TRL Krosaki Presentation

always satisfying …

Vision

A Global Refractories Company

INTRODUCTION

Mission

TRL Krosaki shall be a

high performance

and

technology driven organization

committed to create value

for all its stake holders

INTRODUCTION

INTRODUCTION

Association with Krosaki Harima Corporation, a leading refractories player renowned for quality and cutting-edge technology

Bearing the legacy of TATA Group for over 50 years

Widest product basket with production capacity of 4,89,700 MT per annum considering all the plants at different locations

World’s largest single-location production facility at Belpahar, fully modernized with over 2,45,600 MT per annum capacity

Only refractories company to be associated with three major steel makers

in the world, i.e. Nippon Steel, TATA Steel Limited and SAIL contd…

TRL Krosaki - a preferred refractory supplier

INTRODUCTION

A dedicated ‘Refractory Engineering and Management Services’ (REMS) division for providing Total Refractory Management and Total Refractory Solution services

Own Captive Mines for Fire Clay and Quartzite

First refractories company to adopt Integrated Management Services; certified to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007

Extensive marketing network in India and abroad; with a market presence in over 50 countries

Strong IT coverage: all business process integrated with SAP® ERP system

TRL Krosaki - a preferred refractory supplier

1958 : Promoted jointly by Tata Steel and Didier- Werke of Germany

1959 : Commenced production of Basic, HA and Silica Refractories

1971: R & D facility established

1986: Re-christened as “Tata Refractories Limited”

1993: Established leading market position

1994: Commissioned 30,000 MTPA Dolomite plant

1999: ISO certification for the whole plant

2000: Implementation of ERP Solutions in the company

2003: Fortune 500 program for ‘Young TRL – modernization of plant”

2006: Integrated Management System certification

2009: Implementation of Theory of Constraints(TOC) – ‘Project Sambhav’

2011: Entered into a Strategic partnership with Krosaki Harima Corporation’ thereby rechristened as “TRL Krosaki Refractories Limited”

2012: Comprehensively integrated all business processes with SAP ® ERP solutions

HISTORY

OUR CAPABILITY

Snapshot of our production facilities, mines and R & D setup …

MANUFACTURING PLANTS

Belpahar- Orissa (main works)

- Installed capacity of 245,600 MT per annum

- PRODUCTS: Silica, High Alumina, Basic,

Dolomite, Monolithic and Flow Control

refractories


Jamshedpur Operation (Jharkhand) India

Installed capacity : 30,000MT/Annum

PRODUCTS : High Alumina & Silica Monolithics

Karuppur Operation (Tamil Nadu) India


PRODUCTS : Basic Monolithics


Jhansi Operation (Madhya Pradesh) India


PRODUCTS : High Alumina Bricks & Monolithics

Hyderabad Operation (Andhra Pradesh) India


PRODUCTS : High Alumina Bricks & Monolithics

Gujarat Operation - India


PRODUCTS : Bauxite based High Alumina Bricks & Monolithics


TRL CHINA


PRODUCTS : Magnesia Carbon, Magnesia Chrome and Direct

Bonded Refractories

MODERN MANUFACTURING FACILITIES

Silica Tunnel Kiln

- Longest Tunnel Kiln in Asia for

refractory manufacturing (180 m long)


High Temperature Tunnel Kiln:

(+1850 deg) for firing DBMC Bricks

High capacity Microprocessor-controlled

SACMI presses: 7 units installed in Belpahar plant


New state-of-the-art Monolithics

Plant with pneumatic material

lifting facility

FIFO system for managing logistics

of finished products, operated

with help of modern equipment

R & D / TESTING FACILITIES

X –Ray Diffractometer

XRF

Creep Testing Machines

High Temp lab scale furnaces (+1850 deg)

Hot Modulus of Rupture

Hot stage Microscope

Thermal Conductivity (DIN)

Climate chamber

State-of-the-art laboratory accredited by NABL in

accordance with the standard ISO/IEO 17025:2005

INTEGRATED MANAGEMENT SYSTEM

DIN EN ISO 9001:2008 - for Quality standard ISO 14001:2004 – for Environmental standard

BS OHSAS 18001:2007 – for Health & Safety standard

Quality warranted with IMS

PRODUCT RANGE

Basic Dolomite Alumina Silicate

Silica Flow Control Monolithic Refractory Engineering

Basic Fired Magnesia / MgO-Carbon/ AMC /

DBMC / Mag-Chrome/ Mag-Al Spinel

etc

Flow Control

Products

Slide Plate/Nozzles/ Well block/ Seating

Blocks/DS Lances/ Purging Plug etc

Dolomite Fired Dolomite/Tampered Dolomite /

Dolomite Monolithic

Monolithic

Refractories

A wide range of monolithic from

conventional/LC/ULCC/Insulating etc

Alumino

Silicate

Alumina bricks with 30-99% Al2O3 /

ASC / Chamotte/Sillimanite/

Andalusite/ Mullite/Bauxite bricks etc

Refractory

Engg. &

Mgmt.

Lining Design, TRM Activities etc

Silica Fused Silica/Super-duty Silica Brick etc

Some of our unique products developed

PRODUCT RANGE

• Silica bricks and mortars for Coke Oven and Glass Tank Furnaces

• Silica insulation

bricks for Glass industry and BF stoves

• Fused Silica bricks for Coke Ovens, Glass and Chemical industries

• Blast Furnace & Torpedo Ladle refractories

• Refractories for cast

house (Trough and Tap-hole )

• Slide gate refractories for multiple heats • Refractories for cast house (Trough and Tap-hole )

• Castables for Sponge Iron (DRI) Kilns • Full range of refractories for Cement Kilns

including Burning Zone, Transition Zone and Tip Casting

• Mag-Carbon and other special bricks for Ladle, EAF and LD Convertor

• Basic gunning compounds for EAF, LD

convertor etc

• Dolomite bricks for AOD Convertor and ladle

• Direct bonded Mag-Chrome bricks for RH Degasser, VOD and Copper applications

• Complete range of refractories for Aluminum industry

• Refractories for CFBC Boilers

OUR SERVICES

Refractory Engineering and Management Services (REMS)

Refractory lining design and material selection based on

study of heat-flow and thermo-mechanical characteristics

Optimising products based on equipment design and

corrosion-pattern to maximize performance

Turnkey solutions in furnace design, selection

and installation of refractories

On-site inventory management and equipment

maintenance to reduce specific consumption

Consultancy and expert supervision services

MARKET PRESENCE

TRL Krosaki’s footprint in the Global market…

• Our share in domestic refractory market: 23 %

• Our share in

export market (refractories exported from India): 34 %

• Once of the highest rates

in industrial training :

more than 10 man-days

per employee per year

TRL KROSAKI – A LEARNING ORGANISATION

• J J Irani Centre of Learning, Belpahar: A modern

institute with upgraded training facilities: Knowledge

Center, Computer Laboratory, Refractory Engineering

Workshop, Maintenance Training Center.

• Recognized nationally as 2nd best in ‘Innovative

Training practices’ by the Indian Society for Training

and Development in 2011

ACHIEVEMENTS

Indian Ministry of Commerce’s CAPEXIL award for best export house in “Ceramic and Allied Industries”, consecutively last 12 yrs

State safety award for best Occupational Health Care company in 95-96, 96-97, 99-00

1996: Received ISO 9001 certification for total product range

2002: Golden Peacock award for best Environment Management System

2002: PCRA award for fuel conservation

2005: Recognized for active promotion of TATA Business Excellence Model

2006: Green Tech Silver award for Environment Management System

2007 : Golden Peacock award for Innovation

2008: Winner of Silver Medal on TATA Improvement Day

2009: TERI award for Corporate Social Responsibility

2011: Received ‘Special Commendation’ in Golden Peacock award for Environment Management System

2012: Golden Peacock award for Occupational Health and Safety

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AWARDSAWARDS

STATE SAFETY AWARD FOR BEST STATE SAFETY AWARD FOR BEST

OCCUPATIONAL HEALTH CARE COMPANY OCCUPATIONAL HEALTH CARE COMPANY FROM GOVT.OF ORISSA IN 95FROM GOVT.OF ORISSA IN 95--96, 9696, 96--97 & 99~00. 97 & 99~00.

1996 : ISO1996 : ISO--9002 CERTIFICATION FOR TOTAL 9002 CERTIFICATION FOR TOTAL PRODUCT RANGE PRODUCT RANGE

2002 : PCRA AWARD FOR FUEL CONSEVATION 2002 : PCRA AWARD FOR FUEL CONSEVATION

2006 :IMS ( INTEGRATED MGMT SYSTEM ) 2006 :IMS ( INTEGRATED MGMT SYSTEM )

COVERING QMS,EMS & OHSACOVERING QMS,EMS & OHSA

PRODUCTIVITY AWARD FROM IRMA.PRODUCTIVITY AWARD FROM IRMA.

2005 : AWARD FOR ACTIVE PROMOTION OF 2005 : AWARD FOR ACTIVE PROMOTION OF TATA BUSINESS EXCELLENCE MODEL TATA BUSINESS EXCELLENCE MODEL

TRL Krosaki MD receiving the prestigious Golden Peacock Award for Occupational Health and Safety at the 14th World Congress, 2012

ACHIEVEMENTS

ACHIEVEMENTS

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AWARDSAWARDS

STATE SAFETY AWARD FOR BEST STATE SAFETY AWARD FOR BEST

OCCUPATIONAL HEALTH CARE COMPANY OCCUPATIONAL HEALTH CARE COMPANY FROM GOVT.OF ORISSA IN 95FROM GOVT.OF ORISSA IN 95--96, 9696, 96--97 & 99~00. 97 & 99~00.

1996 : ISO1996 : ISO--9002 CERTIFICATION FOR TOTAL 9002 CERTIFICATION FOR TOTAL PRODUCT RANGE PRODUCT RANGE

2002 : PCRA AWARD FOR FUEL CONSEVATION 2002 : PCRA AWARD FOR FUEL CONSEVATION

2006 :IMS ( INTEGRATED MGMT SYSTEM ) 2006 :IMS ( INTEGRATED MGMT SYSTEM )

COVERING QMS,EMS & OHSACOVERING QMS,EMS & OHSA

PRODUCTIVITY AWARD FROM IRMA.PRODUCTIVITY AWARD FROM IRMA.

2005 : AWARD FOR ACTIVE PROMOTION OF 2005 : AWARD FOR ACTIVE PROMOTION OF TATA BUSINESS EXCELLENCE MODEL TATA BUSINESS EXCELLENCE MODEL

TRL Krosaki MD receiving the TERI award for Corporate Social Responsibility from Her Excellency, the President of India Mrs. Pratibha Patil in 2009

Thank you !

visit us at http://www.trlkrosaki.com

TRL Krosaki Presentation

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