Vortex Flow Sensors VVX32 VVX40

11
1 // 11 SIKA Dr. Siebert & Kühn GmbH & Co. KG Struthweg 7-9 // 34260 Kaufungen // Germany www.sika.net Technical datasheet 02/2022 // V1.0 Vortex flow sensors // VVX 100 % Final water flow test Adjustment of output signal and calibration at 3 test points Traceable measurement performance Recording of the test data Test protocols available for customers Traceability via serial number Combination sensor Combination of flow and temperature measurement Flow measurement with no moving parts Fast responding temperature measurement µController Customisation through approx. 60 software parameters Software filter (optional) exact flow measurement even with vibrations On the test bench: 100% Final water flow test US version available Note: The US versions are separate products. The units are not converted, but pre-configured at the factory for the respective variants. VVX32 brass VVX40 stainless steel

Transcript of Vortex Flow Sensors VVX32 VVX40

Page 1: Vortex Flow Sensors VVX32 VVX40

1 // 11

SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Vortex flow sensors // VVX

100 %

• Final water flow test

• Adjustment of output signal and calibration at 3 test points Traceable measurement performance

• Recording of the test data Test protocols available for customers

• Traceability via serial number

Combination sensor

• Combination of flow and temperature measurement

• Flow measurement with no moving parts

• Fast responding temperature measurement

µController

• Customisation through approx. 60 software parameters

• Software filter (optional) exact flow measurement even with vibrations

On the test bench: 100% Final water flow test

US version availableNote: The US versions are separate products. The units are not converted, but pre-configured at the factory for the respective variants.

VVX32 brass

VVX40 stainless steel

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Test reports for customers

• SIKA test labs - many qualification tests Temperature shock Contamination and many other tests

• Sample devices can be supplied with works test certificate

Reliable partnership with SIKA

• More than 45 years of experience with flow sensors in heaters

• Leading heat pump manufacturers trust in SIKA Vortex flow sensors

General information on the principle of operation

Alternate vortices rotating in opposite directions are generated behind a bluff body immersed in a flow. The vortices detach from the edges of the bluff body and form a

Kármán vortex street in the fluid stream. The distance between the single vortices is constant. The frequency of the vortices flowing past a sensor depends on the flow rate

and is proportional to the flow. The sensor detects these vortices which are then converted to an electrical frequency signal.

• Minimal flow obstruction low pressure drop

• Independent of the conductivity of the medium

• High long-term stability / no zero drift

Reliable

• Piezoceramic sensor element completely encapsulated no direct medium contact dirt-resistant and fail-safe

• Robust metal body

• CE Marking

• OEM product developed and produced in Germany

encapsulated piezoceramic sensor element

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Technical Data VVX32 VVX40Nominal diameter DN 32 DN 40Nominal pipe size 1½" 2"Process connection G 1½-ISO 228 male, incl. O-rings G 2-ISO 228 male, incl. O-ringsProcess connection 1½" NPT 2" NPTInner diameter [mm] Ø 32 Ø 40Inner diameter [inch] 1.3 1.6Medium Water and aqueous solutionsPressure rating PN 16Pressure rating Max. 232 psiDegree of protection EN 60529 with attached cable socket

IP65 and IP67

Flow measuringFlow range [l/min] 12...250 22...400Flow range [US gpm] 3.2...66 5.8...106Accuracy ±2 % of range*, deviations with high viscous mediaRepeatability ±0.5 % or ±1 %, see temperature ranges ambientTemperature measuringMeasuring range 0...90 °CMeasuring range 32...194 °FAccuracy ±1 kResponse time t50 t90

approx. 1 sapprox. 3 s

Temperature rangesMedium -20...90 °CMedium -4...194 °FAmbient -20...70 °CAmbient -4...158 °FElectrical dataElectrical connection 5-pin plug connector M12 x 1Power supply Push Pull (optional NPN) NPN 4...20 mA or 0...10 V

8...30 V DC5 V DC (±5 %)12...24 V DC (±10 %)

Current consumption < 15 mAApprovals

• Conforms to ANSI UL Std.61010-1• Cert. to CAN/CSA C22.2 No.61010-1

* Test conditions: Test medium water Media temperature 20...30 °C / 68...86 °F Defined inlet and outlet pipes (see operating manual)

Technical data

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Three different versions available:• Frequency output ()• Analogue 0.5...3.5 V and frequency output ( + )• Analogue 0...10 V or 4...20 mA and frequency output ( + )

Analogue output VVX32 VVX40Output signal flow 0.5...3.5 VScaling [l/min] 12...250 22...400Scaling [US gpm] 3.2...66 5.8...106Voltage rate [V / l/min] 0.5...3.5 V 0.0126 0.0079Voltage rate [V / US gpm] 0.5...3.5 V 0.0478 0.0299Output signal temperature Voltage signal 0.5...3.5 V corresponds to 0...90 °C / 32...194 °F

or none

Analogue output VVX32 VVX40Output signal flow 0...10 V or 4...20 mAScaling [l/min] 0...250 0...400Scaling [US gpm] 0...66 0...106Voltage rate [V / l/min] 0...10 VCurrent rate [mA / l/min] 4...20 mA

0.04000

0.06400

0.02500

0.04000Voltage rate [V / US gpm] 0...10 VCurrent rate [mA / US gpm] 4...20 mA

0.1515

0.2424

0.0943

0.1509

Frequency output VVX32 VVX40Output signal flow for power supply 8...30 V DC 5 V DC

Frequency signal, square wave, pulse duty ratio 50:50, signal current max. 20 mAPush PullNPN open collector

Pulse rate [1/l] 100 50Pulse rate [pulses/gallon] 400 200Output signal temperature Pt1000 2 wire, class B

or NTC 10.74k, B 0/100 3450or none

Output signals

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

0

50

100

150

200

250

300

350

0 50 100 150 200 250

Pre

ssur

e dr

op ∆

p [m

bar]

Flow rate Q [l/min]

Typical pressure drop VVX32

0

50

100

150

200

250

300

350

400

0 100 200 300 400

Pre

ssur

e dr

op ∆

p [m

bar]

Flow rate Q [l/min]

Typical pressure drop VVX40

0

1

2

3

4

5

0 5 10 15 20 25 30 35 40 45 50 55 60 65

Pre

ssur

e dr

op ∆

p [p

si]

Flow rate Q [US gpm]

Typical pressure drop VVX32

0

1

2

3

4

5

6

0 15 30 45 60 75 90 105

Pre

ssur

e dr

op ∆

p [p

si]

Flow rate Q [US gpm]

Typical pressure drop VVX40

US version

US version

Druc

kver

lust

∆p

[mba

r]

Druc

kver

lust

∆p

[psi

]Dr

uckv

erlu

st ∆

p [p

si]

Druc

kver

lust

∆p

[mba

r]

Durchfluss Q [l/min] Flow rate Q [US gpm]

Flow rate Q [US gpm]Durchfluss Q [l/min]

Typical pressure drop VVX32 Typical pressure drop VVX32

Typical pressure drop VVX40Typical pressure drop VVX40

Typical pressure drop

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

VVX

Dimensions [mm] h h1 l1 l2 G Gz ⎔ Width across flatsVVX32 50 13 16 100 G 1½ M12 x 1 36VVX40 53.8 13 18 110 G 2 M12 x 1 46Dimensions [inch]VVX32 1.961 0.512 1.024 4.135 1½ - 11.5 NPT M12 x 1 1.5VVX40 2.118 0.512 1.063 4.528 2 - 11.5 NPT M12 x 1 1.875

NPT version

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Technical drawing

Dimensions

Materials in contact with fluidVVX32, VVX40 G thread NPT threadBody / tube Brass CW617N-DW or stainless steel 1.4581 Brass CW724R or stainless steel 1.4581Sensor ETFEO-rings EPDMImmersion sleeve Brass CW724R or stainless steel 1.4571Bluff body PPS GF40

Materials

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Wiring

Pin assignmentThe pin assignment depends on the chosen configuration of the device.

Possible pin assignments:Pin 1: +UB

Pin 2: UFlow • RTemp • Analog U/IPin 3: GNDPin 4: Frequenzy • Analog U/I • Alarm*1

Pin 5: UTemp • RTemp

Wire the connecting cable according to your device version and the pin assignments shown on the type plate.

*1 The alarm output is only possible with the corresponding firmware and has been determined during the order.

M12x1

13

2

4

5

Supply voltage

12

345

+UB

GND

VVX

VVX with temperature (optional)

NTC / Pt 1000

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

VVX with frequency output

Flow

Push-Pull*1 NPN Open Collector PNP Open Collector

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

R1 ≤ 47 Ω / R2 ≥ 10 kΩ

*1: Not at 5 V.*2: Do not wire the push-pull switch outputs of multiple VVX devices in parallel.*3: Recommended pull-up / pull-down resistance RL ~5 kΩ.

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SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

VVX with analogue output 0.5…3.5 V (optional)

Flow UFlow Temperature UTemp

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

VVX with voltage 0…10 V or current output 4…20 mA (optional)

Flow

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

0…10V 4...20mA

Use of frequency output and optional functions

Flow NPN + Analogue 0.5…3.5V Flow Push-Pull + current 4…20 mA

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GNDThe frequency output can be wired together with the optional functions. However, not every combination is possible.In principle, the pins 2, 4 and 5 can only be assigned with one function at a time. A multiple assignment is not possible.The wiring results from an overlay of the circuit diagrams of the corresponding functions, as shown in the two following examples.

GND

IFlow 1

2

3

5

VVX

4GND

UFlow 1

2

3

5

VVX

4

+U (≤+UB)

RL

R1

R2

GND

IFlow

1

2

345

VVX

GND

UFlow

1

2

345

VVX

VVX1

4

5 RTemp ϑ

2

3 GNDVVX

1

234

5

RTemp

RTemp

ϑ

GND

12

3

45

VVX

RL *3

GND

123

45

VVX+U (≤+UB)

RL *3R2

R1

GND

12

3

45

VVX

*2

UTemp

12

34

5

VVX

GND

R1 ≤ 47 Ω / R2 ≥ 10 kΩRecommendation for resistance RL ~5 kΩ

Wiring

Page 9: Vortex Flow Sensors VVX32 VVX40

9 // 11

SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Order codeNominal diameterVVX32, DN 32, brassVVX40, DN 40, brassVVX32, DN 32, stainless steelVVX40, DN 40, stainless steel

VVXDDVVXEEVVXDDVVXEE

BPBP

51U52X51M52O

VersionStandard versionVersion with ETL-Approval

SE

Power supply8...30 V DC5 V DC

GN

12

Output signal temperaturePt1000NTC 10.74KNone

RRRPRRRN0000

Example order number VVXDD S G B RRRP 1 51U

Order codeNominal pipe sizeVVX32, 1 ½" NPT, brassVVX40, 2" NPT, brassVVX32, 1 ½" NPT, stainless steelVVX40, 2" NPT, stainless steel

VVXDFVVXEGVVXDFVVXEG

2T2T

51052951Y52Z

VersionStandard versionVersion with ETL-Approval

SE

Power supply8...30 V DC5 V DC

GN

12

Output signal temperaturePt1000NTC 10.74KNone

RRRPRRRN0000

Example order number VVXDF S G 2 RRRP 1 510

Version frequency output

Article numbers

Page 10: Vortex Flow Sensors VVX32 VVX40

10 // 11

SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Order codeNominal pipe sizeVVX32, 1 ½" NPT, brassVVX40, 2" NPT, brassVVX32, 1 ½" NPT, stainless steelVVX40, 2" NPT, stainless steel

VVXDFVVXEGVVXDFVVXEG

N2NTN2NT

UOUTUOUT

51052951Y52Z

VersionStandard versionVersion with ETL-Approval

SE

Output signal temperature0.5...3.5 Vnone

U100

Power supply8...30 V DC5 V DC

12

Example order number VVXDF S N2 UO U1 1 510

Order codeNominal diameterVVX32, DN 32, brassVVX40, DN 40, brassVVX32, DN 32, stainless steelVVX40, DN 40, stainless steel

VVXDDVVXEEVVXDDVVXEE

NBNPNBNP

UIUMUIUM

51U52X51M52O

VersionStandard versionVersion with ETL-Approval

SE

Output signal temperature0.5...3.5 Vnone

U100

Power supply8...30 V DC5 V DC

12

Example order number VVXEE S NP UM U1 1 52X

Version analogue output (0.5...3.5 V) and frequency output

Article numbers

Page 11: Vortex Flow Sensors VVX32 VVX40

11 // 11

SIKA Dr. Siebert & Kühn GmbH & Co. KG

Struthweg 7-9 // 34260 Kaufungen // Germany

www.sika.net

Technical datasheet02/2022 // V1.0

Order codeType Accessories Length [m] Length [ft] Order numberVVX32VVX40

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SIKA C

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Zust Änderung Datum Name (Urspr.:)Bl.

Blatt

(Verwendungsbereich)

Datum NameBearb.

Gepr. Norm

Maßstab: (Gewicht)

(SIKA-Artikelnummer)

Dr. Siebert & KühnGmbH & Co KG Struthweg 7-934260 Kaufungen

(Werkstoff, Halbzeug) (Zul. Abw.) (Oberfläche)

(Ers. f.:) (Ers. d.:)

Allgemein

Anschlussstecker M12x1 geradeAusführung

VVX-0489 1 1

ISO 2768-m DIN ISO 1302

11.12.201418.12.2014

KuelperGraß

a Toleranzen geä. 18.12.14 Kü

1

2

3

45

LeitungslängenL (mm) Leitungstyp Art.Nr.:1000 PVC- Steuerleitung 4x0,25mm² (AWG24) -

1500 PVC-Steuerleitung 4x0,25mm² (AWG24) XVVX065

Connection cable with 5 pin cable socket M12 x 1, angle type molded lead 5 x 0.34 mm², sheathing material PVC (Tmax = 80 °C / 176 °F)* UL approval, Pins: 1=brown, 2=white, 3=blue, 4=black, 5=grey,

123

101633

XVVX040 XVVX051 XVVX039XVVX017XVVX018XVVX019

Order codeService Order numberWorks calibration certificate for sample devices VVXWPS01

* Connection cables with UL approval on request

Article numbers

Order codeNominal diameterVVX32, DN 32, brassVVX40, DN 40, brassVVX32, DN 32, stainless steelVVX40, DN 40, stainless steel

VVXDDVVXEEVVXDDVVXEE

GBGPGBGP

X00351UY00352XX00351MY00352O

VersionStandard versionVersion with ETL-Approval

SE

Output signal flow0...10 V4...20 mA

VA

Example order number VVXDD S GB A X00351U

Order codeNominal pipe sizeVVX32, 1 ½" NPT, brassVVX40, 2" NPT, brassVVX32, 1 ½" NPT, stainless steelVVX40, 2" NPT, stainless steel

VVXDFVVXEGVVXDFVVXEG

G2GTG2GT

D003510Z003529D00351YZ00352Z

VersionStandard versionVersion with ETL-Approval

SE

Output signal flow0...10 V4...20 mA

VA

Example order number VVXDF S G2 V D003510

Version analogue output (0...10 V or 4...20 mA) and frequency output