UM-Argani UNIFICATO 2014-ITA-EN-DE · 2 TECHNICAL INFORMATION 2.1 MAIN PARTS AND GENERAL...

35
Manuale Installazione, Uso e Manutenzione Argani Idraulici Installation, operation and servicing manual for Hydraulic Winches Handbuch zur Installation, Verwendung und War-tung von Hydraulikwinden Installation, use and maintenance manual Italy Headquarters

Transcript of UM-Argani UNIFICATO 2014-ITA-EN-DE · 2 TECHNICAL INFORMATION 2.1 MAIN PARTS AND GENERAL...

Manuale Installazione, Uso e Manutenzione

Argani Idraulici

Installation, operation and servicing manual for

Hydraulic Winches

Handbuch zur Installation, Verwendung und War-tung von

Hydraulikwinden

Installation, use

and maintenance

manual

Italy Headquarters

Insta

llation O

pera

tion a

nd S

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anual

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circum

sta

nces.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

76

Hydra

ulic

win

ches

77

Hydra

ulic

win

ches

1 G

enera

l in

form

ation

1 G

enera

l in

form

ation

1.5

IN

ST

RU

CT

ION

S F

OR

RE

QU

ES

TIN

G T

EC

HN

ICA

L A

SS

ISTA

NC

E

In t

he

eve

nt

of

ma

ch

ine

ma

lfu

nctio

n o

r fa

ilure

re

qu

irin

g t

ech

nic

al a

ssis

tan

ce

fro

m a

sp

ecia

list

tech

nic

ian

, o

r to

re

qu

est

sp

are

pa

rts,

co

nta

ct

the

ma

nu

factu

rer

or

rese

ller

dire

ctly b

y p

ho

ne

or

fax.

1.6

RE

CE

IPT

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ina

mic

Oil

S.p

.A.

9%/"'#:6,-"#;#<

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1.7

GU

AR

AN

TE

E

I

Din

am

ic O

il S

.p.A

. g

ua

ran

tee

s th

at

its p

rod

ucts

a

re fr

ee

fr

om

m

ate

ria

l o

r co

nstr

uctio

n

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at

the

tim

e o

f p

urc

ha

se

.

I

Du

rin

g

the

g

ua

ran

tee

p

erio

d,

Din

am

ic

Oil

S

.p.A

. w

ill

rep

air

or

rep

lace

a

ny

pa

rts

or

co

mp

on

en

ts t

ha

t a

re u

nse

rvic

ea

ble

du

e t

o a

sce

rta

ine

d d

efe

cts

in

ma

teria

ls o

r co

nstr

uctio

n.

Un

de

r th

is g

ua

ran

tee

, a

ny d

efe

ctive

pie

ce

s m

ust

be

se

nt

to D

ina

mic

Oil

S.p

.A., w

hic

h w

ill

exa

min

e t

he

m s

o a

s t

o d

ete

rmin

e t

he

ca

use

.

I

Th

is g

ua

ran

tee

is s

tric

tly lim

ite

d to

th

e r

ep

air o

r re

pla

ce

me

nt o

f p

rod

ucts

. -

Th

e m

an

ufa

ctu

rer

will

th

ere

fore

no

t a

cce

pt

cla

ims d

em

an

din

g r

eim

bu

rse

me

nt

for

dire

ct

or

ind

ire

ct

da

ma

ge

s o

f

an

y n

atu

re u

nd

er

an

y c

ircu

msta

nce

. T

he

me

rch

an

dis

e m

ay o

nly

be

se

nt o

nce

au

tho

rise

d b

y

Din

am

ic O

il S

.p.A

..

I

Th

is g

ua

ran

tee

do

es n

ot

exte

nd

to

O-r

ing

s o

r g

aske

ts in

ge

ne

ral.

I

Th

is g

ua

ran

tee

do

es n

ot

co

ve

r a

ny c

osts

asso

cia

ted

with

th

e i

nsta

llatio

n o

r re

mo

va

l o

f

de

fective

pa

rts f

rom

th

e p

urc

ha

se

r’s e

qu

ipm

en

t.

I

Th

is g

ua

ran

tee

do

es n

ot

exte

nd

to

an

y p

rod

ucts

th

at

ha

ve

be

en

re

pa

ire

d,

alte

red

or

sim

ply

dis

asse

mb

led

, e

ve

n p

art

ially

.

I

Th

is g

ua

ran

tee

do

es n

ot e

xte

nd

to

an

y p

rod

ucts

th

at h

ave

be

en

su

bje

ct to

mis

use

, in

co

rre

ct

or

ca

rele

ss a

sse

mb

ly,

or

tam

pe

rin

g.

I

Th

is g

ua

ran

tee

, re

co

gn

ise

d b

y D

ina

mic

Oil

S.p

.A.

thro

ug

h its

au

tho

rise

d s

elle

rs,

exclu

de

s

an

d r

ep

lace

s a

ny o

the

r g

ua

ran

tee

of

an

y n

atu

re.

1.3

US

ING

TH

IS I

NS

TR

UC

TIO

N M

AN

UA

L

Th

is m

an

ua

l co

nta

ins th

e in

form

atio

n r

eq

uire

d fo

r th

e o

pe

rato

r to

un

de

rsta

nd

an

d c

orr

ectly u

se

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the

win

ch

as p

art

ly c

om

ple

ted

ma

ch

ine

ry.

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req

uire

me

nts

, th

e o

rig

ina

l in

str

uctio

ns m

ay b

e s

up

plie

d b

y th

e m

an

ufa

ctu

rer in

oth

er la

ng

ua

ge

s.

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If th

ere

are

an

y d

ou

bts

co

nce

rnin

g th

e c

orr

ect i

nte

rpre

tatio

n o

f th

e in

str

uctio

ns, t

he

ma

nu

factu

rer

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To

ma

ke

it

ea

sie

r to

co

nsu

lt,

the

ma

nu

al

ha

s b

ee

n d

ivid

ed

in

to c

ha

pte

rs r

ela

tin

g t

o t

he

ma

in

co

nce

pts

.

Fo

r q

uic

k s

ea

rch

es,

ple

ase

use

th

e in

de

x.

Re

pro

du

ctio

n o

r p

ub

lica

tio

n,

in w

ho

le o

r in

pa

rt,

of

the

in

form

atio

n c

on

tain

ed

in

th

is m

an

ua

l

with

ou

t w

ritt

en

au

tho

risa

tio

n f

rom

th

e m

an

ufa

ctu

rer

is p

roh

ibite

d.

Usin

g

this

in

str

uctio

n

ma

nu

al

for

pu

rpo

se

s

oth

er

tha

n

tho

se

d

escrib

ed

w

ith

ou

t w

ritt

en

au

tho

risa

tio

n f

rom

th

e m

an

ufa

ctu

rer

is p

roh

ibite

d.

An

y v

iola

tio

n w

ill b

e p

rose

cu

ted

acco

rdin

g t

o t

he

la

w.

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law

s,

ca

pa

ble

of

ca

rry

ing

ou

t th

e n

ec

es

sa

ry o

pe

rati

on

s,

an

d i

de

nti

fyin

g a

nd

av

oid

ing

po

ten

tia

l h

aza

rds

wh

ile

ha

nd

lin

g,

ins

tall

ing

, o

pe

rati

ng

an

d s

erv

icin

g t

he

ma

ch

ine

.

1.4

EX

CL

US

ION

OF

LIA

BIL

ITY

Th

e m

an

ufa

ctu

rer

is h

ere

by r

ele

ase

d o

f a

ny lia

bili

ty d

erivin

g f

rom

:

I

Inco

rre

ct

insta

llatio

n o

r in

sta

llatio

n w

hic

h is n

ot

in a

cco

rda

nce

with

ap

plic

ab

le la

ws.

I

Use

of

the

ma

ch

ine

by u

ntr

ain

ed

an

d/o

r u

na

uth

orise

d p

ers

on

ne

l.

I

Pa

rtia

l o

r to

tal d

isre

ga

rd o

f th

e in

str

uctio

ns.

I

La

ck o

f se

rvic

ing

.

I

Un

au

tho

rise

d a

lte

ratio

ns o

r re

pa

irs.

I

No

n-p

erm

itte

d u

se

s.

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I

En

viro

nm

en

tal circu

msta

nce

s b

eyo

nd

th

e m

an

ufa

ctu

rer’

s c

on

tro

l.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

78

Hydra

ulic

win

ches

79

Hydra

ulic

win

ches

1 G

enera

l in

form

ation

2 T

echnic

al in

form

ation

2 T

EC

HN

ICA

L I

NF

OR

MA

TIO

N

2.1

MA

IN P

AR

TS

AN

D G

EN

ER

AL

DE

SC

RIP

TIO

N O

F T

HE

WIN

CH

Le

ge

nd

A =

Hyd

rau

lic m

oto

r.

B =

Ne

ga

tive

pa

rkin

g b

rake

.

C =

Pla

ne

tary

ge

arb

ox.

D =

Dru

m.

E =

Su

pp

ort

str

uctu

re.

Th

e w

inch

co

nsis

ts o

f a

dru

m (

co

nta

inin

g a

pla

ne

tary

ge

arb

ox a

nd

a n

eg

ative

pa

rkin

g b

rake

)

drive

n b

y a

hyd

rau

lic m

oto

r, w

ith

a c

ab

le w

ou

nd

aro

un

d i

t fo

r lif

tin

g l

oa

ds.

Th

e w

ho

le u

nit i

s

insta

lled

on

a s

up

po

rt f

ram

e.

2.2

DE

SC

RIP

TIO

N O

F F

UN

CT

ION

S

Th

e w

inch

is c

on

tro

lled

by t

he

dis

trib

uto

r o

f th

e o

pe

ratin

g m

ach

ine

th

at

it i

s i

nsta

lled

on

. T

he

dru

m r

ota

tes t

o w

ind

an

d u

nw

ind

th

e c

ab

le b

ea

rin

g t

he

lo

ad

. T

he

bra

ke

is r

ele

ase

d

wh

en

th

e m

oto

r is

sta

rte

d a

nd

is a

ctiva

ted

wh

en

th

e m

oto

r is

sto

pp

ed

.

1.8

STA

ND

AR

DS

AN

D L

AW

S I

N F

OR

CE

Th

e w

inch

ha

s b

ee

n d

esig

ne

d a

nd

co

nstr

ucte

d in

acco

r-d

an

ce

with

Dire

ctive

20

06

/42

/EC

an

d

the

fo

llow

ing

re

fere

nce

sta

nd

ard

s:

ISO

43

01

/01

FE

M 1

.00

1 3

rd e

ditio

n (

po

ints

2,

3,

4,

5 a

nd

8)

1.9

SY

MB

OL

S U

SE

D I

N T

HIS

MA

NU

AL

Th

e f

ollo

win

g s

ym

bo

ls u

se

d i

n t

he

ma

nu

al

hig

hlig

ht

op

-era

tio

ns w

hic

h a

re c

on

sid

ere

d s

afe

ty

ha

za

rds.

It is t

he

refo

re a

bso

lute

ly e

sse

ntia

l th

at

the

in

str

uctio

ns h

igh

ligh

ted

by t

he

se

sym

bo

ls

are

ad

he

red

to

.

Dan

ger

Info

rmation a

nd p

rocedure

s indic

ate

d b

y this

sym

bol w

hic

h a

re n

ot str

ictly a

dhere

d

to w

ill r

esult in d

eath

or

serious inju

ry.

Att

en

tio

n

Info

rmation a

nd p

rocedure

s indic

ate

d b

y this

sym

bol w

hic

h a

re n

ot str

ictly a

dhere

d

to m

ay r

esult in d

eath

or

severe

inju

ry.

Cau

tio

n

Info

rmation a

nd p

rocedure

s indic

ate

d b

y this

sym

bol w

hic

h a

re n

ot str

ictly a

dhere

d

to m

ay r

esult in m

inor

in-jury

or

dam

age to the m

achin

e.

Info

rmati

on

Import

ant in

form

ation o

r pro

cedure

s.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

80

Hydra

ulic

win

ches

81

Hydra

ulic

win

ches

2 T

echnic

al in

form

ation

2 T

echnic

al in

form

ation

2.7

RE

SID

UA

L R

ISK

S

Eve

n i

f a

ll sa

fety

sta

nd

ard

s h

ave

be

en

ob

se

rve

d a

nd

im

ple

me

nte

d a

cco

rdin

g t

o t

he

ru

les

de

scrib

ed

in th

is m

an

ua

l, s

om

e r

esid

ua

l ris

ks m

ay r

em

ain

. T

he

mo

st re

cu

rre

nt o

f th

ese

inclu

de

:

I

Frictio

n f

rom

th

e c

ab

le.

I

Cru

sh

ing

be

twe

en

ca

ble

an

d d

rum

.

I

Inve

rse

ro

tatio

n o

f th

e d

rum

du

e t

o h

um

an

err

or.

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Ke

ep

in

min

d t

ha

t o

pe

ratin

g a

ny m

ach

ine

will

ca

rry a

de

gre

e o

f risk.

Eve

ry t

yp

e o

f o

pe

ratio

n

sh

ou

ld b

e p

erf

orm

ed

with

th

e u

tmo

st

att

en

tio

n a

nd

co

nce

ntr

atio

n.

Fo

r th

e c

om

ple

te t

ab

le o

f re

sid

ua

l ri

sk

s,

se

e p

ara

gra

ph

9.

2.8

NO

ISE

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2.9

EL

EC

TR

OM

AG

NE

TIC

FIE

LD

S

In t

he

ve

rsio

n o

f th

e w

inch

with

ca

ble

gla

nd

/lim

it s

witch

an

d l

oa

d l

imite

r, t

he

ele

ctr

om

ag

ne

tic

"0+''+(*'#%3"#*(&#'+7*+,-%*&>

2.1

0 T

EC

HN

ICA

L D

ATA

Th

e w

inch

te

ch

nic

al

da

ta c

an

be

fo

un

d i

n t

he

re

leva

nt

da

ta s

he

et

pro

vid

ed

in

th

e p

rop

osa

l.

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da

tash

ee

t.

2.3

IN

TE

ND

ED

US

E

Th

e w

inch

is d

esig

ne

d t

o lift

an

d lo

we

r lo

ad

s b

y w

ind

ing

an

d u

nw

ind

ing

th

e c

ab

le a

rou

nd

th

e

dru

m. U

sin

g th

e w

inch

with

va

lue

s g

rea

ter

tha

n th

ose

lis

ted

in

th

e te

ch

nic

al d

ata

is c

on

sid

ere

d

“im

pro

pe

r u

se

” a

nd

is t

he

refo

re “

no

t p

erm

itte

d”.

Un

de

r th

ese

circu

msta

nce

s,

the

ma

nu

factu

rer

will

acce

pt n

o lia

bili

ty fo

r a

ny d

am

ag

e c

au

se

d to

pe

rso

ns o

r o

bje

cts

, a

nd

will

with

dra

w a

ny k

ind

of

gu

ara

nte

e.

2.4

NO

N-P

ER

MIT

TE

D U

SE

Th

e w

inch

mu

st

ne

ve

r b

e u

se

d t

o l

ift

or

tra

nsp

ort

pe

op

le (

un

less o

the

rwis

e d

escrib

ed

in

th

e

da

ta s

he

et)

.

Th

e w

inch

mu

st

ne

ve

r b

e p

ut

into

se

rvic

e b

efo

re t

he

ma

ch

ine

th

at

it w

ill b

e i

nsta

lled

on

ha

s

be

en

de

cla

red

co

mp

lian

t w

ith

th

e p

rovis

ion

s o

f D

ire

ctive

20

06

/42

/EC

.

2.5

EN

VIR

ON

ME

NTA

L C

ON

DIT

ION

S

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in t

he

win

ch

da

ta s

he

et.

2.6

SA

FE

TY

DE

VIC

ES

Va

lve

fo

r lo

ck

ing

an

d c

on

tro

llin

g t

he

lo

we

rin

g o

pe

rati

on

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the

win

ch

to

fu

nctio

n s

afe

ly.

It p

reve

nts

th

e lo

ad

fro

m s

lipp

ing

ou

t o

f th

e m

oto

r’s c

on

tro

l w

hile

it is b

ein

g lo

we

red

.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

82

Hydra

ulic

win

ches

83

Hydra

ulic

win

ches

3 S

afe

ty info

rmation

4 T

ransport

, handlin

g a

nd insta

llation

4 T

RA

NS

PO

RT,

HA

ND

LIN

G A

ND

IN

STA

LL

AT

ION

4.1

MA

CH

INE

PA

CK

ING

Th

e m

ach

ine

is p

acke

d a

cco

rdin

g t

o t

he

ag

ree

me

nts

ma

de

with

th

e C

usto

me

r, t

akin

g i

nto

acco

un

t th

e d

ista

nce

an

d t

yp

e o

f tr

an

sp

ort

ch

ose

n.

In g

en

era

l th

e w

inch

es a

re p

acke

d i

n w

oo

de

n b

oxe

s w

ith

jo

ists

to

fa

cili

tate

ha

rne

ssin

g a

nd

liftin

g.

Th

e p

acka

gin

g v

arie

s d

ep

en

din

g o

n t

he

qu

an

tity

of

me

rch

an

dis

e t

ha

t it c

on

tain

s.

Th

e w

eig

ht

an

d d

ime

nsio

ns a

re s

ho

wn

on

th

e t

ran

sp

ort

do

cu

me

nts

or

on

th

e p

acka

gin

g its

elf.

Att

en

tio

n

Do n

ot tilt o

r overt

urn

the p

ackage w

hile

lifting o

r during

transport

.

4.2

HA

ND

LIN

G –

ST

OR

AG

E

Use

a s

uita

ble

me

an

s o

f tr

an

sp

ort

to

lift a

nd

mo

ve

th

e p

acke

d u

nit, ta

kin

g in

to a

cco

un

t th

e typ

e

of

pa

cka

gin

g.

If t

he

pa

cka

ge

is m

ove

d w

ith

a f

ork

-lift

tru

ck,

en

su

re t

he

we

igh

t is

ba

lan

ce

d o

n

the

fo

rks.

If t

he

pa

cka

ge

is m

ove

d w

ith

a h

ois

t o

r h

oo

k,

en

su

re t

he

lo

ad

is b

ala

nce

d in

th

e h

arn

ess.

Use

liftin

g a

cce

sso

rie

s t

ha

t a

re s

uita

ble

an

d m

ee

t le

ga

l sta

nd

ard

s.

Wh

ile liftin

g a

nd

po

sitio

nin

g t

he

un

it,

take

ca

re n

ot

to le

t it s

win

g t

oo

mu

ch

, to

pre

ve

nt

it f

rom

hittin

g s

om

eth

ing

.

Th

e s

tora

ge

are

a m

ust

be

pro

tecte

d f

rom

atm

osp

he

ric a

ge

nts

an

d n

ot

be

exce

ssiv

ely

da

mp

or

du

sty

.

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of

90

% w

ith

no

co

nd

en

sa

tio

n.

3 S

AF

ET

Y I

NF

OR

MA

TIO

N

3.1

GE

NE

RA

L S

AF

ET

Y I

NS

TR

UC

TIO

NS

I

Re

ad

th

is m

an

ua

l ca

refu

lly b

efo

re a

tte

mp

tin

g in

sta

llatio

n,

op

era

tio

n o

r se

rvic

ing

.

I

Th

e u

se

r m

ust b

e fa

mili

ar

with

ap

plic

ab

le s

tan

da

rds o

n s

afe

wo

rkin

g p

ractice

s a

nd

kn

ow

ho

w

to u

se

bo

th t

he

op

era

tin

g m

ach

ine

an

d t

he

in

sta

lled

win

ch

. T

he

use

r is

re

sp

on

sib

le f

or

his

/

he

r o

wn

sa

fety

as w

ell

an

y o

the

r p

ers

on

s p

rese

nt in

th

e v

icin

ity o

f th

e m

ach

ine

wo

rkin

g a

rea

.

I

All

op

era

tors

mu

st b

e s

uita

bly

tra

ine

d to

asse

mb

le, u

se

, a

dju

st a

nd

op

era

te b

oth

th

e o

pe

ratin

g

ma

ch

ine

an

d t

he

in

-sta

lled

win

ch

.

I

Do

no

t a

llow

un

au

tho

rise

d p

ers

on

ne

l to

use

th

e m

ach

ine

.

I

Do

no

t sta

rt o

r se

t th

e m

ach

ine

in

mo

tio

n if

it is f

au

lty.

I

Do

no

t a

tte

mp

t to

lo

ca

te h

yd

rau

lic l

ea

ks w

ith

ba

re h

an

ds;

use

a p

iece

of

pa

pe

r o

r w

oo

d

inste

ad

.

I

Flu

id e

sca

pin

g th

rou

gh

a

ve

ry sm

all

ho

le m

igh

t b

e a

lmo

st

invis

ible

, b

ut

still

ca

pa

ble

o

f

pe

ne

tra

tin

g t

he

skin

.

I56#R4+$#-(0"'#+*&(#-(*&%-&#)+&!#&!"#'S+*8#'""S#0"$+-%/#%''+'&%*-"#+00"$+%&"/18#%'#&!"3"#0%1#

be

ris

k o

f in

fectio

n o

r skin

dis

ea

se

.

IZ"6(3"#3"0(J+*7#%*1#-%.'8#./47'#(3#R"H+2/"#&42"'8#"*'43"#&!"3"#+'#*(#.3"''43"#+*#&!"#

hyd

rau

lic c

ircu

it.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

84

Hydra

ulic

win

ches

85

Hydra

ulic

win

ches

4 T

ransport

, handlin

g a

nd insta

llation

4 T

ransport

, handlin

g a

nd insta

llation

Tig

hte

nin

g t

orq

ue

s

$?!+"%$%?#+'(/0"#@*10".#4A)6

Cla

ss 8

.8C

lass 1

0.9

Cla

ss 1

2.9

M10

50

73

86

M12

86

127

148

M14

137

201

235

M16

214

314

368

M18

306

435

509

M20

432

615

719

M22

592

843

987

M24

744

1060

1240

M27

1100

1570

1840

M30

1500

2130

2500

4.5

IN

STA

LL

AT

ION

4.5

.1 W

arn

ing

s

Att

en

tio

n

Win

ch insta

llation a

nd p

ost-

insta

llation c

hecks m

ust be c

arr

ied o

ut accord

ing to

applic

able

legis

lation in the c

ountr

y w

here

the m

achin

e is u

sed.

4.3

WIN

CH

HA

ND

LIN

G

Fo

r lif

tin

g p

roce

du

res,

str

ap

th

e w

inch

usin

g t

wo

be

lts w

rap

pe

d a

rou

nd

th

e e

nd

s o

f th

e d

rum

[,7>#U\8#(3#%&&%-!#+&#%&#&!"#+*$+-%&"$#.(+*&'#[,7>#Z\#+6#.3"'"*&>

4.4

MO

UN

TIN

G O

N B

AS

E P

LA

TE

- E

nsure

that th

e p

late

that th

e w

inch w

ill b

e

6%'&"*"$#&(#+'#R%&#%*$#'&43$1>

- P

lace the w

inch o

n the p

late

and c

heck

&!%&#&!"#6%'&"*+*7#./%&"'#/+"#."36"-&/1#R%&#(*#

the a

nchoring s

urf

ace.

- If o

ne o

f th

e w

inch’s

weig

ht bearing p

oin

ts

is r

ais

ed fro

m the p

late

, in

sert

a s

him

“A

” to

pre

vent undue tensio

n in the u

nit w

hen the

scre

ws a

re tig

hte

ned.

- T

ighte

n e

ach s

cre

w to the c

orr

ect

tighte

nin

g torq

ue s

how

n in the “

Tig

hte

nin

g

torq

ues”

table

.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

86

Hydra

ulic

win

ches

87

Hydra

ulic

win

ches

4 T

ransport

, handlin

g a

nd insta

llation

4 T

ransport

, handlin

g a

nd insta

llation

4.6

HY

DR

AU

LIC

DIA

GR

AM

Ty

pic

al

hy

dra

uli

c d

iag

ram

fo

r w

inc

h w

ith

ou

t a

cc

es

so

rie

s

V1

= Low

ering lin

e1

= D

istr

ibuto

r w

ith g

ate

open

V2

= Lifting lin

e2

= P

ressure

relie

f valv

e

C3

= C

onnection to b

rake

D=

C

onnection to d

rain

age

4.7

CH

EC

KS

Ch

ec

k t

he

pre

ss

ure

in

th

e r

etu

rn l

ine

of

the

cir

cu

it

Th

is m

ea

su

rem

en

t sh

ou

ld b

e m

ad

e b

y d

isco

nn

ectin

g th

e tw

o tu

be

s fr

om

th

e va

lve

a

nd

co

nn

ectin

g t

he

m w

ith

a T

-pie

ce

th

at

ha

s a

n a

tta

ch

me

nt

for

a p

ressu

re g

au

ge

with

a m

axim

um

sca

le o

f 6

0 b

ar.

Be

fore

mo

un

tin

g,

en

su

re t

he

win

din

g d

ire

ctio

n o

f th

e c

ab

le is t

he

sa

me

as t

ha

t sh

ow

n b

y t

he

arr

ow

on

th

e w

inch

.

Win

ch

es w

hic

h r

ota

te i

n t

he

op

po

site

dire

ctio

n t

o t

he

sta

nd

ard

ca

n b

e s

up

plie

d o

n r

eq

ue

st

(an

ticlo

ckw

ise

).

Th

e w

inch

ca

n b

e m

ou

nte

d w

ith

th

e a

nch

orin

g s

urf

ace

fa

cin

g d

ow

nw

ard

s,

up

wa

rds o

r in

an

y

oth

er

po

sitio

n b

etw

ee

n t

he

tw

o.

4.5

.2 H

yd

rau

lic

sy

ste

m

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If t

he

dis

trib

uto

r h

as m

ultip

le e

lem

en

ts,

co

nn

ect

the

win

ch

to

th

e l

ast

ele

me

nt

clo

se

st

to t

he

ou

tfe

ed

sid

e.

Co

nn

ect

the

de

live

ry o

pe

nin

g o

f th

e e

lem

en

t to

th

e w

inch

mo

tor

in p

ositio

n “

V2

”.

Th

e h

yd

rau

lic syste

m m

ust

me

et

the

a

pp

lica

ble

sta

nd

ard

s a

nd

b

e m

ad

e w

ith

a

pp

rop

ria

te

!('"'8#,/&"3'#%*$#J%/J"'>

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

88

Hydra

ulic

win

ches

89

Hydra

ulic

win

ches

4 T

ransport

, handlin

g a

nd insta

llation

4 T

ransport

, handlin

g a

nd insta

llation

En

su

re t

he

co

ntr

ol

dis

trib

uto

r h

as

its

ga

te o

pe

n

Le

ge

nd

D =

Dis

trib

uto

r.

M =

Mo

tor.

V =

Va

lve

.

P =

Pu

mp

.

If y

ou

do

no

t h

ave

sa

fety

in

str

uctio

ns,

yo

u m

ay p

roce

ed

as f

ollo

ws:

I

Dis

co

nn

ect th

e tu

be

s fro

m th

e v

alv

e a

nd

pla

ce

th

eir e

nd

s in

a c

on

tain

er

larg

e e

no

ug

h fo

r th

e

pu

rpo

se

. S

tart

th

e p

um

p w

hile

ke

ep

ing

th

e d

istr

ibu

tor

in t

he

ce

ntr

e.

I

If th

e tw

o tu

be

s d

o n

ot re

lea

se

oil

into

th

e c

on

tain

er,

th

e d

istr

ibu

tor

ha

s it

s g

ate

clo

se

d. If

th

e

two

tu

be

s d

o r

ele

ase

oil,

th

e g

ate

is

op

en

.

Cau

tio

n

M*'43"#&!"#(+/#R()#$("'#*(&#-%4'"#&!"#-(*&%+*"3#&(#(J"3R()8#)%'&+*7#(+/#%*$#

rele

asin

g p

ollu

ting s

ubsta

nces into

the e

nvironm

ent. If th

ere

is a

ris

k o

f th

is

occurr

ing, sto

p the test im

media

tely

and o

nly

resum

e o

nce the c

onta

iner

has b

een r

epla

ced w

ith a

larg

er

one.

Info

rmati

on

This

backpre

ssure

must be b

etw

een 5

and 1

bar.

Cau

tio

n

Backpre

ssure

valu

es h

igher

than 5

bar

dangero

usly

restr

ict th

e b

rakin

g torq

ue, and

J%/4"'#/()"3#&!%*#E#2%3#-(4/$#-%4'"#+*'46,-+"*&#'4../1#&(#&!"#0(&(3>

Le

ge

nd

D =

Dis

trib

uto

r.

M =

Mo

tor.

V =

Va

lve

.

m =

Pre

ssu

re g

au

ge

.

P =

Pu

mp

.

R =

T-p

iece

.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

90

Hydra

ulic

win

ches

91

Hydra

ulic

win

ches

4 T

ransport

, handlin

g a

nd insta

llation

4 T

ransport

, handlin

g a

nd insta

llation

Ins

tall

ing

th

e c

ab

le w

ith

cla

mp

s

Att

en

tio

n

The w

indin

g d

irection o

f th

e c

able

must be the s

am

e a

s the d

rum

rota

tion d

irection

show

n b

y the a

rrow

.

Ensure

that th

e e

merg

ency s

witch is w

ork

ing a

nd that a s

kill

ed o

pera

tor

is o

n h

and

and r

eady to s

top the w

inch in the e

vent of enta

nglin

g o

r oth

er

irre

gula

rities that

could

cause h

arm

to the o

pera

tor

in the v

icin

ity o

f th

e c

able

.

56#&!"#-%2/"#+'#*(&#'46,-+"*&/1#-(0.%-&#$43+*7#&!"#+*+&+%/#0(4*&+*7#.!%'"8#+&#0%1#7"&#-%47!&#4.#+*#

the

co

ils u

nd

ern

ea

th a

nd

da

ma

ge

d w

he

n lo

ad

is a

pp

lied

to

it.

1)

Pla

ce

th

e e

nd

of

the

ca

ble

in

th

e s

lot

on

th

e e

dg

e o

f th

e d

rum

an

d t

he

n in

to t

he

cla

mp

s “

A”.

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2)

Tig

hte

n t

he

cla

mp

scre

ws b

y t

he

sa

me

am

ou

nt.

Fo

r th

e c

ab

le t

o w

ind

co

rre

ctl

y, a

pre

loa

d o

f 5

% o

f th

e c

ab

le’s

bre

ak

ing

lo

ad

is

re

qu

ire

d.

Th

e b

rea

kin

g l

oa

d v

ari

es

de

pe

nd

ing

on

th

e c

ab

le’s

dia

me

ter

an

d t

yp

e,

an

d m

us

t b

e

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on

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ot re

lease u

sed o

il in

to the e

nvironm

ent. C

olle

ct it a

nd s

end it to

auth

orised

centr

es for

dis

posal.

4.8

IN

STA

LL

ING

TH

E C

AB

LE

Ins

tall

ing

th

e c

ab

le w

ith

a t

him

ble

Att

en

tio

n

The w

indin

g d

irection o

f th

e c

able

must be the s

am

e a

s the d

rum

rota

tion d

irection

show

n b

y the a

rrow

.

Ensure

that th

e e

merg

ency s

witch is w

ork

ing a

nd that a s

kill

ed o

pera

tor

is o

n h

and

and r

eady to s

top the w

inch in the e

vent of enta

nglin

g o

r oth

er

irre

gula

rities that

could

cause h

arm

to the o

pera

tor

in the v

icin

ity o

f th

e c

able

.

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co

ils u

nd

ern

ea

th a

nd

da

ma

ge

d w

he

n lo

ad

is a

pp

lied

to

it.

1)

Pla

ce

th

e e

nd

of

the

ca

ble

in

to t

he

slo

t o

n t

he

dru

m a

nd

th

en

in

to t

he

po

cke

t “A

”.

2)

Fo

ld t

he

ca

ble

aro

un

d t

he

th

imb

le “

B”.

Th

en

se

cu

re t

he

ca

ble

an

d t

him

ble

in

th

e s

lot

by

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Insta

llation O

pera

tion a

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erv

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we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

92

Hydra

ulic

win

ches

93

Hydra

ulic

win

ches

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ransport

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llation

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h2 =

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M2

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M3

14,0

16,0

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16,0

18,0

M5

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20,0

M6

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Th

e p

itch

dia

me

ter

of

the

re

turn

pu

lley m

ust

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mp

ly w

ith

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e I

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dia

me

ter

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the

ca

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st

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no

lo

we

r th

an

20

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4.9

PU

LL

EY

S

Le

ge

nd

H =

De

pth

of

gro

ove

.

a =

An

gle

be

twe

en

th

e s

ide

s o

f th

e g

roo

ve

.

d =

No

min

al d

iam

ete

r o

f th

e c

ab

le.

1 =

Ma

xim

um

an

gle

“b

”:

• s

mo

oth

dru

m =

1°3

0 (

tg b

= B

/A)

• t

hre

ad

ed

dru

m =

(tg

b =

B/A

)

2 =

Gro

ove

ra

diu

s “

r” =

0,5

37

5 x

d.

3 =

Gro

ove

min

imu

m h

eig

ht

“h”

= 2

x d

.

4 =

An

gle

be

twe

en

th

e p

ulle

y g

roo

ve

s “

a”

= b

etw

ee

n 3

an

d 6

0°.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

94

Hydra

ulic

win

ches

95

Hydra

ulic

win

ches

5 S

tart

-up info

rmation

6 S

erv

icin

g info

rmation

6 S

ER

VIC

ING

IN

FO

RM

AT

ION

6.1

WA

RN

ING Att

en

tio

n

Ensure

that th

e m

achin

e that th

e w

inch is insta

lled o

n is s

topped a

nd c

annot be

sta

rted w

hile

bein

g s

erv

iced.

6.2

SE

RV

ICIN

G S

CH

ED

UL

E

Op

era

tio

nF

req

uen

cy

Ch

ap

ter

in m

an

ual

8 h

ours

250 h

ours

500 h

ours

Cable

inspection

•6.3

Oil

level check

•6.4

Cable

lubrication

•6.3

Scre

w tig

htn

ess c

heck

•4.4

Gearb

ox o

il change

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6.4

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CA

BL

E

Ca

ble

in

sp

ec

tio

n

I

Ch

eck th

e c

on

ditio

n o

f th

e c

ab

le c

are

fully

, a

lon

g it

s e

n-t

ire

len

gth

. If

it h

as a

ny d

en

ts, cru

sh

ed

se

ctio

ns, b

ulg

es o

r a

nu

mb

er

of b

roke

n s

tra

nd

s, it m

ust b

e r

ep

lace

d w

ith

a c

ab

le o

f th

e s

am

e

'."-+,-%&+(*'#%*$#/"*7&!>

I

Re

pla

ce

th

e c

ab

le w

he

n i

ts n

om

ina

l d

iam

ete

r h

as r

e-d

uce

d b

y 1

0 %

du

e t

o w

ea

r o

r th

e

ele

me

nta

ry s

tra

nd

s b

rea

kin

g.

I

Re

pla

ce

th

e c

ab

le w

he

n c

orr

osio

n o

r a

ny k

ind

of

wa

rp-in

g o

ccu

rs.

I

Re

pla

ce

th

e c

ab

le w

he

n t

he

le

ad

co

atin

g o

n t

he

ca

ble

lu

g is d

am

ag

ed

.

Ca

ble

lu

bri

ca

tio

n

I

Cle

an

th

e c

ab

le t

o r

em

ove

an

y t

race

s o

f d

irt,

du

st

or

sa

nd

.

I

To

re

du

ce

co

rro

sio

n,

lub

rica

te t

he

ca

ble

with

a s

pe

cia

list

pro

du

ct.

5 S

TA

RT-U

P I

NF

OR

MA

TIO

N

5.1

STA

RT

-UP

Sa

fety

in

str

uc

tio

ns

Dan

ger

Befo

re w

ork

com

mences, sig

ns o

r oth

er

appro

priate

measure

s m

ust be in p

lace

to w

arn

users

that it is forb

idden to a

ppro

ach o

r re

main

in the d

anger

zone d

ue to

loads b

ein

g lifte

d. A

danger

warn

ing p

late

must be p

laced o

n the m

achin

e info

rmin

g

users

of th

e d

anger

pre

sente

d b

y the r

unnin

g c

able

s w

rapped a

round the p

ulle

ys

and d

rum

, and forb

iddin

g a

nyone fro

m a

ppro

achin

g the m

ovin

g p

art

s. T

his

pla

te

must be r

epro

duced in the u

ser

manual of th

e c

rane o

r th

e o

pera

ting m

achin

e that it

is insta

lled o

n.

I

Ch

eck t

he

co

nd

itio

n o

f th

e liftin

g p

art

s (

ca

ble

, h

oo

k,

etc

.) b

efo

re u

sin

g t

he

win

ch

.

I

Wh

en

ca

rryin

g o

ut

sta

rt-u

p o

pe

ratio

ns,

the

op

era

tor

an

d a

ny o

the

r te

am

me

mb

ers

mu

st

rem

ain

a s

afe

dis

tan

ce

fro

m t

he

ca

ble

, to

avo

id in

jury

in

th

e e

ve

nt

of

it b

rea

kin

g.

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fro

m t

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gro

un

d,

to c

he

ck t

ha

t th

e lo

we

rin

g o

pe

ratio

n is c

on

tro

lled

.

I

Ca

rry o

ut

ma

no

eu

vre

s g

rad

ua

lly,

avo

idin

g s

ud

de

n m

ove

me

nts

an

d s

win

gin

g.

I

Brin

g th

e w

inch

to

its

lim

it p

ositio

n a

nd

ge

ntly p

ush

th

e d

istr

ibu

tor

leve

r to

pu

rge

an

y a

ir fro

m

the

syste

m.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

96

Hydra

ulic

win

ches

97

Hydra

ulic

win

ches

6 S

erv

icin

g info

rmation

6 S

erv

icin

g info

rmation

6.4

.2 O

il l

ev

el

ch

ec

k a

nd

ch

an

ge

(win

ch

se

rie

s S

R -

SW

R -

SF

R)

Info

rmati

on

Do n

ot re

lease u

sed o

il in

to the e

nvironm

ent. C

olle

ct it a

nd s

end it to

auth

orised

centr

es for

dis

posal.

If th

e o

il le

ve

l is

lo

w, to

p u

p th

rou

gh

th

e h

ole

in

ca

p “

A”

un

til o

il e

sca

pe

s fro

m th

e h

ole

in

ca

p “

B”

(in

ho

rizo

nta

l p

ositio

n).

Fo

r o

il ty

pe

s,

se

e s

ectio

n “

6.5

Oil

qu

an

tity

”.

To

ch

an

ge

th

e o

il:

I

Pla

ce

a c

on

tain

er

un

de

r th

e w

inch

to

co

llect

the

use

d o

il.

I

Tu

rn t

he

dru

m s

o t

ha

t th

e o

il d

rain

ho

le “

C”

is a

t th

e b

ott

om

.

I

Co

mp

lete

ly d

rain

th

e o

il.

I

Clo

se

th

e d

rain

ho

le “

C”

with

th

e a

pp

rop

ria

te c

ap

.

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il l

ev

el

ch

ec

k a

nd

ch

an

ge

(win

ch

se

rie

s N

P -

NP

A -

A -

S -

SE

- S

W -

SF

)

Info

rmati

on

Do n

ot re

lease u

sed o

il in

to the e

nvironm

ent. C

olle

ct it a

nd s

end it to

auth

orised

centr

es for

dis

posal.

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thro

ug

h th

e h

ole

in c

ap

“A

” u

ntil o

il e

sca

pe

s fro

m th

e h

ole

in c

ap

“B

” (in

ho

rizo

nta

l po

sitio

n).

Fo

r

oil

typ

es,

se

e s

ectio

n “

6.5

Oil

qu

an

tity

”.

To

ch

an

ge

th

e o

il:

I

Pla

ce

a c

on

tain

er

un

de

r th

e w

inch

to

co

llect

the

use

d o

il.

I

Tu

rn t

he

dru

m t

o s

o t

ha

t th

e o

il le

ve

l h

ole

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t th

e b

ott

om

.

I

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mp

lete

ly d

rain

th

e o

il.

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llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

98

Hydra

ulic

win

ches

99

Hydra

ulic

win

ches

6 S

erv

icin

g info

rmation

6 S

erv

icin

g info

rmation

6.4

.4 O

il l

ev

el

ch

ec

k a

nd

ch

an

ge

(win

ch

se

rie

s S

RD

- S

WD

- W

DD

)

NO

T V

ISIB

LE

OIL

LE

VE

LV

ISIB

LE

OIL

LE

VE

L

Info

rmati

on

Do n

ot re

lease u

sed o

il in

to the e

nvironm

ent. C

olle

ct it a

nd s

end it to

auth

orised

centr

es for

dis

posal.

If t

he

oil

leve

l is

lo

w,

top

up

th

rou

gh

th

e h

ole

in

ca

p “

A”

un

til

the

oil

rea

ch

es t

he

le

ve

l “B

be

twe

en

th

e m

in.

an

d m

ax.

ind

ica

tors

. F

or

oil

typ

es,

se

e s

ectio

n “

7.5

Oil

qu

an

tity

”.

To

ch

an

ge

th

e o

il:

I

Pla

ce

a c

on

tain

er

un

de

r th

e w

inch

to

co

llect

the

use

d o

il.

I

Re

mo

ve

ca

p “

C”

an

d d

rain

th

e o

il co

mp

lete

ly.

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il l

ev

el

ch

ec

k a

nd

ch

an

ge

(win

ch

se

rie

s S

- S

E)

Info

rmati

on

Do n

ot re

lease u

sed o

il in

to the e

nvironm

ent. C

olle

ct it a

nd s

end it to

auth

orised

centr

es for

dis

posal.

If th

e o

il le

ve

l is

lo

w, to

p u

p th

rou

gh

th

e h

ole

in

ca

p “

A”

un

til o

il e

sca

pe

s fro

m th

e h

ole

in

ca

p “

B”

(in

ho

rizo

nta

l p

ositio

n).

Fo

r o

il ty

pe

s,

se

e s

ectio

n “

6.5

Oil

qu

an

tity

”.

To

ch

an

ge

th

e o

il:

I

Pla

ce

a c

on

tain

er

un

de

r th

e w

inch

to

co

llect

the

use

d o

il.

I

Tu

rn t

he

dru

m s

o t

ha

t th

e o

il le

ve

l h

ole

is a

t th

e b

ott

om

“C

”.

I

Co

mp

lete

ly d

rain

th

e o

il.

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Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

10

0H

ydra

ulic

win

ches

10

1H

ydra

ulic

win

ches

6 S

erv

icin

g info

rmation

6 S

erv

icin

g info

rmation

6.6

CL

EA

NIN

G

Att

en

tio

n

Cle

an the w

inch w

ith d

ete

rgents

that com

ply

with a

pplic

able

sta

ndard

s. In

ord

er

to

pre

vent dam

age, do n

ot poin

t th

e jet at th

e e

lectr

ical equip

ment w

hen w

ashin

g w

ith

liquid

under

pre

ssure

.

6.7

DIS

MA

NT

LIN

G A

ND

DIS

PO

SA

L

!"#0%-!+*"#04'&#2"#$+'0%*&/"$#21#&"-!*+-%//1#'."-+%/+'&8#e4%/+,"$#."3'(**"/#)+&!#&!"#3"e4+3"$#

kn

ow

led

ge

of

hyd

rau

lics a

nd

me

ch

an

ics.

Co

mp

on

en

ts m

ust

be

se

pa

rate

d a

cco

rdin

g t

o t

he

ma

teria

ls t

he

y a

re c

om

po

se

d o

f a

nd

se

nt

to a

uth

orise

d c

olle

ctio

n c

en

tre

s.

In a

cco

rda

nce

with

the

WE

EE

Dire

ctive

(W

aste

Ele

ctr

ica

l a

nd

Ele

ctr

on

ic E

qu

ipm

en

t),

the

ele

ctr

ica

l a

nd

ele

ctr

on

ic

pa

rts,

ma

rke

d w

ith

th

e r

ele

va

nt

sym

bo

l, m

ust

be

dis

po

se

d o

f a

t a

uth

orise

d c

olle

ctio

n c

en

tre

s.

F7G7H#I"*(;'9#10;($,*+$'%#:$+!#?("*."#(

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Fo

r th

e lu

brica

tio

n, u

se

Re

nb

ran

d E

P/2

- Q

8 lith

ium

ge

ar

gre

ase

or

eq

uiv

ale

nt.

Aft

er

eve

ry 2

50

ho

urs

of

op

era

tio

n,

gre

ase

th

e i

nte

rna

l p

art

s o

f th

e d

rum

usin

g t

he

lu

brica

tors

“P

” lo

ca

ted

on

the

su

pp

ort

s.

6.5

OIL

QU

AN

TIT

Y

Th

e f

ollo

win

g t

ab

le c

on

tain

s t

he

qu

an

titie

s o

f o

il (in

litre

s)

for

the

ma

in s

erie

s o

f w

inch

es in

th

e

ca

talo

gu

e.

Seri

es

Oil t

yp

e H

LP

IS

O V

G 4

6S

eri

es

Oil t

yp

e IS

O V

G 1

50

NP

05-N

P10-N

P12

0.6

SE

20/3

V-S

E25/3

V-S

E27/3

V3.5

NP

A18-N

PA

19

1.2

SE

30V

-SE

35V

6

A30

0.8

S45V

/27

A44

1.2

SE

45V

9.5

A60

1.4

SR

D A

60

2.5

A80

3.5

SR

D B

80

4.5

S15-S

19

1S

RD

C100

4

S20-S

25-S

27

1.7

SR

D D

120

5

S30/2

-S35/2

3.5

SR

D E

150

7

S45/2

6S

RD

F180

10

SE

20/3

-SE

25/3

-SE

27/3

3.5

SR

D G

230

14

SE

30-S

E35

6

SE

45

9.5

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

10

2H

ydra

ulic

win

ches

10

3H

ydra

ulic

win

ches

7 P

roble

ms a

nd s

olu

tions

7 P

roble

ms a

nd s

olu

tions

Load c

annot be lifte

d5*'46,-+"*&#.3"''43"#+*#&!"#

hydra

ulic

circuit

Ensure

the p

ressure

relie

f

valv

e o

n the c

ontr

ol dis

trib

uto

r

is s

et corr

ectly.

Dam

aged m

oto

rC

heck the m

oto

r dra

inage.

56#&!"#(+/#R()#"H-""$'#E#/+&3"#

per

min

-ute

, re

pla

ce the

moto

r.

7 P

RO

BL

EM

S A

ND

SO

LU

TIO

NS

7.1

PR

OB

LE

MS

, C

AU

SE

S A

ND

SO

LU

TIO

NS

In th

e e

ve

nt o

f th

e w

inch

ma

lfu

nctio

nin

g, p

lea

se

re

fer

to th

e ta

ble

be

low

to

ide

ntify

th

e p

rob

lem

,

its c

au

se

an

d p

ossib

le s

olu

tio

ns.

If t

he

pro

ble

m p

ers

ists

, co

nta

ct

on

e o

f th

e M

an

ufa

ctu

rer’

s a

uth

orise

d w

ork

sh

op

s.

Pro

ble

mP

ossib

le c

au

se

So

luti

on

Nois

e in the h

ydra

ulic

circuit

Pre

sence o

f air in the c

ircuit

Purg

e the c

ircuit

Nois

e w

hile

lifting w

ithout

loads, ac-c

om

panie

d b

y jerk

y

rota

tion

5*'46,-+"*&#-+3-4/%&+(*#(6#(+/#+*#

the c

ir-c

uit

Lift gra

dually

incre

asin

g

loads u

ntil th

e w

inch r

ota

tes

norm

ally

and the n

ois

e

dis

appears

.

If this

happens, in

cre

ase the

quantity

of oil

in the c

ircuit. If

this

is n

ot possi-ble

, conta

ct

the m

anufa

ctu

rer’

s tech-n

ical

(6,-">

AT

TE

NT

ION

!!!

5*'46,-+"*&#-+3-4/%&+(*#0%1#2"#

caused b

y p

rolo

nged c

hokin

g

(6#&!"#(+/#R()#21#&!"#(."3%&(3#

manoeuvring the lever

of th

e

dis

trib

uto

r.

Th

is is d

an

gero

us

The load b

ein

g low

ere

d tends

to fall

Impurities in the v

alv

eR

em

ove the v

alv

e a

nd c

lean

it.

N!"-S#&!"#-+3-4+&#,/&"3#

cart

ridge a

nd r

epla

ce it if

necessary

.

Cable

wound in o

pposite

direction to that show

n b

y the

arr

ow

Win

d the c

able

in the d

irection

show

n b

y the a

rrow

(see

para

gra

ph 4

.5)

With the d

istr

ibuto

r set in

the

centr

e, th

e load tends to low

er

Excessiv

ely

hig

h

backpre

ssure

Connect th

e m

oto

r dra

in h

ole

directly to the tank

Bra

ke s

prings a

re b

roken

Repla

ce the s

prings.

This

should

be d

one a

t an

auth

orised w

ork

shop o

r by the

manufa

ctu

rer.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

10

4H

ydra

ulic

win

ches

10

5H

ydra

ulic

win

ches

8 R

epla

cem

ent of part

s8 R

epla

cem

ent of part

s

Re

mo

vin

g t

he

ca

ble

wit

h c

lam

ps

1)

Co

mp

lete

ly u

nw

ind

th

e c

ab

le.

2)

Lo

ose

n t

he

cla

mp

scre

ws “

A”.

3)

Un

thre

ad

th

e c

ab

le.

Ins

tall

ing

Se

e p

ara

gra

ph

4.8

“In

sta

llin

g t

he

ca

ble

”.

8 R

EP

LA

CE

ME

NT

OF

PA

RT

S

8.1

CA

BL

E R

EP

LA

CE

ME

NT

Th

e c

ab

le m

ust

alw

ays b

e r

ep

lace

d w

he

n:

I

It h

as a

nu

mb

er

of

bro

ke

n s

tra

nd

s (

ap

pro

xim

ate

ly 1

0 %

).

I

It is p

erm

an

en

tly w

arp

ed

(re

du

ctio

n in

cro

ss s

ectio

n,

de

nte

d,

sq

ua

sh

ed

, e

tc.)

.

I

Th

e le

ad

co

atin

g o

n t

he

ca

ble

lu

g is d

am

ag

ed

.

I

Co

rro

sio

n o

r a

ny k

ind

of

wa

rpin

g o

ccu

rs.

Re

mo

vin

g t

he

ca

ble

wit

h a

th

imb

le

1)

Co

mp

lete

ly u

nw

ind

th

e c

ab

le.

2)

Re

mo

ve

th

e c

ab

le a

nd

th

imb

le “

B”

fro

m p

ocke

t “A

”.

3)

Un

thre

ad

th

e c

ab

le.

Ins

tall

ing

Se

e p

ara

gra

ph

4.8

“In

sta

llin

g t

he

ca

ble

”.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

10

6H

ydra

ulic

win

ches

10

7H

ydra

ulic

win

ches

9 A

naly

sis

of re

sid

ual risks

10 A

ccessories

10

AC

CE

SS

OR

IES

10

.1 C

AB

LE

GL

AN

D (

ava

ilab

le f

or

all

win

ch

se

rie

s)

Th

is d

evic

e p

resse

s t

he

ca

ble

on

to t

he

dru

m,

so

th

at

it c

an

be

wo

un

d m

ore

effe

ctive

ly.

Th

ere

are

no

ad

justm

en

ts t

o b

e m

ad

e t

o t

his

de

vic

e.

10

.2 E

LE

CT

RIC

LIM

IT S

WIT

CH

(ava

ilab

le f

or

all

win

ch

se

rie

s)

Th

is s

afe

ty d

evic

e c

an

de

tect th

e m

axim

um

win

din

g o

f th

e c

ab

le (

exclu

din

g th

e 4

÷5

co

ils w

hic

h

are

alw

ays c

om

pu

lso

ry),

usin

g a

n e

lectr

ic m

icro

sw

itch

. T

he

sig

na

l fr

om

th

e m

icro

sw

itch

ca

n b

e

use

d t

o s

top

th

e m

ach

ine

.

Ad

jus

tin

g t

he

ca

ble

gla

nd

/lim

it s

wit

ch

9 A

NA

LY

SIS

OF

RE

SID

UA

L R

ISK

S

No

te

Dir

ecti

ve

2006/4

2/

CE

J%%"9#K

Descri

pti

on

Rem

ark

s

18

1.3

.3c+'S'#$4"#&(#6%//+*7#(3#R1+*7#(2Q"-&'

The o

pera

tion a

nd s

erv

icin

g

manual ex-p

lain

s h

ow

to u

npack

and h

andle

win

ches. T

he c

usto

mer

is r

esponsib

le for

takin

g these

instr

uctions into

account w

hile

handlin

g.

19

1.3

.4R

isks p

osed b

y s

urf

aces, edges o

r

angle

s

The c

usto

mer

is r

esponsib

le for

pro

tecting the o

pera

tor

from

ris

ks

due to r

ough s

urf

ace e

dges o

r

corn

ers

during insta

llation.

22

1.3

.7R

isks r

ela

ted to m

ovin

g p

art

s

The c

usto

mer

is r

esponsib

le

for

pro

tecting the o

pera

tor

from

pote

ntial risks r

ela

ted to m

ovin

g

part

s

23

1.3

.8C

hoic

e o

f pro

tection a

gain

st risks

arisin

g fro

m m

ovin

g p

art

s

The c

usto

mer

is r

esponsib

le

for

pro

tecting the o

pera

tor

from

pote

ntial risks r

ela

ted to m

ovin

g

part

s

25

1.4

.1G

enera

l re

quirem

ents

for

guard

s

and p

ro-t

ective d

evic

es

The c

usto

mer

is r

esponsib

le for

choosin

g the r

equirem

ents

for

guard

s a

nd p

rote

ctive d

evic

es

26

1.4

.2.1

Fix

ed g

uard

sT

he c

usto

mer

is r

esponsib

le for

,&&+*7#%*1#,H"$#74%3$'

28

1.4

.2.3

Adju

sta

ble

guard

s r

estr

icting

access

The c

usto

mer

is r

esponsib

le

6(3#,&&+*7#%*1#%$Q4'&%2/"#74%3$'#

restr

icting a

ccess

29

1.4

.3S

pecia

l re

quirem

ents

for

pro

tective

devic

es

The c

usto

mer

is r

esponsib

le for

choosin

g the r

equirem

ents

for

guard

s a

nd p

rote

ctive d

evic

es

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

10

8H

ydra

ulic

win

ches

10

9H

ydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

Ad

jus

tin

g t

he

ca

ble

gla

nd

/lim

it s

wit

ch

Info

rmati

on

Carr

y o

ut th

e o

pera

tion w

ith the c

able

com

ple

tely

unw

ound.

1)

Inse

rt a

sh

im “

A”

with

th

e s

am

e d

iam

ete

r a

s t

he

ca

ble

un

de

r th

e r

olle

r e

nd

.

2)

Lo

ose

n s

cre

w “

B”.

3)

Tu

rn le

ve

r “C

” u

ntil scre

w “

D”

excite

s m

icro

sw

itch

“E

”.

4)

Tig

hte

n s

cre

w “

B”.

1)

Lo

ose

n s

cre

ws “

C”

an

d “

E”.

2)

Pla

ce

le

ve

rs “

A”

an

d “

B”

in t

he

de

sire

d p

ositio

n.

3) A

dju

st

scre

w “

C”

un

til it e

xcite

s m

icro

sw

itch

“D

”.

4)

Lo

ose

n s

cre

ws “

C”

an

d “

E”.

10

.3 S

LO

W C

AB

LE

DE

TE

CT

OR

(ava

ilab

le f

or

all

win

ch

se

rie

s)

Th

is d

evic

e c

an

de

tect

wh

en

th

e c

ab

le is s

low

, u

sin

g a

n e

lectr

ic m

icro

sw

itch

. T

he

sig

na

l fr

om

the

mic

rosw

itch

ca

n b

e u

se

d t

o s

top

th

e m

ach

ine

.

Ad

jus

tin

g t

he

slo

w c

ab

le d

ete

cto

r

1)

Pu

t le

ve

r “A

” in

to t

he

de

sire

d p

ositio

n.

2) A

dju

st

scre

w “

B”

un

til it e

xcite

s m

icro

sw

itch

“C

”.

3)

Tig

hte

n s

cre

w “

B”.

10

.4 C

AB

LE

GL

AN

D/E

LE

CT

RIC

LIM

IT S

WIT

CH

(ava

ilab

le f

or

all

win

ch

se

rie

s)

Th

is s

afe

ty d

evic

e c

an

de

tect

the

th

e m

axim

um

win

din

g o

f th

e c

ab

le (

exclu

din

g t

he

4÷5

co

ils

wh

ich

are

alw

ays c

om

pu

lso

ry),

usin

g a

n e

lectr

ic m

icro

sw

itch

. It

als

o p

resse

s th

e c

ab

le o

nto

th

e

dru

m s

o t

ha

t it c

an

be

wo

un

d m

ore

effe

ctive

ly.

Th

e s

ign

al fr

om

th

e m

icro

sw

itch

ca

n b

e u

se

d t

o s

top

th

e m

ach

ine

.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

11

0H

ydra

ulic

win

ches

111

Hydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

Th

e s

ign

al

fro

m t

he

mic

rosw

itch

is u

se

d t

o s

top

th

e m

ach

ine

, a

nd

th

e s

yste

m i

s c

om

ple

tely

au

tom

atic.

Ad

jus

tin

g t

he

ca

ble

gla

nd

/lim

it s

wit

ch

Info

rmati

on

Carr

y o

ut th

e o

pera

tion w

ith the c

able

com

ple

tely

unw

ound.

1)

Inse

rt a

sh

im “

A”

with

th

e s

am

e d

iam

ete

r a

s t

he

ca

ble

un

de

r th

e r

olle

r e

nd

.

2)

Lo

ose

n s

cre

w “

B”.

3)

Tu

rn le

ve

r “C

” u

ntil scre

w “

D”

excite

s m

icro

sw

itch

“E

”.

4)

Tig

hte

n s

cre

w “

B”.

Ty

pic

al

hy

dra

uli

c d

iag

ram

fo

r w

inc

h w

ith

ca

ble

gla

nd

/ele

ctr

ic l

imit

sw

itc

h

LO

WE

RIN

GH

OIS

TIN

G

V1

=Low

ering lin

e3

=D

ischarg

e a

ctivation s

ole

noid

valv

e N

O

V2

=Lifting lin

4=

Reset m

icro

sw

itch

C3

=C

onnection to b

rake

5=

Lifting s

troke lim

it m

icro

sw

itch

D=

Connection to d

rain

age

6=

Low

ering s

troke lim

it m

icro

sw

itch

1=

Dis

trib

uto

r w

ith g

ate

open

7=

Fuse

2=

Pre

ssure

relie

f valv

e8

=Lim

it s

witch a

ctivation k

ey

10

.5 C

AB

LE

GL

AN

D/H

YD

RA

UL

IC L

IMIT

SW

ITC

H

(ava

ilab

le f

or

all

win

ch

se

rie

s)

Th

is s

afe

ty d

evic

e c

an

de

tect

the

th

e m

axim

um

win

din

g o

f th

e c

ab

le (

exclu

din

g t

he

4÷5

co

ils

wh

ich

are

alw

ays c

om

pu

lso

ry),

usin

g a

hyd

rau

lic m

icro

sw

itch

. It

als

o p

resse

s t

he

ca

ble

on

to

the

dru

m s

o t

ha

t it c

an

be

wo

un

d m

ore

effe

ctive

ly.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

11

2H

ydra

ulic

win

ches

11

3H

ydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

Op

era

tio

n,

se

rvic

ing

an

d a

dju

stm

en

t

Th

e l

imit s

witch

is d

esig

ne

d t

o b

e u

se

d i

n a

n i

nd

ustr

ial

en

viro

nm

en

t, e

ve

n i

n h

ars

h c

lima

tic

-(*$+&+(*'#[&"0."3%&43"'#3%*7+*7#63(0#WFC#XN#&(#?YB#XN8#%*$#'4+&%2/"#6(3#4'"#+*#&3(.+-%/#

en

viro

nm

en

ts).

Th

e d

evic

e i

s n

ot

su

ita

ble

fo

r u

se

in

en

viro

nm

en

ts w

ith

po

ten

tia

lly e

xp

losiv

e

atm

osp

he

res,

co

rro

siv

e a

ge

nts

or

a h

igh

pe

rce

nta

ge

of

so

diu

m c

hlo

rid

e (

sa

line

mis

t).

Co

nta

ct

Ty

pic

al

hy

dra

uli

c d

iag

ram

fo

r w

inc

h w

ith

ca

ble

gla

nd

/hy

dra

uli

c l

imit

sw

itc

h

V1

=Low

ering lin

e1

=D

istr

ibuto

r w

ith g

ate

open

V2

=Lifting lin

e2

=P

ressure

relie

f valv

e

C3

=C

onnection to b

rake

3=

Low

er

limit p

ositio

n h

ydra

ulic

valv

e

D=

Connection to d

rain

age

10

.6 “

TE

R” E

LE

CT

RIC

RO

TA

RY

LIM

IT S

WIT

CH

(on

ly a

va

ilab

le f

or

se

rie

s S

, S

E,

SW

, S

F a

nd

SF

R w

inch

es)

Th

is d

evic

e i

s u

se

d t

o c

on

tro

l th

e w

inch

’s m

ove

me

nt.

Aft

er

a s

et

nu

mb

er

of

turn

s,

the

ca

ms

op

era

te t

he

ele

ctr

ic s

witch

es,

sta

rtin

g t

he

pre

de

term

ine

d m

ove

me

nt.

It

is c

om

mo

nly

use

d a

s

an

up

pe

r a

nd

lo

we

r lim

it s

witch

.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

11

4H

ydra

ulic

win

ches

11

5H

ydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

ord

er

fro

m t

he

bo

tto

m t

o t

he

to

p o

f th

e p

ack),

th

en

tig

hte

n t

he

ce

ntr

al scre

w (

03

).

I

Clo

se

th

e lim

it s

witch

ag

ain

, ta

kin

g c

are

to

co

rre

ctly p

ositio

n t

he

ru

bb

er

(34

) o

n t

he

in

sid

e o

f

the

co

ve

r (3

3).

Pe

rio

dic

se

rvic

ing

I

Ch

eck t

ha

t th

e s

cre

ws (

32

) o

n t

he

co

ve

r (3

3)

are

we

ll tig

hte

ne

d.

I

Ch

eck t

ha

t th

e s

cre

ws o

n t

he

sw

itch

te

rmin

als

(0

7)

are

we

ll tig

hte

ne

d.

I

Ch

eck t

ha

t th

e c

en

tra

l fa

ste

nin

g s

cre

w (

03

) o

n t

he

ca

ms (

08

) is

we

ll tig

hte

ne

d.

I

Ch

eck t

ha

t th

e w

irin

g is in

go

od

ord

er

(esp

ecia

lly in

th

e c

lam

pin

g a

rea

on

th

e s

witch

).

I

Ch

eck t

ha

t th

e f

ron

t (5

2)

an

d r

ea

r (4

2)

be

arin

g c

ove

rs a

re p

ositio

ne

d c

orr

ectly.

I

Ch

eck th

e c

on

ditio

n o

f th

e r

ub

be

r (3

4)

on

th

e in

sid

e o

f th

e c

ove

r (3

3)

an

d th

at th

e c

ab

le g

lan

d

(41

) is

pro

pe

rly c

lam

pin

g t

he

mu

ltip

ola

r ca

ble

.

I

Ch

eck t

ha

t th

e lim

it s

witch

’s c

asin

g (

33

, 4

3,

44

) is

no

t d

am

ag

ed

.

I

Ch

eck t

ha

t th

e lim

it s

witch

(5

4,

61

) a

nd

th

e g

ea

rbo

x s

ha

ft a

re c

orr

ectly a

lign

ed

.

I

Ch

eck t

ha

t th

e lim

it s

witch

is p

rop

erly f

aste

ne

d.

An

y c

ha

ng

es m

ad

e t

o t

he

lim

it s

witch

’s c

om

po

ne

nts

will

in

va

lida

te t

he

va

lue

s o

n t

he

de

vic

e’s

3"7+'&3%&+(*#./%&"#%*$#+$"*&+,-%&+(*8#%*$#+*J%/+$%&"#+&'#74%3%*&"">#56#%*1#(6#+&'#.%3&'#*""$#&(#2"#

rep

lace

d,

on

ly o

rig

ina

l sp

are

pa

rts m

ay b

e u

se

d.

TE

R w

ill n

ot a

cce

pt a

ny li

ab

ility

fo

r a

ny d

am

ag

e re

su

ltin

g fro

m th

e d

evic

e b

ein

g u

se

d im

pro

pe

rly

or

insta

lled

in

co

rre

ctly.

",!%$,*1#.3",$2,*+$'%.

Co

mp

lian

t w

ith

Co

mm

un

ity D

ire

ctive

s:

20

06

/95

/EC

an

d 2

00

6/4

2/E

C

Co

mp

lian

t w

ith

Sta

nd

ard

s:

EN

60

20

4-1

, E

N 6

09

47

-1,

EN

60

94

7-5

-1

an

d E

N 6

05

29

9&(3%7"#%02+"*&#&"0."3%&43"V#2"&)""*#WLB#XN#%*$#?YB#XN

:."3%&+*7#&"0."3%&43"V#2"&)""*#WFC#XN#%*$#?YB#XN

Pro

tectio

n r

atin

g:

IP6

5

Ap

plia

nce

cla

ss:

Cla

ss I

I

Ca

ble

in

let:

M2

0 c

ab

le g

lan

d

CE

ma

rkin

g

",!%$,*1#.3",$2,*+$'%.#'&#.:$+,!".

Utilis

atio

n c

ate

go

ry: A

C-1

5

No

min

al u

tilis

atio

n c

urr

en

t: 3

A

No

min

al u

tilis

atio

n v

olta

ge

: 2

50

V

No

min

al th

erm

al cu

rre

nt:

10

A

No

min

al is

ola

tio

n v

olta

ge

: ~

30

0 V

Me

ch

an

ica

l d

ura

tio

n:

10

6 o

pe

ratio

ns

with

oils

, a

cid

s a

nd

so

lve

nts

ma

y d

am

ag

e t

he

de

vic

e. T

he

lim

it s

witch

mu

st

be

fa

ste

ne

d u

sin

g

%..3(.3+%&"#6""&#(3#%*#%..3(.3+%&"#R%*7"#[LY\>#a+'%/+7*0"*&'#2"&)""*#&!"#/+0+&#')+&-!#'!%6&#

(54

, 6

1)

an

d t

he

ge

arb

ox s

ha

ft t

ha

t it is c

on

ne

cte

d t

o m

ust

be

elim

ina

ted

. F

or

this

re

aso

n,

it is

%$J+'%2/"#&(#4'"#%..3(.3+%&"#-(4./+*7'#[LA8#CE\8#R"H+2/"#'!%6&'#(3#%..3(.3+%&"#$3+J"#'1'&"0'#

(no

t su

pp

lied

as s

tan

da

rd).

Th

e o

pe

ratin

g p

oin

t o

f th

e c

am

s (

08

) m

ust

be

ad

juste

d u

sin

g t

he

rele

va

nt

scre

ws (

09

, 1

0,

12

, 1

3)

aft

er

the

th

e c

en

tra

l scre

w (

03

) h

as b

ee

n l

oo

se

ne

d.

Tig

hte

n

the

ce

ntr

al scre

w (

03

) o

nce

th

e a

dju

stm

en

t h

as b

ee

n m

ad

e. T

he

sw

itch

es (

07

) a

re u

se

d a

s a

n

au

xili

ary

co

ntr

ol fo

r co

nta

cto

rs o

r e

lectr

om

ag

ne

tic lo

ad

s in

ge

ne

ral (u

tilis

atio

n c

ate

go

ry A

C-1

5

acco

rdin

g to

EN

60

94

7-5

-1).

Th

e s

witch

es (

07

) h

ave

co

n-t

acts

with

po

sitiv

e o

pe

nin

g o

pe

ratio

n

(EN

60

94

7-5

-1).

Co

nn

ectin

g m

ore

th

an

on

e p

ha

se

to

ea

ch

sw

itch

(0

7)

is n

ot

rec-o

mm

en

de

d.

Do

no

t o

il o

r g

rea

se

th

e c

on

tro

l e

lem

en

ts (

08

) o

r th

e s

witch

es (

07

). T

o f

acili

tate

ele

ctr

ic w

irin

g,

the

se

t o

f ca

ms/s

witch

es (

35

) ca

n b

e r

em

ove

d f

rom

th

e lim

it s

witch

by lo

ose

nin

g t

he

fa

ste

nin

g

scre

ws (

15

) o

n t

he

ba

se

. D

o n

ot

loo

se

n t

he

scre

ws (

01

) lo

ca

ted

on

th

e u

pp

er

se

ctio

n o

f th

e

se

t o

f ca

ms/s

witch

es to

avo

id r

em

ovin

g th

e in

div

idu

al e

le-m

en

ts o

f th

e p

ack its

elf. O

nce

wirin

g

ha

s b

ee

n c

om

ple

ted

, th

e s

et o

f ca

ms/s

witch

es (

35

) m

ust b

e p

ut b

ack a

nd

co

r-re

ctly s

cre

we

d in

pla

ce

, ta

kin

g c

are

to

co

up

le t

he

pla

stic h

exa

go

na

l b

ush

ing

s (

14

, 3

8).

Th

e lim

it s

witch

mu

st

be

+*P'&%//"$#21#'S+//"$8#e4%/+,"$#."3'(**"/># !"#"/"-&3+-#)+3+*7#04'&#2"#."36(30"$#.3(6"''+(*%//1#

an

d in

acco

rda

nce

with

re

gu

latio

ns in

fo

rce

. B

efo

re th

e li

mit s

witch

is in

sta

lled

an

d s

erv

ice

d, th

e

ma

ch

ine

’s m

ain

po

we

r su

pp

ly m

ust

be

sw

itch

ed

off.

Co

rre

ctl

y i

ns

tall

ing

th

e l

imit

sw

itc

h

I

Re

mo

ve

th

e c

ove

r (3

3),

un

scre

win

g t

he

fa

ste

nin

g s

cre

ws (

32

).

I

Jo

in t

he

lim

it s

witch

sh

aft

(5

4,

61

) to

th

e g

ea

rbo

x s

ha

ft,

en

su

rin

g t

he

tw

o s

ha

fts a

re n

ot

0+'%/+7*"$>#5&#+'#%$J+'%2/"#&(#4'"#-(4./+*7'#[LA8#CE\8#R"H+2/"#'!%6&'#(3#%..3(.3+%&"#$3+J"#

syste

ms.

I

Se

cu

rely

fa

ste

n th

e lim

it sw

itch

to

p

reve

nt

the

d

evic

e fr

om

vib

ratin

g a

bn

orm

ally

d

urin

g

(."3%&+(*>#:*/1#4'"#6""&#(3#&!"#R%*7"#[LY\#&(#6%'&"*#+&>#5*'"3&#&!"#04/&+.(/%3#-%2/"#+*&(#&!"#/+0+&#

sw

itch

usin

g t

he

ap

pro

pria

te c

ab

le g

lan

d (

41

).

I

Str

ip th

e m

ultip

ola

r ca

ble

so

th

at it is th

e r

igh

t le

ng

th to

ma

ke

th

e e

lectr

ica

l co

nn

ectio

n to

th

e

sw

itch

es (

07

).

I

Ta

pe

th

e s

trip

pe

d p

art

of

the

mu

ltip

ola

r ca

ble

.

I

Cla

mp

th

e c

ab

le in

th

e c

ab

le g

lan

d (

41

).

I

Ma

ke

th

e e

lectr

ica

l co

nn

ectio

ns to

th

e s

witch

es (0

7),

ad

he

rin

g to

th

e c

on

tacts

dia

gra

m s

ho

wn

on

th

e s

witch

es t

he

m-s

elv

es.

Tig

hte

n t

he

scre

ws t

o a

to

rqu

e o

f 0

.8 N

m;

cla

mp

ing

ca

pa

city

of th

e te

rmin

als

2.5

mm

² -

1.5

mm

² (U

L -

(c)U

L: 6

0 °

C o

r 7

5 °

C c

op

pe

r co

nd

ucto

rs (

Cu

)

with

AW

G 1

6-1

8 r

igid

or

so

ft c

ab

le).

I

Ad

just

the

op

era

tin

g p

oin

t o

f th

e c

am

s (

08

). T

o m

ake

th

e c

orr

ect

ad

justm

en

t, l

oo

se

n t

he

ce

ntr

al

scre

w (

03

) o

f th

e c

am

pa

ck,

ad

just

the

op

era

tin

g p

oin

t o

f e

ach

in

div

idu

al

ca

m (

08

)

with

its

ad

justm

en

t scre

w (

09

, 1

0, 1

2, 1

3)

(nu

mb

ere

d s

cre

ws in

dic

ate

th

e c

am

s in

asce

nd

ing

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

11

6H

ydra

ulic

win

ches

11

7H

ydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

an

up

pe

r a

nd

lo

we

r lim

it s

witch

.

Op

era

tio

n,

se

rvic

ing

an

d a

dju

stm

en

t

Co

ns

tru

cti

on

of

the

ge

are

d c

am

lim

it s

wit

ch

Th

e g

ea

red

lim

it s

witch

co

nsis

ts o

f a

ge

arb

ox a

nd

sw

itch

co

mb

ina

tio

n w

hic

h a

re lo

ca

ted

with

in

a h

ou

sin

g.

Th

e t

orq

ue

is p

ositiv

ely

tra

nsm

itte

d f

rom

th

e in

pu

t sh

aft

to

th

e s

witch

ing

sh

aft

an

d,

wh

en

usin

g th

e p

recis

e a

dju

stm

en

t “F

V” o

f th

e c

am

dis

cs, it is

als

o tra

nsm

itte

d u

p to

th

e c

on

tact.

!"#7"%3#!(4'+*7#+'#0%$"#(6#7/%''#,2"3#3"+*6(3-"$#'1*&!"&+-#0%&"3+%/8#&!"#-%.#+'#*(&#3"+*6(3-"$>

Mo

un

tin

g a

s r

eq

uire

d.

T3(&"-&+(*#5T#GC#&(#=5f#g=M#BLYB#W#EKMf#GBCFA>

Th

e c

on

tin

uo

us s

erv

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tig

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rn t

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dit

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ela

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Insta

llation O

pera

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nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

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erv

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anual

Ho

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g S

olu

tio

ns -

Po

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r T

ran

sm

issio

n

12

6H

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win

ches

12

7H

ydra

ulic

win

ches

10 A

ccessories

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ccessories

A)

If t

he

ye

llow

LE

D D

L1

is lit,

turn

th

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1 t

rim

me

r clo

ckw

ise

un

til it g

oe

s o

ff.

B)

If t

he

ye

llow

LE

D D

L1

is o

ff,

turn

th

e P

1 t

rim

me

r a

nticlo

ckw

ise

un

til it lig

hts

up

.

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lib

rati

ng

th

e a

larm

ou

tpu

t d

ela

y t

ime

Ad

just

the

ala

rm o

utp

ut

de

lay t

ime

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m 0

to

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sin

g t

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trim

me

r.

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ch

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ise

tu

rn o

f th

e t

rim

me

r in

cre

ase

s t

he

re

lay’s

clo

sin

g t

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by 0

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s

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IN G

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or

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s P

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d S

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0 w

inch

es)

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evic

e c

an

de

tect

an

d r

estr

ict

the

lo

ad

on

th

e h

oo

k,

usin

g t

wo

lo

ad

ce

lls a

tta

ch

ed

to

th

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nch

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up

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.)

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lo

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ele

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ce

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to a

sig

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n b

e

use

d a

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n a

larm

to

sto

p t

he

ma

ch

ine

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d t

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th

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ad

be

ing

lifte

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lib

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th

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oa

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imit

er

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ke

th

e e

lectr

ica

l co

nn

ectio

ns a

s s

ho

wn

in

th

e d

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rt t

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If t

he

re

d L

ED

DL

2 s

witch

es o

n,

turn

th

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rim

me

r clo

ckw

ise

un

til it s

witch

es o

ff.

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th

e w

inch

sto

pp

ed

, u

se

th

e m

ach

ine

arm

to

lift

a l

oa

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rea

ter

tha

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win

ch

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xim

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ll, w

ith

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lib

rati

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th

e p

rea

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Lift

a lo

ad

le

ss t

ha

n 1

0 %

of

the

win

ch

’s m

axim

um

lo

ad

ca

pa

city o

n t

he

la

st

gro

ove

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Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

12

8H

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ulic

win

ches

12

9H

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ulic

win

ches

10 A

ccessories

10 A

ccessories

Ad

jus

tin

g t

he

lo

ad

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tra

in g

au

ge

lim

ite

r

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ose

n t

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scre

w (

2)

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Inse

rt t

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scre

w (

4)

into

th

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ell

(5).

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hte

n t

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scre

w (

2)

un

til

it t

ou

ch

es t

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win

ch

su

pp

ort

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ells

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n b

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relo

ad

ed

by

tig

hte

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furt

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r).

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pera

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erv

ice M

anual

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istin

g S

olu

tio

ns -

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we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

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istin

g S

olu

tio

ns -

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we

r T

ran

sm

issio

n

13

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ulic

win

ches

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ulic

win

ches

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re

qu

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all

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mp

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ts a

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ram

on

pa

ge

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am

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il re

co

mm

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fo

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ing

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f co

nn

ecto

rs a

nd

ba

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llow

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cke

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an

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lo

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lo

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ne

r. I

t is

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ally

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g a

ha

nd

pu

mp

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ad

ditio

n t

o t

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low

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pera

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erv

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anual

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anual

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olu

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r T

ran

sm

issio

n

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win

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ccessories

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Ch

eck t

he

oil

leve

l u

sin

g t

he

vis

ua

l le

ve

l o

n t

he

sid

e o

f th

e t

an

k 2

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Clo

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re t

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r. I

t is

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ally

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mp

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n t

o t

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rts l

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d

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ecia

l o

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C3

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F

P

C6

DDD

S1

SERB.

PIL.

C6

A=

Low

ering lin

eB

=Lifting lin

e

C3

=C

onnection to b

rake

D=

Connection to d

rain

age

C6

=C

onnection to d

rum

unlo

ck c

ontr

olle

rP

=C

onnection to h

and p

um

p

F=

Connection to b

rake

S1

=C

onnection to tank

Serb

=C

onnection to tank

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

13

6H

ydra

ulic

win

ches

13

7H

ydra

ulic

win

ches

10 A

ccessories

10 A

ccessories

Tig

hte

n t

he

sh

aft

cla

mp

ing

scre

ws a

nd

activa

te t

he

win

ch

.

If e

ve

ryth

ing

ha

s b

ee

n d

on

e c

orr

ectly,

th

e d

rum

will

ma

ke

a c

om

ple

te tu

rn, a

nd

th

e b

ox w

ill th

en

sta

rt m

ovin

g,

rem

ain

-in

g o

ne

co

il b

eh

ind

th

e d

rum

.

SLO

T

BO

X

Fe

ed

th

e c

ab

le o

nto

th

e c

ab

le g

uid

e r

olle

rs, th

rea

din

g it th

rou

gh

th

e s

lot a

nd

lo

ckin

g it w

ith

th

e

cla

mp

s o

r th

imb

le,

tak-in

g c

are

no

t to

le

t th

e c

ab

le p

rotr

ud

e o

ut

of

the

sid

es.

Insta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

nIn

sta

llation O

pera

tion a

nd S

erv

ice M

anual

Ho

istin

g S

olu

tio

ns -

Po

we

r T

ran

sm

issio

n

13

8H

ydra

ulic

win

ches

13

9H

ydra

ulic

win

ches

10 A

ccessories

11 N

ote

s

11

NO

TE

S

Th

is m

an

ua

l is

als

o a

va

ilab

le in

dig

ita

l fo

rma

t o

n o

ur

we

bsite

:

htt

p:/

/ww

w.d

ina

mic

oil.

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wa

y it

did

at

the

be

gin

nin

g,

with

th

e b

ox r

em

ain

ing

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hin

d t

he

dru

m.

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we

ve

r, th

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e d

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s h

ave

a te

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en

cy to

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c a

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e la

ye

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uild

up

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nt

of

ava

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win

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s t

o c

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to

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d t

he

se

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la

ye

r, t

he

bo

x w

ill r

ea

ch

its

lim

it p

ositio

n.

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e d

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co

mp

lete

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tu

rn a

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th

e b

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as t

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rt f

rom

its

in

itia

l p

ositio

n.

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e b

ox is a

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ng

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ft c

lam

pin

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d, th

e

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bo

x is a

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ad

of

the

dru

m,

i.e

. p

ractica

lly a

lign

ed

with

th

e t

urn

of

the

dru

m,

the

sh

aft

cla

mp

ing

scre

ws s

ho

uld

be

un

scre

we

d, th

e c

ab

le w

ou

nd

by o

ne

tu

rn, a

nd

th

en

th

e s

ha

ft c

lam

pin

g s

cre

ws

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Re

pe

at

un

til th

e r

igh

t a

dju

stm

en

t is

ach

ieve

d.