Tech ni cal Ca ta lo gue 2000/2001 - inverter · Tech ni cal Ca ta lo gue Frequency Inverter...

MITSUBISHI ELECTRIC

Tech ni cal Ca ta lo gue

FrequencyInverter

2000/2001

FR-S 500 EC/ECR

ø5

6

ø5

2 MITSUBISHI ELECTRIC

FR-S 500 EC/ECR

Simple, reliable operation, compact dimensions and improvedperformance had top priority in the development brief for thenew FR-S 500 frequency inverter.

The result is a unit that sets new standards for miniature electricmotor drive systems.

The frequency inverters are available with outputs from 0.2 to 1.5 kfor operation with single-phase 200 to 240 V AC power supplies

Additional servicesFor current information about updates, changes, news or support matters please contact the MITSUBISHI MEL-FAX faxback system(fax: +49 2102 486-485 or -790 ) or have a look at the MITSUBISHI ELECTRIC web pages under www.mitsubishi-automation.com.In the Service area of the MITSUBISHI homepage several documents on MITSUBISHI frequency inverters as well as the latest version of this catalogueare available as a download. All the informations are updated daily and are available in German and English.

About this product catalogueThis catalogue is periodically updated due to product range enlargement, technical changes or new or changed features.Texts, figures and diagrams shown in this product catalogue are intended exclusively for explanation and assistance in planning and ordering thefrequency inverter series FR-S 520 S EC and FR-S 520 S ECR and the associated accessories. Only the manuals supplied with the devices are relevant forinstallation, commissioning and handling of the devices and the accessories. The information given in these manuals must be read before installation andcommissioning of the devices or software.

Should questions arise with regard to the planning of devices described in this product catalogue, do not hesitate to contact MITSUBISHI ELECTRICEUROPE B.V. in Ratingen (Germany) or one of its distributors (see cover page).

No parts of this product catalogue may be reproduced, copied, stored in any kind of information retrieval system or distributed without prior expresswritten consent by MITSUBISHI ELECTRIC EUROPE B.V.

© MITSUBISHI ELECTRIC EUROPE B.V. 10/2000 (1. edition - version A)

Technical

Catalogues

Dial in Your

Advantage

Further Publications within the Factory Automation Range

Technical catalogue FR-A 540 (L) EC

Product catalogue for frequency inverters and accessoriesof the FR-A 540 (L) EC series (art. no. 70754)

Technical catalogue FR-E 500 EC

Product catalogue for frequency inverters and accessoriesof the FR-E 520 S EC and FR-E 540 EC series (art. no. 127217)

Technical catalogue MELSERVO

Product catalogue for servo motors and amplifiersof the MR-J2 series (art. no. 113788)

Technical catalogues PLC and HMI

Product catalogues for programmable logic controllers,operator terminals, software, and accessories of theMELSEC PLC series

FR-S 500 EC/ECR: The New Ultra-Compact Frequency Inverter

MELSEC

AnA AnN

AnU QnA

FR-A

540

MITSUBISHI

MITSUBISHI

MELSERVO

MR-J2

MITSUBISHI

FR-E

500

3MITSUBISHI ELECTRIC

FR-S 500 EC/ECRCONTENTS

FREQUENCY INVERTER FR-S 500 EC/ECR

SYSTEM DESCRIPTION

Introduction of the FR-S series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Equipment and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The integrated control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Terminal assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Optional parameter unit FR-PU04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PARAMETERS + PROTECTIVE FUNCTIONS

Overview of parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Overview of protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Activating a protective function and resetting methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Sample applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ACCESSORIES

Overview of options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Noise filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Brake units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

DIMENSIONS

Parameter unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Frequency inverters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Noise filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Brake units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

APPENDIX

Order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27


FR-S 500 EC/ECR

The Frequency Inverter FR-S 500 EC/ECR

RUN

RUN

SETMODE

PU

EXT

PUEXT

STOP

RESET

RUN

RUN

SETMODE

PU

EXT

PUEXT

STOP

RESET

MITSUBISHIFR-S500

SYSTEM DESCRIPTION FR-S Series

R

RC

DIN ISO 9001 /EN 29001

Zertifikat: 09 100 4371

SELV

Overview of the Outstanding CharacteristicsCommunications capability andnetworking

In the FR-S 520 S ECR the comprehensivefunctions of the EC series are comple-mented by a serial interface (RS485)installed as standard equipment. Thisenables communication both with apersonal computer and with a PLC, whichcan be networked with up to 31 otherdevices with RS485 interface.

Compatible with many newapplications PID control

The integrated PID control for examplesupports a flow control for pumps.

Stop selectionSelect either decelerating stop orcoasting stop.

Comprehensive protectionfunctions for safe operation Instantaneous power failure stop

restart function. By this functionthe motor can start while coasting.

Built-in electronic overcurrentprotection

Free selection of the protectionfunction for automatic retry afteralarm occurence.

Compatible with numerous I/Os Multi-speed operation

15 different pre-selected speeds areavailable

Control input for 0–20 mA (0–10 V) 4 Multi-input terminals

Selection of different input variationsfrom 14 different input types (e. g. digi-tal motor potentiometer)

Multi-output terminalsSelection of 2 different output varia-tions from 12 different output types

24-V power supply output (24 V DC/0.1 A) for external devices

Analog output from 0 to 5 V

Automatic torque boost

The new transistorized power modulesupports an automatic torque boost ondemand feature for significantly morestable drive performance.

With the FR-S 500 EC/ECR, newly de-veloped by MITSUBISHI ELECTRIC a fre-quency inverter is at your service that -due to its versatility and compact dimen-sions - solves your individual drive tasksefficiently.

The ultra-compact frequency invertersFR-S 500 EC/ECR allow for numerous appli-cations. Typical applications include forexample: Material transport systems such as con-

veyor belts, chain conveyors, feed belts,transport belts and worm conveyors

Saws, millling cutters, grinding anddrilling machines

Pumps Fans Door drives

The inverters are available with outputsfrom 0.2 to 1.5 kW (1-phase). The frequen-cy range is from 0.5 to 120 Hz.

Speed [rpm]

Torq

ue


FR-S 500 EC/ECR

User-friendly Operation

Easy operation The integrated control panel provides

a quick and easy operation of the fre-quency inverter and displays severaloperational signals and error messages.The “Digital Dial” provides a far morequick and direct access to all importantdrive parameters than conventionalkeys would allow.In addition, for example the speed ofthe connected motor can becontinuously controlled directly.

For a remote control of the inverteramong others the parameter unitFR-PU04 is available. It provides along-life backlight LC display.Operational data is input directly viathe numeric keypad.Eight different selectable languages aresupported by the display.

The integrated copy function transfersthe entire parameter settings to otherinverters and thus shortens the initialis-ation time significantly.

RUN

PU

EXT

RUN

STOP

RESET

MODE SET

PUEXT

Simplified MaintenanceEasy access to cooling fans

The easily accessible cooling fans can bereplaced quickly and easily, if required.

The integrated cooling fan can beswitched OFF automatically in stand-byoperation to increase its lifetime signifi-cantly.

Easy installation and maintenance

Since the control and power terminal blockis easy of access, the installation and main-tenance of the inverter is also very easy.

All connection points are designed asscrew terminals.

The housing includes a cable routingfacility which can be removed for in-stalling.

SINK

R/L S/L T/L3 U V W

MODE

RUN

STOPRESET

PUEXT

SET

A B CSOURCE

AMRHRMRL

STRSTF

45210RUN

SEPC

SDSD

RUN

RUN

SETMODE

PU

EXT

PU

+-

EXT

STOP

RESET

SINK

A B C

SOURCE

PC SE RUN

AMRHRMRLSTR

SD

10 2 5 4

FR-S 520 EC/ECR

SINK

R/L S/L T/L3 U V W

MODE

RUN

STOPRESET

PUEXT

SET

A B CSOURCE

AMRHRMRL

STRSTF

45210RUN

SEPC

SDSD

EXT PU

FWD

REV

STOP

RESETWRITEREAD

MON

HELP

7

4

1

0

2 3

8

5 6

9

SET

SHIFT ESC

FR-PU-04 PARAMETER UNIT

- - - STOP EXT50 00 Hz

FR-PU04

The inverter can be controlled alterna-tively via the parameter unit or throughan RS485 interface via a personal com-puter.For setting, parameterizing, andmonitoring via a personal computeror notebook the VFD Setup Software isrequired (in preparation).

By default, only the 12 most importantparameters are activated to ensure aquick parameterizing.

If required, all parameters can be easilyaccessed.

Equipment and Configuration SYSTEM DESCRIPTION

Integratedcontrol panel


FR-S 500 EC/ECRSYSTEM DESCRIPTION Equipment and Configuration

The Integrated Control Panel

Einstellrad drehen Der Wert wird geändert

Fertig!

Bestätigung

Menu Guide

The control panel facilitates the settingand display of different control variables(parameters) and the monitoring andoutput of current operational values andalarm messages. All the information isoutput on a 3-digit LED display.

Besides the display and setting of theparameters all operation conditions ofinverter and motor can be monitored.Malfunction is indicated by error codes.

Fast, simple configuration and operationsave time and money. The integrated"digital dial" jog shuttle control gives theuser direct and much faster access to allkey drive parameters than is possible withstandard pushbutton solutions.

RUN

RUN

SETMODE

PU

EXT

PUEXT

STOP

RESET

MITSUBISHIFR-S500

PU/EXT key

Selection of the operation mode: PU = Control via control panel

(or parameter unit) EXT = Control via external signals

Operation mode keys

Start/Stop keys of the inverter: RUN = Start

(for right-hand or left-hand rotation) STOP/RESET = Stop and reset

Function keys

Keys for function settings: MODE = Switches the setting mode for

the selection of the display function SET = Confirmation key for parameter

or frequency settings

RUN-LED

Operation indication of the inverter

LED display

3-digit 7-segment display for operationalvalues, error messages, and the differentfunctions

PU/EXT-LEDs

Indication of the selected operation mode

Digital dial

Setting the frequency and parameters

Press MODE key until theparameters are displayed.

Press PU/EXT keyfor control paneloperation.

Parameter Setting Procedure

Confirm the value.The value is changed.Turn the digital dial.

Turn the digital dial.Parameter no.is displayed.

The stored valueis displayed.

Ready!


FR-S 500 EC/ECR

EMC compatibility

Regarding its electromagnetic compatibil-ity the frequency inverter FR-S 520 EC/ECcomplies with the European EMC direc-tives. To meet these standards speciallyadjusted compact noise filters have beendeveloped for each performace range.These noise filters can be mounted simplyon or under the inverter.

For details refer to page 21.

By connecting an optional converterchoke coil harmonic feedback into themains supply is suppressed.

Standards

The devices of the FR-S 520 EC/ECR prod-uct line are designed to be used world-wide without further effort or certifica-tions. Compliant with world-wide standards

CE, UL, cUL Selectable sink or source logic

The logic for input and output signalscan be freely selected. The result is aflexible and easy customization of theunits to the needs of the world market.

Extended input voltage range1~ 200–240 V; 50/60 HzTolerance: −15 %; +10 %

Multi-language parameter unit(8 languages) optionally available

Due to the integrated PID control thefrequency inverter for instance can beused for temperature control withoutfurther requirements.

All inverters are equipped with an in-rush current limiter protecting theconnected components.

MS-Windows compatible world-widestandardized multi-language parame-terizing software (VFD-Setup) (in prepa-ration).

The FR-S 520 EC/ECR is a world productcomplying with all relevant standards andeasily adopting to the according needs ofa country.

Environmentally Friendly Operation

Soft-PWM control

In addition to the conventional low-noisemode, MITSUBISHI ELECTRIC has devel-oped its original Soft-PWM control thatsuppresses acoustic noise and limits RFInoise to a minimum.

The switchable PWM control facilitates amotor noise as silent as whisper even atlow carrier frequencies. The diagramsillustrate the difference.

In the upper diagram the frequency com-ponents are dispersed: The inverter onlygenerates little noise that might be com-pared to the sound of flowing water.The noise does not sound unpleasant.

In the lower diagram the frequencycomponents are concentrated:The inverter generates the typical noise.

With Soft-PWMcontrol

Frequency [Hz]

Time [s]

Nois

ele

vel

WithoutSoft-PWM-control

Frequency [Hz]

Time [s]

Nois

ele

vel

Equipment and Configuration SYSTEM DESCRIPTION


FR-S 500 EC/ECR

Product lineFR-S 520 S EC/ECR

-0.2 k -0.4k -0.75 k -1.5 k

Output

Applicable motor capacity kW 0.2 0.4 0.75 1.5

Rated motor capacity kVA 0.5 1.0 1.6 2.8

Rated current A 1.4 2.5 4.1 7.0

Overload capacity 200 % of rated motor capacity for 0.5 s; 150 % for 1 min.

Voltage 3phase, 0 V up to power supply voltage

Input

Power supply voltage 1phase, 200–240 V AC, −15 % / +10 %

Voltage range 170–264 V AC at 50 / 60 Hz

Frequency range 50 / 60 Hz ± 5 %

Rated input capacity kVA 0.9 1.5 2.5 4.4

Controlspecifi-cations

Control method V/f control or automatic torque boost control

Modulation method Sinusoidal PWM, Soft PW

PWM switching frequency kHz 0.7–14.5, user adjustable

Frequency range Hz 0.5–120

Frequencyresolution

Analog From terminals 2-5: 1/500 of maximum set frequency (input 5 V DC); 1/1000 (input 10 V, 20 mA DC)

Digital 0.01 Hz / 50 Hz (incl. pulse input)

Frequency precision ±1 % of max. output frequency (temperature range 25 °C±10 °C) during analog input;±0.5 % of max. output frequency during digital input(set via Digital Dial)

Voltage /frequency characteristics Base frequency adjustable from 0 to 120 Hz

Possible starting torque ≥ 150 % / 6 Hz (with automatic torque boost)

Torque boost Manual torque boost; selectable between 0–30 %

Acceleration / deceleration time 0, 0.1 to 999s (may be set individually for acceleration and deceleration)

Acceleration / deceleration characteristics Linear or S-pattern acceleration/deceleration mode selectable

Brakingtorque

Regenerative 0.2 k: 150 %; 0.4 k and 0.75 k: 100 %; 1.5 k: 50 %

DC braking Braking time and braking moment adjustable,Operating frequency: 0–120 Hz, operating time: 0–10 s, voltage: 0–15 % (externally adjustable)

Current stall preventionoperation level Operation current level setting 0–200 %, user adjustable

High-response current restriction level Operation level is fixed, enable/disable selection

Motor protection Electronic motor protection relay (rated current user adjustable)

Controlsignalsforoperation

Frequencysetting signal

Analog input 0–5 V DC, 0–10 V DC, 4–20 mA

Digital input From control panel (parameter unit), RS-485 or network

Inputsignals

Start signal Individual selection of forward / reverse runStart signal self retaining input

Multi-speed selection Up to 15 speeds can be preset in the range of 0–120 Hz).The current speed can be adjusted during operation via the control panel.

2nd function Selects 2nd function (acceleration time, deceleration time, torque boost, base frequency, electronic overcurrent protection)

Selection ofcurrent input Frequency setting via current input signal 4 to 20 mA DC (Terminal 4)

Externalthermal input Stopping the inverter with an externally mounted thermal relay

PU<->Externaloperation Switch between the operating modes "PU" and "External"

PID control Select PID control

Output stop Instant cutoff of inverter output (frequency and voltage)

Alarm reset The error indication (alarm signal) is reset with the reset of the protective function.

Operation functionsMaximum and minimum frequency setting, frequency jump operation, external thermal input selection, instantaneous power failure restartoperation, forward run/reverse run prevention, slip compensation, operation mode selection, PID control, computer link or open network ope-ration (FR-S 500 ECR with RS485 interface only)

Outputsignals

Operationstatus

1 output type (open collector output) selectable: Inverter running, frequency reached, frequency detection, overload warning, zero return de-tection, output current detection, maximum PID, minimum PID, PID forward run, PID reverse run, operation ready, minor failure and error.Instead of the open collector output type 1 relay contact can be selected for the output (230 V AC; 0.3 A / 30 V DC; 0.3 A).

Analog signal One of the following output types can be selected:Output frequency, motor current, analog output (0–5 V DC with 1 mA full scale).

Specifications FR-S 500 EC/ECR

SYSTEM DESCRIPTION Specifications


FR-S 500 EC/ECR

General Operating Conditions

Item Specifications

Ambient temperature in operation -10 °C bis +50 °C (non-freezing)

Storage temperature -20 to +65 °C

Ambient humidity Max. 90 % (non-condensing)

Altitude Max. 1000 m above sea level

Protective structure Enclosed type IP 20

Shock resistance 10 G (3 times each in 3 directions)

Vibration resistance 0.6 G: resistance to vibrations from 10 to 55 Hz for 2 hours along all 3 axes

Ambient conditions For indoor use only, avoid environments containing corrosive gases, install in a dust-free location.

Approvals UL / CSA / CE / EN


-0.2 k -0.4k -0.75 k -1.5 k

ECArt. no.

129299 129300 129301 129342

ECR 129343 129344 129345 129346

Specifications SYSTEM DESCRIPTION

Remarks: The specifications of the rated motor capacity are related to a motor voltage of 230 V (max. ambient temperature of 50 °C). The overload capacity indicated in % is the ratio of the overload current to the inverters rated current. For repeated duty, allow time for

the inverter and motor to return to or below the temperature and 100 % load. The maximum output voltage cannot exceed the input voltage. The maximum output voltage may be programmed individually, but it must

be input voltage. The input capacity changes with the values of the power supply side inverter impedances (including those of the input reactor and cables). The braking torque indicated is short-duration average torque (which varies with motor loss) when the motor alone is decelerated from

50 Hz in the shortest time and is not a continuous regenerative torque. When the motor is decelerated from the frequency higher thanthe base frequency, the average deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optionalbrake resistor when regenerative energy is large. A brake unit BU may also be used.

Only valid for frequency inverters equipped with an RS485 interface. Only valid for frequency inverters equipped with a cooling fan. To activate the function, set parameter 40 to “1”. The input OH is activated by the parameters on the function assignment of the input terminals (Pr. 60 to Pr. 63). When undervoltage or instantaneous power failure has occurred, alarm display or alarm output is not provided but the inverter itself

is protected. Overcurrent, regenerative overvoltage, or other protection may be activated at power restoration according to theoperating condition.


-0.2 k -0.4k -0.75 k -1.5 k

Displayoption

Displayed onintegratedcontrol panel

Operating state Output voltage, motor current, frequency setting value, operation speed

Alarm display Error messages are displayed after a protective function has been activated. Up to 4 error codes can be stored.

Additionaldisplays onparameter unitFR-PU04

Operating state Signal status of input and output terminals

Interactiveoperating guide Interactive guide for operation and troubleshooting via help function

Protec-tion

FunctionsOvercurrent cutoff (during acceleration, deceleration, constant speed), regenerative overvoltage cutoff (during acceleration, deceleration, con-stant speed), overload cutoff (motor/inverter), fin overheating, fan error , overcurrent cut off, ground fault during start , external motorprotection signal , PU connection error , number of retries, communications error , CPU error, overvoltage

Protective structure IP 20

Others

Cooling Self-cooling Fan cooling

Stray power (W) 20 45 50 85

Weight (kg) 0,6 0.8 1.0 1.5


FR-S 500 EC/ECR

Block Diagram (Source Logic)

SYSTEM DESCRIPTION Terminal Assignment

Funktion Terminal Terminal name Description

Main circuitconnection

L1, N Power supply connection Power supply of the inverter (200–240 V AC, 50/60 Hz)

+, − External brake unitconnection An external brake unit can be connected to the terminals + and − .

P1, + Converter choke coilconnection

An optional choke coil can be connected to the terminals P1 and +.Before connecting the choke coil, disconnect the jumper from terminals P1 and +.

U, V, W Motor connection Voltage output of the inverter (3phase, 0 V up to input voltage, 0.5–120 Hz)

PE Protective earth connection of inverter

Terminal Assignment of Main Circuit Terminals

Power supply

Input signalcircuits

Protectivefunctions

Voltagesupply

Control panel

LED display

0–5 V0–10 V

0–20 mA

Converter

Motor

ALARM

Erroroutput

Analogoutput

Operatingstateoutput

1kΩ/2W

EMC filter


FR-S 500 EC/ECR

Terminal Assignment of Signal Terminals

Function Terminal Terminal name Description

Controlconnection

STF Forward rotation start The motor rotates forward, if a signal is applied to terminal STF. If the signals STF and STR are applied simultaneously,the STOP command is executed.

STR Reverse rotation start The motor rotates reverse, if a signal is applied to terminal STR. If the signals STF and STR are applied simultaneously,the STOP command is executed.

RH, RM, RL Multi-speed selection Up to 15 different output frequencies can be preset; for the speed commands the following priorities apply:Jog, speed selection (RH, RM, RL, RX) and AU.

Common

SD Common sink for contactinput/reference potential

A determined control function is activated, if the corresponding terminal is connected to the terminal SD. The SD terminalis isolated from the digital circuits via optocouplers.The terminal is isolated from the terminals 5 and SE.

PC +24 V DC output and commonsource for contactinput/reference potential

24 V DC / 0.1 A output via PC-SDIn sink logic, when activated by open collector transistors (e.g. PLC) the positive pole of an external power supply has to beconnected to the PC terminal.In source logic, the PC terminal serves as common reference point for the control inputs.

Setting valuespecification

10 Voltage output forpotentiometer

Output voltage 5 V DCMax. output current 10 mARecommended potentiometer: 1 kΩ, 2 W linear (multi-turn potentiometer)

2 Input for frequencysetting value signal

The voltage setting value 0–5 (10) V is applied to this terminal. The voltage range is preset to 0–5 V.The input resistance is 10 kΩ. The maximum permitted voltage is 20 V.

5 Reference point for frequencysetting value signal

Terminal 5 is the reference point for all analog setting values and for the analog output signal AM.The terminal is not isolated from the reference potential of the control circuit and must not be earthed.

4Input for currentsetting value signal4–20 mA DC

The current setting value signal (4–20 mA DC) is applied to this terminal. The input is active only if the AU signal is set.The function of the AU signal is assigned via parameters 60 to 63. The input resistance is 250 Ω., the maximum permitted currentis 30 mA.By default, this signal is set to 0 Hz at 4 mA and 50 Hz at 20 mA.

Signaloutputs

A, B, C Potential freealarm output

The alarm is output via relay contacts (C-B = Normally Open, C-A = Normally Closed).The maximum contact load is 230 V AC / 0.3 A or 30 V DC / 0.3 A.

RUN Signal output formotor operation

The output is switched low, if the inverter output frequency is equal to or higher than the starting frequency.The output is switched high, if no frequency is output or the DC brake is in operation.The maximum contact load is 24 V DC / 0.1 A.

SE Reference potential forsignal outputs Reference potential for the signal RUN. This terminal is isolated from the reference potential of the control circuit 5 and SD.

AM Analog outputThe output can be used for external frequency output or motor current output.The functions are determined by parameters.A DC voltmeter can be connected. The max. output voltage is 5 V. The maximum permitted output current is 1 mA.

Interface — Connection ofcontrol panel (RS485)

Communications via RS485I/O standard: RS485, Multi-drop operation, max. 19200 Baud

Terminal Assignment SYSTEM DESCRIPTION

Remarks:

The following function assignments are supported: RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, RES, X14, X16, and (STR).

The terminals PC and SD must not be connected to each other nor to the protective earth terminal.In source logic, the terminal PC serves as common reference point for the control inputs.In sink logic, the terminal SD serves as common reference point for the control inputs.

The following function assignments are supported: RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, LF, and ABC.

Only the FR-S 500 ECR series frequency inverters are equipped with an RS485 connector.


FR-S 500 EC/ECR

Parameter Unit FR-PU04 (Optional)

EXT PU

FWD

REV

STOP

RESETWRITEREAD

MON

HELP

7

4

1

0

2 3

8

5 6

9

SET

SHIFT ESC

FR-PU-04 PARAMETER UNIT


LC display

4-row Liquid Cristal Display (backlit) Interactive parameter setting Help function Error indication 21 different displays (frequency,

current, voltage, etc.)

Buttons for selecting operating mode

The desired operating mode is selected bypressing the buttons MONITOR, SET, EXT OP,or PU OP.

Function keys and numerical keys

Keys for selecting specific functions via displayand entering of numerical values

MONI-TOR

Andere Fkt.

<HELP>

Alarmspeicher

<READ>

1 5UVT2 6UVT3 74 8

SHIFT

SHIFT SHIFT

SHIFT

SHIFT SHIFT SHIFT


- - -

- - -

STOP

STOP

EXT

EXT

A

V

0

0

0

0

0

0

READ

HELP

0.00Hz0.00A0. 0V

STOP EXT- - -

Display ofoutputfrequency

Display ofoutput current

Display ofoutput voltage

Display ofalarm history

Display ofalarms(up to 8)

Optional selec-tion of the 5thcontrol value

Displaying parameter lists

Press the SET key to enter the parametersetting menu. Then press the HELP key todisplay the parameter lists. After pressingthe READ key, the according parametervalue will be read in.

Copying parameters

Press the SET key and then the key toenter the copy mode. There are thefollowing three options: Press the READ key to read out all

parameters from the inverter. Press the WRITE key to write

parameters to the inverter. Press the key to verify the values

stored in the parameter unit and theinverter.

The parameter unit FR-PU04 includingextended functions is available as optionalaccessory. It provides a 10-key keypad forentering directly numerical values.A 4-row LC display returns operationaldata, parameter names, or status and errormessages in uncoded text. The parameterunit displays text in the followingselectable languages:English, German, French, Spanish,Swedish, Italian, Finnish, and Japanese.

In addition to the functions of the inte-grated control panel the FR-PU04 displaysand monitors 21 different values andstates in total.

In combination with the inverters of theECR product line only those functionssupported by the FR-S500 can be invoked.For the connection the connecting cableFR-A5 CBL is required.

Menu Guide to the Parameter Unit FR-PU04

OPERATION Parameter Unit


FR-S 500 EC/ECR

The inverter can alternatively be operatedvia external signals or directly via the inte-grated control panel or an external para-meter unit such as FR-PU04. A combinedoperation is possible too.

The operating mode on the integratedcontrol panel is selected within the opera-tion mode menu. The operating mode onthe parameter unit FR-PU04 is selected bypressing the EXT OP key for external signaloperation or pressing the PU OP key forparameter unit operation.

U

V

W

STR

STF

PC

10

2

5

R1

S1

S2

L1

NI

I

Q1

PE

L1

N

Sample connection

These connectionsare required forcombinedoperation oroperation viaexternal signals.

Operation via the integratedcontrol panel

The direction of rotation and frequencysetting of the inverter are controlled viathe integrated control panel.

The setting of the output frequency isincreased or decreased via the "digitaldial".

The example below shows the operationalsteps for a frequency setting including afollowing motor start and motor stop.

RUN

PU

EXT

PUEXT

RUN RUN

PU PU

EXT EXT

+-

RUN RUN

PU PU

EXT EXTSET

RUN

PU

EXT

RUN

PU

EXTRUN

RUN

PU

EXT

RUN

PU

EXT

STOPRESET

Press the PU/EXT key.

Adjust the frequency via "digitaldial".

Set the frequency via the SET key.

Stop the motor.

Operation via external signals

The direction of rotation and frequencysetting of the inverter are controlled byexternal signals. The following figureshows the display on the integratedcontrol panel for forward rotation ofthe motor and a frequency of 50 Hz.

Combined operation

In addition to the operation via externalsignals and via integrated control panel orexternal parameter unit the inverter can beoperated in combined operation mode. Setting value preset via the control

panel or parameter unit and externalstarting signal

External setting value signal andstarting signal via the control panelor parameter unit

RUN

PU

EXT

Operating ModesFR-S 520 EC/ECR

Start the motor via the RUN key.

Operating Modes OPERATION

Filter

MITSUBISHI ELECTRIC

FR-S 500 EC/ECR

14

Parameters

Function Parameter Meaning Setting range Default setting

Basicparameters

0 Torque boost (manual) 0 – 15 % 6 %

1 Maximum output frequency 0 – 120 Hz 60 Hz

2 Minimum output frequency 0 – 120 Hz 0 Hz

3 V/f characteristics (base frequency) 0 – 120 Hz 60 Hz

4 1. Multispeed preset - RH 0 – 120 Hz 60 Hz

5 2. Multispeed preset - RM 0 – 120 Hz 30 Hz

6 3. Multispeed preset - RL 0 – 120 Hz 10 Hz

7 Acceleration time 0 – 999 s 5 s

8 Deceleration time 0 – 999 s 5 s

9 Electronic thermal overload relay (motor protection) 0 – 50 A Rated output current

30 Regenerative function selection 0 / 1 0

79 Operating mode selection 0 – 4 / 7 / 8 0

Parameters forstandard driveoperation

10 DC injection brake (initial frequency) 0 – 120 Hz 3 Hz

11 DC injection brake (operation time) 0 – 10 s 0.5 s

12 DC injection brake (voltage) 0 – 15 % 6 %

13 Starting frequency 0 – 60 Hz 0.5 Hz

14 Selection of load pattern 0 – 3 0

15 JOG frequency 0 – 120 Hz 5 Hz

16 JOG acceleration and deceleration time 0 – 999 s 0.5 s

17 RUN key rotation direction selection 0 / 1 0

19 Max. output voltage 0 – 500 V / 888 / — 888

20 Acceleration / deceleration reference frequency 1 – 120 Hz 50 Hz

21 Acceleration / deceleration time increments 0 – 31 / 100 0

22 Stall prevention operation level 0 – 200 % 150 %

23 Stall prevention operation at double speed 0 – 200 % / — —

24 4. Multispeed preset 0 – 120 Hz / — —




28 Stall prevention operation reduction starting frequency 0 – 120 Hz 50 Hz

29 Acceleration / deceleration pattern 0 / 1 / 2 0

31 Frequency jump 1A 0 – 120 Hz / — —

32 Frequency jump 1B 0 – 120 Hz / — —





37 Speed display 0 / 0.1 – 999 0

38 Frequency at 5 V (10 V) input voltage 1 – 120 Hz 50 Hz

39 Frequency at 20 mA input current 1 – 120 Hz 50 Hz

40 Ground fault detection 0 / 1 1

Settings ofcontrol outputs

41 Setting value / current value comparison (SU output) 0 – 100 % 10 %

42 Output frequency monitoring (FU output) 0 – 120 Hz 6 Hz

43 Output frequency detection for reverse rotation 0 – 120 Hz / — —

2nd parameterset

44 2. Acceleration / deceleration 0 – 999 s 5 s

45 2. Deceleration time 0 – 999 s / — —

46 2. Manual torque boost 0 – 15 % / —0 —

47 2. V/f characteristics 0 – 120 Hz / — —

PARAMETERS Overview

MITSUBISHI ELECTRIC

FR-S 500 EC/ECR

15


Currentdetection

48 Output current detection level 0 – 200 % 150 %

49 Output current detection signal delay time 0 – 10 s 0 s

50 Zero current detection level 0 – 200 % 5 s

51 Zero current detection time 0.05 – 1 s 0.5 s

Displayfunctions

52 Control panel display data selection 0 / 1 / 100 0

53 Digital Dial function selection 0 / 1 0

54 Output AM terminal 0 / 1 0

55 Frequency monitoring reference 0 – 120 Hz 50 Hz

56 External current monitoring reference 0 – 50 A Rated current

Restart57 Restart coasting time after power failure 0 – 5 s / — —

58 Restart cushion time before automatic synchronisation 0 – 60 s 1 s

Aux. function 59 Selection of digital motor potentiometer 0 / 1 / 2 0

Terminal functionselection

60 RL terminal function 0 – 10 / 14 / 16 0

61 RM terminal function 0 – 10 / 14 / 16 1

62 RH terminal function 0 – 10 / 14 / 16 2

63 STR terminal function 0 – 10 / 14 / 16 / — —

64 RUN terminal function 0 / 1 / 3 / 4 / 11 – 16 / 98 / 99 0

65 ABC terminal function 0 / 1 / 3 / 4 / 11 – 16 / 98 / 99 99

Operationselectionfunctions

66 Retry selection 0 / 1 / 2 / 3 0

67 Number of restart retries 0 – 10 / 101 – 110 0

68 Waiting time for automatic restart retry 0.1 – 360 s 1 s

69 Retry count display erasure 0 0

70 Soft PWM setting 0 / 1 1

71 Motor selection 0 / 1 0

72 PWM function 0 – 15 1

73 Specification of setting value input data 0 / 1 0

74 Setting value signal filter 0–8 1

75 Reset selection / PU stop selection 0 / 1 / 14 / 15 14

76 Cooling fan operation selection 0 / 1 1

77 Write protection for parameters 0 / 1 / 2 0

78 Prevention of reverse rotation 0 / 1 / 2 0

Motorconstants

80 8. Multispeed preset 0 – 120 Hz / --- —








88 PID action selection 20 / 21 20

89 PID proportional band 0.1 – 999 % / — 100 %

90 PID integral time 0.1 – 999 s / — 1 s

91 PID upper limit 0 – 100 % / — —

92 PID lower limit 0 – 100 % / — —

93 PID action set point for PU operation 0 – 100 % 0 %

94 PID differential time 0.01 – 10 s / — —

Slipcompensation

95 Rated motor slip 0 – 50 % / — —

96 Slip compensation time constant 0.01 – 10 s 0.5 s

97 Output region for slip compensation 0 / — —

Autom.torque boost

98 Automatic torque boost (motor capacity) 0.1 – 3.7 kW /— —

99 Motor primary resistance constant A 0 – 50 Ω / — —

Overview PARAMETERS

MITSUBISHI ELECTRIC

FR-S 500 EC/ECR

16


Calibrationfunctions

C1 (901) AM terminal calibration Calibration range —

C2 (902) Frequency setting voltage bias frequency 0 – 60 Hz 0 Hz

C3 (902) Frequency setting voltage bias 0 – 300 % 0 %

C4 (903) Frequency setting voltage gain 0 – 300 % 96 %

C5 (904) Frequency setting current bias frequency 0 – 60 Hz 0 Hz

C6 (904) Frequency setting current bias 0 – 300 % 20 %

C7 (905) Frequency setting current gain 0 – 300 % 100 %

C8 (269) Parameter set by manufacturer: Do not set! — —

Clearfunctions

CLr Clear parameter 0 / 1 / 2 0

ECL Clear alarm history 0 / 1 0

Communicationfunctions

n1 (331) Station number 0 – 31 0

n2 (332) Communication speed 48 / 96 / 192 192

n3 (333) Stop bit length / data length 0 / 1 data length 810 / 11 data length 7 1

n4 (334) Parity check 0 / 1 / 2 2

n5 (335) Number of communication retries 0 – 10 / — 1

n6 (336) Communication check time interval 0 – 999 s / — —

n7 (337) Wait time setting 0 – 150 ms / — —

n8 (338) Operation command write 0 / 1 0

n9 (339) Speed command write 0 / 1 0

n10 (340) Link start mode selection 0 / 1 0

n11 (341) CR / LF selection 0 / 1 / 2 1

n12 (342) E²PROM selection 0 / 1 0

n13 (145) PU display language 0–7 1

n14 (990) PU buzzer sound control 0 / 1 1

n15 (991) PU contrast adjustment 0 – 63 58

n16 (992) PU main display screen data selection 0 / 100 0

n17 (993) PU disconnection detection / PU setting lock 0 / 1 / 10 0

Remarks:

The settings of the parameters can be changed during operation, provided parameter 77 is set to “0”.Parameters 53, 70, and 72 can only be changed during PU operation.

The values depend on the settings of the calibration parameters.

The parameter numbers in brackets are displayed by the parameter unit FR-PU04.

PARAMETERS Overview


FR-S 500 EC/ECR

Display Meaning Description Remedy

OC1 Overcurrent 1(acceleration)

A) The output current of the inverter has reached or exceeded 200 % of the rated currentduring acceleration, deceleration, or at constant speed.

B) The temperature of the main circuits of the inverter rises rapidly.

The cause for the activation of the protectivefunction is a short circuit or a ground fault acrossthe main outputs, an exceeding moment of inertiaof the load (GD2), too short acceleration / decele-ration time presets, restart during a motor idlingphase, operation of a motor with an exceedingcapacity.

Overheating due to insufficient cooling (defectivecooling fan or choked heat sink).

OC2 Overcurrent 2(constant speed)

OC3 Overcurrent 3(deceleration)

OV1 Overvoltage 1(acceleration)

The converter voltage has increased highly due to regenerative energy. The overvoltage limitwas exceeded during acceleration, deceleration, or at constant speed.

In most cases the protective function is activateddue to a too short deceleration time preset or aregenerative overload.

Increase the deceleration time by connectingan external brake unit.

An overvoltage in the mains power supplyactivates this protective function as well.

OV2 Overvoltage 2(constant speed)

OV3 Overvoltage 3(deceleration)

THN Overload(motor)

The electronic overload protection for the motor or inverter was activated.

The electronic motor protection switch continually detects the motor current and the outputfrequency of the inverter. If a self-cooling motor operates over a long period at low speed buthigh torque, the motor is thermally overloaded and the protective function is activated.

If several motors are operated by one inverter the motor protection switch will not operate properly.In this case deactivate the motor protection and replace it by external protection switches.

Decrease the motor load to avoid an activation.

Check whether the performance range of the mo-tor and inverter correspond.THT Overload

(inverter)

FIn Fin overheat If the cooling fin overheats, the fin overheat sensor activates and halts inverter output. Check ambient temperature.

Fn Fan breakdown The cooling fan breaks down or an operation different from the setting of parameter 76is performed. Replace cooling fan. Check Parameter 76.

GF Ground fault An overcurrent occured due to a ground fault upon the inverter output (load side). Check load connections (motor circuit).

0HTActivation of an externalmotor protection relay(thermal contact)

An external motor protective switch was activated.If an external motor protective switch for thermal monitoring is used, this switch can activatethe protective function of the inverter.

Check motor load and drive.

0LT Stall preventionoverload A long lasting excess of the current limit (OL display) shuts down the inverter.

Reduce the load.Check the preset values for the current limit(parameter 22) and the stall prevention selection(parameter 21).

OPT Communication error The protective function is activated, if a setting or connection error occurs during serialcommunication.

Check connections and connectors of theoptional unit.

PE Memory error Error on access of the data memory of the inverter.Please contact your nearest MITSUBISHIELECTRIC representative if the error occursagain.

PUE Parameter unit connectionerror

A connection error between inverter and external parameter unit occurred during operation.This alarm is only returned, if parameter 17 is set to "1". Check the connection of the parameter unit.

rET Automatic restart retryexceeded

After activation of a protective function the inverter failed to be restarted automatically withinthe number of retries specified in parameter 67.

Remedy the actual cause of the originaryprotective function.

CPU CPU error Scan time of CPU was exceeded. Failure on CPU printed circuit board.Restart the inverter.Contact the MITSUBISHI ELECTRIC customerservice if the error occurs again.

PS Inverter was stopped viacontrol panel or PU STOP key on the control panel or PU was pressed during external operating mode. Check parameter 75.

Overview of protective functions

The inverter FR-S 520 EC/ECR provides alarge number of protective functions thatprotect the drive and the inverter againstdamage in case of any malfunction.

If an error occurs, the output of theinverter is suspended and the controlpanel returns an error message.

Refer to the following table for detailedinformation concerning these errormessages.

Overview PROTECTIVE FUNCTIONS

MITSUBISHI ELECTRIC

FR-S 500 EC/ECR

18

When a protective function is activated,the output of the inverter is switched off.The motor runs until stop. The outputremains switched off until the error causeis eliminated and the inverter is reset.The inverter can be reset following fourdifferent methods: Switch the power supply OFF and ON

again. Switch the reset signal ON for at least

0.1 s and switch it OFF again. (Shortlyconnect the terminals RES and SD (sinklogic) or RES and PC (source logic))

Press the RESET key on the integratedcontrol panel.

Menu-guided reset via the optionalparameter unit FR-PU04

If the reset signal is ON continuously, thecontrol panel FR-PA02-02 returns an errormessage while the control unit FR-PU04indicates that the reset procedure is inprogress.

When a protective function is activated,the control panel returns an error code aslisted in the table above.

The parameter unit FR-PU04 returns amore detailed error message.

If an error occurs and the input protectioncontactor is triggered, the error messagecannot be retained, since there is no powersupply for the control circuit.

Activating a protective function and resetting methods

Display Meaning Description Remedy

OL

Overcurrent duringacceleration

If a current of more than 150 % of the rated inverter current flows in the motor, thisfunction stops the increase of the frequency until the overload current reduces to prevent theinverter from resulting in overcurrent shut-off. When the overload current has reduced below150 %, this function increases the frequency again.

Change the acceleration/deceleration time.Increase the stall prevention operation level viaparameter 22. Disable the stall prevention viaparameter 21. Check whether the torque boostin parameter 0 is set higher than required.

Overcurrent duringconstant speed

If a current of more than 150 % of the rated inverter current flows in the motor, thisfunction lowers the frequency until the overload current reduces to prevent the inverter fromresulting in overcurrent shut-off. When the overload current has reduced below 150 %, thisfunction increases the frequency up to the set value.

Overcurrent duringdeceleration

If a current of more than 150 % of the rated inverter current flows in the motor, thisfunction stops the decrease of the frequency until the overload current reduces to prevent theinverter from resulting in overcurrent shut-off. When the overload current has reduced below150 %, this function decreases the frequency again.

oL Overvoltage duringdeceleration

If the regenerative energy of the motor exceeds the brake capacity of the inverter, thisfunction stops the decrease of the frequency to prevent overvoltage shut-off. When theregenerative energy has reduced, deceleration resumes.

Increase the deceleration time via parameter 8.

Uu Undervoltage The power supply voltage is too low (Ue = 115 V AC ). Check the power supply voltage.

Er1 Write errorWrite was performed with "1" (write disable) set in parameter 77 or frequency jump settingrange overlapped or parameter write was performed via the control panel although it was notwrite enabled.

Check the settings of parameters 77, 31 to 36,and 17.

Er2 Write error Write was performed during operation or in the external operation mode or an attempt wasmade to change the operation mode set by an operation command via parameter 79.

Stop operation before changing settings.Select PU (parameter unit) operation mode.

Er3 Calibration error Analog input bias and gain are set too closely. Check the settings of parameters C3, C4, C6, andC7.

Err Error (general) Error in the internal CPU Contact your MITSUBISHI ELECTRIC customerservice.

The current limit value (parameter 22) can be changed. By default, it is set to 150 %.

Menu-guided reset via FR-PU04

PROTECTIVE FUNCTIONS Overview

READ

INV. ResetExec. <WRITE>Cancel <ESC>

5 Alarm Hist .6 Alarm Clear7 Inv. Reset8 T/Shoot ing


FR-S 500 EC/ECRSample Applications APPLICATIONS

Sample Applications

Multi-speed operation(with Mitsubishi PLC)The figure on the right shows the layout ofa sample circuit for multi-speed operationwith a Mitsubishi PLC. The PLC is equippedwith a digital output module AY80.

To prevent wrap-arounds, the outputmodules common pin 10 for preventingwrap-arounds must be connected toinverter terminal SD.

A variety of functions for the inverterstransistor output signals (RH, RM, STOPetc.) are selectable using parameter 60 to63. These inverter output signals, how-ever, can be received at a separate digitalinput module.

Up to 15 speeds can be set with themulti-speed setter, and by shorting termi-nals 10 and 2 for an upper limit frequencysetting (Pr. 1) and terminals 2 and 5 for alower limit frequency setting (Pr. 2) 17speeds can be obtained.

Automatic operation using DC(4–20 mA) current signalsThe figure on the right shows the layoutof a circuit for automatic operation whenused in combination with controllers suchas temperature control for air-conditioners.

It can be switched from inverter operationto commercial power supply operationand vice versa. To switch from commercialpower supply operation to inverter opera-tion, the motor has to be stopped first.

Operation automatically switches to com-mercial power supply operation when analarm stop occurs in the inverter.

Assign the AU signal to the RM terminalto switch between a 4 to 20 mA signalfrom the controller and a manual signal(voltage) from the speed setter.

Parameter 75 should be set so that thereset input signal can be changed to anerror reset only when an inverter alarmhas been stopped.

Related parameters:

Pr. 75 "Reset selection", Pr. 60 to Pr. 63"Input terminal function selection"

L1

A

B

10

4

STF

RM

PC

C

2

5

R ϑ

CR1

RT

CR3

MC1

MC1 MC2

CR2

CR2

CR1

MC2

MC1

MC2

MC2

STOP

24 V

RT CR3

CR3

OCR

L2

L3

I

I

I

M

U

V

W

PC

RES

ϑI

1 STF

STR

RH

RM

RL

6

RUN

ABC

SE

B

C

24VDCPC

SD

2

3

4

5

9

10

24 VDC

L1

L2

L3

I

I

I

MU

V

W


FR-S 500 EC/ECR

External optionsBesides the parameter unit FR-PU04 thatprovides an interactive control of theinverter the external options include noise

filters complying with the EMC directives,filters improving the efficiency as well asbrake units and brake resistors.

Option Type Description Remarks / specifications Art. no.

Externaloptions

Parameter unit (8 languages) FR-PU04 Interactive parameter unit with LC display For details refer to p.12. 67735

Connection cable for the parameterunit

FR-A5 CBL Cable for a remote connection of the parameter unit FR-PU04. Available length: 1; 2.5 and 5 m1 m: 70727

2.5 m: 707285 m: 70729

Interface cable SC-FR PC Communications cable for RS232 or RS485 interface to connect anexternal personal computer

Length 3 m; can be used for examplewith the VFD Setup Software(only with ECR version)

88426

VFD Setup Software FR-SW0-SETUP-W Parameter and setup software for theFR-S 500, FR-E 500, and FR-A 500 series inverters English / German in

preparation

EMCnoisefilter

FR-S 520S-0.2 – 0.75kEC/ECR

FR-S5NFSA-0.75 k,FR-S5NFSB-0.75 k

Noise filter for compliance with EMC directives For details refer to p. 21 see p. 21FR-S 520S-1.5kEC/ECR

FR-S5NFSA-1.5 k,FR-S5NFSB-1.5 k

Brake unit BU-UFA-22J For improving the brake capacity. For loads with high moment ofinertia or negative loads. Used in combination with a resistor unit. For details refer to p. 21 see p. 21

DIN rail mounting set

FR-UDA 01 Adapter for mounting frequency invertersup to 0.75 k on a DIN rail When using the DIN rail adapter, filters

can not be footprint mounted

130833

FR-UDA 02 Adapter for mounting frequency invertersfrom 1.5 k on a DIN rail

130832

RUN

RUN

SETMODE

PU

EXT

PUEXT

STOP

RESET

MITSUBISHIFR-S500

! L1 N1 PE

RUN

RUN

SETMODE

PU

EXT

PUEXT

STOP

RESET

MITSUBISHIFR-S500

Mounting the FR-S 520EC on a DIN rail using themounting set FR-UDA 01

Installing an EMCnoise filter on anFR-S 520 EC

Options

OPTIONS Specifications


FR-S 500 EC/ECR

Noise Filters for FR-S 520 EC/ECR

Noise filtersFor complying with the EMC directives ofthe European Community regardingthe electromagnetic compatibility, theFR-S 520 inverter has to be equippedwith a noise filter across the input circuit.Additionally it has to be installed andwired according to the EMC directives.

To ensure a proper and safe operation ofthe components follow the points below: For the selection of a ground fault pro-

tective switch or relay take the leakagecurrent of the filter into account.

Ensure a perfect grounding of the filter,if you do not intend to use a protectiveswitch or relay across the input circuit.

Filter InverterPower

loss [W]

Ratedcurrent

[A]

Leakagecurrent [mA]

Weight[kg]

Art. no.

FR-S 5NFSA-0.75 k FR-S 520S-0.2 k – 0.75 k EC/ECR 1.74 14 4.5 0.7 129356

FR-S 5NFSA-1.5 k FR-S 520S-1.5 k EC/ECR 8.55 25 9.5 0.8 129357

FR-S 5NFSB-0.75 k FR-S 520S-0.2 k – 0.75 k EC/ECR 6.75 14 9.5 0.9 129358

FR-S 5NFSB-1.5 k FR-S 520S-1.5 k EC/ECR 9.25 20 14 1.3 129359

All filters conform to EN55011A at a cable length of 5 m and EN55022B at 1 m.All filters conform to EN55011A at a cable length of 100 m and EN55022B at 30 m.

! L1 N1 PE

Brake Units

If an application demands a brakingtorque higher than 20 % or a duty cyclehigher than 30 %, an external brake unitincluding the appropriate resistors has tobe installed.

The brake units BU-UFS listed below arecascadable and therefore always provid-ing the optimum adjustment.

For informations on the dimensioning ofthe appropriate brake resistors pleaserefer to the appropriate brake unitmanual.

Inverter Brake unit Application Rated voltage Braking torque Art no.

FR-S 520 EC/ECR BU-UFS22J FR-S 520-0.2 – 1.5 k 200 V 100 %, 15 s 127962

Noise Filters – Brake Units OPTIONS


FR-S 500 EC/ECR

Parameter Unit FR-PU04

5x 4mm∅

16,5

1,25

43,7511,75

403,75

5x 4mm∅

1781

,5

46,515

131,5

40

2445 13

20

8021

,5

18,5

13

72 15 9,7

125

All dimensions in mm

1 5SG SDA

2 6P5S RDB

3 7RDA SG

4 8SDB P5S

~

Connecting the parameter unitAfter the protective cover has beenremoved, the parameter unit can beinstalled directly on the inverter. Theparameter unit can be connected to theinverter remotely via the connecting cableFR-A5-CBL (1m; 2.5m; 5m). You must useonly the original MITSUBISHI ELECTRICcable. This cable is optionally available.

Plug the cable in the according connectorson the parameter unit and the inverter.

The figure aside shows the pin assignmentof the connector plugs.

Do not connect fax modems, LAN networkboards, or modular telephone plugs withthe connectors. Otherwise, the invertermight be damaged.

The connector for the parameter unit canas well be used to connect a personalcomputer via the communications cableSC-FR PC.

DIMENSIONS Parameter Units


FR-S 500 EC/ECR

FR-S 520 S-0.2 k to 0.75 k EC/ECR

FR-S 520 S-1.5 k EC/ECR

Frequency Inverter DIMENSIONS

+-

118

55

128

ø5

5 466 56 D218,5 D1

68 D

+-

118

55

128

ø5

5 866 96 7218,5 65

108 155,5



Type D D1 D2

FR-S 520 S-0,2 k 80.5 10 52

FR-S 520 S-0,4 k 14.5 42 82

FR-S 520 S 0,75 k 162.5 62 82


FR-S 500 EC/ECR

Noise Filters FR-S5NFSA/B-0.75 k and FR-S5NFSA/B-1.5 k

118

D1

8

35

4,5

10

56

M4

56

70

158

118

D1

158

168

8

4,5 4,5

5

D2

10

96

M4

96

110

158


DIMENSIONS Filters, Brake Units

Brake Unit BU-UFS22J

50

M5 x 15

240

220

250

W H


Type D1 D2

FR-S5NFSA-0,75k 35 9,5

FR-S5NFSB-0,75k 47 11

FR-S5NFSA-1,5k 35 9,5

FR-S5NFSB-1,5k 47 11


FR-S 500 EC/ECRDIMENSIONS

15 67

3 x M4x0,7

68

128

8,7

67

4 x M4x0,7

108

128

8,7

15

10

DIN Rail Mounting Set FR-UDA

FR-UDA01 FR-UDA02


FR-S 500 EC/ECR

Company: . . . . . . . . . . . . . . . . . . . . .

Department: . . . . . . . . . . . . . . . . . . . . .

Street: . . . . . . . . . . . . . . . . . . . . .

Address: . . . . . . . . . . . . . . . . . . . . .

Phone: . . . . . . . . . . . . . . . . . . . . .

Fax: . . . . . . . . . . . . . . . . . . . . .

Order declaration

Pos. Nbr Article number Description Remarks

MITSUBISHI ELECTRIC EUROPE B.V.

Industrial Automation / German Branch

Gothaerstrasse 8

D-40880 Ratingen

Fax: +49 (0) 2102 / 486-407

Notes when ordering:

When ordering, please use only the type designations and order numbers shown in this catalogue.


FR-S 500 EC/ECRINDEX

AAmbient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BBlock diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CCommunication capabilities. . . . . . . . . . . . . . . . . . . . . . . . 4Control unit

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Integrated control panel . . . . . . . . . . . . . . . . . . . . . . 12Optional parameter unit FR-PU04 . . . . . . . . . . . . . . . . 12

DDimensions

Brake unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Frequency inverter FR-S 520 EC/ECR. . . . . . . . . . . . . . . 23Noise filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Parameter unit FR-PU04 . . . . . . . . . . . . . . . . . . . . . . 22

EError indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17EMC compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7External options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FFR-PU04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Frequency inverter

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Functional range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Functional overview

Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

HHandling

Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 6

MMaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Menu guide

Integrated control panel. . . . . . . . . . . . . . . . . . . . . . . 6Optional parameter unit FR-PU04 . . . . . . . . . . . . . . . . 12

NNoise filters

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

OOperating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PParameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Power supply connection . . . . . . . . . . . . . . . . . . . . . . . . 10Protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

RRESET function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Reset methods after error . . . . . . . . . . . . . . . . . . . . . . . . 18

SSample applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Signal terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Soft-PWM function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Specifications

Brake unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 8Noise filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TTerminal assignment

Frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . 10Operating items . . . . . . . . . . . . . . . . . . . . . . . . . 13, 22

Torque characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specifications subject to change without notice.Art. no. 132467-A, Printed in Germany 08.00 MITSUBISHI ELECTRIC EUROPE B.V.

HEADQUARTERS

MITSUBISHI ELECTRIC

EUROPE B.V.German BranchGothaer Straße 8D-40880 RatingenPhone: +49 (0) 21 02 / 486-0Fax: +49 (0) 21 02 / 4 86-1 12e mail: [email protected]

MITSUBISHI ELECTRIC

CORPORATIONMitsubishi Denki Bldg.2-2-3 MarunouchiTokyo 100-8310Phone: +81 (0) 3 / 32 18 31 76Fax: +81 (0) 3 / 32 18 24 22

MITSUBISHI ELECTRIC

EUROPE B.V.UK BranchTravellers LaneGB-Hatfield Herts. AL10 8 XBPhone: +44 (0) 1707 / 27 61 00Fax: +44 (0) 1707 / 27 86 95

MITSUBISHI ELECTRIC

AUTOMATION500 Corporate Woods ParkwayVernon Hills, IL 60061Phone: +1 847 / 478 21 00Fax: +1 847 / 478 22 83

EUROPEAN REPRESENTATIVES

GEVA

Wiener Straße 89A-2500 BadenPhone: +43 (0) 2252 / 85 55 20Fax: +43 (0) 2252 / 488 60e mail: [email protected]

GETRONICS NV/SA

Pontbeeklaan 43B-1731 ZellikPhone: +32 (0) 2 / 4 67 17 51Fax: +32 (0) 2 / 4 67 17 45

INEA CR d.o.o.

Drvinje bbHR-10000 ZagrebPhone: +358 (0) 1 / 366 71 40Fax: +358 (0) 1 / 366 71 40

AutoCont

Control Systems s.r.o.Nemocnicni 12CZ-70100 Ostrava 1Phone: +420 (0) 69 / 615 21 11Fax: +420 (0) 69 / 615 21 12e mail: [email protected]

ELPEFA A/S

Geminivej 32DK-2670 GrevePhone: +45 (0) 43 / 95 95 95Fax: +45 (0) 43 / 95 95 90e mail: [email protected]

UTU Elektrotehnika AS

P.O. Box 4180EE-0090 TallinnPhone: +372 6 / 517 280Fax: +372 6 / 517 288e mail: [email protected]

URHO TUOMINEN OY

PL 59FIN-28101 PoriPhone: +358 (0) 2 / 55 08 00Fax: +358 (0) 2 / 55 088 41e mail: [email protected]

Delta Résistances S.A.

208, Avenue du 8 Mai 1945F-69165 Rillieux la Pape CedexPhone: +33 (0) 4 / 72 01 46 00Fax: +33 (0) 4 / 78 88 20 21e mail: [email protected]

MITSUBISHI ELECTRIC

EUROPE B.V. – German BranchGothaer Straße 8D-40880 RatingenPhone: +49 (0) 21 02 / 486-0Fax: +49 (0) 21 02 / 4 86-1 12e mail: [email protected]

UTECO A.B.E.E.

16 Mavromichali Str.GR-18538 PiraeusPhone: +30 (0) 1 / 429 06 85Fax: +30 (0) 1 / 429 07 70

GEVA kft.

Tamási Áron u. 34H-1124 BudapestPhone: +36 (0) 1 / 375 38 98Fax: +36 (0) 1/ 3 75 06 88


MITSUBISHI ELECTRIC

EUROPE B.V. – Irish BranchWestgate Business ParkIRL-Dublin 22Phone: +353 (0) 1 / 450 50 07Fax: +353 (0) 1 / 456 13 37

SCS

Via Piave, 84I-23879 Verderio Inf. (Lecco)Phone: +39 0 39 / 9 51 51 88Fax: +39 0 39 / 9 51 51 83e mail: [email protected]

Getronics NV

Industrial AutomationDonauweg 10NL-1043 AJ-AmsterdamPhone: +31 (0) 20 / 586 15 92Fax: +31 (0) 20 / 586 19 27e mail: [email protected]

Beijer Electronics AS

Teglverksveien 1N-3002 DrammenPhone: +47 (0) 32 / 24 30 00Fax: +47 (0) 32 / 84 85 77e mail: [email protected]

MPL Technology SP. Z.o.o

ul. Wroclawska 53PL-30011 KrakówPhone: +48 (0) 12 / 632 28 85Fax: +48 (0) 12 / 632 47 82e mail: [email protected]

F. Fonseca Lda

Estrada de Taboeira 87/89, EsgueiraP-3800 AveiroPhone: +351 (0) 34 / 31 58 00Fax: +351 (0) 34 / 31 58 04e mail: [email protected]

TUINGDOR

20, Fierarilor StreetRO-72126 BucarestiPhone: +40 (0) 1 / 211 98 01Fax: +40 (0) 1 / 210 71 81e mail: [email protected]

INEA d.o.o.

Ljubljanska 80SI-1230 DomžalePhone: +386 (0) 61 / 71 80 00Fax: +386 (0) 61 / 72 16 72e mail: [email protected]

ECONOTEC AG

Postfach 282CH-8309 NürensdorfPhone: +41 (0) 1 / 838 48 11Fax: +41 (0) 1 / 838 48 12e mail: [email protected]

Beijer Electronics AB

Box 325S-20123 MalmöPhone: +46 (0) 40 / 35 86 00Fax: +46 (0) 40 / 93 23 01e mail: [email protected]

Mecanica Moderna, S.A.

c/Alava, 60E-08005 BarcelonaPhone: +34 (9) 3 / 300 03 57Fax: +34 (9) 3 / 309 44 79e mail: [email protected]


GTS

Fahri Gizden Sokak,Hacaloglu Apt. No. 22/6TR-80280 Gayrettepe/IstanbulPhone: +90 (0) 212 / 267 40 11Fax: +90 (0) 212 / 266 14 50e mail: [email protected]

MITSUBISHI ELECTRIC

EUROPE B.V. – UK BranchTravellers LaneGB-Hatfield Herts. AL10 8 XBPhone: +44 (0) 17 07 / 27 61 00Fax: +44 (0) 17 07 / 27 86 95

EURASIAN REPRESENTATIVE

OGARD

Semenovskaja nab. 3/1, Korp. 3RUS-105094 MoskowPhone: +7 095 / 360 71 52Fax: +7 095 / 360 01 34e mail: [email protected]

MIDDLE EAST REPRESENTATIVE

SHERF Motion Techn. LTD

Rehov Hamerkava 19IL-Holon 58851Phone: +972 (0) 3 / 559 54 62Fax: +972 (0) 3 / 556 01 82e mail: [email protected]

Gothaer Strasse 8 Phone: +49 2102 486-0 Fax: +49 2102 486-717 www.mitsubishi-automation.de [email protected] Ratingen Hotline: +49 2102 1805 000-765 /-766 Faxback: +49 2102 486-485 /-790 www.mitsubishi-automation.com

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