WE BUILD REALLY COOL STUFF - Next Intent – We Build...

19
WE BUILD REALLY COOL STUFF 4 & 5 Axis CNC & EDM Machining Mechanical Engineering Contract Manufacturing / Assembly Class 10,000 Clean Room, with Class 100 Flow Bench ISO 9001: 2000 Certified Experts in Titanium Machining (6Al-4V & Titanium 10-2-3) Lapping & Honing AWS Certified Welding & Leak Check Certified NDE Weld Inspection Cylindrical & Surface Grinding Mars Exploration Rover Wheels at work on Mars

Transcript of WE BUILD REALLY COOL STUFF - Next Intent – We Build...

Page 1: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WE BUILD REALLY COOL STUFF

➡ 4 & 5 Axis CNC & EDM Machining➡Mechanical Engineering ➡Contract Manufacturing / Assembly➡Class 10,000 Clean Room, with Class

100 Flow Bench➡ ISO 9001: 2000 Certified

➡ Experts in Titanium Machining (6Al-4V & Titanium 10-2-3)

➡ Lapping & Honing➡AWS Certified Welding & Leak Check➡Certified NDE Weld Inspection➡Cylindrical & Surface Grinding

Mars Exploration Rover Wheels at work on Mars

Page 2: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 2

VALUE ADDED SERVICES:

• Model based definition; we can machine directly from our customer’s CAD model

• Prototyping / R&D projects

• Wire EDM of large & small workpieces

• Proprietary process for 100% removal of heat affected zone from Wire EDM

• Mechanical Engineer, Certified Solidworks Professional with 15+ yrs. experience in machine design

- Electromechanical Systems

- Hydraulic & Pneumatic

- Robotic Systems

- Motion Control Systems

- Mechanical Design

• Vibration Isolation Flexures

- We have built over 4,000 flexures in the past 5 yrs.

• Optical Mounts / Mirror Mounts

• Clean Room Assembly

• Actuator Design and Assembly

• Materials:

- Titanium 6Al-4V, 10-2-3

- Invar, Super Invar

- Aluminum of all types

- Forgings (Al & Ti)

- Copper, Bronze, Steel

Rotor Housing for JPL mfg by Next Intent

Flexure mfg by Next Intent for CSA Engineering

Page 3: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 3

OKK Machine Tools are built to exceed the Japanese standard for machine tool accuracy by a factor of 2.

Super accurate. Extremely rigid.

EQUIPMENTNext Intent has invested in some

of the finest machine tools from

around the world:

JAPAN• Mori Seiki• OKK• Hitachi Seiki• Sodick

UNITED STATES• Haas• Moore• Bridgeport

SWITZERLAND• Tschudin

ENGLAND• Renishaw

Mori Seiki NL2500 SY Mill / Turn Center

Kitagawa 4th Axis Rotary TableAccurate to 15 Seconds

Page 4: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 4

EQUIPMENT & FACILITY DETAILS

CNC & MANUAL MILLING MACHINES X Y Z

2009 OKK VM7 III, 50 taper, 13k rpm, ∅12” Kitagawa 4th axis rotary table 60 29 26

2009 OKK VM7 III, 50 taper, 6k rpm, ∅12” Kitagawa 4th axis rotary table 60 29 26

2007 & 2006 OKK VP400, 40 taper, 12k rpm, ∅8” Kitagawa 4th axis rotary table 23 16 18

2004 OKK PG8-2APC, 40 taper, 12k rpm, dual pallet, ∅6” Kitagawa 4th axis rotary table 20 16 16

2005 Haas VM-3, 5 Axis, 40 taper, 10k rpm 40 26 25

2000 Haas VF-5, 4 Axis, 40 taper, 7k rpm, ∅12” Haas 4th axis rotary table 50 24 24

2005 Haas TM-2, 4 Axis, 40 taper, 7k rpm tool room mill 40 16 16

1999 Hitachi Seiki VM40 III, 12k rpm 22 18 18

2007 Bridgeport, 3 axis knee mill 30 12 16

1996 Chevalier, 2 axis knee mill 42 16 16

1998 Acer Knee Mill with DRO 42 12 16

Our 11,200 sq. ft. facility is located in San Luis Obispo, CA. We are midway between Los Angeles and the San Francisco bay

area. We have a class 10,000 clean room area, and a temperature controlled Quality Assurance inspection department.

CNC & MANUAL LATHES SWING DIA. LENGTH

2009 Mori Seiki NL2500 SY Mill / Turn center, ∅10” main chuck, ∅6” sub-spindle, 12 station live tool turret

∅18” ∅10” 20

2001 Hitachi Seiki HT20J, 4k rpm, 12 tools ∅17” ∅13” 15

1998 Hitachi Seiki TF25, 4k rpm, 10 tools ∅24” ∅17” 24

1996 Hitachi Seiki HT20S III, 4k rpm, 12 tools ∅17” ∅13” 15

1998 Whacheon WL-580 ∅23” ∅18 60

1997 Whacheon WL-435 ∅18” ∅13 40

Page 5: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 5

EQUIPMENT & FACILITY DETAILS

EDM MACHINING CENTERS X Y Z

2007 Sodick AQ300L-MDC 5 axis Wire EDM, with rotary indexer, ∅.006-.012” wire, linear drive motors & glass scales

12 8 8

2004 Sodick AQ325L 4 axis Wire EDM, ∅.006-.012” wire, linear drive motors & glass scales

14 10 9

2003 Sodick AQ750L 4 axis Wire EDM, ∅.006-.012” wire, linear drive motors & glass scales

29 19 15

2004 Sodick K1C EDM Hole Drilling, ∅.006-.120 Electrode 8 12 12

SUPPORT EQUIPMENT

2003 Sunnen Hone, MBB1660K, ∅.062 to 6.50” ID, 16” max length

2001 Acer Surface Grinder, 10” x 20” 3 axis, automatic with Sony DRO, ±.00005” accuracy

Tschudin Cylindrical Grinder, ∅8” Swing, 18.9” between centers, ±.00005” accuracy

Strasbaugh 6BK Lapping machine, ∅5” part capacity internally

QUALITY ASSURANCE KEY INSPECTION EQUIPMENT

Brown & Sharpe Global Image CNC Scanning CMM, 28 x 40 x 24 XYZ measuring range, Accuracy = 0.00010" (0.0025 mm) Repeatability= 0.00006" (0.00152 mm)Renishaw Probe, PC-DMIS software imports solid CAD models

Renishaw QC10 ballbar system, to validate machine tool accuracy.Resolution: 0.1 µm (4 µin)Ballbar Sensor Accuracy: ± 0.5 µm (at 20 °C) ± 20 µin (at 68 °F)

Tesa-Hite Magna 400 Height Gage, 16”, .0001” resolution, .0001” repeatability

Mitutoyo Height Master, 12”, .0001” resolution

Standridge Granite Surface Plates, Inspection Grade A

Federal / Mahr Air Gage system for gaging tight tolerance ID’s

Federal Surf-Test surface roughness tester

Filemaker database for calibration tracking of all QA inspection equipment

Page 6: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 6

MECHANICAL ENGINEERING

Senior Mechanical Engineer John Wildharber has been with Next Intent since 2004. John holds a BS degree in Mechanical Engineering from Cal Poly, and is currently working on his

Masters Degree. John is a Solidworks Certified Professional and is ready to help our customers with design work, solid modeling and complete drawing packages.

Next Intent projects include:

James Webb Space Telescope Test Bed Telescope Actuators

• Design & build assembly fixtures

• Create manufacturing / assembly process & documentation

• Test all 150 actuators & create final Certificate of Compliance

• Project management

Airborne Laser

• Model Obis Air Pallet in Solidworks

• Create airworthy design for Obis Air pallet and air system from ground based design

• Re-design components & structure as needed to meet weight specifications

• Create complete set of details and assembly drawings from Solidworks models.

National Ignition Facility at Lawrence Livermore National Laboratory

• Project Manager over 2 yrs

• Create manufacturing / assembly process & documentation

• Test all 1,460 actuators & create final Certificate of Compliance

• Supervised assembly of all 1,460 actuators

• Certified Next Intent clean room to meet NIF / LLNL specifications during ~ 2 yr. project

Strasbaugh Past Experience

• Responsible engineer for complete optics line of Strasbaugh equipment

• Created, updated and modernized older products

• Designed / modified products to meet CE compliance

• Solidworks was used for sheet metal, machined parts, assemblies, electrical and pneumatic systems.

JWST Test Bed Telescope Actuator

JWST Test Bed Telescope Actuator Test Bench

Page 7: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 7

ENGINEERING & CAD/CAM SOFTWARE

Page 8: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 8

2009 AWARDS & RECOGNITION

http://www.mmsonline.com/articles/mission-to-mars-cam-system-aids-rover-production.aspx

Link to Article:

Page 9: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 9

2009 AWARDS & RECOGNITION

Space Manufacturing Award

Page 10: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 10

STRATEGIC ALLIANCES

http://www.vero-software.org/webdownload/newsletter/1009/

Vero / Peps Wire EDM Software

Link to Article:

Page 11: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 11

STRATEGIC ALLIANCES

http://gibbscam.com/data/File/pdf/newsletter/gibbnews_fall09.pdfLink to Article:

GibbsCam CAD/CAM Software

Page 12: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM 12

STRATEGIC ALLIANCES

Next Intent: We build the Hardware. Trust Automation: We make it Move.

Trust Automation develops Components, Systems and Software for the worlds evolving motion control industry. Industries include: Semiconductor Equipment Manufacturing, Industrial Automation, Medical Research Equipment, Entertainment and Defense systems. Next Intent helps Trust Automation, by providing high end mechanical hardware and components.

Brushless Servo MotorsLinear Servo Amplifiers

Stand Alone Motion Controllers

• Trust Automation develops electro-mechanical solutions using both Standard and Custom Products

• Multi-axis motion controlled systems, including software, hardware, electronics and integration into customer environment

• Precision and Ultra precision Motion: Nanometer position control, ultra-high velocity stability control and low noise generation

• Over 15 years of Motion Industry Experience

www.trustautomation.com

Page 13: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

STRATEGIC ALLIANCESAMS Group

MANUFACTURING SOLUTIONS FOR THE AEROSPACE INDUSTRY AND BEYOND

Page 14: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM

We offer manufacturing

solutions for a wide range

of projects. From small

precision flexures and

assemblies to very large

weldments and structures.

We are 3 companies that

have been working

together for years.

Work with one of us, and

you get the benefits and

power of the three of us.

Our combined

manufacturing experience

exceeds more than 100

years.

W e A r e W i t h Y o u .

Page 15: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM

The AMS group is a strategic alliance that

is the culmination of 20 plus years of

partnered manufacturing experience.

Our capabilities range from large 4, 5 and

6 axis CNC machined components and

weldments, to ultra precision components

and assemblies you can hold in your

hand. We have over 30 years experience

building Flight and Ground Support

equipment for prime contractors.

We can offer nearly 8,000 hours per

month of manufacturing services

including CNC machining, EDM

machining and Grinding. We can provide

2,000 hours of AWS certified welding &

fabrication, and 700 hours of ANST

certified NDE weld inspection.

Mechanical Engineering services are also

available to our customers.

AMS GROUP PARTIAL CUSTOMER LIST

• LOCKHEED MARTIN

• NORTHROP GRUMMAN

• STANFORD LINEAR ACCELERATOR

• ITT AEROTHERM

• ITT AEROSPACE CONTROLS

• L-3

• SANDIA LABS

• SPACE SYSTEMS LORAL

• BALL AEROSPACE

• NASA JET PROPULSION LAB

• MOOG

• ATK SPACE

• ATK INTEGRATED SYSTEMS

• GENERAL ELECTRIC

• SOLYNDRA

• LAWRENCE LIVERMORE LAB

• LAWRENCE BERKELEY LAB

• AKT

• SCALED COMPOSITES

• MEGGITT DEFENSE SYSTEMS

• UNITED LAUNCH ALLIANCE

Page 16: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM

CONTACT INFORMATION

➡ HOW TO WORK WITH AMS GROUP

Rodney, Pete or John are always available to provide you with the highest level of customer service. You can phone, fax or email us with a request for quotation, or more information about our companies. One call gives you our experience and depth of manufacturing knowledge.

If one of the AMS Group is already on your approved supplier listing, and you need the resources from the entire AMS Group, you don’t have add more suppliers. Just work directly with Rodney, Pete or John, and they will manage the rest.

Need a new supplier? Add one member of the AMS Group that best fits your project. The other two companies are available as needed, and managed by the one company you added to your supplier listing.

Our customers’ projects are important, they need traceability and process control from start to finish. Quality and Delivery requirements are top level. The AMS Groups takes on this responsibility very seriously.

We like manufacturing challenges. Collectively, we have taken on some of the most difficult projects imaginable, successfully. Our experience lowers the risk on your next project.

If we don’t know the answer to a question or problem, we will find the answer. We work with a large supply chain who specialize in all types of products and services. We have worked with some of our suppliers for 30 yrs.

We actually do what the drawings, specifications and statement of work call out.

Next IntentRodney Babcock865 Via EstebanSan Luis Obispo, CA 93401Tel. 805.781.6755Email. [email protected]. www.nextintent.com

Tapemation John Stepovich21 El Pueblo Rd.Scotts Valley, CA 95066Tel. 831.438.3069Email. [email protected]. www.tapemation.com

C.L. Hann Industries, Inc.Pete Hann1020 Timothy Dr.San Jose, CA 95133Tel. 408.293.4800Email. [email protected]. www.clhann.com

Page 17: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM

AMS GROUP PRINCIPLES

WHAT SETS THE AMS GROUP APART?

ATTITUDE: The AMS Group believes in a cooperative attitude with our customer, to build a high level of trust. This trust may be tested, but together we can overcome any challenge that lies in our path.

COMMUNICATION: AMS Group spends time during the quoting and contract review process to understand our customers’ requirements completely. We establish a working relationship between your people and ours that spans the entire project through completion.

QUALITY: Process Control is a cornerstone of the AMS Group. We have years of experience in a number of industries. Our Certificate of Compliance includes traceability from start to finish. Our end item data package is often provided to our customer as an electronic document. Everyone in the AMS Group understands the responsibility of using their QA stamp, and signing their name to assure the highest level of quality.

RELIABILITY: We actually do what the drawings, specifications and statement of work call out.

COMMITMENT & RESPECT: We have a passion for manufacturing. We love building cool stuff. We have utmost respect for your CAD models, Drawings and Specifications, and your delivery schedule.

EXPERIENCE: Each of us have been in manufacturing for 30 yrs. Most of our employees have at least 20 yrs. experience in manufacturing. When you ask us “Can this be done?”, we can usually call upon our experience to answer “Yes, we can do it.”

TRUST: Our business philosophy, technical approach and performance have earned us our customers’ trust.

Next IntentRodney Babcock865 Via EstebanSan Luis Obispo, CA 93401Tel. 805.781.6755Email. [email protected]. www.nextintent.com

Tapemation John Stepovich21 El Pueblo Rd.Scotts Valley, CA 95066Tel. 831.438.3069Email. [email protected]. www.tapemation.com

C.L. Hann Industries, Inc.Pete Hann1020 Timothy Dr.San Jose, CA 95133Tel. 408.293.4800Email. [email protected]. www.clhann.com

Page 19: WE BUILD REALLY COOL STUFF - Next Intent – We Build ...nextintent.com/wp-content/uploads/2010/09/Next-Intent-Sales-Brochure... · customer service. You can phone, fax or email us

WWW.NEXTINTENT.COM

WE BUILD REALLY COOL STUFF

Next Intent assembly at CSA Engineering

Next Intent manufactured all the components for the James Webb Space Telescope flight actuator assemblies for ATK Space.

Next Intent manufactured wheels for NASA/JPL Mars Exploration Rovers