Welding Consumables handbook
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HANDBOOK WELDING CONSUMABLES
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Transcript of Welding Consumables handbook
HANDBOOKWELDING CONSUMABLES
www.ewm-group.com
EWM Welding consumables - The logical consequence
The whole world of welding technology from one single supply source:
Unbeatable benefi ts for the users of EWM Welding consumables• One point of contact for all system components• Consultation and service for the whole process chain• Accelerated availability and delivery times•
The responsibility for the complete process chain is carried by one single system partner: EWM!!
Certifi ed welding with EWM welding consumablesThe complete spectrum of EWM welding consumables are produced to EWMs stringent specifi -cations. Detailed analysis of every single production charge ensures perfectly consistent quality and welding results.Further to this, (we will take our solid wire as an example), , we control the winding, coating quality, percentage of draw lubricants, feed/glide properties (also over long distances) and me-tallurgical properties, just to mention a few of the factors effecting quality. All this to ensure the best possible, reproducible process safety.
1www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Kapitel Rubrik Type S.
SMAW Stick Electrodes
Un-alloyed
SE 7016 BR 3
SE 7018 BH5 4
SE 6013 RC 5
SE 6013 RRB 6
SE 6013 RRC 7
SE 6013 RR 8
Heat resistantSE 8018 CrMo1 9
SE 7015 Mo 10
Stainless Steel
SE 308 L 11
SE 309 MoL 12
SE 312 13
SE 316 L 14
SE 318 15
GMAW Solid Wire
Un-alloyedSW 70S G3 16
SW 70S G4 17
High tensile SW 100S NiMoCr 18
Heat resistantSW 80S CrMo1 19
SW 80S Mo 20
Hardfacing SW Hard 600 21
Stainless Steel
SW 307 Si 22
SW 308 LSi 23
SW 309 LSi 24
SW 316 LSi 25
SW 318 Si 26
Aluminium
SW 5754 Mg3 27
SW 5183 Mg4,5 Mn 28
SW 5356 Mg5 29
SW 4043 Si5 30
CopperSW CuSi3 31
SW CuAl8 32
INDEX BY PRODUCTS
2 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Kapitel Rubrik Type S.
FCAW Flux Cored Wire
Un-alloyed
FCW 71T Basic 33
FCW 70TC Metal 34
FCW 71T Rutile 35
FCW 71T Selfshield 36
Stainless SteelFCW 309 Rutile 37
FCW 316 Rutile 38
Gas Welding Rods Un-alloyed GFR R60 39
GTAW TIG Rod
Un-alloyed TR 70S G3 40
Stainless Steel
TR 307 Si 41
TR 308 LSi 42
TR 316 LSi 43
TR 318 Si 44
TR 2209 Duplex 45
Heat resistantTR 80S Mo 46
TR 80S CrMo1 47
Aluminium
TR 5754 Mg3 48
TR 5183 Mg4,5 Mn 49
TR 5356 Mg5 50
TR 4043 Si5 51
Copper TR CuNi 52
INDEX BY PRODUCTS
3www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Basic-Rutile
Hydrogen cont. / 100g weld metal <10.00 ml
Metal recovery: 98%
Welding current: DC+; AC
Redrying temperature: 380°C - 1 h
Mechanical properties:Yield strength, Re : 380 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 22%Impact energy, CV: -20°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:DIN EN ISO 2560-A:2005 E 42 2 B 12 H 10 AWS A5.1 E 7016 DIN 1913 E 51 43 B(R)10
composition, wt.%Chemical C Si Mn
0,05 0,65 1,0
Hardness as welded:
Shielding gas:
S185 - S 355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, GS-38, GS-52, Shipbuilding steel A,B,D,E
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 60 - 90 097-003464-25350 Package 4,4 kg 225 St. Covering Box 22.00 kg 1123 St.
3,2 mm 350 mm 90 - 140 097-003464-32350 Package 4,4 kg 134 St. Covering Box 22.00 kg 670 St.
4,0 mm 450 mm 140 - 190 097-003464-40350 Package 5 kg 75 St. Covering Box 25.00 kg 375 St.
5,0 mm 450 mm 190 - 250 097-003464-50450 Package 5 kg 50 St. Covering Box 25.00 kg 250 St.
Un-alloyedSE 7016 BR
Description:• Basic-rutile coated, double-casing electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, low spatter tendency.• Very good ignition characteristics.• Excellent for out-of-position welding.• Very good mechanical quality values.• CTOD tested welding material.
4 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Basic
Hydrogen cont. / 100g weld metal <5.00 ml
Metal recovery: 120%
Welding current: DC+; AC (OCV>70 V)
Redrying temperature: 400°C - 1 h
Mechanical properties:Yield strength, Re : 440 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 24%Impact energy, CV: -40°C > 47 J
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 2560-A:2005 E 42 4B 32 H5 AWS A-5.1 E 7018 DIN 1913 E 51 55 B 10
composition, wt.%Chemical C Si Mn
0,07 0,6 1,0
Hardness as welded:
Shielding gas:
S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 - L460, S(P)275 - S(P)460, GP240R, Shipbuilding steel A,B,D,E
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 65 - 90 097-003463-25350 Package 4 kg 171 St. Covering Box 20.00 kg 859 St.
3,2 mm 350 mm 110 - 140 097-003463-32350 Package 4 kg 110 St. Covering Box 20.00 kg 550 St.
5,0 mm 450 mm 180 - 230 097-003463-50450 Package 5,4 kg 53 St. Covering Box 27.00 kg 265 St.
4,0 mm 450 mm 140 - 180 097-003463-40350 Package 4,2 kg 80 St. Covering Box 21.00 kg 400 St.
Un-alloyedSE 7018 BH5
Description:• Basic coated, reduced hydrogen stick electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, low spatter tendency.• Very good ignition characteristics.• Excellent for out-of-position welding.• Excellent, mechanical quality values.• CTOD tested welding material.
5www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Rutile-Cellulose
Metal recovery: 95%
Welding current: AC; DC-
Redrying temperature: not necessary, 120°C - 1 h, possible
Mechanical properties:Yield strength, Re : 360 N/mm² Tensile Strength, Rm : 550 N/mm²Elongation, A5 : 22%Impact energy, CV: 0°C > 47 J
Approvals: TÜV, DB, LR
Materials:
Classification:EN ISO 2560-A:2005 E 38 0 RC 11 AWS A-5.1 E 6012 DIN 1913 E 43 22 R(C) 3
composition, wt.%Chemical C Si Mn
0,06 0,3 0,4
Shielding gas:
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steel A,B
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 50 - 60 097-003461-20300 Package 4 kg 421 St. Covering Box 20.00 kg 2105 St.
2,5 mm 350 mm 55 - 85 097-003461-25350 Package 4,7 kg 269 St. Covering Box 23.50 kg 2105 St.
3,2 mm 350 mm 90 - 140 097-003461-32350 Package 5 kg 145 St. Covering Box 25.00 kg 640 St.
4,0 mm 350 mm 130 - 180 097-003461-40350 Package 4,4 kg 98 St. Covering Box 22.00 kg 668 St.
5,0 mm 450 mm 180 - 230 097-003461-50450 Package 6 kg 66 St. Covering Box 30.00 kg 330 St.
6,0 mm 450 mm 250 - 320 097-003461-60450 Package 6 kg 46 St. Covering Box 30.00 kg 230 St.
Un-alloyedSE 6013 RC
Description:• Rutile-cellulose coated stick electrode.• Can be welded in any position including vertical-down.• Good slag removal characteristics, medium spatter tendency.• Very good ignition and reignition characteristics.• Perfect for roots.• Good, mechanical quality values
6 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Rutile-Basic
Hydrogen cont. / 100g weld metal
Metal recovery: 95%
Welding current: AC; DC-
Redrying temperature: not necessary, 140°C - 1 h, possible
Mechanical properties:Yield strength, Re : 360 N/mm² Tensile Strength, Rm : 540 N/mm²Elongation, A5 : 24%Impact energy, CV: -20°C > 47 J
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 2560-A:2005 E 35 2 RB 12 AWS A-5.1 E 6013 DIN 1913 E 43 43 RR(B)7
composition, wt.%Chemical C Si Mn
0,1 0,2 0,55
Hardness as welded:
Shielding gas:
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steel A,B,D,E
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 70 - 90 097-003460-25300 Package 4,7 kg 234 St. Covering Box 23.50 kg 1170 St.
3,2 mm 350 mm 115 - 145 097-003460-32350 Package 4,4 kg 134 St. Covering Box 22.00 kg 671 St.
4,0 mm 350 mm 145 - 190 097-003460-40450 Package 4,7 kg 96 St. Covering Box 23.50 kg 480 St.
5,0 mm 450 mm 200 - 250 097-003460-50450 Package 6 kg 60 St. Covering Box 30.00 kg 300 St.
Un-alloyedSE 6013 RRB
Description:• Thick rutile-basic coated stick electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, medium spatter tendency.• Very good ignition and reignition characteristics.• Even with rusty, primed and galvanised workpieces thanks to the aggressive arc.• Satisfactory mechanical quality values
7www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Rutile-Cellulose
Hydrogen cont. / 100g weld metal
Metal recovery: 95%
Welding current: AC; DC-/+
Redrying temperature: not necessary, 140°C - 1 h, possible
Mechanical properties:Yield strength, Re : 380 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 22%Impact energy, CV: 0°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 2560-A:2005 E 42 0 RC 11 AWS A-5.1 E 6013 DIN 1913 E 51 22 RR(C) 6
composition, wt.%Chemical C Si Mn
0,08 0,4 0,6
Hardness as welded:
Shielding gas:
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding steel A,B,D
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 55 - 85 097-003462-25350 Package 4,4 kg 222 St. Covering Box 22.00 kg 1111 St.
4,0 mm 350 mm 130 - 170 097-003462-40350 Package 4 kg 77 St. Covering Box 20.00 kg 385 St.
3,2 mm 350 mm 90 - 135 097-003462-32350 Package 4 kg 118 St. Covering Box 20.00 kg 590 St.
Un-alloyedSE 6013 RRC
Description:• Thick rutile-cellulose coated stick electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, low spatter tendency.• Very good ignition and reignition characteristics.• Even with rusty, primed and galvanised workpieces thanks to the aggressive arc.• Satisfactory mechanical quality values
8 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Rutile
Metal recovery: 95%
Welding current: AC; DC-
Redrying temperature: not necessary, 140°C - 1 h, possible
Mechanical properties:Yield strength, Re : 420 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 22%Impact energy, CV: 0°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 2560-A:2005 E 42 0 RR 12 AWS A-5.1 E 6013 DIN 1913 E 51 22 RR 6
composition, wt.%Chemical C Si Mn
0,09 0,5 0,7
Shielding gas:
S185 - S 355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355, GP240R, Ship-building steel A,B,D
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 50 - 70 097-003459-20300 Package 4 kg 360 St. Covering Box 20.00 kg 1800 St.
2,5 mm 350 mm 55 - 85 097-003459-25350 Package 4 kg 185 St. Covering Box 20.00 kg 925 St.
3,2 mm 350 mm 90 - 135 097-003459-32350 Package 4 kg 115 St. Covering Box 20.00 kg 575 St.
4,0 mm 450 mm 130 - 170 097-003459-40450 Package 5,4 kg 80 St. Covering Box 27.00 kg 400 St.
5,0 mm 450 mm 175 - 220 097-003459-50450 Package 5,4 kg 51 St. Covering Box 27.00 kg 205 St.
6,0 mm 450 mm 097-003459-60450 Package 5,4 kg 36 St. Covering Box 27.00 kg 180 St.
Un-alloyedSE 6013 RR
Description:• Thick rutile-coated stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Satisfactory mechanical quality values
9www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Basic
Hydrogen cont. / 100g weld metal
Metal recovery: 100%
Welding current: DC+
Redrying temperature: 400°C - 1 h
Mechanical properties:Yield strength, Re : 470 N/mm² Tensile Strength, Rm : 670 N/mm²Elongation, A5 : 20%Impact energy, CV: 20°C > 95 J
Approvals: TÜV, DB
Materials:
Classification:EN 1599:1997: E CrMo1 B 4 2 H5 AWS A5.5: E8018-B2 DIN 8575 E CrMo1 B 20+
composition, wt.%Chemical C Si Mn Cr Mo
0,06 0,6 0,95 1,1 0,5
Hardness as welded:
Shielding gas:
13 CrMo 4-5, 16 CrMo 4-4, G-17 CrMo 5-5, 16MnCr5,
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
3,2 mm 350 mm 100 - 130 097-003471-32350 Package 4 kg 110 St. Covering Box 20.00 kg 550 St.
2,5 mm 300 mm 65 - 95 097-003471-25300 Package 3,4 kg 171 St. Covering Box 17.00 kg 855 St.
4,0 mm 450 mm 140 - 180 097-003471-40450 Package 5,4 kg 80 St. Covering Box 20.00 kg 400 St.
Heat resistantSE 8018 CrMo1
Description:• Basic coated, reduced hydrogen stick electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, low spatter tendency.• Very good ignition characteristics.• Excellent for out-of-position welding.• Excellent, mechanical quality values.• Creep resistant characteristics.
10 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Basic
Hydrogen cont. / 100g weld metal
Metal recovery: 100%
Welding current: DC+
Redrying temperature: 400°C - 1 h
Mechanical properties:Yield strength, Re : 450 N/mm² Tensile Strength, Rm : 630 N/mm²Elongation, A5 : 22%Impact energy, CV: -20°C > 47 J; -40°C > 47 J
Approvals: TÜV
Materials:
Classification:EN 1599:1997: E Mo B 52 AWS A5.5: E7015-G DIN 8575 E Mo B 26
composition, wt.%Chemical C Si Mn Mo
0,05 0,6 0,95 0,5
Hardness as welded:
Shielding gas:
P235 - P265, L360 - L415, P355GH, P295GH, S(P)275 - S(P)460, 16 Mo 3, 17 MnMoV 6-4, 15NiCuMoNb 5
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 65 - 95 097-003472-25350 Package 3,7 kg 171 St. Covering Box 18.50 kg 859 St.
3,2 mm 350 mm 110 - 140 097-003472-32350 Package 4 kg 110 St. Covering Box 20.00 kg 549 St.
4,0 mm 450 mm 140 - 180 097-003472-40450 Package 5,4 kg 80 St. Covering Box 20.00 kg 400 St.
Heat resistantSE 7015 Mo
Description:• Basic coated, reduced hydrogen stick electrode.• Can be welded in any position except vertical-down.• Good slag removal characteristics, low spatter tendency.• Very good ignition characteristics.• Excellent for out-of-position welding.• Excellent, mechanical quality values.• Creep resistant and higher strength characteristics.
11www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Rutile
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+; AC
Redrying temperature: selten nötig, 300°C - 2 h
Mechanical properties:Yield strength, Re : 320 N/mm² Tensile Strength, Rm : 550 N/mm²Elongation, A5 : 35%Impact energy, CV: 20°C > 70 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 14343-A:2007: E 19 9 L R 12 AWS A5.4: E 308 L -16 DIN 8556 E 19 9 LR(B) 23W 1.4316
composition, wt.%Chemical C Cr Ni
0,03 20,0 11,0
Hardness as welded:
Shielding gas:
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 50 - 90 097-003465-25300 Metal Can 3 kg 164 St. Covering Box 9.00 kg 492 St.
3,2 mm 350 mm 80 - 110 097-003465-32350 Metal Can 3,2 kg 88 St. Covering Box 9.60 kg 264 St.
4,0 mm 350 mm 100 - 150 097-003465-40350 Metal Can 4,3 kg 78 St. Covering Box 12.90 kg 234 St.
5,0 mm 450 mm 150 - 200 097-003465-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
Stainless SteelSE 308 L
Description:• Rutile coated, high-alloy stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Can be used for welding stabilised Cr-Ni steels.• Cold tough up to 196 °C
12 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Rutile
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+; AC
Redrying temperature: selten nötig, 300°C - 2 h
Mechanical properties:Yield strength, Re : 460 N/mm² Tensile Strength, Rm : 650 N/mm²Elongation, A5 : 30%Impact energy, CV: 20°C > 55 J
Approvals: TÜV, DB
Materials:
Classification:EN 1600:1997: E 23 12 2 L R 32 AWS A5.4: E 309 Mo - 26 DIN 8556 E 23 12 2 LR(B) 23W 1.4459
composition, wt.%Chemical C Cr Ni Mo
0,03 24,0 13,0 3,5
Hardness as welded:
Shielding gas:
1.4401, 1.4404, 1.4406, 1.4410, 1.4437, 1.5471, 1.4580
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 60 - 90 097-003466-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
3,2 mm 350 mm 80 - 110 097-003466-32350 Metal Can 3,2 kg 87 St. Covering Box 9.60 kg 261 St.
4,0 mm 350 mm 100 - 150 097-003466-40350 Metal Can 4,3 kg 78 St. Covering Box 12.90 kg 234 St.
5,0 mm 450 mm 150 - 200 097-003466-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
Stainless SteelSE 309 MoL
Description:• Rutile coated, high-alloy stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Suitable for dissimilar joints.• Maximum operating temperature 300 °C
13www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Rutile
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+; AC
Redrying temperature: selten nötig, 300°C - 2 h
Mechanical properties:Yield strength, Re : 500 N/mm² Tensile Strength, Rm : 750 N/mm²Elongation, A5 : 20%Impact energy, CV: 20°C > 25 J
Approvals: TÜV, DB
Materials:
Classification:EN 1600:1997: E 29 9 R 32 AWS A5.4: E 312 - 16 DIN 8556 E 29 9 R(B) 23W 1.4337
composition, wt.%Chemical C Cr Ni
0,1 30,0 10,0
Hardness as welded:
Shielding gas:
For problem steels with high strength, joining of dissimi-lar steels, tool steels, heat treatableor tempered and quenched steels, spring steels, high carbon steels etc.
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 40 - 60 097-003467-20300 Metal Can 3 kg 249 St. Covering Box 9.00 kg 747 St.
3,2 mm 350 mm 80 - 110 097-003467-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
2,5 mm 300 mm 60 - 90 097-003467-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
4,0 mm 350 mm 100 - 150 097-003467-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 350 mm 150 - 200 097-003467-50350 Metal Can 4,2 kg 147 St. Covering Box 12.60 kg 441 St.
Stainless SteelSE 312
Description:• Rutile coated, high-alloy stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.• Scale resistant up to 1100 °C
14 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Coating Rutile
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+; AC
Redrying temperature: selten nötig, 300°C - 2 h
Mechanical properties:Yield strength, Re : 320 N/mm² Tensile Strength, Rm : 550 N/mm²Elongation, A5 : 35%Impact energy, CV: 20°C > 70 J
Approvals: TÜV, DB
Materials:
Classification:EN 1600:1997: E 19 12 3 L R 12 AWS A5.4: E 316 L - 16 DIN 8556 E 19 12 3 LR 23W 1.4430
composition, wt.%Chemical C Cr Ni Mo
0,03 20,0 13,0 3,0
Hardness as welded:
Shielding gas:
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 40 - 60 097-003468-20300 Metal Can 3 kg 260 St. Covering Box 9.00 kg 780 St.
2,5 mm 300 mm 50 - 90 097-003468-25300 Metal Can 3 kg 164 St. Covering Box 9.00 kg 492 St.
3,2 mm 350 mm 80 - 110 097-003468-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
4,0 mm 350 mm 100 - 150 097-003468-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 450 mm 150 - 200 097-003468-50450 Metal Can 5,4 kg 50 St. Covering Box 16.20 kg 150 St.
Stainless SteelSE 316 L
Description:• Rutile coated, high-alloy stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Can be used for stabilised and non-stabilised Cr-Ni steels.• Maximum operating temperature 400 °C
15www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Coating Rutile
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+; AC
Redrying temperature: selten nötig, 300°C - 2 h
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 620 N/mm²Elongation, A5 : 35%Impact energy, CV: 20°C > 60 J
Approvals: TÜV, DB
Materials:
Classification:EN 1600:1997: E 19 12 3 Nb R 12 AWS A5.4: E 318 - 16 DIN 8556 E 19 12 3 Nb R(B) 23W 1.4576
composition, wt.%Chemical C Cr Ni Mo Nb
0,03 20,0 13,0 3,0 0,3
Hardness as welded:
Shielding gas:
1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436
We can deliver in all diameters and pack forms on request.
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 50 - 90 097-003469-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
3,2 mm 350 mm 80 - 110 097-003469-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
4,0 mm 350 mm 100 - 150 097-003469-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 450 mm 150 - 200 097-003469-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
2,0 mm 300 mm 40 - 60 097-003469-20300 Metal Can 3 kg 249 St. Covering Box 9.00 kg 747 St.
Stainless SteelSE 318
Description:• Rutile coated, high-alloy stick electrode.• Can be welded in any position except vertical-down.• Self-removing slag, very low spatter tendency.• Excellent ignition and reignition characteristics.• Very homogeneous seam finish.• Can be used for welding stabilised Cr-Ni steels.• Maximum operating temperature 400 °C
16 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Metal recovery:
Welding current: DC+
Mechanical properties:Yield strength, Re : 430 N/mm² Tensile Strength, Rm : 540 N/mm²Elongation, A5 : 28%Impact energy, CV: -29°C > 70 J; -20°C > 52 J
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 14341-A G 42 3M G3Si1 AWS A5.18: ER 70S-6
composition, wt.%Chemical C Si Mn P S
0,06 0,41 1,1 0,012 0,011
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
0,8 mm 200 mm 50 - 220 097-003450-20008 Spool 5 kg
1,0 mm 200 mm 50 - 220 097-003450-20010 Spool 5 kg
1,2 mm 200 mm 100 - 320 097-003450-20012 Spool 5 kg
0,8 mm 300 mm 50 - 220 097-003450-30008 Spool 15 kg
1,0 mm 300 mm 50 - 220 097-003450-30010 Spool 15 kg
1,2 mm 300 mm 100 - 320 097-003450-30012 Spool 15 kg
1,6 mm 300 mm 170 - 390 097-003450-30016 Spool 15 kg
1,0 mm 50 - 220 097-003450-25010 Drum 250 kg
1,2 mm 100 - 320 097-003450-25012 Drum 250 kg
Un-alloyedSW 70S G3
Description:• Low-alloy MAG solid wire electrode.• Copper-plated, layer wound.• For industry, trade and repair shops.• Low-spatter thanks to high level of chemical purity.• Approved for EWM forceArc and coldArc.
17www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Metal recovery:
Welding current: DC+
Mechanical properties:Yield strength, Re : 461 N/mm² , 524 N/mm² (Co₂)Tensile Strength, Rm : 560 N/mm²617Elongation, A5 : 29%, 27%Impact energy, CV: -20°C > 95 J; -30°C > 55 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 14341-A G 42 2C G4Si1, G 46 4M G4Si1 AWS A5.18: ER 70 S - 6
composition, wt.%Chemical C Si Mn P S
0,076 0,95 1,65 0,019 0,015
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
0,8 mm 300 mm 097-003451-30008 Spool 15 kg
1,0 mm 300 mm 097-003451-30010 Spool 15 kg
1,2 mm 300 mm 097-003451-30012 Spool 15 kg
1,6 mm 300 mm 097-003451-30016 Spool 15 kg
1,0 mm 097-003451-25010 Drum 250 kg
1,2 mm 097-003451-25012 Drum 250 kg
Un-alloyedSW 70S G4
Description:• Low-alloy MAG solid wire electrode.• Copper-plated, layer wound.• For industry, trade and repair shops.• Low-spatter thanks to high level of chemical purity.• Approved for EWM forceArc and coldArc.
18 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 690 N/mm² Tensile Strength, Rm : 796 N/mm²Elongation, A5 : 16%Impact energy, CV: 20°C > 80 J; -40°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 16834-A:2007: G 69 4 Mn 3 Ni1Cr Mo AWS A5.28: ER 100 S - G
composition, wt.%Chemical C Si Mn Cr Ni Mo V
0,09 0,52 1,57 0,3 1,4 0,25 0,09
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003479-30010 Spool 15 kg
1,2 mm 300 mm 097-003479-30012 Spool 15 kg
High tensileSW 100S NiMoCr
Description:• Medium-alloy MAG solid wire electrode.• Copper-plated, layer wound.• High-strength welding filler material for vehicle and crane construction• Low-spatter thanks to high level of chemical purity.• Approved for EWM forceArc.• For steels with a yield point of up to 690 n/mm.
19www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 305 N/mm² Tensile Strength, Rm : 450 N/mm²Elongation, A5 : 20%Impact energy, CV: 20°C > 100 J; -10°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:EN 12070:1999: G CrMo 1 Si AWS A5.28: ER 80 S - B 2 W 1.7339
composition, wt.%Chemical C Si Mn Cr Mo
0,1 0,6 1,0 1,2 0,52
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
13CrMo4-5
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003477-30010 Spool 15 kg
1,2 mm 300 mm 097-003477-30012 Spool 15 kg
Heat resistantSW 80S CrMo1
Description:• Medium-alloy MAG solid wire electrode.• Copper-plated, layer wound.• Creep resistant filler for pipe and container construction.• Low-spatter thanks to high level of chemical purity.• Approved for EWM coldArc.• Maximum operating temperature 550 °C.• Bruscato factor max. 15 ppm.
20 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 460 N/mm² Tensile Strength, Rm : 560 N/mm²Elongation, A5 : 22%Impact energy, CV: 20°C > 60 J; -20°C > 47 J
Approvals: TÜV, DB
Materials:
Classification:EN 12070:1999: G Mo Si AWS A5.28: ER 80 S - G W 1.5424
composition, wt.%Chemical C Si Mn Mo
0,1 0,6 1,15 0,52
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
P235G1TH - P255G1TH, P310GH, 16Mo3, L320, L360NB - L415NB
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003478-30010 Spool 15 kg
1,2 mm 300 mm 097-003478-30012 Spool 15 kg
Heat resistantSW 80S Mo
Description:• Medium-alloy MAG solid wire electrode.• Copper-plated, layer wound.• Creep resistant filler for pipe and container construction.• Low-spatter thanks to high level of chemical purity.• Approved for EWM coldArc.• Maximum operating temperature 500 °C.
21www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current:
Redrying temperature:
Mechanical properties:Yield strength, Re : Tensile Strength, Rm : Elongation, A5 : Impact energy, CV:
Approvals:
Materials:
Classification:W 1.4718
composition, wt.%Chemical C Si Cr
0,45 3,0 9,5
Hardness as welded: 52 HRC - 57 HRC
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
Excavator teeth, bulldozer blades, swing hammers, crus-her jaws, scrapers etc.
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,2 mm 300 mm 097-003480-30012 Spool 15 kg
1,6 mm 300 mm 097-003480-30016 Spool 15 kg
HardfacingSW Hard 600
Description:• High-alloy MAG solid wire electrode for hard coatings.• Copper-plated, layer wound.• For impact loading and mineral abrasion.• High chromium content - good with aggressive media.• Up to 60 HRC.
22 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 380 N/mm² Tensile Strength, Rm : 600 N/mm²Elongation, A5 : 40%Impact energy, CV: 20°C > 100 J
Approvals:
Materials:
Classification:EN ISO 14343-A:2007: G 18 8 Mn AWS 5.9: ER 307 L W 1.4370
composition, wt.%Chemical C Si Mn Cr Ni
0,08 0,85 7,0 19,0 9,0
Hardness as welded:
Shielding gas: Ar+2%CO₂,Ar+1-3%O₂-M12,M13
Schweißkritische Stähle, Werkzeugstähle, Federstähle, Manganhartstähle, Einsatzstähle, Dissimilar joints1.3401
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 300 mm 60 - 210 097-003473-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003473-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003473-30012 Spool 15 kg
Stainless SteelSW 307 Si
Description:• High-alloy MAG solid wire electrode.• Annealed and layer wound.• Excellent welding characteristics thanks to high Si content• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.• Strain-hardening.
23www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 590 N/mm²Elongation, A5 : 40%Impact energy, CV: -196°C > 50 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 14343-A:2007: G 19 9 L Si AWS 5.9: ER 308 L Si W 1.4316
composition, wt.%Chemical C Si Mn Cr Ni
0,02 0,8 1,75 20,0 10,0
Hardness as welded:
Shielding gas: Ar+2%CO₂,Ar+1-3%O₂-M12,M13
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 200 mm 60 - 210 097-003474-20008 Spool 5 kg
1,0 mm 200 mm 80 - 250 097-003474-20010 Spool 5 kg
0,8 mm 300 mm 60 - 210 097-003474-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003474-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003474-30012 Spool 15 kg
Stainless SteelSW 308 LSi
Description:• High-alloy MAG solid wire electrode.• Annealed and layer wound.• Excellent welding characteristics thanks to high Si content• For non-rusting Cr-Ni steels with low C content.• Can be used for stabilised and non-stabilised Cr-Ni steels.• Maximum operating temperature 350 °C
24 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 450 N/mm² Tensile Strength, Rm : 650 N/mm²Elongation, A5 : 35%Impact energy, CV: -120°C > 60 J
Approvals: TÜV
Materials:
Classification:EN ISO 14343-A:2007: G 23 12 L Si AWS 5.9: ER 309 L Si W 1.4332
composition, wt.%Chemical C Si Mn Cr Ni
0,02 0,8 1,8 23,5 13,5
Hardness as welded:
Shielding gas: Ar+2%CO₂,Ar+1-3%O₂-M12,M13
Dissimilar joints
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing
1,0 mm 300 mm 80 - 250 097-003498-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003498-30012 Spool 15 kg
Stainless SteelSW 309 LSi
Description:• High-alloy MAG solid wire electrode.• Annealed and layer wound.• Excellent welding characteristics thanks to high Si content• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.• Maximum operating temperature 300 °C
25www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 600 N/mm²Elongation, A5 : 40%Impact energy, CV: -196°C > 50 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 14343-A:2007: G 19 12 3 L Si AWS 5.9: ER 316 L Si W 1.4430
composition, wt.%Chemical C Si Mn Cr Mo
0,02 0,85 18,5 12,0 2,7
Hardness as welded:
Shielding gas: Ar+2%CO₂,Ar+1-3%O₂-M12,M13
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 200 mm 60 - 210 097-003475-20008 Spool 5 kg
1,0 mm 200 mm 80 - 250 097-003475-20010 Spool 5 kg
0,8 mm 300 mm 60 - 210 097-003475-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003475-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003475-30012 Spool 15 kg
Stainless SteelSW 316 LSi
Description:• High-alloy MAG solid wire electrode.• Annealed and layer wound.• Excellent welding characteristics thanks to high Si content• For non-rusting Cr-Ni steels with low C content.• Can be used for stabilised and non-stabilised Cr-Ni steels.• Maximum operating temperature 400 °C
26 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 34%Impact energy, CV: -120°C > 40 J
Approvals: TÜV, DB
Materials:
Classification:EN ISO 14343-A:2007: G 19 12 3 Nb Si AWS 5.9: ER 318 Si W 1.4576
composition, wt.%Chemical C Si Mn Cr Mo Nb
0,04 0,8 1,8 19,5 2,7 0,5
Hardness as welded:
Shielding gas: Ar+2%CO₂,Ar+1-3%O₂-M12,M13
1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 300 mm 60 - 210 097-003476-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003476-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003476-30012 Spool 15 kg
Stainless SteelSW 318 Si
Description:• High-alloy MAG solid wire electrode.• Annealed and layer wound.• Excellent welding characteristics thanks to high Si content• Can be used for welding stabilised Cr-Ni steels.• Maximum operating temperature 400 °C
27www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 80 N/mm² Tensile Strength, Rm : 190 N/mm²Elongation, A5 : 20%Impact energy, CV:
Approvals: TÜV, DB, GL
Materials:
Classification:EN ISO 18273 S AL 5754 AWS 5.10: ER 5754 W 3.3536
composition, wt.%Chemical Si Fe Cu Mn Cr Zn Ti
0,4 0,4 0,1 0,5 0,3 0,2 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 1 F (3.3315), AlMg 1,8 (3.3326), AlMg 3 (3.3535), AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210 , G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003481-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003481-30012 Spool 7,5 kg
AluminiumSW 5754 Mg3
Melting range: 615 to 642
Description:• MIG solid wire electrode, aluminium.• Double-shell quality.• 3% magnesium• Medium strength and corrosion resistance.• Suitable for subsequent anodisation.
28 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 125 N/mm² Tensile Strength, Rm : 275 N/mm²Elongation, A5 : 17%Impact energy, CV:
Approvals: TÜV, DB, LR
Materials:
Classification:EN ISO 18273 S AL 5183 AWS 5.10: ER 5183 W 3.3548
composition, wt.%Chemical Si Fe Cu Zn Ti
0,4 0,4 0,1 0,25 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3 (3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003482-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003482-30012 Spool 7,5 kg
1,6 mm 300 mm 097-003482-30016 Spool 7,5 kg
AluminiumSW 5183 Mg4,5
Mn
Melting range: 574 to 638
Description:• MIG solid wire electrode, aluminium.• Double-shell quality.• 4.5% magnesium, 0.7% manganese.• High strength and high corrosion resistance, seawater resistant.• Suitable for subsequent anodisation.
29www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 120 N/mm² Tensile Strength, Rm : 250 N/mm²Elongation, A5 : 8%Impact energy, CV:
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 18273 S AL 5356 AWS 5.10: ER 5356 W 3.3556
composition, wt.%Chemical Si Fe Cu Zn
0,25 0,4 0,1 0,1
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3 (3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
0,8 mm 200 mm 097-003483-20008 Spool 2 kg
1,0 mm 200 mm 097-003483-20010 Spool 2 kg
1,0 mm 300 mm 097-003483-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003483-30012 Spool 7,5 kg
1,6 mm 300 mm 097-003483-30016 Spool 7,5 kg
AluminiumSW 5356 Mg5
Melting range: 575 to 633
Description:• MIG solid wire electrode, aluminium.• Double-shell quality.• 5% magnesium• High strength and high corrosion resistance, seawater resistant.• Suitable for subsequent anodisation.
30 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current:
Redrying temperature:
Mechanical properties:Yield strength, Re : 40 N/mm² Tensile Strength, Rm : 120 N/mm²Elongation, A5 : 8%Impact energy, CV:
Approvals: TÜV, DB, GL
Materials:
Classification:EN ISO 18273 S AL 4043A AWS 5.10: ER 4043 W 3.2245
composition, wt.%Chemical Fe Cu Mn Cr Zn Ti
0,6 0,3 0,15 0,2 0,1 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMgSi 0,8 (3.2316), AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210), AlMgSi 1 (3.2315), G-AlSi 5 Mg (3.2341)
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003484-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003484-30012 Spool 7,5 kg
AluminiumSW 4043 Si5
Melting range: 573 to 625
Description:• MIG solid wire electrode, aluminium.• Double-shell quality.• 5% silicon• Untreated low strength values.• Not suitable for subsequent anodisation.• Main areas of use are welds on cast aluminium.
31www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : Tensile Strength, Rm : 370 N/mm²Elongation, A5 : 40%Impact energy, CV:
Approvals:
Materials:
Classification:EN 14640 CuSi3Mn1 Cu6560 AWS 5.7: ERCuSi-A W 2.1461
composition, wt.%Chemical Al Si Mn Sn Zn Pb Fe P
0,01 4,00 1,50 0,20 0,20 0,02 0,50 0,02
Hardness as welded: 80 HB - 90 HB
Shielding gas: Ar,Ar+30%He-I1,I3
CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
0,8 mm 200 mm 097-003485-20008 Spool 5 kg
1,0 mm 200 mm 097-003485-20010 Spool 5 kg
0,8 mm 300 mm 097-003485-30008 Spool 15 kg
1,0 mm 300 mm 097-003485-30010 Spool 15 kg
1,0 mm 097-003485-25010 Drum 250 kg
CopperSW CuSi3
Solidus: 910Liquidus 1025
Description:• Copper-based, MIG/MAG solid wire electrode• Low interference due to observation of the smallest dimensional tolerances, layer wound.• Joint welding of Cu materials and various steel sheets.• GMA-surfacing on steel.• Resistant to high temperatures and corrosion.• Pulse arc recommended, approved for coldArc.
32 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Metal recovery:
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : Tensile Strength, Rm : 450 N/mm²Elongation, A5 : 45%Impact energy, CV:
Approvals:
Materials:
Classification:EN 14640 CuAl8 AWS 5.7: ER Cu Al - A1 W 2.0921
composition, wt.%Chemical Al Si Mn Ni Zn Pb Fe
6,00 0,20 0,50 0,80 0,20 0,02 0,50
Hardness as welded: 140 HB
Shielding gas: Ar,Ar+30%He-I1,I3
CuAl5, CuAl8, CuAl9, CuZn20Al
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing
0,8 mm 200 mm 097-003486-20008 Spool 5 kg
1,0 mm 200 mm 097-003486-20010 Spool 5 kg
0,8 mm 300 mm 097-003486-30008 Spool 15 kg
1,0 mm 300 mm 097-003486-30010 Spool 15 kg
CopperSW CuAl8
Solidus: 1030Liquidus 1040
Description:• Copper-based, MIG/MAG solid wire electrode• Low interference due to observation of the smallest dimensional tolerances, layer wound.• Joint welding of Cu materials and various steel sheets.• Wear-resistant GMA-surfacing on steel.• Resistant to high temperatures and corrosion. Seawater resistant• Pulse arc recommended, approved for coldArc.
33www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Charge Basic
Hydrogen cont. / 100g weld metal
Metal recovery: 86%
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 480 N/mm² Tensile Strength, Rm : 570 N/mm²Elongation, A5 : 30%Impact energy, CV: -40°C > 95 J
Approvals: TÜV, DB, GL
Materials:
Classification:DIN EN ISO 17632-A T 42 2 B M 1 H5 AWS A5.20: E 71 T - 5 M-J JIS Z3313 YFW-A502B
composition, wt.%Chemical C Si Mn P S
0,07 0,45 1,4 0,014 0,009
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Item-No. Packing Units
1,2 mm 300 mm 097-003452-30012 Spool 12,5 kg
Un-alloyedFCW 71T Basic
Description:• Low-alloy, basic MAG cored wire electrode.• Bright, layer wound.• Very strong and highly resistant to cracking.• Ideal for thick metal sheets and rigidly clamped constructions• Hydrogen content < 5% in the welding material.
34 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Charge Metal-Powder
Hydrogen cont. / 100g weld metal
Metal recovery: 96%
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 480 N/mm² Tensile Strength, Rm : 560 N/mm²Elongation, A5 : 31%Impact energy, CV: -29°C > 62 J
Approvals: TÜV, DB, LR
Materials:
Classification:DIN EN ISO 17632-A T 42 2 M M/C 1 H5 AWS A5.18: E 70C - 6 M/ -6 C JIS Z3313 YFW-C50DM
composition, wt.%Chemical C Si Mn P S
0,08 0,49 1,53 0,013 0,015
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 50 - 300 097-003453-30012 Spool 12,5 kg
1,6 mm 300 mm 200 - 450 097-003453-30016 Spool 12,5 kg
1,2 mm 097-003453-25012 Drum 250 kg
Un-alloyedFCW 70TC Metal
Description:• Low-alloy, metal powder MAG cored wire electrode.• Bright, layer wound.• Excellent fissure bridging and edge formation.• Notch-free seam transitions.• Very high current carrying capacity and yield.
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Charge Rutile
Hydrogen cont. / 100g weld metal
Metal recovery: 88%
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 510 N/mm² Tensile Strength, Rm : 570 N/mm²Elongation, A5 : 30%Impact energy, CV: -18°C > 110 J
Approvals: TÜV, DB, GL, LR
Materials:
Classification:DIN EN ISO 17632-A T 42 2 P M 1 H5 AWS A5.20: E 71 T -1M JIS Z3313 YFW-A50DR
composition, wt.%Chemical C Si Mn P S
0,05 0,48 1,22 0,013 0,009
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 120 - 300 097-003454-30012 Spool 12,5 kg
1,6 mm 300 mm 180 - 450 097-003454-30016 Spool 12,5 kg
Un-alloyedFCW 71T Rutile
Description:• Low-alloy, rutile, MAG cored wire electrode.• Bright, layer wound.• Welding is possible in any position with one machine setting.• Very easy handling and controllability.• Preferred application on pipe and steel constructions, in Ship construction, on ceramic
36 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 520 N/mm² Tensile Strength, Rm : 590 N/mm²Elongation, A5 : 21%Impact energy, CV:
Approvals: TÜV, DB
Materials:
Classification:AWS A5.20: E71T-11 JIS YFW S50GB
composition, wt.%Chemical C Si Mn P S Al
0,19 0,35 0,6 0,011 0,006 1,2
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
S185 - S 355; P235GH; P265GH; P295GH; P235 - P355; L210 - L360; S(P)275 - S(P)355; E295; E335; GP240R; Shipbuilding steel A,B,D;E
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
0,9 mm 200 mm 80 - 200 097-003314-00000 Spool 2 kg
0,9 mm 200 mm 80 - 200 097-003315-00000 Spool 5 kg
1,2 mm 200 mm 160 - 220 097-003317-00000 Spool 5 kg
1,2 mm 300 mm 160 - 220 097-003455-30012 Spool 15 kg
1,6 mm 300 mm 180 - 280 097-003455-30016 Spool 15 kg
Un-alloyedFCW 71T Selfshield
Description:• Low-alloy, self-shielding cored wire electrode.• Bright, layer wound.• Can be welded in any position, including vertical down.• Very easy handling and controllability.• High current carrying capacity and low spatter.• Reduced barium proportion. Observe safety information.
37www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Charge Rutile
Hydrogen cont. / 100g weld metal
Metal recovery: 86%
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 450 N/mm² Tensile Strength, Rm : 580 N/mm²Elongation, A5 : 33%Impact energy, CV:
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 17633-A:2006: T 23 12 L R C/M 3 AWS A5.22: E 309 LT0-1/4 JIS Z3323 YF309LCW 1.4430
composition, wt.%Chemical C Si Mn P S Ni Cr Mo Cu
0,028 0,61 1,24 0,019 0,01 12,58 24,17 0,05 0,03
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
Joints between stainless and mild or medium carbon steels.
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 130 - 270 097-003456-30012 Spool 12,5 kg
Stainless SteelFCW 309 Rutile
Description:• High-alloy, rutile MAG cored wire electrode.• Excellent weldability, low spatter formation.• Slag is removed very easily.• For dissimilar joints and buffer layers.• Operating temperature with mixed joints 300 °C.
38 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Charge Rutile
Hydrogen cont. / 100g weld metal
Metal recovery: 86%
Welding current: DC+
Redrying temperature:
Mechanical properties:Yield strength, Re : 380 N/mm² Tensile Strength, Rm : 540 N/mm²Elongation, A5 : 41%Impact energy, CV: 0°C > 44 J
Approvals: TÜV, DB, GL, LR
Materials:
Classification:EN ISO 17633-A:2006: T 19 12 3 L R C/M 3 AWS A5.22: E 316 LT0-1/4 JIS Z3323 YF316LCW 1.4430
composition, wt.%Chemical C Si Mn P S Ni Cr Mo Cu
0,026 0,59 1,43 0,02 0,01 12,02 18,95 2,54 0,06
Hardness as welded:
Shielding gas: 100%CO₂,Ar+8-20%CO₂-C1,M21
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 130 - 270 097-003457-30012 Spool 12,5 kg
Stainless SteelFCW 316 Rutile
Description:• High-alloy, rutile MAG cored wire electrode.• Excellent weldability, low spatter formation.• Slag is removed very easily.• For non-rusting Cr-Ni-Mo steels with low carbon content.• Operating temperature up to 400 °C.
39www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current:
Redrying temperature:
Mechanical properties:Yield strength, Re : 310 N/mm² Tensile Strength, Rm : 400 N/mm²Elongation, A5 : 22%Impact energy, CV: 20°C > 50 J
Approvals: TÜV, DB
Materials:
Classification:EN 12536 O III AWS A5.2: R60 W 1.6215
composition, wt.%Chemical C Si Mn Ni
0,08 0,1 1,1 0,4
Hardness as welded:
Shielding gas: Acetylen/O₂
S235G2T - S255GT, S235JO - S275JO, P235G1TH, P255G1TH, P235GH, P265GH, P285NH, P295GH
Wire-Ø Item-No. Packing Units
2,0 mm 097-003488-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 097-003488-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 097-003488-10030 Package 5 kg Covering Box 25.00 kg
Un-alloyedGFR R60
Description:• Low-alloy oxyacetylene welding rod.• Copper-plated and stamped.• Semifluid molten pool, good controllability.• Recommended for seal welds.
40 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 450 N/mm² Tensile Strength, Rm : 550 N/mm²Elongation, A5 : 22%Impact energy, CV: 20°C > 100 J; -50°C > 47 J
Approvals: TÜV, DB
Materials:
Description:• Low-alloy, TIG welding rod.• Copper-plated and stamped.• Semifluid molten pool, good controllability.
Classification:EN ISO 636-A W 46 2 W 3 Si 1 AWS A5.18: ER 70 S - 6 W 1.5125
composition, wt.%Chemical C Si Mn
0,09 0,87 1,47
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
S185 - P275JR, S355JO - E335, S255N - P355N, P235GH, P265GH, P310GH
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
1,6 mm 1000 mm 097-003489-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003489-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003489-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003489-10030 Package 5 kg Covering Box 25.00 kg
Un-alloyedTR 70S G3
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Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 450 N/mm² Tensile Strength, Rm : 650 N/mm²Elongation, A5 : 42%Impact energy, CV: -80°C > 60 J
Approvals:
Materials:
Description:• High-alloy TIG welding rod.• Stamped.• Excellent welding characteristics thanks to high Si content• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.• Strain-hardening.
Classification:EN 1600:1997: W 18 8 Mn Si AWS 5.9: ER 307 Si W 1.4370
composition, wt.%Chemical C Si Mn Cr Ni
0,08 0,85 7,0 19,0 9,0
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, manganese steels, armour plates, high carbon steels, surfacing of gears, valves, turbine blades etc.
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
1,6 mm 1000 mm 097-003490-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003490-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003490-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003490-10032 Package 5 kg Covering Box 25.00 kg
Stainless SteelTR 307 Si
42 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 590 N/mm²Elongation, A5 : 40%Impact energy, CV: -196°C > 50 J
Approvals: TÜV, DB
Materials:
Description:• High-alloy TIG welding rod.• Stamped.• Excellent welding characteristics thanks to high Si content• For non-rusting Cr-Ni steels with low C content.• Maximum operating temperature 350 °C
Classification:EN ISO 14343-A:2007: W 19 9 L Si AWS 5.9: ER 308 L Si W 1.4316
composition, wt.%Chemical C Si Mn Cr Ni
0,02 0,8 1,75 20,0 10,0
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003491-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003491-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003491-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003491-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003491-10032
Stainless SteelTR 308 LSi
43www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 600 N/mm²Elongation, A5 : 40%Impact energy, CV: -196°C > 50 J
Approvals: TÜV, DB
Materials:
Description:• High-alloy TIG welding rod.• Stamped.• Excellent welding characteristics thanks to high Si content• For non-rusting Cr-Ni steels with low C content.• Maximum operating temperature 400 °C
Classification:EN ISO 14343-A:2007: W 19 12 3 L Si AWS 5.9: ER 316 L Si W 1.4430
composition, wt.%Chemical C Si Mn Cr Mo Ni
0,02 0,85 1,75 18,5 2,7 12,0
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003492-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003492-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003492-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003492-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003492-10032
Stainless SteelTR 316 LSi
44 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 400 N/mm² Tensile Strength, Rm : 610 N/mm²Elongation, A5 : 34%Impact energy, CV: -120°C > 40 J
Approvals: TÜV, DB
Materials:
Description:• High-alloy TIG welding rod.• Stamped.• Excellent welding characteristics thanks to high Si content• Can be used for welding stabilised Cr-Ni steels.• Maximum operating temperature 400 °C
Classification:EN ISO 14343-A:2007: W 19 12 3 Nb Si AWS 5.9: ER 318 Si W 1.4576
composition, wt.%Chemical C Si Mn Cr Mo Ni Nb
0,04 0,8 1,8 19,5 2,7 11,5 0,5
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003493-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003493-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003493-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003493-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003493-10032
Stainless SteelTR 318 Si
45www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 620 N/mm² Tensile Strength, Rm : 800 N/mm²Elongation, A5 : 30%Impact energy, CV: -60°C > 85 J
Approvals: TÜV
Materials:
Description:• High-alloy TIG welding rod.• Stamped.• For ferrite-austenite chromium-nickel-molybdenum steel.• Use in offshore technology, e.g. in pipe construction.• Resistant to products containing chloride and acid gases.• Maximum operating temperature 250 °C
Classification:EN ISO 14343-A:2007: W 22 9 3 N L AWS 5.9: ER 2209 W 1.4462
composition, wt.%Chemical C Si Mn Cr Mo Ni N
0,02 0,4 1,8 22,5 3,0 9,0 0,18
Hardness as welded:
Shielding gas: Ar-I1
Dissimilar joints1.4462, 1.4417, 1.4460
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003499-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003499-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003499-10032 Package 5 kg Covering Box 25.00 kg
Stainless SteelTR 2209 Duplex
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Classification:EN 12070:1999: W Mo Si AWS A5.28: ER 80 S - G W 1.5424
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 460 N/mm² Tensile Strength, Rm : 560 N/mm²Elongation, A5 : 22%Impact energy, CV: 20°C > 60 J; -20°C > 47 J
Approvals: TÜV, DB
Materials:
Description:• Medium-alloy, TIG welding rod.• Copper-plated and stamped.• Creep resistant filler for pipe and container construction.• Maximum operating temperature 500 °C.
composition, wt.%Chemical C Si Mn Mo
0,1 0,6 1,15 0,52
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
P235G1TH - P255G1TH, P310GH, 16Mo3, L320, L360NB - L415NB 15NiCuMoNb5 (WB36)
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003487-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003487-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003487-10030 Package 5 kg Covering Box 25.00 kg
Heat resistantTR 80S Mo
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Classification:EN 12070:1999: W CrMo 1 Si AWS A5.28: ER 80 S - B 2 W 1.7339
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: DC-
Redrying temperature:
Mechanical properties:Yield strength, Re : 305 N/mm² Tensile Strength, Rm : 450 N/mm²Elongation, A5 : 22%Impact energy, CV: 20°C > 100 J; -10°C > 47 J
Approvals: TÜV, DB
Materials:
Description:• Medium-alloy, TIG welding rod.• Copper-plated and stamped.• Creep resistant filler for pipe and container construction.• Maximum operating temperature 550 °C.
composition, wt.%Chemical C Si Mn Mo Cr
0,1 0,6 1,0 0,52 1,2
Hardness as welded:
Shielding gas: Ar,Ar+2%H-I1,R1
13CrMo4-5
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003500-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003500-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003500-10030 Package 5 kg Covering Box 25.00 kg
Heat resistantTR 80S CrMo1
48 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Classification:EN ISO 18273 S AL 5754 AWS 5.10: ER 5754 W 3.3536
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: AC
Redrying temperature:
Mechanical properties:Yield strength, Re : 80 N/mm² Tensile Strength, Rm : 190 N/mm²Elongation, A5 : 20%Impact energy, CV:
Approvals: TÜV, DB, GL
Materials:
Description:• TIG welding rod, aluminium• Double-shell quality.• 3% magnesium• Medium strength and corrosion resistance.• Suitable for subsequent anodisation.
composition, wt.%Chemical Si Fe Cu Mn Cr Zn Ti
0,4 0,4 0,1 0,5 0,3 0,2 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 1 (3.3315), AlMg 1,8 (3.3326), AlMg 3 (3.3535), AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210 , G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003494-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003494-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003494-10032 Package 2,5 kg Covering Box 10.00 kg
AluminiumTR 5754 Mg3
Melting range: 615 to 642
49www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Classification:EN ISO 18273 S AL 5183 AWS 5.10: ER 5183 W 3.3548
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: AC
Redrying temperature:
Mechanical properties:Yield strength, Re : 125 N/mm² Tensile Strength, Rm : 275 N/mm²Elongation, A5 : 17%Impact energy, CV:
Approvals: TÜV, DB, GL, LR
Materials:
Description:• TIG welding rod, aluminium• Double-shell quality.• 4.5% magnesium, 0.7% manganese.• High strength and high corrosion resistance, seawater resistant.• Suitable for subsequent anodisation.
composition, wt.%Chemical Si Fe Cu Zn Ti
0,4 0,4 0,1 0,25 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3 (3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,4 mm 1000 mm 097-003495-10024 Package 2,5 kg Covering Box 10.00 kg
2,0 mm 1000 mm 097-003495-10020 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003495-10032 Package 2,5 kg Covering Box 10.00 kg
AluminiumTR 5183 Mg4,5 Mn
Melting range: 574 to 638
50 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Classification:EN ISO 18273 S AL 5356 AWS 5.10: ER 5356 W 3.3556
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current: AC
Redrying temperature:
Mechanical properties:Yield strength, Re : 120 N/mm² Tensile Strength, Rm : 250 N/mm²Elongation, A5 : 8%Impact energy, CV:
Approvals: TÜV, DB, GL, LR
Materials:
composition, wt.%Chemical Si Fe Cu Zn
0,25 0,25 0,4 0,1 0,1
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3 (3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-AlMg 3 (3.3541)
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003496-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003496-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003496-10032 Package 2,5 kg Covering Box 10.00 kg
AluminiumTR 5356 Mg5
Melting range: 575 to 633
Description:• TIG welding rod, aluminium• Double-shell quality.• 5% magnesium• High strength and high corrosion resistance, seawater resistant.• Suitable for subsequent anodisation.
51www.ewm-group.com EWM reserves the right to change specifications without prior notice.
Classification:EN ISO 18273 S AL 4043A AWS 5.10: ER 4043 W 3.2245
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current:
Redrying temperature:
Mechanical properties:Yield strength, Re : 40 N/mm² Tensile Strength, Rm : 120 N/mm²Elongation, A5 : 8%Impact energy, CV:
Approvals: DB
Materials:
composition, wt.%Chemical Fe Cu Mn Cr Zn Ti
0,6 0,3 0,15 0,2 0,1 0,15
Hardness as welded:
Shielding gas: Ar,Ar+30%He-I1,I3
AlMgSi 0,8 (3.2316), AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210), AlMgSi 1 (3.2315), G-AlSi 5 Mg (3.2341)
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003497-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003497-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003497-10032 Package 2,5 kg Covering Box 10.00 kg
AluminiumTR 4043 Si5
Melting range: 573 to 625
Description:• TIG welding rod, aluminium• Double-shell quality.• 5% magnesium• Untreated low strength values.• Not suitable for subsequent anodisation.
52 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
Hydrogen cont. / 100g weld metal
Metal recovery:
Welding current:
Redrying temperature:
Mechanical properties:Yield strength, Re : Tensile Strength, Rm : 420 N/mm²Elongation, A5 : 36%Impact energy, CV: > 240 J
Approvals:
Materials:
Description:• TIG welding rod, copper-based• For heavy-duty, corrosion resistant GMA-surfacing on steel.• Seawater resistant.
Classification:EN 14640 S Cu 7158 (CuNi30) CuNi30 Cu7158 AWS 5.7: ER CuNi BS 2901P.3 C18W 2.0837
composition, wt.%Chemical Ni Mn Fe Ti
31,3 1,0 0,7 0,5
Hardness as welded: 115 HB
Shielding gas: Ar,Ar+30%He-I1,I3
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
Wire-Ø Length Item-No. Packing Units
2,4 mm 1000 mm 097-003501-10024 Package 5 kg Covering Box 20.00 kg
CopperTR CuNi
Melting range: 1180 to 1240
53www.ewm-group.com EWM reserves the right to change specifications without prior notice.
54 www.ewm-group.comEWM reserves the right to change specifications without prior notice.
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