA (360) 693-4712
PENNSYLVANIA PHILADELPHIA 19008-4310 (610) 543-9462 PITTSBURGH 15001-4800 (724) 857-2750 ERIE 16506-1566 (216) 469-1059 HARRISBURG 17104-1422 (717) 213-9163
RHODE ISLAND Contact BOSTON MA (508) 788-9353
SOUTH CAROLINA FLORENCE 29063-8468 (803) 331-4340
SOUTH DAKOTA SIOUX FALLS 57110-4004 (262) 227-2807
U.S.A.
[591]W E L D I N G C O N S U M A B L E S C A T A L O G
TENNESSEE MEMPHIS 38119-5811 (901) 683-6260 NASHVILLE 37228-1708 (615) 291-9927 TRI-CITIES 37659-5693 (423) 612-1204
TEXAS ALBUQUERQUE 87120-5360 (505) 400-5200 CORPUS CHRISTI 78412 (361) 244-3007 DALLAS 76051-7602 (817) 329-9353 LUBBOCK 76902-1151 (325) 260-3667 HOUSTON 77060-3143 (281) 847-9444 MONTGOMERY 77316-2429 (713) 724-2350
UTAH MIDVALE 84047-3759 (801) 233-9353
VERMONT Contact BOSTON MA (508) 788-9353
VIRGINIAVIRGINIA BEACH 23455-7216(757) 870-5508 ROANKE 24541-6785 (434) 441-0227
WASHINGTON VANCOUVER 98661-8023 (360) 693-4712 SPOKANE 99005-9637 (509) 953-7399 AUBURN 98092-8091 (253) 722-6316
WASHINGTON DC Contact PHILADELPHIA (610) 543-9462
WEST VIRGINIA BARBOURSVILLE 25504-9665 (304) 736-5600
WISCONSIN GREEN BAY 54302-1829 (920) 435-1012 MILWAUKEE 53051-1103 (262) 650-9364
CANADAALBERTA CALGARY (403) 253-9600/ (877) 600-WELD
BRITISH COLUMBIA VANCOUVER (604) 945-7524
MARITIMES NEWBRUNSWICK (506) 849-4474
MANITOBA / SASKATCHEWAN / NORTHWEST ONTARIO WINNIPEG (204) 488-6398
ONTARIO MISSISSAUGA (905) 565-5600 TORONTO (416) 421-2600
QUEBEC MONTREAL (450) 654-3121
District Sales OfficesSALES OFFICES
LATIN AMERICAMiami, Florida U.S.A. Phone: (305) 888-3203
SOUTH AMERICASao Paulo, Brazil Phone: 011 55 11 2431 4703
EUROPEBarcelona, Spain Phone: 34 91 816 4266
RUSSIA, AFRICA & MIDDLE EASTCleveland, OH U.S.A. Phone: (216) 481-8100
ASIA PACIFICShanghai, China Phone: 86 21 6602 6620 Sydney, AustraliaPhone: 61 2 9772 7222
4501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
International Headquarters
The Harris Products Group
22221 Saint Clair Avenue, Cleveland, Ohio 44117-2522 U.S.A Phone: +1 (216) 383-2667 • Fax: +1 (216) 383-4727 • www.lincolnelectric.com/automated-solutions
Automation Division
THE LINCOLN ELECTRIC COMPANY
C1.10 03/2010 © Lincoln Global Inc. All Rights Reserved. Printed in the U.S.A.
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