WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

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Page 1: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

AO-A085 798 ARMY ENGINEER WATERWAYS EXPERIMENT STATION VICKSRURG--ETC FIG 13/2B IRDS POINT-NEW MADRID FL OOOWAY. EMERGENCY OPERATIONI EXPLOSIVE--ETCIU)APR A0 A D ROOKE

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UnclassifiledhfCUMIY CL.MPICAT@U OF THIS PASEIS 00" ANA-a

N 20. A3STUCT (Cont inued).

and (d) longitudinal spacing. From tests of commercial slurry explosives rec-ameanded by manufacturers, an explosive waii selected for the excavation, anda layout and borehole depth were determined, based upon expected crater size,for an array of three rows of vertically emplaced, vater-stemmed charges.Al ternate slurries and accompanying spacings are includek

Unclassified

siCURITY CLAWSIICATION OF THIS PAS 3Oa- D810bem

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PREFACE

This study was sponsored by the Mississippi River Comission (MRC)

and was conducted during the period April-December 1979. The report was

prepared by Mr. A. D. Rooke, Jr., of the Structures Laboratory (SL),

U. S. Army Engineer Waterways Experiment Station (WES).

Special recognition is due the following WES personnel: CPT G. A.

Woodbury, who designed and conducted much of the field testing; Mr. H. D.

Carleton, whose knowledge of both commercial slurries and the Birds Point-

New Madrid Floodway was very helpful; Messrs. W. M. Gay, J. A. Conway,

S. B. Price, J. S. Sullivan, and W. Washington, who performed most of the

field work; and Ms. Elizabeth Klein, who assisted in the artwork and

assembled the report draft.

The U. S. Army Engineer District, Vicksburg, provided valuable as-

sistance in meeting the test schedule by furnishing a drill rig and crew

and by the loan of pumps for the model operation.

The study was under the general supervision of Mr. L. F. Ingram,

Chief, Explosive Effects Division, SL, and Mr. B. Mather, Chief, SL.

Commanders and Directors of WES during the conduct of the study and

the preparation and publication of this report were COL J. L. Cannon, CE,

and COL Nelson P. Conover, CE. Technical Director was Mr. F. R. Brown.

• V7.

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COTENTS

LIST OF FIGURES AND TABLES ........ ......... 3

CONVRSION FACTORS, INCI-POUND TO METRIC (SI)UNITS OF MEASURIENT ............ ..... 4

PART I: INTRODUCTION . . .......... ............ 5

Purpose ......................... 5Background ........ ........................ .S... 5

PART II: EXPERIMENTAL PROCEDURES AND RESULTS ..... .......... 8

Detonating Cord Layout (Phase I) ......... ........ 8Full-Scale Borehole Loading (Phase II)..... . .. .. .. 8Scale Model (Phase III) ...... .................. ... 20Scaling Laws ................ .............. 23Longitudinal Spacing (Phase IV) . .. ... ........... 35

PART III: SUBSTITUTION OF EXPLOSIVES ..... ............... 41

IRECO DBA105P ......................... 41MS 80-20 ............................ 41Hercules Flogel og......... ..................... 42Du Pont Tovex ........... ....................... 42Other Slurries ........ ...................... ... 42

PART IV: RECAPITULATION OF RECOMMENDATIONS .... ......... ... 44

Technical Recommendations ...... ................ ... 44Nontechnical Recommendations ..... .............. ... 44

REFERENCES ........... .......................... ... 46

APPENDIX A: SCALING RELATIONS ......... ............... Al

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LIST 0F FIGUIZ

NO. page

1 Detonating cord layout, 30-prain priacord. . . . . . . . 92 Degraded detonating cord layout . . . . . . . . . . . . . . 103 Typical borehole loading. * . . * * * * .***.... 114 Phaseest ayout........ ... .. .. .. ..... 145 Phase II apparent crater profiles, 120-lb

Dupont Tovex charges . . . . . . . . . . . . . . . . . . . 156 Phase II apparent crater profiles, 120-lb

Hercules Flogel charges . . . . . . . . . .. .. .. . .16

7 Phase II apparent crater profiles, 120-lbZSC MS-80-20 charges . 0.. . . .. .. .. .. .. .. . .17

8 Phase II apparent crater profiles, 120-lbIRECO DBA 22M charges . . . . . . . . .18

9 Phase II apparent crater profiles, 120-lb*C-Acharges .. 1910 Phase II additional apparent crater profiles,

120-lb IREC DBA22M charges .. ....... . .. .. .. 2011 Apparent crater volumes versus depth of burial,

120-lb cylindrical charges .. ....... ........ 2112 Apparent crater dimensions versus depth of burial,

120-lb cylindrical charges . . . . .. .. .. .. .. . .22

13 Cross section EP-NM levee, upper crevasse .. ......... 2414 Typical cross section for construction of model levee . . . 2515 Model construction .. .. ........ .......... 2616 Phase IIIshot. .. ............... ...... 3017 Crater immediately after detonation ... .. .. .. .. 3118 Composite of crater after basin draedown . .. ......... 3219 Apparent crater longitudinal profiles, model

levee shot .. ................ .. ..... 3320 Cross section crater profiles, model levee shot. ..... 3421 Plan viewvof PhaseIV shots. ....... ......... 3722 Phase IV ditch profiles, explosive design longitudinal

spacing test, 8.82-ft (model), 14-ft (prototype)spacing .. ............... ......... 38

23 Phase IV ditch profiles, explosive design longitudinalspacing test, 11.34-ft (model), 18-ft (prototype)spacing .. ....... . .. .. .. .. .. .. .. .. 39

LIST OF TABLES

1 Basic Properties of Explosives .. ...... ........ 12

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CONVERSION FACTORS, INCH-POUND TO METRIC (SI)UNITS OF MKASURBENT

Inch-pound units of measurement used in this report can be converted to

metric (SI) units as follows:

Multiply BY To Obtain

calories (assumed 15*C)* per gram 4.186 joules per kilogram

cubic feet 0.02832 cubic metres

feet 0.3048 metres

feet per second 0.3048 metres per second

inches 2.54 centimetres

pounds (force) 4.448 newtons

pounds (force) per cubic foot 157.1 newtons per cubic metre

pounds (mass) 0.4536 kilograms

* Actually not identified by manufacturers (Table 1). The calorieshown here is in common usage in the U. S. The differences in caloricmeasurements are insignificant to this report.

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BIRDS POINT-NEW MADRID FLOODWAY

EKERCENCY OPERATION

EXPLOSIVE DESIGN SUMKARY

PART I: INTRODUCTION

Purpose

1. Since 13 March 1979, the U. S. Army Engineer Waterways Experi-

ment Station (WES) has participated in the development of an explosive

design for emergency operation of the Birds Point-New Madrid (BP-NM)

Floodway near Cairo, Illinois. This report sumarizes WES research and

recommendations concerning this design.

Background

2. Construction of the BP-NM Floodway was recommended by the

Office, Chief of Engineers, in December 1927 and authorized in the Flood

Control Act of May 1928. The "setback levee," which forms the western

limit of the floodway, was completed in 1932, but the grade (elevation)

reductions that were to form the "fuse plugs" of the old, frontline levee

by allowing overtopping of floodwaters were delayed. Consequently, the

flood of January-February 1937 necessitated emergency demolition of por-

tions of the frontline levee, revealing serious technical, logistical,

and political problems in floodway operation. Through the years, eco-

nomic development in the floodway, compared with Cairo, has exacerbated

the political problem.

3. The BP-NM Floodway lies within the geographical responsibility

of the U. S. Army Engineer District, Memphis (MD). Public Law 84-99 cur-

rently governs emergency operation of the Floodway, placing this responsi-

bility upon the President of the Mississippi River Commission (MRC). The

frontline levee has been strengthened and increased in height, and the

concept now is that emergency operation will be by last-minute demolition

5

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to avoid intolerable conditions at Cairo. This philosophy virtually rules

out all other means of breaching the frontline levee except explosives.

4. WES has participated in several studies regarding BP-NH. Two

of these were hydraulic model investigations (WES 1949 and 1957). More

recently, concern has shifted to explosive design aspects of the flood-

way. During the flood of 1973, WES advised on a continuous, informal

basis regarding explosive emplacement design. Although there is no

formal documentation of this advice, certain portions apparently survive

in MD Regulation 500-1-1, Appendix R, governing floodway operation

(Memphis District 1978).

5. The WES concern over the feasibility of MD plans for an explo-

sive breaching of the frontline levee prompted letters in June 1973* and

January 1974** from the Director, WES, to the Memphis District Engineer

that suggested a study of large, preemplaced charges in the levee. The

Memphis District responded affirmatively in February 1974, and in Novem-

ber 1975 WES submitted an operation plan calling for preemplacement of

472 containers designed to be filled with 1400 lbt each of ammonium

nitrate slurry during an emergency (WES 1975). This plan attempted to

deal with the considerable engineering and logistical problems surround-

ing such an operation, but not the political problems. No response was

made to this plan, although there was another high-water "scare" in the

spring of 1974.

6. In December 1977, WES was again called to an MRC/MD meeting on

the development of an emergency operation plan for BP-NM. It was at

this time that the possible use of a new slurry,tt which could be

* Letter from Director, U. S. Army Engineer Waterways Experment Sta-

tion, CE, to District Engineer, U. S. Army Engineer District, Memphis,Tenn., Subject: Emergency Opening of the New Madrid Floodway,12 Jun 1973.

•* Letter from Director, U. S. Army Engineer Waterways Experiment Sta-tion, CE, to District Engineer, U. S. Army Engineer District, Memphis,Tenn., Subject: Removal of New Madrid Fuse Plug Levee, 28 Jan 74.

t A table of factors for converting Inch-Pound units of measurement tometric (SI) units is given on page 4.

tt Intermountain Research and Engineering Company, Inc., (IRECO) DenseBlasting Agent (DBA) 105P (pumpable).

6

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preemplaced in pipes, was first broached. Following this (16 August

1978), WES formally agreed to furnish qualified blasters to MD to imple-

ment the existing explosives plan.*

7. On 13 March 1979, WES was invited to send a representative

to MD to discuss changes to the emergency operation plan. The need for

.changes had been brought out in an earlier briefing of the President,

MRC, and a subsequent briefing was being hurriedly staffed. In the

preliminary discussions, the District Engineer, MD, decided to adopt an

operation plan format and to address the total problem--technical,

logistical, and political. WES was asked to draft Annex F (Explosive

Plan), which was initially limited to a rather narrow range of respon-

sibilities concerning supervision of explosives placement, arming, and

firing (or recovery of explosives in the event that demolition was not

carried through). The subsequent briefing on 23 March 1979 and discus-

sion of the plan** brought to light several serious questions regarding

explosive breaching, and WES was requested by MRC to propose model tests

that would resolve these questions.t The WES response called for a

three-phase (later four-phase) test of detonating cord layout design,

full-scale explosive loading of boreholes, and a scale model. The fourth

and final phase was the selection of longitudinal spacing of boreholes

after all other parameters had been established by experiment or

logistical constraints.

* Letter from District Engineer, U. S. Army Engineer District, Memphis,to Director, U. S. Army Engineer Waterways Experiment Station, CE,Vicksburg, Miss., Subject: Agreement for Services by WES Personnel,2 Aug 78.

** Memorandum for Record, U. S. Army Engineer Waterways Experiment Sta-Station, CE, Vicksburg, Miss., Subject: Official Visit to MemphisEngineer District, 23 Mar 1979, dated 27 Mar 79.

t Letter from Secretary, Mississippi River Commission, to Director,U. S. Army Engineer Waterways Experiment Station, CE, Vicksburg,Miss., Subject: Proposed Explosive Testing for Birds Point-New MadridFloodway, 29 Mar 79.

7

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PART II: EXPERIMENTAL PROCEDURES AND RESULTS

Detonating Cord Layout (Phase I)

8. As finally approved, Annex F (Explosive Plan) to the MD Plan

of Operation* provided for a total of 3,066 boreholes in two disconnected

levee lengths (crevasses) totaling 17,370 ft. A "ring main" of prima-

cord was to be laid for each crevasse, with details of borehole hook-ups

as shown in Figure 1. Except for a dual cross-connection at each trans-

verse row, this was no change from the previous plan (Memphis District,

1978). The new plan, however, specified initiation by an exploding

bridge-wire (EBW) detonator system.

9. In order to verify the adequacy of the proposed layout, WES

conducted four tests at the Big Black Test Site (BBTS) - one with an ab-

breviated (but otherwise complete) layout, and two additional abbreviated

layouts including various degrees of degradation to test redundancy (Fig-

ure 2). The more severe of these included 11 breaks and an assumed cap

misfire. A final "reduced redundancy" test contained only one cross-

connection at each transverse row. Complete detonation occurred in all

cases.

Full-Scale Borehole Loading (Phase II)

10. This phase began with a six-charge array fired 9 April 1979 at

BBTS and attended by several MRC observers. Originally, this test was

intended to duplicate as closely as possible the geometry, explosive

loading, boosting, stemming (with water), and detonating cord layouc

and initiation envisioned in the operation plan (Figure 3). The explo-

sive designated for use in the plan was at this time DuPont de Nemour's

"Pourvex";** unfortunately, it could not be made available to meet the

* Memo for Record, op. cit.** Commercial name. Table 1 contains basic information on this and

other commercial slurries used or considered for use in these tests.

8

p'-

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DETONATING CORD

TYPICAL TRANSVERSEBOREHOLE CHARGE LAYOUT

PLASTIC DETONATINGCORD CONNECTORS

EXPLOSIVE BRIDGEWIRE DETONATORS

CAPACITORDISCHARGE UNIT

FS-10 FIRING SUPPLY

NOT TO SCALE

Figure 1. Detonating cord layout, 50-grain primacord

9J

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DEAINATN CORD FL A PLASTIC PRIMACORD

RECOVERY ROPES

WAXED CARDBOARD LINER

2 30-LB SACKS OF SLURRY EXPLOSIVE SUR\FIT SIDE BY SIDE IN BOREHOLE. SUR

,#11

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stringent time requirements Imposed by NRC, and a substitute was

furnished by MD - Hercules "Gel Power OP'. As shown in Table 1, this

is roughly equivalent to Pourvex. Figure 4 shows the layout and results

of the Phase II test.

11. The Phase II shot demonstrated that the low-energy slurry des-

ignated in the operation plan was inadequate, and served to open the door

to discussions concerning explosive selection and layout and emplacement

geometry. As a result of these discussions, Phase II was expanded to in-

clude "side-by-side" tests of leading candidate slurries of major explo-

sive manufacturers. Telephone inquiries were made to DuPont, Hercules,

Intermountain Research and Engineering Co. (IRECO), Engineering Sciences

Consultants (ESC) and Atlas. Atlas opted not to compete, but each of the

others recommended a candidate explosive which was purchased and tested,

along with the plastic military explosive C-4, which was used as a "base-

line" explosive. Three shots were fired for each explosive, thus pro-

viding a "significant" test, i.e., providing a high assurance that re-

sults based on a one-time extreme performance would be avoided. Since

the earth-moving capabilities* of the explosives were in doubt, the three

shots were fired in boreholes 6, 8, and 10 ft deep to ensure a bracket

of optimum burial.** As originally conceived, Phase II was completed in

July 1979. Close examination, however, raised some doubt as to whether

the above-mentioned depths provided an optimum DOB for the leading candi-

date, IRECO's DBA 22M. Consequently, when more of this explosive became

available later in the testing program, two additional shots were fired

in August to further refine its cratering capabilities curves. The cra-

ters resulting from the Phase II tests are profiled in Figures 5-10, and

cratering capability graphs are in Figures 11 and 12. Phase 1I ended

with a recoumendation (adopted) that DIA 22M be selected as the primary

* Earth-moving capability is thought to depend primarily upon energy,

gas formation, and detonation velocity; it probably varies in someinverse fashion with the last-named characteristic. Unfortunately,the exact nature of earth-moving by explosives is not well understood.

** Optimum depth of burial (DOB) - the depth resulting in the largestapparent crater volume.

13

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0 aiIII

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105--w

95 053

C6 DEPTH. APPARENT CRATER d, 6.0 FTV. VOLUME. APPARENT CRATER -, I 023FT 3

00 a I I I10as 20 Is 10 5 GZ 5 10 Is 20 2S

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r- RADIUS. APPARENT CRATER r. - 11.33 FTd. - DEPTH. APPARENT CRATER d,- 5.4 FT

V- VOLUME, APPARENT CRATER W.- 967 FT3

6-FT BOREHOLE

t 100 100

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- 136 FT3

__________________3_____________0___Is-__25

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1016

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lOS lO

1000

r. RADIUS, APPARENT CRATER r.- 12.25 FTd,-DEPTH, APPARENT CRATER d, - 6.0 FT-

8 VOLUME. APPARENT CRATER V,- 1, 164 FT3

25 20 IS 10 5 GZ 5 10 Is 20 26-FT BOREHOLE

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100 RADIUS. APARN C1TE

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Page 25: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

100- 100

95-006 DEPTH OF BURSTD0344T 9r. RADIUS, APPARENT CRATER r 20Fd,= DEPTH. APPARENT CRATERd.59FV. VOLUME. APPARENT CRATER v. 1274 FT3

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100- 100

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DISTANCE FROM GZ, FT

1 0-FT BOREHOLE

Figure 9. Phase II apparent crater profiles, 120-lbC-4 charges

19

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100a.i:o ea. 61 an*

d.( Tm, . ,~ 66 sD*- L m 0aVIA96 -n

-V 26 24 20 e 12 4 6,z 4 8 2t 6 20 24 28e- S' 31O-FT BOREHOLE

a.~ -go"I

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DOSTM4CE FROM GZ.FT12-VT BOREHOLE

Figure 10. Phase II additional apparent crater profiles,120-lb IRECO DBA 22M charges

explosive for use in the frontline levee breaching, and that it be

fired in boreholes approximately 10 ft deep.

Scale Model (Phase III)

12. It was the suggestion of a scale model that prompted MRC's

invitation for the current study of the BP-NM problem. The use of an

existing basin at the BBTS filled to represent some river stage, and with

a berm shaped to represent the frontline levee, seemed an attractive,

economical approach to a difficult problem. The original WES proposal

was chronologically structured so that the prototype charge and detonat-

ing cord design could be established and fired in the model. However,

when Phase II was expanded (and prolonged), work went ahead on Phase III,

again because of MRC's time limitations, and C-4 was selected for the

model charge. There were two good reasons for this:

a. C-4 is a standard, dependable explosive, with earth-moving properties considered comparable to TNT, theusual standard.

b. It is plastic and easily molded into the desired shape.

20

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6500

6000-

5500

0 DUPONT TOVEX

5000 - A ESC MS 80-20

O IRECO OBA 22-M

0 HERCULES FLOGEL4500 V C-4

I.

I4000-

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25000

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2000 A

1500- V

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DEPTH TO CENTER OF CHARGE (D0B), FT

Figure 11. Apparent crater volumes versus depth of burial,120-lb cylindrical charges

21

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zc I I I I I I I

0 RADIUS, DUPONT TOVEX a

18 49 DEPTH, DUPONT TOVEX

A RADIUS, ESC MS 80-20

A DEPTH, ESC MS 80-20

16 I 0 RADIUS, IRECO DeA 22-M a0 DEPTH, IRECO DBA 22-M

O RADIUS, HERCULES FLOGEL14 0 DEPTH, HERCULES FLOGEL

. V RADIUS, C-4 V V

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Figure 12. Apparent crater dimensions versus depth of burial,120-lb cylindrical charges

22

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Thus, the scale model was to answer some rather basic questions about

the cratering behavior of the levee using a standard explosive and the

existing emplacement plan; it was felt that, if necessary, a second

model could be fired later, after final charge selection.

Scaling Laws

13. Basically, it was envisioned that three sets of scaling "laws"

would govern model/prototype relations:

a. "Replica" scaling, in which model and prototype consistof the same materials, would govern the media (soil andwater) in which the detonation occurred. Replica scalingignores gravity. Obviously, the BBTS berm, composed ofsand-silt-clay would only approximate the buckshot claylevee. Further, the C-4 would only approximate theselected slurry.

b. Crater scaling would be governed by "mass" scaling, alsoknown by various other names such as "Mach" and "Lampson,"and sometimes simply as "cube-root" scaling. It, too,ignores gravity, while assuming that medium densities inthe model and prototype are constant. Mass scaling hasbeen found adequate for small model/prototype chargeratios.

c. Any hydraulic phenomena, such as discharge over thebreached levee, would be governed by Froude scaling,which equates dimensionless terms consisting of velocity,length, and gravity in the model and prototype. Whengravity is the same in both, certain scale relationsresult.

Appendix A lists the major relations of each of the above.

14. The main consideration in the selection of the model scale

was optimum use of one of the existing basins at the BBTS; the shallow-

water basin was selected for this purpose. Comparison of its berm design

with an updated cross section of the BP-NM front-line levee furnished

by MRC (Figure 13) showed that a one-third scale model was about optimum,

permitting construction of an adequate cross section by cutting of the

existing, well-consolidated berm. This scale also appeared to offer an

adequate charge size. Figure 14 is a model construction drawing, while

Figure 15 contains photographs of the basin and the model under

23

ii!Mi

Page 30: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

Isn Ii 'NOILVA313

0 0

on

0 G

m a,<- w $CO

0 L) O

00ulO

24,

Page 31: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

IIPt 'IHW

.~ £ X~dd4A

/0

/d/V

44

0

1.4

IaGo

-f__ - .

25.4

Page 32: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

a. Site preparation

* .

b. Placement of hole casing

Figure 15. Model construction (sheet 1 of 2)

26

.,

Page 33: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

c. Site completioIn

d. Staff gage

Figure 15 (sheet 2 of 2)

27

Page 34: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

construction. A 30-charge array was designed (3 across the berm, 10

along the berm) which insured the adequate development of the ditching

action to be expected in the prototype. All dimensions were scaled

from the operation plan.

Model charge

15. Once the linear scale is established, model charge weight Wm

may be determined as follows:

W 1 nw/3)3()

where

n - fractional model/prototype scale relation, e.g. n = 1/3 forone-third-scale model

W - prototype charge weight

pFor this model, where the prototype charge, according to the operation

plan, was to consist of 120 lb of slurry plus a 1-lb booster (ignoring

primacord),

i-f R (121)1/3]3 - 4.48 lb

16. Construction of the model charge, to include its initiation,

posed some problems, and several tests of single model charges were run

to resolve these problems. A cardboard container was derived as a means

to mold the C-4 to the proper dimensions, and it was decided to effect

initiation by running strands of primacord lengthwise through the charge,

knotted at the bottom. The density of the C-4 is appreciably greater

than most slurries, resulting in a more compact charge with a lower

effective DOB (if all other linear dimensions are faithfully scaled).

17. Selection of primacord was also a consideration: 50-grain*

primacord is prescribed for the prototype and is known to reliably

detonate C-4, but it seemed preferable to observe scaling as much as

* 50 grains of PETN explosive per linear foot. By strict scaling(Equation 1, paragraph 22), this would be less than 2 grains/ft in themodel.

28

Page 35: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

possible, and thus to use the smallest primacord feasible. There was

available a quantity of 18-grain cord, which was used successfully to

fire five of five model charges. Based on this, the 18-grain detonating

cord was adopted as part of the model charge design. Later events were

to cast doubt on this decision.

Hydraulic considerations

18. During model design, problems appeared in the BBTS pumping and

filling system, which had laid unused for quite iaome time. The system

was restored, but MRC in the meantime arranged for the use of several

centrifugal, tractor-driven pumps* with which to fill the basin. In

planning for the model detonation, it was decided to have two tractor-

driven pumps in place and ready to operate in conjunction with the regu-

lar filling system so as to maintain (or attempt to maintain) the basin

level for several minutes following the breach, thus allowing observa-

tions of discharge and scour. To this end, a rough calibration of the

filling system was made, and photographic monitoring of a staff gage at

the far end of the basin was prepared. This all came to naught when the

detonation failed to breach the levee.

Results

19. The one-third-scale model was detonated 21 May 1979. Fig-

ure 16 shows this event, revealing a gap in the landside explosion plumes

that is apparently caused by several adjacent charges either failing to

detonate or detonating incompletely. The primacord layout functioned

without difficulty. Postshot excavation and survey resulted in the

recovery of approximately 18 lb of C-4, the equivalent of four complete

charges. This material was found either near the landside row in the

crater or in the ejecta field north (landside) of the model levee. There

is a possibility that additional, unexploded C-4 was deposited in the

basin. (photography is inconclusive), but it seems clear that a group of

adjacent, landside charges was the main problem. Examination of the

recovered explosive further indicates that the 18-grain primacord failed

to transmit sufficient shock to detonate the C-4. The fact that this

* Borrowed from Vicksburg District.

29

I.t

Page 36: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

Figure 16. Phase III shot. Note gap (arrow) in row,indicating undetonated charges

failure occurred in adjacent charges (rather than randomly) has not been

explained.

20. Figure 17 shows the crater immediately after detonation, while

Figure 18 is a composite of several views after drawdown of the basin.

As can be seen, there was virtually no flow over the model levee. The

crater clearly shows the irregularities caused by detonation failures.

Figures 19 and 20 are longitudinal and transverse profiles of the crater.

Points on the true crater are the best estimates that could be made with-

out the aid of some preemplaced means of distinguishing dissociated from

undissociated soil. During crater excavation, special attention was

given to the landside charge row and also to the rather suspicious

humps on the basin side of the crater; except for the landside row,

however, no unexploded charges or charge locations were identified. Ir-

regularities such as this may be the result of nonsimultaneity of detona-

tion, which is to be expected in a series-connected charge array

initiated by primacord.

30

Page 37: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

a. Postshot safety check

b. Close-up of east end of levee

Figure 17. Crater immediately after detonation

31

Page 38: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

1.4u

0.

0

0

00V34

32

Jp

Page 39: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

hii

Id2

Luj

ft t0

0 0

0 0 i

14

+ +

u)0 0 0

LuNOJA31 130033k

Page 40: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

VATER LAND WATER LAND

10 1 - 35 __ 335

[330 3311320 0- 2

* . . Ai', = . .....12 Is0 4 S 12 16 20

6rWNCE. FT DISTANCE. FTSTA 0#6 STA o*M1'a I lO35 0G I" "33

- -6

4 4 - I o04 o

O1"

T102

S 4 12 I6 20 0 4 6 12 20

DISTANCE. FT ,ISrANCEFTSTA 0*12 3 STA 0-42

~I04 I

04 1035

DISTANCE, FT 1IST"ANCE, FTSTA 02 STA 018

0 3

3-3-3

30

___ __ ___ _j 320 02 32

3t -1 .1 .-. , -10 4 8 Is 2 O0 4 a 12 16 20

DISIANCE. FT DMANCE, FT10-STA 0+24 __STA 0+54

104 330~-

00 4 a 12 is 2

DISTANCE. FTSTA 0.30

LEGEND-- PRESHOT LEVEE

- APPARENT CRATER-- TRUE CRATER

NOTE: ZERO DISTANCE ISON THE WATER SIDEOF THE LEVEE.

Figure 20. Cross section crater profiles, model levee shot

34

Page 41: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

21. In general, this test pointed up problems in the modeling

procedures, but it also served to demonstrate that the explosive plan

contained in the operation plan was inadequate, a fact already suspected

from the 9 April Phase II event.

Longitudinal Spacing (Phase IV)

Design rationale

22. By the time that the expanded Phase II tests had been com-

pleted and a slurry selection had been made, earlier plans for a follow-

on model test did not appear as attractive as they once did. MRC had im-

posed a new deadline which seemed to preclude adequate model charge de-

sign; preliminary tests of a model DBA 22M charge hinted at a degradation

in slurry performance, possibly due to the approach to a critical (for

high-order detonation) charge diameter. At a 26 June meeting, WES agreed

to submit plans and cost for modeling two additional explosive plans; but

in a 13 July letter, WES recommended instead two six-charge, full-scale

arrays of the DBA 22M, similar to the 9 April shot. After funding for

this was received, MRC notified WES of an additional constraint (maximum

10-ft borehole depth, limiting charge size to about 120 ib) and an addi-

tional requirement (minimum 8-ft crater depth in first 24 hours).*

Earlier interest in exact duplication of river conditions, levee moisture

content, and early scour had waned. On 27 August another meeting was

held, in which it was recognized that only one major design parameter

was seriously in need of further testing--that of longitudinal spacing.

Full-scale tests were not necessary for this purpose (nor, because of

space and airblast limitations, even desirable); a scale model would

suffice. The simplest course seemed to be a model keyed to the 30-lb

DBA 22M package. By Equation 1,

Never precisely defined as to where measured. It had been generallyaccepted that the vertical borehole design would unavoidably leave ashallow crater edge on both the riverside and the landside of thecrater, hopefully to be removed by erosion.

35

Page 42: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

30 lb - In (120 lba)/3]

n - 3 F30" 0.63

23. The predicted apparent crater radius r for a 120-lb DBA 22M

charge in a 10-ft-deep borehole is 16-17 ft in the buckshot clay of the

frontline levee (about 90 percent of the BBTS crater) (WES 1961). In

order to take advantage of row-charge enhancement (synergistic increase

in crater size due to proximity of adjacent charges), a longitudinal

spacing Ri r was under consideration. However, there was little

experience in row-charge enhancement in BETS soil, and no experience in

this phenomenon regarding simultaneous detonations of multiple rows.

In order to expedite testing and to bracket the 1 r spacing, two testa

15-charge arrays of 14- and 18-ft (prototype) longitudinal charge spac-

ings were planned, both with 14-ft (prototype) transverse spacings.

Figure 21 illustrates the spacing layouts.

Results

24. Both arrays were fired 12 September 1979; Figures 22 and 23

contain crater (ditch) profiles. The 14-ft spacing generally met the

8-ft depth requirement, except, of course, at the riverside and landside

extremes, where depth was about 3.5 ft. An elongated mound occurred near

the center of the ditch, possibly consisting of fallback material (which

would be expected to scour readily), or possibly by rebound of in situ

material due to the underlying water table. If the latter, it would not

be expected in the prototype.

25. The 18-ft spacing produced a crater slightly shallower than

the 8-ft (within 24 hours) requirement. For both ditches, it is sus-

pected that enhancement exceeds that which would occur in the prototype,

since crater radii are larger at the BBTS. In view of this and the

uncertainty of scour,* it was recommended that the 18-ft spacing be

* Limited observations on another study indicate that compacted clay ishighly resistant to scour.

36

MON

Page 43: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

1 OOd 91

0~~ 0 0.

-4 :

1V3IA~* 00,O~ Z

o R 0 >C6 (L(L -4

zto

0 I-

0 0 0 0

37u

Page 44: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

DI 0 40 to a0 GE ON . sCROSS MCC CC AST TO WEST

CROSS SECI-S CAST TO WEST

COSS SEC A-A EAST TO WLST

LONGITUDINAL P5010.1 ALONG EAST CHARGE ROW SOUTH TO NOTH

LONGITDNALPOSEAOGIETRCAG R.SU..O1

Figure 22. Phase IV ditch profiles, explosive design longitudinalspacing test, 8.82-ft (model), 14-ft (prototype) spacing

38

Page 45: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

' Tt05 .PUT

CROSS 3CC C-C EAST TO VIST 00

CROSS SEC S-S EAST TO WE ST

CROSS SEC A-A EAST 10 WEST

LOI0ITOMAL POWILE ALONG WEST CHARGE ROW SOUT. TO DORT.

"I to

LONGITLOIAAI POOIL ALONG CENTER C11080 NOW. SOUTH TO NORTH

(A)

spacing, tet 1134f (de) 18f (pooye4pcn

39

Page 46: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

considered an upper limit, and that a spacing between 14 and 16 ft be

selected. Further testing was not considered necessary, since refine-

ments would be minor compared to the uncertainties regarding cratering

and scour of the prototype levee.

26. MRC accepted the WES recommendations in a meeting held

18 October 1979, and agreed to termination of the test program. NRC

requested that the problem of substitution of another slurry for the

DBA 221M (if not available in sufficient quantity) be addressed in the

WES summary of the test program.

40

.I.#o

Page 47: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

PART III: SUBSTITUTION OF EXPLOSIVES

27. It may well be that a single explosive, or even a single

supplier or manufacturer, will be unable to meet the demand that will

accompany execution of the BP-NM Operation Plan. The following para-

graphs discuss substitutes.

IRECO DBA1O5P

28. This pumpable slurry should be the first alternate to DBA 22M,

and indeed may give better results (note characteristics in Table 1). It

enjoys the added advantage of having been a part of another Corps of Engi-

neers test program,* so it is a familiar product. If it is standardized

as a military explosive, it should be substituted as the primary explo-

sive slurry for BP-NM, but enough is known about it now to make its use

perfectly acceptable. It should produce a deeper crater than DBA 22M at

the same spacing. If, however, the manufacturer's capacity is exceeded,

the slurry may not be available in sufficient quantity; there is probably

only a small amount in storage at any time.

MS 80-20

29. The next alternative, MS 80-20, has also been tested in

recent years.* It can be expected to perform well, with optimum DOB

in a borehole about 9 ft in depth, producing a single crater with

r %r 14 ft for the 120-lb charge. Longitudinal spacing should be abouta

14 ft for best results. This situation can be improved by increasing the

charge, providing the time and explosives are available to do this. If

this option is chosen, it is recommended that the borehole depth again

be placed at 10 ft and that two additional 30-lb bags be added, bringing

the charge to 180 lb. The booster should still be between the bottom

* Military Engineering Applications of Commercial Explosives (MEACE),currently being conducted by WES.

41

.........

Page 48: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

and second layer. This procedure should leave about 2.5 ft of open hole

for stemming. The expected single-crater radius in the levee for the

180-lb charge is about 14.5 ft. Further improvement can be expected by

staggering the MS 80-20 charges with the more energetic IRECO charges.

Hercules Flogel

30. This slurry exhibited a distinctly lower earth-moving capabil-

ity than the foregoing candidates. Optimum borehole depth appears to be

7 to 8 ft, which should produce a crater with ra s 12 ft . Accordingly,

longitudinal spacing of about 12 ft is recommended. An irregular crater

will probably result from the 14-ft transverse spacing. This and other

low-energy charges can be improved slightly by the addition of more ex-

plosive, but cannot be brought up to desired standards within existing

time and construction constraints. Again, staggering of these charges

with a higher performance explosive will probably improve overall

cratering performance.

Du Pont Tovex

31. Of the slurries fired in comparative tests, Tovex was the

lowest performer. If its use becomes necessary, emplacement in a 6- to

7-ft borehole is recommended, which should result in ra f 11 ft

Consideration should be given to a fourth row of boreholes across the

levee, with transverse spacing - 7 ft. If this is possible, row-charge

enhancement may permit longitudinal spacing to be held at 12 ft; this

concept cannot be stated positively without testing. If the addition of

a fourth transverse row is not possible, however, longitudinal spacing

should definitely be reduced to 10-11 ft.

Other Slurries

32. Du Pont Pourvex, currently listed as the primary explosive

in NDR 500-1-1, Appendix R, was not tested, and the Hercules Gel Power

42

I.

Page 49: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

was not tested as a single charge; thus, only the characteristics listed

in Table 1 are available for a judgment on their relative merits. It

appears that the Pourvex may be slightly preferable. If either is used,

spacings discussed for the Tovex should be applied.

43

.** * ~-

Page 50: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

PART IV: RECAPITULATION OF RECOMMENDATIONS

Technical Recommendations

33. Major technical recommendations made by WES during the course

of this program are recapitulated below:

a. The detonating cord layout contained in the operationplan is overly redundant, and should be retained only iftime and logistical constraints can be resolved in sucha manner as to leave no doubt that it can be installed

without detriment to other parts of the plan.

b. In the levee cross section, the outside borehole on the

river side should be as near the water as possible; thisis taken to be the break point of the slope 14 ft fromthe levee centerline. This leads to a 14-ft spacing forthe three-borehole design, which appears optimum for theleading slurry candidates.

c. The recommended heirarchy of slurry selection, with ac-companying borehole depths and spacings, is shown below.

SpacingOrder of Borehole Transverse Longitudinal

Preference Slurry Depth, ft ft ft

1 DBA 22M 10 14 14-162 DBA 105P 10 14 14-163 MS 80-20 9 14 14

4 Flogel 7-8 14 125 Tovex 6-7 14 10-11

7* 126 Pourvex Same as Tovex7 Gel Power Same as Tovex

* Best results. Includes 4 rows of charges.

Nontechnical Recommendations

34. In addition to technical recommendations directly related to

test design, WES furnished more general recommendations, based upon a

review of the entire operation plan.* These are summarized below.

* Letter from Director, U. S. Army Engineer Waterways Experiment

Station, CE, to President, Mississippi River Commission, Vicksburg,Miss., Subject: Review of Plan of Operation for Birds Point-NewMadrid Floodway, 13 Apr 79.

44

EL

Vp

- - A

Page 51: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

a. Protection of the detonating cord layout is critical,and present plans to protect it appear inadequate.

b. The WES capability to support the plan with only its ownpersonnel resources is doubtful. Recent discussion con-cerning the procurement of outside military assistancemakes this option seem highly desirable. If this occurs,and if WES retains responsibility for execution of demoli-tions, detailed planning will be necessary to insure ade-quate supervision along with the preservation of unitintegrity.

35. Since postshot scour is essential to levee removal, model

tests of this phenomenon are recommended as the only means of con-

fidently solving the problem. At the same time, discharge coefficients

could be established which would permit accurate predictions of the

effect of the levee breach.

36. A final recommendation is that available slurries and emplace-

ment designs be re-examined periodically. The DBA 105P should be

especially watched, with an eye toward a preemplaced pipe design that

would both expedite execution of the plan and provide a much better

breach.

45

p.

Page 52: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

REFERENCES

1. U. S. Army Engineer Waterways Experiment Station, CE. 1949."Method of Operation of the Birds Point-New Madrid Floodway,Missouri," Technical Manual TM No. 2-300, Vicksburg, Miss.

2. U. S. Army Engineer Waterways Experiment Station, CE. 1957. "Opera-tion of the Birds Point-New Madrid Floodway," Mississippi Basin ModelReport No. 31-1, Vicksburg, Miss.

3. U. S. Army Engineer District, Memphis. 1978. "Emergency Employmentof Army Resources, Natural Disaster Procedures Under PL 84-99Operation of Birds Point-New Madrid Floodway," Appendix R to Supple-ment A to Engineer Regulation ER 500-1-1, Memphis, Tenn.

4. U. S. Army Engineer Waterways Experiment Station, CE, 1975."Operation Plan for Breaching of the Upper Fuse Plug, Birds Point-New Madrid Floodway," Letter Report, Vicksburg, Miss.

5. U. S. Army Engineer Waterways Experiment Station, CE. 1961."Cratering from High Explosive Charges: Analysis of Crater Data,"Technical Report No. 2-547, Report 2, Vicksburg, Miss.

46

Page 53: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

APPENDIX A: SCALIN4G RELATIONS

Al1

7

Page 54: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

Shown below are basic scaling relations of interest in the BP-M study,

tabulated by assumed scaling laws:

Scaling Ratios

Replica Mach FroudeMeasurement Symbol Scaling Scaling Scaling

LLength L L =nL L = nL

m p m pp

VWVolume V V - n3V V = p m V = n3V

m p m W m p

W'W

Weight W' W' =n 3W n3W '

(other than charge m p m Wp m pweight)

Speed or v v M= v p v M= v pV = Frn v

Velocity Vm m W m

Time t t nt t tm = P

P

Discharge Q Qm = n/2Qp

Note: n = scale ratio model/prototypeW - charge weightsubscripts m = model

p = prototype

A2

i...

" p.:

Page 55: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

In accordance with letter from DAEN-RDC, DAEN-ASI dated22 July 1977, Subject: Facsimile Catalog Cards forLaboratory Technical Publications, a facsimile catalogcard in Library of Congress MARC format is reproducedbelow.

Rooke, Allen DBirds Point-New Madrid Floodway emergency operation; ex-

plosive design summary / by Allen D. Rooke, Jr. Vicksburg,Miss. : U. S. Waterways Experiment Station ; Springfield,Va. : available from National Technical Information Service,1980.46, 2 p. : ill. ; 27 cm. (Miscellaneous paper - U. S.

Army Engineer Waterways Experiment Station ; SL-80-5)Prepared for Mississippi River Commission, Vicksburg, Miss.References: p. 46.

I. Birds Point-New Madrid Floodway. 2. Craters. 3. Explo-sive excavation. 4. Explosives. S. Levee construction.I. United States. Mississippi River Commission. I. Series:Unted States. Waterways Experiment Station, Vicksburg, Miss.Miscellaneous paper ; SL-80-5.TA7.W34m no.SL-80-5

~ i, 4.i..

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DATE

Page 57: WATERWAYS EXPERIMENT STATION FIG B IRDS POINT-NEW …

4r