The right partner for Marine & Offshore ... - Bosch Global · Bosch Rexroth IT Marine & Offshore...

The right partner for Marine & Offshore solutions

Technological trends and international projects

12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Bosch Rexroth IT Marine & Offshore meeting

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Agenda

Introduction Bosch Rexroth Marine & Offshore

Market trends & technical developments

Bosch Corperate Research and Bosch Rexroth

Bosch Rexroth projects Marine & Offshore



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12/05/2016 | DCBN/GM, DC-IA/SDM1 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Our World Marine & Offshore

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Our ChallengesSensitive/hazardous and remote areasHarsh conditions

Huge sizes, large heights and loads Corrosive environments

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Industry Sector segmentation

12/05/2016 | DC-IA/SDM1/AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Bosch Rexroth Marine & Offshore

MarineDredgingCommercial Ships Yachts

General Machinery

Shipyard Equipment Hydrodynamic Research Naval Systems

OffshoreExploration Production Wind InstallationConstruction

Subsea

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Bosch Rexroth application engineering

Deck equipment & Under deck machineryUnder Deck

• Propulsion•(controllable) Pitch propellers

•Azimuth

•Pods

•Thrusters / VSP’s

•Water jets

• Steering Gears

• Stabilizers

• Cargo pumps / fire fighting equipment

• Engine / Ship diesel systems

• Underwater-Applications

On Deck• Winches

• Cranes, Davits

• Hatch Covers

• Bow-Visors,

• Ramps / RoRo

• Side-Doors


Bosch Rexroth Projects

Dredging equipmentDredging equipment

• Hopper dredger equipment

• Cutter dredger equipment

• Split barge equipment

• Fallpipe / stone dumper equipment

• Back acters / backhoe dredgers

• Deep sea mining


Bosch Rexroth Offshore projects

Special & Offshore equipment Offshore equipment

• Heavy lifting

• Drilling equipment•Drill string compensators

(DRT/WLT)

•Mud pumps, top drives, draw works, rotary tables

• Specific FPSO equipment

• Installation & (de)commissioning (deck mating/pipe laying)

• Jacking / Skidding / Fixation

Special equipment• Heave compensation

•Passive

•Active (RAHCS/PAHCS/LAHCS/MCP)

• Deepsea / subsea equipment


Bosch Rexroth projects

Naval systemsUnder Deck

• Propulsion•(controllable) Pitch propellers

•Azimuth

•Pods

•Thrusters / VSP’s

•Water jets

• Steering Gears

• Stabilizers

• Engine / Ship diesel systems

On Deck• Helicopter transfer

systems (winch/rail)

• Underway replenishment systems

• Underway fuelling systems (abeam/astern)

• Davit systems for RIBs

• Launch & Recovery of probes / ROVs

• Towed array systems



Shipyard equipmentTransfer system

• Hydraulic bilge support

• Hydraulic keel support

• Single level transfer system

• Dual level transfer system

• Heavy load wheel transporters

• Mobile power units

• Side support systems

Ship lift• Lifting systems with

hydraulic cylinders

• Lifting systems with winches

• Control systems



Hydrodynamic researchTowing carriage

• Measurement carriages

• High speed carriages

• Planar motion mechanisms

Wave generator• Wave generator segments

• Movable floors

• Wave absorbers



Agenda





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Marine & Offshore – Market Trends

More people More jobs &

incomes (GDP) Higher life

standards

Mega trends (as defined by Bosch)

Demographic change

Climate change

Dwindling resources

Polarization

Alternative sources New frontiers Environmental

awareness Recycling

Risks of naturalhazard

Rising sea levels

Local economies & regulations

Increasing hostility

M&O Market drivers

Reliability

Efficiency

Shortage of resources

Shift to harsh environments

Uptime

Safety & security

Environmental awareness

Political/regional developments

Power management

Condition monitoring

Automation & Autonomous operations

Smart/intelligent controls – Industry 4.0

Electrification & Electronification

Motion compensation

Subsea technology

Increasing (extreme) sizes & complexity

Technological trends

Business trends

TCO – Total Cost of Ownership

Uptime guarantee

HSE – Health, Safety & Environment

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Marine & Offshore – Products & SolutionsBU Product

Area Products

IA

TE1Valves

Electronics

TE2

Power Units

Manifolds

Filters

Accessories

TE3

Electric Drives

Electric Controls

Sytronix

TE4 Pneumatics

TE5 Linear technology

TE6 Assembly Technology

TE7

Standard Cylinders

Project Cylinders

Branch Cylinders

TE8Hydraulic Motors

Drive Units

MA

AKAxial Piston Pumps

Axial Piston Motors

IP Industrial Pumps

TU Transmission Units

Applications

Winches

Cranes / davits / LARS

Propulsion (pitch propellers, pods, thrusters, water jets)

Steering gear & stabilizers

Cargo pumps / fire fighting equipment

Engine / ship diesel systems (DC-IA/SET)

Underwater applications

Hatch covers

Bow-visors / Ramps / RoRo equipment

Dredging equipment

Active heave compensation

Deepsea / subsea equipment

Offshore Oil & gas drilling equipment

FPSO equipment

Installation / decommissioning equipment

Jacking / fixation / skidding equipment

Naval systems (Unrep, Helicopter handling)

Wave generators

Shipyard equipment

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12/05/2016 | Ron van den Oetelaar | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Bosch Rexroth – The Drive & Control Company

Our ChallengesEnergy Efficiency

Safety operationSilent operation Total cost of ownership

Reliability / Uptime Smoothness

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Agenda






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Bosch Rexroth – The Drive & Control Company

12/05/2016 | DCBN | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.18

Part of Bosch Group* - 2015 figures

One of the world’s largest suppliers of automotive technology

Industrial Technology

Energy andBuilding Technology

Bosch Group 70.6 billion euros in sales 375,000 associates

Mobility Solutions

Leading in drive and control technology, packaging, and process technology

Leading manufacturer of security technology and global market leader for residential heating systems

Consumer Goods

Leading supplier of power tools and accessories

Leading supplier of household appliances

68 %share

of sales

32 %share

of sales

* including BSH Hausgeräte GmbH (formerly BSH Bosch und Siemens Hausgeräte GmbH) and Robert Bosch Automotive Steering GmbH (formerly ZF Lenksysteme GmbH)


Corporate Research and Advance Engineering

All Bosch Business Sectors are our customersAutomotive Technology

IndustrialTechnology

Energy and Building

Technology

Consumer Goods

New sectors

• Automotive Technology

• Original Equipment

• Aftermarket• e-Mobility• Autonomous

Driving

• Drives• Control units• Industry 4.0

• Energy Technology

• Storage of renewable energies

• Building EnergyTechnology

• SafetySystems

• Power tools• Household

appliances• Autonomous

and networked appliances

• Medical Technology

• Internet of Things andServices

• Robotics (BoschStart-up PlatformBOSP)

Cor

pora

te R

esea

rch

and

Adva

nce

Engi

neer

ing


NMT Robotica Symposium

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12/05/2016 | <name> | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

SDM1 Roadmap – Basic Development & Research

Other initiatives in cooperation with BEG (&CR)

DC Motion Reference Unit MRU : provide low cost alternative to external sourced MRU’s. Prototype ready for testing on board of vessel: planned Feb/Mar 2016 (effort by STS13/SDM14)

Ship2Ship relative motion caption : find measuring method based on automotive technologies (video + radar). Team is being setup (CR/SDM14/EAS-Box/EAP-Box)

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12/05/2016 | DC-IA/SEF5 | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Bosch Rexroth Technical leadership by innovation

Heave Compensation - Wave Motion Prediction Provide means to detect incoming waves and predict vessel motion.

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Video Content AnalysisVideo Systems for Surveillance and Robotics


Systems and Technologies from Bosch Research

Cash Queue Check

Pedestrian Protection

Object Tracking

3D Reconstruction

Weed Detection

Localization & Mapping

Parking Surveillance

Security

https://www.youtube.com/watch?v=drlAFbrJWwYhttps://www.youtube.com/watch?v=hY0nS-alyKE&list=UUEam3BtnAJKGtoKKINVluGg

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Heave Compensation – Ship2ShipProvide solutions to measure and compensate relative vessel movement

Effort by PG-Box ?? Role SDM14 Lo + Box not defined.

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Autonomous Mower IndegoIntelligent lawn mower navigation

Localization & mapping system, to automatically measure out the garden, calculate the shortest route

Mowing systematically in parallel lines thereby automatically moving around obstacles, achieving full coverageof the garden



GPS-free Navigation System with Off-the-Shelf Components

https://www.youtube.com/watch?v=2CkF-qnU33A

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Highly Automated DrivingSave and Comfortable Driving for Everyone



HMI and driver distractionsurround sensing

quality of map data

system architecture

safety andsecurity

map data

legislation

https://www.youtube.com/watch?v=0D0ZN2tPihQ

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Automated Hydraulic ManipulatorIntuitive control of an excavator manipulator

Current excavator operation is difficult to learn and less intuitive

Learning time of professional excavator driver 3-5 years

Coordinate control of the bucket opens a wide range of applica-tions for construction machinery

Time accurate determination of bucket position using Bosch automotive MEMS1) sensors



Comfort & Energy

Safety

Intuitive Control

Working efficiency

1) Micro Electro Mechanical Systems

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Slide titleSubsea applications – Entering a new market

Subsea Actuation and Navigation: Subsea robotics (together with DFKI Bremen) and subsea autonomous systems (Public Funded Project ‘SWARMs’). Effort by Bosch CR / support PJ-Deepsea / SDM14-Lo

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Electric Drives Provide electric drive concepts for Marine & Offshore focus applications

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Electric Drives : Energy efficiency – active energy recoveryProvide energy recovery solutions using actively controlled elements

Ragone diagram36 sec 3,6 sec6 min1 h10 h

0,36

sec

36 m

sec

3,6

mse

c0,

36 m

sec

0,01

0,10

1,00

10,00

100,00

1000,00

10 100 1.000 10.000 100.000 1.000.000

Specific Power [W/kg]

Spec

ific

Ener

gy [W

h/kg

]

Batteries

Capacitors

Fuel cells

SMES

Flywheels

Hydraulic accumulatorsUltra capacitors

Typical wave period = 5-15 sec => (dis-) charge time = 2,5 -7,5 sec

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Project Overview


Pilot project condition monitoring



Slide titleLife Cycle Management – Condition MonitoringProvide means to measure, collect and process of machine parametersto assess condition and to predict maintenance required and to enable optimization of maintenance planning.

Various initiatives within DC …. Coordination needed!

Cylinder Condition Monitoring

MIZDA axial piston unit monitoring

ODIN Condition Monitoring SystemABPAC HPU Condition Monitoring

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Smart industries

Title of presentation

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Smart industries

Title of presentation

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Agenda






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12/05/2016 | DC-IA/SEF | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

At all levels of integration

Components(industrial valves, compact hydraulics, industrial pumps, drives, motors)

Modules Piping, control systems(power packs, control blocks, standard cylinders)

Drive & Control solutionsand Project Cylinders

Project business

Service(pre-/after-

market)

Transformation of application know-how into productrequirements

„Engineeredto product“

Added value

„Engineeredto order“

From components to projects and service


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12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.37

System PackagesHeave CompensationJacking Skidding (De-)commissioningDeck mating and RemovalHeavy load handlingCranesPipelaying/stinger handling

(Special) projects

Re-engineering & modification

We are the Drive & Control company


Project portfolio: Requirements analysis

Concept design

Detailed engineering

Software design

Project management

Production & FAT

Installation

Site management

Commissioning

YAT, SAT, Sea trials

Life Cycle management

From scratch to match under one roof.


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Piping & Installation

Commissioning & service

Control systems

Drive & Control for Jack-ups

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12/05/2016 | A. Krielen | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Active heave and motion compensation

2

1

4

3

1 Containerized hydraulic power unit2 Compensator cylinder arrangement3 Air compressor unit 4 Air pressure vessel arrangement

Prin

cipl

esPa

ssiv

e H

CAc

tive

HC

350 mT AHC

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12/05/2016 | A. Krielen | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Active heave and motion compensation

1 Hydraulic power unit2 Compensator cylinder arrangement3 Air compressor unit & air vessels4 MRUPr

inci

ples

Pass

ive

HC

Activ

e H

C

1

2

3

4150 mT AHC

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Passive compensator

Secondary controlled winch

Winch control system for position control/AHC

Split Hoist ActiveHeave Compensator

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Heave Compensation

Courtesy Bargemaster3 DOF motion compensated system560 mT lifting @ 3 meter draft

Linear Active Motion Compensators


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Cylinder CJS for truss legs

Advantages Benefit of truss legs

Constant high speed

Various speed patterns

Double preload force

Less wear Lower cost of ownership

More simple & reliable

No fixation system required


45 •12/05/2016 | DC-IA/SDM11-AdB | 20160518 DCIT M&O Meeting | © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

System design 3: VFD drives (from start 2016 on)

AC

DC

M M M M




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Wave Generation Systems

How are waves defined? Characterized by wave length L, wave height H, and water depth d Typical ratios:

Steepness H/L H/d ratio


Wave Generation Systems

MARIN, The NetherlandsWave Generator System in Offshore Basin


Deck Mating System Uni Deck projects

CoboQuatarKponoAmenam IAmenam IIEast Area Gas

EGP3AEPC1



Installation and de-commissioning System Pioneering Spirit



Installation and de-commissioning System

Z Drive System

Central HPU

X/Y Drive System


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Lifting Beam Z-drive system

LHPU Module Lift Control Assembly Module

Characteristics Lift capacityWeight 3.000K kg. Stroke Z-direction 4 m.

Dimensions Length 64 m.Width 4 m. Hight 6 m. Total weight: 2.000K kg. ( 720K DC)

Manifold Blocks 10x NG 160 / NG 125

Accumulator:- 4 x 1,75 m³- 2 x 2.77 m³

Flow:- 55 m³ / min

Dimensions 22 x 3,1 x 3,2

m (L x W x H) Weight 220

ton

1,2 MW Tank 30 m³ 2,5 m³ / min Pumps:

- 3 groups- 6 x A4VSO

Dimensions 20 x 3,1 x 3 m

(L x W x H) Weight 110

ton

2 x Lift Cylinders 420 bar Bore = 0,86 m Stroke = 4,3 m

1 x AHC Cylinder

350 bar Bore = 0,60m Stroke = 2,1

m

Lifting Mechanism (Z)





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The right partner for Marine & Offshore ... - Bosch Global · Bosch Rexroth IT Marine & Offshore...

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