Temperature Control Equipment - · PDF fileTemperature Control Equipment ... water Thermo-con...
Transcript of Temperature Control Equipment - · PDF fileTemperature Control Equipment ... water Thermo-con...
Temperature Control EquipmentTemperature Control EquipmentTemperature Control Equipment
Makes cooling water easily available, anytime, anywhere.Makes cooling water easily available, anytime, anywhere.
Count on SMC for all your temperature control needs.
Cooling tower
Equipment is to be used in a laboratory or other small space.
Temperature controlof chamberelectrode
Less tap waterused!
When...
When...
When...
There is no cooling tower.Tap water is being used.
etc.
Machinetools
Measuringdevices
Medical/Pharmaceutical
Physical and chemical/analytical equipment
Semi-conductors
Foodproducts
HRS HRZHRZD HRWHRGC HEC HEBHRG
Thermo-coolerThermo-cooler
Thermo-chillerThermo-chiller
Thermo-conThermo-conThermo-electric
Bath
Thermo-electric
BathChemical
Thermo-conChemical
Thermo-con
HED
Even without a cooling tower, an air-cooled refrigerated chiller can be used to easily supply cooling water.
Cooling water at a consistent temperature can be supplied regardless of the season.
Dripping stops
Equipment is to be used in a laboratory or other small space.
Less tap waterused!
Cooling water at a consistent temperature can be supplied regardless of the season.
Chillers are products that control the temperature of heat sources in customers’ devices and equipment using temperature-controlled circulating fluid. Maintaining a fixed temperature can improve the quality, reliability and service life of devices or equipment.
There is a cooling tower, but high temperatures in summer or low (freezing) temperatures in winter make cooling water temperatures unstable.
Compact types that can be installed under or on top of desks, etc., are available. Use for physical, chemical, and analytical equipment, etc.
Can beused not only for cooling, but also
for heating applications(max. 90°C)
P-E10-5B
A Chiller is equipment to control temperature of customers’ heating sources.Chillers control fluid, such as water, and circulate the fluid to customers’ machine using a pump by controlling the output from a cooling source such as a compressor, or a heating source such as a heater. That’s why this equipment can be also called a circulator.
Temperature sensor
Customer’sheatingsource
Circulating fluid pump
Heating source Cooling source
Circulatingfluid tank
Controller
Chiller (circulator)
Laser machining UV curing device (printing, painting, bonding and sealing) X-ray (digital) instrumentCooling of laserirradiated part
Cooling of UV lamp
Temperature control of X-ray tube and X-ray light sensing part
Electronic microscope Laser marker Ultra sonic wave inspection machineTemperature control of electron-beamirradiated part
Cooling of laser irradiated part
Temperature control of ultrasonic wave laser part
Atomizing device (food and cosmetics) Linear motor Packaging line (sealing of film and paper package)
Temperature control of sampleanddevice
Temperature control of moving coil
Cooling of work pieces for bonding
Cooling of die Temperature control of paint material Cooling of vacuum pump
Shrink fitting machine Gas cylinder cabinet Concentrating equipmentCooling of work pieces
Temperature control inside cabinet
Temperature control of concentration fluid
Cleaning tank Temperature control of chamber electrodeTemperature control of cleaningtank
Light sensing part
X-ray tube
Reagent cooling equipmentTemperature control of reagent
Cooling water
Workpiece
Circulating fluid
Cooling water
Application Examples
Vacuum pump
Temperature control of chamber electrode
Coil
CH1
CH2
Chiller
Here are some of the places chillers are used!!
What’s a Chiller?
DualThermo-chiller
1
Ventilatio
n
Ventilatio
n
Expansion valve
Fan
Evaporator
Facilitywater
Circulatingfluid
Compressor
Condenser(Water-cooled)
(Air-cooled)
Refrigeration cycle
Low-temperature
refrigerant
High-temperature
refrigerant gas
Temperature control ofchamber electrode
Installation close to a wall is possible on both sides.
Generates low temperatures using a refrigeration cycle.
HRG, HRGC, HRS, HRZ, HRZD
Cooling capacity from 1 kW to 15 kW. For a wide range of applicationsRefrigerated Thermo-cooler/Thermo-chiller1
Installing extra cooling towers can be troublesome. The HRG series (air-cooled refrigeration) can be moved easily to wherever you need it, when you need it. Cooling water is supplied from the attached hose.
With casters (Option)
This equipment cools the circulating fluid by performing heat exchange with low-temperature refrigerant gas, using a built-in refrigeration circuit that circulates refrigerant. Large-scale heat exchange can be handled compared with the Peltier type. There are two types of heating sources: high-temperature refrigerant gas, which is generated from the refrigeration circuit, and an electric heater. Both air-cooled and water-cooled types are available, depending on the condenser’s cooling method.
61
5
500
377
61
5
500
377
Economy type HRG Compact type HRS
High-performance type HRZ/HRZD
Makes cooling water easily available, anytime, anywhere.
As a replacement for a cooling towerPump capacity: Max. 62 L/min
Dual Thermo-chiller, HRZD series can control tempera-ture for two systems separately by one chiller.Energy-saving thanks to reduced wiring, piping and labor, and double inverter type.
chamber electrodechamber electrode
CH1
CH2
Footprint reduced by 23%HRZ010 2 units
845
0.66 m2
0.51 m2
HRZD020 1 unit
760 870
600 0.15 m2
reduction
HRG
HRZ
HRZD
Space-saving
DualThermo-chiller
Air-cooledrefrigeration
HRG
Convenient functions Self diagnosis function and check display
31 types of alarm codes
Temperature stability ±0.1°C, temperature range from −20°Cto +90°C. Full array of features and equipment.
A double inverter type is also available, saving energy more effectively through use of a DC inverter compressor and an inverter pump.
Three types of cooling and heating methods (refrigerated, water-cooled,Peltier-type) can be selected for a wide range of applications.
Timer operation functionLow tank level detecting functionPower failure auto-restart functionAnti-freezing operation function
2
Heat exchanger for coolingcirculating fluid
Circulatingfluid
In-plant cooling water circulationfacility such as cooling tower, etc.
This equipment cools the circulating fluid by directly exchanging it with the cooling water in the plant. This can be used at room temperature or higher, and also used when there is a cooling water circulation facility. Large-scale heat exchange can be performed using less energy, and the device has a compact body since a compressor is not required.An electric heater is used for heating.
Heating
Cooling
Peltier device
Thermo-con
Heat source
Peltier device
Facilitywater
Thermo-con
DC power supply
Electronhole flow
Electronflow
Facility water
Circulating fluid
CurrentHeat suction (cooling)
Heat generation (heating)
N P
DC power supply
Electronhole flow
Electronflow
Facility water
Circulating fluid
CurrentHeat generation (heating)
Heat suction (cooling)
N P
A Peltier device is a plate type element, inside which P-type semiconductors and N-type semiconductors are located alternately.Therefore, changing the direction of the current supplied to the Peltier device can achieve heating and cooling operation.Temperature can be controlled very precisely because this method has a fast response and can switch quickly.
Refrigerant-free and energy-saving type using no compressor.
Generates little vibration, and is refrigerant-free and environmentally friendly.Can control the temperature just in front of the heat source using the external temperature sensor.
For temperature control in room temperature area Temperature range setting: 20°C to 90°CWater-cooled2
High-performance type HRW
For high-precision temperature control Temperature stability: ±0.01°C to 0.03°CPeltier-type3
High-precision type HEC
With no compressor, power consumption is drastically reduced.Reduction in power consumption is even greater with inverter type: 0.5 kWh/h.
Suitable for temperature control in room temperature areas not requiring compressor. Reduction in facility water volume (1.2 L/min) thanks to direct heat exchange with circulating fluid.
Features equivalent to HRZ series.
No facility water equipment
Frequent piping changes
Can install the unit easily without facility water equipment.
Can reduce the piping installation labor since facility water piping is not required.
Need to avoid effects of ambienttemperature.
Want to reduce installation space.
Since the unit is water-cooled, the ambient temperature will have little effect.
Can reduce the space since the unit is compact.
Air-cooled
Air-cooled
Water-cooled
Water-cooled
HRW, HECChiller
Energy-saving
Thermo-chiller
Thermo-con
Fan
3
Evaporation of chemicalsfor MOCVD,
temperature control ofdiffusion gas
Thermal test with immersion Temperature control ofvarious samples,
materials and parts
Indirect temperature control ofchemicals and liquids
with high viscosity
Application Examples
This equipment precisely controls the temperature of the fluid in the constant temperature tank.Customers can control the temperature by placing a container in the tank.
Accurately controls the temperature of liquid in the bath.Temperature stability: ±0.01°CTemperature distributionin the bath: ±0.02°C
Circulating fluid
Water, fluorinatedliquid
Water, fluorinatedliquid
GALDEN® FluorinertTM
• Chemicals for MOCVD• Diffusion gas• Various samples, materials and parts• Chemicals and liquids with high viscosity
Facility wateroutlet
Facility water inlet
Controller
Constant temperatureliquid tank
Peltier device
Applications
• Deionized water• Hydrofluoric acid• Ammonia hydrogen peroxide solution, etc.
Chemical Thermo-con
Temperature controller
Fluororesin heat exchanger
Pump
Facility water
Chemical fluid tankor chemical bath
Peltier device (thermo-module)
POWER
AT SEL RET
ON
OFF
THERMO-CON
Fluororesin heat exchanger allows direct temperature control for chemicals!!Industry-leading withstand pressure 0.35 MPa!!
HEBThermoelectric Bath
Chemical Thermo-con HED
Semiconductor Various tests Physical and chemical analysis Various chemical processes
Type of circulating fluid
4
SEMI
®
®
SEMI
SEMI
®
SEMI®
SEMI®
SEMI
New
New
SMC Temperature Control Equipment GuideSMC Temperature Control Equipment Guide
FeaturesSeries Temperature range
High-performance chiller
Thermo-chillerSeries HRW (Water-cooled)
High-performance chiller
Thermo-conSeries HEC
High-precision bath
Thermoelectric BathSeries HEB
Fluororesin temperature control system for chemicals
Chemical Thermo-conSeries HED
High-performance chiller
Thermo-chillerSeries HRW (Water-cooled)(Built-in inverter)
With this chiller, cooling water can be obtained anywhere it is necessary because of easy installation and easy operation.For a wide range of applications such as mold temperature control, laser machine tool, analytical equipment, LCD manufacturing equipment, etc.Ideal for export equipment (single-phase 200 to 230 V)UL standards, CE marking
Economy-type chiller
Thermo-coolerSeries HRG(3-phase power supply)
Economy-type chiller
Thermo-coolerSeries HRGC(Single-phase power supply)
High-performance chiller
Thermo-chillerSeries HRZ
High-performance chiller
Thermo-chillerSeries HRZ(Built-in inverter)
High-performance chiller/Compact type
Thermo-chillerSeries HRS
High-performance chiller
Dual Thermo-chillerSeries HRZD(Built-in inverter)
−30
5°C to 35°C
90
−30
5°C to 35°C
90
−30
−20°C to 90°C
90
−30
20°C to 90°C
90
−30
10°C to 60°C
90
−30
10°C to 60°C
90
−30
5°C to 40°C
90
−30
−15°C to 60°C
90
−30
−20°C to 40°C
90
−30
20°C to 90°C
90
−30
−20°C to 90°C
90
−30
−30°C to 90°C
90
With this chiller, cooling water can be obtained anywhere it is necessary because of easy installation and easy operation.For a wide range of applications such as laser machine tool, analytical equipment, LCD manufac-turing equipment, mold temperature control, etc.
Suitable for semiconductor processing equipment with a wide variety of features such as high temperature stability, wide temperature range, failure diagnosis, external communication, etc. Conforming to various safety standardsConforming to UL, SEMI standards, CE marking
In addition to advanced HRZ series, energy-saving is achieved through use of a DC inverter compressor.A single unit covers a wide temperature range and has a large cooling capacity.Can respond to change of process conditions flexibly, which is suitable for semiconductor equipment with a short innovation cycle. Conforming to UL, SEMI standards, CE marking
Direct heat exchanger for in-plant circulating fluidRefrigerant-freeCan control the temperature over a wide range since a compressor is not required.Suitable for semiconductor processing equipment with a wide variety of features such as high temperature stability, wide temperature range, failure diagnosis, external communication, etc.Conforming to UL, SEMI standards, CE marking
High-precision temperature controller with a Peltier device suitable for applications that require high-precision temperature control.Refrigerant-freeHighly-reliable simple constructionEasy installation in equipment with a compact, low-vibration bodyCompatible with a wide range of power supply voltageConforming to UL standards, CE marking
High-precision temperature control bath with a Peltier deviceRefrigerant-freeCompact and low noiseMinimal up-down temperature distribution with a unique agitation method
Heat exchanger for direct temperature control with a Peltier deviceRefrigerant-freeCompatible with a wide range of chemicals by use of a fluororesin heat exchangerConforming to SEMI standards, CE marking
Fits into the space under a laboratory table with a compact design.615 H x 377 W x 500 D 40 kgAvailable for single-phase 100/115 V, 200 to 230 VUL standards, CE marking
Temperature for two systems can be controlled separately by one chiller.More effective energy-saving is achieved through use of a DC inverter compressor and an inverter pump.Conforming to SEMI standards, CE marking
Ch
iller
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Co
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ath
Temp
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DiscontinuedProductionInformation
DiscontinuationdatesThereafter, please select the HRS series.
• HRG/HRGC (1 kW/2 kW) End of March 2011• HRG/HRGC (5 kW) End of April 20115
: Standard: Selectable by model or option
Clear water,Deionized water,Ethylene glycol
aqueous solution
Applicablefluid
—
—
Pumpcapacity
5 to 62L/min
5 to 62L/min
6 to 40L/min
5 to 40L/min
10 to 40L/min
10 to 40L/min
10 to 30L/min
1 to 10L/min
3 to 23L/min
Max. coolingcapacity
15 kW
10 kW
30 kW
600 W
140 W
15 kW
5 kW
1.2 kW
750 W
5 kW
9.5 kW x 2
±0.3°C
±0.01°C
±0.01°C
±0.01°C
±0.1°C
±0.1°C
±0.1°C
Temperaturestability
±1.0°C
±1.0°C/±0.5°C
±0.1°C
±0.1°C
Air-cooledrefrigeration,Water-cooledrefrigeration
Clear water,Deionized water,Ethylene glycol
aqueous solution
Clear water,Ethylene glycol
aqueous solution
Fluorinated fluid,Clear water,
Deionized water,Ethylene glycol
aqueous solution
Clear water,Fluorinated fluid
Fluorinated fluid,Clear water,
Deionized water,Ethylene glycol
aqueous solution
Fluorinated fluid,Clear water,
Deionized water,Ethylene glycol
aqueous solution
Clear water
Clear water,Fluorinated fluid
Deionized water,Chemical
Fluorinated fluid,Ethylene glycol
aqueous solution
Air-cooledrefrigeration,Water-cooledrefrigeration
Water-cooledrefrigeration
Water-cooledrefrigeration
Peltier-typeair-cooled
Peltier-typewater-cooled
Peltier-typewater-cooled
Peltier-typewater-cooled
Air-cooledrefrigeration,Water-cooledrefrigeration
Water-cooledrefrigeration
Water-cooledWithout
compressor
Coolingmethod A
utom
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wat
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Inver
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N/O
FF c
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iagn
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Pum
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With
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Hig
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6
Temperature Control Equipment
Related ProductsTemperature Control Equipment
Related ProductsCirculating fluid
outlet
Y-strainer
Relief valve
Customer’sloadingmachine
Customer’sfacilities
Valve
Circulating fluidreturn inlet
Facility wateroutlet
Facility waterinlet
Facility Water Line (water-cooled)
Circulating Fluid Line
2-Color DisplayHigh-Precision Digital Pressure Switch ISE80
Quick Change Filter FQ1
Digital Flow Switch for Water PF3WIntegrated with temperature sensor
Digital Flow Switch for Deionized Water and Chemicals PF2D4-Channel Flow Monitor PF2 200
Industrial Filter/Vessel Series FGD
High-Precision Filter for Fluid FGH
Pressure Sensor for General Fluid PSE56Pressure Sensor Controller PSE200, 300
Pressure Switch
Industrial Filter
Flow Switch
Flow Switch Manage pressure, flow rate, and temperature:digital display makes these aspects “visible”
Pressure SwitchFittings and Tubing
Refer to Best Pneumatics No. 6 for details.
• Stainless diaphragm• IP65• VCR®, Swagelok® compatible fittings can be selected.
• Wetted parts: Stainless steel 316L• IP65• VCR®, Swagelok® compatible fittings can be selected.
Refer to Best Pneumatics No. 7 for details.
• Port size: Rc1/2, 3/4, 1• Filtration flow rate: Max. 30 L/min• No tools required• Takes only 60 seconds for element
replacement.
• Port size: Rc3/8, 1/2, 3/4• Filtration flow rate: Max. 60 L/min
• Port size: Rc3/8 to 1• Filtration flow rate: Max. 30 L/min• HEPO element,
Membrane element
• Set flow rate range(L/min)• 0.5 to 4• 2 to 16• 5 to 40• 10 to 100
• Three-color display,two-screen display
• IP65 compliant• Grease-free
• Set flow rate range(L/min)• 0.4 to 4• 1.8 to 20• 4.0 to 40
• MaterialBody sensor: New PFATube: Super PFA
SeriesT
TUTHTDTL
MaterialNylon
PolyurethaneFEP (fluoropolymer)
Modified PTFE (soft fluoropolymer)Super PFA
O.D.ø4 to ø16ø4 to ø16ø4 to ø12ø4 to ø12ø4 to ø19
S Coupler KK• Applicable tube O.D.: ø3.2 to ø16• Port size: M5 to 25A (3/4)
Stainless Steel 316 One-touch Fittings KQG2
Tubing T
• Applicable tube O.D.: ø3.2 to ø16
Stainless Steel 316 Insert Fittings KFG2• Applicable tube O.D.: ø4 to ø16
Fluoropolymer Fittings LQ• Applicable tube O.D.: ø3 to ø25
S Coupler/Stainless Steel (Stainless Steel 304) KKA• Port size: 6A to 50A (1/8 to 11/2)
Metal One-touch Fittings KQB2• Applicable tube O.D.: ø3.2 to ø16
Refer to Best Pneumatics No. 6 for details.
Pressure Switch: Monitors pressure of the circulating fluid and facility water.
Industrial Filter: Filters the circulating fluid and facility water.
Flow Switch: Monitors the flow rate and temperature of the circulating fluid and facility water.
Fittings and Tubing Refer to Best Pneumatics No. 6 for details.
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPANPhone: 03-5207-8249 Fax: 03-5298-5362http://www.smcworld.com© 2011 SMC Corporation All Rights Reserved
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
1st printing PP printing PR 12450SZ Printed in Japan.D-DN