TEST REPORT #67ahrinet.org/App_Content/ahri/files/RESEARCH/AREP_Final... · 2016-01-20 · subject...

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Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Low-GWP Alternative Refrigerants Evaluation Program (Low-GWP AREP) TEST REPORT #67 Compressor Calorimeter Test of Refrigerant ARM-25 in a R-404A Reciprocating Compressors Laurence Pérouffe Gaël Renevier Tecumseh Products Company 2 avenue Blaise Pascal 38090 Vaulx Milieu - France January 18, 2016 This report has been made available to the public as part of the author company’s participation in the AHRI’s Low-GWP AREP.

Transcript of TEST REPORT #67ahrinet.org/App_Content/ahri/files/RESEARCH/AREP_Final... · 2016-01-20 · subject...

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Air-Conditioning, Heating, and Refrigeration Institute (AHRI) Low-GWP Alternative Refrigerants Evaluation Program (Low-GWP AREP)

TEST REPORT #67 Compressor Calorimeter Test of Refrigerant ARM-25 in a R-404A Reciprocating Compressors

Laurence Pérouffe Gaël Renevier Tecumseh Products Company 2 avenue Blaise Pascal 38090 Vaulx Milieu - France January 18, 2016 This report has been made available to the public as part of the author company’s participation in the AHRI’s Low-GWP AREP.

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1. Introduction:

This report covers the calorimeter testing results of refrigerant blend ARM25 (GWP100 <

150) performed by Tecumseh Products Company (Tecumseh) in the framework of the

AHRI Low-GWP AREP II study. The testing was done from September to October 2015

in Tecumseh’s ISO 17025 accredited Research and Development lab facility located in

La Verpillière, France. The refrigerant was tested with two Tecumseh reciprocating

compressors primarily approved for R-404A:

FH2511Z for low back pressure commercial refrigeration type application

FH4540Z for high back pressure commercial refrigeration type application

No optimization, oil or hardware changes were made to account for the alternative blend.

2. Details of Test Setup:

a. Description of Test Refrigerant-Lubricant and Charge

Refrigerant or refrigerant blend tested

o R404A supplied by Gazechim

o ARM25 supplied by Arkema

o total refrigerant charge:

Compressor

model

R-404A ARM25

Lbs Kg Lbs Kg

FH2511Z 11.2 5.1 8.3 3.8

FH4540Z 8.8 4 6.4 2.9

Lubricant

o POE oil viscosity grade 32 cSt

o FH2511Z charge 1625 cubic centimeter

o FH4540Z charge 1480 cubic centimeter

b. Description of Compressors

Hermetic two piston reciprocating compressors made by Tecumseh

no compressor modifications or accessories in place during test

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Model FH2511Z FH4540Z

Application LBP HBP

S/N 54 L2114 90 145249 C 54 L2114 90 145228 C

Ambient temperature 95°F (35°C) 95°F (35°C)

Subcooling 0 K 0 K

Fan cooling yes yes

Fan airflow 530 CFM (900m3/h) 2*530 CFM (1800 m3/h)

Temperature

determination

Dew point Dew point

Motor type CSR High Start Torque CSR High Start Torque

Power supply 230V 50Hz 230V 50Hz

Phase 1 1

Displacement 4.53 cubic inch 4.53 cubic inch

c. Orientation of air flow in relation to the compressor

FH2511Z

FH4540Z

900m3/h

152mm

Fan Ø 250mm

152mm

2 fans Ø 250mm

900m3/h

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d. Description and Size of Test Loop

The performance tests were done on a secondary fluid calorimeter on the suction side

according method A of standard NF EN 13771-1 : 2003. A direct expansion coil serves as

a primary evaporator. This evaporator is suspended in the upper part of a pressure-tight

and heat-insulated vessel. A heater is located in the base of this vessel, which is charged

with a secondary fluid so that the heater is well below the liquid surface.

As per NF EN 13771-1 : 2003 clause 4.2.2 this calorimeter is in constant use and is

subject to periodical calibration in accordance with EN ISO 9001 therefore a second

concurrent test (i.e mass flow meter) is not necessary

The refrigerant flow is controlled by a constant-pressure and heat-insulated expansion

device located close to the calorimeter. The calorimeter is insulated and exposed to the

ambient temperature surrounding the compressor ; the secondary fluid temperature is

maintained to the same temperature by varying the heater power in such a manner that

there is no heat exchange between the calorimeter and the ambient.

The suction gas temperature is adjusted to basic test condition by injecting refrigerant

collected at the condenser outlet in the suction line via an expansion device.

1 Refrigerant gas at the compressor inlet at the basic test conditions 2 Refrigerant gas at the compressor outlet 5 Refrigerant liquid at the inlet of the expansion device 6 Refrigerant gas at the outlet of the calorimeter A Compressor B Condenser C Expansion device E Heater F Calorimeter G Injection expansion device ts Temperature of the secondary fluid

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e. Instrument uncertainties

Expanded uncertainties with a coverage factor k=2 assuring a level of confidence of 95%

Instrument Measurement Full scale Uncertainty

of reading

Druck transducer Suction pressure 145 psi (10 bars) ± 0.92%

Druck transducer Discharge pressure 580 psi (40 bars) ± 0.92%

RTD Pt100 Temperatures 140°F (60°C) ± 0.52°F / 0.29°C

Zimmer LMG450 Power 600V 16A ± 0.5%

Calorimeter Refrigerating capacity 82 kBTU/h (24kW) ± 0.93%

f. Source of thermodynamic properties

R404A : from ASEREP32.DLL version 3.45

ARM25 : Refprop mixture and interaction file provided by Arkema

g. Compressor operating conditions during test

Operating map points were measured first with R404A then with ARM25

with 10K (18°F) superheat and with fixed 20°C (68°F) suction gas

temperature according NF EN 12900: 2013.

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3. Results

All compressor tests are performed at a dew point temperature for suction and discharge pressure conditions, per AHRI

Standard 540 requirements. This does not have an impact on comparing compressor performance between two or more

refrigerants that do not exhibit temperature glide. However, when refrigerants exhibit temperature glide, it is important to note

that actual systems operate closer to the mid-point condition. When comparing compressor performance of one refrigerant with

glide to another refrigerant without glide, or comparing two refrigerants with significantly different glides, comparison at

pressures corresponding to the midpoint of the temperature glide rather than the dew point will yield results that are more

representative of actual operation in a system. The total temperature glide for ARM25 is 12.2K at 1 bar and 6.6K at 30 bars.

R404A is near azeotropic blend with small temperature glide less than 1K and from practical purposes can be neglected.

3.1. Reference measurement with R404A

3.1.1. Low Back Pressure Compressor FH2511Z

3.1.1.1. Operating map with 10K superheat (18°F)

*measured on discharge line at 6” from compressor discharge port

Table 3.1.1.1a, measured data of LBP compressor FH2511Z, R404A, 10K superheat

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -31 -35 86 30 18 10 -13 -25 239 115 0 5198 1523.439 109.1 49.47 8.9 1587.7 3.27 0.96

95 35 -13 -25 86 30 18 10 5 -15 219 104 0 9559 2801.335 190.1 86.21 10.8 2055.3 4.65 1.36

95 35 14 -10 91 33 18 10 32 0 194 90 0 19530 5723.673 372.8 169.09 14.8 2979.7 6.55 1.92

95 35 -31 -35 104 40 18 10 -13 -25 254 123 0 3728 1092.665 91.4 41.47 8.6 1506.3 2.48 0.73

95 35 -31 -35 104 40 18 10 -13 -25 256 125 0 3704 1085.421 90.8 41.21 8.6 1510.1 2.45 0.72

95 35 -31 -35 104 40 18 10 -13 -25 254 123 0 3700 1084.447 90.8 41.19 8.6 1507.8 2.45 0.72

95 35 -13 -25 104 40 18 10 5 -15 240 115 0 7464 2187.62 172.2 78.13 10.9 2090.6 3.57 1.05

95 35 14 -10 104 40 18 10 32 0 207 97 0 16888 4949.249 357.8 162.31 15.4 3111.0 5.43 1.59

95 35 -22 -30 122 50 18 10 -4 -20 261 127 0 3783 1108.582 109.4 49.62 9.6 1763.6 2.14 0.63

95 35 14 -10 122 50 18 10 32 0 224 107 0 13233 3878.151 333.0 151.06 16.0 3241.3 4.08 1.20

95 35 -4 -20 122 50 18 10 14 -10 244 118 0 7482 2192.677 201.1 91.24 12.4 2439.3 3.07 0.90

95 35 -22 -30 140 60 18 10 -4 -20 277 136 0 2265 663.8812 86.2 39.11 9.1 1641.1 1.38 0.40

95 35 -4 -20 140 60 18 10 14 -10 263 129 0 5073 1486.835 176.3 79.99 12.3 2416.2 2.10 0.62

95 35 14 -10 140 60 18 10 32 0 246 119 0 9394 2753.251 301.0 136.51 16.2 3283.4 2.86 0.84

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature*

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10-Coefficient polynomial equation

The coefficient data was derived from ASEVAL Software version 2.2. The coefficients are based

on dew point temperatures, with input temperatures to/tc in °C.

Capacity/Power/Mass Flow=

C1+C2*to+C3*tc+C4*to^2+C5*to*tc+C6*tc^2+C7*to^3+C8*to^2*tc+C9*to*tc^2+C10*tc^3

These coefficients are only applicable within the standard operating envelope of the compressor:

Figure 1, FH2511Z Operating Map, R404A, 10K superheat or 20°C return gas

Table 3.1.1.1b, Coefficients of LBP compressor FH2511Z, R404A, 10K superheat

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 14369.013 3083.364 288.8910288 4.4701900

C2 546.7606 73.3954 10.2651520 0.0734044

C3 -156.7013 30.3646 -0.4864344 -0.0787708

C4 6.964887 0.966514 0.1271815 -0.0001418

C5 -4.919606 0.432859 -0.0025174 -0.0008963

C6 -0.216826 -0.199276 -0.0149688 0.0004923

C7 0.026989 0.007011 0.0005583 -0.0000031

C8 -0.046018 0.000196 -0.0000244 0.0000025

C9 -0.003879 0.001546 -0.0002736 0.0000025

C10 0.002354 -0.000078 0.0000309 -0.0000018

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Figure 1a, FH2511Z Capacity (W), R404A, 10K superheat

Figure 1b, FH2511Z Power Input (W), R404A, 10K superheat

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Figure 1c, FH2511Z Mass Flow (kg/s), R404A, 10K superheat

Figure 1d, FH2511Z COP (W/W), R404A, 10K superheat

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3.1.1.2. Operating map with 20°C Return Gas Temperature (68°F)

Table 3.1.1.2a, Measured data of LBP compressor FH2511Z, R404A, 20°C RGT

Table 3.1.1.2b, Coefficients of LBP compressor FH2511Z,

R404A, 20°C RGT

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -40 -40 86 30 108 60 68 20 247 120 0 4208 1233.1 65.4 29.67 8.6 1345.0 3.13 0.92

95 35 -31 -35 86 30 99 55 68 20 241 116 0 6190 1814.1 96.6 43.82 9.4 1599.1 3.87 1.13

95 35 -13 -25 86 30 81 45 68 20 220 104 0 11129 3261.6 175.4 79.54 11.1 2080.6 5.35 1.57

95 35 14 -10 86 30 54 30 68 20 192 89 0 22377 6558 360.3 163.42 14.5 2956.4 7.57 2.22

95 35 -31 -35 104 40 99 55 68 20 258 126 0 4587 1344.4 80.1 36.33 9.1 1541.6 2.98 0.87

95 35 -13 -25 104 40 81 45 68 20 239 115 0 8980 2631.9 158.6 71.93 11.2 2119.7 4.24 1.24

95 35 -40 -40 104 40 108 60 68 20 261 127 0 3106 910.3 54.1 24.55 8.5 1308.5 2.37 0.70

95 35 14 -10 104 40 54 30 68 20 208 98 0 18865 5528.9 342.1 155.16 15.2 3130.3 6.03 1.77

95 35 -22 -30 122 50 90 50 68 20 261 127 0 4851 1421.6 98.0 44.45 10.0 1782.6 2.72 0.80

95 35 -4 -20 122 50 72 40 68 20 243 117 0 9175 2688.9 188.2 85.38 12.4 2449.9 3.74 1.10

95 35 14 -10 122 50 54 30 68 20 225 107 0 15056 4412.5 315.7 143.20 15.6 3219.6 4.68 1.37

95 35 -22 -30 140 60 90 50 68 20 280 138 0 3280 961.2 80.0 36.27 9.6 1683.3 1.95 0.57

95 35 -4 -20 140 60 72 40 68 20 264 129 0 6564 1923.8 163.2 74.01 12.3 2417.5 2.72 0.80

95 35 14 -10 140 60 54 30 68 20 243 117 0 11217 3287.3 285.6 129.54 15.8 3267.8 3.43 1.01

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Subcooling

temperatureCooling Capacity

Return Gas

TemperatureCOPMass flow

Discharge

temperature*Amps

Input

powerEER

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 14369.679 2553.765 279.4901940 5.1270600

C2 502.5065 48.2626 10.4675526 0.0901298

C3 -145.1798 45.3070 -0.7101379 -0.1002510

C4 5.797849 0.564216 0.1438886 0.0003057

C5 -4.524020 1.036213 -0.0181935 -0.0015710

C6 -0.235993 -0.260863 -0.0089459 0.0007675

C7 0.018827 0.005132 0.0007453 0.0000006

C8 -0.044178 0.005540 -0.0002151 -0.0000067

C9 -0.003393 -0.000484 -0.0001207 0.0000059

C10 0.001827 -0.000276 0.0000099 -0.0000032

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Figure 2a, FH2511Z Capacity (W), R404A, 20°C RGT

Figure 2b, FH2511Z Power Input (W), R404A, 20°C RGT

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Figure 2c, FH2511Z Mass Flow (kg/s), R404A, 20°C RGT

Figure 2d, FH2511Z COP (W/W), R404A, 20°C RGT

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3.1.1.3. AREP test conditions for commercial refrigeration applications

Table 3.1.1.3, Measured data of LBP compressor FH2511Z, R404A, AREP rating points

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -10 -23.3 120 48.9 20 11.1 10 -12.2 217 103 0 5906 1731 157.5 71.4 11.5 2189 2.70 0.79

95 35 -10 -23.3 120 48.9 40 22.2 30 -1.1 228 109 0 6788 1989 162.3 73.6 11.6 2232 3.04 0.89

95 35 -10 -23.3 120 48.9 75 41.7 65 18.3 248 120 0 7848 2300 159.5 72.4 11.7 2238 3.51 1.03

95 35 -25 -31.7 105 40.6 20 11.1 -5 -20.6 217 103 0 4310 1263 104.3 47.3 10.0 1753 2.46 0.72

95 35 -25 -31.7 105 40.6 40 22.2 15 -9.4 226 108 0 4701 1378 102.9 46.7 9.8 1727 2.72 0.80

95 35 -25 -31.7 105 40.6 90 50.0 65 18.3 252 122 0 5818 1705 104.0 47.2 9.8 1732 3.36 0.98

95 35 -40 -40.0 105 40.6 20 11.1 -20 -28.9 234 112 0 2047 600 52.4 23.8 8.7 1351 1.52 0.44

95 35 -40 -40.0 105 40.6 40 22.2 0 -17.8 239 115 0 2257 661 52.3 23.7 8.6 1327 1.70 0.50

95 35 -40 -40.0 105 40.6 105 58.3 65 18.3 260 127 0 3050 894 54.1 24.6 8.5 1294 2.36 0.69

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature*

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3.1.1.1. Operating map with 10K superheat (18°F)

3.1.2. High Back Pressure Compressor FH4540Z

3.1.2.1. Operating map with 10K superheat (18°F)

Table 3.1.2.1a, Measured data of HBP compressor FH4540Z, R404A, 10K superheat

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -13 -25 86 30 18 10 5 -15 182 83 0 8783 2573.95 174.5 79.15 11.3 2096.7 4.19 1.23

95 35 -4 -20 86 30 18 10 14 -10 170 77 0 12151 3561.12 235.9 107.00 12.0 2320.4 5.24 1.53

95 35 -4 -20 105 41 18 10 14 -10 190 88 0 9231 2705.3 208.3 94.50 12.2 2364.6 3.90 1.14

95 35 5 -15 122 50 18 10 23 -5 199 93 0 9320 2731.36 243.1 110.27 13.1 2640.2 3.53 1.03

95 35 14 -10 104 40 18 10 32 0 171 77 0 17125 5018.89 363.2 164.74 14.2 2908.7 5.89 1.73

95 35 14 -10 86 30 18 10 32 0 154 68 0 21369 6262.62 395.2 179.27 13.8 2814.7 7.59 2.22

95 35 14 -10 140 60 18 10 32 0 212 100 0 8704 2550.88 278.0 126.09 14.2 2923.9 2.98 0.87

95 35 23 -5 140 60 18 10 41 5 204 96 0 12003 3517.71 368.3 167.05 15.8 3319.0 3.62 1.06

95 35 23 -5 122 50 18 10 41 5 184 84 0 17175 5033.51 419.3 190.18 15.7 3286.0 5.23 1.53

95 35 32 0 87 30 18 10 50 10 147 64 0 33475 9810.43 593.2 269.07 15.8 3306.2 10.12 2.97

95 35 32 0 106 41 18 10 50 10 163 73 0 27410 8033.04 561.2 254.58 16.5 3478.2 7.88 2.31

95 35 41 5 123 50 18 10 59 15 177 80 0 27396 8029 636.0 288.46 18.4 3930.4 6.97 2.04

95 35 41 5 140 60 18 10 59 15 193 89 0 20501 6008.31 587.7 266.57 19.1 4099.5 5.00 1.47

95 35 50 10 109 43 18 10 68 20 162 72 0 40025 11730.2 797.2 361.61 19.2 4137.4 9.67 2.84

95 35 59 15 122 50 18 10 77 25 171 77 0 41516 12167.2 909.7 412.63 21.5 4660.7 8.91 2.61

95 35 59 15 124 51 18 10 77 25 174 79 0 40378 11833.6 904.4 410.24 21.6 4694.9 8.60 2.52

95 35 59 15 141 60 18 10 77 25 189 87 0 31550 9246.53 855.3 387.94 22.6 4917.9 6.42 1.88

Input

powerEER COP

Discharge

temperature

Subcooling

temperatureCooling Capacity Mass flow Amps

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

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Figure 1, FH4540Z Operating Map, R404A, 10K superheat or 20°C return gas

Table 3.1.2.1b, Coefficients of HBP compressor FH4540Z, R404A, 10K superheat

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 13326.096 2508.119 268.6282308 5.2382700C2 524.7443 51.3521 9.5318809 0.1043990

C3 -66.7809 32.0033 1.1435357 -0.0866235

C4 7.797523 1.072062 0.1324144 -0.0000715

C5 -2.700976 -0.257839 0.0370149 -0.0008640

C6 -1.973267 -0.200727 -0.0415247 0.0004443

C7 0.038017 0.014613 0.0008197 -0.0000054

C8 -0.064263 -0.016387 -0.0003574 0.0000044

C9 -0.032803 0.010673 -0.0005711 -0.0000031

C10 0.011321 -0.000053 0.0001193 -0.0000017

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Figure 3a, FH4540Z Capacity (W), R404A, 10K superheat

Figure 3b, FH4540Z Power Input (W), R404A, 10K superheat

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Figure 3c, FH4540Z Mass Flow (kg/s), R404A, 10K superheat

Figure 3d, FH4540Z COP (W/W), R404A, 10K superheat

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3.1.2.2. Operating map with 20°C Return Gas Temperature (68°F)

Table 3.1.2.2a, Measured data of HBP compressor FH4540Z, R404A, 20°C RGT

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 5 -15 123 51 63 35 68 20 229 110 0 11030 3232.48 231.0 104.78 13.0 2607.0 4.23 1.24

95 35 14 -10 122 50 54 30 68 20 217 103 0 14884 4361.94 311.2 141.18 14.2 2928.9 5.08 1.49

95 35 23 -5 122 50 45 25 68 20 205 96 0 18552 5437.03 393.3 178.38 15.4 3234.4 5.74 1.68

95 35 32 0 122 50 36 20 68 20 194 90 0 23113 6773.89 497.9 225.85 16.8 3559.8 6.49 1.90

95 35 40 4 123 51 28 16 68 20 187 86 0 27244 7984.39 604.0 273.98 18.1 3870.4 7.04 2.06

95 35 50 10 125 52 18 10 68 20 177 80 0 32200 9436.86 746.2 338.47 19.7 4253.4 7.57 2.22

95 35 59 15 124 51 9 5 68 20 171 77 0 39008 11432 911.6 413.51 21.1 4573.3 8.53 2.50

95 35 -4 -20 86 30 72 40 68 20 209 98 0 13971 4094.46 221.1 100.30 11.6 2246.7 6.22 1.82

95 35 -4 -20 86 30 72 40 68 20 208 98 0 13940 4085.45 220.7 100.10 11.6 2242.4 6.22 1.82

95 35 14 -10 104 40 54 30 68 20 199 93 0 18640 5462.74 337.1 152.91 13.8 2838.9 6.57 1.92

95 35 23 -5 140 60 45 25 68 20 224 106 0 13454 3943.12 347.7 157.73 15.6 3268.7 4.12 1.21

95 35 23 -5 140 60 45 25 68 20 224 106 0 13501 3956.65 348.3 157.98 15.6 3270.6 4.13 1.21

95 35 23 -5 140 60 45 25 68 20 223 106 0 13591 3983.02 350.9 159.18 15.7 3297.2 4.12 1.21

95 35 41 5 104 40 27 15 68 20 165 74 0 34917 10233.2 655.3 297.26 17.4 3713.1 9.40 2.76

95 35 50 10 104 40 18 10 68 20 157 69 0 41237 12085.2 791.1 358.82 18.7 4016.3 10.27 3.01

95 35 59 15 140 60 9 5 68 20 181 83 0 29492 8643.26 848.6 384.92 22.0 4775.2 6.18 1.81

95 35 59 15 105 41 9 5 68 20 150 66 0 47806 14010.5 945.4 428.82 20.2 4363.1 10.96 3.21

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature

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19

Table 3.1.2.1b, Coefficients of HBP compressor FH4540Z, R404A, 20°C RGT

Figure 4a, FH4540Z Capacity (W), R404A, 20°C RGT

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 11712.109 2332.989 220.3791048 5.1250200

C2 470.7337 39.4797 9.1076040 0.0986384

C3 10.5002 33.7815 2.3357811 -0.0768698

C4 7.456463 0.489549 0.1856955 0.0003109

C5 -2.367358 0.410434 0.0554095 -0.0012542

C6 -2.839005 -0.132419 -0.0477028 0.0003275

C7 0.033223 0.004246 0.0017548 0.0000020

C8 -0.083890 -0.002788 -0.0005385 -0.0000073

C9 -0.031757 0.001918 -0.0007562 0.0000026

C10 0.013330 -0.001143 0.0000708 -0.0000015

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20

Figure 4b, FH4540Z Power Input (W), R404A, 20°C RGT

Figure 4c, FH4540Z Mass Flow (kg/s), R404A, 20°C RGT

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21

Figure 4d, FH4540Z COP (W/W), R404A, 20°C RGT

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22

3.1.2.3. AREP test conditions for commercial refrigeration applications

Table 3.1.1.3, Measured data of HBP compressor FH4540Z, R404A, AREP rating points

°F °C °F °C °F °C °F °K °F °C °F °C °K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 45 7.2 130 54.4 20 11.1 65 18.3 186 86 8.3 32308 9468.64 681.9 309.3 19.2 4131.4 7.82 2.29

95 35 20 -6.7 120 48.9 20 11.1 40 4.4 189 87 0 16112 4721.9 385.4 174.8 14.9 3119.9 5.16 1.51

95 35 20 -6.7 120 48.9 40 22.3 60 15.6 206 97 0 17360 5087.8 373.0 169.2 14.9 3120.9 5.56 1.63

95 35 20 -6.7 120 48.9 45 25.0 65 18.3 209 98 0 17699 5187.2 371.4 168.5 14.9 3122.0 5.67 1.66

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature

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23

3.2. Measurement with ARM25

3.2.1. Low Back Pressure Compressor FH2511Z

3.2.1.1. Operating map with 10K superheat (18°F)

Table 3.2.1.1a, Measured data of LBP compressor FH2511Z, ARM25, 10K superheat

Table 3.2.1.1b, Coefficients of

LBP compressor FH2511Z,

ARM25, 10K Superheat

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -40 -40 95 35 18 10 -22 -30 223 106 0 1601 469 26.0 11.79 7.9 1117 1.43 0.42

95 35 -31 -35 123 50 18 10 -13 -25 236 113 0 1458 427 28.7 13.00 8.4 1256 1.16 0.34

95 35 -30 -35 113 45 18 10 -12 -25 234 112 0 2030 595 36.7 16.63 8.6 1297 1.56 0.46

95 35 -31 -35 104 40 18 10 -13 -25 225 107 0 2541 745 42.7 19.36 8.7 1329 1.91 0.56

95 35 -31 -35 95 35 18 10 -13 -25 221 105 0 3070 900 48.6 22.05 8.6 1341 2.29 0.67

95 35 -22 -30 131 55 18 10 -4 -20 245 118 0 2206 647 45.8 20.78 9.0 1460 1.51 0.44

95 35 -21 -30 140 60 18 10 -3 -20 252 122 0 1826 535 41.7 18.92 9.2 1489 1.23 0.36

95 35 -22 -30 122 50 18 10 -4 -20 229 110 0 2868 840 54.5 24.70 8.7 1503 1.91 0.56

95 35 -22 -30 113 45 18 10 -4 -20 227 108 0 3577 1048 62.8 28.50 8.6 1561 2.29 0.67

95 35 -22 -30 95 35 18 10 -4 -20 211 99 0 5058 1482 78.2 35.49 9.1 1616 3.13 0.92

95 35 -22 -30 104 40 18 10 -4 -20 217 103 0 4416 1294 72.3 32.81 9.3 1618 2.73 0.80

95 35 -22 -30 86 30 18 10 -4 -20 196 91 0 5780 1694 84.3 38.25 9.6 1632 3.54 1.04

95 35 -12 -25 140 60 18 10 6 -15 243 117 0 3051 894 67.5 30.62 9.5 1754 1.74 0.51

95 35 -13 -25 131 55 18 10 5 -15 239 115 0 3929 1152 78.5 35.63 10.0 1801 2.18 0.64

95 35 -13 -25 122 50 18 10 5 -15 224 107 0 4767 1397 87.9 39.89 10.0 1832 2.60 0.76

95 35 -14 -25 113 45 18 10 4 -15 218 103 0 5465 1602 93.6 42.47 10.2 1845 2.96 0.87

95 35 -13 -25 95 35 18 10 5 -15 201 94 0 7223 2117 109.3 49.57 10.2 1847 3.91 1.15

95 35 -13 -25 86 30 18 10 5 -15 188 87 0 8165 2393 116.4 52.81 10.2 1852 4.41 1.29

95 35 -13 -25 104 40 18 10 5 -15 207 97 0 6542 1917 104.8 47.55 10.3 1896 3.45 1.01

95 35 -4 -20 86 30 18 10 14 -10 179 82 0 10939 3206 152.8 69.31 10.5 2051 5.33 1.56

95 35 -4 -20 95 35 18 10 14 -10 188 87 0 10090 2957 148.8 67.49 11.0 2096 4.81 1.41

95 35 -4 -20 140 60 18 10 14 -10 235 113 0 4817 1412 103.3 46.87 11.2 2099 2.29 0.67

95 35 -4 -20 113 45 18 10 14 -10 208 98 0 7862 2304 131.1 59.45 11.2 2116 3.72 1.09

95 35 -4 -20 104 40 18 10 14 -10 199 93 0 8904 2610 139.6 63.31 11.3 2126 4.19 1.23

95 35 -4 -20 131 55 18 10 14 -10 228 109 0 5949 1744 115.5 52.39 11.3 2136 2.79 0.82

95 35 -4 -20 122 50 18 10 14 -10 217 103 0 7002 2052 125.7 57.01 11.4 2157 3.25 0.95

95 35 5 -15 87 30 18 10 23 -5 168 75 0 14326 4199 196.9 89.31 11.9 2281 6.28 1.84

95 35 5 -15 95 35 18 10 23 -5 179 82 0 13156 3856 189.9 86.12 11.9 2293 5.74 1.68

95 35 5 -15 105 40 18 10 23 -5 187 86 0 11882 3482 182.3 82.67 12.2 2352 5.05 1.48

95 35 5 -15 113 45 18 10 23 -5 198 92 0 10655 3123 173.2 78.55 12.2 2373 4.49 1.32

95 35 5 -15 123 50 18 10 23 -5 209 98 0 9381 2749 164.6 74.67 12.5 2432 3.86 1.13

95 35 5 -15 131 55 18 10 23 -5 220 104 0 8264 2422 156.2 70.83 12.5 2447 3.38 0.99

95 35 5 -15 140 60 18 10 23 -5 228 109 0 7093 2079 146.7 66.52 12.6 2472 2.87 0.84

95 35 14 -10 113 45 18 10 32 0 190 88 0 13956 4090 222.2 100.80 13.4 2664 5.24 1.54

95 35 14 -10 122 50 18 10 32 0 200 93 0 12422 3641 211.9 96.11 13.6 2710 4.58 1.34

95 35 14 -10 133 56 18 10 32 0 212 100 0 10757 3153 200.9 91.14 13.8 2762 3.89 1.14

95 35 14 -10 140 60 18 10 32 0 223 106 0 9430 2764 190.0 86.18 13.9 2797 3.37 0.99

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Discharge

temperature*

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 8155.849 217.844 0.0392967 4.7465500

C2 209.5767 -111.7121 0.0013307 0.1133530

C3 18.5432 94.1354 0.0009342 -0.0729061

C4 0.768905 -3.109032 0.0000263 0.0011968

C5 1.966426 3.381133 0.0000447 -0.0011449

C6 -1.698119 -0.891336 -0.0000093 0.0004031

C7 -0.010337 -0.019897 0.0000003 0.0000088

C8 0.017290 0.036259 0.0000005 -0.0000115

C9 -0.035333 -0.009618 -0.0000001 -0.0000010

C10 0.006755 0.003646 0.0000000 -0.0000021

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24

Figure 5a, FH2511Z Capacity (W), ARM25, 10K Superheat

Figure 5b, FH2511Z Power Input (W), ARM25, 10K Superheat

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25

Figure 5c, FH2511Z Mass Flow (kg/s), ARM25, 10K Superheat

Figure 5d, FH2511Z COP (W/W), ARM25, 10K Superheat

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26

3.2.1.2. Operating map with 20°C Return Gas Temperature (88°F)

Table 3.2.1.2a, Measured data of LBP compressor FH2511Z, ARM25, 20°C RGT

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -40 -40 95 35 108 60 68 20 243 117 0 2986 875.2 34.0 15.40 8.5 1114.1 2.68 0.79

95 35 -40 -40 104 40 108 60 68 20 247 119 0 2715 795.6 30.9 14.02 9.1 1115.3 2.43 0.71

95 35 -40 -40 86 30 108 60 68 20 244 118 0 3461 1014.4 39.6 17.96 13.7 1136.5 3.05 0.89

95 35 -31 -35 122 50 99 55 68 20 264 129 0 2953 865.3 36.5 16.55 10.9 1241.0 2.38 0.70

95 35 -31 -35 95 35 99 55 68 20 254 124 0 4751 1392.4 42.2 19.16 11.1 1347.9 3.52 1.03

95 35 -31 -35 104 40 99 55 68 20 256 124 0 4106 1203.4 46.9 21.29 9.1 1303.0 3.15 0.92

95 35 -31 -35 86 30 99 55 68 20 248 120 0 5226 1531.6 54.2 24.59 13.7 1371.8 3.81 1.12

95 35 -31 -35 113 45 99 55 68 20 250 121 0 3427 1004.5 60.1 27.25 10.9 1278.6 2.68 0.79

95 35 -22 -30 140 60 90 50 68 20 279 137 0 3461 1014.4 44.2 20.03 11.1 1419.2 2.44 0.71

95 35 -22 -30 131 55 90 50 68 20 267 131 0 3902 1143.7 49.9 22.64 9.1 1436.4 2.72 0.80

95 35 -22 -30 104 40 90 50 68 20 269 132 0 6278 1840 56.8 25.75 13.7 1573.6 3.99 1.17

95 35 -22 -30 122 50 90 50 68 20 257 125 0 4581 1342.7 67.1 30.46 10.9 1477.9 3.10 0.91

95 35 -22 -30 95 35 90 50 68 20 256 124 0 7093 2078.7 72.2 32.74 11.1 1603.2 4.42 1.30

95 35 -22 -30 113 45 90 50 68 20 244 118 0 5430 1591.3 81.3 36.86 9.1 1555.0 3.49 1.02

95 35 -22 -30 86 30 90 50 68 20 240 115 0 7534 2208 86.7 39.34 13.7 1606.5 4.69 1.37

95 35 -13 -25 122 50 81 45 68 20 280 138 0 6991 2048.8 68.0 30.82 10.9 1823.5 3.83 1.12

95 35 -13 -25 140 60 81 45 68 20 236 113 0 5294 1551.5 80.5 36.50 11.1 1703.6 3.11 0.91

95 35 -13 -25 87 30 81 45 68 20 231 111 0 10011 2934 115.8 52.52 9.1 1811.4 5.53 1.62

95 35 -13 -25 113 45 81 45 68 20 265 130 0 7805 2287.5 86.9 39.43 13.7 1849.8 4.22 1.24

95 35 -13 -25 131 55 81 45 68 20 252 122 0 6278 1840 112.0 50.79 10.9 1780.4 3.53 1.03

95 35 -13 -25 95 35 81 45 68 20 270 132 0 9706 2844.5 97.2 44.07 11.1 1844.1 5.26 1.54

95 35 -13 -25 104 40 81 45 68 20 246 119 0 9095 2665.5 105.1 47.67 9.1 1862.3 4.88 1.43

95 35 -4 -20 140 60 72 40 68 20 221 105 0 8009 2347.2 150.8 68.38 13.7 2087.2 3.84 1.12

95 35 -4 -20 86 30 72 40 68 20 228 109 0 12964 3799.3 145.5 66.02 10.9 2021.0 6.41 1.88

95 35 -4 -20 131 55 72 40 68 20 276 135 0 8858 2595.9 103.2 46.82 11.1 2130.1 4.16 1.22

95 35 -4 -20 104 40 72 40 68 20 261 127 0 11946 3500.9 139.0 63.07 10.9 2112.0 5.66 1.66

95 35 -4 -20 122 50 72 40 68 20 236 113 0 9943 2914.1 114.5 51.95 11.1 2143.8 4.64 1.36

95 35 -4 -20 95 35 72 40 68 20 254 123 0 12523 3670 124.4 56.42 9.1 2067.4 6.06 1.78

95 35 -4 -20 113 45 72 40 68 20 245 118 0 10622 3113 133.0 60.35 13.7 2143.8 4.95 1.45

95 35 5 -15 96 36 63 35 68 20 217 103 0 15475 4535.3 181.0 82.10 10.9 2271.2 6.81 2.00

95 35 5 -15 131 55 63 35 68 20 251 122 0 11946 3500.9 175.0 79.39 11.1 2472.7 4.83 1.42

95 35 5 -15 122 50 63 35 68 20 244 118 0 12760 3739.6 161.0 73.01 9.1 2404.4 5.31 1.56

95 35 5 -15 104 40 63 35 68 20 233 112 0 14932 4376.2 170.4 77.31 13.7 2304.4 6.48 1.90

95 35 5 -15 113 45 63 35 68 20 263 128 0 13914 4077.8 144.2 65.41 10.9 2405.0 5.79 1.70

95 35 5 -15 140 60 63 35 68 20 224 107 0 11097 3252.3 155.8 70.67 11.1 2468.3 4.50 1.32

95 35 14 -10 131 55 54 30 68 20 198 92 0 15339 4495.5 241.2 109.41 9.1 2732.2 5.61 1.65

95 35 14 -10 140 60 54 30 68 20 204 96 0 14219 4167.3 234.7 106.44 13.7 2812.0 5.06 1.48

95 35 14 -10 105 41 54 30 68 20 214 101 0 18224 5341 229.9 104.27 10.9 2615.4 6.97 2.04

95 35 14 -10 99 37 54 30 68 20 222 106 0 19480 5709 224.8 101.97 11.1 2588.3 7.53 2.21

95 35 14 -10 105 41 54 30 68 20 209 98 0 18224 5341 225.1 102.12 10.9 2613.5 6.97 2.04

95 35 14 -10 113 45 54 30 68 20 214 101 0 17444 5112.2 215.5 97.74 11.1 2663.2 6.55 1.92

95 35 14 -10 87 30 54 30 68 20 241 116 0 20430 5987.4 195.4 88.62 9.1 2497.7 8.18 2.40

95 35 14 -10 96 35 54 30 68 20 252 122 0 19887 5828.3 187.1 84.88 13.7 2562.1 7.76 2.27

Discharge

temperature*

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

TemperatureEER COP

Subcooling

temperatureCooling Capacity Mass flow Amps

Input

power

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27

Table 3.2.1.2b, Coefficients of LBP compressor FH2511Z,

ARM25, 20°C RGT

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 5788.099 1885.187 135.27000 2.8829100

C2 135.5170 -8.4962 2.7845600 0.0537957

C3 189.6915 32.4149 1.0509200 0.0414987

C4 -1.439607 -1.181443 -0.0075413 -0.0005139

C5 3.618406 0.974073 0.0726348 -0.0004848

C6 -4.678497 -0.082603 -0.0190323 -0.0018597

C7 -0.027517 -0.008805 -0.0003145 -0.0000069

C8 0.045700 0.014707 0.0008387 0.0000001

C9 -0.029201 0.005583 -0.0004855 0.0000008

C10 0.028746 0.000031 0.0000239 0.0000145

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28

Figure 6a, FH2511Z Capacity (W), ARM25, 20°C RGT

Figure 6b, FH2511Z Power input (W), ARM25, 20°C RGT

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29

Figure 6c, FH2511Z Mass Flow(kg/s), ARM25, 20°C RGT

Figure 6d, FH2511Z COP (W/W), ARM25, 20°C RGT

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30

3.2.1.3. AREP test conditions for commercial refrigeration applications

Table 3.2.1.3, Measured data of LBP compressor FH2511Z, ARM25, AREP rating points

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -40 -40.0 105 40.6 20 11.1 -20 -28.9 229 109 0 1446 424 29.6 13.4 8.1 1118 1.29 0.38

95 35 -40 -40.0 105 40.6 40 22.2 0 -17.8 237 114 0 1473 432 24.7 11.2 8.3 1105 1.33 0.39

95 35 -40 -40.0 105 40.6 105 58.3 65 18.3 250 121 0 2236 655 30.2 13.7 8.1 1090 2.05 0.60

95 35 -25 -31.7 105 40.6 20 11.1 -5 -20.6 227 108 0 3639 1067 61.9 28.1 9.0 1476 2.46 0.72

95 35 -25 -31.7 105 40.6 40 22.2 15 -9.4 234 112 0 3876 1136 60.8 27.6 9.0 1469 2.64 0.77

95 35 -25 -31.7 105 40.6 90 50.0 65 18.3 254 123 0 4754 1393 64.8 29.4 9.0 1467 3.24 0.95

95 35 -10 -23.3 120 48.9 20 11.1 10 -12.2 223 106 0 5493 1610 138.2 62.7 10.5 1941 2.83 0.83

95 35 -10 -23.3 120 48.9 40 22.2 30 -1.1 236 114 0 6275 1839 140.8 63.9 10.6 1943 3.23 0.95

95 35 -10 -23.3 120 48.9 75 41.7 65 18.3 256 124 0 6965 2041 134.3 60.9 10.5 1938 3.59 1.05

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature*

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31

3.2.2. High Back Pressure Compressor FH4540Z

3.2.2.1. Operating map with 10K superheat (18°F)

Table 3.2.2.1a, Measured data of HBP compressor FH4540Z, ARM25, 10K Superheat

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -13 -25 85 30 18 10 5 -15 203 95 0 6919 2028 98.2 44.54 9.9 1736 3.99 1.17

95 35 -3 -19 85 30 18 10 15 -9 185 85 0 10112 2964 140.1 63.54 10.6 1942 5.21 1.53

95 35 -4 -20 103 40 18 10 14 -10 206 96 0 7963 2334 123.8 56.17 10.7 1990 4.00 1.17

95 35 15 -10 86 30 18 10 33 0 166 74 0 18166 5324 242.8 110.12 12.0 2342 7.76 2.27

95 35 14 -10 103 40 18 10 32 0 184 85 0 14803 4338 220.1 99.84 12.3 2435 6.08 1.78

95 35 14 -10 139 59 18 10 32 0 224 107 0 8754 2566 173.5 78.69 12.7 2541 3.44 1.01

95 35 14 -10 121 49 18 10 32 0 203 95 0 12080 3540 204.0 92.52 12.7 2553 4.73 1.39

95 35 32 0 87 30 18 10 50 10 156 69 0 29267 8577 379.5 172.15 13.5 2753 10.63 3.12

95 35 23 -5 139 59 18 10 41 5 216 102 0 12211 3579 235.3 106.73 14.0 2885 4.23 1.24

95 35 32 0 104 40 18 10 50 10 171 77 0 24695 7237 354.9 161.00 14.1 2909 8.49 2.49

95 35 49 10 95 35 18 10 67 20 156 69 0 41454 12149 543.9 246.71 15.7 3298 12.57 3.68

95 35 40 5 121 50 18 10 58 15 183 84 0 25807 7563 408.2 185.15 15.7 3311 7.79 2.28

95 35 49 10 111 44 18 10 67 20 169 76 0 36054 10566 521.1 236.35 16.4 3482 10.35 3.03

95 35 41 5 139 60 18 10 59 15 202 95 0 20372 5971 374.4 169.82 16.5 3491 5.84 1.71

95 35 58 15 122 50 18 10 76 25 178 81 0 39449 11561 603.0 273.51 18.2 3907 10.10 2.96

95 35 58 15 139 60 18 10 76 25 194 90 0 32196 9436 564.7 256.15 19.2 4150 7.76 2.27

Discharge

temperature*

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

TemperatureEER COP

Subcooling

temperatureCooling Capacity Mass flow Amps

Input

power

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32

Table 3.2.2.1b, Coefficients of HBP compressor FH4540Z, ARM25, 10K Superheat

Figure 7a, FH4540Z Capacity (W), ARM25, 10K Superheat

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 16081.090 3498.833 289.28000 6.1061694

C2 607.3637 69.0217 9.2470000 0.1588480

C3 -369.9025 -72.6034 -7.1000700 -0.1337497

C4 7.187986 0.481846 0.0805249 0.0003733

C5 -7.225698 -1.456576 -0.0701450 -0.0022845

C6 5.339364 2.087008 0.1428690 0.0014246

C7 0.007697 0.001653 -0.0001953 -0.0000116

C8 -0.044181 -0.008183 0.0002986 0.0000010

C9 0.023087 0.023389 0.0004949 0.0000082

C10 -0.039464 -0.016062 -0.0011243 -0.0000082

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33

Figure 7a, FH4540Z Power Input (W), ARM25, 10K Superheat

Figure 7a, FH4540Z Mass Flow (kg/s), ARM25, 10K Superheat

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34

Figure 7a, FH4540Z COP (W/W), ARM25, 10K Superheat

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35

3.2.2.2. Operating map with 20°C Return Gas Temperature (68°F)

Table 3.2.2.2a, Measured data of HBP compressor FH4540Z, ARM25, 20°C RGT

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 -13 -25 86 30 81 45 68 20 235 113 0 8302 2433 98.1 44.51 9.9 1703.8 4.87 1.43

95 35 -4 -20 103 40 72 40 68 20 238 115 0 8758 2567 114.1 51.75 10.4 1914.1 4.58 1.34

95 35 14 -10 86 30 54 30 68 20 193 90 0 20090 5888 241.6 109.59 12.2 2399.2 8.37 2.45

95 35 14 -10 103 40 54 30 68 20 210 99 0 16519 4841 217.8 98.80 12.4 2457.1 6.72 1.97

95 35 15 -10 121 50 53 30 68 20 229 109 0 12789 3748 188.9 85.68 12.4 2467.2 5.18 1.52

95 35 15 -10 139 59 53 30 68 20 248 120 0 9878 2895 167.6 76.01 12.6 2515.4 3.93 1.15

95 35 32 0 86 30 36 20 68 20 170 77 0 30519 8944 373.3 169.32 13.6 2773.0 11.01 3.23

95 35 23 -5 139 59 45 25 68 20 236 113 0 13020 3816 223.3 101.31 13.8 2836.7 4.59 1.35

95 35 32 0 104 40 36 20 68 20 186 85 0 25963 7609 349.7 158.62 14.2 2934.9 8.85 2.59

95 35 49 10 94 34 19 10 68 20 155 68 0 41997 12308 545.1 247.28 15.6 3288.9 12.77 3.74

95 35 41 5 121 50 27 15 68 20 190 88 0 26376 7730 401.8 182.27 15.7 3301.7 7.99 2.34

95 35 49 10 104 40 19 10 68 20 162 72 0 38649 11327 531.6 241.14 16.1 3398.2 11.37 3.33

95 35 41 5 139 59 27 15 68 20 211 99 0 20830 6105 366.2 166.09 16.3 3465.3 6.01 1.76

95 35 58 15 123 50 10 5 68 20 170 77 0 38540 11295 612.6 277.88 18.3 3919.4 9.83 2.88

95 35 58 15 139 60 10 5 68 20 188 86 0 31645 9274 578.0 262.19 19.3 4164.4 7.60 2.23

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Discharge

temperature*

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

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Table 3.2.2.2b, Coefficients of HBP compressor FH4540Z, ARM25, 20°C RGT

Figure 8a, FH4540Z Capacity (W), ARM25, 20°C RGT

Coefficient Capacity

(W)

Power

(W)

Mass Flow

(kg/h)

COP

(W/W)

C1 9335.193 888.229 115.65600 5.4444600

C2 347.1615 0.4484 4.2595400 0.1041560

C3 141.6469 119.0767 5.1315800 -0.0791183

C4 5.090820 0.133682 0.0849475 0.0003708

C5 2.616828 1.385167 0.1430010 -0.0004513

C6 -6.493877 -2.388638 -0.1392460 0.0001623

C7 0.023895 0.010564 0.0009450 -0.0000039

C8 -0.022626 -0.002338 0.0006541 -0.0000031

C9 -0.074177 -0.004824 -0.0016735 -0.0000094

C10 0.047959 0.017278 0.0009644 0.0000011

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Figure 8b, FH4540Z Power Input (W), ARM25, 20°C RGT

Figure 8c, FH4540Z Mass Flow (kg/s), ARM25, 20°C RGT

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Figure 8a, FH4540Z COP (W/W), ARM25, 20°C RGT

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3.2.2.3. AREP test conditions for commercial refrigeration applications

Table 3.2.2.3, Measured data of HBP compressor FH4540Z, ARM25, AREP rating points

°F °C °F °C °F °C °F °K °F °C °F °C °F/°K BTU/hr W Lbm/hr Kg/hr A W BTU/Whr W/W

95 35 20 -6.7 120 48.9 20 11.1 40 4.4 197 92 0 14727 4316 239.6 108.7 13.2 2680 5.50 1.61

95 35 20 -6.7 120 48.9 40 22.3 60 15.6 213 101 0 14986 4392 226.0 102.5 12.9 2604 5.76 1.69

95 35 20 -6.7 120 48.9 45 25.0 65 18.3 216 102 0 15054 4412 223.8 101.5 12.9 2586 5.82 1.71

95 35 45 7.2 130 54.4 20 11.1 65 18.3 192 89 0 28969 8490 430.3 195.2 16.5 3517 8.24 2.41

EER COPSubcooling

temperatureCooling Capacity Mass flow Amps

Input

power

Ambient

temperature

Evaporating

temperature

Condensing

temperature

Superheating

temperature

Return Gas

Temperature

Discharge

temperature*

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4. Comparative Analysis

4.1. Low Back Pressure Compressor FH2511Z

4.1.1. Operating map with 10K superheat (18°F)

Tables and Figures of 4.1.1. show the deviation of ARM25 to R-404A cooling

capacity, power input, and cooling COP respectively, vs evaporating /condensing

temperature. At extreme operating conditions, testing uncertainties could lead to

higher than normal variability in reported results.

Tables 4.1.1, ARM25/R404A-1, FH2511Z, 10K Superheat

-40 -35 -30 -25 -20 -15 -10

30 -33% -20% -13% -11% -11% -13% -16%

35 -39% -23% -14% -10% -9% -11% -13%

40 -45% -26% -15% -9% -8% -8% -10%

45 -29% -16% -9% -6% -6% -7%

50 -33% -17% -8% -4% -3% -4%

55 -18% -8% -2% 0% -1%

60 -18% -7% 0% 3% 3%

-40 -35 -30 -25 -20 -15 -10

30 -19% -16% -13% -12% -14% -17% -22%

35 -20% -17% -14% -13% -13% -16% -20%

40 -20% -17% -15% -13% -13% -15% -18%

45 -18% -16% -14% -13% -14% -17%

50 -18% -16% -14% -13% -13% -15%

55 -16% -14% -13% -13% -14%

60 -16% -14% -13% -12% -13%

-40 -35 -30 -25 -20 -15 -10

30 -16% -5% 0% 1% 3% 5% 8%

35 -23% -7% 0% 3% 4% 6% 9%

40 -31% -10% 0% 4% 6% 8% 10%

45 -14% -1% 6% 8% 10% 11%

50 -18% -2% 7% 10% 12% 13%

55 -3% 8% 13% 15% 15%

60 -3% 9% 15% 18% 18%

To

Tc

COP

To

Tc

COOLING CAPACITY

To

Tc

POWER INPUT

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Figures 4.1.1, ARM25/R404A-1, FH2511Z, 10K Superheat

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4.1.2. Operating map with 20°C Return Gas Temperature (68°F)

Tables and Figures of 4.1.2. show the deviation of ARM25 to R-404A cooling

capacity, power input, and cooling COP respectively, vs evaporating /condensing

temperature. At extreme operating conditions, testing uncertainties could lead to

higher than normal variability in reported results.

Tables 4.1.2, ARM25/R404A-1, FH2511Z, 20°C RGT

-40 -35 -30 -25 -20 -15 -10

30 -21% -15% -11% -8% -8% -9% -11%

35 -17% -13% -8% -5% -4% -4% -6%

40 -14% -11% -6% -2% 0% 0% -1%

45 -11% -5% 0% 3% 4% 4%

50 -10% -5% 2% 7% 9% 10%

55 -2% 6% 12% 16% 17%

-40 -35 -30 -25 -20 -15 -10

30 -16% -15% -13% -12% -13% -14% -17%

35 -16% -15% -14% -13% -13% -14% -17%

40 -16% -15% -14% -13% -14% -14% -16%

45 -16% -15% -14% -14% -14% -16%

50 -16% -15% -14% -14% -14% -15%

55 -16% -14% -14% -14% -15%

60 -16% -15% -14% -13% -14%

-40 -35 -30 -25 -20 -15 -10

30 -6% -1% 3% 5% 6% 6% 6%

35 -1% 3% 7% 9% 11% 12% 12%

40 2% 4% 9% 13% 15% 17% 18%

45 5% 11% 16% 20% 22% 24%

50 7% 12% 19% 24% 28% 30%

55 17% 24% 30%

To

Tc

COP

To

Tc

COOLING CAPACITY

To

Tc

POWER INPUT

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Figures 4.1.2, ARM25/R404A-1, FH2511Z, 20°C RGT

-40%

-35%

-30%

-25%

-20%

-15%

-10%

-5%

0%

5%

-45 -40 -35 -30 -25 -20 -15 -10

Capacity

TC 30°C

TC 40°C

TC 50°C

TC 55°C

-10%

-5%

0%

5%

10%

15%

20%

25%

30%

35%

-45 -40 -35 -30 -25 -20 -15 -10

COP

TC 30°C

TC 40°C

TC 50°C

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4.1.3. AREP test conditions for commercial refrigeration applications

-29%

-35%

-27%

-16%-18% -18%

-7% -8%

-11%

-40%

-35%

-30%

-25%

-20%

-15%

-10%

-5%

0%

-40/40.6CSH 11.1KRG -28.9C

-40/40.6CSH 22.2KRG -17.8C

-40/40.6CSH 58.3KRG 18.3C

-31.7/40.6CSH 11.1KRG -20.6C

-31.7/40.6CSH 22.2KRG -9.4C

-31.7/40.6CSH 50K

RG 18.3C

-23.3/48.9CSH 11.1KRG -12.2C

-23.3/48.9CSH 22.2KRG -1.1C

-23.3/48.9CSH 41.7KRG 18.3C

Capacity deviation ARM25/R404A-1 (%)

-15%

-22%

-13%

0%

-3% -4%

5%6%

3%

-25%

-20%

-15%

-10%

-5%

0%

5%

10%

Efficiency deviation ARM25/R404A-1 (%)

Evaporating/CondensingSuperheatingReturn Gas

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4.1.4. Discharge temperature with 10K superheating

R404A

ARM25

°C -40 -35 -30 -25 -20 -15 -10

30 102 96 90 85 80 76 72

35 105 100 94 89 84 80 77

40 110 104 99 94 89 85 82

45 109 104 99 94 90 87

50 116 110 104 99 95 92

55 117 111 105 101 97

60 124 118 112 106 102

To

Tc

-40 -35 -30 -25 -20 -15 -10

30 104 100 94 87 81 76 74

35 106 104 99 93 87 82 79

40 108 108 104 98 92 87 85

45 111 108 104 98 93 90

50 114 112 109 104 99 95

55 117 114 109 105 101

60 121 119 116 111 108

To

Tc

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4.1.5. Discharge temperature with 20°C return gas

R404A

ARM25

-40 -35 -30 -25 -20 -15 -10

30 120 116 110 104 98 92 88

35 124 121 116 110 104 98 94

40 127 125 121 115 109 103 98

45 128 124 119 113 107 102

50 131 128 123 117 111 106

55 132 128 122 116 111

60 138 134 129 123 117

To

Tc

-40 -35 -30 -25 -20 -15 -10

30 121 117 114 110 105 99 91

35 124 123 120 117 113 107 98

40 125 125 124 122 118 111 103

45 126 126 124 121 115 106

50 127 128 127 124 118 109

55 131 131 128 123 113

60 138 138 136 130 121

To

Tc

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4.2. High Back Pressure Compressor FH4540Z

4.2.1. Operating map with 10K superheat (18°F)

Tables and Figures of 4.2.1. show the deviation of ARM25 to R-404A cooling

capacity, power input, and cooling COP respectively, vs evaporating /condensing

temperature. At extreme operating conditions, testing uncertainties could lead to

higher than normal variability in reported results.

Tables 4.2.1, ARM25/R404A-1, FH4540Z, 10K Superheat

-25 -20 -15 -10 -5 0 5 10 15

30 -23% -23% -20% -17% -14% -11% -9% -8% -7%

35 -16% -20% -19% -17% -14% -12% -10% -9% -8%

40 -15% -17% -15% -13% -11% -9% -8% -7%

45 -13% -13% -11% -10% -8% -7% -6%

50 -8% -9% -9% -7% -6% -5% -4%

55 -6% -6% -4% -3% -2% -2%

60 -4% -3% -2% 0% 1% 2%

-25 -20 -15 -10 -5 0 5 10 15

30 -17% -18% -18% -17% -16% -16% -16% -16% -17%

35 -16% -17% -17% -17% -17% -16% -17% -17% -18%

40 -15% -16% -16% -16% -16% -16% -17% -18%

45 -15% -15% -15% -15% -16% -16% -17%

50 -14% -14% -14% -14% -15% -15% -16%

55 -14% -14% -14% -14% -14% -15%

60 -14% -14% -14% -14% -14% -14%

-25 -20 -15 -10 -5 0 5 10 15

30 -7% -6% -3% 0% 3% 5% 8% 10% 12%

35 -1% -4% -3% 0% 3% 5% 8% 10% 13%

40 0% -1% 1% 3% 6% 8% 11% 13%

45 2% 3% 5% 7% 9% 11% 13%

50 7% 6% 7% 8% 10% 12% 14%

55 9% 10% 11% 13% 14% 16%

60 12% 12% 14% 16% 17% 19%

COP

To

Tc

COOLING CAPACITY

To

Tc

POWER INPUT

To

Tc

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Figures 4.2.1, ARM25/R404A-1, FH4540Z, 10K Superheat

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4.2.2. Operating map with 20°C Return Gas Temperature (68°F)

Tables and Figures of 4.2.2. show the deviation of ARM25 to R-404A cooling

capacity, power input, and cooling COP respectively, vs evaporating /condensing

temperature. At extreme operating conditions, testing uncertainties could lead to

higher than normal variability in reported results.

Tables 4.2.2, ARM25/R404A-1, FH4540Z, 20°C RGT

-25 -20 -15 -10 -5 0 5 10 15

30 -22% -17% -13% -11% -9% -8% -7% -7% -7%

35 -27% -21% -16% -13% -10% -8% -7% -6% -6%

40 -25% -19% -15% -12% -9% -7% -6% -5%

45 -21% -16% -13% -9% -7% -5% -3%

50 -22% -17% -13% -9% -6% -4% -2%

55 -15% -11% -8% -4% -2% 1%

60 -9% -7% -4% -1% 2% 5%

-25 -20 -15 -10 -5 0 5 10 15

30 -16% -13% -11% -11% -12% -13% -15% -16% -17%

35 -20% -15% -13% -12% -12% -13% -14% -15% -16%

40 -19% -15% -14% -13% -14% -14% -15% -16%

45 -18% -15% -15% -14% -14% -15% -15%

50 -19% -17% -15% -15% -14% -15% -15%

55 -17% -15% -14% -14% -14% -14%

60 -16% -14% -13% -13% -12% -12%

-25 -20 -15 -10 -5 0 5 10 15

30 -6% -4% -2% 0% 3% 6% 8% 11% 13%

35 -9% -6% -3% -1% 2% 5% 8% 11% 13%

40 -7% -4% -1% 2% 5% 8% 11% 13%

45 -4% -1% 2% 6% 9% 12% 14%

50 -3% -1% 3% 6% 10% 13% 15%

55 2% 4% 8% 11% 14% 17%

60 8% 8% 11% 14% 17% 20%

COOLING CAPACITY

To

COP

Tc

To

Tc

Tc

To

POWER INPUT

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Figures 4.2.2, ARM25/R404A-1, FH4540Z, 20°C RGT

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4.2.3. AREP test conditions for commercial refrigeration applications

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4.2.4. Discharge temperature with 20°C return gas temperature

R404A

ARM25

°C -25 -20 -15 -10 -5 0 5 10 15

30 100 98 94 89 82 75 67 60 54

35 100 98 94 89 83 77 70 64 59

40 101 97 92 86 80 74 69 65

45 102 97 91 85 79 74 71

50 109 103 96 90 84 79 76

55 109 101 94 88 83 80

60 114 106 98 91 86 83

To

Tc

-25 -20 -15 -10 -5 0 5 10 15

30 113 105 98 90 83 76 70 66 62

35 118 110 102 95 87 80 74 69 64

40 115 108 100 92 85 78 72 68

45 113 105 97 90 83 77 71

50 118 110 103 95 88 82 76

55 116 108 101 94 87 81

60 121 114 107 100 93 87

To

Tc

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5. Summary

The compressor calorimeter testing of Arkema ARM25 was carried out at dew point conditions versus R-

404A.

Overall the compressor capacity is within 75% to +105% of R-404A rated performance across the

operating map, with extremes at high pressure ratio that should be double checked on smaller calorimeter

capacity range to eliminate potential testing uncertainty.

The compressor COP of ARM25 is between about 85% to +115% of R-404A across the compressor

operating envelope.

The discharge temperature of ARM25 is very slightly higher than R-404A.