TÜNKERS dosing systems - Cava
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TÜNKERS dosing systems
Transcript of TÜNKERS dosing systems - Cava
TÜNKERS dosing systems
In January 2016, TÜNKERS established the industrial bondingdivision together with a team of skilledexperts with experience in dosingtechnology.
TÜNKERS-NICKEL Dosiersysteme GmbH is based in Camp-Spich-Strasse21, D-53842 Spich (near Cologne)
Guided by TÜNKERS‘ slogan Ingenuityin Series, the team in Spich isdeveloping a powerful product rangebased on innovative ideas.
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Product range
Product range
• 1K doser, based on the FIFO conceptfor highly precise and fast adhesive applications
• 2K doser (static and dynamic) with maximum process stability
• State-of-the-art control concepts including wide range ofsoftware tools
• Barrel pump stations with reliable, stable pumping systems
• Compact dosing heads
• ApplicationMaster modules concept
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Dosing control
Dosing control (electric part)
• Controlling cabinet builded up with: • Siemens or AllenBradley components (being planned)
• Use of standard components from Siemens or AB to providehigh flexibility and cost management options regarding spare parts
• Pneumatic control for pump support integrated into the cabinet
• Interfaces to robot and/or to line control: ProfiNET, Profibus, Ethernet IP, Interbus
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Dosing control
Dosing control (electric part)
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Dosing control
Dosing control (visualisation)
• Visualization optional with• WinCC flex / advanced (Step7 classic / soon also TIA Portal )• VisualStudio .NET
• The dosing control enables a wide range of diagnosis and statisticsfunctions. Online error detection and seam documentation are integratedinto the software.
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Dosing control
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Dosing control
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Doser
Doser
• Volumes of 20 ccm / 80 ccm / 150 ccm• Perfect material flow in the doser due to
FIFO concept and minimized dead space• For system pressure up to 300 bar• Use of quick-action valves for highly precise
application (controller cycle time approx 8 ms)• Same TCP for all volumes and in case if
components are replaced
• Optimized maintainability (mechanical andelectrical)
• Optimized sealing system (easy replacement)• No relubrication required at the drive unit
(linear unit is immersed in oil bath)
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Doser
Doser - inlet valve
• Optional with 6mm needle valve or pneumatic ball valve for faster filling
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Doser
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Doser variations: Small and large volume
• Special doser variations addapted to thevolume of 10ccm and 300ccm
Doser
2 components (static mixing) dosing system
• Precisely adjustable and controllablemixing ratios
• Maximum possible process stability
• Optimized material flow withminimized dead space
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Barrel pump station
Barrel Pump Station
• Single or double barrel pump station• Pump stations for barrel sizes of 30 L,
50 L or 200 L, heated or unheated, with optional manual outlet for manual gun
• Precise measuring system for filling levelof the barrel
• Follower plate with double wiping ring forextended service life
• Pump for flow rates up to 180 ccm• Sealing package adaptable to the individual
adhesive
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Dosing head
Pressure-controlled dosing head
• Integrated sensor for pressure control,enabling optimum seam quality
• Compact robot-controlled dosing headfor assembly at small robots(for robot loads of minimum 10kg)
• Easy maintenance thanks to integratedquick-replacement flange directly at thedosing head
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ApplicationMaster modules concept
ApplicationMaster modules concept
• To allow a highly flexibile configuration of a complete workstation foran automated dosing process, the TÜNKERS-ApplicationMaster wasdesigned basing on 4 modules:
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ApplicationMaster modules concept
ApplicationMaster modules concept
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collaborative work station classic work station
© 2016 TÜNKERS Maschinenbau GmbH
Wir danken für Ihre Aufmerksamkeit.
Contact:
TÜNKERS Maschinenbau GmbHAm Rosenkothen 4-12D-40880 Ratingen
Phone +49 (0) 2102 45 17-0Fax +49 (0) 2102 45 17-9999
E-Mail [email protected] www.tuenkers.de
Contact:
TÜNKERS-NICKEL Dosiersysteme GmbHCamp-Spich-Straße 21D-53842 Spich (near Cologne)
Phone +49 (0) 2241 25507-0Mobile +49 (0) 171 4048240
E-Mail [email protected] www.tuenkers.de
