CoatecCoatec--33防腐披覆材料防腐披覆材料WATERBORNE ENVIRONMENT-FRIENDLY AND MULTI-

FUNCTIONAL ANTICORROSIVE COATING/DRAPING MATERIAL

One of the few anticorrosive coating/draping materials on Earth that can be sprayed directly on surfaces with paint or rust

全球少数可带漆带锈直接喷涂的防腐披覆材料

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简介、功能／Introduction, Functionalities检测报告／Testing Reports施工用途／Applications实绩／Actual Achievements工具、设备／Tools, Equipment施工步骤／ Construction procedures注意事项／ Precautions其它／Others

目录 / Outline

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Coatec-3防腐披覆材料

简介、功能Introduction, Functionalities

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• 此产品为粉状物的多功能防腐材料，由最新研发的高纯度无机化合物和多种细矿物微粉所组成。

• This product is a multi-functional anti-corrosive powder material, composed of the latest high-purity inorganic substances and a variety of fine mineral powder.

简介 / Introduction

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Coatec -3多种矿物粉Mineral powder

Viscous Gel

• 材料和水混合后，即可酸、碱化学反应进而形成一种有强键结的致密黏性胶状物，而此黏性胶状物可与大多数材料紧密结合，使结合体具有相当高的强沾黏度和极佳的耐久性、耐候性及耐腐蚀性。

• When the material is mixed with water, the acid and alkali chemical reactions occur, forming a dense viscous gel which can be combined closely with most materials, allowing the combination to have strong adhesion, excellent durability, weather resistance and corrosionresistance properties.

简介 / Introduction

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Coatec-3 Water

• 　防水、防潮、耐火、耐腐蚀、抗霉、抗电磁波、抗冻蚀。Waterproof, moisture-proof, fire-resistant, corrosion-resistant, anti-mildew,

anti-electromagnetic wave and anti-frost erosion.

• 　耐高温、耐酸碱、耐紫外线、耐候性佳。High temperature resistant, acid-resistant, UV-resistant, extreme weather

resistant.

• 　轻微锈蚀，无须清除原表面油漆，可带漆带锈直接喷涂。Directly spraying on surfaces with paint or/and rust if slight rust.

• 　施工容易，可手工涂刷或机器喷涂。Easy to use, by either manual painting or machine spraying.

功能 / Functionalities

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• 　无毒、无害、不燃、不含甲醛及有机溶剂，可用于环境敏感区域。Non-toxic, harmless, non-flammable, without formaldehyde and organic

solvents. It can be used in environmentally sensitive areas.

• 　不炫光，且色彩稳定不退色。No glare. The color is stable and will not fade.

• 　经久耐用，经济性佳，节省费用。Durable, economical, cost saving.

• 　适用于多种物质，如金属，混凝土，石材，木材，塑料等表面For a variety of substances, such as metals, concrete, stone, wood, plastic and

other surfaces

功能 / Functionalities

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检测报告Testing Reports

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检测报告 / Testing Reports

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测试项目 测试方式 参数耐水性（23°C, 168 h）Waterproof Testing (passed) CNS 10757 (1995) 浸水试验无异状

passed

耐碱性(5% 碳酸钠 Na2CO3, 168小时)Alkali-resistant Testing (168 hours) CNS 10757 (1995) 碱浸渍试验无异常

passed

附着强度 ( kgf/cm2) CNS 10757 (1995) 1.58

耐冲击性 (φ= 12.7mm, 500g, 300mm)Impact Resistance Testing CNS 10757 (1995) 无因冲击而引起之龟裂、剥离等变形

passed

耐湿性(168小时)Moisture-proof Testing ( 50°C, 95% R.H., 168 h) CNS 11607 (1995) 耐湿性无异状

passed

盐水喷雾试验 ( 3,000 小时 )Salt Spray Testing (168 hours) ASTM B117-11 无绣污、膨胀及剥离现象

passed

加速耐候试验 ( UV, 168小时)Extreme Weather Resistant Testing (168 hours) ASTM G154-12a Cycle 1 目视外观无龟裂

passed

挥发性物质测试VOC Testing ASTM D3960-02(2009) VOC=0.796 ( g/L )

Passed

• 耐水性测试（合格）Waterproof Testing (passed)• 耐碱性测试（合格）Alkali-resistant Testing (passed)• 附着强度测试（合格）Impact Resistance Testing (passed)• 耐冲击性测试（合格）

Impact Resistance Testing (passed)• 耐湿性测试（合格）Moisture-proof Testing (passed)• 耐候性测试（合格）Extreme Weather Resistant Testing

(passed)

• 耐碱性测试（合格）Alkali-resistant Testing (passed)

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• 盐雾测试 3,000 小时（合格）Salt Spray 3,000 hours Testing

(passed)

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• 挥发性物质测试（合格）VOC Testing (passed)

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施工用途Applications

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Special Coatings for Municipal Constructions 公共工程专用涂料

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Special Coatings for Municipal Constructions 公共工程专用涂料

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Heavy Anti-Corrosion Coatings for Marine Engineering 海洋工程重防腐涂料

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Heavy Anti-Corrosion Coatings for Marine Engineering 海洋工程重防腐涂料

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Heavy Anti-Corrosion Coatings for Marine Engineering 海洋工程重防腐涂料

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Heavy Anti-Corrosion Coatings for Industries of Petroleum, Chemical, Power, and Steelworks石油、化工、电力工业及炼钢厂重防腐涂料

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Heavy Anti-Corrosion Coatings for Industries of Petroleum, Chemical, Power, and Steelworks石油、化工、电力工业及炼钢厂重防腐涂料

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Heavy Anti-Corrosion Coatings for Industries of Petroleum, Chemical, Power, and Steelworks石油、化工、电力工业及炼钢厂重防腐涂料

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实绩Actual Achievements

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Taijiang National Park, Cigu, Tainan, Taiwan台湾, 台南, 七股, 台江国家公园

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Taijiang National Park, Cigu, Tainan, Taiwan台湾, 台南, 七股, 台江国家公园

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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(莱钢”煤气槽”的盖子为5,000M2；每座”煤气槽”做到槽体完成约为60,000M2；莱钢共计有8座。) ( The Cover of this ” Coal Gas Tank” is 5,000 square-meter [53,819.55 square-feet]; If we apply Coatec-3 onto the whole Coal Gas Tank, it would require 60,000 square-meter [645,834.625 square-feet] for each Tank and this Ironworks, alone, is having 8 Tanks. )

Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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Formosa, Baogang, Laiwu Steel … etc,.台塑, 包钢, 莱钢 … 等

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工具、设备Tools, Equipment

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• 高压水刀／High-pressure water jet• 建议水压／ pressure recommended：10,000~15,000 psi• 压力视表面锈蚀状况调整

• Users should adjust the pressure according to surface conditions

• 表面清洗／ Surface Cleaning：5,000 psi• 清除松垮浮锈／ Remove loose rust： 10,000~15,000 psi• 完全除锈／ Complete removal of rust ： 25,000 psi 以上／up

• 除锈铲／Rust shovel• 钢刷／Steel brush

工具、设备/ Tool, Equipment

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• 除锈工具／The tools and equipment for removing rust• 砂轮机／Grinder

5,000 psi

• 搅拌棒, 刮刀／ Stirring rod, scraper

• 电动搅拌机／ Mixers可调速为佳 ( betterwith speed-adjustable )

• 搅拌桶／ Mixing drum大量施工建议五加仑以上

• 磅秤／ Platform scale用以依配比添加水量，可依经验调整(非必要／Non-necessary )

• 过滤筛／ Filter screen网目0.6 mm(30#)~

0.15 mm(100#)

工具、设备/ Tool, Equipment

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• 备料工具／The tools for get the materials ready

• 无气喷涂工具／ Airless spray Coating equipment

工具、设备/ Tool, Equipment

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•加压机／ Compressor •无气喷涂专用喷鎗／(Electric) AirlessSprayer

• 水泥喷鎗• 直接大量送料• 一次较厚• 较不美观• 需备不同孔径喷嘴(建议以4.6mm、 6.0mm、

7.0mm及8.0mm为佳）

• 有气喷涂工具／ Air Spray Coating equipment

工具、设备/ Tool, Equipment

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•加压机／ Compressor•建议气瓶容量至少30 L or above 以上•建议压力： 8 kg/cm2or higher 以上。

• 虹吸式喷鎗• 间接送气喷• 喷嘴孔径、出气量可调整。

• 喷嘴直径2.5 mm以上。

•喷鎗／ Airbrush

施工步骤Applying procedures

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•搅拌沉淀•喷涂(分4次以上)

•粉料过筛•加水拌合•拌合浆过筛•静置

•手工具除锈•水刀除锈•清洗湿润

施工步骤／Applying procedures

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•3天勿触水•养护28天

表面处理／Surface clean

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• 湿润、清洗／Surface washing and wetting• 清除表面脏污和粉尘／Remove surface dirt and dust表面松浮的脏污和铁锈可能会使涂层附着力下降。

The loose dirt and dust on the surface may make the adhesion can be significantly decreased.

• 清除表面油污／Remove surface oil油污将使涂层附着力下降。

The surface oil will make the adhesion can be significantly decreased

• 湿润／Surface wetting表面过于干燥可能会使涂膜发生气泡、龟裂之情形。

Surface too dry can cause the coating occur bubbles and cracks.

备料／Preparation

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• 过筛／sieve out the large pieces of powder• 筛网孔径diameter of sieve bore

• 应至少以#30(孔径 0.6 mm)之筛网过筛。

• The powder should through the #30 sieve (dia.=0.6 mm) at least.

• 喷涂表面有高度的平滑要求，则应至少以#50 (孔径 0.3 mm)之筛网过筛。

• For spraying requires a smooth surface, the powder should through the #50 sieve (dia.=0.3 mm)

Size diameter

#30 600 μm (0.6 mm)#50 300 μm (0.3 mm)

#100 150 μm (0.15 mm)

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• 水量／Added water• 可依照实际使用略微调整

• User can slightly adjust the volume of the water according to the actual circumstances.

• 面层喷涂水量稍多些，可使表面较为平整

• For the last spraying, we can use a little more water to make the surface much more smooth.

涂装方式Coating method

添加的水量(Coatec-3的重量比)Added water

手工刷涂Manual brushing

Coatec-3 重量的70~80%Adding 70~80% of water (in terms of weight)

according to the material (Mass ratio)

机械喷涂Mechanical

Spray

Coatec-3重量的80~90%Adding 80~90% of water (in terms of weight)

according to the material (Mass ratio)

备料／Preparation

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• 拌合／Mixing• Coatec-3 粉末会浮于水面上，固先以低速或手动拌合，直至呈现发泡状。

• Powder will float on the water, so the first with an electric mixer at low speed or manual mixing until powder become foam-like state.

• 当呈现泡状(不再有粉尘)后，即可以高速搅拌，直至完全变为浆状后，请再多搅拌一会使其充分混合。

• After the powder becomes foam-like state, then mixing at high speed until it become slurry and fully mixed

• 请注意底部和边缘卡料所造成的混合不均匀。

• Please note that the bottom and the edge of the container may deposit some residual powder.

备料／Preparation

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• 静置／ Allowed to stand 30 minutes• 拌合后静置30分钟，使材料能更充分与水融合，并减少泡沫。.

• After mixing, it is necessary to stand for 30 minutes to allow materials and water are fully integrated and reduce the cell/bubble content

• 若泡沫仍过多，请再以30号筛网过滤拌合好的浆液。

• If the material after mixing contains too much foam, we must re-mesh filter the mixture in the #30 sieve.

• 喷涂前请再略微搅拌避免沉淀。

• Please do a little bit stirring before spraying, to avoid precipitation.

备料／Preparation

喷涂／ Spray

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• 喷涂率／ Spreading rate• 0.8~1.0 kg/m2/0.5 mm

• 施工环境／ Environment For Applying• 不得在雨天及极度潮湿环境下施工。

• Shall not be applied under extremely humid and rainy environment.

• 注意周遭的粉尘扬起，附着于未干的涂层上。

• Prevention of raised dust around the applying area to be attached to the coated wet film.

• 风速过快会造成材料浪费。

• Too fast Wind Speed will cause the waste of the material.

喷涂／ Spray

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• 喷涂程序／ Process• 第一道喷涂厚度不可太厚。

• The first layer of coating thickness can not be too thick.

• 涂层表面需要干燥(可指触)，才能进行下一层的喷涂。

• The coating must be dried(tack free) before the next layer of coating.

• 视气温与湿度，每一层干燥时间约为1至3小时。

• Layer coating drying time is about one to three hours, depending on the temperature and humidity.

• 干膜厚度至少须达0.5㎜以上，分四次以上喷涂

• At least four times or more spray, dry film thickness must be at least 0.5 mm or more

养护／ Curing

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• 3天可接触少量水份

• After 3 days curing, the coating surface can be sprayed water.

• 7天具备初期强度

• After 7 days of curing, coating began to strengthen.

• 28天养护完成，涂层可发挥最佳性能

• After 28 days of curing, coating with the best features.

• 28天可发挥最佳性能

• Before 28 days of curing, Coating should not be exposed to a lot of water for a long time.

注意事项Precautions

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注意事项／ Precautions

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• 避免垂流、橘皮影响美观

• Avoid the coating occurs sag or orange peel.

• 喷涂过厚可能造成龟裂

• Spraying too thick may cause cracking.

• 拌合后若放置超过10分钟应略微搅拌避免沉淀

• The material after mixing should be a little stirred when placed over 10 minutes, to avoid precipitation.

• 过筛不确实可能造成喷鎗堵塞或喷涂表面过于粗糙

• Incorrect screening procedures may cause airbrush get blocked or the sprayed surface is too rough.

注意事项／ Precautions

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• 材料储存过久请注意是否有受潮、结块的情况。

• If the material is stored for too long, please note if there is any moisturized and/or caking condition(s).

• 请于通风良好的环境下进行喷涂，若于室内喷涂请携带口罩。

• If spraying operations are in places with poor ventilation, it is recommended the operators to use masks.

• 喷涂后，用水清洗皮肤，衣服，涂装工具

• After application, use water to clean skin, clothing, coating tools.

其它Others

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Insulation Coatings for Other Applications其它隔热涂料应用领域

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Insulation Coatings for Other Applications其它隔热涂料应用领域

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