Tafonco a.s. Kopřivnice

Czech Republic

Castings from Ferrous and Non-ferrous alloyes

TATRA TRUCKS Group Introduction

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Introduction

• Focus on unique, On/Off-road trucks• 2.000 patents• Maintaining the ability to produce the

comprehensive trucks and spare parts

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Präsident – the first car that was manufactured in Kopřivnice, in the TATRA Company

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New Truck TATRA PHOENIX

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Current Production of TATRA TRUCKS a.s.

TATRA TRUCKS Group Area

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Foundry Tafonco a.s.Introduction

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Tafonco Background and History

• First castings were produced in Koprivnice in 1860

• First Grey Iron Foundry was build in 1911• The first aluminium product was cast in 1913• The first steel castings were produced in 1931• New aluminium foundry was build in 1960• Current iron foundry started operating in

1972

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Tafonco Background and History

• The first nodular iron castings were produced in 1983

• In 1994 we implemented Standard ISO 9001• In 1995 Foundry became an incorporated

entity – join stock company named „Slévárna TATRA, a.s.“

• In 2002 the company has been renamed to Tafonco a.s.

• In 2008 we implemented Standard ISO 14001

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Tafonco position in Czech Market• Total number of Czech foundries reached 183• Czech Republic 2013 - castings production reached 430.445

tons, i.e. increasing by 5,4% compared to year 2012• Tafonco is one of the biggest Foundries in Czech Republic• Tafonco produced in year 2013 total 13.257 tons• The share of Tafonco within the Czech Republic:

Grey Iron: 6 %Nodular Iron: 5 %Steel: 1 %Aluminium Alloys: 1 %

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Introduction

• Two plants (Fe and Al) – 58.000 m2• 30.000 t/year designed capacity• 360 employees

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Certificates

ISO 9001:2008 , VDA 6.1 ISO 14001:2004

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Facilities

• In-house – Material testing laboratories–Patterns manufacturing – wood,

synthetic resin and metal– Machining shop

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Our Focus

• Major market segment of castings for trucks at this parent company – TATRA TRUCKS a.s.

• External business growth for non-TATRA customers from Czech Rep., European Union and South America

• Castings production for automotive market of trucks, forklifts, road construction vehicles, agriculture machines, tractors, hydraulic components, etc.

• On strategically customers with long term cooperation, medium and small series up to 40.000 pcs per year

• Providing of painting, heat treatment and machining of castings – focus on castings added value growth

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References

• TATRA TRUCKS a.s.• Czech Republic– ZETOR, PRIMUS, KONRADT, TRANS TRADE, VOP, JULI,

BOBCAT, EDWARDS

• Slovakia– LOMBARDINI, BONFIGLIOLI

• Germany– CLAAS, ZF PASSAU, THYSSENKRUPP, AWS, HOFFMANN

• Hungary– HUNGAROFEK, PANNON HIDROSTAL, RABA

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References

• France – ACG

• Austria– ZF STEYR

• Italy– LORD

• Sweden– OSBY MEKAN |(ABB, DYNAPAC)

• Other (UK, Brazil, Denmark)

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Materials

• Grey Cast Iron Šedá litina

• Nodular Cast Iron Tvárná litina

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Materials

•Carbon Cast SteelUhlíková litá ocel

• Aluminium AlloysSlitiny hliníku

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Ferrous Manufacturing Program & Facilities

• Two 6-tons EAF Furnaces, two Cupola Furnaces, Induction Furnaces 2x4-tons, etc.

• Six Moulding Lines• Castings 0,5 – 500/3.500 kg• Casting Into Sand Moulds (bentonite)• Surface Protection• CNC Machining of castings

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Ferrous Manufacturing Program & Facilities

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Aluminium Manufacturing Program & Facilities

• Material - AlSi, AlMg and other Alloys• Four 0,3 to 0,8 t Gas-fired Furnaces• Six 0,25 t Electric Tempering Furnaces• Castings 0,5 – 100 kg• Casting into Sand Moulds, and Gravity Die

Casting

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Aluminium Production Program & Facilities

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Magnetic separator at WSW Moulding Line 1

New control and testingunit for sand mixer

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Technical Development

New Technology

• Cryogenic CO2 container 6.000 l Cold Box-Rezol Core production system

• Zásobník kapalného oxidu uhličitého k výrobě jader Cold Box

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Our Strategy

Focus on:

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Marketing

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Contact

Tafonco a.s.

Areál Tatry 1448/5742 21 Kopřivnice

Czech Republic

tafonco@tatra.czwww.tafonco.cz

+420 556 492 519

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