Uf7 - User Manual v2.1 - Eng

USER MANUAL – release 2.1

IMPORTANT NOTE - NEVER EJECT CARDS WITH THE COMMAND ON THE PANEL AS LONG AS THE

INITIAL PRESSURE BELOW IS NOT SET. - IN ORDER TO PREVENT ELECTRICAL DAMAGES DURING THE STARTING OF THE

MACHINE THE FUSES ARE RETIRED OF THE GENERAL CONNECTOR AND THE HYDRAULIC PRESSURE IS VOLUNTARILY SET TOO LOW.

- TO START THE MACHINE : . PLACE TWO FUSES 10 A IN THE GENERAL CONNECTOR, . SWITCH 10 TIMES THE MACHINE ON/OFF, . PLACE A 800 microns LAMINATED SHEET IN THE UNIT AND SWITCH THE

MACHINE ON. SCREW THE HYDRAULIC PRESSURE SCREW BY ½ TURN PER ½ TURN UNTIL THE SHEET IS CUT.

. WHEN THE SETTING IS COMPLETE, DONT FORGET TO LOCK THE NUTS ON THE PRESSURE SCREW.

NOTE IMPORTANTE - NE JAMAIS EJECTER DES CARTES AVEC LA COMMANDE DU PANEL TANT QUE

LE REGLAGE INITIAL DE PRESSION CI DESSOUS N'EST PAS REALISE.- POUR DES RAISONS DE PROTECTION ELECTRIQUE LES FUSIBLES SONT

ENLEVES DE LA PRISE GENERALE D’ALIMENTATION ET LA PRESSION HYDRAULIQUE DE FONCTIONNEMENT EST REDUITE .

- POUR PROCEDER AU DEMARRAGE : . INSTALLER DEUX FUSIBLES 10 A DANS LA PRISE, . FAIRE PLUSIEURS CYCLES DE DEMARRAGE A VIDE, . PLACER UNE FEUILLE DE PVC LAMINEE DE 800 microns DANS LA MACHINE

ET FAIRE UN CYCLE DE DEMARRAGE. VISSER LA VIS DE REGLAGE DE PRESSION DU GROUPE HYDRAULIQUE ½ TOUR PAR ½ TOUR JUSQU'A CE QUE LA COUPE SOIT OBTENUE.

. A LA FIN DU REGLAGE, NE PAS OUBLIER DE SERRER L’ECROU ET LE CONTRE ECROU DE LA VIS DE REGLAGE DE PRESSION.

Vis de pressionPressure screwEcrous

Nuts

SECTION 1 GENERAL PRESENTATION …………………………………... 31. 1 Punchcard PRO: field of applications 31. 2 Technical Specifications 3 1. 3 Main parts description 6

SECTION 2 INSTALLATION ……………………………... 82. 1 Reception and control before unpacking 82. 2 Requested area around the Punchcard PRO 8 2. 3 Starting the Punchcard PRO 10

SECTION 3 FUNCTIONS ASSOCIATED WITH EACH MODE 123. 1 Descriptin of the three user modes: 12

3.1.1 Automatic mode WITH Crop Marks: 123.1.2: Automatic mode WITHOUT Crop Marks 133.1.3 Manual settings mode 14

3. 2 Standard templates informations 143. 3 Printing troubles – Deformation during lamination and Sheet diecutting : 16

SECTION 4 TECHNICAL SETTINGS 174. 1 Settings of the sheet introduction : 174. 2 Adjustment of the optical fiber : 18

4.2.1 Optical fiber : 184.2.2 Amplifier : 20

4. 3 Calibration of the optical fiber electronic device 214.3.1 Triggering value determination : 214.3.2 Displayed value of the amplifier : 224.3.3 Programmation of VS : 234.3.4 L mode and D mode : 244.3.5 Amplifier sensiblity adjustment : 25

4. 4 Settings optimisation : 264. 5 Ejection speed settings : 26

SECTION 5 MAINTENANCE - RECOMMANDATIONS 305. 1 Terms of warranty : 305. 2 Maintenance recommandations plan : 30 5. 3 Recommandations : 325. 4 Using a Punchcard Pro in technical mode : 32 5. 5 Ajustement of lower position of the toll : 35

TABLE Of Contents

SECTION 1 GENERAL PRESENTATION

11.. 11 PPuunncchhccaarrdd PPRROO ffiieelldd ooff aapppplliiccaattiioonnss::

The Punchcard PRO has been designed for the die cutting of ISO standard cards (54 x 85.5 ), printed on sheets of 311 mm. These sheets can be either paper or plastic, printed or not, with a gauge betweeen 210 and 800 microns. The die Tool is built with 3 male/female dies, which means that the cards are cut 3 up.

The punchcard PRO can work in 3 different modes :

- Automatic Mode without crop mark optical detection > die-cutting white card - Automatic Mode with crop mark optical detection > die-cutting printed cards - Manuel Mode > used for settings - Technical Mode >-

11.. 22 TTeecchhnniiccaall SSppeecciiffiiccaattiioonnss

Die cutting format ISO standard - 85,5 X 54 mm

Other die cutting shapes on demand.

Possible SubstratesPaper from 250 g/ m2

PVC, Polyester, plastics from 210 to 800 microns. Teslin.

Supported sheet sizePrinted or white sheets of a width between 300 and320 mm.

Card stock and ejectionEject the cards with electronique remote control3 cards holder of 300 cards ( 900 cards) and die cut cycle accounting

Die cutting speed8000 ISO cards per hourwhen using 21 up cards 457 mm length sheets. Manual feeding

Die cutting positionning Horizontaly by adjustable mechanical guides. Verticaly by optical fibre detection.

Life Time 4 000 000 ISO cards in Teslin and 10 000 000 of ISO cards 800 microns for the other substrates. Die cutting tools exchangeable and resharpenable.

Electrical networkrequired

Single phase with hearth 230 VAC - 50 Hz

Electrical consumption1,5 KW

Weight and size Without packaging

79,5 cm X 72 cm X 127 cm (Width. X length. X high.) 9

224 Kg

With packaging: 161 cm X 91 cm X 152 cm Width. X length. X

high.)314 Kg

Hydraulic station2 L Tank

Die cutting pressure between 20 and 50 bars Gears pump with oil filter Double direction valve with speed regulation forejection system

1. 3 Main parts description

1

2

3

4

5

6 7

9

8Figure 1

Figure 2

1 Card holder

2 Manual roll gear

3 Bottom frame

4 Feet

5 General power plug

6 Wheels for transport

7 Oil gauge

8 Entry guides

9 Wheels for transport

10 Optical amplifier

11 card ejection lever

12 Die cutting cycle accounter

13 Entry sensor

14 Light

15 Emergency stop

16 Modes selection button

1

10

11 12 2 13 14 15

16

Figure 3

SECTION 2 INSTALLATION

22.. 11 AArrrriivvaall –– PPaarrttss ccoonnttrrooll::

The packaging of the Punchcard PRO is made of a wooden palette, a triple thickness Cardboard box, and 4 metal fixations. The following parts must be included inside each palette:

- The Punchcard Pro, - 2 handles and a screw for dies replacement,- A pack of 6 10 Amps fusers, - The starting procedure, - The instructional CD - The users manual - The Technical manual - A 220 VAC power cable.

In case of visible damage on any of these parts, or in case something is missing, please proceed with standard reclamation procedures with the transporter on the delivery bill, and to your dealer by mail in the requested lead time

Before putting the PunchCard Pro on the floor, remove the metal brackets using a flat 19mm key.

CONSIDERING THE WEIGHT OF THE PUNCHCARD PRO, SEVERAL PEOPLE WILL BE REQUESTED.

Please keep the packaging for future transportation

2. 2 Requested area around the Punchcard PRO

The working place must allow a free circulation around the machine. A bin is recommended to receive the die cut skeletons. It is imperative that the PunchCard Pro is level, using the four feet and a 24mm flat key.

The plug for the power cord is located on the rear of the machine, under the on/off switch.

A PROPER GROUND CONNECTION IS ABSOLUTELY REQUESTED.

Carbage.

Free area.

Switch on/off.

Main power plug.

Fuses holder

Serial port for link with automatic feeding system

2. 3 Starting the Punchcard PRO

THE MACHINE IS DELIVERED WITH A STARTING NOTICE STICKED ON THE PUNCHCARD PACKAGING. IT WILL ALLOWS YOU TO SET THE PRESSURE REQUESTED FOR CARDS WITH A THICKNESS OF 800μ OR LESS (*) DIECUTTING. THIS PROCADURE MUST ABSOLUTELY BE FOLLOWED DURING THE FIRST START OF THE MACHINE, OR AFTER ALL MACHINE DEPLACEMENT.

(*) The die cutting pressure is adjustable and directly proportional to pump speed, which itself depend from the tension of the electrical network. In order to protect the equipment, the pressure is volontarly bring down before delivery, and must be adjsut during installation.

Starting procedure of the machine

- Level the machine, - Install 2 10 Amps fuses in the general power plug, - Plug the electrical cable, - Place the function mode button (n° 16) in MANUAL position and ensure that the

emergency button is not engaged.

- Position a laminated PVC sheet of 800 microns thickness in the diecutting tool by using the manual roller gear n° 2,

- Switch on the main power. The pump will start, and the cycle will make an initialisation cycle (up and down). In the first try, the sheet WILL NOT be die cut.

BE CAREFULL : NEVER ACTIVATE THE EJECTION BUTTON IF THE SHEET IS NOT CUT. THIS WILL BRAKE THE EJECTION MECHANISM.

16

Switch of the machine or activate the emergency button. - Increase the hydraulic pressure by turning the adjsutment screw on the hydraulic

groupe of half a turn and make a second try.

- If the PVC sheet is not diecutted, redo the procedure since the 3 cards are diecutted. Once achieved, tighten the 2 nuts.

- Switch off the machine, move hte sheet forward and check the settings. The Cards must be diecutted and lift up into the female parts of the die cutting tool.

- If the cards are correctly cutted, you can use the ejection button to lift up the cards.

+

Adjustment screw

Thighteningnut

Tightening nut

SECTION 3 FUNCTIONS ASSOCIATED TO EACH MODE

The Punchcard PRO can work in 4 different automatic modes

- Automatic Mode without crop mark optical detection > Die cut white cards - Automatic Mode with crop mark optical detection >- Manual Mode > used for settings before production- Technical mode> Diecutting tool amplification and hydraulic trigger settings.

The First three mode are accessible by the user with button n° 16, the last one is only accesssible to a qualified maintenance operator.

33.. 11 DDeessccrriippttiioonn ooff tthhee tthhrreeee uusseerr mmooddeess ::

3.1.1 Automatical diecutting with crop mark detection:

In that mode, the diecutting position in the vertical way is define by a printed black spot. Each time a crop mark will be detected by the optical sensor, a diecutting cycle will be initiated. In that mode, a final diecutting cycle is initiated after the end of each sheet. The length of the sheet and the number of diecutting cycle per sheet are not limitated. Technical margin must be respected see chapter 3.2

Exemple : on a 311 mm X 457 mm sheet with 7 lignes of 3 cards, 8 cutting cycle will be executed.

When the n° 16 button is in OPTICAL DETECTION mode, the full diecutting cycle for one sheet will be the next one:

- a – a green led and an orange led are alighten on the optical amplifier. - b – A soon as a sheet is bring at the roller entry, it is detected and taken away. The

orange ligth switch off.- c – the sheet will stop when the first spot will be detected, the orange light will switch

on again. - d – The male die cutting tools will go up for the die cutting of the first row of cards- e – The rollers will run again up to die cut the next raw of cards approximately 57mm

after, and the die cutting process will happen again 7 times.- f - After the last cut is complete, the rollers will run for a while to eject the skeleton

and the male die will go up and down one last time. - g – The accounting system increased each time a die cutting cycle occurs (3 cards). - h - As soon as the rollers stop, a second sheet can be inserted.

The card holder can handle approximatively 3 colomnus of 300 cards 800 μ, which means approx. 40 sheets 21 up. To eject the cards, first put the mode button in MANUAL position., than press on the ejection button. The columns of cards will rise from approx 12 cm. Once the cards have been removed from the card holders, press once more on the ejection button to bring back down the lifting system.

3.1.2 Automatical diecutting without crop marks:

In this mode, the position of the die cutting is fixed, determinated by the programmation. Since a sheet is detected and that it is possible to do a die cutting cycle, it will be done, what ever the sheet length is.

Exemple : on a 311 mm X 457 mm sheet with 7 lignes of 3 cards, 7 diecutting cycle will happen.

When the button n° 16 is in position WHITES CARDS position, a full cycle is the next one:

- a – A green and orange light on the optical fiber electronic are switch on- b – As soon as the user puts the sheet to those rollers, they will take it. The orange

light on the optical fiber electronic device will then switch off.- c – The first die cutting process will happen approximately at 80mm of the top edge of

the sheet the orange light will switch on again. - d – The male die will go up to cut the first row of 3 cards- e – The rollers will run again up to die cut the next raw of cards approximately 57mm

after, and the die cutting process will happen again 7 times.- f - After the last cut is complete, the rollers will run for a while to eject the skeleton- g – The accounting system increased each time a die cutting cycle occurs (3 cards).

Ejection button Accounter

Leds - amplifier

Accounter Reset Button

3.1.3 Manual settings mode :

The setting below can be made

- a – Horizontal positionning of the sheet and skew. - b – Optical fibre replacement and calibration. - c – Ejection speed settings. - d – Diecutting tool amplitude settings.

33.. 22 SSttaannddaarrdd tteemmppllaatteess ::

A CD is delivered with the machine that contains 4 standard templates:

File name Content

gabarit punch 300 μ 2006.pdf PDF template to print and die cut 300μ cards

gabarit punch 760 μ 2006.pdf PDF template to print and die cut 760μ cards

punch 300 μ 2006.qxd Quark Xpress template to print and die cut 300μ cards

punch 760 μ 2006.qxd Quark Xpress template to print and die cut 760μ cards

The distances between the rows are slightly different from one template to another to compensate the deformation during the laminating process to obtain 760μ:

Sheet edge. 2mm full bleed mark Iso format size. Mark to align with the die cutting tool

Spots.

-R1

R1

What ever is the type of template used, next informations must be noticed :

- Spots must be on the right side when the machine is with manual feed. In that case, the optical fiber is on the right side.

- Spots must be on the left side when the machine is with automatic feed. In that case, the optical fiber is on the left side.

- Top and bottom die cutting crop mark corresponding to die cutting shape are used to check the skew during feeding. Use the right one in case of manual feed and the left one in case of automatic feed.

- The red shape noticed Iso format size is positioned in comparaison with the top of the black crop mark.

In order to avoid losing time with settings, it is better to always print off of the same template, and with a consistent positioning on the sheet.

33.. 33 PPrriinnttiinngg ttrroouubblleess –– DDeeffoorrmmaattiioonnss dduurriinngg llaammiinnaattiioonn –– sshheeeett ddiieeccuuttttiinngg::

Notice that the final default notice on the card is the sum of the default due to printing of each side, lamination and diecutting. Next indications can be given on each phases:

See next table:

Phase Précautions

Printing

- Check that sheet are correctly diecutted before printing - Check centering and sckew of both front and back during printing, - For the front side and the back side check if the horizontal and the vertical positions of the cards are the same. - Check if the printing quality and density for all colors are correct.

Lamination

- Ensure that front, back, middle core and overlay are correctly registered together. - The side that will be used as reference for diecutting must be the one positionned near from the edge of the plates. - To get the best results, the face with the higest coverage must be diecutted face down.- The lamination parameters must be set so that the lamination will be correct while avoiding too much deformations.

Diecutting

- Check skew and horizontal positionning of the cards. - Cut the pages with the front side in contact with the paper guides - On the first sheet, check manually that all the spots are correctly detect by the optical fiber.

SECTION 4 TECHNICAL SETTINGS

44.. 11 SSeettttiinnggss ooff tthhee sshheeeett iinnttrroodduuccttiioonn::

In order to adjust sheet introduction, refer to R1 and R2 crop marks printed on the templates. Proceeding this way will allows you to ensure the perpendicularity of the cards rows comprativly to the die cutting side edge. If deformations during lamination are too much important, the crop marks may not be correctly detected.

Right mobile guide

Central fixed Guide Left mobile guide

Blocking screw

44.. 22 MMeecchhaanniiccaall aaddjjuussttmmeenntt ooff tthhee ooppttiiccaall ffiibbeerr::

An adjustment in the position of the optical fiber may be needed to center the die cutting on the full bleed image. The optical detection ystem of the Punchcard pro is composed of:

- A double optical fiber and a lens installed on the diecutting tools, - An electronical amplifier.

4.2.1 Optical Fiber :

Optical fiber

Optical fiber

Lens

Optical fiber bloc screw

Optical fiber locking screw.

Magasi

Tool.

H COMPRIS ENTRE 25,5 ET 26,5 mm

MONTAGE DE LA FIBRE DANS LE SUPPORT ALUMINIUM

SUPPORT

FIBRE

LENTILLE

This optical fiber is maintained by a 3mm headless screw on the aluminum optical fiber bolc. If the distance H is superior to 26,5 mm, the lens will be definitivly broken during the first start. If the distance H is less than 25,5 mm, the lens will be less precise and stable.

By unscrewing the locking screw of the optical fiber bloc, the vertical positionning of the diecutting in the full bleed can be adjust..

Locking screw

H COMPRIS ENTRE 25,5 ET 26,5 mm

MONTAGE DE LA FIBRE DANS LE SUPPORT ALUMINIUM

SUPPORT

FIBRE

LENTILLE

4.2.2 Optical signal amplifier :

Cover

AmplifieradaptatorEmiting Fibre

ReceptiveFibre

The optical system is based on 2 fibers (one emitting, one recepting), a lens, 2 plugs and an optical signal amplifier. The emetting fiber will send a ligth signal on a flat surface, perpendicular to it, and the recepting fiber will bring back the refracted light on the surface. The lens will focus the light signal. The plugs will positionned correctly the 2 fibers in the amplifier. The amplifier will transform the light signal in an electrical one, which will then be used by the electronical board of the machine. Depending from external conditions (light, colors of the substrates, dust, lens dirtyness, scolors of the spots…), imprecisions in te diecutting position may happen. Most of the time, a calibration will be necessary, and enough to solve the issue. The amplifier may rarely lose its values, which will also request a calibration.

44.. 33 OOppttiiccaall ssiiggnnaall aammpplliiffiieerr ccaalliibbrraattiioonn::

The electronic device is an amplifier that will, depending from the value read, start the die cutting process. The calibration consists of deciding and saving the best detected value to start

the die cutting cycle.

4.3.1 How to determine the triggering value :

- Put the mode button in Manual settings (Middle)- Pass a sheet with crop marks through the rollers and check that each time a crop

mark is under the optical fiber, the orange light of the amplifier switches on. Then note all the values display on the screen of the optical fiber device, as it is shown underneath.

Button 1

Button 2

3 positions switch

panelSensibility green Led

Status orange Led

Status of the sheet Ledorange

Ledverte

Valeurlue

Valeurlue

No paper 170White 580

Crop mark 1 220

White 620

Crop mark 2 230

White 640

Crop mark 3 210

White 620

Crop mark 4 220

White 640

Crop mark 5 210

White 650

Crop mark 6 240White 630

Spot noir 7 220

White 640

580 is the minimum value during white detection, called VB. 240 is the maximum value during crop marks detection, called VN. The triggering value, called VS must be approximately in the middle of those 2 values. In the above example, VS = 410.

4.3.2 Information about the values displayed on the amplifier

- The minimum difference between VN and VB must be at least of 200. - The maximum value displayed is 1023. This value should appear only if the optical

fiber is not mechanically correctly set. The field experience shows that

- The values ‘’ white‘’ should be between 500 and 900, - The values ‘’ crop marks ‘’ should be between 100 and 300.

4.3.3 How to program VS :

Steps Displays

1 – Mode Button in ‘Manualsettings’.

2 – Place the selector in position ‘SELECT’.

3 – Press on button 1 until S is displayed instead of T.

4 – Place the selector in position ‘MODE’. The figure 8 blinks.

5 – Press one time on button 2, so that the figure 1 blinks.

6 – Press on button 1, until the figure 1 is replaced by the figure

4.



1.

D 8- 173 T 1

D 8- SELE T 1

D 8- SELE S 1

D ‘8’ 173 S 1

D 8 ‘ 1 ’ 73 S 1

D 8 ‘ 4 ’ 73 S 1

D 8 4 ‘ 7 ‘ 3 S 1

D 8 4 ‘ 1 ‘ 3 S 1



0.

11 – Place the selector in ‘RUN’position.

4.3.4 How to change L mode on D mode :

- The letter D (dark) signifies that the values ‘crop marks’ will be used to trigger the die cutting process (normal way of working).

- In case of de-programmation of the amplifier, the letter L (light) may replace D. The die cutting process will then start on the white values. Follows the next steps to find back the D value on the display:

Steps Display

1 – Mode button in ‘Manualsettings’ position.

2 – Place the selector in position ‘SELECT’.

3 – Press on time on button 2 to replace the letter L by D.

4 - Place the selector in position ‘RUN’.

D 8 41 ‘ 3 ‘ S 1

D 8 41 ‘ 0 ‘ S 1

D 8- 173 T 1

L 8- 173 T 1

L SELE T 1

D SELE S 1

D 8- 173 T 1

4.3.5 Change amplifier sensibility :

- Amplifier sensibility can be adjust from 1 to 8 (8 for the strongest). This value is indicated by the first figure on the right side of the D letter. For exemple, to go from 7 to 8 value, proceed as follow:

44.. 44 NNootteess aanndd sseettttiinnggss ooppttiimmiissaattiioonnss::

Before proceeding to a new calibration, remove dust from the diecutting tools by blowing dry air, and ensure that the 2 optical fibers are correctly inserted in there holes; the emetting dow aand the receptive up (the receptive has got a white stripe on it. It may sometimes be necessary to cut the optical fiber. In that case, only a proper cutting tool must be used ( delivered with the fiber itself. It is forbidden to cut it with cutter, cissors or knife, it will damage the fiber on several cetimeter length.

If an amplifier sensibility adjustment is necessary, the values will be different than the one previously obtain. A new triggering value adjustment will be necessary. In order to obtain a good calibration, what is important is to obtain that the values of white area versus black stops will be really differents. It can commonly be observe that the change of values between a white and a black area is not immediate. Commonly, by changing from few decades the programmed triggering value, the diecutting positionning can be sligtlhy adjust comparatively to the template, and therefore limitate the possible fluctuation.

44.. 55 CCaarrddss eejjeeccttiioonn ssppeeeedd sseettttiinngg::

On this model, the cards ejection is hydraulic. The operator can activate up or down movement from the ejection jack with the button n°11.

BE CAREFULL : pressure is set to diecut cards of max 800μ thickness. If the cards are thicker, there is a risk that the cards will not be diecut correctly and therefor stand in the skeleton.

IN THAT CASE, OR IN ANY CASE WHERE THE CARDS ARE NOT CUT CORRECTLY, DO NOT TRY TO EJECT THE CARDS, IT WILL BRAKE THE JACK.

In normal working, it is possible to set the speed of the cards ejection. To adjust the speed when going down, we adjust the quantity of oil that gets out from the bottom oil chamber of the jack. To adjust the speed when going up, we adjust the quantity of oil that gets out from the up oil chamber of the jack. Generaly speeking, it is better to have a going movement a bit faster than the going down one.

Fixed die

Ejector axis

Ejectors

Horizontalbar

Page too much thick

Slotted optical switchs

Ejection jack

Up hose

Up / Ejection

Adjustable stop For cutting jack

Up / Cut

Down / Cut

Down / Ejection

EV1 – Down Cut

RD3 – Up / Ejection – adjustable speed

EV3 – Down / Ejection

EV4 – Up / Ejection

RD4 – Down / Ejection –adjustable speed EV2 – Up / Cut

Manometer

Insulation valve

To do an speed adjustment, proceed as follow :

- Remove the black plastic protective lid,

- Un tighten the locking screw with a 10mm Flat key.

- Tighten the Chc screw with a flat 5 mm key to reduce the speed or untighten it to increase the speed,

- Retighten the locking nut and place back the lid

SECTION 5 MAINTENANCE – TROUBLESHOOTING

55.. 11 WWaarrrraannttyy lliimmiittaattiioonnss ::

DIE CUTTING OF SHEETS OF MORE THAN 800μ THICKNESS IS STRICTLY FORBIDDEN, AND THE DAMAGES CAUSES TO THE MACHINE DURING SUCH AN OPERATION WILL NOT BE COVER BY THE WARRANTY

THE UTILIZATION OF CERTAIN TOOLS OR OBJECTS COULD DAMAGE, BEYOND REPAIRS,

CERTAIN PARTS OF THE EQUIPMENT (SUCH AS BUT NOT LIMITED TO: CUTTERS, SCISSORS, SCREW DRIVERS, SHARP OBJECTS), ESPECIALLY WHEN IN CONTACT WITH THE DIE CUTTING MATRIX. ONLY MGI OR A FACTORY AUTHORIZED/CERTIFIED DIE CUTTING TOOL COMPANY IS AUTHORIZED TO PROVIDE THE RE-SHARPENING SERVICE FOR THE DIE CUTTING TOOLS

IN NO EVENT SHALL M.G.I. USA, INC. BE LIABLE FOR ANY IMPROPER USE OF THE EQUIPMENT AND ALL THE COST OF REPAIRING OR REPLACING THE ALLEGED DEFECTIVE PART(S) SHALL BE BORNE BY THE PURCHASER. PURCHASER WAIVES THE RIGHT TO CLAIM OR RECOVER ANY SPECIAL DAMAGES, DIRECT OR INDIRECT INCLUDING WITHOUT RESTRICTION, CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE LOSS OF PROFITS, EARNINGS, INCOME OR REVENUE TO PURCHASER, LOSS OF USE OF PURCHASER'S EQUIPMENT

55.. 22 MMaaiinntteennaannccee mmaapp aanndd rreeccoommmmaannddaattiioonnss::

The maintenance map underneath will ensure the correct working of the machine during its lifetime. All maintenance operations that must be done are detailed underneath.

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55.. 33 TTrroouubblleesshhoooottiinngg::

Trouble Cause(s) Actions

a) Amplifier sensibility is too high, a) Reduce sensibility from 1

point and rebuilt a calibration.1 – Values detected on

white area on amplifier are allways equal to 1023.

b) The clamp is too low. b) Readjust higher the diecutting tool position

a) The optical lens is dirty or an optical fiber is not correctly connected to the amplifier,

a) Démonter le bloc porte fibre et nettoyer la lentille et reconnecter les fibres . 2 – The difference

between VB and VN is under 100. b) The clamp is too high. b) Readjust lower the

diecutting tool position

a) The Hydraulic pressure is too low or the sheets are too thick.

a) If thickness is within the specifications, increase the pressure.3 – After diecutting, the

cards stay stick on the skeleton. b) The male die cutting tool does not go

up enough in the female one. b) Readjust the lower positon of the diecutting tool.

4 – when using thin sheets, the sheet stick on the diecutting tool.

a) The clamp is too high. a) Readjust lower the diecutting tool position

55.. 44 PPuunncchhccaarrdd uuttiilliissaattiioonn iinn tteecchhnniiccaall mmooddee::

A special connector is given with the machine that allows to swop the machine in technical mode. This mode allows to move the die cutting tools and ejection system manualy, with no interaction of the program. This will be necessary to proceed to tool settings (down position, latitude, ejection system speed…)

To start the machine in technical mode, proceed as follow :

« Technical mode » connector

- Step 1 :

- Step 2 :

Switch off the machine andremove the right painted cover(over electrical component) (6screw to untight and 2 to remove)

Unplugg the wire (*) link to J17connecor of the daughter board. Plug J17 on the « technicalmode » connector.

(*) This wire link the board to themode button in normal fonction.

Step 3 :

- Step 4 : HOW TO USE TECHNICAL MODE

Switch on the machine and checkthat the red and green leds areonRemove the « techncial modeconnector from J17 plug back theoriginal cable

Optical detection position: Hydraulic pump start command and possibility to start the diecutting hydraulic jack.

White cards position: Hydraulic pump start command and possibility to start the ejection hydraulic jack.

UP : Selection of hydraulic Jack going up.

DOWN : Selection of hydraulic Jack going down.

The technical pode will be reset back to normal mode by switching on and off the machine

55.. 55 SSeettttiinngg tthhee ddiieeccuuttttiinngg ttooooll ddoowwnn ppoossiittiioonn::

Step 1 :

- dismantle the rear painted guide (6 screws to be removed).

- Dismantle the down painted cover (2 screws to be removed).

Step 2 :

- with a 24 mm spanner, remove the protective screw placed under the hydraulic jack.

Step 3 :

- Untighten the stopping screw to Lower the down die cutting tool position,

Or

- Thighten the stopping screw to raise the down die cutting tool position,

1 complete rotation = 1mm

Step 4 :

- Switch on the machine, let the initialisation cycle happen then swithc it off.

- Reassembly the protective screw. Do not forget to place back the rubber seal.

Step 5 : CORRECT THE DOWN SWITCH

POSITION

- Untight the locking screw of the right angle bracket. - Put the bracket down till it trigger the switch.- Tighten the screw again.

Step 6 :

- Put back on place the 2 painted covers.

La modification de la position basse de l'outil peut également se faire en agissant directement sous le bloc mobile de l'outil de coupe. Dans ce cas procédez comme ci dessous :

Step 1 :

- dismantle the rear painted guide (6 screws to be removed).

Step 2 :

- With a 24 mm spanner, untighten the nut 1. - With a 24 mm spanner, turn the hydraulic jack anti-Clock wise tolower the down position of the tool,

Or

- With a 24 mm spanner, turn the hydraulic jack Clock wise to raisethe down position of the tool,

1 complete rotation = 1mm

- retighten the nut 1.

Screw 1

Jack

Step 5 : CORRECT THE DOWN SWITCH

POSITION

- Untight the locking screw of the right angle bracket. - Put the bracket down till it trigger the switch.- Tighten the screw again.

Step 6 :

- Put back on place the painted cover.

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44..22..22 KKEEYYEENNCCEE AAmmpplliiffiieerr ::

From the UF7-33160 serial number, the model of the optical amplifier has changed. This new model (KEYENCE) allows the operator to achieve a calibration more easily than on the former model.Apart from the calibration method of the amplifier, the rest of the optic chain doesn't present any difference; which mean:

- Integration of the optic fiber in the tool,- Positioning of the fiber and interchangeability.

To conduct an automatic calibration easily as indicated here over, it is necessary:

- To place a white zone under the optical fiber,- To push during three seconds the button set and to maintain it press,- To moce forward the sheet with the manual button to make pass all black spot under the fiber,- To continue to move to position it on the white zone situated after the last spotlight and finally to loosen the button set. The calibration is finished then.

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If the calibration is achieved correctly, the led is lit every time that a black spot is read by the optical fiber. If the working of the led is reversed it is necessary to pass the amplifier in the mode : DARK ONE (d one) as indicated here under.

Uf7 - User Manual v2.1 - Eng

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Transcript of Uf7 - User Manual v2.1 - Eng