Wärtsilä JOVYLOAD CONCEPT - product presentation as

© Wärtsilä

Wärtsilä JOVYLOAD CONCEPTTHE LOAD RESISTOR

as Modular Kit

[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor1

© Wärtsilä

Wärtsilä JOVYLOAD CONCEPT

Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor3

• Product Range: Resistors• Product: Load Resistor• Technology: Tubular Heating Resistor Elements• Design: Modular Kit• Versions: - Floor-mounted Equipment

- Mobile Equipment- Trailer

• Power Range: 100 kW – 500 kW Upgrades will follow

• Principle: Modular System: Selection of various components Compilation according to

customers‘ requirements

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Wärtsilä JOVYLOAD CONCEPT 500 – floor-mounted version


VERSIONS

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Wärtsilä JOVYLOAD CONCEPT 500 - with transport frame


VERSIONS

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Wärtsilä JOVYLOAD CONCEPT 300 – trailer version


VERSIONS

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Wärtsilä JOVYLOAD CONCEPT 400 – trailer version


VERSIONS

© Wärtsilä

WÄRTSILÄJOVYLOAD CONCEPT

The Load Resistor as Modular Kit

Choose YOUR individual components

for a personalised loadbank!

[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]10

© Wärtsilä

FEATURES


Light and Compact Construction

Very Good Price/Performance Ratio

Protection Class IP55

High Precision of Resistor Values

thanks to NiCr8020

Low Exhaust Air Temperature

Very Low Noise Level<70 dB(A) at a

distance of 3 m

No Safety Distances due to vertical

air outlets

Extremely robust – can be used also

under difficult conditions

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FEATURES


Modular Kit System

Wide selection of components

Various mobile and

stationary designs

Wide range of control units

Choose YOUR individual components

for a personalised loadbank!

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CONFIGURATOR

Choose YOUR individual components for a personalised loadbank!


© Wärtsilä

BASIS MODULE


Article Article

number

Dimensions

[W x H x D]

Weight,

approx.

Basic module CONCEPT 100/5kW 4.900.401 1000 x 1000 x 1160 mm 245 kg





Selection: Basic Module 100kW - 500kW

Options for Basic ModuleArticle Article

number

Load steps 1kW, CONCEPT 100-500 4.900.410

Five different power ranges with load steps of 5 kW (cascading)

Optionally available: load steps of 1 kW (cascading)

The basic module consists of a load tunnel with resistor elements and the switch

element. The load fuses and contacts are installed in the control cabinet. The load

steps are wired in star connection on to copper connecting rails. The star point is

implemented too and can tolerate full (100%) current load.

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SUBSTRUCTURE


Selection of Substructures:

For the basic module a substructure with integrated fan is required.

Types of substructures: Base frame (stationary version)

Trailer (mobile version)

© Wärtsilä

SUBSTRUCTURE


Article Article

number

Dimensions

[W x H x D]

Weight,

approx.

Base frame with fan,

CONCEPT 100-300 (3~400V 50/60Hz)

4.900.491 1000 x 300 x 860 mm 53 kg

Base frame with fan,

CONCEPT 400-500 (3~400V 50Hz)

4.900.492 1000 x 300 x 860 mm 53 kg

Feet 200mm high (1 set = 4 pieces) 4.900.501 8,0 kg

Feet 300mm high (1 set = 4 pieces) 4.900.502 10,5 kg

Transport castors and forklift pockets

(2 fixed / 2 swivel castors with stop Ø200mm)

4.900.503 1080 x 310 x 1240 mm 37 kg

Selection of Substructure

Stationary version: Base frame

Base frame with pedestals

Base frame with castors and forklift pockets

© Wärtsilä

SUBSTRUCTURE



Stationary version: Basic frame with transport base

Basic frame with base and shock absorber frame

Article Article

number

Dimensions

[W x H x D]

Weight,

approx.

Transport base (underneath)

CONCEPT 100-500

4.900.504 1420 x 300 x 1420 mm 85 kg

Shock absorber frame (for transport base)

CONCEPT 100-300

4.900.507 1520 x 1760* x 1520 mm 72 kg

Shock absorber frame (for transport base)

CONCEPT 400

4.900.506 1520 x 1960* x 1520 mm 75 kg

CONCEPT 500

4.900.505 1520 x 2160* x 1520 mm 78 kg

*) incl. transport base

© Wärtsilä

SUBSTRUCTURE



Mobile version: with single-axle trailer (100 - 300 kW)

with tandem trailer (400 – 500 kW)

Article Article

number

Dimensions

[W x H x D]

Weight,

approx.

Trailer, single-axle, CONCEPT 100-300

(without whiffletree/ drawbar)

4.900.511 1820 x 720* x 2300** mm 290 kg

Trailer, tandem, CONCEPT 400-500

(without whiffletree/ drawbar)

4.900.512 1820 x 720* x 2300** mm 380 kg

*) Console Height (without storage box/load resistance)

**) plus control device/drawbar

Whiffletree/ drawbar

without height adjustment

4.900.521 40 kg

Whiffletree/ drawbar

with height adjustment

4.900.522 125 kg

© Wärtsilä

SUBSTRUCTURE



Mobile version: with single-axle trailer (100 - 300 kW)

with tandem trailer (400 – 500 kW)

Maximum permitted gross laden weight: 1350kg

- with storage box for load cable or tools

- with grounding rod 1,5m

- console in RAL 9005 (deep black)

- Colour of storage box and basic module freely

selectable (RAL)

Inclusive: - Drawbar Ø45mm for passenger cars

- Support wheel at front and 2 supports at the rear

- Illuminating device 12V with 13-pin plug

- Individual approval according to §13 EG-FGV

© Wärtsilä

STRUCTURE


Article Article

number

Dimensions

[W x H x D]

Weight,

approx.

Perforated plate cover, top 4.900.481 1000 x 1 x 860 mm 3,5 kg

Air scoop with weather protection grid 4.900.482 1000 x 600 x 1300* mm 40 kg

*) approx. 440mm overlap at the revers side of the basic

module

High roof with weather protection grid, lateral 4.900.483 1000 x 350 x 860 mm 40 kg

Weather protection border for control cabinet

door

4.900.485 1080 x 40 x 100 mm 1,6 kg

When used outdoors various devices offer protection against

pollution, water penetration etc.

- Perforated plate cover

- Air scoop

- High roof

- Weather protection border

Selection of the Structure

© Wärtsilä

Article Article

number

Remarks

Rotary Switch Control 4.900.420 incl. fan control, all versions

Transformer (3 pieces)

CONCEPT 100-500

4.900.440 Required for all multifunctional meters/data

Multifunctional meter UMG 96L 4.900.451

Multifunctional meter UMG 96RM 4.900.452 With data storage and USB connector

Multifunctional meter MFA 2001 4.900.453 Measured performance value via the operating panel LOGO

TDE

Control „LOGO“, 12 outputs

(without operating panel)

4.900.461 All versions except 500kW with steps from 1kW (500/1kW)

Control „LOGO“, 16 outputs


4.900.462 For basic module 500kW with steps from 1kW (500/1kW)

Operation panel „LOGO TDE“ 4.900.463 Mounted in front door of the control cabinet

Remote control „LOGO TDE“ 4.900.464 with 25m cable and industrial connect at the loadbank cable

Selection of Control and Data LoggingFor your Wärtsilä JOVYLOAD CONCEPT a choice of different control data logging possibilities is available:

Rotary Switch Control:

All really ingenious things are usually surprisingly simple. The rotary switch control does not require any

elaborate explanation and in case of malfunction it is easy to inspect and repair. Optionally you can choose

amongst several multifunctional meters.

Control „LOGO“:

The Siemens control „LOGO! serves as a basis.The operation takes place via the panel „TDE“ mounted in the

front door or alternatively via remote control with 25 m cable. The operating is very simple. The load steps can

be shifted up or down in in 1kW-/ 10kW- und 100kW increments. The operating states are indicated via text

messages. Optionally the measured performance value can be displayed via the multifunctional meter MFA

2001 (mounted in the front door of the control cabinet).

CONTROL

© Wärtsilä

Article Article

number

Remarks

Control/ SPS „S7-1200“, 10outputs


4.900.471 For basic module 100-300kW with steps from 5kW

Control/ SPS „S7-1200“, 18 outputs


4.900.472 For basic module 100-300kW with steps from 1kW and 400-

500kW with steps from 5kW or 1kW

Operating panel „KTP 400 Mono“ 4.900.473 Mounted in front door of control cabinet

Remote Control „KTP 400 Mono “ 4.900.474 with 50m cable and industrial connector at the load bank

Operating panel „KTP 600 Color“ 4.900.475 Mounted in front door of control cabinet

Remot control „KTP 600 Color “ 4.900.476 with 50m cable and industrial connector at the load bank

Operating panel „TP 700 comfort“ 4.900.479 Mounted in front door of control cabinet

Remote control „TP 700 comfort “ 4.900.480 with 50m cable and industrial connector at the load bank

Data logging for SPS S7-1200 4.900.477 Solely in connection with transformers

Control via Web browser for SPS S7-1200 4.900.478

Selection of Control and Data Logging (Continuation)Control / SPS „S7-1200“:

The Siemens SPS control „S7-1200“ serves as basic element. The operation takes place via different HMI

panels, which differ in size and fittings.

The panel are mounted optionally in the front door of the control cabinet or delivered as remote control with

50m cable. The included software enables both manual control or operation according to programmed load

curves. On request the data is recorded for evaluation at a later stage. The MASTER-SLAVE Control can

control several loadbanks jointly. Customer-specific programming or adaptations to existing SPS systems

are possible upon consultation.

Control via web browser:

Control via web browser enables the operation of the load bank via PC with an installed internet browser

(not part of the scope of delivery).

SPS

Control

Remote Control

KTP 600 Color

Control via

Web browser

CONTROL

© Wärtsilä

Article Article

number

Remarks

PVC protection cover for CONCEPT 100-300

with transport and shock absorber frame

4.900.568 B 1520 x T 1520 x H 1400mm,

different colours available

PVC protection cover CONCEPT 400


4.900.569 B 1520 x T 1520 x H 1600mm,


PVC protection cover CONCEPT 500


4.900.570 B 1520 x T 1520 x H 1800mm,

different coluors available

PVC protection cover for CONCEPT 100-300

(Basic module)

4.900.571 B 1000 x T 1160 x H 1000mm,

different coluors available

PVC protection cover forr CONCEPT 400

(Basic module)

4.900.572 B 1000 x T 1160 x H 1200mm,

different colors available

PVC protection cover for CONCEPT 500

(Basic module)

4.900.573 B 1000 x T 1160 x H 1400mm,


Space heaters 200W

incl. thermostat control

4.900.574

Toggle switch for intern/ OFF/ extern 4.900.575 Load voltage and frequency must be suitable for

control e.g. of the fan!

CEE appliance inlets

5-pin/ 16A/ 6h

4.900.576

PEN bridge

(CU bus bars)

4.900.577 Internal interconnection of PE and N

Selection of Options

Is something missing? – Just ask us!

We are supplementing our range continuously and we gladly implement your special requests.

OPTIONS

© Wärtsilä

Article Article number Remarks

Set of load cable, general 4.900.540 Design according to customer specification

Set of load cable CONCEPT 100 4.900.541 per 1x L1, L2, L3 + 1x PE NSSHÖU-O 25mm² +

1x H07RN-F 5x1,5mm², Weight with 10m = ca. 18,5 kg









Cable lugs Ø13mm for load cable, Per cable 4.900.560

Plug connector POWERLOCK F6S, up to 400A, per cable 4.900.566

Selection of Load Cables and AccessoriesWe generally use heavy rubber cables of the type „NSSHÖU-O“ for mobile application. This service type has a very high current carrying capacity with low

weight and small cross section. This simplifies transportation and handling.

The overview below shows our basic calculation. It is made under the assumption of a connection of 3 external conductors L1, L2, L3 and of the protective

conductor PE with a length of 10m. The load cables are securely connected to the switchboard. The opposite side can optionally be fitted with cable lugs or

plugs. The auxiliary power supply takes place via a separate 5-pin cable H07RN-F 5x1,5mm² with CEE plug connection.

The cables are designed for an ambient temperature of up to +30°C when laying single core cables outside. For dual installed cables (2x L1, L2, L3) an even

current load must be ensured for both cables. Depending on the application the N-conductor might be required as the auxiliary power supply could be

necessary for the use of a test device or for the case that single-phase tests are to be executed.

For our trailer versions additional 1,5m cables are used for the internal connection of the storage box. Eventually different length is required, e.g. 15, 20 or 25m.

There is a choice of solutions, which we gladly will discuss in detail with you.

LOAD CABLES

© Wärtsilä

FOR MORE INFORMATION PLEASE GET IN CONTACT WITH US

Wärtsilä JOVYATLAS EUROATLAS GmbH

Fennenweg 4

26844 Jemgum

Germany

www.jovyatlas.com

Phone: +49 4958 9394 0

Email: [email protected]

50

http://www.jovyatlas.com/

Wärtsilä JOVYLOAD CONCEPT - product presentation as

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