Warehouse IT Suite - · PDF fileTop Level System Architecture ... Configuration of allowed...

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© Siemens AG 2012. Alle Rechte vorbehalten.

Warehouse IT Suite

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© Siemens AG 2012. Alle Rechte vorbehalten.Seite 2

Overview - Warehouse

Controls and IT Solutions

Overview

Top Level System Architecture

Warehouse Operation System (1)



Warehouse Handling System

Forklift Control System

Integration Alternatives

System Design Strategy

Model Driven Software Development (MDSD)

Kontakt

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Logistics SoftwareControls and IT Solutions

Siemens integrated Controls / IT solution emphasis on:

Proven & Reliable system components

Standardized Interfaces

Standardized Software for each individual equipment module

Harmonized Software functions between control and IT level

Owner/Manufacturer of the automation system

High flexibility in case of modernization and expansion

Easy maintenance and excellent troubleshooting tools.

Short realisation time

WHS

WOS

ASI-Bus

Field Devices

SIMATIC

Profi-Bus

Ethernet

FCS

T T

SIMATIC

LAN

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Logistics SoftwareOverview

Production supply / disposal

Manual Picking(Handheld, Pick-by-Voice, Pick-by-Light)

Automated High Bay Warehouse

Dispatch

Conveyor

Siemens Warehousemanagemt Solutions

Track&Trace

Receiving

Forklift Control

Electrotechnical supply

Security Systems

Sorting

Block Storage

Dock&Yard

Supply Chain Management

Maintenance

Automated Guided Vehicles

Automated Picking

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Logistics Software Top Level System Architecture

ManualField Level

Control

Level

Operation

Level

ERP

Interface and Logistic Framework (ILF)

Warehouse Handling System

(WHS)

Warehouse Control System

(WOS)

ForkliftControlSystem(FCS)

Pick by Voice (PBV)

Pick toLight(PTL)

PostalHub

Support/Material HandlingSystem

other Systems

(e.g. MES, BRS)

Host System

SAP System

Warehouse Management System

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Logistics Software Warehouse Operation System

Goods Acceptance & Delivery

Storage of Goods and Shipments

Handling of Good-, Storage Area- and Storage-Characteristics

Inventory, Stock Taking and Quality Control

Order Management and Dispatch

Order Picking and Packing

Order, Picking and Delivery sequencing

Goods dependent Storage and Retrieval Strategies

Irregularity Handling

Replenishment for Special Handling/Storage Areas

Physical Equipment Management

Organization and control of distribution and storage of goods

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Logistics Software Warehouse Operation System

Global Movement Control and Optimization based on Storehouse Topology

Load Unit

In storing

Restoring

Retrieval

Visual Operation and Control

Replenishment and Sequencing

Off Peak Reorganization

Multiple Customer Handling

Warehouse Availability Management

Load Unit Type and Inventory Management

Urgent Movement Handling and Synchronization

Trouble Shooting and System Monitoring

Storage and Conveyor Management and Optimization

Organization, optimization and control of the material flow within an automated warehouse

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Logistics Software Warehouse Handling System

Storage Location Management

Vehicle Movement Control and Optimization

Conveyor Movement Control and Optimization

PLC Operations Control

Unexpected Movement Handling

Sequencing

Reshuffling

Direct Transport Management

Priority Management

Organization, optimization and control of the load unit movement and storage process within an automated warehouse

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Logistics Software Forklift Control System

User specific access profile RF-Terminals with graphical GUI Configuration of allowed Legs and assigned forklift types Enabling / disabling of fork lifts Connects to WOS or similar application Transport order optimization, Fork lift route optimization Step by Step guidance for orders Schedule of periodic jobs Check of location-barcodes and unit-IDs Status reporting to WOS Customization of key parameters through GUI, e.g. new fork lift

Transport order based forklift management

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Logistics SoftwareIntegration Alternatives

Alternative 1:Integration into SAP R/3 with an external WOS, WHS and subsystem (PLC)

WHS

SPS

ERP (SAP R/3)

WOS

WHS

SPS

ERP (SAP R/3)

SPS

ERP (SAP R/3)

WMMMSD

SAP- LES

SAP- TRM

WHS

Alternative 2:Integration into SAP R/3- LES with an external WHS and subsystem (PLC)

Alternative 3:Full execution of all functions within SAP R/3- LES und TRM and underlaying PLC

SAP- LESSAP- EWM

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Logistics SoftwareSystem Design Strategy

Automated software development

Efficient extension of branch specific

components

Don‘t try a one fit all strategy in the

warehouse domain

MDSD

Only standardize less branch specific components

Design of software components on business level

Improved software quality through model

guidance

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Logistics SoftwareModel Driven Software Development (MDSD)

Design

Implementation

Test

New Req.

Running

System

Code Generation

New Iteration

Deploy

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Contact

Bernd StillerHead of Warehouse IT Solutions Siemens AG, Logistics and Airport Solutions

Colmberger Str. 290451 Nürnberg, Germany

Phone: +49 (911) 145-7476 Mobil: +49 (173) 2550029 Mail: [email protected]

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