U.S.C.G. Merchant Marine Exam Chief Engineer – Limited ...Q605 Steam Plants U.S.C.G. Merchant...

National Maritime Center Serving Our Nation’s Mariners

U.S.C.G. Merchant Marine Exam

Chief Engineer – Limited

Q605 Steam Plants

(Sample Examination)

of 21 Q605 Steam Plants

8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5

Choose the best answer to the following Multiple Choice Questions.

1. Which of the listed refractory materials can be used in an area directly exposed to the highest heat in the furnace?

o (A) Baffle mix o (B) Insulating brick o (C) Insulating block • (D) Firebrick

If choice D is selected set score to 1.

2. What is the primary operational difference between a nozzle reaction safety valve and a huddling chamber safety valve?

• (A) The principle by which blowdown is accomplished. o (B) The manner in which lifting pressure is adjusted. o (C) The difference in valve relieving capacities. o (D) The manner in which steam pressure causes initial valve opening.

If choice A is selected set score to 1.

3. Which of the following statements represents the purpose of boiler sliding feet?

o (A) To allow for unequal expansion between the wrapper and tube sheets. • (B) To accommodate the changing length of the water drum as it expands or contracts with

temperature changes. o (C) To compensate for deflection of the hull in way of the boiler supports. o (D) To ensure an airtight seal between the boiler inner and outer casings.

If choice B is selected set score to 1.

4. Which of the listed refractory materials can be used in an area directly exposed to the highest heat in the furnace?

• (A) Firebrick o (B) Baffle mix o (C) Insulating brick o (D) Insulating block



8/21/2019


5. In what section of a boiler would you find a steam quality of 90%?

• (A) Steam drum o (B) Desuperheater outlet o (C) Last pass of the superheater o (D) Superheater outlet


6. Desuperheated steam can be found at the __________.

o (A) generator steam stop o (B) high pressure turbine steam chest o (C) main steam stop • (D) spray attemperator outlet


7. The boiler economizer provides additional heat to the __________.

o (A) fuel oil entering the furnace o (B) steam leaving the superheater o (C) air supply entering the furnace • (D) feedwater entering the boiler


8. One factor for determining the minimum feedwater inlet temperature to a boiler economizer is the __________.

o (A) superheater inlet temperature o (B) desuperheater outlet temperature • (C) dew point temperature of the stack gases o (D) temperature of steam bled off the LP turbine

If choice C is selected set score to 1.

9. A furnace wall in which there are open spaces around the brick as a result of firebrick shrinkage, is __________.

o (A) cracked and must be patched o (B) spalled and must be replaced o (C) normal and need only be cleaned • (D) loose and should be repaired



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 10. Which of the listed mediums should be used when water washing a boiler?

o (A) Cold fresh water • (B) Heated fresh water o (C) Heated salt water o (D) Cold salt water


11. Scavenging air lines are connected to boiler stack periscopes to __________.

o (A) keep the mirrors from misaligning o (B) keep the periscope tubing from warping o (C) maintain a negative pressure in the periscope line • (D) prevent stack gases from contaminating the periscopes internal components


12. Which of the tools listed is used to remove a boiler tube from a header?

o (A) Laminating tool • (B) Backing out tool o (C) Expanding tool o (D) Swaging tool


13. Which of the methods listed would be most effective in repairing a steam cut on a seating surface of a superheater handhole plate?

o (A) Refacing the surface and over-torquing the handhole plate. o (B) Filling the cut with iron cement or plastic steel. • (C) Filling the cut by welding and then grinding it smooth. o (D) Grinding the seating surface and installing an oversized gasket.


14. The minimum temperature requirements for fuel oil in storage tanks is related to the _________.

o (A) fire point of the oil o (B) size of the containment area in case of overflow • (C) pumpability of the oil o (D) size of the vents



8/21/2019


15. The flash point of a residual fuel oil should be used to determine the highest temperature to which the oil may be heated __________.

o (A) in the recirculating line o (B) for atomizing • (C) in a storage tank o (D) for centrifuging


16. Which combustible element in fuel oil is considered a significant and major source of air pollution?

• (A) Sulfur o (B) Vanadium o (C) Hydrogen o (D) Nitrogen


17. Blisters developing on boiler tubes can be caused by __________.

• (A) waterside scale deposits o (B) air in the feedwater o (C) cold feedwater o (D) hot feedwater


18. Fireside burning of boiler tubes is usually the direct result of __________.

o (A) gas laning in tube banks o (B) high furnace temperatures • (C) overheating due to poor heat transfer o (D) oxygen corrosion of metallic surfaces


19. A lower than normal boiler stack gas temperature usually indicates __________.

o (A) dirty watersides o (B) dirty firesides o (C) fuel high sulfur content • (D) incomplete combustion



8/21/2019


20. Cratering and water tracking in boiler tubes is caused by __________.

o (A) burning a fuel with a high vanadium content • (B) water trapped between tubes and refractory o (C) soot corrosion o (D) baked on slag deposits


21. Insufficient combustion air supply to the furnace would cause __________.

o (A) high stack temperature o (B) the fires to sputter • (C) low superheater outlet temperature o (D) high feedwater consumption


22. Which of the following would indicate a moderate leak in the desuperheater?

o (A) Higher than normal auxiliary steam pressure o (B) Higher than normal fuel oil consumption o (C) Lower than normal fuel oil consumption • (D) Lower than normal auxiliary steam temperature


23. Which of the following problems can occur when an excessive number of water screen tubes are plugged?

• (A) Superheater outlet temperature will rise. o (B) Superheater outlet pressure will rise. o (C) Steam pressure leaving the drum will increase. o (D) Steam temperature in the drum will decrease.


24. According to the data given in illustration, which of the following would be the physical state of the fluid at a gage vacuum of 28.09 inches Hg, and 117.99 degrees Fahrenheit? Illustration SG-0026

• (A) Superheated vapor. o (B) Subcooled liquid. o (C) Saturated liquid. o (D) Mixture of saturated liquid and vapor.



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 25. When burning fuel oil in a boiler, a high CO2 content is desired in the stack gas because

__________.

• (A) more heat is liberated by the production of CO2 than CO o (B) less excess air is required to produce CO2 than CO o (C) efficient combustion is indicated and the heat liberated is equal to the heat produced by the

formation of CO o (D) efficient combustion is indicated even though the heat liberated is less than the heat produced

by burning to CO


26. If an analysis of boiler flue gas determines there is no excess air for combustion, you should expect the nitrogen content of the flue gas to be approximately __________.

o (A) 10.5% o (B) 14.0% o (C) 21.0% • (D) 79.0%


27. When you are transferring fuel oil from one double bottom tank to another, precautions to be observed should include __________.

o (A) maintaining a high transfer rate until a slight trickle of oil is observed flowing from the overflow line

• (B) sounding the tanks frequently and reducing the transfer rate while topping off o (C) maintaining a supply of chemical dispersant to cleanup minor oil spills adjacent to the ship o (D) plugging gooseneck tank vents to prevent accidental overflow


28. The main reason for having a low suction line on the fuel oil service or settling tanks is to __________.

o (A) increase the amount of fuel available for use o (B) prevent loss of suction during rough weather o (C) decrease suction head on the pump • (D) facilitate water removal



8/21/2019


29. Testing boiler water for chloride content will indicate the amount of __________.

o (A) methyl orange that should be added o (B) phosphates present in the water • (C) dissolved salts from sea contamination o (D) total alkalinity in the water


30. Calcium minerals in boiler water are precipitated out of solution by the use of which of the listed chemicals?

o (A) Phenolphthalein • (B) Sodium phosphate o (C) Caustic soda o (D) Sodium hydroxide


31. Excessive alkalinity of boiler water will cause ________.

o (A) sodium sulfite reacting with dissolved oxygen o (B) scale formation • (C) caustic embrittlement o (D) calcium carbonate precipitation


32. Carbon dioxide dissolved in boiler water is dangerous in a modern power boiler because the gas __________.

o (A) combines with oxygen to cause severe waterside scaling o (B) combines with sulfates to cause severe waterside pitting • (C) forms carbonic acid which attacks the watersides o (D) breaks the magnetic iron oxide film inside boiler tubes


33. Which of the following represents a significant system limitation to be aware of when a burner management system is operated in the 'HAND' mode?

o (A) The burner sequence control is fully automatic even in the 'HAND' mode. • (B) Some boiler safety interlocks are bypassed when the boiler is 'HAND' fired. o (C) The burner is not capable of maintaining a high firing rate when the boiler is in the 'HAND'

mode. o (D) The flame failure alarm cannot function when the boiler is 'HAND' fired.



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 34. As found in a basic pneumatic automatic combustion control system, the function of a standardizing

relay is to __________.

o (A) control the boiler drum water level within acceptable limits regardless of the load • (B) introduce a control for maintaining constant steam pressure regardless of boiler load o (C) provide a backup means for manual control of the system o (D) introduce a control for maintaining constant superheated steam temperature regardless of

boiler load


35. In a boiler automation system, if a burner fuel oil solenoid valve continually trips closed under normal steaming conditions, you should __________.

o (A) wedge the valve in the open position and reduce the fuel oil pressure at that burner o (B) bypass the solenoid valve and enter the fact in the logbook o (C) wedge the valve in the open position and report it to the chief engineer • (D) secure the burner and determine the cause of the valve failure


36. Modern day boiler automation allows bypassing the "flame safeguard" system to permit a burner to have a "trial for ignition" period during burner light-off. This period may not exceed ______.

o (A) 5 seconds o (B) 10 seconds • (C) 15 seconds o (D) 30 seconds


37. Which of the precautions listed should be taken when gagging a boiler safety valve?

• (A) Tighten the gag only finger tight to prevent damage to the valve stem, disc or seat. o (B) Tighten the gag only with the special wrench supplied with the gag. o (C) Ensure that all moving parts of the safety valve are free to move before installing the gag. o (D) Do not allow the gag to contact the safety valve stem.


38. To stop the rotor of a main turbine while underway at sea you should __________.

• (A) admit astern steam to the turbine after securing the ahead steam o (B) secure all steam to the turbine o (C) tighten the stern tube packing gland o (D) apply the prony brake



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 39. Before placing the jacking gear in operation on a main turbine unit, you must always ensure that

__________.

o (A) the condensate system is operating • (B) the main lube oil system is operating o (C) the main salt water circulating pump is operating o (D) the gland seal steam system is operating


40. To prevent damage to the turning gear mechanism, which of the following procedures must be carried out before the turning gear is engaged?

• (A) The propeller shaft must be stopped and held stationary until the clutch is engaged. o (B) The speed of the astern turbine must be reduced. o (C) The engine order telegraph must be on 'stop'. o (D) The brake on the first reduction worm shaft must be set.


41. Prior to rolling the main turbines in preparation for getting underway, you should __________.

o (A) circulate the lube oil through the emergency lube oil cooler • (B) disengage the turning gear o (C) secure the gland sealing steam regulator o (D) open the reduction gear casing access plates and inspect the lube oil spray pattern


42. While a vessel is underway the low-pressure turbine high-speed pinion is damaged. The pinion is then removed from the gear train. Under these circumstances, the main unit is capable of which speed and direction?

• (A) Reduced speed ahead only o (B) Reduced speed astern only o (C) Reduced speed ahead and full speed astern o (D) Reduced speed astern and full speed ahead


43. Which of the casualties listed is apt to occur immediately after a high water casualty?

o (A) Excessive superheater temperature o (B) Massive tube failure • (C) Water carryover to the turbines o (D) Excessive steam pressure



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 44. Under EMERGENCY operating conditions, the proper valve positions for controlling feedwater to the

boiler should be the __________.

o (A) auxiliary stop and stop-check valves fully open and the feed pump speed used to regulate the amount of flow

o (B) auxiliary stop-check valve fully open and the auxiliary stop valve regulated by the feedwater regulator

o (C) auxiliary stop-check valve fully open and the auxiliary stop valve used to regulate the amount of flow

• (D) auxiliary stop valve fully open and the auxiliary stop-check valve used to regulate the amount of flow


45. Which action should be taken if the water level in the boiler gage glass drops out of sight and the burners fail to secure automatically?

o (A) Increase the feed pump speed. • (B) Trip the master solenoid. o (C) Repair the feedwater regulator. o (D) Blowdown the gage glass.


46. One boiler of a two boiler plant has ruptured a tube and the water cannot be maintained in sight in the gage glass. After securing the fires, your next action should be to __________.

o (A) secure the forced draft fans • (B) secure the feedwater supply to the boiler o (C) stop the fuel oil service pump o (D) close the main steam stop


47. Turbine casing flanges are sometimes provided with a system of joint grooving to __________.

o (A) increase contact pressure between the casing halves' flanges • (B) inject sealing compound between the casing halves o (C) ensure perfect alignment of casing halves o (D) form a labyrinth seal between the casing halves



8/21/2019


48. Allowance for axial expansion of the steam turbine due to temperature changes is provided for by the use of __________.

• (A) a deep flexible I beam support o (B) pivoted-shoe type thrust bearings o (C) casing flexible joints o (D) rotor position indicators


49. A common cause of the Babbitt linings cracking in a turbine journal bearing is from ________.

• (A) vibration generated by the rotor o (B) excessive thrust bearing wear o (C) prolonged operation at full-speed o (D) prolonged operation at low-speed


50. The main propulsion turbine can be damaged by __________.

• (A) water carryover from the boilers o (B) maintaining vacuum too high o (C) using the jacking gear when there is no vacuum o (D) operating at slow speeds


51. If the main propulsion turbine begins to vibrate severely while you are increasing speed, you should __________.

o (A) open the throttle wider to pass through the critical speed • (B) immediately slow the turbine to see if the vibration will stop o (C) stop the turbine and not answer any more bells o (D) hold the turbine at that speed until vibration stops


52. The original bridge gage reading for a reduction gear bearing was measured as 0.008 inches. A year later, the bridge gage reading for the same bearing is 0.010 inches. This indicates __________.

o (A) oil clearance has increased 0.010 inch o (B) bearing wear is 0.010 inch • (C) bearing wear is 0.002 inch o (D) oil clearance is 0.002 inch



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 53. A sequential lift, nozzle valve control bar on a turbo-generator, utilizes which of the following

operating principles?

o (A) A servomotor, mechanically connected to nozzle valve handwheels, opens or closes the valves in accordance with the type of electrical signal received.

o (B) A hydraulic piston raises or lowers individual valves according to pressure received from a governor.

• (C) A lifting beam mechanism engages nozzle valve stems of varying lengths. o (D) A hydraulic piston raises or lowers groups of valves according to pressure received from a

governor.


54. A back pressure trip on a ship's service turbo-generator functions to trip the turbine under what circumstance?

• (A) amount of cooling water to the condenser is insufficient o (B) gland seal leakoff pressure is too high o (C) lubricating oil pressure is too low o (D) amount of cooling water to the condenser is excessive


55. An excess pressure governor would normally be used on a __________.

o (A) low-pressure propulsion turbine o (B) forced draft fan o (C) main circulator pump • (D) turbine-driven feed pump


56. Which of the listed actions will occur when there is an increase in load on a ship service generator equipped with a centrifugal type hydraulic governor? Illustration SE-0009

• (A) More oil will enter the operating cylinder (O). o (B) The operating piston is forced to move lower. o (C) Steam flow to the turbine decreases. o (D) The governor weights move outward.



8/21/2019


57. Which of the following would cause the dowel or locking lip of a split-type, precision insert, main bearing to shear and allow the bearing to rotate with the journal?

o (A) Unequal torque to any two adjacent bearing bolts o (B) Short periods of above normal operating speeds o (C) Excessive bearing bolt torque • (D) Insufficient bearing crush


58. The most practical method of determining the condition of a shaft bearing while the shaft is in operation is to __________.

o (A) visually inspect the bearing • (B) check the lube oil temperature o (C) check the lube oil viscosity o (D) perform a carbon blot test on an oil sample from the bearing


59. The splits located in the halves of main reduction gear bearings are aligned at an angle to the horizontal in order to resist __________.

o (A) oil loss o (B) steam loss o (C) axial stress • (D) wiping


60. Most main propulsion reduction gear bearings are __________.

• (A) rigidly mounted, Babbitt lined, split type o (B) self-aligning, solid bushings o (C) spherical-seated, tapered roller type o (D) self-lubricating, sealed, roller ball type


61. The part shown in the illustration would be located between which of the following components of a modern geared turbine main propulsion unit? Illustration SE-0001

• (A) Between the rotors and high-speed pinions of the high-pressure and low-pressure turbines. o (B) Between the bull gear and line shaft on the side of the gear opposite the thrust bearing. o (C) Between the first reduction gears and high-speed pinions of the high-pressure and low-

pressure turbines. o (D) Between the bull gear and line shaft on the thrust bearing side of the gear.



8/21/2019

Q605 Steam Plants U.S.C.G. Merchant Marine Exam Chief Engineer-Limited Illustrations: 5 62. The base ring shown in the illustration is identified by the letter __________. Illustration SE-0012

o (A) A o (B) E o (C) C • (D) D


63. The reduction gear shown in the illustration is a/an __________. Illustration SE-0013

• (A) articulated double reduction gear o (B) nested double reduction gear o (C) nested four-step reduction gear o (D) locked-train double reduction gear


64. Which of the following operational practices is helpful in avoiding the accumulation of condensate in the main reduction gear casing?

o (A) Always ensure that the lubricating oil pressure is 14-17 psi when operating in unusually cold waters.

o (B) Avoid applying gland sealing steam to the low-pressure turbine until you are ready to start up the first stage air ejector.

o (C) The temperature of the lubricating oil should not exceed the gear manufacturer's recommendation when the unit is operating at full load.

• (D) After the main unit is secured, lubricating oil should be circulated until the temperature of the oil and reduction gear casing approximates the engine room temperature.


65. The valve cam slope angle determines the __________.

o (A) engine torque characteristics o (B) diameter of intake and exhaust valves • (C) acceleration rate of valve opening and closing o (D) engine fuel efficiency


66. The intake and exhaust valves used in a diesel engine are returned to their seats by __________.

o (A) exhaust pressure o (B) push rod pressure • (C) spring force o (D) combustion pressure



8/21/2019


67. Before any auxiliary diesel engine hydraulic starting system is opened for servicing or repair, youmust __________.

o (A) ensure that the hydraulic fluid reservoir is fullo (B) block all hydraulic hoses using high-pressure covers• (C) bleed off all hydraulic pressure from the systemo (D) place all control levers in the 'HOLD' position


68. On small diesel engines, a noticeable decrease in the time interval between the replacement of thelube filter cartridge indicates __________.

o (A) excessive oil temperature• (B) piston ring blow-byo (C) dirty air filtero (D) excessive oil pressure


69. In a four-stroke cycle diesel engine, badly worn intake valve guides can cause excessive__________.

o (A) exhaust temperatureso (B) exhaust pressure• (C) lube oil consumptiono (D) cooling water temperatures


70. One remedy for a high firing pressure, in addition to a high exhaust temperature in one cylinder of adiesel engine, is to __________.

o (A) increase scavenge air pressureo (B) reduce fuel booster pump pressureo (C) retard fuel injector timing• (D) adjust the fuel rack



8/21/2019


10/1/2018

SE-0001

Adapted for testing purposes only BLANK, Introduction to

Naval Engineering, Second Edition

Copyright © 1985 by the United States Naval Institute

Further reproduction prohibited without permission of 21 Q605 Steam Plants


10/1/2018

SE-0009

Adapted for testing purposes only from Machinist’s Mate 3 & 2

NAVEDTRA 14151

Further reproduction prohibited without permission



10/1/2018

SE-0012

Adapted for testing purposes only from Machinist’s Mate 3 & 2

NAVEDTRA 14151

Further reproduction prohibited without permission of 21

Q605 Steam Plants


10/2/2018

SG-0026

Properties of Saturated Steam

Vacuum Inches

of Hg Gage

Temperature

°C

Temperature

°F

29.51 11.74 53.14

29.41 15.17 59.30

29.31 18.04 64.47

29.21 20.52 68.93

29.11 22.70 72.86

29.00 24.66 76.38

28.90 26.43 79.58

28.70 29.56 85.21

28.49 32.27 90.08

28.29 34.66 94.38

28.09 36.80 98.24

27.88 38.74 101.74

27.48 42.18 107.92

27.06 45.14 113.26

26.66 47.77 117.99

26.26 50.13 122.23

25.85 52.27 126.08

25.44 54.23 129.62

25.03 56.05 132.89

24.63 57.74 135.94

24.22 59.33 138.79

23.81 60.82 141.48

22.79 64.21 147.57

21.78 67.21 152.97

20.76 69.91 157.83

19.74 72.36 162.24

18.72 74.61 166.30

17.70 76.70 170.06

16.69 78.64 173.56

15.67 80.47 176.85

14.65 82.14 179.86

13.63 83.81 182.86

12.61 85.36 185.64

11.60 86.82 188.28

10.58 88.22 190.80

9.56 89.57 193.21

7.52 92.08 197.75

5.49 94.42 201.96

3.45 96.60 205.88

1.42 98.64 209.56

Adapted for testing purposes only


Q605 Steam Plants

U.S.C.G. Merchant Marine Exam Chief Engineer – Limited ...Q605 Steam Plants U.S.C.G. Merchant...

Documents

Transcript of U.S.C.G. Merchant Marine Exam Chief Engineer – Limited ...Q605 Steam Plants U.S.C.G. Merchant...